PC Pump System Manual R6 - English PDF

PCP System Manual
6. Revision - June 2005
NETZSCH Oilfield Products
PCP System Manual
Foreword
The purpose of this Manual is to provide end users
with informative, convenient and most useful technical data regarding NETZSCH PC Pump System
Product Line for artificial lift applications.
This actual revision covers all Progressing Cavity
Pumps, such as tubular and insertable types featuring single and multilobe geometry and also
Drive Heads currently manufactured by NETZSCH
Group through its plants in Germany and Brazil.
Since new products are under development at the
time of this publishing it is policy of NETZSCH to
update this Manual promptly in order to incorporate
them as soon as they are available for using.
NETZSCH Group maintains a technical staff specially trained and will gladly assist its customers in
all technical needs concerning the use of
NETZSCH PC Pump products included in this
Manual.
Page 2
6.Revision - June 2005
PCP System Manual
The NETZSCH Plants for manufacturing PC Pumps and Components

NETZSCH has three plants for designing and manufacturing Progressing Cavity Pumps and
Drive Heads for industrial and downhole applications. They are located in Waldkraiburg/
Germany, Pomerode/ Brazil and Lanzhou/China. All industrial units holds engineering, design, R&D and producing departments, in addition to all management support, providing the
necessary flexibility to meet the needs of our ever increasing circle of customers.
In all of NETZSCH facilities, every equipment and components are manufactured to the highest standards by experienced personnel, being the whole course of manufacture effected on
the basis of the DIN EN ISO 9001 quality assurance system. Our test facilities and organizational systems provide trouble free production runs.
NETZSCH Plant in Europe (Waldkraiburg/ Germany)
NETZSCH Plant in South America (Pomerode/ Brazil)
NETZSCH Plant in Asia (Lanzhou/China)
Page 3
PCP System Manual

Quality Assurance - ISO 9001
The whole course of manufacturing process is effected on the basis of the quality assurance
system DIN EN ISO 9001:2000.
NETZSCH Progressing Cavity Pumps, or simply PC Pumps, are manufactured according to
the different national and international standards like API 5B, 6A, 11B, 11 AX, 676,
ISO15136 or other specific guidelines of a country respectively customers requirements.
These extensive checks are monitored through all production stages from the arrival of materials up to the performance test that is given to every single PC Pump to assure the required and expected quality.
Regular training of all employees guarantees that these regulations are adhered to and
makes it possible to adapt to new regulations.
Page 4
PCP System Manual

INDEX
Page
Introduction ..........................................................................................................................7
Conventional Systems............................................................................................................7
NSPCP Systems ....................................................................................................................7
Progressing Cavity Pumps .....................................................................................................9
PC Pump Geometry ...............................................................................................................9
Calculation of Effective Loaded PCP Area .............................................................................9
Tubular Pumps .....................................................................................................................10
Insertable Pumps .................................................................................................................10
PC Pump Nomenclature.......................................................................................................11
Pump Models and Capabilities .............................................................................................12
Pump Dimensions ................................................................................................................13
Spacing of Rotors.................................................................................................................20
Elastomer Selection .............................................................................................................23
Drive Heads.........................................................................................................................24
Nomenclature .......................................................................................................................24
Models, Characteristics and Dimensions .............................................................................25
Vertical - Direct Drive (DH)...................................................................................................26
Vertical - Built-in Gear Box (GH) ..........................................................................................27
Right Angle (RH) ..................................................................................................................28
Installation Procedure - PC Pumps and Drive Head........................................................29
Introduction...........................................................................................................................29
PC Pump Installation Principles ...........................................................................................29
Elongation of the Rod String due to Pumping Action - Calculation & Spacing......................30
Elongation When Using Tubing Anchor - Calculation & Spacing..........................................31
Installation Procedures for NETZSCH Tubular PC Pumps...................................................32
Installation Procedures for NETZSCH Insertable PC Pumps ...............................................35
Drive Head Installation Procedures ......................................................................................38
Pre-Installation and Installation Check-List .....................................................................41
Start-up Procedures...........................................................................................................42
Shut Down Procedure ........................................................................................................43
Safety Warning ...................................................................................................................44
Accessories ........................................................................................................................45
Troubleshooting .................................................................................................................46
Page 5
PCP System Manual

Page
Annex ..................................................................................................................................51
Drive Head - Sheaves and Speed Tables ............................................................................51
Time to Fill a Tubing.............................................................................................................56
Casing Dimensions ..............................................................................................................57
Tubing Dimensions...............................................................................................................61
Coupling Dimensions............................................................................................................62
API Sucker Rods - Weight and Dimension ...........................................................................63
Page 6
PCP System Manual
INTRODUCTION
This manual covers NETZSCH products concerning PC Pump Systems used in artificial lift
applications.
The current product line for artificial lift applications developed and manufactured by
NETZSCH comprises Progressing Cavity Pumps and Drive Heads, enabling to compound
basically two different types of Systems:
Conventional PCP System

NETZSCH Submersible PC Pump System - NSPCP
These PC Pump Systems completions are as shown in Fig. 1 and 2. Even though the
pumps are basically the same, the systems are distinguished of each other depending upon
the way the power is transmitted to the pump.
In a Conventional PC Pump System (Fig. 1), the power required to run the pump is transmitted to the rod string by the drive, located on surface. Typically, a conventional PC Pump
system configuration involves:
Drive Head and Prime Mover

Sucker Rod String
Downhole PC Pump
Accessories (Torque Anchor, Tubing Anchor, Rod Centralizers, BOP)
NETZSCH NSPCP Systems (Fig. 2) are a conception that eliminates the rod string as the
driving shaft to the pump. In this system the downhole PC Pump is directly driven by a submersible electric motor. A NSPCP System is generically compounded by:
Bottom Hole PC Pump

Gear Box
Motor Seal or Motor Protection (Equalizer)
Downhole Electric Motor
NSPCP Systems require the same surface installation used in conventional electric centrifugal submersible pumps (ESP) such as: transformers, variable frequency drives, junction
boxes, electric cables etc. The downhole motor is coupled to the pump by a gearbox and the
load generated by the pumping action is anchored by special thrust bearings.
Basically, NSPCP Systems applied replacing previous ESP installations. Once, they do not
require a rod string, NSPCP Systems are more suitable for horizontal or deviated wells.
NETZSCH NSPCP Systems are not covered in this Manual. For more technical details, additional information or questions concerning NSPCP Systems, contact one of our representatives.
Page 7
PCP System Manual
Polished Rod
Clamp
Sheave Protection
Prime Mover
JUNCTION BOX
FLOW TEE
TO VFD
Drive Head
Sealing System
Blow Out Preventer
Flow T
Well Head
POWER CABLE
(ROUND)
TUBING
CASING
Casing
Sucker Rod
Centralizer
PC PUMP
Tubing Coupling
Tubing
FLEX SHAFT
Top Housing
Rotor
FLEX SHAFT
HOUSING
POWER CABLE
(FLAT)
GEAR REDUCER
MOTOR SEAL
(OR PROTECTOR)
Stator
SUBMERSIBLE
ELECTRIC MOTOR
Stop Pin
Torque Anchor
CROSS OVER
Fig. 2 Typical NSPCP system (schematic)
Liner (Perforation)
Fig. 1 Conventional PC pump (schematic)

Page 8
PCP System Manual
Progressing Cavity Pumps

NETZSCH features the state-of-the-art singlelobe (Fig. 3) and multilobe (Fig. 4) geometry
PC Pumps, following the Moineau principle, i.e., based on the geometrical arrangement fit
between the only moving part (rotor) which rotates eccentrically into the stationary element
(stator).
In NETZSCH singlelobe geometry the rotor presents a circular cross section while in multilobe design the cross sectional area is elliptic.
PC Pump Geometry
ROTOR
ROTOR
STATOR
STATOR
Stage
Stage
Ps
Ps
Pr
Pr
Pr = Rotor Pitch
Ps = Stator Pitch
Ps = 2 Pr
Pr = Rotor Pitch
Ps = Stator Pitch
Ps = 1,5 Pr
Fig. 3 Singlelobe PCP
Fig. 4 Multilobe PCP
Calculation of the Effective Loaded PCP Area

For calculating the effective loaded area of a progressing cavity pump are only two dimensions necessary. One is the major diameter of the rotor. The other one is the minor sucker
rod diameter. The effective area in mm can be calculated by:
A effective
DRotor [mm]
dRod [inch]
Page 9
D Rotor
645 . 16 d Rod
) [mm]
- Rotor Major Diameter (D) mentioned in Tables 2,3,4

- Sucker Rod Diameter
PCP System Manual
NETZSCH PC Pumps are available in two different configurations:
Tubular Pumps (Fig. 5), or those ones attached directly to tubing string.
Insertable Pumps (Fig. 6), or the arrangement that make it possible to install and
retrieve the down hole PC Pump by the sucker rod string.
In both models, NETZSCH PC Pumps are suitable to handle a wide range of liquids efficiently, regardless their viscosity. The Table 1 outlines the pump capabilities while the Tables 2, 3 and 4 present all dimensions, interfaces and drift requirements of each pump available to date. Other pump specification than those ones listed shall be furnished on request.
Casing
Casing
Sucker Rod
Tubing
Tubing
Sucker Rod
Static Seal
Rotor
Rotor
Stator
Stator
Stop Pin
Fig. 5 Tubular PC Pump

Page 10
Bottom Lock
System with
Static Seal
Fig. 6 Insertable PC Pump
PCP System Manual
PC Pump Nomenclature
AAA BBB*CCC DD E
Displacement [m/day] @ 100 rpm and zero pressure differential
T Tubular
S Submerged
HS Hydraulic Submerged
IT Insertable
DS Direct Drive Submerged
TM Metal Stator
TS Segmental Stator
S Singlelobe (Geometry 1/2)
D Multilobe (Geometry 2/3)
Pressure [kgf/cm or bar]
Threads [inch]
NTZ NETZSCH
NTU NETZSCH Uniform Wall
Examples:
a) NTZ 278*120ST 4.0
Description: singlelobe tubular pump, 2 7/8 thread, 120 kgf/cm (bar) max. pressure differential,
4.0 m/day @ 100 rpm and zero pressure differential
b) NTZ 350*180DT 33
Description: multilobe tubular pump, 3 1/2 thread, 180 kgf/cm (bar) max. pressure differential,
33 m/day @ 100 rpm and zero pressure differential
c) NTZ 238*100DIT 4.6
Description: multilobe insertable pump, 2 3/8 thread, 100 kgf/cm (bar) max. pressure differential,
4.6 m/day @ 100 rpm and zero pressure differential
d) NTU 350*150DT 40
Description: uniform wall, multilobe tubular pump, 3 1/2 thread, 150 kgf/cm (bar) max. pressure
differential, 40 m/day @ 100 rpm and zero pressure differential
Power Requirement
The overall power required to drive the pump (Pwr) is determined by the hydraulic power output (Pwh = pQth ) and also due to mechanical power (Pwm = Tn) necessary to overcome
friction (without having differential of pressure) of the rotor on stator:
Pwr = Pwh + Pwm
Therefore, the total required power to drive the pump shall be written as:
Pwr = pQth + Tn
Page 11
PCP System Manual
Table 1 Pump Models and Capacities
NETZSCH Singlelobe PC Pumps

Standard
Pump Model
Pump Model
- Type
Even Wall
ST0.2
ST0.8
ST1.1
ST1.6
ST3.2
ST4.0
ST6.2
SIT6.4
ST4.0
ST7.0
ST10
Stator O.D.
Nominal Sizes
[inches]
1.66"
2 3/8"
2 7/8"
ST10
ST14
ST16.4
ST20
ST25
STS60
ST33
ST40
ST50
ST62
ST78
ST120
ST40.2
STS80
3 1/2"
4"
4 1/2"
ST98
ST98
ST145
5"
5 1/2"
Max. Differential of
Pressure
[kgf/cm] - [psi]
Nominal Pump
Displacement
[m/d] - [bbl/d] at 100 rpm
240 - 3413
240 - 3413
240 - 3413
240 - 3413
240 - 3413
240 - 3413
240 - 3413
240 - 3413
240 - 3413
240 - 3413
240 - 3413
150 - 2134
240 - 3413
240 - 3413
240 - 3413
240 - 3413
150 - 2134
240 - 3413
200 - 2845
180 - 2560
150 - 2134
150 - 2134
90 - 1280
200 - 2845
300 - 4267
225 - 3200
210 - 2987
150 - 2134
0.2 - 1.3
0.8 - 5
1.1 - 7
1.6 - 10
3.2 - 20
4.0 - 25
6.2 - 39
6.4 - 40
4.0 - 25
7.0 - 44
10 - 63
10 - 63
14 - 88
16.4 - 103
20 - 126
25 - 157
60 - 377
33 - 208
40 - 252
50 - 314
62 - 390
78 - 491
120 - 755
40 - 252
80 - 504
98 - 617
98 - 617
145 - 912
Max. Speed
[rpm]
500
500
500
500
500
400
350
NETZSCH Multilobe PC Pumps

Standard
Pump Model
Pump Model
- Type
Even Wall
DT14
DIT14.6
DT16
DT20
DT25
DT32
DT33
DT40
Stator O.D.
Nominal Sizes
[inches]
2 3/8"
2 7/8"
3 1/2"
DT40
DT50
DT66
DT83
DT83
DT110
DT142
DT74
DT150
DT138
DT170
DT226
Page 12
4"
4 1/2"
5"
Max. Differential of
Pressure
[kgf/cm] - [psi]
200
200
240
240
240
200
300
200
300
240
240
200
200
150
120
240
150
200
180
120
2845
2845
3413
3413
3413
2845
4267
2845
4267
3413
3413
2845
2845
2134
1707
3413
2134
2845
2560
1707
Nominal Pump
Displacement
[m/d] - [bbl/d] at 100 rpm
14 - 88
13 - 82
16 - 101
20 - 126
25 - 157
32 - 201
33 - 208
40 - 252
40 - 252
50 - 314
66 - 415
83 - 522
83 - 522
110 - 692
142 - 893
74 - 465
150 - 943
138 - 868
170 - 1069
226 - 1421
Max. Speed
[rpm]
500
500
400
350
260
215
PCP System Manual
TUBING (OR EXTENSION)
TUBING (OR EXTENSION)
CIRCULAR MOVEMENT
F OF THE ROTOR HEAD
WITH SLIM HOLE COUPLING
TYPE OF
THREAD
D BIGGEST ROTOR DIAMETER
M
G
STATOR
STATOR O.D.
COUPLING O.D. C
H
d (*)
STOP PIN
d (*)
STOP PIN
(*) Expected spacing d when pump is running. See Table 5.
(*) Expected spacing d when pump is running. See Table 6.
Fig. 7 Tubular singlelobe PC Pump
Fig. 8 Tubular multilobe PC Pump
Page 13
PCP System Manual
Table 2 Singlelobe Dimensions - Part 1
NTZ 238*120ST1.6
NTZ 238*150ST1.6
NTZ 238*180ST1.6
NTZ 238*200ST1.6
NTZ 238*240ST1.6
NTZ 238*120ST3.2
NTZ 238*150ST3.2
NTZ 238*180ST3.2
NTZ 238*200ST3.2
NTZ 238*240ST3.2
238
NTZ 238*120ST4.0
NTZ 238*150ST4.0
NTZ 238*180ST4.0
NTZ 238*200ST4.0
NTZ 238*240ST4.0
NTZ 238*120ST6.2
NTZ 238*150ST6.2
NTZ 238*180ST6.2
NTZ 238*200ST6.2
NTZ 238*240ST6.2
2220
3100
3325
3685
4165
2673
3441
3885
4255
4921
3300
4250
4850
5425
6325
4002
5134
5965
6721
7729
2095
2975
3200
3560
4040
2548
3316
3760
4130
4796
3175
4125
4725
5300
6200
3877
5009
5840
6596
7604
NTZ 278*120ST4.0
NTZ 278*150ST4.0
NTZ 278*180ST4.0
NTZ 278*200ST4.0
NTZ 278*240ST4.0
NTZ 278*120ST7.0
NTZ 278*150ST7.0
NTZ 278*180ST7.0
NTZ 278*200ST7.0
NTZ 278*240ST7.0
278 NTZ 278*120ST10
NTU 278*150ST10
NTZ 278*150ST10
NTZ 278*180ST10
NTZ 278*200ST10
NTZ 278*240ST10
NTZ 278*120ST14
NTZ 278*150ST14
NTZ 278*180ST14
NTZ 278*200ST14
NTZ 278*240ST14
3065
3945
4485
4935
5820
3070
3945
4485
4935
5830
3659
3909
4693
5365
6112
7008
4685
6060
6960
7860
9060
2905
3785
4325
4775
5660
2910
3785
4325
4775
5670
3499
3749
4533
5205
5952
6848
4525
5900
6800
7700
8900
27.7
(1/2")
or 34.7
(5/8")
25,0
29.2
(1/2")
or 36.1
(5/8")
31,8
33,3
885
1095
33,4
1275
1425
1695
3/4"
1425
for rod 1/2"
1850
or with
2150
cross over
2400
42.16 NUE
15/16"
2850
or
for rod 5/8"
1965
48.26 EUE
2530
2950
3370
3930
1695
2325
35,8
2550
2910
3390
2148
2666
3110
3480
15/16"
4146
40,1
for rod 5/8" 2775
3475
4075
4650
5550
3477
4359
41,5
5190
5946
6954
44,2
38,1
49,1
53,1
41,3
53,8
2505
3135
3675
4125
1.1/16"
5010
for rod 3/4" 2510
3135
3675
4125
5020
3099
3099
3883
4555
5302
1.3/16"
6198
for rod 7/8"
4125
5250
6150
7050
8250
66,0
A
API 5 B
C
[mm]
K
[mm]
52.2 (2)
1285
1745
1925
2075
2345
1825
2500
2800
3050
3500
2365
3180
3600
4020
4580
B
[mm]
885
1095
1275
1425
1695
1855
2530
2830
3080
3530
2395
3210
3630
4050
4610
77.8 (1) or 73 (2)
1400
1860
2040
2190
2460
1940
2615
2915
3165
3615
2480
3295
3715
4135
4695
L
[mm]
78,6
78,6
89,0
78,6
93 (1) or 88.9 (2)
NTZ 166*120ST0.2
NTZ 166*150ST0.2
NTZ 166*180ST0.2
NTZ 166*200ST0.2
NTZ 166*240ST0.2
NTZ 166*120ST0.8
NTZ 166*150ST0.8
166 NTZ 166*180ST0.8
NTZ 166*200ST0.8
NTZ 166*240ST0.8
NTZ 166*120ST1.1
NTZ 166*150ST1.1
NTZ 166*180ST1.1
NTZ 166*200ST1.1
NTZ 166*240ST1.1
D
[mm]
1.66" NUE
G
[mm]
2.3/8" EUE or 2.3/8" NUE
M
[mm]
(1)
(2)
(3)
(4)
Pump
Model
Tubing
Stator
E
F
THREAD
[mm]
API 11 B
2.7/8" EUE or 2.7/8" NUE
Nominal
Diameter
Rotor
H
[mm]
Min.
Drift
[mm]
Casing
Min.
Max.
Weight
350
600
1.66"
(3)
32.7
(2)
3.1/2"
17.05 lb/ft
350
600
2161
3041
3266
3626
4106
2614
3382
3826
4196
4862
3241
4191
4791
5366
6266
3943
5075
5906
6662
7670
350
2971
3851
4391
4841
5726
2976
3851
4391
4841
5736
3565
3815
4599
5271
6018
6914
4591
5966
6866
7766
8966
350
600
1.9"
38.5
350
(2)
3.1/2"
9.2 lb/ft
600
350
600
or
2.3/8"
45.0
(1)(2)
4.1/2"
15.1 lb/ft
350
600
600
350
600
350
2.3/8"
(4)
5.8 lb/ft
600
45.0
4.1/2" (1)
11.6 lb/ft
or
(2)
4.1/2"
15.1 lb/ft
350
600
EU Stator
Slim Hole NU-Connection
First tubing above pump must be 1.9 (minimum) if using a 5/8 rod
First tubing above pump must be equal to the nominal diameter of the pump model (compare column F with drift)
Page 14
6a.Revision - July 2005
PCP System Manual
Table 2 Singlelobe Dimensions - Part 2
7795
NTZ 400*150ST50
NTZ 400*180ST50
10010 9785
11630 11405
NTZ 400*090ST62
7255
NTZ 400*120ST62
NTZ 400*150ST62
NTZ 400*090ST78
NTZ 400*120ST78
NTZ 400*150ST78
NTZ 400*090ST120
9415 9190
11900 11675
7175 6950
9575 9350
11900 11675
11725 11500
NTZ 450*150STS80
11989
11989
450
NTZ 450*300STS80 +D3048
+11764
500
NTU 500*150ST98
NTU 500*225ST98
NTZ 550*130ST98
NTZ 550*195ST98
550
NTZ 550*100ST145
NTZ 550*150ST145
(1)
(2)
(3)
(4)
76,0
7570
75,1
77,3
58,0
7030
73,7
76,0
78,3
72,7
11764
11764
71,5
+D3048
+11764
7765 7520
11200 10955
7765 7520
11200 10955
7995 7750
11920 11675
72,7
88,9
101.6
10914
1.9/16" for 10905
82,3
rod 1.1/8" +D4400
+10905
122
1.9/16" for 6870

rod 1.1/8" 10305
140
107,0
6870
1.9/16" for 10305
rod 1.1/8" 7350
113,0
11025
107,0
88,9
141,3
112 (1) or 106 (2)

125 (1) or 114.3 (2)
NTZ 400*120ST50
56,0
5550
6950
1.3/8"
8150
for rod 1" 9350
11100
6306
7674
1.9/16" for
9270
rod 1.1/8"
10182
1.3/8"
7170
for rod 1"
1.9/16" for 9135
rod 1.1/8" 10755
1.3/8"
6630
for rod 1"
8790
11025
1.9/16" for 6550
rod 1.1/8" 8950
11025
11100
K
[mm]
H
[mm]
4591
5966
6866
7766
8966
4861
6146
7266
7906
9506
4866
6306
7266
8226
9516
350
600
56.6
or
5.1/2" (1)
20 lb/ft
or
5.1/2" (2)
26.8 lb/ft
59.6
6.5/8" (1)
32 lb/ft
or
5.1/2" (2)
20 lb/ft
2.7/8"
6.4 lb/ft (4)
59.6
6.5/8" (1)
32 lb/ft
or
5.1/2" (2)
20 lb/ft
600
3.1/2"
9.2 lb/ft (4)
72.8
6.5/8"
32 lb/ft
600
4.1/2"
18.9 lb/ft (4)
97.4
6.5/8"
24 lb/ft
4.1/2"
18.9 lb/ft (4)
97.4
7"
29 lb/ft
2.7/8"
6.4 lb/ft (4)
600
350
600
7636
350
9851
11471
600
350
600
350
600
350
11630
7586
10421
7816
11741
2.7/8"
7.8 lb/ft (4)
600
350
7586
10421
Casing
Min.
Max.
Weight
5" (2)
13 lb/ft
350
6016
7666
8866
10066
11816
6772
8390
9986
10898
27283
Drift
[mm]
350
1250
9256
11741
7016
9416
11741
11566
Min.
600
23830
7096
132
6175 5950
7825 7600
9025 8800
10225 10000
11975 11750
6931 6706
8549 8324
10145 9920
11057 10832
95,2
C
[mm]
141.3
NTZ 400*120ST33
NTZ 400*150ST33
NTZ 400*180ST33
NTZ 400*200ST33
NTZ 400*240ST33
NTZ 400*120ST40
NTZ 400*150ST40
NTZ 400*180ST40
NTZ 400*200ST40
4125
5250
64,5
6150
7050
8250
4395
5430
1.3/8"
65
6550
for rod 1"
7190
8790
4400
5590
68,4
6550
7510
8800
4555
+D4400
1.9/16" for
66,3
+4555
rod 1.1/8"
+D4400
+4555
A
API 5 B
153.7
400
4525
5900
6800
7700
8900
4795
6080
7200 54,0
7840
9440
4800
6240
7200
8160
9450
5800
+D3048
+5800 58,0
+D3048
+5800
B
[mm]
3.1/2" EUE or 3.1/2" NUE
4750
6125
7025
7925
9125
5020
6305
7425
8065
9665
5025
6465
7425
8385
9675
6025
+D3048
NTZ 350*150STS60 +5800
+D3048
+5800
L
[mm]
Male: 4" EUE or 4" NUE

Optional Female: 3.1/2" EUE with OD 102 mm
NTZ 350*120ST16.4
NTZ 350*150ST16.4
NTZ 350*180ST16.4
NTZ 350*200ST16.4
NTZ 350*240ST16.4
NTZ 350*120ST20
NTZ 350*150ST20
NTZ 350*180ST20
NTZ 350*200ST20
NTZ 350*240ST20
350 NTZ 350*120ST25
NTZ 350*150ST25
NTZ 350*180ST25
NTZ 350*200ST25
NTZ 350*240ST25
G
[mm]
4.1/2" EUE
M
[mm]
5"
LTC
Pump
Model
Tubing
Stator
E
D
F
THREAD
[mm] [mm]
API 11 B
5.1/2" LTC
Nominal
Diameter
Rotor
600
350
600
EU Stator
First tubing above pump must be 1.9 (minimum) if using a 5/8 rod
First tubing above pump must be equal to the nominal diameter of the pump model (compare column F with drift)
Page 15
PCP System Manual
Table 3 Multilobe Dimensions - Part 1
3195
4083
4720
5304
6070
3825
4945
5740
6376
7330
4605
5920
6910
7720
8890
5820
7345
8620
9640
3025
3913
4550
5134
5900
3655
4775
5570
6206
7160
4435
5750
6740
7550
8720
5650
7175
8450
9470
50,0
2625
3263
3900
4484
5250
3255
4125
4920
5556
1.3/16"
6510
for rod 7/8"
4035
5100
6090
6900
8070
5250
6525
7800
8820
NTZ 350*090DT33
NTZ 350*120DT33
NTZ 350*150DT33
NTZ 350*180DT33
NTZ 350*200DT33
350 NTZ 350*240DT33
NTZ 350*300DT33
NTZ 350*100DT40
NTU 350*150DT40
NTZ 350*200DT40
NTU 350*300DT40
3155
3980
5055
5955
6615
7605
9255
4100
4350
7845
7845
2950
3775
4850
5750
6410
7400
9050
3895
4145
7640
7640
(1)
(2)
(3)
(4)
42,5
63,4
54,0
69,7
63,4
69,7
1.3/8"
for rod 1"
1.9/16" for
rod 1.1/8"
1.3/8"
for rod 1"
1.9/16" for
rod 1.1/8"
2550
3375
4200
5100
5760
6750
8400
3495
3495
6990
6990
78,6
95,2
Casing
Min.
Drift
Min.
Max.
[mm]
Weight
(2)
3.1/2"
17.05 lb/ft
2.3/8" 45.03
or
(1)(2)
4.1/2"
15.1 lb/ft
K
H
[mm] [mm]
77.8 (1) or 73 (2)
NTZ 278*120DT16
NTZ 278*150DT16
NTZ 278*180DT16
NTZ 278*200DT16
NTZ 278*240DT16
NTZ 278*120DT20
NTZ 278*150DT20
NTZ 278*180DT20
NTZ 278*200DT20
278 NTZ 278*240DT20
NTZ 278*120DT25
NTZ 278*150DT25
NTZ 278*180DT25
NTZ 278*200DT25
NTZ 278*240DT25
NTZ 278*120DT32
NTZ 278*150DT32
NTZ 278*180DT32
NTZ 278*200DT32
34,6
Tubing
3720 350
4765
5560
(4)
600
6275
7225
93.2 (1) or 88.9 (2)
38,4
3255
4050
15/16"
66,00
for rod 5/8" 4845
5560
6510
3090
3978
4615
5199
5965
3720
4840
5635
6271
7225
4500
5815
6805
7615
8785
5715
7240
8515
9535
114.3 (1) or 108 (2)
3655
4700
5495
6210
7160
L
B
[mm] [mm]
2.3/8" EUE
or 2.3/8" NUE
3775
4820
5615
6330
7280
Pump
Model
Stator
A
C
API 5 B
[mm]
API 5 CT
2.7/8" EUE or 2.7/8" NUE
NTZ 238*120DT14
NTZ 238*150DT14
238 NTZ 238*180DT14
NTZ 238*200DT14
NTZ 238*240DT14
Nominal
Diameter
F
M
G
D
[mm] [mm] [mm] [mm]
E
Thread
API 11 B
3.1/2" EUE or 3.1/2" NUE
Rotor
350
600
(4)
350
600
(4)
49.45
4.0 lb/ft
4.1/2"
11.6 lb/ft
3015
350
3840
4915
5815
(4)
6475 600
(3) 59.61
2.7/8"
7465
6.4 lb/ft
9115
3960 350
4210
7705 600 (4)
7705
5"
13.0 lb/ft
2.3/8"
350
600
(3)
(4)
350
600
(4)
(2)
(1)
5.1/2"
20.0 lb/ft
(2)
5.1/2"
26.8 lb/ft
EU Stator
Top housing extension or first tubing above pump must have the same nominal diameter like stator thread
Overlength optional 350 mm
Page 16
PCP System Manual
Table 3 Multilobe Dimensions - Part 2
4715
4490
NTZ 400*120DT66
NTZ 400*150DT66
NTZ 400*180DT66
NTZ 400*200DT66
NTZ 400*240DT66
NTU 400*090DT83
400
NTZ 400*100DT83
NTU 400*120DT83
NTZ 400*120DT83
NTU 400*150DT83
NTZ 400*150DT83
NTU 400*180DT83
NTZ 400*180DT83
NTU 400*200DT83
NTZ 400*200DT83
NTZ 400*090DT110
NTZ 400*120DT110
NTZ 400*150DT110
NTZ 400*090DT142
(5)
NTZ 400*120DT142
6115
7710
9055
10103
11800
4090
6538
5117
7555
6788
9400
7805
11270
8832
11920
7525
9775
11920
9530
12545
5890
7485
8830
9878
11575
3865
58,0
6313
4892
7330
6563
9175
7580
11045
8607
11695
7300
9550
11695
9305
12320
3850
3625
NTZ 450*120DT74
NTZ 450*150DT74
NTZ 450*180DT74
450
NTZ 450*200DT74
NTZ 450*240DT74
NTZ 450*090DT150
NTZ 450*120DT150
NTZ 450*150DT150
4900
6275
7325
8165
9425
7085
9185
11615
4675
6050
7100
71,5
7940
9200
6860
8960
11390
NTZ 500*090DT138
NTZ 500*120DT138
NTZ 500*150DT138
NTZ 500*180DT138
NTZ 500*200DT138
500
NTZ 500*100DT170
NTZ 500*150DT170
NTZ 500*180DT170
NTZ 500*090DT226
NTZ 500*120DT226
5220
6795
8545
10045
11320
6915
10405
11920
8845
10885
4975
6550
8300
9800
11075
81,0
6670
10160
11675
8600
10640
NTZ 450*090DT74
(1)
(2)
(3)
(4)
(5)
72,0
1.3/8"
for rod 1"
1.9/16"
for rod
1.1/8"
1.3/8"
for rod 1"
1.9/16"
for rod
1.1/8"
69,6
1.3/8"
for rod 1"
72,0
1.9/16"
for rod
1.1/8"
1.3/8"
for rod 1"
84,1
95,4
3135
4165
5250
6280
7086
8330
4090
5490
6835
8180
9228
10925
3465
101.6
5913
4492
6930
5913
8525
6930
10395
7957
11295
6900
9150
11295
8905
11920
3225
1.9/16"
for rod
1.1/8"
4275
5400
114.3
6450
or
7290
122.0
8550
6460
8560
10740
1.9/16"
for rod
1.1/8"
4575
6150
7650
9150
10425
127,0
6270
9510
11025
8200
10240
Tubing
K
H
[mm] [mm]
Min.
Drift
[mm]
Casing
Min.
Max.
Weight
3600
350
4630
5965
6995
(4)
600
7801
9045
4555
125.0 (1) or 114.3 (2)
NTZ 400*090DT66
69,6
350
5955
7550
8895
(4)
600
9943
11640
3930
(3) 59.61
2.7/8"
6.4 lb/ft
6378
350
4957
7395
6628
9240
(4)
7645 600
11110
8672
11760
7365
9615
350
11760
9370
12385
(2)
5.1/2"
20.0 lb/ft
or
(1)
6.5/8"
32.0 lb/ft
3690
141.3 (1) or 132.1 (2)
3535
4565
5900
6930
7736
8980
141.3
3760
4790
6125
7155
7961
9205
Optional Female: 3.1/2" EUE with OD 102 mm
NTZ 400*090DT50
NTZ 400*120DT50
NTZ 400*150DT50
NTZ 400*180DT50
NTZ 400*200DT50
NTZ 400*240DT50
L
B
[mm] [mm]
Male: 4" EUE or 4" NUE
F
M
G
D
[mm] [mm] [mm] [mm]
Stator
A
C
API 5 B
[mm]
API 5 CT
Male: 4.1/2" EUE or 4.1/2" NUE

Optional Female: 4" NU or 3.1/2"
EUE with OD 102 mm
Pump
Model
E
Thread
API 11 B
5" LTC
Nominal
Diameter
Rotor
350
4740
6115
7165
(4)
(3) 74.75
600
3.1/2"
7.7 lb/ft
8005
9265
6925
350
9025
11455 600 (4)
5040
350
6615
8365
9865 600 (4)
11140
6735 350
10225
(4)
600
11740
8665
350
10705
4"
(3)
86.94
9.5 lb/ft
(1)
6.5/8"
24.0 lb/ft
or
(2)
6.5/8"
32.0 lb/ft
6.5/8"
24.0 lb/ft
EU Stator
Top housing extension or first tubing above pump must have the same nominal diameter like stator thread
Overlength optional 350 mm
Rotor does not fit into a 40 ft shipping container with internal dimensions of 11.95 m x 2.30 m x 2.20 m
Page 17
PCP System Manual
Fig. 9 Insertable PC Pump

Page 18
PCP System Manual
Diameter
Nominal
Table 4 Insertable Pump Models

Available
Pump
Models
Singlelobe
278
NTZ 278*120SIT1.6
NTZ 278*120SIT6.4
NTZ 278*200SIT6.4
450
NTZ 450*120SIT25
550
NTZ 550*150SIT62
NTZ 550*120SIT78
Multilobe
278
NTZ 278*120DIT14.6
NTZ 278*200DIT14.6
450
NTZ 450*150DIT33
550
NTZ 550*120DIT83
More technical details and information about dimensions on request.
Page 19
PCP System Manual
Spacing Factor "k" - Singlelobe PC Pumps

NETZSCH PC Pump
Models
Usual API Rod Sizes

5/8
3/4
7/8
1 1/8
1 1/4
1 1/2
PCPRod
1000
PCPRod
1500
PCPRod
2500
Spacing Factor "k"

# NTZ 166*XX ST 0.2
0,000
# NTZ 166*XX ST 0.8
0,022
# NTZ 166*XX ST 1.1
0,021
# NTZ 238*XX ST 1.6
0,134
0,078
# NTZ 238*XX ST 3.2
0,101
0,055
0,028
# NTZ 238*XX ST 4.0
0,099
0,054
0,027
# NTZ 238*XX ST 6.2
0,154
0,092
0,055
# NTZ 278*XX ST 4.0
0,194
0,120
0,076
# NTZ 278*XX SIT 6.4
0,098
0,053
0,027
0,088
0,045
# NTZ 278*XX ST 7.0
0,217
0,136
# NTZ 278*XX ST 10
0,270
0,173
0,114
# NTU 278*XX ST 10
0,265
0,170
0,112
# NTZ 278*XX ST 14
0,278
0,178
0,118
0,079
# NTZ 350*XX ST 16.4
0,475
0,315
0,219
0,157
0,114
0,083
0,043
0,071
0,130
0,071
# NTZ 350*XX ST 20
0,491
0,327
0,227
0,163
0,119
0,087
0,046
0,075
0,136
0,075
# NTZ 350*XX ST 25
0,494
0,329
0,229
0,164
0,120
0,088
0,046
0,076
0,137
0,076
# NTZ 350*XX STS 60
0,580
0,095
0,388
0,273
0,198
0,146
0,109
0,061
0,095
0,166
# NTZ 400*XX ST 33
0,357
0,250
0,180
0,132
0,098
0,054
0,085
0,151
0,085
# NTZ 400*XX ST 40
0,385
0,270
0,196
0,145
0,108
0,060
0,094
0,164
0,094
# NTZ 400*XX ST 50
0,387
0,272
0,197
0,146
0,109
0,061
0,095
0,166
0,095
# NTZ 400*XX ST 62
0,272
0,197
0,146
0,109
0,061
0,095
0,166
0,095
# NTZ 400*XX ST 78
0,271
0,196
0,145
0,108
0,061
0,094
0,165
0,094
# NTZ 400*XX ST 120
0,266
0,193
0,142
0,106
0,059
0,092
0,162
0,092
# NTZ 450*XX STS 40.2
0,551
0,411
0,315
0,246
0,156
0,220
0,352
0,220
# NTZ 500*XX STM 65
0,419
0,310
0,235
0,181
0,111
0,161
0,264
0,161
# NTU 500*XX ST 98
0,654
0,489
0,377
0,296
0,191
0,265
0,421
0,265
# NTZ 550*XX ST 98
0,670
0,501
0,386
0,304
0,196
0,272
0,431
0,272
# NTZ 500*XX STM 100
0,419
0,310
0,235
0,181
0,111
0,161
0,264
0,161
# NTZ 550*XX ST 145
0,651
0,488
0,375
0,295
0,190
0,264
0,419
0,264
# NTZ 658*XX ST 330
1,162
0,878
0,684
0,545
0,364
0,492
0,760
0,492
Table 5 Spacing of singlelobe rotors

To achieve the recommended spacing d for any running tubular NETZSCH PCP with
tubing anchor, the rod string must be lifted up the length Y:
p L0 k
Y [cm] =
+ d + Lstatic 12 10 6 (T fluid Tair ) 100
1000
Y [cm]
P [bar]
L0 [m]
K [-]
d [cm]
Lstatic [m]
Tfluid [C]
Tair [C]
Page 20
- Distance to lift
- Actual pressure differential
- Length of rod string
- Spacing factor
- Distance to the stop pin under pressure load in accordance to the pump pressure capacity
(recommended spacing)
d = 30 cm, if pump pressure capacity is up to 120 bar
d = 50 cm, if pump pressure capacity is more than 120 bar
- static fluid level
- fluid temperature
- average air temperature inside the empty tubing
6a. Revision - July 2005
PCP System Manual
Spacing Factor "k" - Multilobe PC Pumps

NETZSCH PC Pump
Usual API Rod Sizes
Models
5/8
3/4
7/8
0,040
1 1/8
1 1/4
1 1/2
PCPRod
1000
PCPRod
1500
PCPRod
2500
Spacing Factor "k"

0,013
# NTZ 166*XX DT 4.6

# NTZ 238*XX DT 14
0,040
0,178
0,109
0,067
# NTZ 278*XX DIT 14.6

# NTZ 278*XX DT 16
0,116
0,066
0,036
0,016
0,121
0,081
# NTZ 278*XX DT 20
# NTZ 278*XX DT 25
0,120
0,081
0,122
0,082
# NTZ 278*XX DT 32
# NTZ 350*XX DT 33
0,120
0,081
0,218
0,156
0,113
0,083
0,043
0,071
0,130
0,071
0,221
0,158
0,115
0,084
0,044
0,072
0,131
0,072
# NTZ 350*XX DT 40
# NTU 350*XX DT 40
0,218
0,155
0,113
0,082
0,043
0,071
0,129
0,071
# NTZ 400*XX DT 50
# NTZ 400*XX DT 66
0,267
0,193
0,143
0,106
0,059
0,093
0,162
0,093
0,265
0,191
0,141
0,105
0,059
0,092
0,161
0,092
# NTZ 400*XX DT 83
# NTU 400*XX DT 83
0,263
0,191
0,141
0,105
0,058
0,091
0,160
0,091
0,263
0,191
0,141
0,105
0,058
0,091
0,160
0,091
# NTZ 400*XX DT 110

# NTZ 400*XX DT 142
0,265
0,191
0,141
0,105
0,059
0,092
0,161
0,092
0,261
0,189
0,139
0,104
0,057
0,090
0,159
0,090
# NTZ 450*XX DT 74
# NTZ 450*XX DT 150
0,433
0,320
0,243
0,188
0,116
0,167
0,273
0,167
0,426
0,315
0,239
0,185
0,114
0,164
0,269
0,164
# NTZ 500*XX DT 138

# NTZ 500*XX DT 170
0,562
0,419
0,321
0,251
0,160
0,224
0,359
0,224
0,561
0,418
0,321
0,251
0,159
0,224
0,359
0,224
# NTZ 500*XX DT 226
0,560
0,418
0,320
0,250
0,159
0,224
0,358
0,224
Table 6 Spacing of multilobe rotors
Y [cm] =
p L0 k
+ d + Lstatic 12 10 6 (T fluid Tair ) 100
1000
Example: To determine the spacing of a NTZ 400*150DT50, to be set at 900 m depth, using
a 1 sucker rod string, and max. 100 bar expected differential of pressure across the pump.
The well profile is vertical and the static fluid level is about 400 m. The temperature of the oil
is 65C and the average air temperature inside the empty tube above the fluid level is 35C.
With k = 0.193 from table above, we get following results:
Y=
Page 21
100 900 0.193

+ 50 + 400 12 106 (65 35) 100 = 82cm
1000
PCP System Manual
Drive Head Height

+
Dragging Flange (Clamp)
+
Desired Polished Rod
Outside Clamp
Rotor Edge
not touching
the Stop Pin
STOP PIN
STATOR
"Spacing"
Fig. 10 Spacing the rotor

Page 22
PCP System Manual
NETZSCH PC Pumps feature different kinds of nitrile and fluorocarbon based compounds to
help customize their application according to the actual bottom hole conditions.
The following schematic chart shows the usual oilfield environments as well as the current
compounds available, for which they are suitable to perform accordingly.
Elastomer Selection
CO2 [%]
Temperature [C]
451
451
312
312
286
286
237
237
0
20
40
60
80 100 120 140 160 180 200
451
451
312
312
286
286
237
237
20
40
60
80
100
20
40
API
451
312
312
286
286
237
237
10
20
10
60
80
H2S[%]
451
Gas Content [%]
Water Cut [%]
40
50
60
10
Suitability for high sand cut > 3%

237
286
312
451
Legend:
Recommended Range
Page 23
Caution Range
Not Recommended
PCP System Manual
DRIVE HEADS
Generically, drive heads are required in conventional PC Pump Systems to transfer power
from prime mover to the pump, which is conveyed by the sucker rod string. In addition, the
Drive Head has to accomplish with other requirements and functions such as:
Provide sealing from the well fluid on tubing head and polished rod.
Support the weight of the rod string and the associated axial load determined by the
pumping action of a downhole PC Pump.
Provide the proper means to avoid backspin of the rod string.
NETZSCH standard drive heads shall be Vertical or Right Angle, with solid or hollow shaft.
All NETZSCH drive heads feature either a mechanical built-in backspin brake, to lock the rod
string from recoiling, or a hydraulic backspin controlling system, in this case to release the
recoil of the rod string, gradually. For complete technical details regarding NETZSCH drive
heads, refer to NETZSCH Drive Head Operating and Maintenance Instructions.
For how to install a drive head refer to section Installation Procedure - PC Pump and
Drive Head.
NETZSCH Drive Heads Types
Vertical
- Direct Drive (DH)
- With built-in gear box (GH)
Right Angle (RH)
NETZSCH Drive Head Nomenclature

NDH AAA BC DD EE
HB Hydraulic Brake
MB Mechanical Brake
Axial Load [kilo pounds]
H Hollow Shaft
S Solid Shaft
D Direct Drive
G Gear Box
R Right Angle
Maximum Permissible Power [horsepower]
NETZSCH Drive Head
Examples:
a) NDH 060DH 20 HB
Description: NETZSCH Drive Head, Up to 60 hp, Direct drive Hollow shaft, 20000 lbs max. recommended axial load,
built-in Hydraulic Brake system (back spin retarder)
b) NDH 100 GH 33 MB
Description: NETZSCH Drive Head, Up to 100 hp, Gear box Hollow shaft, 33000 lbs max. recommended axial load,
built-in Mechanical Brake system (back spin retarder)
Page 24
PCP System Manual
Table 7 - NETZSCH Drive Heads - Models, Characteristics and Dimensions

MODELS
Brake
Axial Load
HP
Speed (1)
Red.
DIMENSIONS
lbf
kgf
[range]
rpm
Rate
A [m m]
B(2)
C(3) [mm ]
D [in.]
MB
5000
2300
10
135 - 374
1:1
842
2000 ps i
3.1/8"
HB
20000
9000
20
129 - 317
1:1
1310
2000 ps i
3.1/8"
HB
20000
9000
60
110 - 450
1:1
1585
2000 ps i
3.1/8"
MB-D
20000
9000
75
160 - 450
1:1
1464
2000 ps i
3.1/8"
HB
33000
15000
60
160 - 450
1:1
1585
2000 ps i
3.1/8"
NDH 075 DH 33
HB/MB
HB-M
33000
15000
75
160 - 450
1:1
1626
2000 ps i
3.1/8"
NDH 075 DH 37
HB/MB
37000
17000
75
160 - 450
1:1
1626
3000 ps i
4.1/16"
NDH 200 DH 37
MB-D
37000
17000
2x100 160 - 450
1:1
1626
3000 ps i
4.1/16"
NDH 150 DH 50
HB/MB
50000
23000
2x75 160 - 450
1:1
1750
3000 ps i
4.1/16"
NDH 020 DS 20
MB
20000
9000
20
135 - 500
1:1
845
2000 ps i
3.1/8"
for rod 1
NDH 060 DS 20
MB
20000
9000
60
110 - 450
1:1
1495
2000 ps i
3.1/8"
1455
2000 ps i
3.1/8"
1455
2000 ps i
3.1/8"
NDH 005 DH 5
NDH 020 DH 20
NDH 015kW-09T-FL-A
NDH 060 DH 20
NDH 045kW-09T-FL-A
NDH 075 DH 20
NDH 060 DH 33
NDH 045kW-15T-FL-A
NDH 060 DS 33
NDH 075 DS 33
MB
MB
33000
33000
15000
15000
60
75
160 - 450
160 - 450
1:1
1:1
for rod
1.1/8
for rod
1.1/8
for rod
1.1/8
for rod
NDH 100 DS 37
MB
37000
17000
100
160 - 450
1:1
1455
3000 ps i
4.1/16"
NDH 060 GH 20
HB/MB
HB-M
20000
9000
60
80 - 370
1 : 5.16
1269
2000 ps i
3.1/8"
55
1 or 1.9
NDH 100 GH 33
HB/MB
HB-M
33000
15000
100
91 - 381
1 : 5.16
1269
2000 ps i
3.1/8"
55
1 or 1.9
NDH 060 RH 20
MB
20000
9000
60
80 - 200
1 : 6.15
1584
2000 ps i
3.1/8"
55
1.1/8
(1) The speed range varies according to prime mover select to the application. Please, refer to Tables A1 to A5
- Sheaves and Speeds to check the proper matches of sheaves and belts or contact our NOP personnel, in
order to achieve the desired speed concerning the specific prime mover.
(2) In accordance with API std 6A type 6B. Other pressure classes of flanges shall be furnished on request.
(3) Tolerances according to ISO H-8.
Page 25
PCP System Manual
Vertical Drive Head

The NETZSCH Vertical Direct Drive is a cost effective and reliable way to transfer the power
to the sucker rod string. It compounds two types depending upon the way they are designed:
without any gear, or direct drive (DH/DS), and featuring built-in gear reducer (GH).
Vertical Drive Head Direct Drive (DH/DS)
Vertical DH/DS types drives (Figs. 11A to 11C) are normally selected where higher speeds
are expected for the application, according to the pump displacement available in the field.
Usually it can be applied to speeds from 110 rpm up to 450 rpm. The speeds are achieved
by changing the set of sheaves and/or by using variable frequency drive.
For complete matches of speeds & sheaves, concerning all DH/DS type drive heads, refer to
Table A1 to A3 in the annex.
110 to 450
5; 20; 33; 37 and 50
3 to 200
VI and VIII (IV and VI poles for DH5 @ 50 Hz)
Speed Range [rpm]:

Axial Load Capacity [kilo pounds]:
Power Capacity Range [hp]:
Electric Motor Poles:
D
B
Fig. 11A Schematic

Vertical DH Drive
Page 26
Fig. 11B DH drive head

in the field
Fig. 11C DH drive head

in the field
PCP System Manual
Vertical Drive Head Built-in Gear Box

Vertical GH types drives (Figs. 12A to 12C) are normally selected where lower speeds are
expected for the application, particularly for high displacement PC Pumps. The built-in gear
reducer provides a reduction speed ratio equals to 1:5.16. Usually it can be applied to
speeds from 79 rpm up to 397 rpm and, similarly to DH types, the desired speeds can be
achieved by changing the set of sheaves and/or the use of variable frequency drive.
For complete matches of speeds & sheaves, concerning all GH type drive heads, refer to Tables A4 to A5 in the annex.
Speed Range [rpm]:
Electric Motor Poles:
79 to 397
5; 9; 20 and 33
5 to 100
IV and VI (VI and VIII poles for GH33 @ 60 Hz)
D
B
Fig. 12A Schematic

Vertical GH Drive
Page 27
Fig. 12B GH drive head

with brake HB-M
Fig. 12C GH drive head

in the field
PCP System Manual
Right Angle Drive Head

Right Angle RH types drives (Figs. 13A and 13B), feature a built-in 6.15 :1 ratio gear reducer and are normally selected where lower speeds are expected for the application, particularly for high displacement PC Pumps.
The geometry of the right angle drive head arrangement allows the alternative use of gas engine and hydraulic prime movers. In case of using gas engine, a proper set of sheaves and
gas engine speed controller provide the target speed for the application.
80 to 200
33
60
Gas engine (~1800 rpm)
Speed Range [rpm]:

Power Supply:
D
B
Fig. 13A Schematic vertical

RH drive
Page 28
Fig. 13B RH drive head with gas engine
PCP System Manual
INSTALLATION PROCEDURE - PC PUMPS AND DRIVE HEADS

Introduction
As mentioned earlier, conventional PC Pump Systems comprise, from surface to bottom
hole, the following components:
Drive Head + Prime Mover
Rod String
Downhole PC Pump
This section covers basic principles concerning the installation of tubular and insertable PC
Pumps and Drive Heads. It also covers all necessary technical issues and recommended
practices regarding the installation procedures of both items in order to avoid that any undesirable variable or predictable fail mode should adversely interfere in the installation process
and also in the operation of the system.
An overall timely evaluation of the concerning parameters such as, the well productivity and
hydraulic outputs prior to proceeding the installation, is fundamental to determine the suitability of the system selected or available in location. The success of installation is then supported by the preliminary checks on the:
-
well capability (flow rate, productivity index, bottom hole conditions: sand content, aromatics, GOR, etc.).
tubing & casing drifts
pump specification.
spacing calculations (Tables 5 and 6)
drive head and prime mover.
sucker rods size.
power requirements and power supply.
correct power phase connection on electric motor to make sure that the pump is going
to run at correct direction.
PC Pump Installation Principles

As in any downhole installation for artificial lift, casing and tubing drifts (see annex) are mandatory to determine the limits a specific PC Pump can be set. Therefore, it is vital to refer to
the Figs. 7 to 9 and corresponding Tables 2 to 4, respectively, concerning to all dimensional
data of the current single and multilobe PC Pumps manufactured by NETZSCH.
It is fundamental to check the overall PC Pump dimensions, i.e., sizes of rotor and stator, to
assure which minimum casing and tubing drifts they will fit into.
Since the sizes are proper selected, basically the rotor spacing (Tables 5 & 6 and Fig. 10)
is the following and most important operational parameter to be considered.
The recommended spacing Y (Fig. 10), for all NETZSCH tubular PC Pumps, is determined
by using the Tables 5 and 6. Actually the spacing Y is the length of the rod string that must
be lifted up to ensure proper distance d of the rotor end to stop pin when the pump is running.
Page 29
PCP System Manual
The distance d between rotor end and stop pin (Fig. 7), included in the spacing calculations, shall be defined as the safety minimum distance in which the rotor must be away
from the stop pin. The distance d is expected to happen when the system is running, enabling proper operation of the pump without the risk of the rotor to work in contact with the
stop pin.
Technically, the rotor end must be far enough from the stop pin to avoid metal-to-metal running that is one of the most common fail modes in PC Pumps. At the same time, the rotor
itself has to be as fully enclosed as possible into the stator to provide the maximum discharge pressure for which the pump was designed.
Elongation of the Rod String due to Pumping Action Calculations & Spacing
The sucker rod experiences elongation first due to its own weight (Wr) which amplitude depends on the depth or length of the string.
Following, when the pump is running, a downward axial load is generated on the rotor as
consequence of the pumping action, also stretching and lengthening the entire rod string column. Depending upon how far the rotor end is from the stop pin, the sucker rod diameter
and the differential of pressure across the pump, the pumping action can cause the rotor to
reach the pin.
The axial load (L), from reaction to pumping action, is determined by the area of the rotor
(ae), that effectively lift the fluid, and the actual required discharge pressure (Pd) delivered by
the pump in operation:
L = [ae * Pd ]
Then, the total axial load (Lt) on rod string, shall be written as:
Lt = L + Wr or Lt = [ae * Pd ] + Wr
However, considering that extension on rod string caused by the weight of rods (Wr) is already in place when the rod string is fully supported by the drive head, actually the lengthening on rods occurs when the pump is running due to pumping action only:
L = Lt = [ae * Pd ]
To determine the elongation on a rod string due to strengthening caused by the pumping action, the Hooks law shall be applied. Then:
or =
0
E
where represents the elongation of the original rod string length 0, under current operational conditions, E is the Youngs Modulus and is the tension originated by the axial load
(L), due to pumping action, on the cross section area of the rod string.
Page 30
PCP System Manual
The elongation caused by the pumping action, as mentioned earlier, interferes in the distance between rotor end and stop pin. For this reason, when spacing a PC Pump an additional safety length d must be considered to allow the system to work properly. Therefore,
the total spacing Y shall be written as:
Y = + d
The above concept of elongation due to axial load is used by NETZSCH to establish the calculation for spacing presented on Tables 5 & 6, which considers the pumping action caused
by a specific NETZSCH PC Pump:
Y=
P 0 k
+d
1000
being P the actual differential of pressure across the pump, in kgf/cm or bar, 0 is the
original length of rod string (or the length of tubing string until the pump is set), in meter, k
identifies the spacing factor that includes the elongation due to the pumping action and d,
as mentioned earlier, is the desired target distance between the rotor end and the stop pin
while the system is in operation. The value of Y is obtained in cm.
NETZSCH has standardized the value of d depending upon the maximum pressure
capability for each pump:
For Pump Pressures 120 kgf/cm2
d = 30 cm
For Pump Pressures > 120 kgf/cm2
d = 50 cm
Elongation When Using Tubing Anchor Calculations & Spacing

Additional length (e), to the calculations taken from Tables 11 & 12, has to be added to the
recommended distance (Y) when performing spacing in completions where tubing anchor
are used. This procedure is necessary to avoid that the expected differential thermal expansion of the rod string, relatively to tubing column, causes the rotor to reach the pin. It may
happen because the sucker rod string may extend freely by the temperature while the tubing,
locked by the anchor, remains practically stationary.
Considering a linear thermal expansion of the rod string:
/ 0 = *
or
= 0 * *
where is the elongation caused on rods by the average temperature from bottom hole
to wellhead, and is the linear thermal expansion coefficient of the material of the rods. Certainly that fluid thermal gradient varies along the tubing string, consequently the overall thermal expansion of the rods shall be different from the calculus. However, the assumption of
average temperature as described has been proven to be fairly acceptable for practical purposes.
The value of (e) shall be written as:e = = 0 * *
Page 31
PCP System Manual
being expansion (e) on rods by temperature if the tubing string is anchored.

Therefore the total spacing (Y) when the tubing string is anchored, by tubing anchor, considers both effects: pumping action and thermal expansion:
Y=
P 0 k
+d +e
1000
Installation Procedures for NETZSCH Tubular PC Pumps (Figs. 14 to 16)

1. Prior to proceeding the installation of a NETZSCH PC Pump the spacing Y must be calculated according to the above guidelines. It is also strongly recommended to read the
section Pre-Installation and Installation Check-List.
2. Measure the length of the stator from the upper edge to stop pin on the device attached at the bottom. Record this value.
3. Measure the entire length of the rotor. Record this value to be added to rod string.
4. Register the traceability numbers of rotor and stator.
5. Attach tubing extension, if any, with stator on first tubing. If tubing extension is not necessary to the current application then attach pump stator to first tubing of tubing string.
Double check again if stop pin is at the bottom of the stator.
6. Assemble a torque anchor at the bottom end of the stop pin device (recommended).
7. Lower the tubing string until desired pump depth. (Note: If gas is present in the fluid and
the well depth allows, attach tail pipe (for natural gas anchor) or gas anchor, below the
torque anchor, or install the pump below the perforations, if possible).
8. Attach rotor to the first sucker rod. Lower down the rod string until it reaches the pin.
Monitor the length & load of the string continuously during installation. Slow down the
lowering speed when near the stator. After rod string reaches the stop pin the rod string
is fully supported by the stop pin and no load is registered on load cell (Fig. 14).
Note:
Depending on pump geometry and depth, the rod string should rotate slightly in direction of the stator pitch when the rotor starts entering into the stator. In some pumps or
depth this indication should not be clearly visible. Therefore, some care must be taken
when the partial length of rod string is closer to total expected length.
Before reaching its full length it is strongly recommended slowing down the speed that
the rod string is lowered in order to avoid damage to the elastomer of the stator or stop
pin, which can be caused by any unnecessary impact of the rotor.
Page 32
PCP System Manual
9. Lift rod string slowly until the maximum previous registered load is indicated again. Before reaching its maximum, the load indicated on load cell will increase gradually as required to straight up the rod string once part of it is still supported by the stop pin.
Note:
As mentioned above, when the rod string is raised and depending on pump type and/or
depth of the installation, it should be possible to see the string rotating in opposite direction of that one observed when the rotor entered into the stator.
When the maximum load is achieved the rod string is no longer supported by the stop
pin, i.e., there will be no more actual contact between the rotor end and the bottom limit
device (Fig. 15). The string is then fully stretched, a condition that also includes the
elastic extension due to its own weight. The spacing of the rotor can now be proceeded.
10. Mark this position a (Fig. 15) on the rod string, meaning the exact point where the rotor
is virtually away from the stop pin. Lift up rod string slowly until the calculated spacing Y,
inherent to the pump being installed, is achieved. This is the referenced point r (Fig. 10)
in which the rotor is properly distanced Y from the stop pin and from which the other
measurements will be completed.
11. Once the referenced point r, on rod string, is established, it is necessary to add the total
length l concerning the surface components, which are positioned above r, such as:
Flow Tee + Flanges + Drive Head + Clamps + Portion of polished rod that is desired to
stay out the Clamps, resulting in the final reference R (also marked on rod string).
Note: NETZSCH recommends the range between 15 cm to 40 cm of polished rod remaining out of the clamps.
12. Lift rod string to the nearest joint. Anchor rod string in this joint by the rod elevator and
then unscrew the upper part of the string to be replaced by a polished rod and pony rods
in the length from the joint to the point R. This completes the proper length of rod string.
Note:
If the distance from R to the nearest joint is less than the minimum recommended polished rod length it is necessary to go to the next joint. The spacing procedures however
will be the same. It is important to mention that the polished rod size must be enough to
allow the free axial traveling of the rotor without the need of retrieving the drive head.
It is also important to mention that most of times the correct length, i.e., the distance
from R to the joint, is not exactly achieved through the polished rods and pony rod
sizes available on location. Even though the proper matched length must be pursued
as close as possible, this is not very critical at all once the small differences in length
has to be accounted in the portion of the polished rod that will be out of the clamps.
13. After spacing the rotor, install the prime mover on drive head according to Drive Head
Installation Procedure.
Page 33
PCP System Manual
Flow T
Spacing concerned to
stretch of rod string
(original rod weight is
now shown on load cell)
Well Head
Sucker Rod
String
Tubing
PC Pump
Stop Pin
Fig. 14 Rod string

fully supported by the
stop pin
Page 34
Fig. 15 Rod string

fully supported by the
hoisting appliance
Fig. 16 Rod string after

performing spacing
PCP System Manual
Installation Procedures for NETZSCH Insertable PC Pumps (Figs. 17 to 19)

An insertable PC Pump (Fig. 9) despite featuring the same operational procedures differs in
the way they are set. In accordance with its own designation, an insertable PC Pump is installed and retrieved with the sucker rod string, enabling more flexibility to the operation.
The use of insertable PC Pumps may also help reduce workover costs since, in some cases
and after the seating assembly is already in place, the operations for retrieving and installing
another pump shall be performed using small cranes instead of conventional workover rigs.
The slim profile of some drive heads associated to a multilobe pump design has allowed the
using of insertable PC Pumps in dual completion successfully.
Following are the steps to install an insertable NETZSCH PC Pump:
1. Prior to proceeding the installation of a Insertable NETZSCH PC Pump it is strongly
recommended to read the section Pre-Installation and Installation Check-List.
2. Register traceability numbers of rotor and stator.
3. Check the correct position of the seating assembly. Ensure that bottom lock device
carries the anti-rotational pin at its lower end.
4. Attach seating assembly at first tubing of the tubing string. Double check again if the
anti-rotational pin is at correct position.
5. Assemble a torque anchor at the bottom end of the seating assembly (recommended).
6. Lower the tubing string carrying the seating assembly until desired pump installation
depth.
7. Attach insertable pump to the first rod of the rod string. Lower down the rod string until
it reaches the seating assembly. Monitor the length & load of the string continuously
during installation.
Slow down the lowering speed when the pump is near the seating assembly.
Note:
Just before the pump is landed on the seating assembly, which measurement is predictable based on the rod length as mentioned above, the load on the cell reaches its maximum. As soon as the mechanical lock, on pump end, starts entering into the seating coupling, on seating assembly, the weight on load cell reduces because of the
restriction in dimensions between the diameter of the seating coupling relatively to the
diameter of the lock device.
The pump is fully landed when the rod string weight overcomes the required force to retract the lock, on the bottom lock device, enabling it to pass through the slight smaller diameter of seating coupling and then locking the pump in position. At this time the load
cell must indicate zero because the seating assembly now supports all weight of the
string.
Page 35
PCP System Manual
8. Lift rod string slowly until the maximum previous registered load is indicated again.
Before reaching its maximum, the load indicated on load cell will increase gradually as
required to straight up the rod string once part of it is still supported by the stop pin.
Note:
When the maximum load is achieved the rod string is no longer supported by the shoulder of the sucker rod head, i.e., there will be no more actual contact between the
shoulder and the top end of the stator extension (Fig. 18). The string is then fully
stretched, a condition that also includes the elastic extension due to its own weight.
The spacing of the rotor can now be proceeded.
9. Mark this position a (Fig. 18) on the rod string, meaning the exact point where the
sucker rod shoulder is virtually away from the top end of the stator extension. Lift up
rod string slowly until the calculated spacing Y, inherent to the pump being installed, is
achieved. This is the referenced point r (Fig. 19) in which the sucker rod shoulder is
properly distanced Y from the top end of the stator extension and from which the other
measurements will be completed.
Once the referenced point r, on rod string, is established, it is necessary to add the
total length l concerning the surface components, which are positioned above r, such
as: Flow Tee + Flanges + Drive Head + Clamps + Portion of polished rod that is
desired to stay out the clamps, resulting in the final reference R (also marked on rod
string).
Note: Netzsch recommends the range between 15 cm to 40 cm of polished rod remaining out of the clamps.
10. Lift rod string to the nearest joint. Anchor rod string in this joint by the rod elevator and
then unscrew the upper part of the string to be replaced by a polished rod and pony
rods in the length from the joint to the point R. This completes the proper length of rod
string.
Note:
If the distance from R to the nearest joint is less than the minimum recommended
polished rod length it is necessary to go to the next joint. The spacing procedures
however will be the same. It is important to mention that the polished rod size must be
enough to allow the free axial traveling of the rotor without the need of retrieving the
drive head.
11. It is also important to mention that most of times the correct length, i.e., the distance
from R to the joint, is not exactly achieved through the polished rods and pony rod
sizes available on location. Even though the proper matched length must be pursued
as close as possible, this is not very critical at all once the small differences in length
has to be accounted in the portion of the polished rod that will be out of the clamps.
12. After spacing the rotor, install the prime mover on drive head according to Drive Head
Installation Procedure.
Page 36
PCP System Manual
drive head height

+
dragging flange
(Clamp)
+
desired polished rod
outside the clamp
Flow T
Well Head
Sucker Rod
String
Tubing
PC Pump
Seating
Assembly
Fig. 17 Sucker rod resting

on top of insertable PC
Pump (pump locked)
Page 37
Fig. 18 Rod string fully

supported by the hoisting
appliance
Fig. 19 Rod string after

performing spacing
PCP System Manual
Drive Head Installation Procedures

At the same time the pump installation is in progress the Drive Head and Prime Mover must
be checked and prepared to be ready for installation at the end of the spacing procedures.
Based on hydraulic parameters of the installation as well as the specified pump depth, certify
that the drive head is suitable for the current application. Certify also that the prime mover is
suitable for the horsepower requirements. Avoid using oversize motors unnecessarily.
Check if the set of sheaves and belts are in accordance with the speed demanded by the
pump to achieve the target production rate. For proper match of sheaves refer to Tables A1
to A5. If using Variable Speed Drive (VSD) follow guidelines from manufacturer regarding
the required hook-up.
Generically, two different ways can be followed to install a NETZSCH drive head. The choice
of either option is based on field experience, lifting equipment available and safety procedures. For complete technical details about NETZSCH drive heads, refer to NETZSCH Drive
Head Operating and Maintenance Instructions.
NETZSCH drive heads are provided with proper hoisting lug locations. Make sure if drive is
attached to choose the correct recommended lifting points. Certify that electrical hook-up is
grounded.
Prior to finishing the prime mover hook-up, ensure that sense of rotation is correct to avoid
damages to the drive head built-in brake system and also to allow driving pump at the proper
direction. The polished rod must rotate in clockwise direction. Before proceeding the check
of sense of rotation make sure to loose the belts.
Drive Head Installation - Option 1
1. After proceeding the rotor spacing, connect the polished rod to the rod string with the ring
joint already in place.
2. Connect an auxiliary clamp to the polished rod above the flow tee flange and the ring
joint, in such way that approximately 6 feet (180 cm) from this polished rod remains over
the flow tee.
3. Lift up the drive head by using the proper hoisting lugs, so that the drive head remains in
the vertical position during the complete installation procedure.
4. Align the hollow shaft, in the drive head, with the polished rod and carefully lower the
drive head. Then, connect one pony-rod at the top of the polished rod.
5. Lift the rod string and the drive head simultaneously.
6. Remove the auxiliary clamps.
7. Lower the drive head only until its flange reaches the flow tee flange. Mount the bolts and
make sure the drive head is aligned to the well by ensuring that distance between flanges
are evenly around the ring joint, as shown in Fig. 20.
8. Clean the polished rod of any grease or oil along the area where the polished rod clamps
will be located.
9. Lubricate the thread of the bolts used to fix the clamps to the polished rod.
Page 38
PCP System Manual
10. Lower the rod string to the previously determined position in which the clamps have to be
fixed to the polished rod in order to provide the desired spacing of rotor. Connect the
clamps to the polished rod by applying 400 Nm (300 lbs.-ft) torque. Remove the pony-rod
and place a coupling on the top of the polished rod.
11. If not already attached to the drive head, install the prime mover, sheaves and belts.
Align the sheaves of prime mover and drive head, then tight the belts in accordance with
the manufacturer recommendations and/or guidelines.
12. Depending on size of the drive head, install supports to relief the load on the flange (see
Figs. 11 and 12).
Drive Head Installation - Option 2
1. Have the polished rod oiled or greased and then insert it carefully into drive head hollow
shaft before it is lifted.
2. Avoid greasing or oiling the upper part of polished rod where the clamps will be placed.
Clean that, if necessary.
3. Fix clamps on polished rod at the position determined by the spacing procedures.
4. Ensure that clamps are properly tightened to polished rod. (400 Nm or 300 lb-ft, of
torque)
5. Also attach a pony rod at the top of the polished rod to allow the rod string to be handled
by the rod elevator while the drive head or drive head assembly (with prime mover) is being hoisted.
6. The assembly when properly lifted by the correct hoisting points should be vertically
aligned as shown on Fig. 21. If slightly deviated from the well alignment try to align it by
moving only the drive head. Keep the drive head away up from the flow tee flange to allow the polished rod to be attached to rod string. Make sure to tight them up properly.
Note:
Avoid the mistake of correcting the drive head alignment by applying force on polished
rod. Otherwise it may be permanently damaged. When the polished rod is bent it can
cause damage to the seal section. These conditions lead the system to premature fails.
7. Lower the drive head only until its flange reaches the flow tee flange. Mount the bolts and
make sure the drive head is aligned to the well by ensuring that distance between flanges
are evenly around the ring joint, as shown in Fig. 20.
8. Lower the polished rod slowly until the clamps are properly engaged into the dragging
coupling, at the top of the drive head.
9. If not already attached to the drive head, install the prime mover, sheaves and belts.
Align the sheaves of prime mover and drive head, then tight the belts in accordance with
the manufacturer recommendations and/or guidelines.
Page 39
PCP System Manual
Drive Head Flange

b1
Ring Joint
b2
Flow Tee Flange

b1=b2
Fig. 20 Drive head and flow T flanges - alignment
150 - 400 mm
NETZSCH
180 cm (6')
NETZSCH
Ring Joint
Clamp
Flow T
Fig. 21 Drive head installation
Page 40
PCP System Manual
PRE-INSTALLATION AND INSTALLATION CHECK-LIST

1. Certify that all components and accessories necessaries to installation of the PC Pump system (rotor, stator, tubing extension, torque anchor, polished rods, pony rods, clamps, drive
head, prime mover, crossover, etc.) are available on location. Check them visually.
2. Check if drifts of casing and tubing sizes available on location are compatible to accommodate the stator OD, torque anchor OD, tubing extension, if any, and the biggest rotor diameter (refer to PC Pump Dimension Tables 2 to 4).
3. Make sure that selected pump displacement is suitable for the desired production rate.
Note: Preferable select the pump that provides the desired production at lower running
speeds (<250 rpm).
4. Make sure that threads of stator, crossover, rotor and tubing extension, if any, are compatible
with tubing, polished rods and rod string available on location.
5. Check if polished rod length is properly fit to the application.
Note: Use at least a rod with the length of the rotor and additional 3 meters or 10 feet to
enable flushing of the stator.
6. Check if drive head is suitable to support the expected axial load required by current application.
7. Check if prime mover horsepower is properly selected to application. Check if power supply
and cables are available. Connect prime mover to power supply and make sure that the drive
shaft is going to run at correct direction.
8. Inspect sheaves and pulleys and make sure they are suitable to run the pump at required
speed. Refer to Tables A1 to A5 to select the proper set of sheaves, if using NETZSCH
Drive Heads.
9. Certify if pin of the stop pin device is installed. Make sure to attach this device at the bottom
end of the stator.
10. Ensure that a torque anchor is assembled at the bottom end of the stop pin device
(recommended).
11. Check on surface, by using hands, if rotor enters into stator easily. Check rotor until it stops
at pin or tag bar, on bottom device. For easy entrance of the rotor into the stator grease or oil
these parts.
12. Make sure that tubing is properly gauged (drifted) and without any visible flaw (hole) on it.
Check by calculus the amount of tubing necessary to the required pump depth.
13. Make sure that sucker rods size and type are properly selected to the installation. Check by
calculus the amount of rods based on pump set depth.
14. After proceeding the spacing, install the drive head and certify that all connections are completed. Check casing and tubing levels. Register them. Monitor the volumetric efficiency.
Compare with performance curves provided.
15. Frequently monitor target casing fluid level to make sure that pump and well productivity are
as expected. Make correction on pump speed if necessary to adjust it to the target and well
productivity.
Page 41
PCP System Manual

START-UP PROCEDURES
Prior to starting-up the PC Pump System follow these procedures carefully.
Certify if oil level on drive head is within the required range. Correct it if necessary.
Check if built-in brakes are properly set (e.g. if the adjusting brake bolt is tightened).
Double check if the electrical hook-up is adequately grounded.
Before completing the prime mover hook up, ensure that sense of rotation is correct to
avoid damages to the drive head built-in brake system and also to allow driving at the
proper direction.
Ensure that all flow line valves are open.
Check casing fluid level.
Fill up the tubing with completion fluid or water to allow monitoring the pressure and
volumetric efficiency immediately. If not, wait until the fluid reaches the surface. To estimate the time required by the fluid to reach the surface, refer to Table A6.
Start and shut-down the drive quickly, from the electric control panel only, to ensure
that sense of rotation is at correct direction. If direction is correct, re-start and leave the
system operating for a while and check for unusual noise and/or vibrations, then shut it
down again and check if brakes allowed the rods to experience backspin.
Leave the system operating normally and periodically monitor all related parameters
such as volumetric efficiency, amps, flow line pressure, temperature, leakage through
seal section, as well as casing fluid level to help optimize the pump speed with the well
productivity.
Page 42
PCP System Manual

SHUT-DOWN PROCEDURES
Proceed the visual inspection on the drive head and check for unusual noise and/or
any apparent problems.
Ensure that servicing personnel near the drive head are protected when shutting down
the system. This is to avoid injuring them in the event of backspin occurs.
Shut down the system directly on the electrical panel or, in case of variable speed drive
is used, prior to shutting down reduce the speed gradually.
After shutting down, check for backspin and proceed a visual inspection on the drive
head.
Notes:
If drive head features a built-in mechanical backspin brake and if the brake system is
correctly activated no automatic reverse rotation will occur. (refer to section - Backspin Brake Systems)
In the drive head models with hydraulic backspin brake, the reverse rotation will start
under controlled speed immediately after shutting down the prime mover.
Under conditions of high viscosity of the fluid and/or low pump depth the backspin
may not occur.
To re-activate the backspin system, refer to section about Backspin Brake Systems.
Page 43
PCP System Manual

SAFETY WARNING
In conventional PC Pump Systems, the rod string while in operation is always under elastic
torsion. Depending on the situation, the stored energy on rods can be very critical. High difference in level between tubing and casing, aromatic environment, or if the pump is not properly designed to allow the differential thermal expansion between rotor and stator are conditions that lead to potentially high stored energy on rod string.
The tension on rod string due only to difference in tubing and casing levels is the least influence that shall occur in a specific application, even though it is not negligible at all. It is inherent to the system itself. The release of energy is in such way, i.e., when rotor can still move
freely into the stator, the fluid level on tubing makes the pump to act as a hydraulic motor
and then the rod string changes its sense of rotation until the levels are equalized.
The situations become more critical when the elastomer of the stator swells and grabs the
rotor and also the prime mover is oversized for application, so that it has still enough power
to provide additional energy to the system while the rod string remains locked at bottom hole.
Such condition may also happen in sandy wells, when the stator may lock the rotor.
In this scenario the rod can be broken or the motor shall shutdown automatically when the
amps exceeds the safe limits. The rods come under potentially high elastic torsion inside the
tubing since it is locked at surface by the built-in brake, on drive head, and at the bottom, by
the stator. The possible consequences are:
If the rod string breaks, the energy is immediately released and the reverse torsion reaction makes the rod string to lift. The up thrust may possibly displace the clamps from
the dragging-flange on drive head. In this case the part of polished rod that are exposed out of drive head can cause a hazardous condition.
NETZSCH drive heads features a safety pin that locks the clamps on the draggingflange. This disables the polished rod from being pushed out by the up thrust, which
can be caused if the rod string is broken in operation.
If the rod string does not break it should remain under high torsion tension inside the
tubing and this condition requires trained personnel to properly release the brakes on
drive head. Incorrect releasing of the backspin brake can cause very high speed of the
rod string and the sheaves may become disintegrated by the centrifugal forces, creating a vital risk for service people.
Since any required servicing in the well MUST be done only after shutting the system down,
make sure to follow the procedures to release the brakes slowly to allow the backspin of rod
string to release the stored energy safely. Never proceed any type of work or maintenance
prior to releasing the tension on rod string.
Page 44
PCP System Manual

ACCESSORIES GLOSSARY
Centralizer
As in any other completion, PC Pump Systems require the using of some accessories to perform ideally. The most common are rod centralizers, which are particularly useful in deviated
well profile or yet in severe dog leg conditions. In both cases rod centralizers are needed to
avoid the rod string to rub directly in contact with tubing.
Torque Anchor
Recently, with last developments in large displacement PC Pumps, torque anchors have
also been spread. This allows the tubing end to remain stand while the pump is running, ensuring smooth operation even for large orbital pump design. In addition, torque anchors also
avoid the tubing string to be unscrewed.
Tubing anchors are also used with same purpose. However, torque anchors are more suitable for PC Pump Systems since they allow the tubing string to move axially free while keep
the required torque to avoid the tubing for being unscrewed. This feature of torque anchors is
specially an operational advantage because the spacing remains the same as recommended
to perform conventional completions without anchor.
Due to its own characteristics, if a tubing anchor is used, the tubing remains stationary fixed
on casing. Then, additional spacing length must be considered to the regular recommended
spacing in order to avoid the rod string reaching the pin due to differential elongation caused
by the thermal expansion.
Blowout Preventer
A device that can be used to quickly seal the top of the well in the event of a well control
event (kick). A ram blowout preventer (BOP) consists of two halves of a cover for the well
that are split down the middle. Large-diameter hydraulic cylinders, normally retracted, force
the two halves of the cover together in the middle to seal the wellbore. These covers are
constructed of steel for strength and fitted with elastomer components on the sealing surfaces. The halves of the covers, formally called ram blocks, are available in a variety of configurations. In some designs, they are flat at the mating surfaces to enable them to seal over
an open wellbore. Other designs have a circular cutout in the middle that corresponds to the
diameter of the pipe in the hole to seal the well when pipe is in the hole.
These pipe rams effectively seal a limited range of pipe diameters. Variable-bore rams are
designed to seal a wider range of pipe diameters, albeit at a sacrifice of other design criteria,
notably element life and hang-off weight. Still other ram blocks are fitted with a tool steelcutting surface to enable the ram BOPs to completely shear through drillpipe, hang the drillstring off on the ram blocks themselves and seal the wellbore. Obviously, such an action limits future options and is employed only as a last resort to regain pressure control of the wellbore. The various ram blocks can be changed in the ram preventers, enabling the well team
to optimize BOP configuration for the particular hole section or operation in progress.
Page 45
PCP System Manual
Typical Operating Problems with PC Pump Systems

Problem 1: Low continuous flow rate @ Low Pump Volumetric Efficiency.
Speed as previously set. Amps range is within expected limits.
Probable Causes
Recommended Actions
Rotor is not fully inserted into

the stator (incorrect spacing)
Check the rotor spacing and correct it if required.
Pump pressure capability (no.

of stages) undersized to the
application.
Rotor undersized for the temperature of application
Hole in Tubing
Check total head required by the operational installation. Check the pump
specification. Replace pump if necessary.
High GOR (or GLR)
Well productivity is lower than

originally considered
High fluid friction loss due to
centralizers
Stator is worn
Pump intake clogged due to
dirty on bottom hole
Check the temperature and rotor specification. Change the rotor to the
proper temperature match, if necessary
Check fluid level. Check pressure. Pull the tubing string and replace the
joints with problem.
Provide means for natural gas anchor by installing the pump below perforations and/or attached a tail pipe at the pump bottom if the depth of the
well allows. Otherwise use gas anchor.
Replace pump for another featuring more displacement and more pressure capability. Run at lower speeds to avoid the possibility to scorch the
elastomer or reduce the pump life.
Check fluid casing level. Reduce the pump speed. Monitor changes in
volumetric efficiency. Compares with performance curves.
Stimulate the well to recovery its original production
Double-check the installation about the necessity of centralizers. Change
centralizers to slim profile type, if available. Replace pump with more displacement capacity to run at lower speed without centralizers. Or change
tubing string for larger size if available and if compatible with casing drift
Retrieve pump. Perform bench test to assure if the pump can still be
used in another application (de-rating)
Replace pump
Lift the rod string. Flush. Re-space and re-start system again. Monitor
flow
Problem 2: Intermittent Flow Rate. Poor Pump Volumetric Efficiency.

Speed as previously set. Amps range is within expected limits.
Probable Causes
Pumping-off conditions
High GOR (or GLR)
Pump is damaged or undersized to application
Page 46
Recommended Actions
Check level. Reduce pump speed. Assure that operational running speed
is not exceeding 200 rpm. Change pump for another featuring more displacement, to run at low speed, if necessary.
Provide means for natural gas anchor by installing the pump below perforation and/or attached a tail pipe at the pump bottom if the depth of the
well allows. Otherwise use gas anchor. Replace pump for another featuring more displacement and more pressure capability. Run at lower
speeds to avoid the possibility to scorch the elastomer or reduce the
pump life.
Retrieve pump. Perform bench test to assure it can be used in another
installation.
Check hydraulic requirements of the installation.
Replace pump for other featuring more pressure capability and more displacement to run at low speed.
PCP System Manual
Problem 3: Intermittent Flow Rate. Poor Pump Volumetric Efficiency.

Speed is lower than originally set. Amps are higher than expected.
Probable Causes
Recommended Actions
Poor spacing. Rotor running in

contact with stop pin.
Lift rotor. Check stop pin on bottom device is still working. Re-space. Restart. Check and register actual amps and volumetric efficiency. Compare
with previous readings.
Retrieve pump. Check bottom hole temperature. Select undersized rotor.
Proceed chemical analysis of the fluid. Change Pump featuring elastomer
composition more suitable to the environment, if any.
Lift rotor: Flush by.
Rotor is stuck by stator due to

excessive heat or chemicals
Rotor is stuck by stator due to
solids (sand, debris, etc)
Problem 4: No flow rate. Loosing speed gradually or speed is too low or prime mover
(electric motor) shuts-down. Amps are higher than expected.
Probable Causes
Recommended Actions
Poor spacing. Rotor running in

contact with stop pin.
Lift rotor. Check stop pin on bottom hole device if is still working. Respace. Re-start. Check and register actual amps and volumetric efficiency. Compare with previous readings. Change pump if necessary.
Retrieve pump. Check bottom hole temperature. Select undersized rotor,
if necessary.
Proceed chemical analysis of the fluid. Change pump featuring elastomer
composition more suitable to the bottom hole conditions.
Replace pump for another featuring more pressure capability but less
compression fit than original. Select undersized rotor. Monitor amps.
Compare with previous readings. Check actual volumetric efficiency.
Elastomer of stator is swelling

increasing friction with rotor due
to excessive heat or chemicals.
High Interference fit between
rotor and stator
Problem 5: No flow rate. Speed as previously set. Amps are lower than expected.
Probable Causes
Recommended Actions
Rod string rotating in opposite

direction of recommended.
(Drive Head without backspin
brake)
Rotor not inserted into stator.
Check recommended direction of rotation. Correct it if necessary. Check

stop pin on bottom hole device and also rod string weight to assure that
sucker rod string and/or rotor are not unscrewed after rotating at reverse
direction. Re-start
Check pump set depth measurement and compare with rod string total
length.
Assure that bottom hole device (stop pin) is properly installed and working.
Assure that pump is not installed upside down.
Re-space. Register load. Compare with previous registers. Re-start.
Check actual volumetric efficiency. Monitor flow.
Check pump set depth and compare with rod string total length. Check
pin. Check pressure. Check for rotor brake. Change parts if necessary.
Check rod length through stop pin. Check rod string weight. Compare
with previous registers. Pull the rod string. Replace parts, if necessary.
Re-space.
Check fluid level. Check pressure. Pull the tubing string and replace the
joints with problem.
Check pump set depth measurement. Lower the rod string to check stop
pin on bottom hole device that is attached to the pump to check its original position after completion is performed. Assure that pump has displaced from its original position. Retrieve tubing string. Replace joints.
Stator and/or Rotor are damaged

Rotor or rod are parted or unscrewed
Hole in Tubing
Tubing is unscrewed or parted
(rotor is no longer inserted into
stator)
Page 47
PCP System Manual
Problem 6: No flow rate. Prime mover is running. Amps are lower than expected. Polished rod is not rotating.
Probable Causes
Recommended Actions
Drive head is not transmitting

the power properly.
Check if sheaves and belts are suitable for the application. Check horsepower requirements. Redo calculations. Replace sheaves/belts if necessary.
Check if belts are loosen or broken.
Check if sheaves are broken.
Check if gears are not properly engaged and/or broken.
Problem 7: High reverse rotation of rod string when prime mover is shut-down.
Speed is lower than originally set. Amps are higher than expected.
Probable Causes
Built-in brake is not operating
properly and rotor is tight fit on
stator due to following conditions:
- high interference fit between rotor and stator;
- elastomer swells due to
excessive heat or chemicals;
- rotor is stuck by stator due
to solids (sand, debris, etc).
Built-in brake is not activated.
Backspin device is damaged or
worn out.
Drive head unit does not compound built-in backspin brake.
Recommended Actions
Lift rotor and flush.
Retrieve pump. Check bottom hole temperature. Select undersized rotor.
Proceed chemical analysis of the fluid. Change Pump featuring elastomer
composition suitable to the environment, if any. Select undersized rotor.
Check brake adjustments. Check backspin device. If using NETZSCH
drive head, refer to section Backspin. Re-adjust parts.
Test backspin brake before proceeding new installation.
Require technical support from NETZSCH wherever necessary.
Replace drive head for another featuring built-in backspin brake.
Problem 8: Drive Head and/or prime mover are generating high and/or different noise
on surface than normal.
Probable Causes
Recommended Actions
Sheaves/Belts protection guard

is not properly tightened.
Check alignment between sheaves and belts.

Check if belt guard is properly fixed on drive head.
Assure that every screw is tightened to eliminate vibration.
Perform the drive head installation with care, keeping the proper alignment with wellhead and rod string, in order to avoid vibration and any
physical damage on polished rod and also undesirable high noise.
Check for abnormal internal noise from drive head. Have the unit serviced to replace worn out parts, if necessary.
Check if rotational movement of polished rod end above clamps occurs in
conic-shape displacement in addition the rotation around its own diameter. This may also cause unbalanced loads on drive head seal section
and some leakage may arise on surface.
Perform drive head installation with care to avoid the polished rod to be
bent. In the event it occurs, replace the polished rod and proceed the installation again.
Disconnect belts and run motor totally idle (without load).
Check if prime mover shaft moves freely or presents excessive clearance
caused by bushing & bearings worn out.
Compare noise.
Change prime mover if necessary
Drive Head should not be

proper aligned with wellhead.
Drive Head Gears & Bearings
should be worn out.
Polished rod should be bent
during installation and then not
being aligned with drive head
hollow shaft.
Prime Mover should be worn

out.
Page 48
PCP System Manual
Problem 9: Prime mover (electric motor) shuts-down. Amps are higher than expected
limits.
Probable Causes
Recommended Actions
Motor horsepower undersized

for the application.
Re-check the horsepower requirements based on hydraulic parameters

of the installation. Compare with the current prime mover power capability. Change it for another suitable for the application, if necessary.
Power phase line failure.
Check the phase power line.

Re-start the system.
Rotor locked (stuck) inside stator due to sand or debris.
Flush-by/circulate.
Stator swelling due to chemicals or temperature.
Re-check elastomer selection.
Problem 10:Leakage through sealing system remains higher than expected after a d justing packing.
Probable Causes
Sealing packing should be worn
out.
Wearing driving shaft should be
worn out.
Recommended Actions
Check packing elements. Replace it if necessary.
Check wearing driving shaft and replace it if damaged. Replace also
sealing backing.
Problem 11:Belts parts frequently.

Speed as desired. Amps range is within expected limits.
Probable Causes
Poor alignment between Belts &
Sheaves.
Sheaves are worn out or broken.
Belts are not proper for the application.
Recommended Actions
Check alignment between sheaves and belts. Realign if necessary.
Check if sheaves are worn out or surfaces are damaged (broken).
Replace them if necessary.
Check if belts profile is not suitable for the sheaves grooves profile.
Replace for proper set of belts and sheaves if necessary.
Check on drive head label concerning the recommended belt profile.
Require technical support from nearest NETZSCH representative.
Problem 12:Oil level decreases after short running period.

Probable Causes
Recommended Actions
Sealing system is damaged,

worn out or improperly set.
Check oil retainer element. Replace it if necessary.

Complete oil level. Re-start. Re-check for leakage.
Drain plug is not proper adjusted.
Re-tight plug.
Page 49
PCP System Manual
Problem 13:Leakage through the polished rod sealing system.

Probable Causes
Sealing system is damaged or
improperly set.
Sealing packing not properly
tighten.
Polished rod used is worn out at
the sealing area or damaged.
Recommended Actions
Check packing elements. Replace them if necessary.
Check adjustments. Readjust.
Check polished rod surface at the sealing area. Change polished rod if
not possible to readjust its position without causing trouble to the spacing.
Problem 14:Temperature of the Drive Head oil is too high.

Probable Causes
Recommended Actions
Drive head running at higher

speeds than maximum recommended for the drive head
model.
Oil specification different than
recommended.
Check maximum recommended speed. If necessary, change set of

sheaves & belts to achieve desired operational running speed according
to pump displacement.
Change the type of drive head for one more suitable to the application.
Require technical support from nearest NETZSCH representative.
Check oil. Replace it if specification is not recommended for use in
NETZSCH drive head.
Oil level high than specified.
Check the oil level and correct it if necessary.
Page 50
PCP System Manual
ANNEX
combinations are possible for inquiry)
(represents the standard, other
only for motor frame 132 S/M or 160 M/L
NDH 020DH20
Drive Head Model
Electric Motor
Speed
1170 rpm
6 Polos
60 HZ
880 rpm
8 Polos
60 HZ
970 rpm
6 Polos
50 HZ
740 rpm
8 Polos
50 HZ
Sheaves Diameter [mm]

Motor
117
137
158
180
117
137
158
180
117
137
158
180
117
137
158
180
Drive Head
670
670
670
670
PC Pump
Speed - rpm
206
241
278
317
155
181
209
238
171
200
231
263
129
151
175
199
Table A1 Drive Head NDH020DH20 - Sheaves and Speed

Page 51
PCP System Manual
Motor PC Pump PC Pump

Speed
Speed
Base
Plate
50 Hz
60 Hz
Id. No.
[rpm]
[rpm]
NDB4911799
NDB4911428
003495
003495
NDB4911428
003495
001357
3V1000
001357
3V1060
3V1000
3V1000
NDB4956947
NDB4956949
NDB4956952
NDB4956955
NDB4956957
NDB4956958
NDB4956959
NDB4956960
NDB4956961
NDB4956962
NDB4956963
NDB4956964
4954113
NDB4956965
NDB4956966
NDB4956967
4954114
NDB4956948
NDB4956950
NDB4956953
NDB4956610
NDB4956957
NDB4956958
NDB4956959
NDB4956960
NDB4956961
NDB4956962
NDB4956963
NDB4956964
4954113
NDB4956965
NDB4956966
NDB4956967
4954114
NDB4956951
NDB4956954
NDB4956956
NDB4956957
NDB4956958
NDB4956959
NDB4956960
NDB4956961
NDB4956962
NDB4956963
NDB4956964
4954113
NDB4956965
NDB4956966
NDB4956967
4954114
3V1060
76
86
96
107
117
127
137
148
158
168
180
190
200
210
220
230
240
76
86
96
107
117
127
137
148
158
168
180
190
200
210
220
230
240
86
96
107
117
127
137
148
158
168
180
190
200
210
220
230
240
Metric
Belts
Cone 5 Belts
Id. No.
Id. No.
NDB4956968
Sheave
Id. No.
NDB4956969
Motor Frame 132M (shaft 38)

Motor Frame 160M/L (shaft 42)
Motor Frame 180M/L (shaft 48)
using 6 pole motors and drive head sheave diameter 670 mm, Id. No. NDB4909585
NDH 060DH20
Drive Head Model
Motor
Sheave
Diameter
[mm]
4907392
110
125
140
155
170
185
200
215
230
245
260
275
290
305
320
335
350
110
125
140
155
170
185
200
215
230
245
260
275
290
305
320
335
350
125
140
155
170
185
200
215
230
245
260
275
290
305
320
335
350
130
150
170
190
205
220
240
260
280
295
315
335
350
370
390
405
420
130
150
170
190
205
220
240
260
280
295
315
335
350
370
390
405
420
150
170
190
205
220
240
260
280
295
315
335
350
370
390
405
420
Table A2 Drive Head NDH060DH20 - Sheaves and Speed

Page 52
Page 53
Drive Head Model
NDB4955559
NDB4956673
NDB4956771
NDB4956979
NDB4909183
NDB4909450
NDB4956119
NDB4956673
NDB4956771
NDB4956979
NDB4909183
NDB4909450
NDB4909446
NDB4956673
NDB4956771
NDB4956979
NDB4909183
NDB4909450
130
150
163
180
195
214
130
150
163
180
195
214
130
150
163
180
195
214
NDB4908360
Size
5V1000
5V1060
5V1120
NDB4956131
Id. No.
Metric
Cone
Id. No.
NDB4955341
NDB4909320
NDB4909640
NDB4910727
Size
560
800
NDB4910727
50 Hz
284
314
340
372
284
314
340
372
284
314
340
372
Id. No.
004203
002951
002952
Size
5V1180
5V1250
Id. No.
4013353
4013239
60 Hz
343
380
410
450
343
380
410
450
343
380
410
450
PC Pump Speed
(sheave 560 mm)
[rpm]
Belts
Motor
Base
Plate
Id. No.
NDB4910727
Drive Head Sheave
Sheave
Id. No.
Motor
Sheave
Diameter
5V1060
5V1000
5V1000
5V1000
50 Hz
160
180
200
220
240
260
160
180
200
220
240
260
160
180
200
220
240
260
60 Hz
190
220
240
265
290
315
190
220
240
265
290
315
190
220
240
265
290
315
PC Pump Speed
(sheave 800 mm)
6 Belts
[rpm]
5V1250
5V1180
5V1180
5V1180
5V1120
6 Belts
PCP System Manual
Motor Frame Motor Frame Motor Frame

200M/L
225S/M
250S/M
(shaft 55)
(shaft 60)
(shaft 65)
using 6 pole motors
NDH 060DH20
NDH 060DH33
NDH 075DH37
Table A3 Drive Head NDH060DH20, NDH060DH33, NDH075DH37 - Sheaves and Speed
PCP System Manual
Drive Head Model
Electric Motor
Speed
Gear Reduction Ratio 1 : 5.16
NDH060GH20
1770 rpm
4 Polos
60 HZ
1170 rpm
6 Polos
60 HZ
1470 rpm
4 Polos
50 HZ
970 rpm
6 Polos
50 HZ

Motor
PC Pump
Drive Head Speed - rpm
130
400
111
140
400
120
163
400
140
185
400
159
214
400
184
130
214
208
130
185
241
130
163
274
130
140
319
140
130
369
140
400
80
185
400
106
214
400
122
223
400
127
140
223
144
140
214
150
140
185
173
185
223
190
185
214
198
214
223
219
223
214
238
214
185
265
223
185
276
185
140
302
214
140
350
223
140
364
140
400
100
163
400
116
185
400
132
223
400
159
140
223
179
163
223
208
185
223
236
223
240
265
240
223
307
223
185
343
370
240
185
185
400
88
214
400
102
240
400
114
280
400
133
223
280
151
223
240
176
223
214
198
223
185
229
280
214
248
400
280
271
400
240
317
400
214
355
Table A4 Drive Head NDH060GH20 - Sheaves and Speed

Page 54
PCP System Manual
Drive Head Model
Electric Motor
Speed
Gear Reduction Ratio 1 : 5.16
NDH100GH33
1170 rpm
6 Polos
60 HZ
880 rpm
8 Polos
60 HZ
1470 rpm
4 Polos
50 HZ
970 rpm
6 Polos
50 HZ

PC Pump
Motor
Drive Head Speed - rpm
214
400
122
240
400
137
280
400
160
214
280
175
240
280
196
223
240
212
214
223
219
223
214
238
240
214
256
280
223
287
280
214
299
400
280
327
400
240
381
214
400
91
240
400
102
280
400
119
214
240
152
214
223
164
223
214
178
240
214
191
280
223
214
280
214
223
400
280
244
400
240
284
400
223
306
400
214
319
214
400
152
240
400
171
214
280
218
240
280
244
214
223
273
223
214
297
240
214
319
280
223
358
223
400
106
240
400
114
280
400
133
223
280
151
240
280
163
223
240
176
240
223
204
280
240
222
280
223
238
400
280
271
400
240
317
400
223
341
Table A5 Drive Head NDH100GH33 - Sheaves and Speed

Page 55
PCP System Manual
This table shows the estimated time to fill a empty tubing after start pumping.
Tubing weight
Tubing
Tubing
O.D.
tbg+coupl.
I.D.
I.D.
in.
lbf/ft
in.
mm
Time Factor "f" - PC Pumps

Usual API Rod Sizes
5/8
3/4
7/8
1 1/8
Time factor - f
2 3/8
2 7/8
3 1/2
4 00
4 1/2
4,00
2,041
51,84
2,75
2,63
2,48
5,80
1,867
47,42
2,26
2,13
1,98
6,40
2,441
62,00
4,06
3,94
3,79
3,62
8,60
2,259
57,38
3,44
3,31
3,16
2,99
7,70
3,068
77,93
6,58
6,46
6,31
6,14
5,94
12,70
2,750
69,85
5,23
5,11
4,96
4,79
4,59
9,50
3,548
90,12
8,90
8,77
8,63
8,46
8,26
13,20
3,340
84,84
7,85
7,73
7,58
7,41
7,22
12,60
3,958
100,53
11,15
11,02
10,87
10,70
10,51
15,20
3,826
97,18
10,40
10,27
10,12
9,95
9,76
To determine the time "T" to fill tubing, in minutes, use the following expression:
T = (f x L)/Q
where "f" is the time factor, L is the static level, in meter, and Q is the flow rate, in m3 /d.
Ex.: To determine the time "T" to fill a 2.7/8", 2.441 lb/ft, tubing under the following conditions:
Pump flow rate:
Rod string:
35 m3/d
3/4 "
Static Level:
700 m
From Table, factor f = 3.94. Then, the time to fill tubing:
T = (3.94 x 700)/35
T = 79 minutes
Table A6 Time to fill a tubing

Page 56
PCP System Manual
CASING DIMENSIONS SPEC. API 5CT
casing weight weight casing casing

O.D Csg+Coupl Csg+Coup I.D.
I.D.
in.
lbf/ft
kgf/m
in.
mm
4. 1/2 9,50
Wall
Thickness
in
Wall
Thickness
mm
Drift
Diameter
in
Drift
Diameter
mm
14,13
4,090
103,89
0,205
5,21
3,965
100,71
10,50
15,62
4,052
102,92
0,224
5,69
3,927
99,75
11,60
17,26
4,000
101,60
0,250
6,35
3,875
98,43
13,50
20,08
3,920
99,57
0,290
7,37
3,795
96,39
15,10
22,46
3,826
97,18
0,337
8,56
3,701
94,01
5. 00 11,50
17,11
4,560
115,82
0,220
5,59
4,435
112,65
13,00
19,34
4,494
114,15
0,253
6,43
4,369
110,97
15,00
22,31
4,408
111,96
0,296
7,52
4,283
108,79
18,00
26,78
4,276
108,61
0,362
9,19
4,151
105,44
21,40
31,83
4,126
104,80
0,437
11,10
4,001
101,63
23,20
34,51
4,044
102,72
0,478
12,14
3,919
99,54
24,10
35,85
4,000
101,60
0,500
12,70
3,875
98,43
5. 1/2 14,00
20,83
5,012
127,30
0,244
6,20
4,887
124,13
15,50
23,06
4,950
125,73
0,275
6,99
4,825
122,56
17,00
25,29
4,892
124,26
0,304
7,72
4,767
121,08
20,00
29,75
4,778
121,36
0,361
9,17
4,653
118,19
23,00
34,21
4,670
118,62
0,415
10,54
4,545
115,44
26,80
39,87
4,500
114,30
0,500
12,70
4,375
111,13
29,70
44,18
4,390
111,50
0,562
14,27
4,251
107,98
32,60
48,49
4,250
107,95
0,625
15,88
4,125
104,78
35,30
52,51
4,126
104,80
0,687
17,45
4,001
101,63
38,00
56,53
4,000
101,60
0,750
19,05
3,875
98,43
40,50
60,24
3,876
98,45
0,812
20,62
3,751
95,28
43,10
64,11
3,750
95,25
0,875
22,23
3,625
92,07
6. 5/8 20,00
29,75
5,924
150,47
0,288
7,32
5,924
150,47
5/8 24,00
5/8 28,00
5/8 32,00
35,70
5,796
147,22
0,352
8,94
5,796
147,22
41,65
5,666
143,92
0,417
10,59
5,666
143,92
47,60
5,550
140,97
0,475
12,07
5,550
140,97
1/2
1/2
1/2
1/2
00
00
00
00
00
00
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
Table A7 Casing drift for OD 4.1/2 to 6.5/8

Page 57
PCP System Manual

I.D.
in.
lbf/ft
kgf/m
in.
mm
7. 00 17,00
Wall
Thickness
in
Wall
Thickness
mm
Drift
Diameter
in
Drift
Diameter
mm
25,29
6,539
166,10
0,231
5,87
6,413
162,89
20,00
29,75
6,457
164,00
0,272
6,91
6,331
160,81
23,00
34,21
6,366
161,70
0,317
8,05
6,250
158,75
26,00
38,68
6,276
159,40
0,362
9,19
6,151
156,24
29,00
43,14
6,185
157,10
0,408
10,36
6,059
153,90
32,00
47,60
6,094
154,80
0,453
11,51
6,000
152,40
35,00
52,06
6,004
152,50
0,498
12,65
5,879
149,33
38,00
56,53
5,921
150,40
0,540
13,72
5,795
147,19
42,70
63,52
5,752
146,10
0,625
15,88
5,625
142,88
46,40
69,02
5,626
142,90
0,687
17,45
5,501
139,73
50,10
74,52
5,500
139,70
0,750
19,05
5,375
136,52
53,60
79,73
5,378
136,60
0,812
20,62
5,251
133,38
47,10
70,06
5,252
133,40
0,875
22,23
5,125
130,18
7. 5/8 24,00
35,70
7,024
178,40
0,300
7,62
6,900
175,26
26,40
39,27
6,969
177,00
0,328
8,33
6,844
173,84
29,70
44,18
6,874
174,60
0,375
9,53
6,750
171,45
33,70
50,13
6,764
171,80
0,430
10,92
6,640
168,66
39,00
58,01
6,626
168,30
0,500
12,70
6,500
165,10
42,80
63,67
6,500
165,10
0,562
14,27
6,376
161,95
45,30
67,38
6,433
163,40
0,595
15,11
6,310
160,27
47,10
70,06
6,374
161,90
0,625
15,88
6,250
51,20
76,16
6,252
158,80
0,687
17,45
6,126
158,75
,
155,60
55,30
82,26
6,126
155,60
0,750
19,05
6,000
152,40
7. 3/4 46,10
68,57
6,559
166,60
0,595
15,11
6,500
165,10
00
00
00
00
00
00
00
00
00
00
00
00
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
Table A8 Casing drift for OD 7 to 7.3/4

Page 58
PCP System Manual

I.D.
in.
lbf/ft
kgf/m
in.
mm
8. 5/8 24,00
Wall
Thickness
in
Wall
Thickness
mm
Drift
Diameter
in
Drift
Diameter
mm
35,70
8,098
205,70
0,264
6,71
7,972
202,49
28,00
41,65
8,016
203,60
0,304
7,72
7,892
200,46
32,00
47,60
7,921
201,20
0,352
8,94
7,875
200,02
36,00
53,55
7,827
198,80
0,400
10,16
7,700
195,58
40,00
59,50
7,724
196,20
0,450
11,43
7,625
193,68
44,00
65,45
7,626
193,70
0,500
12,70
7,500
190,50
49,00
72,89
7,512
190,80
0,557
14,15
7,386
187,60
9. 5/8 32,30
48,05
9,000
228,60
0,312
7,92
8,845
224,66
36,00
53,55
8,921
226,60
0,352
8,94
8,765
222,63
40,00
59,50
8,835
224,40
0,395
10,03
8,750
222,25
43,50
64,71
8,756
222,40
0,435
11,05
8,599
218,41
47,00
69,91
8,681
220,50
0,472
11,99
8,525
216,54
53,50
79,58
8,535
216,80
0,545
13,84
8,500
215,90
58,40
86,87
8,435
214,25
0,595
15,11
8,375
212,72
59,40
88,36
8,406
213,50
0,609
15,47
8,251
209,58
64,90
96,54
8,280
210,30
0,672
17,07
8,125
206,38
70,30
104,57
8,157
207,20
0,734
18,64
8,001
203,23
75,60
112,46
8,031
204,00
0,797
20,24
7,875
200,02
10. 3/4 32,75
48,72
10,193
258,90
0,279
7,09
10,036
254,91
40,50
60,24
10,051
255,30
0,350
8,89
9,894
251,31
45,50
67,68
9,949
252,70
0,400
10,16
9,875
250,82
51,00
75,86
9,850
250,20
0,450
11,43
9,694
246,23
55,50
82,56
9,760
247,90
0,495
12,57
9,625
244,48
60,70
90,29
9,661
245,40
0,545
13,84
9,504
241,40
65,70
97,73
9,559
242,80
0,595
15,11
9,404
238,86
73,20
108,89
9,406
238,90
0,672
17,07
9,250
234,95
79,20
117,81
9,283
235,80
0,734
18,64
9,126
231,80
85,30
126,89
9,157
232,60
0,797
20,24
9,000
228,60
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
Table A9 Casing drift for OD 8.5/8 to 10.3/4

Page 59
PCP System Manual

I.D.
in.
lbf/ft
kgf/m
in.
mm
11. 3/4 42,00
Wall
Thickness
in
Wall
Thickness
mm
Drift
Diameter
in
Drift
Diameter
mm
62,48
11,083
281,50
0,333
8,46
11,000
279,40
47,00
69,91
11,000
279,40
0,375
9,53
10,844
275,44
54,00
80,33
10,882
276,40
0,435
11,05
10,724
272,39
60,00
89,25
10,772
273,60
0,489
12,42
10,625
269,88
65,00
96,69
10,681
271,30
0,534
13,56
10,625
269,88
71,00
105,61
10,587
268,90
0,582
14,78
10,430
264,92
13. 3/8 48,00
71,40
12,717
323,00
0,330
8,38
12,559
319,00
54,50
81,07
12,614
320,40
0,380
9,65
12,459
316,46
61,00
90,74
12,516
317,90
0,430
10,92
12,359
313,92
68,00
101,15
12,413
315,30
0,480
12,19
12,259
311,38
72,00
107,10
12,346
313,60
0,514
13,06
12,250
311,15
16. 00 65,00
96,69
15,252
387,40
0,375
9,53
15,062
382,57
00 75,00
00 84,00
00 109,00
111,56
15,122
384,10
0,438
11,13
14,936
379,37
124,95
15,012
381,30
0,495
12,57
14,822
376,48
162,14
14,689
373,10
0,656
16,66
14,500
368,30
18. 5/8 87,50
130,16
17,756
451,00
0,435
11,05
17,567
446,20
20. 00 94,00
139,83
19,122
485,70
0,438
11,13
18,936
480,97
00 106,50
00 133,00
158,42
19,000
482,60
0,500
12,70
18,812
477,82
197,84
18,728
475,70
0,635
16,13
18,542
470,97
3/4
3/4
3/4
3/4
3/4
3/8
3/8
3/8
3/8
Table A10 Casing drift for OD 11.3/4 to 20

Page 60
PCP System Manual
TUBING DIMENSIONS SPEC. API 5CT

tubing weight weight
O.D
tbg+coupl. tbg+coupl.
in.
lbf/ft
kg/m
1.660
1.900
2. 3/8
2. 7/8
3. 1/2
4. 00
4. 1/2
tubing
I.D.
in.
tubing
I.D.
mm
Wall
Thickness
in
Wall
Thickness
mm
Drift
Diameter
in
Drift
Diameter
mm
1,410
35,81
0,125
3,18
2,30
3,42
1,380
35,05
0,140
3,56
1,286
32,66
3,03
4,51
1,278
32,46
0,191
4,85
1,184
30,07
1,650
41,91
0,125
3,18
2,75
4,09
1,610
40,89
0,145
3,68
1,516
38,50
3,65
5,43
1,500
38,10
0,200
5,08
1,406
35,71
4,42
6,57
1,400
35,56
0,250
6,35
1,306
33,17
5,15
7,66
1,300
33,02
0,300
7,62
1,206
30,63
4,00
5,95
2,041
51,84
0,167
4,24
1,947
49,45
4,60
6,84
1,995
50,67
0,190
4,83
1,901
48,29
5,80
8,63
1,867
47,42
0,254
6,45
1,773
45,03
6,60
9,82
1,785
45,34
0,295
7,49
1,691
42,95
7,35
10,93
1,703
43,26
0,336
8,53
1,609
40,87
6,40
9,52
2,441
62,00
0,217
5,51
2,347
59,61
7,80
11,60
2,323
59,00
0,276
7,01
2,229
56,61
8,60
12,79
2,259
57,38
0,308
7,82
2,165
54,99
9,35
13,91
2,195
55,75
0,340
8,64
2,101
53,36
10,50
15,62
2,091
53,11
0,392
9,96
1,997
50,72
11,50
17,11
1,995
50,67
0,440
11,18
1,901
48,28
7,70
11,45
3,068
77,93
0,216
5,49
2,943
74,76
9,20
13,69
2,992
76,00
0,254
6,45
2,867
72,83
10,20
15,17
2,922
74,22
0,289
7,34
2,797
71,05
12,70
18,89
2,750
69,85
0,375
9,53
2,625
66,68
14,30
21,27
2,640
67,06
0,430
10,92
2,515
63,89
15,50
23,06
2,548
64,72
0,476
12,09
2,423
61,55
17,00
25,29
2,440
61,98
0,530
13,46
2,315
58,81
9,50
14,13
3,548
90,12
0,226
5,74
3,423
86,95
11,00
16,36
3,476
88,29
0,262
6,65
3,351
85,12
13,20
19,64
3,340
84,84
0,330
8,38
3,215
81,67
16,10
23,95
3,170
80,52
0,415
10,54
3,045
77,35
18,90
28,11
3,000
76,20
0,500
12,70
2,875
73,03
22,20
33,02
2,780
70,61
0,610
15,49
2,655
67,44
12,60
18,74
3,958
100,53
0,271
6,88
3,833
97,36
15,20
22,61
3,826
97,18
0,337
8,56
3,701
94,01
17,00
25,29
3,740
95,00
0,380
9,65
3,615
91,83
18,90
28,11
3,640
92,46
0,430
10,92
3,515
89,29
21,50
31,98
3,500
88,90
0,500
12,70
3,375
85,73
23,70
35,25
3,380
85,85
0,560
14,22
3,255
82,68
Table A11 Tubing drift for OD 1.66 to 4.1/2

Page 61
PCP System Manual
COUPLING DIMENSIONS SPEC. API 5CT

NU - Thread
Size
1.6
1.9
2 3/8
2 7/8
3 1/2
4
4 1/2
Outside Diameter [mm] Weight

[lb/ft]
Standard
Slim NTZ
52,17
2,3
55,88
2,75
4
73,03
4,6
88,90
6,4
7,7
107,95
9,2
10,2
120,65
114,30
9,5
132,08
12,6
Minimum
Optimum
M aximum
[ftlb] [Nm] [ftlb] [Nm] [ftlb] [Nm]
260
310
460
550
790
910
1110
1290
930
1310
353
420
624
746
1071
1234
1505
1749
1261
1776
350
410
610
730
1050
1210
1480
1720
1240
1740
475
556
827
990
1424
1641
2007
2332
1681
2359
440
500
760
910
1310
1510
1850
2150
1550
2180
597
678
1030
1234
1776
2047
2508
2915
2102
2956
EU - Thread
Size
1.6
1.9
2 3/8
2 7/8
3 1/2
4
4 1/2
Outside Diameter [mm] Weight

[lb/ft]
Standard
Slim
55,88
2,4
63,50
2,9
77,80
73,91
4,7
93,17
87,88
6,5
114,30
106,17
9,3
127,00
11
141,30
12,75
Minimum
Optimum
M aximum
[ftlb] [Nm] [ftlb] [Nm] [ftlb] [Nm]
520
660
970
1240
1710
1920
2150
705
895
1315
1681
2318
2603
2915
690
880
1290
1650
2280
2560
2860
936
1193
1749
2237
3091
3471
3878
860
1100
1610
2060
2850
3200
3180
1166
1491
2183
2793
3864
4339
4312
LTC - Thread
Size
4 1/2
5
5 1/2
6 5/8
7
7 5/8
8 5/8
9 5/8
Outside Diameter [mm]

127,00
141,30
153,67
187,71
194,46
215,90
244,48
269,88
Table A12 Coupling Dimensions and Makeup Torque

Page 62
Page 63
1.9/16
1. 3/8
1. 3/16
1. 1/16
15/16
in
39,69
34,93
30,16
26,99
23,81
mm
2.1/4
1. 5/8
1. 1/2
1. 1/4
in
57,2
50,8
41,3
38,1
31,8
mm
24,7 7,52
24,7 7,52
24,7 7,52
24,7 7,52
24,7 7,52
ft
60,33
55,56
46,04
41,28
38,10
Standard
60000
85000
60000
60000
85000
58,60
41,36
41,36
58,60
41,36
Minimum Yield
0.2% offset
kgf/mm
psi
115000
90000
90000
115000
90000
79,28
62,05
62,05
79,28
62,05
Minimum
Tensile
psi
kgf/mm
140000
115000
115000
140000
115000
psi
Maximum
Tensile
4,31
2,90
96,52
79,28
79,28
96,52
79,28
5,46
3,30
2,22
3,67
2,42
1,68
kgf/m
1,63
1,13
lb/ft
Nominal Weight
of rod
kgf/mm
57,15
50,80
41,28
38,10
31,75
Slim
Coupling OD
[mm]
MECHANICAL PROPERTIES OF SUCKER RODS
1.1/2
GRADE
API
31,75
38,1
25,4
28,58
22,23
25,4
22,2
33,3
mm
25,40 1.5/16
7/8
15,88
19,05
5/8
3/4
7/8
1
1.1/8
1.1/4
in.
mm
in.
Nominal
Width of Wrench Nominal Diameter Outside Diameter Nominal
length
Rod Body Size
Square
of Thread
of Pin Shoulder
GENERAL DATA FOR SUCKER RODS
2489
1952
1369
915
583
Grad D
3390
2305
1627
1085
678
Special
Maximum Torque
[Nm]
PCP System Manual
SUCKER ROD SPEC. API 11B
Table A13 API sucker rods - Weight and dimensions
PCP System Manual
Germany (Headquarter)
NETZSCH Oilfield Products GmbH
Gebrder-Netzsch-Strae 19
D-95100 Selb / Bayern
Phone: +49 (9287) 75 424
Fax: +49 (9287) 75 427
e-mail: info@nop.netzsch.com
http://www.oil.nop.netzsch.com
Germany
NETZSCH Mohnopumpen GmbH
Geretsrieder Strae 1
D-84478 Waldkraiburg
Phone: +49 (8638) 63 0
Fax: +49 (8638) 679 81 & 679 99
e-mail: nmp@netzsch.com
http://www.netzsch-pumpen.de
Brazil
NETZSCH do Brasil Ind. e. Com. Ltda.
Rua Hermann Weege, 2383
Caixa Postal, 51
BR-89107-000 Pomerode/SC
Phone: +55 (47) 387 82 22
Fax: +55 (47) 387 84 00
e-mail: info@ndb-netzsch.com.br
http://www.netzsch.com.br
China P.R.
NETZSCH Lanzhou Pumps Co. Ltd.
No. 210 Minzhu East Road
PRC-Lanzhou, 730 000, Gansu
Phone: +86 (931) 8 84 15 38
Fax: +86 (931) 8 41 75 05
e-mail: nlp@netzsch.com
http://www.netzsch.com
Page 64

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PCP System Manual

6. Revision - June 2005

NETZSCH Oilfield Products

PCP System Manual

6.Revision - June 2005

NETZSCH Oilfield Products

PCP System Manual

The NETZSCH Plants for manufacturing PC Pumps and Components

NETZSCH Plant in Europe (Waldkraiburg/ Germany)

NETZSCH Plant in South America (Pomerode/ Brazil)

NETZSCH Plant in Asia (Lanzhou/China)

6.Revision - June 2005

NETZSCH Oilfield Products

PCP System Manual

6.Revision - June 2005

NETZSCH Oilfield Products

PCP System Manual

6.Revision - June 2005

NETZSCH Oilfield Products

PCP System Manual

6.Revision - June 2005

NETZSCH Oilfield Products

PCP System Manual

Conventional PCP System

Drive Head and Prime Mover

Bottom Hole PC Pump

6.Revision - June 2005

NETZSCH Oilfield Products

PCP System Manual

Fig. 2 Typical NSPCP system (schematic)

Fig. 1 Conventional PC pump (schematic)

6.Revision - June 2005

PCP System Manual

NETZSCH Oilfield Products

Progressing Cavity Pumps

Fig. 3 Singlelobe PCP

Fig. 4 Multilobe PCP

Calculation of the Effective Loaded PCP Area

- Rotor Major Diameter (D) mentioned in Tables 2,3,4

6.Revision - June 2005

PCP System Manual

NETZSCH Oilfield Products

NETZSCH PC Pumps are available in two different configurations:

Fig. 5 Tubular PC Pump

NETZSCH Oilfield Products

PCP System Manual

6.Revision - June 2005

PCP System Manual

NETZSCH Oilfield Products

Table 1 Pump Models and Capacities

NETZSCH Singlelobe PC Pumps

NETZSCH Multilobe PC Pumps

6.Revision - June 2005

PCP System Manual

NETZSCH Oilfield Products

TUBING (OR EXTENSION)

TUBING (OR EXTENSION)

D BIGGEST ROTOR DIAMETER

(*) Expected spacing d when pump is running. See Table 5.

(*) Expected spacing d when pump is running. See Table 6.

Fig. 7 Tubular singlelobe PC Pump

Fig. 8 Tubular multilobe PC Pump