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DUROL ES
Descriere

Description

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Produsele DUROL ES 5400V sunt emailuri monocomponente pe baza de rasini alchidice.


Buna rezistenta la ceata salina, buna rezistenta la caldura si umiditate, buna rezistenta la
apa si stropiri cu produse petroliere (uleiuri minerale, benzina, motorina, hidrocarburi, etc),
buna rezistenta la variatii de temperatura, caracteristici mecanice bune, luciu persistent,
buna aderenta la suport, buna rezistenta la intemperii, putere de acoperire foarte buna.
DUROL ES 5400V products are one- component enamels based on alkyd resins. Good resistance
to salt spray, good resistance to heat and humidity, good resistance to water and sprinkling with
petroleum products (mineral oils, petrol, gas, hydrocarbons, etc.), good resistance to temperature
variations, good mechanical characteristics, persistent gloss, good adherence to substrate, good
weather resistance, very good hiding power.

Utilizare

Recommended use

Sunt indicate ca strat final in sistemele de protectie a reperelor din metal care se
exploateaza in mediu marin, in industria petroliera, industria chimica si industria
alimentara, care lucreaza in medii cu agresivitate clasa 1m - 3 m.
Sunt recomandate pentru protejarea suprafetelor din metal, lemn, zidarie, sticla exploatate
in aer liber sau interior, conferindu-le acestora un aspect placut. Sunt utilizate pentru
acoperirea suprafetelor noi, precum si pentru intretinerea sau repararea suprafetelor care
au mai fost vopsite.
Sunt utilizate:
-finisari de vagoane, lucrari de vopsitorie CFR cum ar fi protectia anticoroziva a podurilor
metalice de cale ferata, a instalatiilor si a elementelor metalice de la linia de contact;
-protejarea constructiilor supraterane apartinand retelelor electrice;
-protectia anticoroziva a constructiilor metalice: poduri, structuri de rezistenta, confectii
metalice diverse, s.a.;
-in domeniul naval la suprastructura navelor si platformelor marine.
They are recommended as final coat in protective systems for metal parts exploited in the marine
environment, oil industry, chemical industry and food industry, which work in environments with
aggressiveness of 1m - 3 m class.
They are used for metallic, wood, glass surfaces protection, exploited to exterior or interior providing
a pleasant aspect. They are used for coating of new surfaces and for the maintenance or repairing
of previous painted surfaces.
They are used for:
-finishing of wagons, railway painting works like metallic railway bridges anticorrosive protection,
installations and metallic elements of the contact line;
-over ground buildings protection which belong to the electric nets;.
-anticorrosive protection of metallic constructions: bridges, resistance structures, different metallic
confections, etc.;
-within the field of ships to ships superstructure and marine platforms.

Temperatura de lucru

90C max.

Certificate

Produsele ES 5400V sunt omologate tehnic de Autoritatea Feroviara Romana AFER cu


Certificat de Omologare Tehnica Feroviara seria OT Nr: 169/2002 si OT Nr: 172/2002.
Produsele ES 5400V sunt certificate de Germanischer Lloyd (Nr : 47 604-03HH) ca
materiale de propagare lenta a flacarii.
Produsele au agrement tehnic Nr: 004- 07 /642-2002 elaborat de INCERTRANS Bucuresti
si emis de Comisia de Agrement Tehnic in Constructii a MLPTL- Bucuresti.

Service temperature

Certificates

ES 5400V products are technically homologated by ROMANIAN RAILWAY AUTHORITY with


Certificate of Railway Technical Homologation series OT No.: 169/2002 and OT No.: 172/2002.
ES 5400V products are approved as low flame spread materials by Germanischer Lloyd
(No 47 604- 03 HH).
The products have technical agreement Nr: 004 - 07/ 642-2002, drawn up by INCERTRANS Bucharest, issued by Technical Agreement Committee in Construction of MLPTL - Bucharest
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Sortimente
Assortments

Se fabrica intr-o gama variata de culori si nuante conform cartelei proprii, cartelei
RAL 841GL sau conform mostrei furnizate de client.
They are manufactured in various colour shades in accordance with the proper colour card,
RAL 841 GL colour card or with the purchasers sample.

CARACTERISTICI TEHNICE
TECHNICAL DATA

Aspect

Lucios

vizual

Volum de solide

Culori deschise

Finish

Glossy

Volume solids

visual

Light colours

46% approx.
Culori inchise

Dark colours (RAL9005, RAL9006, 900)

44% approx
Culori deschise

Densitate

Specific gravity

SREN ISO 2811-1: 2002

Light colours
1.1 approx(at 20 C)

Culori inchise

Dark colours (RAL9005, RAL9006, 900)


0.98 approx (at 20 C)

VOC

SRENISO 11890-1:2002

Culori deschise

Volatile organic compound

Light colours

Duritate Persoz, min.

max.470 g/l
Culori inchise
Dark colours (RAL9005, RAL9006, 900)
max.490g/l
100 -140 s
(at 20 C, cup, 4 mm)
60 s

Aderenta, grila de 1 mm

Uscare, approx.

(at 20 C, 50 5% rel. hum.)

Timp de curgere
Flow time

Persoz hardness, minimum


Adherence to substrate, 1 mm grid

IL-DC-09
SREN ISO 1522 :2002
SR EN ISO 2409 : 2003

5hours
ASTMD 1640:2003
12hours
12 luni de la data fabricatiei, in conditiile respectarii prevederilor de ambalare si
depozitare. In functie de conditiile de depozitare, inaintea utilizarii se recomanda
amestecarea produsului.

Dry to touch (Tip B)


Dry to handle (Tip D)

Valabilitate in ambalaj
Shelf life

12 months from the production date, with the observance of the storage and packing
provisions.
Depending on the storage conditions, it is recommended to stir the product before use.

DETALII DE APLICARE
APPLICATION DETAILS

Metoda de aplicare

pensulare / roluire

pulverizare aer

pulverizare airless

Diluant utilizat / Dilutie

D 551 (5% approx.)

D 551 (10 - 20%)

D 551 (5 - 10%)

Presiune

3 - 5 atm.

150 -170 atm

Application method
Thinner / Thinning
Pressure

brushing (touch up) / rolling

air spraying

airless spraying

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Diametru duza

Curatare instrumente

D 551 thinner

Grosime strat umed

Culori deschise

Nozzle orifice

Cleaning of tools

Typical wet film thickness

0.018

1.8 - 2.5 mm

Light colours

SREN ISO 2808: 2002

75 m approx.
Culori inchise

Dark colours (RAL9005, RAL9006, 900)

Grosime strat uscat

Typical dry film thickness

80 m approx.
Culori deschise
Light colours
35 m approx.
Culori inchise

SREN ISO 2808:2002

Dark colours (RAL9005, RAL9006, 900)

35 m approx.

Interval de reacoperire
Re-coating interval

Vezi mai jos REACOPERIRE


See RE-COATING below

Theoretical spreading rate

Consum teoretic

Culori deschise
Light colours
2

85 g/m approx -35m


2
13 m /l approx -35m
Culori inchise
Dark colours
2

Consumpractic
Practical spreading rate

80 g/m approx -35m


2
12,5 m /l approx -35m
Randamentul practic este functie de conditiile de aplicare (geometria suprafetei, metoda
de aplicare, conditiile de mediu) si poate fi 1.2 - 1.5 x randamentul teoretic.
Practical spreading rate depends on the application conditions (surface geometry, application
method, environmental conditions) and can be 1.2 - 1.5 x theoretical spreading rate.

Observatie
Remark

Nu se recomanda amestecarea produselor seria ES 5400V cu alte produse.


(alte produse = diluanti, agenti de curatare- altele decat cele recomandate de producator).
Mixing ES 5400V series products with other products is not recommended.
(other products = thinners, cleaners - others than those recommended by producer)

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PREGATIREA
SUPRAFETEI

SURFACE
PREPARATION

Gradul de pregatire a suportului este determinant in obtinerea performantelor sistemului


de protectie. Suportul nu trebuie sa aiba defecte de suprafata (suprapuneri de material,
fisuri, stropi de sudura, etc.).
Suprafete metalice noi: sablare la gradul Sa 2 in conformitate cu SRENISO 8501-1:2002
sau 2 conform STAS 10166 / 1- 77, pregatirea suprafetei realizandu-se in conformitate cu
SREN ISO 8504-1:2003, SREN ISO 8504-2:2003, SREN ISO 8504-3:2003.
Se desprafuieste apoi suprafata cu aer comprimat.
Suprafete vechi: indepartare vopsea veche, degresare cu detergent, indepartarea sarii
sau a altor contaminanti prin curatare cu apa (la presiune ridicata), sablare la minim Sa 2
sau curatare mecanica la gradul St 3 (periere energica in directii perpendiculare),
desprafuire. Se evita lustruirea suprafetelor.
The degree of substrate preparation is decisive for the protective system performance. The
substrate should not present surface defects (material overlapping, cracks, welding drops, etc).
New metallic surfaces: abrasive blasting at Sa 2 in accordance with SRENISO 8501-1:2002 or 2 in
accordance with STAS 10166 / 1 -77, surface preparation is achieved in accordance with SREN ISO
8504-1:2003, SREN ISO 8504-2:2003, SRENISO 8504-3:2003. Then the surface is dedusted with
compressed air.
Old metallic surfaces: removal of the old paint, degreasing with detergent, removal of salt or other
contaminants by high pressure fresh water cleaning, abrasive blasting minimum Sa 2 or mechanical
cleaning at St3 (strong brushing in perpendicular directions), dedusting. The surface polishing
should be avoided.

CONDITII DE
APLICARE

APPLICATION
CONDITIONS

Emailurile seria ES 5400V se vor aplica pe suprafete curate si uscate, ce vor avea
temperaturi peste temperatura punctului de roua pentru evitarea condensarii umiditatii pe
suport. Umiditatea relativa va fi de max. 70%. Aplicarea decurge in conditii optime, daca
se asigura o temperatura a mediului ambiant si a amestecului de 10-30C.
ES 5400V series enamels should be applied only on dry and clean surfaces with temperatures
above the dew point temperature in order to avoid condensation. The relative humidity should be of
max. 70%. Application is made under optimal conditions if is ensured a temperature of the ambient
environment and mixture of 10 -30C.

Observatie
Remark

Emailurile seria ES 5400V sunt destinate acoperirilor profesionale.


ES 5400V series enamels are destined to professional uses.

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Se conditioneaza produsul la temperatura de10-30C. Inainte de aplicare se dilueaza


produsul in proportiile recomandate sau in proportiile necesare pentru a obtine grosimile
de pelicula cerute.
Astfel pregatite, emailurile seria ES 5400V se pot aplica:
-pe suprafete metalice neferoase (zinc, aluminiu, s.a.), pregatite mecanic corespunzator
sablare, periere, slefuire, s.a.) si tratate cu grunduri reactive (de ex.: seria G 4100P);
-ca strat final in sistemele de protectie ale suprafetelor din otel, aplicate peste grunduri
alchidice seria GS 5400V, grunduri alchido-acrilice seria G 5700, grunduri epoxidice seria
G 3201 sau seria G 3200S sau G 3202-1;
-pe suprafete din lemn pregatite corespunzator prin degresare, slefuire, desprafuire si
impregnare cu un grund G 5403F, IG 5404F, G 5703F sau aplicarea grundului G 53101.
Straturile succesive de email seria ES 5400V se pot aplica: dupa uscarea completa la aer
(min. 24 ore la 20C) a stratului anterior sau in sistem ud/ud, aplicat prin pulverizare, la 20
minute dupa aplicarea stratului anterior.

INSTRUCTIUNI DE
APLICARE

APPLICATION
INSTRUCTIONS

The product should be conditioned at 10-30C. Before application the product should be thinned in
recommended proportions or in necessary proportions for obtaining the required thickness of the
film.
Thus prepared the ES 5400V series enamels can be applied:
-over non-ferrous metallic surfaces (zinc, aluminium, etc.)properly prepared mechanically (blasting,
brushing, polishing, etc) and treated with reactive primers (e.g. : G 410OP series);
-as top coat in protective systems of steel surfaces, applied over alkyd primers GS 5400V series,
alkyd-acrylic primers G 5700 series, epoxy primers: G 3201 series or G 3200S series or G 3202-1;
-over wood surfaces properly prepared by degreasing, polishing, dedusted and impregnating with a
primer G 5403F, IG 5404F, G 5703F or application of G 53101 primer.
Successive coats of ES 5400V enamel can be applied after complete air drying (min.24 hours at
20C) of the previous coat or in wet-on-wet system, applied by spraying, 20 minutes after previous
coat application.

REACOPERIRE

In conditiile unei ventilatii suficiente, intervalele optime de reacoperire, pentru grundurile


ce constitue baza unui sistem de vopsire cu emailuri seria ES 5400V, la temperatura de
20C sunt urmatoarele (grosime de strat uscat de 40-50 m - pentru grundurile seria
GS 5400V, seria G 5700, seria G 3201, seria G 3200S, G 3202-1 si 15 -20 m - pentru
grunduri reactive G 4100P):

RE-COATING

Under conditions of sufficient ventilation, the optimum re-coating intervals, for the primers which
make up the base of a painting system with enamels of ES 5400V series, at 20C temperature
(40-50 m dry film thickness - for the primers: GS 5400V series, G 5700 series, G 3200S series,
G 3201series, G 3202-1 and 15 -20 m - for reactive primers : G 4100P series ) are as follows:

GS 5400V
Min.
Max.

G 5700
Min.
Max.

G 3200S
Min.
Max.

G 3201
Min.
Max.

G 3202-1
Min.
Max.

24 h

7 zile

72 h

7 zile

8h

48 h

24 h

48 h

8h

48h

3h

3 zile

24 h

7 days

72 h

7 days

8h

48 h

24h

48 h

8h

48h

3h

3 days

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G 4100P
Min.
Max.

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Observatii
Remarks

Inainte de reacoperire, dupa expunerea in medii contaminate, suprafetele vor fi bine


curatate prin spalare cu jet de apa la presiune ridicata, urmata de uscare. In cazul
depasirii intervalului maxim de reacoperire, se va proceda la o asperizare a suprafetei
pentru a se asigura o buna aderenta pentru straturile urmatoare.
Atingerea intervalelor maxime de reacoperire, asigurarea unei bune aderente precum si
bune proprietati mecanice implica asigurarea urmatoarelor:
-grundul trebuie aplicat intr-o grosime de strat uscat in jurul valorii de 40-50 m
pentru grundurile seria GS 5400V, seria G 5700, seria G 3200S, seria G 3201,
G 3202-1 si 15 -20 m - pentru grunduri reactive seriaG 4100P;
-stratul de grund obtinut trebuie sa fie uniform, de buna calitate si fara urme de
pulverizare uscata;
-conditiile de uscare vor fi conform celor specificate la CONDITII DE APLICARE pana
la intarirea completa;
-suprafetele TREBUIE sa fie perfect curate inaintea reacoperirii.
Suprafetele vopsite pot fi expuse doar pentru scurte perioade de timp direct la lumina
solara (UV).
Before re-coating, after exposure in contaminated environment, clean the surface thoroughly by
(high pressure) fresh water jetting and let it dry. If the maximum re-coating interval is exceeded,
roughening of the surface is necessary to ensure good intercoat adhesion to following coats.
For reaching the maximum re-coating intervals, ensuring a good adherence as well as good
mechanical properties the following conditions should be ensured:
-the primer has a dry film thickness as near as possible to 40 -50m for the primers of GS
5400V series, G 5700 series, G 3200S series, G 3201series, G 3202-1 and 15-20 m for the
reactive primers G 4100P;
-the film formed is uniform, qualitative and dry spray- free;
-the drying conditions are according to the APPLICATION CONDITIONS until full cure is
obtained;
-the surfaces MUST be completely clean before re-coating.
The coated surfaces can be exposed only for short periods directly to sunlight (ultra-violet light).

AMBALARE
PACKING

SECURITATEA MUNCII
WORK SAFETY

Emailuri seria ES 5400V: bidoane metalice de 22l (20 kg).


ES 5400V series enamels: metallic buckets of 22l (20 kg).

Toate operatiile de manipulare, transport, depozitare, utilizare se vor realiza respectand cu


strictete normele de prevenire a incendiilor, normele de protectia muncii si igiena sanitara.
Se interzice: prezenta oricaror surse de foc, vopsirea in spatii fara o ventilatie
corespunzatoare, contactul direct al pielii cu produsul respectiv, inhalarea prelungita a
vaporilor, ingerarea produsului.
All the operations of handling, transport, storage and use should be accomplished in strict
compliance with the fire prevention, safety and health norms. The presence of any fire source,
painting in areas without adequate ventilation, direct contact of skin with the respective product,
prolonged inhalation of vapors and ingestion of the product should be forbidden.

NOTA
NOTE

Toate aceste date au caracter general privind performantele si utilizarea produsului, de


aceea recomandam testarea produsului in conditiile propriei tehnologii de aplicare a
beneficiarului.
Rugam consultati producatorul pentru lamuriri suplimentare.
All these data have a general character regarding the performance and use of the product; therefore
we recommend the testing of the product under conditions specific to the application technology of
the beneficiary. Please contact the producer for further information.

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