INSPECTION AND TEST PLAN

ITP Scope Description: General Fill for the Roadways / Subgrade

Project:
Client
Job No.

Khalifa Port
Abu Dhabi Ports Co. ADPC
1001-260

Nature of Inspection
H Hold Point
W Witness Point
Ite
m
No.

Test Inspection Activity

Description

Controlling
Document

ITP No.
Rev. No
Date:

S - Surveillance
R Record Review

1001-260-V8-0000-00136
006

Inspection Authority
1 Supervisor
2 QC /QA
Form of
Record /
1
Verification
Document

3 - PMC
4 Third Party
Inspection
Remarks
2
3
4

Acceptance
Criteria

Frequency

QC Approval
ADPC submittal
review code 1 or
code 2

Prior to start
the work on
site

Approved ADPC
review sheet
with code 1 or
code 2

QC Approval
ADPC submittal
review code 1 or
code 2

Prior to start
the work on
site

Approved shop
drawing

QC Approval

Prior to start
the work on
site

IFC drawing

QC Approval
ADPC submittal
review code 1 or
code 2

Prior to start
the work on
site

Approved Material
Inspection
Request
Approved test
report

Preliminary Work / Document Review

A
1.01

Method Statement

1.02

Shop Drawing

1.03

Notice of operation

1.04

Material submittal and approval

Exhibit D part
1 Appendix
1 Specific
Constructio
n
Requiremen
ts, rev E
ADM
Standards,
section 11
clause
200.06h
ADM
standards
section 1-2,
clause
102.08
Exhibit D
Scope of
works
Technical
Specificatio
n Clause
2.1.3

H Hold Point
Written notification required. Contractor may not
proceed beyond this point without written confirmation
of the Employer

W Witness Point
Written notification required but
contractor may proceed if Employers
representatives do not attend.

S Surveillance
No notification required but activity may
be subjected to Employer surveillance/
monitoring

R Review
Record/ Documents review

INSPECTION AND TEST PLAN

ITP Scope Description: General Fill for the Roadways / Subgrade

Project:
Client
Job No.

Khalifa Port
Abu Dhabi Ports Co. ADPC
1001-260

Nature of Inspection
H Hold Point
W Witness Point

S - Surveillance
R Record Review

Ite
m
No.

Test Inspection Activity

Description

1.05

Verification of Original Ground

Level survey

KPIZ Exhibit D As per IFC Drawing

Scope of
Works
clause
3.16.1 up to
3.16.3

Prior to start
the activity

1.06

Manual Excavation to locate &

protect existing utilities

ADM
Visual Inspection
Standards
Section II-5
clause
205.04

Every
excavation of
existing
utilities

Material Testing / Review

2.01

Test imported or excavated Borrow

Material to determine suitability

Sieve Analysis passing Sieve AASHTO T-27 Max 20%

AASHTO T-88,
no.200
T-11

Maximum Particle Size

Exhibit D,
Shall not exceed
attachment
100mm
C particular
specification
for

2.01.
1
2.01.
2

Controlling
Document

ITP No.
Rev. No
Date:

H Hold Point
Written notification required. Contractor may not
proceed beyond this point without written confirmation
of the Employer

Acceptance
Criteria

W Witness Point
Written notification required but
contractor may proceed if Employers
representatives do not attend.

Frequency

1001-260-V8-0000-00136
006

Inspection Authority
1 Supervisor
2 QC /QA
Form of
Record /
1
Verification
Document
Field Survey Data
and Report
(FM-260-ATTACH
01)
(FM-260-ATTACH
02)
(FM-260-ATTACH
03)
(FM-260-ATTACH
04)
FM-260-V8-003

3 - PMC
4 Third Party
Inspection
Remarks
2
3
4

R/S

R/S

1 sample every Approved test

3000m3
report

1 sample every Approved test

3000m3
report

S Surveillance
No notification required but activity may
be subjected to Employer surveillance/
monitoring

R Review
Record/ Documents review

INSPECTION AND TEST PLAN

ITP Scope Description: General Fill for the Roadways / Subgrade

Project:
Client
Job No.

Khalifa Port
Abu Dhabi Ports Co. ADPC
1001-260

Nature of Inspection
H Hold Point
W Witness Point
Ite
m
No.

Test Inspection Activity

Description

2.01.
3
2.01.
4
2.01.
5
2.01.
6
2.01.
7

Liquid Limit

Plastic Limit & Plasticity

Index
Moisture Density
Relationship
California Bearing Ratio (Lab
CBR)
Organic content

2.01.
8

Water soluble sulphate

2.01.
9

Chloride content

ITP No.
Rev. No
Date:

S - Surveillance
R Record Review

Controlling
Document

Acceptance
Criteria

earthworks
and filling
clause 4.2
AASHTO T-89 Max 40%

H Hold Point
Written notification required. Contractor may not
proceed beyond this point without written confirmation
of the Employer

1 sample every
3000m3
1 sample every
3000m3
1 sample every
3000m3
1 sample every
3000m3
1 sample every
3000m3

Inspection Authority
1 Supervisor
2 QC /QA
Form of
Record /
1
Verification
Document

3 - PMC
4 Third Party
Inspection
Remarks
2
3
4

test

test

Test

Test

Test

Less than 5%

1 sample every Approved Test

3000m3
report

Less than 5%

1 sample every Approved Test

3000m3
report

AASHTO T-90 Max 6%

AASHTO T
180
AASHTO T
193
Exhibit D, Part
2
Attachment
C Particular
Specificatio
n Clause 4.2
Exhibit D, Part
2
Attachment
C Particular
Specificatio
n Clause 4.2
Exhibit D, Part
2
Attachment
C Particular

Frequency

1001-260-V8-0000-00136
006

As determined by
testing
Minimum 15%
Less than 2%

W Witness Point
Written notification required but
contractor may proceed if Employers
representatives do not attend.

Approved
Report
Approved
Report
Approved
report
Approved
report
Approved
report

S Surveillance
No notification required but activity may
be subjected to Employer surveillance/
monitoring

R Review
Record/ Documents review

INSPECTION AND TEST PLAN

ITP Scope Description: General Fill for the Roadways / Subgrade

Project:
Client
Job No.

Khalifa Port
Abu Dhabi Ports Co. ADPC
1001-260

Nature of Inspection
H Hold Point
W Witness Point
Ite
m
No.

2.01.
10

Test Inspection Activity

Description

Check Sampling of Testing

for Geotextile material

Fabric Weight

Tensile Strength

Elongation

Puncture Strength

Burst Strength

Tear Strength

Permeability

Flow Rate

Strength Retention

Controlling
Document

ITP No.
Rev. No
Date:

Specificatio
n Clause 4.2
ADM
Standards
Section II-7
clause
207.05

TYPE 1
TYPE 2
100gm/m2 /
ASTM D 1910
135gm/m2
ASTM D 1682 560N
900N
ASTM D 1682
20%
ASTM D 751
20%
ASTM D 3786 200N
600N
ASTM D 1117
AASHTO M
288

AASHTO M
288
ASTM D 1682

H Hold Point
Written notification required. Contractor may not
proceed beyond this point without written confirmation
of the Employer

Inspection Authority
1 Supervisor
2 QC /QA
Form of
Record /
1
Verification
Document

3 - PMC
4 Third Party
Inspection
Remarks
2
3
4

Approved Test
report

Approved Test
report

First delivery of Approved Test

report
each supplier
First delivery of
each supplier Approved Test
report

S - Surveillance
R Record Review
Acceptance
Criteria

860KPA /
2200KPA
80N
225N

0.01cm/sec / .
01cm/sec

W Witness Point
Written notification required but
contractor may proceed if Employers
representatives do not attend.

1001-260-V8-0000-00136
006

Frequency

First delivery of
each supplier
First delivery of
each supplier
First delivery of
each supplier
First delivery of
each supplier
First delivery of
each supplier
First delivery of
each supplier
First delivery of
each supplier

Approved Test
report
Approved Test
report
Approved Test
report

S Surveillance
No notification required but activity may
be subjected to Employer surveillance/
monitoring

R Review
Record/ Documents review

INSPECTION AND TEST PLAN

ITP Scope Description: General Fill for the Roadways / Subgrade

Project:
Client
Job No.

Khalifa Port
Abu Dhabi Ports Co. ADPC
1001-260

Nature of Inspection
H Hold Point
W Witness Point
Ite
m
No.

Test Inspection Activity

Description

ITP No.
Rev. No
Date:

S - Surveillance
R Record Review

Controlling
Document

Acceptance
Criteria

Frequency

2.01.
11

Check suitability of
Capillary break material

Los Angeles Abrasion

Soundness (Sodium)

Soundness (Magnesium)

Sand Equivalent

Liquid Limit

Plasticity Index
Sulphate Content

Chloride Content

Flakiness Index

Elongation

ADM
Standards
section III-2

clause
302.02

AASHTO T96
(ASTM

C131)
AASHTO

T104

AASHTO
T140 (ASTM
C88)

AASHTO
T176 (ASTM

D-2419)
AASHTO T89

(ASTM
D4318)

AASHTO T90

H Hold Point
Written notification required. Contractor may not
proceed beyond this point without written confirmation
of the Employer

12% MAX
15% MAX
25% MINI.
35% MAX.
6.0% MAX.
0.50% MAX
1.0% MAX
35% MAX.
35% MAX.

W Witness Point
Written notification required but
contractor may proceed if Employers
representatives do not attend.

3 - PMC
4 Third Party
Inspection
Remarks
2
3
4

Approved Test
report

40 MAX

Inspection Authority
1 Supervisor
2 QC /QA
Form of
Record /
1
Verification
Document
Approved Test
report

25l/s/m2. /
25l/s/m2.
560N
900N

1001-260-V8-0000-00136
006

1 test every
1000m3
1 test every
1000m3
1 test every
1000m3
1 test every
1000m3
1 test every
1000m3
1 test every
1000m3
1 test every
1000m3
1 test every
1000m3
1 test every
1000m3
1 test every

Approved test
report
Approved test
report
Approved test
report
Approved test
report
Approved test
report
Approved test
report
Approved test

S Surveillance
No notification required but activity may
be subjected to Employer surveillance/
monitoring

R Review
Record/ Documents review

INSPECTION AND TEST PLAN

ITP Scope Description: General Fill for the Roadways / Subgrade

Project:
Client
Job No.

Khalifa Port
Abu Dhabi Ports Co. ADPC
1001-260

Nature of Inspection
H Hold Point
W Witness Point
Ite
m
No.

Test Inspection Activity

Description

Specific Gravity

S - Surveillance
R Record Review

Controlling
Document

Acceptance
Criteria

2.20 MIN.

Max Dry Density

(ASTM D
4318)
B.S 1377

C.B.R at 98% of M.D.D

B.S 812

65% Min.

2.10 gr/cc Min.

B.S 812
Sieve size analysis

100mm

75mm

50mm (2)

25mm (1)

12.5mm (1/2)

9.5mm (3/8)

% Passing

B.S 812

100

AASHTO
T100 & T85
AASHTO
T180D
AASHTO
T193 (ASTM
D1883)

75 to 100

As per CTI
1001-260V9-000000010

ITP No.
Rev. No
Date:

25 to 75
10 to 50
5 to 20
0 to 3

Frequency

1000m3
1 test every
1000m3
1 test every
1000m3
1 test every
1000m3

1 test every
1000m3
1 test every
1000m3
1 test every
1000m3
1 test every
1000m3
1 test every
1000m3
1 test every
1000m3

1001-260-V8-0000-00136
006

Inspection Authority
1 Supervisor
2 QC /QA
Form of
Record /
1
Verification
Document
report
Approved test
report
Approved test
report
Approved test
report
Approved test
report
Approved test
report
Approved test
report

Approved test
report

3 - PMC
4 Third Party
Inspection
Remarks
2
3
4

Approved test
report

H Hold Point
Written notification required. Contractor may not
proceed beyond this point without written confirmation
of the Employer

W Witness Point
Written notification required but
contractor may proceed if Employers
representatives do not attend.

S Surveillance
No notification required but activity may
be subjected to Employer surveillance/
monitoring

R Review
Record/ Documents review

INSPECTION AND TEST PLAN

ITP Scope Description: General Fill for the Roadways / Subgrade

Project:
Client
Job No.

Khalifa Port
Abu Dhabi Ports Co. ADPC
1001-260

Nature of Inspection
H Hold Point
W Witness Point
Ite
m
No.

Test Inspection Activity

Description

Controlling
Document

ITP No.
Rev. No
Date:

S - Surveillance
R Record Review
Acceptance
Criteria

Frequency

1001-260-V8-0000-00136
006

Inspection Authority
1 Supervisor
2 QC /QA
Form of
Record /
1
Verification
Document

3 - PMC
4 Third Party
Inspection
Remarks
2
3
4

Approved test
report
Approved test
report
Approved test
report
Approved test
report

Construction Phase

3.01. Clearing and Grubbing at site

1

ADM
Removal of all dead Prior to start
Inspection
standards
trees, brush or other
next activity
checklist
section II-3
objectionable
of each area. (FM-260-V8-001)
clause
vegetation.
(FM-260-V8-002)
All stumps roots or
203.05
(FM-260-V8-003)
AASHTO Tmats shall be
193
removed to a depth
not less than 90cm
below Subgrade.
All depressions
formed by removal
of stump roots shall
be refilled with
approved borrow

H Hold Point
Written notification required. Contractor may not
proceed beyond this point without written confirmation
of the Employer

W Witness Point
Written notification required but
contractor may proceed if Employers
representatives do not attend.

S Surveillance
No notification required but activity may
be subjected to Employer surveillance/
monitoring

R Review
Record/ Documents review

INSPECTION AND TEST PLAN

ITP Scope Description: General Fill for the Roadways / Subgrade

Project:
Client
Job No.

Khalifa Port
Abu Dhabi Ports Co. ADPC
1001-260

Nature of Inspection
H Hold Point
W Witness Point
Ite
m
No.

Test Inspection Activity

Description

Controlling
Document

ITP No.
Rev. No
Date:

S - Surveillance
R Record Review
Acceptance
Criteria

Frequency

1001-260-V8-0000-00136
006

Inspection Authority
1 Supervisor
2 QC /QA
Form of
Record /
1
Verification
Document

3 - PMC
4 Third Party
Inspection
Remarks
2
3
4

material.
3.01. Check existing Subgrade material
2
and removal of unsuitable
ADM
material
standards
CBR @ 95% MDD
Section II,
clause
206.05
ADM
Standards
Section II
clause
207.04

3.01. Staking out of the works

3

If CBR value is 5% to As per site

Approved Test
10% cut 30cm
condition /
Report
below top of finish
Every 500 LM FM-260-V8-003
Subgrade and fill
whichever is
with borrow
less
material of 25%
CBR.

W/
R

W/R

S/R

If CBR value is 5% cut

45cm below top of
finish Subgrade and
fill with borrow
material of 25%
CBR
10% CBR value for all
existing Subgrade

ADM
The level and
From the start Field survey
standards
alignment shall be
of the
request data.
section II-3
in accordance to IFC
activity
(FM-260-ATTACH
clause
drawing.
01)
203.03
(FM-260-ATTACH
02)
(FM-260-ATTACH

H Hold Point
Written notification required. Contractor may not
proceed beyond this point without written confirmation
of the Employer

W Witness Point
Written notification required but
contractor may proceed if Employers
representatives do not attend.

S Surveillance
No notification required but activity may
be subjected to Employer surveillance/
monitoring

R Review
Record/ Documents review

INSPECTION AND TEST PLAN

ITP Scope Description: General Fill for the Roadways / Subgrade

Project:
Client
Job No.

Khalifa Port
Abu Dhabi Ports Co. ADPC
1001-260

Nature of Inspection
H Hold Point
W Witness Point
Ite
m
No.

Test Inspection Activity

Description

3.01. Checking of compaction trial

4
before main filling

3.01. Placement of borrow material for

5
filling

Check Existing Ground

Layer Thickness

In Situ Density (Sand Cone

Method)

Controlling
Document

ITP No.
Rev. No
Date:

S - Surveillance
R Record Review
Acceptance
Criteria

Frequency

1001-260-V8-0000-00136
006

Inspection Authority
1 Supervisor
2 QC /QA
Form of
Record /
1
Verification
Document

03)
(FM-260-ATTACH
04)
ADM
Minimum of 95% MDD First layer of fill Approved test
standards
before
report
section II-6
commencem
clause
ent of main
206.02d.
filling works
ADM
standards
section II-6
clause
206.02b
ADM
standards
section II-6
clause
206.02c.

To be cut and
Prior to filling Approved test
scarified according
of first layer
report
FM-260-V8-003
to IFC drawing
Maximum15cm of
Every layer of
Survey report
compacted depth
filling
(FM-260-ATTACH
(10cm max depth
01)
in inaccessible
(FM-260-ATTACH
areas.)
02)
(FM-260-ATTACH
03)
1 per 1500m2
(FM-260-ATTACH
Minimum 95%
04)
FM-260-V8-003

Approved test
Exhibit D, part
report
2 att.C
FM-260-V8-003
particular
specs

H Hold Point
Written notification required. Contractor may not
proceed beyond this point without written confirmation
of the Employer

W Witness Point
Written notification required but
contractor may proceed if Employers
representatives do not attend.

1 per 750m2

S Surveillance
No notification required but activity may
be subjected to Employer surveillance/
monitoring

3 - PMC
4 Third Party
Inspection
Remarks
2
3
4

W/
R

W/R

W/
R

W/R

S/R

W/
R

W/R

W/

W/R

R Review
Record/ Documents review

INSPECTION AND TEST PLAN

ITP Scope Description: General Fill for the Roadways / Subgrade

Project:
Client
Job No.

Khalifa Port
Abu Dhabi Ports Co. ADPC
1001-260

Nature of Inspection
H Hold Point
W Witness Point
Ite
m
No.

Test Inspection Activity

Description

3.01.
6

In-situ CBR Test

Optimum Moisture Content

Capillary Break layer, Geogrid

& Geotextile installation
Laying of Geotextile

Controlling
Document

ITP No.
Rev. No
Date:

S - Surveillance
R Record Review
Acceptance
Criteria

Frequency

1001-260-V8-0000-00136
006

Inspection Authority
1 Supervisor
2 QC /QA
Form of
Record /
1
Verification
Document

clause 3.4 CBR of minimum 15%

AASHTO T191
ASTM D 1556
Exhibit D Part
Minimum 95% of MDD
2
OMC -2% to +4%
Attachment
C, Particular
Specificatio
ns clause
3.5
AASHTO T-93,
T-217

3 - PMC
4 Third Party
Inspection
Remarks
2
3
4

1 test every
Approved test
100 LM run
report
or 1000m2
FM-260-V8-003
whichever is
less

W/
R

Approved test
report
FM-260-V8-003
H

Inspection
Free from cuts and
Every laying
Checklist
damage
for Geotextile
(FM-260-V8 Shall be laid loosely
020)
parallel to the
centerline with a
minimum of 300mm
Every laying
overlap.
Laying of Geogrid material (S30 or
for Geogrid

Free
from
cuts
and
similar equivalent)
Inspection
damage
CTI no.: 1001Checklist

Shall
be
laid
on
the
260-V9(FM-260-V8top
of
capillary
0000-00005
ADM
Standards
Section II
clause
207.05

H Hold Point
Written notification required. Contractor may not
proceed beyond this point without written confirmation
of the Employer

W Witness Point
Written notification required but
contractor may proceed if Employers
representatives do not attend.

S Surveillance
No notification required but activity may
be subjected to Employer surveillance/
monitoring

S/R
W/
R

S/R
W/
R

R Review
Record/ Documents review

INSPECTION AND TEST PLAN

ITP Scope Description: General Fill for the Roadways / Subgrade

Project:
Client
Job No.

Khalifa Port
Abu Dhabi Ports Co. ADPC
1001-260

Nature of Inspection
H Hold Point
W Witness Point
Ite
m
No.

Test Inspection Activity

Description

Laying of capillary break

Layer Thickness

Compaction Degree

ITP No.
Rev. No
Date:

S - Surveillance
R Record Review

Controlling
Document

Acceptance
Criteria

Frequency

1001-260-V8-0000-00136
006

Inspection Authority
1 Supervisor
2 QC /QA
Form of
Record /
1
Verification
Document

break layer lapping

020)
with the bottom
Every laying
membrane layer.
for capillary
break layer
ADM
Maximum of 15cm
Standards
compacted depth.
Inspection
section III-2 Shall not vary from
1 test every
more than 8mm
clause
Checklist
100 linear
from the total
302.06c
(FM-260-V8meter or
thickness.
020)
1000m2
whichever is
98% max dry density
less
ADM
Standards
Inspection
section III-2
clause
Checklist
302.06c
(FM-260-V8001)

3.01. Check Final levels and evenness of ADM

7
the surface
Standards
Section II-8
clause
208.03

The max. gap 1 checked

every 20m
between the road
determined
Subgrade surface
by the qc
and the testing
engineer
edge shall not be
greater than 2cm.

Variation in the falls to

H Hold Point
Written notification required. Contractor may not
proceed beyond this point without written confirmation
of the Employer

W Witness Point
Written notification required but
contractor may proceed if Employers
representatives do not attend.

Approved survey
report
(FM-260-ATTACH
01)
(FM-260-ATTACH
02)
(FM-260-ATTACH
03)

S Surveillance
No notification required but activity may
be subjected to Employer surveillance/
monitoring

3 - PMC
4 Third Party
Inspection
Remarks
2
3
4

W/
R

S/R

W/
R

W/R

W/
R

S/R

R Review
Record/ Documents review

INSPECTION AND TEST PLAN

ITP Scope Description: General Fill for the Roadways / Subgrade

Project:
Client
Job No.

Khalifa Port
Abu Dhabi Ports Co. ADPC
1001-260

Nature of Inspection
H Hold Point
W Witness Point
Ite
m
No.

Test Inspection Activity

Description

ITP No.
Rev. No
Date:

S - Surveillance
R Record Review

Controlling
Document

Acceptance
Criteria

cross-sections of the
road
shall
not
exceed 0.4 percent.

Frequency

1001-260-V8-0000-00136
006

Inspection Authority
1 Supervisor
2 QC /QA
Form of
Record /
1
Verification
Document

3 - PMC
4 Third Party
Inspection
Remarks
2
3
4

(FM-260-ATTACH
04)

Levels
of
the
finished
surface
shall not vary by
more than 2cm.

Variation in crosssectional slope shall

not
exceed
0.8
percent

Post Construction Phase

4.01

All As-built records

4.02

Submittal of all Test Reports

ADM
According to all IFC
specification
drawing
section 1-1
clause
101.03
As per
According to all ITP
required
test required
according to
the test on
ITP

H Hold Point
Written notification required. Contractor may not
proceed beyond this point without written confirmation
of the Employer

W Witness Point
Written notification required but
contractor may proceed if Employers
representatives do not attend.

On completion Approved as-built

of the work
submittals

On completion Approved test

of the work
reports

S Surveillance
No notification required but activity may
be subjected to Employer surveillance/
monitoring

R Review
Record/ Documents review