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ROCK
16
MECHANICS
IMPROVED
AND
ROCK
THE
CUTTING
EVOLUTION
OF
METHODS
397
tion of the grossparametersof drilling is able to suggestto us the directionsin whichthe nextmajor advancesare likely to bewon.
MODELS
OF THE
DRILLING
PROCESS
First,theactualstress
stateswhichoccurin therockarepoorlyunderstoodin detail. Oftensomestateof stressis postulated,
althoughwithout
evenany suggestion
that sucha state of stresscouldpossiblyoccurin
fact. Significant
andauthenticdescription
of the stressstateis particularly difficultbecause
the areamostcriticalin the description
is (or is
closeto) the contactareawith the tool. This is iust the regionwhere
the very least detailed information is available.
398
FAILURE
399
tionably very great, but there do seemto be certain avenuesof investigation whichmight be followedin orderto try to overcomethem. Fikst, we
need to know much more about crack propagation--not only the orientation in which cracks are initiated, but also what controlstheir courseas
they proceed. A number of investigatorsare apparently working on the
problemsof crack propagation;hopefullywe shall seesomegoodprogress
here.
to predictactualperformance.
They may equallybe hepful
in pointing
out what needs to be learned about the detailed processesinvolved in
order to put together more meaningful models of the breakage process
in practice.
ENERGY
CONSIDERATIONS
IN
DRILLING
400
FAILURE
to 3c.
This relationshiphas beenrealized for many years, and it has had its
effect on drilling research. Efforts to producepracticable bit designsof
greater effectivenesshave beengenerally unsuccessful.As a result, faster
drilling speedshave beenachievedessentiallyonly by the applicationof
greaterpowerto the hole bottom. And indeed,so long as the effectiveness
of the processis limited (as all indications hitherto seem to have suggested)the only way to achievefaster drilling is by the use of greater
power. Up to the presentthere has beenlittle evidenceto the contrary;
this fact has largely controlledthe direction of rock drill development.
New exoticmethodsrepresentanotherpossibleand often enticingavenue
for improvement,but so far they have shown little promise for wide
application.
The only alternative to the application of greater power, in order to
achievegreaterdrilling speeds,is the developmentof methodsof greater
effectiveness(lower specificenergy). We shall considerthis possibility
next.
'INTEIJJGENT'
ROCK
REMOVAL
driven in ice near Camp Tuto in Greenland. One of the important objects in driving this tunnel was to find the most favorable methods of
operation. A descriptionof the work has beengiven by Rausch.9
In work for the U.S. Army Cold Regions Research and Engineering
Laboratory, which is shortly to be published,Dean o re-examinedthe
ROCK MECHANICS
401
Our interest
methods.
Although the results quoted above were achieved in ice, it seemsreasonably certain that they neverthelesscarry an important messagein
consideringthe failure of rock. The processesused all involved high
strain rates, and the ice behavedin a brittle manner.
The unconfinedcompresslyestrength of the ice in questionwas of the
order of 500 psi. This value has beenassumedin the calculationof Es/ae
in Table I. It can be seen immediately that the general magnitude of
this parameterEs/ae is indeedof the order of 1, as was suggestedabove.
We suggestedthat values for this parameter in rock drilling fall in the
generalrange of .3 to 3. Most of the values in Table I fall between.8 and
3.5--a very satisfactory agreement.
In. Lb/In. a
Coal cutter
Coal cutter,
augerdrilling
& blasting
Auger drilling
1740
410
3160
1740
EB/ac
Remarks
3.5
0.82
Joy 10 RV machine
Cut four sidesof
tunnel+ cutter power
& explosivepower
2 in. holes
3.5
Drill power +
0.046
Manpower, assumed
1/10 hp steady
explosiveenergy
Manual picking
Melting
* Adapted from Dean.x
23
42,000
84
402
methods.
There is no doubt that the very great effectivenessof the manual picking is due to the particular way in which the operator applies his effort.
First he choosesthe point of applicationof his every blow, as well as
the force with which he will deliver it. Beyond this he operates in a
remarkably versatile manner, not only is he able to indent the ice with
his pick, but he is also able to pry with it. He undoubtedly seeksto
developa favorable geometryat the face and then to work in sucha way
as to maintain it. He works around hard inclusionsand takes advantage
of favorablefailure patterns.
In general terms we must ascribe his very high effectivenessto the
choiceshe makes in striking his blows. We have describedthis factor (for
want of a better term) as 'intelligence.' Intuitively one can see the force
of this argument by imagining what would happen to the effectiveness
of the man if he had to operatein the dark!
Now it is all very well to observethat a human operator is enormously
effectivein the disengagementof a brittle material. He is also quite slow,
sincehe is very limited in his power output. The basic reasonman uses
machines is because of their very high power outputs. What are the
chancesof devisingan 'intelligent'machinefor the disengagement
of rock?
We can probably never expect a practical machineto proceedwith the
same'intelligence'as is displayedby the operatorsquotedabove. This is
becausethe human operator is easily able to deliver each successiveblow
in whatever mannerhe seesfit. Virtually all machines,in order to achieve
the very high power outputsfor which they are prized, must strike blows
with great rapidity. This seemsto make the samefreedomof action as that
of the men, and the samefree choicefrom blow to blow an impossibility.
Nevertheless,the human operatorsabove demonstrateda superiority
in effectivenessof nearly two orders of magnitude over most machines.
If even a part of this couldbe achievedby a machinea substantialgain
would have been obtained.
First we must note here that the word 'intelligence'in the sensethat it
has been used above doesnot necessarilyimply any (great) exerciseof
ROCK MECHANICS
403
4O4
It is oneof the problemsthat facesthe operator,and indeedthe interpreter of suchtests also, that one strategy of attack on the rock cannot
be consideredas a perturbationupon someother strategy. For example,
the operator might elect to start by forming a small pit, and then work
around its edgesto increaseits size. Or, he might decide first to form
two parallel channels,and then remove the center sectionbetweenthem.
There are innumerable
variations
It can be seen in
ROCK MECHANICS
405
&oo
. 400
i
a 300
I eoo
phase
LLII00
(7') BO
0
40
CHRONOLOGICAl
TEST
NUMBER
Fig. 1--Specific energy versus chronological test number (by one operator). Icehouse ice, --10 C, 30 degree wedge. 'Intelligence' experiment, free style.
406
iooo
oo
SINGLE
BLOWS
oo
- .ovF.
0.03
- .B
o
4oo
I
(j
.-
SO0
>
L soo
FR"FREE STY'LE
' BLOWS,A
E "FREE STYLE"BLOWS
- .
o
u
z
--
I1
oo
u
(j
I1
so
!1
.I {3.
EB"FIEE
BLOWS STY'LE
, C e
40
8o
.CAANMUA
LPICKING
P TUTO
TUNNEL
407
Next let us considerthe implication of thesetest results. The outstanding singleresult here is that specificenergiesone or two ordersof magnitude lower than are normally achievedby machineshave been observed
in the field, and they have then been at least reproducedin principle in
the laboratory. It has been demonstrated,then, that although present
mechanicaldisengagement
methodsseemto be limited in the effectiveness
that can be achieved,there is no absolutebarrier involved. Furthermore
the magnitude of improvement that is demonstrably possible leads us
408
We do not wish to suggestthat presentmachinesare altogether'unintelligent.' For example, the Robbins Miner is a machine that shows a
considerabledegreeof 'intelligence.' It proceedsby cutting a number of
kerfs and then breaking out the material between them in relatively
large fragments.
Rather it is our purposeto present this conceptof 'intelligence,' and
to emphasizeits important elements. We believe that the Camp Tuto
results, which are supportedby our first elementary tests in the laboratory, have demonstratedquantitatively what we can reasonablyhopeto
achievewith a new generationof 'intelligent' machines.
If we are to make substantialnew advancesin drilling and other disengagementprocesses,we must do at least one of two things. We must
409
7. Teale, R.: The Concept of Specific Energy in Rock Drilling, Int. Journal oJ
Rock Mechanicsand Mining Science,March 1965,vol. 2, p. 57.
8. Zelenin, A. N.: Rezanie Gruntov, Moscow,Izdat. Akad. Nauk. SSSR, 1959; U.S.
Army CRREL Translation-No. 68, in preparation.
9. Rausch, D. 0.: Studies of Ice Excavation, Quarterly oJ the Colorado School o
Mines, April 1959,vol. 54, No. 2, 90 pp.
10. Dean, R. C., Jr.: Drilling and Excavating in Ice and Frozen Soil, U.S. Army
CRREL Technical Report No. 129, in preparation.