Standard Pumps

Product Overview

Duty chart
H[m]

Wilo-Star-ST (SolarStar) Series

Wilo-Star ST

10
9
ST
20
8
/11
7 ST 20/9
6
5
4

ST 25
ST 25/6 /7

3
2
1
0

0,5

1,5

2,5 Q[m3/h]

Duty chart
H[m]

Wilo-Star-AC (ClimaStar) Series

ST 25/4

Star-

Star-

Wilo-Star-AC
AC 2
0/5

-O
AC 2
0/5I

3
2
1
0

112

Single-head pumps:
Circulating pumps with screwed connection
Applications:
Solar thermal systems
Special features:
Special hydraulics for use in solar
thermal systems
Cathaphoresis coating for preventing
corrosion

0,5

1,5

2,5 Q[m3/h]

Single-head pumps:
Circulating pumps with screwed connection
Applications:
Air-conditioning equipment and refrigeration systems
Special features:
Corrosionproof composite pump
housing
Inline and offline designs

As of: 06/2004 - Subject to change without prior notice

Standard Pumps
Single-Head Pumps (Solar Thermic, Refrigeration - A/C)
Equipment/Function
Single-Head Pumps (Solar Thermic, Refrigeration - A/C)
Equipment/Function

Wilo-Star ST
(SolarStar)

Wilo-Star-AC
(ClimaStar)

Speed-stage switching

Control mode (n = constant)

'p-cv for combined differential pressure

'p-c for constant differential pressure

'p-v for variable differential pressure

'p-T for temperature-prompted differential pressure

Adjustment of operating mode

Adjustment of differential-pressure setpoint

Adjustment of "autopilot" (automatic setback mode)

Adjustment of pump ON/OFF

Operating modes

Manual functions

Adjustment of speed (manual setting mode)

Adjustment of speed stages

Stepless performance adaptation as a function of operating mode

"Autopilot" automatic setback mode

Deblocking function

Soft start

Safety control

Full motor protection with integrated trip electronics

Control input "Overriding Off"

Control input "Overriding Min"

Control input "Analog In 0 ... 10 V" (remote speed setting)

Control input "Analog In 0 ... 10 V" (remote setpoint setting)

Single fault signal (floating NC contact)

Collective fault signal (floating NC contact)

Single/collective run signal (floating NO contact)

Thermal winding contact (WSK, floating NC contact)

Fault light

Direction-of-rotation telltale lamp

LC display for showing pump data and fault codes

Infrared interface for wireless data exchange with IR monitor

PLR serial digital interface for connection to BA via Wilo

interface converter or company-specific coupling modules

LON serial digital interface for connection to a LONWORKS

network

Automatic functions

External control functions

Signal and display functions

Data exchange

172

As of: 06/2004 - Subject to change without prior notice

Standard Pumps
Single-Head Pumps (Solar Thermic, Refrigeration - A/C)
Equipment/Function
Single-Head Pumps (Solar Thermic, Refrigeration - A/C)
Equipment/Function

Wilo-Star ST
(SolarStar)

Wilo-Star-AC
(ClimaStar)

Main/standby pump operation (automatic fault-actuated

duty changeover/time-sensitive pump replacement)

Addition operation (efficiency-optimized peak-load cutin and out)

(only with nominal dia. DN 25)

Double changeover valve in pump housing

Cable entry possible on both sides

Glandless Pumps

Dual pump management:

twin-head pump or 2 x single-head pump

Equipment/scope of delivery
Wrench attachment point on pump body

Wilo quick connection with snap-on clips

Integrated air separator for automatic rapid ventilation

Rp 3/8

Plug-in slot for optional expansion with Wilo IF modules

Blocking-circuit-proof motor

Incl. seals for threaded connection (loose)

Incl. installation and operating instructions

Incl. thermal insulation

Incl. washers for flange bolts

(for DN 32 - DN 65 nominal connection diameters)

Incl. 1.8 m connecting cable with grounding plug

Integrated non-return valve

Integrated ball shut-off valve

Incl. time switch

= available, = not available

As of: 06/2004 - Subject to change without prior notice

173

Standard Pumps
Single-Head Pumps (Solar Thermic, Refrigeration - A/C)
Technical Data
Technical Data

Wilo-Star-ST (SolarStar)
20/4
25/4

20/6
25/6

20/7
25/7

20/9

Wilo-Star-AC (ClimaStar)
20/11

15/40

20/5-O

20/5-I

Water/glycol mixtures (max. 1:1; mixtures with more than

20 % glycol content require rechecking of the pumping
data)

(ST 15/40: operating mode only with water/glycol mixtures of 50 %)

Domestic hot water for secondary and service water

systems in accordance with German directive TrinkwV 2001

Max. delivery head [m]

10

12

50

Flow rate max. [m3/h]

3.5

0.15

2.5

1,1002,100

1,5002,500

2,0002,700

1,1002,100

1,5002,500

2,5002,600

1,3002,300

1,1502,200

Approved fluids
(other fluids on request)
Heating water (as per VDI 2035)

Performance

Speed range [rpm]

Permitted field of application

Temperature range for use in heating, ventilation and A/C
systems
at max. ambient temperature +25 C [C]

at max. ambient temperature +40 C [C]

-10 to +110 (short-time duty 2 h: +120)

0 to +95
(short-time
duty 2 h:
+110)

-10 to +95

Temperature range for use in drinking-water circulation

systems
at max. ambient temperature +40 C [C]
Max. permitted total hardness in drinking-water circulation systems [d]

Standard version for operating pressure pmax [bar]

10

10

10

10

10

Special version for operating pressure pmax [bar]

Pipe connections
Rp 1

G 1/2

G1

Filler connection [G, inside]

1/

Nominal connection diameter DN

Flange for mating flange PN 6, standard version

Screwed connection Rp/G

Flange for mating flange PN 16, special version

Combination flange PN 6/10 for mating flanges PN 6 and

PN 16, standard version

Support-bracket mounting (with horizontal shaft only),

standard version

Support-bracket mounting (with horizontal shaft only),

special version

Electrical connection
Mains connection 1~ [V], standard version

230

230

Mains connection 3~ [V], standard version

Mains connection 3~ [V],

with optional adapter plug

Mains frequency [Hz]

174

50

50

50

50

50

50

50

50

As of: 06/2004 - Subject to change without prior notice

Standard Pumps
Single-Head Pumps (Solar Thermic, Refrigeration - A/C)
Technical Data
Wilo-Star-ST (SolarStar)
20/4
25/4

20/6
25/6

20/7
25/7

20/9

Wilo-Star-AC (ClimaStar)
20/11

15/40

20/5-O

20/5-I

Glandless Pumps

Technical Data

Motor/electronics
Electromagnetic compatibility

Emitted interference

EN 61000-6-3

EN 61000-6-3

Immunity to interference

EN 61000-6-2

EN 61000-6-2

Power electronics
Radio interference suppression level

Protection class

IP 44

IP 44

Insulation class

Materials
Pump housing

Gray cast iron (EN-GJL-200), cataphoresis coating

Plastic
(Luranyl)

Plastic (Composite)

Impeller

Polypropylene

Polypropylene

Gear set

Plastic

Stainless steel (X40 Cr13)

Stainless
steel

Stainless steel
(X40 Cr13)

Shaft
Bearing

Carbon

Carbon

Minimum suction head [m]

at water delivery temperature of 50 C

0.5

at water delivery temperature of 95 C

at water delivery temperature of 110 C

10

= available, = not available

As of: 06/2004 - Subject to change without prior notice

175

Standard Pumps
Wilo-Star ST
Pump Curves
Wilo-Star ST 20/4, ST 25/4

Wilo-Star ST 20/6, ST 25/6

v
0

1,0

0,5

Wilo-Star ST 20/4
ST 25/4
1~230 V - Rp 1/2, Rp 1

2,0 [m/s]

1,5

1,0

0,5

2,0 [m/s]

1,5

Wilo-Star ST 20/6
ST 25/6

1~230 V - Rp 1/2, Rp 1

ax

H[m]

H[m]

5
ma

x.

2
m

mi

n.

in

0
0
0

1,0

2,0

0,25
5

[l/s]

1,0

10

[m3/h]

3,0
0,75

0,5

1,0

[lgpm]

2,0

0,25

[l/s]

1,0

10

80

0,75

[m3/h]

3,0

0,5

[lgpm]

100

max.

max

80
P1[W]

P1[W]

60
60

min.

40
min

40

20
0

1,0

2,0

20

[m3/h]

3,0

1,0

2,0

[m3/h]

3,0

Wilo-Star ST
Pump Curves

Wilo-Star ST 20/7, ST 25/7

Wilo-Star ST 20/9

v
0

1,0

0,5

Wilo-Star ST 20/7
ST 25/7

0,5

[m/s]

1,5

12

Wilo-Star ST 20/9

1~230 V - Rp 1/2, Rp 1

1 ~ 230 V - Rp 1/2

10

ma

x.

H[m]

H[m]

2,0 [m/s]

1,5

ax

3
mi

n.

in

0
0
0

1,0

2,0

0,25
5

[m3/h]

3,0
0,75

0,5

1,0

10

[l/s]
[lgpm ]

120

0
0

0,5
0,1

0,2

1
0,3

0,2

1,5
0,4

0,4

2
0,5

0,6

0,6

2,5
0,7

[m3/h]
[l/s]
[lgpm]

0,8

140
max.

120
100

max.

P1[W]

P1[W]

100
80

min.

80
60

min

60

40
40
0

176

1,0

2,0

3,0

[m3/h]

20

0,5

1,5

2,5

[m3/h]

As of: 06/2004 - Subject to change without prior notice

Standard Pumps
Wilo-Star ST
Pump Curves
Wilo-Star ST 20/11

Wilo-Star ST 15/40

0,5

1,5

[m/s]
60

12

Wilo-Star ST 15/40

Wilo-Star ST 20/11

1~230 V - Rp 1/2

1 ~ 230 V - Rp 1/2

50

10

40

ma
x.

H[m]

8
m

ax

H[m]

Glandless Pumps

v
0

.
30

20

min.

10

in

0
0
0

0,5
0,1

0,2

1
0,3

0,2

1,5
0,4

0,4

2
0,5

0,6

0,6

2,5
0,7

160

30

0
0

[lgpm]

0,8

180

[m3/h]
[l/s]

60

0,1

0,2

150

0,03
0,3

0,04

0,4

0,5

[l/h]
[l/s]
[lgpm]

100

max.

120

90
0,02

0,01

80

140

max.

P1[W]

P1[W]

120
100

40

min

80

60

min.

60
0

0,5

1,5

2,5

As of: 06/2004 - Subject to change without prior notice

[m3/h]

20
0

30

60

90

120

150

[l/h]

177

Standard Pumps
Wilo-Star ST
Terminal Diagrams, Motor Data
Terminal diagram

PE

AC motor (EM) 2-pole - 1~230 V, 50 Hz,

with integrated capacitor
Terminal Diagrams, Motor Data

Motor data
Rated power

Stage/speed

P2

Power consumption
P1

Current

Capacitor

Pg screwed
connection

Motor protection

>PF/VDB]

[W]

[rpm]

[W]

[A]

Star ST 25/4
Star ST 20/4

22
13
7

max 2,100
1,600
min 1,100

55 - 65
38 - 48
27 - 32

0.28
0.21
0.15

2.0/400

11

not necessary
(blocking-currentproof)

Star ST 25/6
Star ST 20/6

37
22
12

max 2,500
2,100
min 1,500

68 - 82
46 - 63
34 - 44

0.36
0.28
0.20

2.6/400

11

not necessary
(blocking-currentproof)

Star ST 25/7
Star ST 20/7

60
22
7

max 2,700
2,500
min 2,000

92 - 110
62 - 84
44 - 63

0.48
0.38
0.29

3.5/400

11

not necessary
(blocking-currentproof)

Star ST 20/9

44
25
14

max 2,100
1,600
min 1,100

88 - 110
62 - 78
45 - 50

0.50
0.35
0.25

3.0/400

11

not necessary
(blocking-currentproof)

Star ST 20/11

61
34
18

max 2,500
2,100
min 1,500

125 - 165
97 - 115
67 - 75

0.72
0.55
0.35

2.6/400

11

not necessary
(blocking-currentproof)

Star ST 15/40

38
27
15

max 2,600
2,550
min 2,500

65 - 95
40 - 66
21 - 44

0.43
0.31
0.21

2.6/400

11

not necessary
(blocking-currentproof)

Always refer to name plate data!

178

As of: 06/2004 - Subject to change without prior notice

Standard Pumps
Wilo-Star ST
Dimensions, Weights
Dimension drawing A

Dimension drawing B
G

53,7

54

78,8

90

PG 11

90

90

(130)
180

180

b3

l0
91 (79)
22,5

141,5 (129)

67,2

l1

33

130,4

(Rp)
92,5
Dimensions, Weights

Dimension drawing C
54

PG 11

105

52,5

74

R p 1/2

24

129

113
G

Motor horizontal,
terminal-box position possible for 3, 9 and 12 o'clock

Dimensions, weights

Star ST 20/4

Pipe connection/
nominal dia.

Thread

[Rp/DN]

Pump dimensions

I0

l1

b3

[mm]

Weight
approx.

Dimension
drawing

[kg]

Rp /2

79

97

73

2.43

Star ST 25/4

Rp 1

1 /2

79

97

73

2.43

Star ST 20/6

Rp 1/2

79

97

73

2.45

Star ST 25/6

Rp 1

1 1/2

79

97

73

2.45

Star ST 20/7

Rp 1/2

91

109

76

2.9

Star ST 25/7

Rp 1

1 1/2

91

109

76

2.9

3.6

4.0

2.4

Star ST 20/9

Rp /2

Star ST 20/11

Rp 1/2

Star ST 15/40

Rp 1/2

1/

As of: 06/2004 - Subject to change without prior notice

See dimension drawing

179

Glandless Pumps

100