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4/25/2016

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MECHANICALOPERATIONSI
1.Whichofthefollowingisacoarsecrusher?
a)Direcrusherb)Conicalcrusher
c)Singlerollcrusherd)Jawcrusher
2.Whichofthefollowingisafinecrusher?
a)Hammermillb)Edgerunnermill
c)Pinmilld)Tubemill
3.Whichofthefollowingisnotacoarsecrusher?
a)Blakejawcrusherb)Disccrusher
c)Dodgejawcrusherd)Gyratorycrusher
4.Thesizeoffeedtoafinecrusheris
a)60to1inchb)2toinch
c)to1/8inchd)lessthan1/8inch
5.

6.Forceresponsibleforsizereductioninahammermillispredominantly
a)Impactb)Shear
c)Compressived)noneoftheabove
7.Namesofavarietyofsizereductionequipmentaregivenbelow.Classify them as coarse crushers,
intermediatecrushersandfinecrushers.
CrushingrollsDodgejawcrusher
DisccrusherGriffinmill
BallmillRaymondmill
TubemillRingrollermill
BlakejawcrusherConicalcrusher
PinmillEdgerunnermill
HammermillBuhrstonemill
RollermillGyratorycrusher
Centrifugalballmill
7. A broad classification of the size reduction equipment and a test of sizes of the materials fed into
differentequipmentaregivenbelow.Selectedtheproperequipmentfeedsizecombination.
EquipmentFeedsize
Coarsecrushers0.2mm
Intermediatecrushers5to2mm
Finecrushers50to5mm
Colloidmills1500to40mm
9.InBlakejawcrusher,theanglebetweenthejawsisusually
a)50b)150c)300e)900
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10.Lengthtodiameterratioofaballmillisusuallyaround
a)0.25b)11.5
b)10d)100
11.Lengthtodiameterratioofatubemillisusuallyaround
a)1or2:10b)3or4:1
c)400or500:1d)1000or2000:1
12. The characteristics of a ball mill and a tube mill are similar. Now, under otherwise uniform
conditions(identicalfeedsize,feedflowrate,etc.)atubemillwillproduce
a)afinerproduct
b)acoarserproduct
c)aproductofthesamesizeasthatproducedbyaballmill
d)aproductthesizeofwhichcannotbeevenroughlypredicted.
13.TheHardingemillisbasicallya
a)Jawcrusherb)Rollcrusher
c)Ballmilld)Colloidmill
14. Let R : Radius of ball mill r : radius of particle.The critical speed of a ball mill is given by the
expression

15.Whenaballmillrotatesataspeedhigherthanthecriticalspeed,itsefficiencyis
a)maximumb)minimum
c)optimumd)noneofthese
16.Ballmillstakefeeduptoabout
a)1mminsizeb)50mminsize
c)500mminsized)1400mminsize
17.Conventionalballmillsarenowbeingreplacedbyanewtypeofballmillwhichisvibratedinsteadof
beingrotatedandtherateofpassageofmaterialiscontrolledbytheslopeofthemill.Now,increasein
theslopeofthemill.
a)DecreasesthecapacityoftheplantandDecreasestheproductsize
b)Increasesthecapacityoftheplantbutdecreasestheproductsizebut
c)IncreasesthecapacityoftheplantandIncreasestheproductsize
e)Increasesthecapacityoftheplantanddecreasestheproductsize
18.Astheproductsizefromaballmilldecreases,
a)thecapacityandpowerrequirementofthemillincrease
b)thecapacityincreases,butthepowerrequirementdecreases
c)thecapacityandpowerrequirementofthemilldecrease
d)thecapacitydecreases,butthepowerrequirementincreases
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19.Forceresponsibleforsizereductioninasmoothrollcrusherispredominantly
a)compressiveb)impact
c)sheard)noneofthese
20.Force/Forcesresponsibleforsizereductioninatoothedrollcrusheris/are
a)impactb)shear
c)compressived)acombinationofall(a),(b),(c)
21. Select the correct size reduction equipment predominant force responsible for size reduction
combinationfromthefollowinglists:
EquipmentForce(s)responsibleforsizereduction
GyratorycrusherImpact
EdgerunnermillShear
FluidenergymillTensile
PindiscmillCompression
22.Abreadclassificationofthedifferentsizereductionequipmentandalistofproductsizesobtained
fromthedifferentequipmentaregivenbelow.Selecttheproperequipmentproductsizecombination.
a)coarsecrushers0.01cm
b)intermediatecrushers5to0.5cm
c)finecrushers0.01microns
d)colloidmills0.5to0.01cm
23.Theenergyconsumedbyacrusherunderconditionsofchokefeedingis
a)morethanthatinfreecrushing
b)lessthanthatinfreecrushing
c)equaltothatinfreecrushing
24.Ifsizereductionistobeaccomplishedbypassingthematerialonlyoncethroughthecrusher,
a)freecrushingisabetterchoice
b)chokefeedingisabetterchoice
c)bothfreecrushingandchokefeedingareequallyuseful
d)noneofthese
25.Underotherwiseuniformconditions,sizereductionratioobtainedinaballmill
a)isgreaterthanthatobtainedinajawcrusher
b)issmallerthanthatobtainedinajawcrusher
c)isequaltothatobtainedinajawcrusher
d)cannotbepredicted,moreinformationrequired
26.Grindingcanbecarriedouteitherwetordry.Now,powerconsumptioninwetgrindingis
a)morethanthatindrygrindingandplantcapacityisincreased
b)lessthanthatindrygrindingandplantcapacityisreduced
c)equaltothatindrygrindingandplantcapacityremainsalmostunchanged
d)lessthanthatindrygrindingandplantcapacityisincreased
27. Which of the following statements about the advantages of wet grinding over dry grinding is/are
incorrect?
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a)amountsoffinesproducedbywetgrindingislessthanthatproducedbydrygrinding
b)removalofproductiseasier
c)dustformationiseliminated
d)plantcapacityisreduced
28.Inaballmill,theoptimumdiameteroftheballsusedforgrindingisapproximatelyproportionalto
a)thefeedsizeb)thesquareofthefeedsize
c)thesquarerootofthefeedsized)noneoftheabove
29. Optimum grinding conditions in a ball mill usually occur when the bulk volume of the balls is
around
a)10%ofthevolumeofthemillb)50%ofthevolumeofthemill
c)90%ofthevolumeofthemilld)noneoftheabove
30.WhichofthefollowingstatementsaboutthesuperiorityofaHardingemilltoaballmillofsimilar
sizeis/areincorrect?
a)Hardingemillconsumeslesspower
b)Itproducesafinerproduct
c)itscapacityislarger
d)Optimumspeedofthemillcaneasilybefixedup
31.Standardscreensalwayshave
a)rectangularaperturesb)triangularapertures
c)squareaperturesd)circularapertures
32.A100meshscreenmeans
a)thereare100aperturesperinch
b)eachapertureofthescreenhasadiameterof1/100inch
c)eachaperturehasadiameterof1/100cm
d)noneoftheabove
33.Inthecontextofseparationofparticlesbyscreeningtwotermsareimportant:screeneffectiveness
andscreencapacity.Anincreaseinscreencapacity
a)resultsinanincreaseinscreeneffectiveness
b)resultsinareductioninscreeneffectiveness
c)doesnotalterthescreeneffectivenessatall
d)mayalterthescreeneffectivenessmarginally
34.Forsizereductionofalargeplasticsheetintosmallunitsoffixeddimensions,whichequipmentis
themostuseful?
a)jawcrusherb)rollcrusher
c)rodmilld)rotaryknifecutter
35.Foraparticle(coefficientoffriction=)tobecrushedbyasmoothrollcrusher(angleofnip=L),
whichofthefollowingrelationshipshastobesatisfied?
a)2tan1b)tan1

c)2tan1d)2tan1
36.Crushingefficiencyistheratioof
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a)surfaceenergycreatedbycrushingtoenergyabsorbedbythesolid
b)energyabsorbedbythesolidtothatfedtothemachine
c)energyfedtothemachinetosurfaceenergycreatedbythemachine
d)energyabsorbedbythesolidtosurfaceenergycreatedbymachine
37.Whichofthefollowingisapossiblevalueoftheangleofnipofarollcrusher?
a)50b)200c)500d)750
38.Crushingefficienciesareusuallyaround
a)0.1to2%b)10to20%
c)50to60%d)80to90%
39.BondcrushinglawstatesthattheworkrequiredtoproduceparticlesofdiameterDpfromverylarge
fedis
a)proportionaltothesurfacetovolumeratioofthefeed
b)proportionaltothesurfacetovolumeratiooftheproduct
c)proportionaltothesquarerootofthesurfacetovolumeratioofthefeed
d)proportionaltothesquarerootofthesurfacetovolumeratiooftheproduct
40.Sizereductioninagyratorycrusheriseffectedprimarilyby
a)impactb)shear
c)compressiond)attrition
41.Workindexisdefinedas
(a)ThegrossenergyinkWhpertonoffeedneededtoreduceaverylargefeedtosuchasizethat
80%oftheproductpassesa100Mmscreen.

(b)ThegrossenergyinkWhperkgoffeedneededtoreduceaparticleof0.5mdiatosuchasize
that80%oftheproductpassesa100Mmscreen.

(c)ThegrossenergyinkWhpertonofproductneededtoreduceaverylargefeedtoaproduct
sizeof0.01m.
(d)Noneoftheabove.
42.AccordingtoRittingerslaw,crushingefficiency
a)dependsonthefeedsizeb)dependsontheproductsize
c)dependsonbothfeedandproductsizes
d) is constant and for a particular machine and feed material, is independent of the feed and
productsizes.
43.Thesphericity,s,isdefinedbytherelation

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44.Forspheresandcubes,sphericityisequaltoone.Foracylinderwhoselengthisequaltodiameter,
sphericityisequalto
a)0.28b)0.65c)0.73d)1.0
45.Thereisasampleofspheresofamaterialthediameterofeachsphereis1mm.Forthissample,
a)sautermeandiameter>arithmeticmeandiameter
b)sautermeandiameter<massmeandiameter
c)arithmeticmeandiameter>massmeandiameter
d)noneoftheabove,Alldiaareequal
46.Inconstantpressurefiltration,
a)thefiltrateflowrateismaximumatthestartanddecreasescontinuouslytotheend
b)thefiltrateflowrateisminimumatthestartandincreasescontinuouslytotheend
c)thefiltrateflowrateisconstantthroughout,
d)increasesslowlytoaconstantvalue
47.Atthebeginningoffiltration,thecakeresistanceis
a)maximum,b)optimum
c)minimumandgreaterthanzerod)zero
48.Arotarydrumfilteris
a)acontinuousvacuumfilterb)adiscontinuouspressurefilter
c)acontinuouspressurefilterd)noneoftheabove
49.Thethicknessofcakesformedonindustrialrotaryvacuumfiltersisusuallybetween
a)0.5and2mmb)3.2and38mm
c)80and100mmd)200and400mm
50.Filteraidsareaddedtotheslurrypriortofiltrationinordertoform
a)compactcakesoflowporosityb)cakesofincreasedporosity
c)crystallinecakesd)noneoftheabove

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