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Aquastat Controllers
PRODUCT DATA
FEATURES
FOR VERTICAL
MOUNTING AND
HORIZONTAL
SENSOR
INSERTION
FOR SURFACE
MOUNTING
GENERAL
Contents
General .............................................................................
Features ...........................................................................
Specifications ...................................................................
Ordering Information ........................................................
Installation ........................................................................
Operation ..........................................................................
Adjustments ......................................................................
Checkout ..........................................................................
Material Safety Data Sheet ..............................................
1
1
2
2
8
15
16
17
18
60-2104-9
SPECIFICATIONS
IMPORTANT
The specifications given in this publication do not
include normal manufacturing tolerances. Therefore,
this unit may not exactly match the listed specifications. Also, this product is tested and calibrated
under closely controlled conditions, and some minor
differences in performance can be expected if those
conditions are changed.
SUPER TRADELINE/TRADELINE
MODELS
Full Load
2.6
1.3
Locked Rotor
15.6
7.8
120 Vac
240 Vac
8.0
200/240 Vac
277 Vaca
5.1
4.2
30.6
25.2
L6008G only.
Switching:
L4006, L4007, L4008: Spst.
L6006, L6007, L6008: Spdt (breaks R-B and makes R-W on
temperature rise at setpoint).
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE wholesaler or distributor, refer to the
TRADELINE Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1. Your local Home and Building Control Sales Office (check white pages of your phone directory).
2. Home and Building Control Customer Relations
Honeywell, 1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
In CanadaHoneywell Limited/Honeywell Limite, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9.
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
60-21049
Pressure Rating:
Capillary Bulb (Direct Immersion): 200 psi (1379 kPa).
Immersion Well: 255 psi (1758 kPa).
1 (25)
KNOCKOUT FOR 3/4 (19 )
CONDUIT ON ALL MODELS. SIMILAR
KNOCKOUT ON BOTTOM FOR
HORIZONTAL INSERTION AND
REMOTE BULB MODELS.
5/16
(8)
3/16
(5)
2 (51)
2-1/8 (54)
5-5/8
(136)
1-7/8
(48)
3/4
(19)
RESET
BUTTON
(L4006E,
L4008E
ONLY)
3/4
(19)
ELEMENT
FOR VERTICAL
IMMERSION
11/16
(18)
M8957
ALTERNATE POSITION
OF SENSING ELEMENT
CAPILLARY
Finish: Gray.
Dimensions:
Installation: See Fig. 1, 2, and 3.
Immersion Well: See Fig. 4.
Boiler Fitting and Bulb: See Fig. 5.
Accessories and Parts:
137536A Scale Lock Assembly: Includes one 137536-767
Scale Lock and one 80844C-767 Screw, No. 3-48 x 3/16.
Q615A1004 Weatherproof Enclosure (for remote bulb devices
only).
107408 Heat-Conductive Compound (4-oz. can).
104488 Spring Clip (stainless steel).
124904 Well Adapter.
Immersion Well Assemblies and Compression Fittings:
See form 68-0040, Wells and Fittings for Temperature
Controllers, for list and ordering information.
4-3/16
(106)
MOUNTING
HOLE FOR
3/16 IN. (5 MM)
SCREW (3)
13/64
(5) (3)
15/16
(24)
3/8 (10)
SENSING
ELEMENT
CAPILLARY
1-1/4
(32)
ALTERNATE POSITION
OF SENSING ELEMENT
CAPILLARY
M8823
60-21049
7/16
(11)
1-1/2 (38)
1
(25)
3 (76)
M8789
CL
1-5/16 (33)
3 (76)
M8799
2 (51)
2-3/4 (70)
2 (51)
M8958
60-21049
Standard Models:
L
Table 1. L4006, L4007, L4008 Controller (Spst Switching) Specifications.
Model
L4006A
Application
High or low
limit
Range
F (C)
40 to 180
(4 to 82)
or
100 to 240
(38 to 116)
Midscale
Differential
F (C)
2 or 5 fixed
(1 or 3)
or
5 to 30
adjustable
(3 to 17)
Insertiona
Horizontal
Switching On
Temperature
Rise
Breaks
Available Options
L4006B
Circulator
Makes
L4006C
High or low
limit
65 to 200F
(18 to 93C)
3-1/2F (2C)
fixed
Horizontal
direct
immersion
Breaks
L4006Eb
High limit
130 to 290F
(54 to 141C)
Manual reset
Horizontal or
vertical
Breaks
100 to 200F
(38 to 93C)
10F (6C)
fixed
Horizontal
Two switches
break
simultaneously
TRADELINE model
available.
Insulation depth 1-1/2
or 3 in. (38 or 76 mm).
NPT brass spud 3/4 in.
Screw in front of case
on dial suitable for
Powerpile control.
Factory-set stop at
240F (116C).
TRADELINE model
available.
Less cover.
Capillary 10 in. (254
mm).
NPT brass spud 3/4 in.
L4006G
TRADELINE models
available.
NPT brass spud 1/2 or
3/4 in.
Special capillary
assembly.
Insertion 3-3/8 or 5 in.
(86 or 127 mm)
Celsius scale markings.
Factory-set stops at
160, 180, 185, 200,
220, or 230F (71,
82, 85, 93, 104, or
110C).
Insulation depths of
1-1/2, 3 or 4 in. (38, 76,
or 102 mm).
Screw and mounting
brackets.
Plastic tubing over well.
Modified dial with stop.
Special cover and
knobs.
With ground screw.
TRADELINE model
availiable.
Insulation depth 1-1/2
or 3 in. (38 or 76 mm).
NPT brass spud 1/2 in.
Factory-set stop at
250F (121C).
Capillary 8 in. (203
mm).
External adjustment
knob.
Insulation depth 4 in.
(102 mm).
Factory-set stop at
160F (71C).
Celsius scale markings.
Without well.
60-21049
Model
Application
Range
F (C)
Midscale
Differential
F (C)
Insertiona
Switching On
Temperature
Rise
Available Options
L4007A
High or low
limit
100 to 240F
(38 to 116C)
2 or 5F (1 or Horizontal or
3C) fixed, 5 to vertical
30F (3 to
17C)
adjustable
Breaks
L4007B
Circulator
100 to 240F
(38 to 116C)
Makes
L4008A
High or low
limit
100 to 240F
(38 to 116C)
or
130 to 270F
(54 to 132C)
Breaks
L4008B
Circulator
100 to 240F
(38 to 116C)
L4008Eb
High limit
40 to 80F
Manual reset
(4 to 27C) or
130 to 270F
(54 to 132C)
a Some
Remote bulb
Makes
Breaks
models include copper well or fitting; specify when ordering. Also specify boiler tapping size 1/2 or 3/4 in. NPT and
insulation depth.
b Manual reset (trip-free) switch breaks circuit and locks out when controlled medium reaches setpoint. Controlled temperature
must drop 20F (11C) below setpoint before contacts can be manually reset.
60-21049
Model
L6006A
Application
Circulator and low
limit or high limit
Range
F (C)
100 to 240F
(38 to 116C) or
100 to 290
(38 to 143C)
Midscale
Differential
F (C)
5F (3C)
fixed or 5 to
30F (3 to
17C)
adjustable
Insertiona
Horizontal
Availlable Options
L6006B
L6006C
5F (3C)
Horizontal
fixed or 5 to
30F (3 to
17C)
adjustable, or
30F (17C)
fixed.
Direct immersion.
Insulation depth 1-1/2 in.
(38 mm).
3/4 in. brass compression
fitting.
5F (3C)
fixed or 5 to
30F (3 to
17C)
adjustable
Horizontal or
vertical surface
mounted
L6007A
40 to 180F
(4 to 82C)
Fixed
Horizontal or
vertical
L6008A
100 to 240F
(38 to 116C) or
-30 to +70F
(-35 to +21C)
5F (3C)
fixed or 5 to
30F (3 to
17C)
adjustable
Remote bulb
TRADELINE models
available.
Modified dial with stop.
Capillary 5-1/2 ft. (1.7 m).
L6008G
Two-stage
Aquastat
Controller to cycle
two-stage gas
valve.
130 to 230F
3-1/2F (2C) Remote bulb
(54 to 110C) or fixed
60 to 160F
(16 to 71C)
L6008H
(maximum
temperature of
element 405F
[207C])
150 to 200F
(66 to 93C)
100 to 240F
(38 to 116C)
SUPER TRADELINE
model available.
Modified dial with stop.
NPT brass spud 1/2 in. or
3/4 in.
3-3/8 in. (86 mm) insertion.
Without well.
Adapater for horizontal or
vertical mount.
Insulation depth 1-1/2 or 3
in. (38 or 76 mm).
15F (8C)
fixed
Remote bulb
Some models include copper well or fitting; specify when ordering. Also specify boiler tapping size 1/2 or 3/4 in. NPT and
insulation depth.
60-21049
INSTALLATION
When Installing This Product
1.
2.
3.
4.
WARNING
Explosion Hazard.
Can cause serious injury, death or property
damage.
This product is intended for use only in systems with a
pressure relief valve.
WARNING
CAUTION
IMPORTANT
1. Terminals on these Aquastat relays are approved for
copper wire only.
2. Controller may be used with or without immersion
well. If used, well must snugly fit sensing bulb for
best thermal response. Insert bulb until it rests
against the bottom of the well. Use well of correct
length and bend the tubing, if necessary, to provide
enough force to hold the bulb against the bottom of
the well. Avoid making a sharp bend in the tubing
that it can produce a break in the tubing and cause
loss of fill. This condition causes the high and low
limit controls to be made continuously.
3. If well does not snugly fit on bulb, use the heatconductive compound, included with Super Tradeline
and Tradeline models, as follows: Fold the plastic
bag of compound lengthwise and twist gently. Snip
the end of the bag and insert into the well. Slowly pull
out the bag while squeezing firmly to distribute
compound evenly in the well. Insert the bulb into the
well. Bend the tubing, if necessary, to provide force
to hold the bulb against the bottom of the well and to
hold the outer end of the bulb firmly in contact with
the side of the well. Wipe off excess compound.
60-21049
2.
SETPOINT
INDICATING DIAL
3.
DIFFERENTIAL
ADJUSTMENT
WHEEL
ADAPTER CLAMP
SCREWS
INSERTION
ELEMENT
M8806
ADAPTER
CLAMP
SPLIT SLEEVE
ADAPTER CLAMPS
FIT OVER
GROOVE
SEALING WASHER
4.
BULB COMPRESSION
FITTING
SENSING BULB
M8774
5.
60-21049
JAWS
SPREAD JAWS
TO FIT OVER
RIDGE ON
WELL SPUD
CLAMP A
BULB
COMPRESSION
FITTING
SCREWDRIVER
BULB
SEALING
WASHER
MOUNTING CLAMP
DRAW
NUT
MOUNTING
CLAMP
SPUD
INSERTION LENGTH
APPROX. 3-3/16 IN. (81 MM)
WELL
BULB
SPLIT SLEEVE
TUBING
M8777
5.
NOTCHES FOR
CAPILLARY
TUBE (4)
M8815
27-1/2 IN.
(70 MM)
SENSOR
6.
1.
2.
3.
4.
22
240
180
0
16
0
120
10
14
IMMERSION
BULB
LEFT SNAP
SWITCH
(NO. 2)
BOILER PLUG
10 FT. (3.0 M)
CAPILLARY
TUBE
RIGHT SNAP
SWITCH (NO. 1)
CAPILLARY TUBING
COMPOSITION DISK
(SLOTTED)
MOUNTING
HOLES (3)
M4673
PACKING NUT
M8816
60-21049
10
Slide the seal assembly into the fitting and tighten the
packing nut.
DUCT MOUNTING
1.
2.
5.
Drill a 3/4 in. (19 mm) hole in the duct wall large enough
to admit the sensing bulb into the holder.
Using the holder as a template, mark and drill holes for
the bulb holder mounting screws. See Fig. 12.
6.
M8970
M7216
INSERT BULB
IN CLAMP
OUTDOOR
SENSING
BULB
CAPILLARY
TUBING
CAPILLARY
TUBING
SENSING
BULB
SEAL-OFF
TUBE
M7217
34886A
BULB
SHIELD
11
M8800
60-21049
3.
4.
5.
Wiring
Disconnect power supply before beginning installation to
prevent electrical shock or equipment damage.
All wiring must comply with local codes and ordinances
regarding wire size, type of insulation, enclosure, etc.
Figs. 19 through 28 show typical hookups.
When wiring a switch equipped with a 1/4 in. tab terminal
connector, use 187 to 22 gauge wire with an AMP Inc.
part no. 2-520129-2 fully insulated flag receptable connector
or equivalent.
ENCLOSED
SENSING BULB
PIPE
SENSOR
ADJUSTABLE
PIPE STRAP
M8791
SUCTION LINE
LEAVES
COOLER
COOLER
WALL
COIL
SUCTION
LINE
L6008A
CIRCULATOR
LOW LIMIT
CONTROLLER
CAPILLARY
AQUASTAT
CONTROLLER
CASE
M8771
REMOTE
BULB
BULB CLIPS
TO SUCTION LINE
M8805
60-21049
12
24 VOLT
THERMOSTAT
LOW WATER
CUTOFF
2
PROTECTORELAY
CONTROL
HIGH LIMIT
CONTROLLER
PRESSURE
CONTROL
L1
(HOT)
L2
1
2 L4006A OR
L4007A
LOW LIMIT
AQUASTAT
CONTROLLER
PILOTSTAT
CONTROL
4
L1
(HOT)
CIRCULATOR
M2856
BURNER
MOTOR
L1
(HOT)
L2
LINE VOLTAGE
LOW VOLTAGE
L2
24 VOLT
THERMOSTAT
SWITCHING RELAY
PROTECTORELAY
CONTROL
CIRCULATOR
AND LOW
LIMIT CONTROL
2
IGNITION
4
GAS
VALVE
24V
THERMOSTAT
M8960
IGNITION
3
T
T
BURNER
MOTOR
24 VOLT
THERMOSTAT
OIL VALVE
(IF USED)
RA832A
SWITCHING RELAY
M1054
L1
L2
(HOT)
L4006A OR L4007A
HIGH LIMIT
AQUASTAT
CONTROLLER
1
IGNITION
4
X
R
1
B
INDICATING
LIGHT
L1
(HOT)
CIRCULATOR
L4006B OR L4007B
CIRCULATOR
AQUASTAT
CONTROLLER
L2
COOLING
EQUIPMENT
BURNER
T
W
L6008A
CIRCULATOR AND
LOW LIMIT
CONTROLLER
PROTECTORELAY
CONTROL
M8780
M2855A
13
60-21049
24V THERMOSTAT
LINE VOLTAGE
CONTROL CIRCUIT
BURNER MOTOR
L4006
RA817A
L4008A OR E
PROTECTORELAY
HIGH LIMIT
CONTROLLER CONTROL
L1
(HOT)
LINE VOLT
THERMOSTAT
LOAD
L2
T
RA89A RELAY
2
LOW VOLTAGE
THERMOSTAT
LOW VOLTAGE
CONTROL CIRCUIT
CIRCULATOR
2
W
1
L1
(HOT)
1K
L1
(HOT)
L6008A CIRCULATOR
LOW LIMIT CONTROLLER
M8785
L6006
CIRCULATOR
AND
LOW LIMIT
CONTROL
L4006
HIGH LIMIT
CONTROLLER
L2
MILLIVOLTAGE
THERMOSTAT
SERIES 80
THERMOSTAT
L1
L2
MILLIVOLTAGE
VALVE OPERATOR
2
W
B
R
M1155
L1
(HOT)
ELECTRIC
HEAT RELAY
L2
1
LOAD
L4006
IGNITION
TRANSFORMER
L2
SAFETY
SHUTOFF
PILOTSTAT
POWER UNIT
OPERATOR
COIL
POWER UNIT COIL
L8148A
PILOT
BURNER
M1156
C2
B1
LOW VOLTAGE
LINE VOLTAGE
B2
HEATING LOAD
NO. 1
1
L6008G
L1
(HOT)
CIRCULATOR
1
LINE VOLTAGE
GAS CONTROL
60-21049
1
JUMPER
HEATING LOAD
NO. 2
R
2
PILOTSTAT
L2
14
OPERATION
For proper selection of settings, follow the boiler manufacturer
recommendations.
TEMPERATURE
RISE
LEFT SWITCH
DIFFERENTIAL
2
INTERSTAGE
DIFFERENTIAL
SETPOINT
(ADJUSTABLE)
RIGHT SWITCH
DIFFERENTIAL
2
LEFT SWITCH
DIFFERENTIAL
2
BREAKS R-W
MAKES R-B
ON FALL
MAKES
ON FALL
M4671
RIGHT SWITCH
DIFFERENTIAL
BREAKS
ON RISE
BREAKS R-B
MAKES R-W
ON RISE
INTERSTAGE
DIFFERENTIAL
SETPOINT
(ADJUSTABLE)
MAKES
ON FALL
TEMPERATURE
RISE
BREAKS
ON RISE
BREAKS R-B
MAKES R-W
ON RISE
BREAKS R-W
MAKES R-B
ON FALL
Circulator Controller
1
15
60-21049
ADJUSTMENTS
LEFT SWITCH
Adjusting Differential
RIGHT
SWITCH
M8972
DIFFERENTIAL
WHEEL
1.
NOTCH IN
FRAME
2.
SNAP
SWITCH
1
M8969
C
0
3/4
0.5
10
1-1/2
15
20
11
2-3/4
25
14
3-1/2
30
17
4-1/4
60-21049
16
35
20
40
22
5-3/4
45
25
6-1/2
50
28
55
31
60
33
8-1/2
70
39
10
80
45
11-1/2
EXAMPLE:
In the example shown in Fig. 33, the L6008A case is
located in a room with a lower temperature than the controlled space. Adjusting the controlled space setting (dial
setting) is necessary to compensate for the temperature
difference of 35F (20C) between the two rooms. Table 3
indicates that the dial setting should be lowered 5F (3C)
to compensate for the 35F (20C) temperature difference.
Manual Reset
If the device includes manual reset (L4006E, L4008E), be
sure to press the red reset button on the front of the case to
make sure that the controller is not locked out on safety. When
checking out the system, adjust the limit setting low enough
so the temperature of the controlled medium reaches the high
limit setting. When the limit setting is reached, the Aquastat
Controller locks out and the burner shuts down. When the
temperature of the controlled medium drops to the high limit
setting, less the differential, push the manual reset button to
make the system operative again. Reset the control to the
proper high limit setting.
WALL
L6008A
CASE
ROOM
TEMPERATURE
80oF (27oC)
REMOTE
SENSING
BULB
CONTROLLED
SPACE
TEMPERATURE
115oF (46oC)
M8790
CHECKOUT
WARNING
Explosion Hazard.
Can cause serious injury, death or property
damage.
This product is intended for use only in systems with a
pressure relief valve.
17
60-21049
NFPA Ratings:
Synonyms: MS1699
Section 2. Composition,
Information on Ingredients
Ingredient
CAS Number
Percent
PEL
TVL
64742-65-0
35-50
5 mg/m3
5 mg/m3
Mineral Oil
64742-62-7
20-25
5 mg/m3
5 mg/m3
Lithium Hydrostearate/Sebacate
Complex
68815-49-6
4-9
Zinc Alkyldithiophosphate
68649-42-3
0-2
Aluminum, as Al
7429-90-5
20-25
15 mg/m3
10 mg/m3
8052-41-3
10-15
2900 mg/m3
525 mg/m3
Stearic Acid
57-11-4
1-2
64742-95-6
1-2
5 mg/m
5 mg/m3
Additional Information: Part No. 120650 (0.5 oz tube); Part No. 107408 (4 oz can); Part No. 197007 (5 gallon container). May also
contain minute amounts of lithium and molybdenum lubricant compounds.
60-21049
18
19
60-21049
60-21049
www.honeywell.com