CONSTRUCTION RISK ASSESSMENT

PROJECT
ACTIVITY

SESSION
DATE
5 SEPT 2016

PROVISION OF SPLASH ZONE STRUCTURAL REPAIR AND MAINTAINENCE

RISER GUARD TOP RING FABRICATION AND INSTALLATION WORK

LOCATION
DESCRIPTION OF
ACTIVITIES

A: ONSHORE FABRICATION
1) Cutting & Machining

B: OFFSHORE INSTALLATION

2) Punching and Drilling

2) Installation of Static Rigging Equipment

3) Notches

3)Re-aligned Existing Riser Guard

4) Assembly / Fit Up

4) Demolishment & Removal of Existing Riser Guard Top Ring

5) Welding

5) Installation of Newly Fabricated Riser Guard Top Ring

1) Loadout and Transportation

6) Non Destructive Test (NDT)

NO

ACTIVITIES

RISK ISSUES

CONSEQUENCES

CAUSES

RISK RATING
BEFORE
P

MITIGATION MEASURES

RISK RATING
AFTER
R

ACTION /
STATUS

C1

N
A

N
Prior to
C1
A
commence work

ONSHORE FABRICATION
R1

Work area and

equipment
preparation work

R2 2) Cutting of

existing riser guard

top ring using oxy
cutting.

1)
2)
3)
4)

Manual handling
Trip, slip and fall
Congested area
Heavy object

1) Manual handling
2) Hand and finger
injuries
3) Fire
4) Hot surface

1) Personnel injry
2) Drop object

1. Property damage
2. Personnel injury
3. Schedule delay

1) Improper housekeeping
2) Improper work
sequence
3) Wrong settup of
equipment
4) Inexperience personnel

1) Adequate manpower
2) Competent personnel to do
the job
3) Close supervision by Supv
N N
C3
C3
4) Conduct Toolbox talk
A A
5) Wear appropriate PPE
6) Personnel screening prior to
mob

(1) Spark from gas cutting

(2) Damaged cutting hose
/ loose connection and gas
leakage.
(3) Improper oxygen/
acetylene attachment.
(4) Presence of
hydracarbon

1. Controlled environment
(provide barricade)
2. Provide adequate fire fighting
equipment ( blankets, fire
extinguishers, water supply, etc)
3. Ensure hydrocarbon free
environment (100% gas freed)
4. Fire watcher standby at all
time during work activities.
5. Good housekeeping
6. Adequate and proper PPE for
all personnel
Prior to
C3 C3 C4 C3 7. Check all hose connections
C1 C1 C1 C1
commence work
before use.
8. Only approved gas cutting
equipment to be used
9. Ensure proper routing for gas
lines and avoid kink.
10. Flash back arrestors for
oxygen and acetylene regulators
11. Proper storage of oxygen &
acetylene cylinders
12. Proper housekeeping
13. Regular gas leak check

R3

Cut material using

Plasma cutting
machine

R4 Cut material using

steel cutting
machine

R5 Grinding activities

1) Manual handling
2) Hand and finger
injuries
4) Handling special
machines

1) personnel injuries
2) Tarnish image

1) Manual handling
2) Hand and finger
injuries
3) Rotating part
4) Sharp edges
5) Electrocuted

1) personnel injuries
2) Tarnish image
3) Schedule delay

1) Inexperience personnel.
2) Improper manual
handling technique.
3) Poor housekeeping

1) Ensure experience personnel

perfroming work activities.
2) Ensure proper manual
handling
C3 C3 C4 C3 3) Beware of hand and finger
4) Ensure trained personnel
operate machinery

1) Inexperience personnel.
2) Improper manual
handling technique.
3) Poor guarding of
machine

1) Ensure experience personnel

perfroming work activities.
2) Ensure proper manual
handling
3) Beware of hand and finger
C3 C3 C4 C3 4) Ensure trained personnel
operate machinery
5) Ensure steel cutting machine
euqip with guarding.
6) Use machine in good
conditions.
7)
proper
PPE.rating for
(1)Wear
Provide
correct

(1) Unsuitable rating (1) Personnel injury / fatality Broken disc while
for the equipment/
(2) Schedule delay
performing grinding
material.
(3) Tarnish Reputation
activity
/ Improper
maintainance of the
grinder.

(2) Improper
handling of grinding
machine

1. Personnel injury

C3

inexperience personnel
Apply wrong practise

C3

R6 Punching, Drilling,

Notches activities

1) Pinch point/crush
point

1. Hand & finger injury

1. Lack of awareness
2. Sharp edge on
equipment/tools.
3. Poor lighting.
D1

grinding disc.
(2) Equipment inspection &
tagging.
(3) Follow manufacturer
N
C4 C3
operating manual.
A
(4) Conduct functional test as
per manufacturer
recommendation / instruction
(5) Maintainance record to be
made
available.
(1) SOP
to be made available

N
C4 C3
A

N
A

and followed
(2) Only competent person do
the job

1. Briefing on safety talk during

Toolbox meeting
2. Used suitable glove for specific
job activities. (High Impact
N
C2 Protection gloves/semi leather )
A
3. Aware of the hand placement.
4) Ensure sufficent lighting.

C1 C1 C1 C1

Prior to
commence work

C1 C1 C1 C1

Prior to
commence work

C1

N
Prior to
C1 C1
A
commence work

C1

N
Prior to
C1 C1
A
commence work

B1

N
A

N
A

B2

Prior to
commence work

2) flying particle

Eyes injury

Poor guarding
Operationg at high speed
N
A

1) Use face shield

2) Ensure proper guarding to
prevent/minimize flaying particle.
2) Barricade the work area
N
C2 3) To be performed by competent
A
/experienced personnel only

D1

N
A

1. Briefing on safety talk during

Toolbox meeting
2. Used suitable glove for specific
job activities. (High Impact
N
C2 Protection gloves/semi leather )
A
3. Aware of the hand placement.

D2

1. To remove all oily surface

condition.
2. To ensure all scaffolding
securing/hanged point clear from
N
B4 D1 oily surface.
A
3. Erect scaffolding at firm area.
4. Proper houskeeping.
5. Work area clear from unwanted
material/item.

C2

R7 Assembly and fit-up of 1) Pinch point/crush

structures
point

2) Slip, trip and fall.

1. Hand & finger injury

1. Personnel injury.

3) Poor communication i) Personnel injury

/ Communication failure ii) Properties damage

4) Improper rigging
methodology

i) Property damage.
ii) Personnel injury.

1. Lack of awareness
2. Sharp edge on
equipment/tools.

1.
2.
3.
4.

Oily surface.
Badly rusted grating.
Water puddle.
Poor housekeepinng.

1. Unclear instructions/not
fully understand work
activities.
2. Short cuttting
3. Communication device
malfunction

D2

1.Inexperience personnel.
2.Negligence
3.Short cutting.
D2

5) Lifting Equipment
failure

i) Structure & property damage

ii) Personnel injury
iii) Schedule delay

Poor rigging equipment

conditions.
Sharp edges/protuding item
at work area cause damages
at rigging area.

D2

C1

N
A

N
A

C1

B1

N
A

N
A

B2

B2

N
A

B2 B1

i) Pre-task briefing
ii) Dedicated communication
channel to be established with the
site team.
N
N
B4 D1 iii) Use common communication
B2
A
A
language understand by all parties.
iv) Direct communication between
related workforce.
v) Fully follow work procedure.
vii) Ensure all communication device
i) Only authorized personnel allowed
at designated area.
ii) Ensure all material to be lifted
are secured.
N
N
B4 D1 iii) Use of certified rigging gears.
B2
A
A
iv) To follow procedure.
v) Closed monitoring by supervisor.

i) Certified Lifting Gear and riggers

ii) Pre-inspection on post inspection
to be carry out once complete
N
N
B4 D1 rigging arrangement and prior to
B2
A
A
start work activities.
Iii) Ensure work area clear from any
unwanted item/equipment or
conditions.

B2 B1

B2 B1

B2 B1

Prior to
commence work

Prior to
commence work

R8 Welding activities

1) Hot spatters
spraying the vicinity.

i) Fire incident
ii) Personnel Injuries

1) Presence of flameable /
explosive gases / material
2) Hot spatters
B2

2) UV-rays & flying

particle

Eyes injury

Intense light from welding

work

C2

3) Electrocution

Electrocution

(2)
Miscommunication

(1) Personnel injury (

Accute/Chronic )

(1) Incompetent NDT

personnel
(2) Short cutting

i) Personnel injury
ii) Properties damage

1. Unclear instructions/not
fully understand work
activities.
2. Short cuttting
3. Communication device
malfunction

B1

N
A

B1 B1

C1

1) Use welding shield

2) Barricade the work area
3) To be performed by competent
personnel only

N
A

N
C2
A

N
A

N
A

C1

N
A

(1) Protect welding area from wet

condition
(2) Ensure electrical cables are
above wet area/water
N
N
C2 (3) Dry coverall and hand glove
C1
A
A
(4) Proper grounding of welding
machine
(5) Cable management and secured
cable connection

N
A

C1

1) Improper grounding
2) Wet area

C3

R9 Non Destructive Test (1) Improper

(NDT)
procedure / practise

1) Utilize fire blanket with running

water
2) Ensure work area clear from
flameable / explosive material
N
B3 B2 3) Wear other necessary PPE
A
4) Fire fighting equipment avaiable
at work area.
5) Fire watchers to be made
standby

Prior to
commence work

(1) Follow approved procedure

(2) To conduct radiation survey
(survey meter)
(3) Provide adequate warning
signs/ lights /announcement
N
D (4) Approved PTW and JHA in
N
D2
B4
B2
B2 B1
A
1 place
A
(5) AELB trained and certified
radiation worker
(6) Supervisor to monitor the
activity
(7)
To wearbriefing
radiation film badge
i) Pre-task
ii) Dedicated communication
channel to be established with
the site team.
iii) Use common communication
N
D language understand by all
D2
B4
A
1 parties.
iv) Direct communication
between related workforce.
v) Fully follow work procedure.
vii) Ensure all communication
device fully operational.

N
B2
B2 B1
A

Prior to
commence work

(3) Poor protection

barrier

R10

1) Paint fume
2) Paint Chemical
3) Body posture

i) Personnel injury

1) Respiratory disorder
2) Personnel injury

Painting activities

1. Short cuttting

(1) Compliance to allowable

exposure distance
(2) Proper signage and warning
beacon in place
N
D
D2
B4
(3) Conduct radiation survey
A
1
(4) Use lead sheet or collimater
(5) Emergency NDT equipment
to be available in place

1) Incorrect respirator used

1) Wear approved respirator
2) Expose to paint
2) Wear correct PPE
chemical
3) Take adequate rest as
3) Awkward working
necessary
N
C3
B4 C3 4) Read and understand MSDS
environment
A

B2

N
B2 B1
A

C1

N
Prior to
B2 C1
A
commence work

OFFSHORE INSTALLATIONS

R11 Worksite preparation

R12

Transportation of
equipment and
Project material
from port to work
location.

1) Manual handling
2) Trip, slip and fall
3) Congested area
4) Heavy object

1) Personnel injry
2) Drop object

1) Improper housekeeping
2) Improper work sequence
3) Wrong settup of equipment
4) Inexperience personnel

1) Bad Weather
during tow and
structural damaged
by wave slamming
and tow motion.

i) Damage to structure or
equipment.
ii) Schedule delay.

Bad weather.

2) Damage/injuries
caused by lightning

Fatality

Standby at open area (

deck area) during
lightning.

3) Supply boat Failed

to hold load due to
overloading and
inadequate load
spread.
4) Inadequate tiedown or inadequate
structural strength.

i) Damage to structure or
equipment.
ii) Schedule delay.

Load spread not as per

approved transportation
plan.

i) Damage to structure or
equipment.
ii) Schedule delay.

1. Improper housekeeping
at the work area.
2. Short cutting.
3. Improper rigging
equipment used.

1) Adequate manpower
2) Competent personnel to do the job
3) Close supervision by Supv
C3 NA NA C3
4) Conduct Toolbox talk
5) Wear appropriate PPE
6) Personnel screening prior to mob

C3

N
D
C3
A
2

C1 NA NA

i) Obtain look ahead latest

weather forecast prior sail away.
ii) Properly secure ship loose
N
B1
items.
A

C1

Prior to commence
work

N
C2
A

i)To ensure no personnel at deck

area during lightning. All to stay
at safe area.
N
N
C4
C3 C1 ii)Lesson learnt to be cascaded
C2
C2 C1
A
A
to crew during JHA for
awareness
i) Load spread as per approved
transportation study.
ii) To communicate properly
betweeen clients on the
arrangment.
i)Inspections by Client and
Supply Boat Master prior to sail
N
C4
C3 C2 away.
A
ii) To ensure all loose item/
Container been properly tie

N
D
D1
C3
A
2

C1

Prior to
N
C2 C1 commence work
A

C1

N
C1 C1
A

5) Lifting from sector i) Damage to equipment

boat to intended
ii) Personnel injuries /
landing area.
fatality

R13

Transfer scaffolding material i) Drop object

to working area
ii) Manual handling

1) Man Overboard / drowning

R14

1. Improper
communication.
2. Poor mcondition of the
crane
3. Suspended load
4. Bad weather conditions

1) Congested Area and heavy material

i) Hand and finger injury
2) Unfit personnel
ii)Block access way to muster station

Fatality

1) Bad weather conditions.

2) Edge of platform
3) Inadequate fall protection

i. To ensure crane in good

conditions.
Ii. To follow crane lift chart /
N
load chart.
B4
C3 C2
A
Iii. Proper communication
betweeen signal man and crane
operator.
Iv. No personnel stand under
1) Use proper rigging equipment
2) Position body ergonomically to prevent
back sprain
3) Ensure the personnel involved are fit
C3 NA NA C3 for work
4) Practice good teamwork
5) Use mechanical lifting where
applicable
6) Wear necessary PPE

C1 NA NA

C1

1) Observe weather forecast / squals

2) Wear workvest during work
C4 NA NA C4
3) Standby life buoy
4) Wear safety harnes

C1 NA NA

C1

Scaffolding erection at boat

landing area

Prior to commence
work

Prior to commence
work

2) Insecured Scaffolding
platform

R15 Installation of Static

1) Manual handling
Rigging Equipment and
rigging equipment.

2) Pinch point / crush

point

3) Slip, trip and fall.

1) Scaffolding Collapse
2) Personnel Injury

Personnel injury / back injury

Injury to personnel

1. Hand & finger injury

1. Personnel injury.

1) Uninspected scaffolding
2) Incompetent scaffolders
3) Wrong scaffold materials

1. No ergonomic advice during

toolbox meeting.
2. Insufficient manpower.
3. Incompetent Personnel

1. Lack of awareness
2. Sharp edge on
equipment/tools.
3. Off hand placement
4. Improper PPE
1.
2.
3.
4.

1) Ensure scaffolding is inspected and

green tagged before use by scaffold
inspector
C4 NA NA C4 2) Inspect scoffolding materials prior to
C2 NA NA
mobilize
3) Erection of scaffolding shall be done by
competent scaffolders.

D3

D3

Oily surface.
Badly rusted grating.
Water puddle.
Poor housekeepinng.
D2

1. Tool box meeting to advice on

correct ergonomic on handling
material
2. Assigned sufficient manpower
N
before carry out job.
C1 D1
A
3. Level 3 for scaffolder inspector
and Level 2 for Scaffolder
personnel.
4. Cooperation and team work
during performing work activities.
1. Briefing on safety talk during
Toolbox meeting
N
C1 C2 2. Used suitable glove for specific
A
job activities. (non cotton gloves)
3. Aware of the hand placement.

N
A

1. To remove all oily surface

condition.
2. To ensure all scaffolding
securing/hanged point clear from
N
D1 oily surface.
A
3. Erect scaffolding at firm area.
4. Proper houskeeping.
5. Work area clear from unwanted
material/item.

C2

B1

N
A

N
A

B1

Prior to
commence work

B1

N
A

N
A

B2

Prior to
commence work

D1

N
A

N
A

B1

Prior to
commence work

4) Poor communication i) Personnel injury

/ Communication failure ii) Properties damage

5) Improper rigging
methodology

i) Property damage.
ii) Personnel injury.
iii) Body Overexertion

1. Unclear instructions/not
fully understand work
activities.
2. Short cuttting.
3. Communication Device
Malfunction
1.Inexperience personnel.
2.Negligence
3.Short cutting.

D2

C3

6) Lifting Equipment
failure

i) Structure & property damage

ii) Personnel injury
iii) Schedule delay

1.Poor rigging equipment

conditions.
2. Sharp edges/protuding
item at work area cause
damages at rigging area.
C3

7) Falling overboard

9)Used of hand tools.

1. Personnel injury.
2. Property loss.

1. Hand & finger injury

2. Falling overboard
3. Blunt knife

1. Working at height.
2. Improper Fall Protection
System
3. Slippery area.
4. Insecure scaffolding
connections.
5. Insecure material or items.
6. Bad weather conditions.

D2

1. lack of awareness
2. Loose items.
3. Defect Tools
D1

10) Simultaneous
activities.

1. Potential hazard between

1 No proper planning before
conflict activities.
commencing task
2. Accidently skipped the step of 2. Work conflict between
SOP
related activties.

C3

i) Pre-task briefing
ii) Dedicated communication
N N
N
D1 channel to be established with the
B2
A A
A
site team.
iii) Use common communication
language understand by all parties.
i) Only authorized personnel allowed
at designated area.
ii) Ensure all material to be lifted
are secured.
N
N
B2 D1
B2
iii) Use of certified rigging gears.
A
A
iv) To follow procedure.
v) Closed monitoring by supervisor.

i) Certified Lifting Gear and riggers

ii) Pre-inspection on post inspection
to be carry out once complete
rigging arrangement and prior to
N
N
B2 B2 start work activities.
B2
A
A
Iii) Ensure work area clear from any
unwanted item/equipment or
conditions.
Iv) Used color coded rigging
equipment only.
1. Wear safety harness properly.
2. Secure safety harness at firm
area.
3. Work vest to be worn at all times.
4. Inspected scaffolding inspector
LEVEL 3 prior to used scaffolding
platform.
5. Hang "GREEN TAG" if safe to use
N
N
D2 D2 or "RED TAG" if not safe to use by
B1
A
A
the scaffolding inspector.
5. Ensure all slippery surface has
been removed/protected.
6. Standby ring buoy secure with
pendant line at the water.
7. Obtain and monitor weather
conditions.
8. To inform standby boat for work
1. Briefing on safety talk during
Toolbox meeting.
2. Secure sharp tools properly to
avoid falling overboard.
N
N
3. Experience or trained personnel
C2 C2
B1
A
A
to perform the job.
4. Use right tools for the right job.

1. Brief a proper work plan during

toolbox talk prior start work.
2. Adjacent work parties informed
N
C4 C3 3. Defer/postpone conflicting work
A
activities.(if any)
4. Permit to Work applications and
display PTW at work area.

B3

N
A

B2 B1

Prior to
commence work

B2 B1

Prior to
commence work

B2 B1

Prior to
commence work

N
A

B1

Prior to
commence work

C2 C2

Prior to
commence work

B2 B3

Prior to
commence work

R16 Re-aligned Existing

Riser Guard

1) Manual handling

2) Pinch point / crush

point

3) Improper rigging
methodology

R17 Demolishment &

Removal of Existing
Riser Guard Top Ring
( oxy cutting, rigging,
lifting activities )

1) Manual handling

2) Cutting of existing
riser guard top ring
using oxy cutting.

Personnel injury / back injury

Injury to personnel

1. Hand & finger injury

i) Property damage.
ii) Personnel injury.
iii) Body Overexertion

Personnel injury / back injury

Injury to personnel

1. Property damage
2. Personnel injury
3. Schedule delay

1. No ergonomic advice during

toolbox meeting.
2. Insufficient manpower.
D3
3. Incompetent scaffolder /
Personnel

1. Lack of awareness
2. Sharp edge on
equipment/tools.

D3

1. Tool box meeting to advice on

correct ergonomic on handling
material
2. Assigned sufficient manpower
N
C1 D1 before carry out job.
A
3. Level 3 for scaffolder inspector
and Level 2 for Scaffolder
personnel.
4. Cooperation and team work
1. Briefing on safety talk during
Toolbox meeting
N
C1 C2 2. Used suitable glove for specific
A
job activities. (non cotton gloves)
3. Aware of the hand placement.

B1

N
A

N
A

B1

B1

N
A

N
A

B2 commence work

Prior to

1.Inexperience personnel.
2.Negligence
3.Short cutting.

i) Only authorized personnel allowed

at designated area.
ii) Ensure all material to be lifted
N
N
C4
B4 D1 are secured.
B2
A
A
iii) Use of certified rigging gears.
iv) To follow procedure.
v) Closed monitoring by supervisor.
1. Tool box meeting to advice on
1. No ergonomic advice during
correct ergonomic on handling
toolbox meeting.
material
2. Insufficient manpower.
2. Assigned sufficient manpower
N
N
3. Incompetent scaffolder /
D3
C1 D1 before carry out job.
B1
A
A
Personnel
3. Level 3 for scaffolder inspector
and Level 2 for Scaffolder
personnel.
4. Cooperation and team work
during performing work activities.
(1) Spark from gas cutting
1. Controlled environment (provide
(2) Damaged cutting hose /
barricade)
loose connection and gas
2. Provide adequate fire fighting
leakage.
equipment ( blankets, fire
(3) Improper oxygen/
extinguishers, water supply, etc)
acetylene attachment.
3. Ensure hydrocarbon free
(4) Presence of hydracarbon /
environment (100% gas free). To
flamable gases / explosive
request gas test from platform
gases.
operations.
4. Certified Fire watcher standby at
all time during work activities.
5. Good housekeeping
D2 D2 D2 D2 6. Adequate and proper PPE for all
D1 D1
personnel
7. Check all hose connections before
use. (soapy test)
8. Only approved gas cutting
equipment to be used
9. Ensure proper routing for gas
lines and avoid kink.
10. Flash back arrestors for oxygen
and acetylene regulators
11. Proper storage of oxygen &
acetylene cylinders
12. To provide proper protection for

B2 B1

N
A

B1

D1 D1

Prior to
commence work

4) Improper rigging
methodology

i) Property damage.
ii) Personnel injury.
iii) Body Overexertion

1.Inexperience personnel.
2.Negligence
3.Short cutting.
C4

5) Lifting Equipment
failure

3) Removal and
recovery of riser top
ring to the deck

R18 Installation of Newly

1) Manual handling
Fabricated Riser Guard
Top Ring
( rigging , lifting ,
fittng up )

2) Pinch point / crush

point

5) Improper rigging
methodology

6) Lifting Equipment
failure

i) Structure & property damage

ii) Personnel injury
iii) Schedule delay

1. Personnel injury
2. Property damage

Personnel injury / back injury

Injury to personnel

1. Hand & finger injury

i) Property damage.
ii) Personnel injury.
iii) Body Overexertion

i) Structure & property damage

ii) Personnel injury
iii) Schedule delay

Poor rigging equipment

conditions.
Sharp edges/protuding item
at work area cause damages
at rigging area.

i) Only authorized personnel allowed

at designated area.
ii) Ensure all material to be lifted
N
N
B4 D1 are secured.
B2
A
A
iii) Use of certified rigging gears.
iv) To follow procedure.
v) Closed monitoring by supervisor.

C4

N
B4 D1
A

D1

N
B3 C2
A

1. Rigging failure
2. Uncontrolled swinging of
load
3. Weather including strong
tides.

1. No ergonomic advice during

toolbox meeting.
2. Insufficient manpower.
D3
3. Incompetent scaffolder /
Personnel

1. Lack of awareness
2. Sharp edge on
equipment/tools.

B2

N
A

B2 B1

B1

N
A

N
A

B2

B1

N
A

N
A

B1

C1

D3

N
C1 C2
A

N
A

C2 C1

C4

i) Only authorized personnel allowed

at designated area.
ii) Ensure all material to be lifted
N
N
B4 D1 are secured.
B2
A
A
iii) Use of certified rigging gears.
iv) To follow procedure.
v) Closed monitoring by supervisor.

B2 B1

1.Inexperience personnel.
2.Negligence
3.Short cutting.

Poor rigging equipment

conditions.
Sharp edges/protuding item
at work area cause damages
at rigging area.

N
C1 D1
A

i) Certified Lifting Gear and riggers

ii) Pre-inspection on post inspection
to be carry out once complete
rigging arrangement and prior to
start work activities.
Iii) Ensure work area clear from any
unwanted item/equipment or
conditions.
a) Toolbox meeting prior to
operation
b) Use certified rigging & correct
SWL
c) Use correct shackles with SWL.
d) Good communications with team
members.
e) Use tag lines to steady load
f) Be aware of swell and sea state
g) Do not stand under the load.
h) Pre-jpb breifing with all involved
personnel prior to start work
activities.
i) Ensure crane operator fully
understand in the task .
1. Tool box meeting to advice on
correct ergonomic on handling
material
2. Assigned sufficient manpower
before carry out job.
3. Level 3 for scaffolder inspector
and Level 2 for Scaffolder
personnel.
1. Briefing on safety talk during
Toolbox meeting
2. Used suitable glove for specific
job activities. (non cotton gloves)
3. Aware of the hand placement.

B2 B1

C4

i) Certified Lifting Gear and riggers

N
B4 D1 ii) Pre-inspection on post inspection
A
to be carry out once complete
rigging arrangement and prior to
start work activities.

B2

N
A

Prior to
commence work
B2 B1

4) Operating of impact
wrench equipment to
tighten up flange
connections

R19

Performing welding
work

1) Hot spatters
spraying the vicinity.

1. Personnel injury
2. Property damage
3. High pressure

i) Fire incident
ii) Personnel Injuries

1. Inadequate preparation.
2. Mechanical failure.
3. Bad weather .
4. Hose leakage / insufficent
hose rating.
5. Over pressure

a) Correct body position / secure

position for work
b) Good house keeping
c) Loose items rope to be tucked
away
d) Correct backing spanner to be
used hold back lanyard to be
secured
B3 NA B2 B2
e) Properly secure high pressure
hose using whip lashed
f) Use proper hose rating
g) To operate impact wrench within
allowable pressure rating.
h) Obtain ahead weather forecast.

1) Presence of hydrocarbon
2) Hot spatters
B2

2) UV-rays & flying

particle

Eyes injury

Intense light from welding

work
C2

3) Manual handling

4) Electrocution

1) Personnel injury
2) Asset damage / loss

Personnel injuries

1) heavy and bulky material

2) pinch points
3) Improper rigging
arrangement
4) Incompetent riggers

C3

1) Improper grounding
2) Wet area
C3

5) Drop object

1) tools lost
2) Schedule delay

tools not properly secured

during work
C2

6) Potential of fire

1) personnel injuries
2) Equipment damage

N
A

N
A

N
A

1) Use welding shield

2) Barricade the work area
C2 3) To be performed by competent
personnel only

1) Use proper rigging equipment

2) Position body ergonomically to
N N
C2 prevent back sprain
A A
3) Ensure the personnel involved
are competent riggers for work
4) Practice teamwork
(1) Protect welding area from wet
condition
N N
C2 (2) Ensure electrical cables are
A A
above wet area/water
(3) Dry coverall and hand glove
(4) Proper grounding of welding
1) Secured all tools used overboard
2) Practice good housekeeping
N
C2 C2 3) Use certified rigging materials
A

1. Short circuit.
2. Poor welding cable
conditions.
3. Incompetent personnel.
4. Presence of hydrocarbon.
C3

1) Utilize fire blanket with running

water
B3 B2 2) Personnel to wear fire retardant
coverall
3) Wear other necessary PPE

N
A

1. Ensure proper cable connections.

2. Used equipment in good
conditions.
3. Inspect all equipment prior to
start work.
4. Conduct gas test prior to start
work.
C3 C3
5. Standby fire fighting equipment (
fire blanket, f.extinguisher, etc)
6. Standby cettified fire watcher.
7. Lay welding cable properly to
avoid damages.
8. Assign competent and experience
personnel to pefrom work.

B1

N
A

B2 B2

B1 NA B1 B1

C1 NA NA C1

C1 NA NA C1

C1

N
A

N
A

C1

C1 NA NA C1

Prior to
commence work

R20 Housekeeping

1) Slip, trip and fall

2) Sharp edges
3) Insufficent
manpower
4) Incorrect lifting
technique

1) Personnel injury
2) Materials loss

1) Congested Area and heavy

material
2) Unfit personnel
C2

1) Practice good housekeeping

2) Wear necessary PPE
N
C2 C2 3) Practice teamwork
A

C1 NA C1 C1

During work
execution