HF-NHX40 C-00en L70850B01

8
Maintenance
Applicable Model
NHX4000
NHX5000
Applicable NC Unit
M730UM
Provisional Version
HF-NHX40_C-00EN
2014.08.Y
HF-NHX40_C-00EN
8-3
Contents
8-1
REGULAR MAINTENANCE
IMPORTANCE OF INSPECTIONS.................................................................................8-9
REGULAR INSPECTION LIST.....................................................................................8-10
MAINTENANCE ROUTE MAP .....................................................................................8-12
OILS..............................................................................................................................8-15
4.1
Precautions when Supplying Oil.........................................................................................................8-15
4.2
Recommended Oils ............................................................................................................................8-15
4.3
Oil Equivalents....................................................................................................................................8-17
CONSUMABLE PARTS LIST.......................................................................................8-19
LIMIT SWITCH/SOLENOID VALVE .............................................................................8-20
6.1
Limit Switch/Solenoid Valve Installation Positions..............................................................................8-20

Right Side ......................................................................................................................................8-20
Left Side.........................................................................................................................................8-21
Air Panel ........................................................................................................................................8-22
6.2
Limit Switch/Solenoid Valve List .........................................................................................................8-22
PREPARATION FOR MACHINE OPERATION AFTER PROLONGED IDLE PERIOD...827

7.1
Forced Lubrication..............................................................................................................................8-27
7.2
Full Stroke Travel of All Axes..............................................................................................................8-27
MACHINING CHAMBER OBSERVATION WINDOW ..................................................8-29

8.1
Cleaning Machining Chamber Observation Window ..........................................................................8-29
8.2
Replacing Machining Chamber Observation Window ........................................................................8-29
CLEANING ROTARY WINDOW (OPTION)..................................................................8-31
10 CLEANING MACHINING CHAMBER AND SETUP STATION ....................................8-32

11 INSPECTION AND REPLACEMENT OF PROTECTOR WIPERS ..............................8-33
12 CLEANING OPERATION PANEL ................................................................................8-34
13 REPLACING MACHINE LIGHT ...................................................................................8-35
14 SPINDLE ......................................................................................................................8-36
14.1 Spindle Warm-up ................................................................................................................................8-36
Daily Spindle Warm-up ..................................................................................................................8-36
Spindle Warm-up after Extended Idle Period.................................................................................8-36
14.2 Cleaning Spindle Tapered Section and End Face ..............................................................................8-37
14.3 Greasing the Tool Clamp Unit ............................................................................................................8-38
BT/BT Two-face Contact Specifications ........................................................................................8-38
HSK Specifications ........................................................................................................................8-39
14.4 Replacing Lip Seal of Tool Clamp Unit (HSK Specifications) (Option) ...............................................8-40
14.5 Replacing O-ring of Retention Knob for Center-Through (Through-Spindle Coolant Specifications).8-42
14.6 Replacing O-ring of Positioning Block for Angle Head and Oil Hole Drill ...........................................8-42
15 ATC UNIT......................................................................................................................8-43
15.1 Precautions when Performing Maintenance Work .............................................................................8-43
15.2 Replenishing ATC Unit Tank Oil .........................................................................................................8-43
15.3 Replacing ATC Unit Tank Oil ..............................................................................................................8-44
16 COOLANT UNIT ...........................................................................................................8-45

16.1 Precautions when Selecting Coolant..................................................................................................8-45
HF-NHX40_C-00EN
8-4
16.2 Replenishing Coolant .........................................................................................................................8-45
16.3 Cleaning Coolant Tank .......................................................................................................................8-46
16.4 Installing Coolant Tank .......................................................................................................................8-47
16.5 Cleaning Coolant Filter .......................................................................................................................8-47
16.6 Flow of Coolant and Positions where it is Used .................................................................................8-48
16.7 Adjusting Coolant Discharge Rate......................................................................................................8-48
16.8 Adjusting Drum Filter Back Washing Coolant Discharge Rate ...........................................................8-49
16.9 Coolant Gun (Option) .........................................................................................................................8-49
How to Use Coolant Gun ...............................................................................................................8-49
Cleaning Coolant Gun....................................................................................................................8-50
16.10 Adjusting Lower Limit of Coolant Flow Switch (Option)......................................................................8-50
16.11 Coolant Pump.....................................................................................................................................8-51
17 HYDRAULIC UNIT ....................................................................................................... 8-52

17.1 Precautions when Performing Maintenance Work .............................................................................8-52
17.2 Checking Oil Level/Replenishing Oil ..................................................................................................8-52
17.3 Replacing Oil ......................................................................................................................................8-52
17.4 Checking Pressure Gage ...................................................................................................................8-53
17.5 Flow of Hydraulic Oil and Positions where it is Used .........................................................................8-54
18 LUBRICATING UNIT.................................................................................................... 8-55

18.1 Replenishing Lubricant .......................................................................................................................8-55
18.2 Cleaning Lubricating Unit Line Filter...................................................................................................8-55
18.3 Cleaning Lubricating Unit Tank, Suction Filter and Fill Port Filter.......................................................8-56
18.4 Checking Oil-Air Lubrication ...............................................................................................................8-57
18.5 Flow of Lubricant and Positions where it is Used ...............................................................................8-57
19 FAN COOLER .............................................................................................................. 8-58

19.1 Replacing Cooling Fluid......................................................................................................................8-58
19.2 Cleaning Radiator...............................................................................................................................8-59
When Radiator is Not So Dirty .......................................................................................................8-59
When Radiator is Stained Badly ....................................................................................................8-59
19.3 Flow of Cooling Fluid and Positions where it is Used.........................................................................8-62
20 CHILLER UNIT (OPTION) ........................................................................................... 8-63

20.1 Cleaning Air Filter and Condenser .....................................................................................................8-63
20.2 Replacing Cooling Fluid......................................................................................................................8-64
20.3 Flow of Cooling Fluid and Positions where it is Used.........................................................................8-64
21 PNEUMATIC DEVICES................................................................................................ 8-65

21.1 Precautions when Performing Maintenance Work on Pneumatic Devices.........................................8-65
21.2 Releasing Residual Pressure .............................................................................................................8-65
21.3 Air Pressure Inspection and Adjustment ............................................................................................8-65
21.4 Manual Draining from Air Filter...........................................................................................................8-66
21.5 Air Filter/Mist Separator Inspection and Filter Element Replacement ................................................8-66
21.6 Replacing Filter Element of Multi Dry Filter (Option) ..........................................................................8-69
22 ELECTRICAL CABINET.............................................................................................. 8-72

22.1 Precautions when Performing Maintenance Work on Electrical Cabinet ...........................................8-72
22.2 Electrical Cabinet View.......................................................................................................................8-72
22.3 Opening/Closing Electrical Cabinet Door ...........................................................................................8-73
Precautions when Opening/Closing Electrical Cabinet Door .........................................................8-73
Opening Electrical Cabinet Door....................................................................................................8-73
Closing Electrical Cabinet Door .....................................................................................................8-73
22.4 Cleaning Electrical Cabinet Fan and Filter .........................................................................................8-73
HF-NHX40_C-00EN
8-5
22.5 Cleaning Fin/Draining Cooling Unit for Electrical Cabinet (Option) ....................................................8-75
Cleaning Cooling Unit for Electrical Cabinet Fins ..........................................................................8-75
Draining from Cooling Unit for Electrical Cabinet...........................................................................8-75
22.6 Cleaning Electrical Cabinet Back Fin Filter ........................................................................................8-76
22.7 Replacing Battery ...............................................................................................................................8-77
Precautions when Replacing Battery .............................................................................................8-77
Procedure for Replacing Battery....................................................................................................8-78
23 APC ..............................................................................................................................8-80
23.1 APC Regular Inspection List ..............................................................................................................8-80
23.2 Cleaning the Tapered Section and the Seating Surface of the Taper Cone .......................................8-80
24 CHIP CONVEYOR ........................................................................................................8-81

24.1 Precautions when Using Chip Conveyor............................................................................................8-81
24.2 Operating Chip Conveyor...................................................................................................................8-81
24.3 Cleaning Chip Conveyor ....................................................................................................................8-81
25 MAGAZINE ...................................................................................................................8-82
25.1 Precautions when Cleaning Magazine ...............................................................................................8-82
25.2 Cleaning Inside Magazine ..................................................................................................................8-82
Ring Magazine Specifications........................................................................................................8-82
120-tool Chain Magazine, Rack Magazine Specifications .............................................................8-83
26 HIGH PRESSURE COOLANT UNIT (OPTION) ...........................................................8-84

26.1 Precautions when Using High Pressure Coolant Unit ........................................................................8-84
26.2 Suction Pressure Inspection and Adjustment.....................................................................................8-84
26.3 Replenishing Coolant to Clean Tank ..................................................................................................8-85
26.4 Cleaning Coolant Tank .......................................................................................................................8-86
27 COOLANT COOLING UNIT (OPTION) ........................................................................8-88

27.1 Precautions when Using Coolant Cooling Unit...................................................................................8-88
27.2 Cleaning Air Filter and Condenser .....................................................................................................8-88
28 OIL SKIMMER (OPTION) .............................................................................................8-90

28.1 Disposal of Waste Oil in Waste Oil Container ....................................................................................8-90
28.2 Cleaning Oil Skimmer.........................................................................................................................8-90
HF-NHX40_C-00EN
HF-NHX40_C-00EN
8-1
CHAPTER 1
REGULAR MAINTENANCE
HF-NHX40_C-00EN
IMPORTANCE OF INSPECTIONS ................................................................................ 8-9
REGULAR INSPECTION LIST .................................................................................... 8-10
MAINTENANCE ROUTE MAP .................................................................................... 8-12
OILS ............................................................................................................................. 8-15
CONSUMABLE PARTS LIST ...................................................................................... 8-19
LIMIT SWITCH/SOLENOID VALVE............................................................................. 8-20
PREPARATION FOR MACHINE OPERATION AFTER PROLONGED IDLE PERIOD .....

8-27
MACHINING CHAMBER OBSERVATION WINDOW.................................................. 8-29
CLEANING ROTARY WINDOW (OPTION) ................................................................. 8-31
10 CLEANING MACHINING CHAMBER AND SETUP STATION.................................... 8-32

11 INSPECTION AND REPLACEMENT OF PROTECTOR WIPERS.............................. 8-33
12 CLEANING OPERATION PANEL................................................................................ 8-34
13 REPLACING MACHINE LIGHT................................................................................... 8-35
14 SPINDLE ...................................................................................................................... 8-36
15 ATC UNIT ..................................................................................................................... 8-43
16 COOLANT UNIT .......................................................................................................... 8-45
17 HYDRAULIC UNIT ....................................................................................................... 8-52
18 LUBRICATING UNIT.................................................................................................... 8-55
19 FAN COOLER .............................................................................................................. 8-58
20 CHILLER UNIT (OPTION) ........................................................................................... 8-63
21 PNEUMATIC DEVICES................................................................................................ 8-65
22 ELECTRICAL CABINET.............................................................................................. 8-72
23 APC .............................................................................................................................. 8-80
24 CHIP CONVEYOR ....................................................................................................... 8-81
25 MAGAZINE .................................................................................................................. 8-82
26 HIGH PRESSURE COOLANT UNIT (OPTION) .......................................................... 8-84
27 COOLANT COOLING UNIT (OPTION) ....................................................................... 8-88
28 OIL SKIMMER (OPTION) ............................................................................................ 8-90
HF-NHX40_C-00EN
IMPORTANCE OF INSPECTIONS
8-9
Daily inspection by operators and regular inspection by maintenance engineers are the keys to long-lasting machine accuracy.
Prior to inspection, confirm the following points:
1. Any abnormality discovered during daily inspections must be reported to maintenance engineers. Repair or replacement is to
be performed immediately.
2. Maintenance engineers must take immediate and proper action in compliance with the instructions of operators.
3. For queries or concerns related to the contents of the instruction manuals, circuit diagrams, and ladder diagrams, contact the
DMG MORI SEIKI Service Department for assistance.
4. If the cause of a problem cannot be determined, or if it cannot be remedied, contact the DMG MORI SEIKI Service
Department for assistance.
<Maintenance/Inspection Sequence>
Daily Oil Replenishment and Inspection by Machine
Operator
4
Maintenance and Repairs by Maintenance Engineers
4
Service Request Call to the DMG MORI SEIKI Service
Department
HF-NHX40_C-00EN
8-10
REGULAR INSPECTION LIST
Items that require regular inspection and maintenance are indicated below. Perform maintenance and inspections by following
the inspection interval below.
7 CAUTION
Failure to perform the maintenance and inspections indicated below will lead to machine malfunction.
Inspection
Interval
Inspection Item
Replenishing ATC Unit Tank Oil (page 8-43)
Replenishing Coolant (page 8-45)
Lubrication
Replenishing Hydraulic Oil (page 8-52)

Replenishing Lubricant (page 8-55)
High Pressure Coolant Unit Replenishing Coolant to Clean Tank (page 8-85) (Option)
REPLACING MACHINE LIGHT (page 8-35)
Replacement
Replacing O-ring of Retention Knob for Center-Through (Through-Spindle Coolant Specifications) (page 8-42)
Replacing O-ring of Positioning Block for Angle Head and Oil Hole Drill (page 8-42)
Adjusting Coolant Discharge Rate (page 8-48)
As required
Adjustment
Adjusting Drum Filter Back Washing Coolant Discharge Rate (page 8-49)
High Pressure Coolant Unit Suction Pressure Inspection and Adjustment (page 8-84)
(Option)
CLEANING OPERATION PANEL (page 8-34)
Cleaning Coolant Filter (page 8-47)
Cleaning
Cleaning Coolant Gun (page 8-50) (Option)

Manual Draining from Pneumatic Device Air Filter (page 8-66)
Oil Skimmer Disposal of Waste Oil in Waste Oil Container (page 8-90) (Option)
Cleaning Oil Skimmer (page 8-90) (Option)
PREPARATION FOR MACHINE OPERATION AFTER PROLONGED IDLE PERIOD
(page 8-27)
Confirmation
Checking Hydraulic Oil Level (page 8-52)

Reaffirming Machine Level (Separate volume, INSTALLATION MANUAL)
Cleaning Machining Chamber Observation Window (page 8-29)
CLEANING MACHINING CHAMBER AND SETUP STATION (page 8-32)
Cleaning
Cleaning Spindle Tapered Section and End Face (page 8-37)

Cleaning Chip Conveyor (page 8-81)
Cleaning Inside Magazine (page 8-82)
Daily
Spindle Warm-up (page 8-36)

Checking Pressure Gage (page 8-53) for Hydraulic Unit
Confirmation
Checking Oil-Air Lubrication (page 8-57)

Air Pressure Inspection and Adjustment (page 8-65)
APC Inspection (page 8-80)
HF-NHX40_C-00EN

Inspection
Interval
8-11
Inspection Item
Cleaning
50 hours
Confirmation
Coolant Cooling Unit Cleaning Air Filter and Condenser (page 8-88) (Option)
Chiller Unit Cleaning Air Filter and Condenser (page 8-63) (Option)
Tool Clamp Unit Inspecting Lip Seal (HSK Specifications) (Option) (page 8-40)
Tool Clamp Unit Inspecting O-ring Wear (HSK Specifications) (page 8-40)
Cleaning Coolant Tank (page 8-46)
500 hours
Cleaning
Cleaning Suction Filter and Fill Port Filter for Lubricating Unit (page 8-56)
Cleaning Lubricating Unit Line Filter (page 8-55)
Lubricating Unit Tank Cleaning (page 8-56)
Cleaning
Cleaning Electrical Cabinet Fan and Filter (page 8-73)

Cleaning Electrical Cabinet Back Fin Filter (page 8-76)
1000 hours
Confirmation
Pneumatic Device Air Filter/Mist Separator Inspection (page 8-66)

Replacing Hydraulic Oil (page 8-52)
Replacement
INSPECTION AND REPLACEMENT OF PROTECTOR WIPERS (page 8-33)

Replacing Second Element and Oil Mist Element of Multi Dry Filter (page 8-69) (Option)
1500 hours
Cleaning
High Pressure Coolant Unit Cleaning Coolant Tank (page 8-86) (Option)
Fan Cooler Replacing Cooling Fluid (page 8-58)
Chiller Unit Replacing Cooling Fluid (page 8-64) (Option)
2000 hours
Replacement
Pneumatic Device Air Filter/Mist Separator Inspection and Filter Element Replacement
(page 8-66)
Cleaning Fin/Draining Cooling Unit for Electrical Cabinet (page 8-75) (Option)
1 week
Confirmation
Machining Chamber Observation Window Inspection
Once or twice
a month
Lubrication
Greasing the Tool Clamp Unit*1 (page 8-38)
1 month
Cleaning
CLEANING ROTARY WINDOW (OPTION) (page 8-31)
2 to 3 months
after start of
use
Adjustment
Chip Conveyor Chain Adjustment (First Slack)
3 months
Replacement
Replacing Lip Seal of Tool Clamp Unit (HSK Specifications) (Option) (page 8-40)
6 months
Cleaning
1 year
Replacement
Fan Cooler Cleaning Radiator (page 8-59)

Cleaning Chip Conveyor Filter
Replacing ATC Unit Tank Oil (page 8-44)
Replacing Battery (page 8-77)
Adjustment
Chip Conveyor Chain Adjustment
2 years
Replacement
Cleaning or Replacing First Element of Multi Dry Filter (page 8-69) (Option)
3 years
Replacement
Replacing Chip Conveyor Filter
5 years
Replacement
Replacing Machining Chamber Observation Window (page 8-29)
2 NOTE
*1
Once or twice a month, or when the message demanding grease replenishment is displayed.
HF-NHX40_C-00EN
MAINTENANCE ROUTE MAP
8-12
As Required
5 Years
3 Years
2 Years
1 Year
6 Month
3 Months
2 to 3 Months After Start of Use
1 Month
Onece or twice a month
1 Week
2000 Hours
1500 Hours
1000 Hours
500 Hours
50 Hours
Daily
Cleaning
Check or Confirmation
Repacement
Adjustment
Supplying Oil
No.
a
Name
Operation panel
HF-NHX40_C-00EN
Maintenance items (Refer to)

CLEANING OPERATION PANEL (page 8-34)

No.
Name
8-13

Adjusting Drum Filter Back Washing Coolant Discharge Rate (page 8-49)
Cleaning Chip Conveyor (page 8-81)
Chip conveyor
Adjusting Chip (First Slack) Conveyor Chain

Cleaning Chip Conveyor Filter
Adjusting Chip Conveyor Chain
Coolant gun (option)
Cleaning Coolant Gun (page 8-50)
Machine chamber
CLEANING MACHINING CHAMBER AND SETUP STATION (page 8-32)
APC
APC Inspection (page 8-80)
Protector wipers
INSPECTION AND REPLACEMENT OF PROTECTOR WIPERS

(page 8-33)
Magazine
Cleaning Inside Magazine (page 8-82)
ATC unit
Oil skimmer (Option)
Replenishing ATC Unit Tank Oil (page 8-43)

Replacing ATC Unit Tank Oil (page 8-44)
Disposal of Waste Oil in Waste Oil Container (page 8-90)
Cleaning Oil Skimmer (page 8-90)
Spindle Warm-up (page 8-36)
Cleaning Spindle Tapered Section and End Face (page 8-37)
Greasing the Tool Clamp Unit (page 8-38)
Spindle
Inspection of the Lip Seal in the Tool clamp Unit and O-ring Wear Inspection
(HSK Specifications) (page 8-40)
Replacing Lip Seal of Tool Clamp Unit (HSK Specifications) (page 8-40)
Replacing O-ring of Positioning Block for Oil Hole Drill (page 8-42)
Machine light
REPLACING MACHINE LIGHT (page 8-35)
Rotary window (OPTION)
CLEANING ROTARY WINDOW (page 8-31)
Machining chamber observation

window
Cleaning Machining Chamber Observation Window (page 8-29)

Inspecting Machining Chamber Observation Window
Replacing Machining Chamber Observation Window (page 8-29)
n
Oil-air lubrication
Checking Oil-Air Lubrication (page 8-57)

Replenishing Coolant to Clean Tank (page 8-85)
High pressure coolant unit

(option)
High Pressure Coolant Unit Suction Pressure Inspection and Adjustment

(page 8-84) (Option)
Coolant cooling unit (Option)
Cleaning Air Filter and Condenser (page 8-88)

Cleaning Electrical Cabinet Fan and Filter (page 8-73)
Electrical cabinet
Cleaning Fin/Draining Cooling Unit for Electrical Cabinet (Option)

(page 8-75)
Cleaning Electrical Cabinet Back Fin Filter (page 8-76)
Replacing Battery (page 8-77)
Chiller unit*
Fan cooler*
Cleaning Air Filter and Condenser (page 8-88)

Replacing Cooling Fluid (page 8-64)
Replacing Cooling Fluid (page 8-58)
Cleaning Radiator (page 8-59)
HF-NHX40_C-00EN
8-14
No.
Name

Air Pressure Inspection and Adjustment (page 8-65)
Manual Draining from Air Filter (page 8-66)
Inspecting Filter Element of Air Filter/Mist Separator (page 8-66)
Pneumatic unit
Replacing Filter Element of Air Filter/Mist Separator (page 8-66)

Replacing Second Element and Oil Mist Element of Multi Dry Filter (page
8-69) (Option)
Cleaning or Replacing First Element of Multi Dry Filter (page 8-69) (Option)
Coolant unit
Cleaning Coolant Filter (page 8-47)

Adjusting Coolant Discharge Rate (page 8-48)
Lubricating unit
Cleaning Lubricating Unit Line Filter (page 8-55)

Cleaning Lubricating Unit Suction Filter and Fill Port Filter (page 8-69)
Cleaning Lubricating Unit Tank (page 8-69)
Checking Oil Level/Replenishing Oil (page 8-52)
Hydraulic unit
Replacing Oil (page 8-52)

Checking Pressure Gage (page 8-53)
NOTE
* Depending on the specifications, either one of the chiller unit or the fan cooler is installed.
HF-NHX40_C-00EN
OILS
8-15
OILS
4.1
Precautions when Supplying Oil
7 CAUTION
1. Always use the same oil can for specific oil brands. Do not use oil cans used with different brands of oil.
2. Do not reuse the used oil.
3. Do not remove the filter from the filter port on each tank when supplying oil.
4. If oils other than those specified by DMG MORI SEIKI are used mistakenly or different brands of oil are mixed, clean
the tank and flush the piping immediately.
2 NOTE
1. For details on handling lubricants, refer to the MSDS (MATERIAL SAFETY DATA SHEET) received by customers from the lubricant
manufacturer.
2. Do not mix different brands of oil even when identified as being of equivalent quality and viscosity.
3. Dispose of the waste oil before the waste oil container becomes full.
4.2
Recommended Oils
Use the following recommended oils. Using other oils may degrade the machine performance.
7 CAUTION
Receive the MSDS (MATERIAL SAFETY DATA SHEET) from the lubricant manufacturer directly yourself as the customer.
Work environment management and the storage and disposal of oils are the sole responsibility of the customer. Take
careful note of the effects on the human body described in the MSDS.
Oil Supplied to
Type
Quantity (L)
Replacement Interval
Replenishment Interval
Lubricating Unit Tank
Idemitsu
Daphne Mechanic Oil 32
4.2
As required
ATC Unit Tank
Shell
Shell Spirax S3 AX 80W90
4.4
1 year
As required
Fan Cooler Tank
Nissan
Super Long Life Coolant
7.5
Every 2000
hours of
operation
Chiller Unit Tank (Option)
Nissan
Super Long Life Coolant
21
Every 2000
hours of
operation
Hydraulic Unit Tank
Idemitsu
Daphne Hydraulic Fluid 32
7.5
Every 1000
hours of
operation
As required
When performing maintenance (Manual

application)
Pot Clamper Shaft (Figure a)*1

Pot Bracket (Figure b)*2
(Especially Rollers)
Ring Rail (Figure c)*2
Chain and Sprocket (Figure d)*2
Shell
Shell Gadus S2 V220 0
As required
Magazine Pot Shifter Rail (Figure e)*3

Pot Rotation Rail (Figure f) *3
HF-NHX40_C-00EN
8-16
OILS
Oil Supplied to
Type
BT/BT Two-face
Contact Specifications
Shell
Shell Stamina Grease RL2
HSK Specifications*4
METAFLUX
METAFLUX 70-81
Tool Clamp Unit
Quantity (L)
Replacement Interval
Replenishment Interval
Once or twice
a month
(Or replenish
grease in
either of the
following cases
Every 90
hours of
operation
100000
rotations of
the ATC)
As required
2 NOTE
*1
Rack magazine specifications

Ring magazine specifications
*3
120-tool chain magazine
*4
Use only recommended grease.
*2
<Rack Magazine>
<Ring Magazine>
In the case of the ring magazine, rotate the magazine to apply grease uniformly to the part indicated in the above illustration.
HF-NHX40_C-00EN
OILS
8-17
<120-tool Chain Magazine>
Magazine Pot Shifter Rail

Pot Rotation Rail
4.3
Oil Equivalents
The following table shows equivalent product names for your information. The oils other than recommended oils are not
guaranteed on the dynamic characteristics.
HF-NHX40_C-00EN
8-18
OILS
7 CAUTION
Receive the MSDS (MATERIAL SAFETY DATA SHEET) from the lubricant manufacturer directly yourself as the customer.
Work environment management and the storage and disposal of oils are the sole responsibility of the customer. Take
careful note of the effects on the human body described in the MSDS.
h Recommended Oils
Oil Supplied to
Type
Idemitsu
Mobil
Shell
Castrol
DTE Oil Light
Shell Tellus S2 M
32
Shell Tellus S4
ME 32
Hyspin AWS 32
Apolloil Wide
Gear LW 80W-90
Mobilube HD
80W-90
hShell Spirax
S3 AX 80W90
MTF 80W-90
hDaphne
Hydraulic Fluid
32
DTE 24
DTE Oil Light
Shell Tellus S2 M
32
Shell Tellus S4
ME 32
Hyspin AWS 32
Daphne Eponex
Grease SR No. 0
Mobilux EP0
hShell Gadus
S2 V220 0
Spheerol EPL0
Grease
Lubricating Unit Tank
hDaphne
Mechanic Oil 32
ATC Unit Tank
Hydraulic Unit Tank
Pot Clamper Shaft (Figure a)*1

Pot Bracket (Figure b)*2
(Especially Rollers)
Ring Rail (Figure c)*2
Chain and Sprocket (Figure d)*2
Magazine Pot Shifter Rail
(Figure e) *3
Pot Rotation Rail (Figure
f) *3
NOTE
1. Do not mix different brands of oil even when identified as being of equivalent quality and viscosity.
2. For details on *1, *2, and *3, refer to 8-16.
h Recommended Cooling Fluids

Cooling Fluids Supplied to
Type
BASF
AVIA
VALVOLINE
ADDINOL
Nissan
DELO
Fan Cooler Tank
Glysantin G
48 - Protect
Plus
Antifreeze
APN
Zerex G 48
Antifreeze
Super
hSuper Long
Life Coolant
Delo
Extended Life
Chiller Unit Tank
Glysantin G
48 - Protect
Plus
Antifreeze
APN
Zerex G 48
Antifreeze
Super
hSuper Long
Life Coolant
Delo
Extended Life
HF-NHX40_C-00EN
CONSUMABLE PARTS LIST
8-19

Unit Name
Machining Chamber Observation

Window
Part Name
Part No.
Impact Resistant Window
Acrylic Cast
Protector Wipers
Reference
8-29
8-33
Machine Light
LED Unit
E36541
8-35
Tool Clamp Unit (BT/BT Two-Face

Contact Specifications)
Shell Stamina Grease RL2
W20043
8-38
Grease: METAFLUX 70 - 81
W20042
8-39
Lip Seal
W09552
8-40
Retention Knob for Center-Through

(Through-Spindle Coolant Specifications)
O-ring
W06009
8-42
Positioning Block for Angle Head
O-ring
W06012
8-42
Chiller Unit
Packing
X08861
8-64
First element
U29235
Second element + oil mist element

set
U29236
Back Fin Filter
E18103
8-76
Battery (Alkaline AA battery)
E30356
8-77
LED Unit (Option)
E36535
Tool Clamp Unit (HSK Specifications)
Multi Dry Filter
Electrical Cabinet
8-69
NOTE
* For the part numbers, refer to the Reference page.
HF-NHX40_C-00EN
LIMIT SWITCH/SOLENOID VALVE
8-20
6
1

For the applications of limit switches and solenoid valves, refer to separate volume, Electrical Circuit Diagram.
6.1
Limit Switch/Solenoid Valve Installation Positions
6.1.1
Right Side
(2X5300158 A)
SWITCH (SQ) & SOLENOID VALVE (YV) POSITION

SQ215
SQ275
SQ874
SQ444(OP)
SQ800(OP)
YV3260
SQ311(OP)
SQ30
SQ48
SQ49
YV2300
SQ31(OP)
SQ29(OP)
SQ32(OP)
SQ33(OP)
SQ251
SQ252
SP16(OP)
SQ248
SQ341(OP)
SQ1080
SQ1081
SQ301
SQ302
2X5300158 [JP/EN]
HF-NHX40_C-00EN
6.1.2
Left Side
6.1.2.1
Ring Magazine Specifications
8-21
(2X5300159 A)
SWITCH (SQ) & SOLENOID VALVE (YV) POSITION

SQ106
SQ121
SQ123
SQ124
SQ132
SQ921
SQ131
SQ105
SQ100
SQ133
SQ143
YV2350
2X5300159 [JP/EN]
HF-NHX40_C-00EN
8-22
6.1.3
Air Panel
(2X5300160 A)
SWITCH(SQ) AND SOLENOID VALVE(YV) POSITION

YV2041
YV2011
YV2021(OP)
YV3351(OP)
YV5211(OP)
YV5891(OP)
YV6481(OP)
YV2181
YV2111
YV2650
YV2651
YV3391
YV2580(40,60MG)
YV2581(40,60MG)
YV2400(OP)
YV2401(OP)
YV6250(OP)
YV6251(OP)
YV6450(OP)
SL2
SP5
SP2
SP23
YV701
YV1000
YV1001
YV1081
YV1201
YV1540
YV1541
SP7(OP)
YV1241(OP)
YV670(OP)
YV671(OP)
SP12
YV2281
2X5300160 [JP/EN]
6.2
1
Limit Switch/Solenoid Valve List

Separate volume, OPERATION MANUAL SWITCH STATUS screen
(I71381 A05)
NO.
Address
Function
SQ987
X40
RIGHT SIDE DOOR OPENED DETECTION
SQ48
X41
RIGHT SIDE DOOR LOCK DETECTION
HF-NHX40_C-00EN

NO.
Address
8-23
Function
SQ30
X41
RIGHT SIDE DOOR CLOSED DETECTION
SQ988
X42
MAGAZINE DOOR OPENED DETECTION
SQ100
X43
MAGAZINE DOOR LOCK DETECTION
SQ133
X43
MAGAZINE DOOR CLOSED DETECTION
SB249
X44
MAGAZINE REVERSE BUTTON
SB248
X45
MAGAZINE FORWARD BUTTON
SB247
X46
MAGAZINE MANUAL MODE
SQ123
X47
TOOL DETECTION (TOOL EXIST)
SQ124
X48
TOOL DETECTION (TOOL CLAMP MISTAKE)
SQ121
X49
TOOL CLAMP/UNCLAMP DETECTION
SQ32
X4A
SENSOR DOWN DETECTION (OPTION)
SQ33
X4B
SENSOR UP DETECTION (OPTION)
SQ1085
X53
ATC EXCHANGE POSITION TOOL UNLOCK CYLINDER HOME POSITION (OPTION)
SQ1086
X54
ATC EXCHANGE POSITION TOOL UNLOCK CYLINDER UNLOCK (OPTION)
SQ1088
X55
TOOL PROTECT COVER IN DETECTION (OPTION)
SQ1089
X56
TOOL PROTECT COVER OUT DETECTION (OPTION)
SQ110
X57
TOOL ON/NOT TOOL ON ATC EXCHANGE POSITION (OPTION)
SQ1087
X58
TOOL SETUP POSITION TOOL UNLOCK CYLINDER HOME POSITION (OPTION)
SQ1082
X59
ATC & Z-AXIS CONNECTED DETECTION (OPTION)
SQ1083
X5A
ATC & Z-AXIS CONNECTED RELEASE DETECTION (OPTION)
SQ1084
X5B
ATC AXIS HOME POSITION DETECTION (OPTION)
SQ106
X5F
POT MAGAZINE SIDE DETECTION
SQ105
X60
POT SPINDLE SIDE DETECTION
SQ131
X61
ATC SHUTTER OPEN DETECTION
SQ132
X62
ATC SHUTTER CLOSE DETECTION
SQ252
X68
TABLE DOWN FIN
SQ251
X69
TABLE UP FIN
SP12
X6A
O/A LUB. PUMP AIR PRESSURE SWITCH
SP5
X6B
O/A LUBRICATION OIL PRESSURE SWITCH
SL2
X6C
O/A LUBRICATION OIL FLOAT SWITCH
SQ45
X71
AUTO DOOR OPENED DETECTION
SQ29
X73
SENSOR OVER TRAVEL (OPTION)
SL6
X77
BOOSTER FILTER ALARM (OPTION)
SL5
X78
PCF FILTER ALARM (OPTION)
SL7
X79
PCF PUMP ON (OPTION)
SQ547
X7B
THRU. SP. COOLANT FLOW DETECTION (OPTION)
SP2A
X83
HYDRAULIC PRESSURE SWITCH (HIGH)
SP2
X84
HYDRAULIC PRESSURE SWITCH (LOW)
SQ301
X85
APC ARM UP DETECTION
SQ302
X86
APC ARM DOWN DETECTION
SQ248
X87
SETUP ST. HOME POSITION
SQ1080
X8A
APC A-PALLET POS.DETECTION (MACHINE SIDE)

HF-NHX40_C-00EN
8-24
NO.
Address
Function
SQ1081
X8B
APC B-PALLET POS.DETECTION (MACHINE SIDE)
SP16A
X8C
PALLET SEATING DETECTION (LOW PRESSURE) (OPTION)
SP16
X8D
PALLET SEATING DETECTION (HIGH PRESSURE) (OPTION)
SQ215
X8E
WSS DOOR CLOSED1
SQ730
X8E
WSS DOOR CLOSED2 (OPTION)
SQ874
X8F
WSS DOOR LOCK1
SQ875
X8F
WSS DOOR LOCK2 (OPTION)
SQ341
X94
PALLET CHANGE POSITION NEXT PALLET DETECTION (OPTION)
SL41
X96
THROUGH SPINDLE COOLANT TANK FLOAT SWITCH (OPTION)
SP23
X97
PALLET CLAMP PRESSURE DETECTION
SQ921
X9B
ATC SHUTTER CLOSE DETECTION (SEMI CLOSE)
SP190
X9C
THROUGH SPINDLE COOLANT PRESSURE SWITCH (OPTION)
SQ562
X9E
POT CLAMP DETECTION (OPTION)
SQ563
X9F
POT UNCLAMP DETECTION (OPTION)
SP19
XA0
HYDRAULIC UNIT PRESSURE DETECTION 1 (AUTO COUPLER) (OPTION)
SP19A
XA1
HYDRAULIC UNIT PRESSURE DETECTION 2 (AUTO COUPLER) (OPTION)
SP54
XA2
WSS FIX. CLAMP DETECTION 1 (OPTION)
SP127
XA3
WSS FIX. UNCLAMP DETECTION 1 (OPTION)
SP97
XA4
WSS FIXTURE CLAMP DETECTION 11 (OPTION)
SP128
XA5
WSS FIXTURE UNCLAMP DETECTION 11 (OPTION)
SP131
XA6
FIX. CLAMP HOLD DETECTION IN M/C (OPTION)
SP4
XA9
WORKPIECE HOLDING DETECTION 1 (OPTION)
SP95
XAA
WORKPIECE HOLDING DETECTION 11 (OPTION)
SP130
XAB
SETUP STATION PALLET HOLDING DETECTION (OPTION)
SP129
XAC
AUTO COUPLER PILOT PRESSURE SWITCH (OPTION)
SQ247
XB5
SETUP STATION TABLE HOME POSITION DETECTION 2 (OPTION)
SQ49
RIGHT SIDE DOOR CLOSED & LOCK
SQ143
MAGAZINE DOOR CLOSE & LOCK
SQ275
WSS DOOR CLOSED & LOCK
SQ619
WSS AUTO DOOR TAPE SW. (OPTION)
SQ800A
WSS DOOR CLOSED DETECTION (OPTION)
SQ800B
WSS DOOR CLOSED DETECTION (OPTION)
YV2041
Y40
TAPER AIR BLOW
YV2011
Y41
TOOL CHIP AIR BLOW
YV701
Y42
TOOL UNCLAMP
YV2581
Y43
POT SPINDLE SIDE
YV2580
Y44
POT MAGAZINE SIDE
YV2650
Y45
ATC SHUTTER CLOSE
YV6261
Y45
ATC SHUTTER CLOSE (OPTION)
YV2651
Y46
ATC SHUTTER OPEN
YV6260
Y46
ATC SHUTTER OPEN (OPTION)
YV6450
Y48
DRAW BACK CYLINDER IN (OPTION)
HF-NHX40_C-00EN

NO.
Address
8-25
Function
YV6481
Y4B
DRAW BACK SOLENOID 2 (OPTION)
YV6251
Y4D
SETUP ST. AUTO DOOR OPEN (OPTION)
YV6250
Y4E
SETUP ST. AUTO DOOR CLOSE (OPTION)
YV2121
Y5A
OIL MIST AIR BLOW (OPTION)
YV141
Y5C
OIL SHOT2 (OPTION)
YV2181
Y6D
COUPLING AIR BLOW
YV3351
Y6D
AUTO COUPLER AIR BLOW (OPTION)
YV2300
Y70
RIGHT SIDE DOOR LOCK RELEASE
YV951
Y71
MAGAZINE HOME POSITION HOLD (OPTION)
YV961
Y72
ATC-AXIS & Z-AXIS CONNECTION COMMAND (OPTION)
YV971
Y73
TOOL PROTECT COVER OUT (OPTION)
YV2350
Y74
MAGAZINE DOOR LOCK RELEASE
YV981
Y75
ATC EXCHANGE POSITION TOOL UNLOCK (OPTION)
YV991
Y76
TOOL SETUP STATION SIDE TOOL UNLOCK (OPTION)
YV2021
Y78
SENSOR AIR BLOW (OPTION)
YV5211
Y78
OPTICAL SENSOR AIR BLOW (OPTION)
YV2281
Y79
OIL & AIR LUBRICATION AIR SUPPLY
YV121
Y7A
OIL MIST (OPTION)
YV91
Y7B
OIL-HOLE DRILL (OPTION)
YV131
Y7C
OIL SHOT1 (OPTION)
YV3391
Y85
SETUP STATION PALLET LOCK PIN
YV2400
Y86
SENSOR DOWN (OPTION)
YV2401
Y87
SENSOR UP (OPTION)
YV5101
Y8B
TOOL BREAKAGE DETECTION AIR BLOW (OPTION)
YV1200
Y8C
B-AXIS UNCLAMP COMMAND
YV1241
Y8C
B-AXIS UNCLAMP COMMAND (OPTION)
YV1081
Y8D
PALLET UNCLAMP HIGH SPEED
YV3260
Y90
WSS DOOR LOCK RELEASE 1
YV4111
Y91
COOLANT FILTER AIR VALVE (OPTION)
YV4121
Y92
COOLANT FILTER OUTLET VALVE (OPTION)
YV4131
Y93
COOLANT FILTER DRAIN VALVE (OPTION)
YV1541
Y94
APC ARM UP
YV1540
Y95
APC ARM DOWN
YV1001
Y96
APC ARM B PALLET (MACHINE SIDE)
YV1000
Y97
APC ARM A PALLET (MACHINE SIDE)
YV671
Y99
POT CLAMP (OPTION)
YV670
Y9A
POT UNCLAMP (OPTION)
YV3731
YA1
SETUP STATION PALLET UNLOCK 2 (OPTION)
YV380
YA2
WSS FIXTURE CLAMP 1 (OPTION)
YV410
YA3
WSS FIXTURE CLAMP 11 (OPTION)
YV381
YA4
WSS FIXTURE UNCLAMP 1 (OPTION)
YV411
YA5
WSS FIXTURE UNCLAMP 11 (OPTION)

HF-NHX40_C-00EN
8-26
NO.
Address
Function
YV1870
YA8
FIXTURE CLAMP KEEP ON IN MACHINE (OPTION)
YV1871
YA8
FIXTURE CLAMP KEEP OFF IN MACHINE (OPTION)
YV1350
YA9
SET UP ST. TABLE CLAMP (OPTION)
YV1351
YA9
SET UP ST. TABLE UNCLAMP (OPTION)
YV1860
YAA
AUTO COUPLER PILOT PRESSURE ON (OPTION)
HF-NHX40_C-00EN
8-27
PREPARATION FOR MACHINE OPERATION AFTER

PROLONGED IDLE PERIOD
Perform the following operations after machine has been idle for two days or more.
Operations
Machine Idle Period
Refer to
Forced Lubrication
Two Days or More
Written Below
Full Stroke Travel of Axes
Two Days or More
Written Below
Spindle Warm-up
Two Weeks or More
7.1
1 Spindle Warm-up after

Extended Idle Period
(page 8-36)
Forced Lubrication
Press the manual lube button for 10 seconds to supply lubricant to the nuts on the ball screws and the spindle bearings.
7 CAUTION
Supplying too much lubricant to the spindle bearings may cause spindle seizure or fire.
7.2
Full Stroke Travel of All Axes
Using the manual pulse generator, perform full stroke travel of each axis to check for abnormal sounds or operation.
HF-NHX40_C-00EN
8-28
<Travel Distance of Each Feed Axis>

Model
Axis
Travel (mm)
560
560
660
730
730
880
NHX4000
NHX5000
HF-NHX40_C-00EN
MACHINING CHAMBER OBSERVATION WINDOW
8-29
The machining chamber observation window (impact resistant window) consists of polycarbonate and tempered glass.
Polycarbonate effectively resists strong impact and tempered glass prevents the window becoming opaque due to repeated
cutting chip impacts. The machining chamber observation window is a consumable part. Replace the window at regular intervals,
or when it becomes necessary, by following the instructions below. Perform visual inspection at least once a week.
8.1
Cleaning Machining Chamber Observation Window
Remove any smudges from the inside and outside of the window using a detergent-soaked cloth.
8 DANGER
Turn OFF the main power and disconnect the plant side power supply (breaker).
8 WARNING
When working inside the machine, remove the locked-in prevention key or door lock release key to prevent the door
from being locked and bring the key with you.
[Locked in machine/Serious injury]
Separate volume, OPERATION MANUAL OPENING/CLOSING DOOR
7 CAUTION
When cleaning the machining chamber observation window, use commercially available neutral detergent (without
abradant or alkaline material) or detergent for glass that satisfies the following conditions;
The detergent must be free of constituents with adverse effects on human beings such as offensive smells or those
that cause skin irritation.
The detergent must not cause hardening, dissolution or swelling of the polycarbonate.
8.2
Replacing Machining Chamber Observation Window
8 DANGER
8 WARNING
1. Replace the window at regular intervals (once every 5 years). Perform visual inspection at least once a week.
Regardless of the replacement interval, stop using the machine immediately and replace the window in any of the
following cases:
When damaged
[Workpiece, Chips or coolant ejection/Serious injury]
When cracked (even slightly)
From the crack, coolant may penetrate the window and accelerate degradation of the polycarbonate causing a
remarkable decrease in strength. An impact on part of the window may cause cracking on the entire window; this
is attributed to the property of tempered glass and is not a defect.
When hit with a strong impact
Strength decreases extremely after having been subject to a strong impact even the appearance looks normal.
When visibility of the window cannot be secured and became difficult to grasp the conditions in the machining
chamber
[Serious injury/Machine damage]
2. When working inside the machine, remove the locked-in prevention key or door lock release key to prevent the door
from being locked and bring the key with you.
[Locked in machine/Serious injury]
Separate volume, OPERATION MANUAL OPENING/CLOSING DOOR
3. Do not replace the window on your own. Please contact the DMG MORI SEIKI Service Department when replacing the
window.
4. DMG MORI SEIKI is not responsible for problems arising from the use of non-specified replacement window parts.
HF-NHX40_C-00EN
8-30
7 CAUTION
1. Take care not to drop the window.
2. Take care the steps in the machining chamber.
3. If the window is damaged, take due care to avoid injury caused by touching the damaged part of the glass.
4. Using a material other than a silicon-based one for caulking can degrade the polycarbonate.
5. A resin window called acrylic cast plate is mounted on the external side of the lattice window. Leaving the acrylic
cast plate in a damaged state may accelerate its deterioration.
2 NOTE
1. The machining chamber observation window is a consumable and is not covered by the warranty.
2. Ensure that the machining chamber observation window is mounted in the correct orientation (polycarbonate on the external side and
tempered glass on the internal side). Mount the window so that the letters on the manufacturing sticker can be read from outside the machine.
<Procedure>
1) Turn OFF the main power while the door is open.
2) Remove the handle.
3) Remove the PC plate.
2 NOTE
The PC plate is mounted with the Hook-and-Loop fasteners.
4) Remove the bolts and then remove the retainer plate.

5) Remove the old window.
6) Remove the packings from the door body.
7) Attach the new packings to the door body.
2 NOTE
Attach the packings so that there are no gaps at their joint parts. Apply sealer to the joint parts.
8) Mount the new window with an attention to the mounting direction (inside/outside).
9) Mount the retainer plate, the PC plate and the handle by performing steps 2) to 4) in reverse.
HF-NHX40_C-00EN
CLEANING ROTARY WINDOW (OPTION)
8-31
A rotary window wipes off coolant or chips attached to the machining chamber observation window so that operators can
recognize the conditions in the machining chamber clearly. The rotary window is fixed to the inside of the machining chamber
observation window. When the main power is turned ON, operation of the rotary window is started.
NOTE
When the operator door is open or the machine is in the emergency stop state, the rotary window is stopped.
To ensure optimum performance of the rotary window, remove foreign matter such as chips around the rotary window
approximately once a month.
HF-NHX40_C-00EN
8-32
CLEANING MACHINING CHAMBER AND SETUP STATION
10 CLEANING MACHINING CHAMBER AND SETUP STATION

X-Axis Protector
8 DANGER
7 CAUTION
1. Do not use compressed air.
[Machine failure due to chips and coolant entry]
2. To maintain machining accuracy, clean the machining chamber after completion of machining operations.
3. Do not get on top of the Z-axis protectors when cleaning the machining chamber.
<Procedure>
1) Turn OFF the main power and disconnect the plant side power supply (breaker).
2) Sweep chips that have accumulated on the X-axis protectors and elsewhere into the chip conveyor using a broom.
3) Start chip conveyor to discharge chips from the machine.
HF-NHX40_C-00EN
INSPECTION AND REPLACEMENT OF PROTECTOR WIPERS
8-33
11 INSPECTION AND REPLACEMENT OF PROTECTOR WIPERS

If the protector wipers are damaged, coolant and chips may enter and adhere to the linear guides and ball screws. As the
protector wipers are consumables, inspect and replace them at regular intervals. Please note that the protector wipers are not
covered by the warranty.
<Procedure>
1) Remove the wiper retainer plates.
2) Remove the protector wipers from the plates and attach new protector wipers.
3) Remount the wiper retainer plates to their original positions.
4) Move each axis to check for abnormal noise.
HF-NHX40_C-00EN
8-34
CLEANING OPERATION PANEL
12 CLEANING OPERATION PANEL

Remove any smudges from the operation panel with a detergent-soaked cloth.
8 WARNING
7 CAUTION
Use limonene-based liquid detergent that satisfies the following conditions;
The detergent must be free of constituents with adverse effects on human beings such as offensive smells or those
that cause skin irritation.
The detergent must not cause hardening, dissolving, or swelling of the operation panel's synthetic resin, etc.
HF-NHX40_C-00EN
REPLACING MACHINE LIGHT
8-35
13 REPLACING MACHINE LIGHT
8 DANGER
Turn OFF the main power.
8 WARNING
Use a ladder or service platform when working in elevated places. Loss of balance may result in serious injury.
1) Turn OFF the main power.
2) Wipe the coolant and chips off the external surfaces of the LED unit.
3) Remove the LED unit from the mounting plate.
4) Disconnect the LED unit connector.
5) Replace the LED unit with a new one by following the removal procedure in reverse.
6) Turn ON the main power.
7) Press the ; [MACHINE LIGHT] button.
8) Make sure that the LED lamp lights.
2 NOTE
If the light is not illuminated or turns ON slowly, turn OFF the main power and confirm the lamp is inserted correctly.
HF-NHX40_C-00EN
SPINDLE
8-36
14 SPINDLE
14.1
Spindle Warm-up
Perform the spindle warm-up periodically to ensure optimum bearing service life.
7 CAUTION
1. Do not rotate the spindle without a tool clamped in the spindle.
[Machine damage]
2. Perform the spindle warm-up below the maximum permissible rotation speed of the tool and fixture.
[Tool ejection/Serious injury/Machine damage]
3. Ensure that the tool and fixture are mounted securely before performing the spindle warm-up.
14.1.1 Daily Spindle Warm-up

After turning on the power, perform the spindle warm-up referring to the table below before operating the machine:
NOTE
Adjust the rotation speed for warm-up based on the maximum rotation speed for the machining programs used for the day. The percentage in the
table below indicates the ratio to the maximum rotation speed of the machining programs of that day.
Step
Warm-up Speed
Time
5%
10 minutes
25 %
10 minutes
50 %
5 minutes
75 %
5 minutes
100 %
5 minutes
<Program example>
The warm-up program shown below is for cases where the maximum rotation speed for the machining programs of the day is
8000 min1.
O0001;
T1*1
S400 M03;
G04 X600.0;
S2000;
G04 X600.0;
S4000;
G04 X300.0;
S6000;
G04 X300.0;
S8000;
G04 X300.0;
S0 M05;
M30;
2 NOTE
*1
T1 is a small diameter tool that can be rotated at more than the maximum spindle speed for each machine specifications.
14.1.2 Spindle Warm-up after Extended Idle Period

Perform the spindle warm-up before restarting the machine after an idle period of two weeks or more, referring to the table below:
NOTE
Adjust the rotation speed for warm-up based on the regularly used maximum rotation speed. The percentage in the table below indicates the ratio
to the regularly used maximum rotation speed.
Step
Warm-up Speed
Time
5%
60 minutes
HF-NHX40_C-00EN
SPINDLE
Step
Warm-up Speed
Time
25 %
15 minutes
50 %
10 minutes
75 %
10 minutes
100 %
60 minutes
8-37
<Program example>
The warm-up program shown below is for cases where the regularly used maximum rotation speed is 10000 min1.
O0001;
T1*1
S500 M03;
G04 X3600.0;
S2500;
G04 X900.0;
S5000;
G04 X600.0;
S7500;
G04 X600.0;
S10000;
G04 X3600.0;
S0 M05;
M30;
2 NOTE
*1
T1 is a small diameter tool that can be rotated at more than the maximum spindle speed for each machine specifications.
14.2
Cleaning Spindle Tapered Section and End Face
Spindle Cleaner
Ex.) BIG DAISHOWA SEIKI CO LTD
BIG SC40 (BT-40)
BIG SC-HSK63 (HSK)
7 CAUTION
1. Do not insert fingers deep into the hole of the spindle tapered section as there is a collet deep in the hole.
[Injury]
2. Never use compressed air such as an air gun. Using compressed air will cause chips and coolant to enter into the
spindle, which may result in spindle seizure.
[Machine malfunction]
3. To maintain spindle accuracy, clean the spindle tapered section and end face daily to remove dust and chips.
<Procedure>
1) Confirm spindle rotation has stopped completely.
2) Remove the tool from the spindle.
3) Press the [Emergency Stop] button.
4) Remove dust and chips from the spindle end face using a clean cloth.
5) Clean the spindle tapered section using a spindle cleaner.
HF-NHX40_C-00EN
8-38
14.3
SPINDLE
Greasing the Tool Clamp Unit
14.3.1 BT/BT Two-face Contact Specifications
Collet
Draw Bar
7 CAUTION
1. Grease the tool clamp unit once or twice a month to maintain the unit performance. However, replenish grease when
the message demanding grease replenishment is displayed in either of the following cases:
Every 90 hours of operation
100000 rotations of the ATC
2. Be sure to use a spray grease with nozzle when greasing tool clamp unit.
[Injury]
<Procedure>
2) Unclamp the spindle and remove the tool from the spindle.
Separate volume, OPERATION MANUAL Removing a Tool from the Spindle
3) Leaving the spindle unclamped, press the [Emergency Stop] button.

4) Spray grease towards the four gaps between collet segments near the end face of the draw bar. Apply one shot (for 0.5 to 1.0
sec.) at each location.
* Recommended Grease
Manufacturer
Name
Part No.
Stamina
Grease RL2
Shell
W20043
METAFLUX 70
81
METAFLUX
W20042
Type
*Shell
2 NOTE
1. Wear protective glasses to avoid grease entering the eyes (those who wear glasses included).
2. The nozzle does not need to be inserted to the rear of the collet.
5) Release the Emergency Stop status.

6) Repeat clamp/unclamp operations several times with no tool in the spindle to apply grease evenly.
HF-NHX40_C-00EN
SPINDLE
8-39
14.3.2 HSK Specifications

Front View
Collet
Section View
7 CAUTION
1. Grease the tool clamp unit once or twice a month to maintain the unit performance. However, replenish grease when
the message requiring grease replenishment is displayed in either of the following cases:
Every 90 hours of operation
100000 rotations of the ATC
2. Be sure to use a spray grease with nozzle when greasing tool clamp unit.
[Injury]
<Procedure>
2) Remove the tool from the spindle.
Separate volume, OPERATION MANUAL Removing a Tool from the Spindle
3) Re-clamp the spindle without a tool and press the [Emergency Stop] button.
4) Insert lubrication spray nozzle into the gap between collet segments about 2 - 3 mm and apply one shot (for 0.5 to 1.0 sec.) at
each location.
Type
Manufacturer
Name
Part No.
METAFLUX 70-81
METAFLUX
W20042
2 NOTE
1. Wear protective glasses to avoid grease entering the eyes (those who wear glasses included).
2. MoS2 lubrication is not allowed to use.
3. The nozzle does not need to be inserted to the rear of the collet.
5) Release the Emergency Stop status.

6) Repeat clamp/unclamp operations several times with no tool in the spindle to apply grease evenly.
HF-NHX40_C-00EN
8-40
14.4
SPINDLE
Replacing Lip Seal of Tool Clamp Unit (HSK Specifications) (Option)
7 CAUTION
When the lip seal wears, it may allow coolant to penetrate the spindle, causing current leakage. Inspect the lip seal
periodically and replace it if it is worn.
<Necessary Parts>
Type
Lip Seal Part No.
HSK-A63
W09552
Lip Seal Mounting Direction
Tool Clamp Unit
O ring
Ring
Lip Seal
Fig.1
<Procedure>
1) Move the spindle to create enough space to perform the procedure easily.
2) Confirm that the spindle rotation has stopped completely.
3) Open the front door.
4) Unclamp the spindle and remove the tool from the spindle.
Separate volume, OPERATION MANUAL Removing a Tool from the Spindle.
5) Leaving the spindle unclamped, press the [Emergency Stop] button.

6) Remove the old lip seal by using a curved-tip pin or a pair of pliers. (Fig.2)
HF-NHX40_C-00EN
SPINDLE
8-41
2 NOTE
The ring does not have to be removed unless it is worn.
Lip Seal
Fig.2
7) Insert the new lip seal inside the clamp unit by compressing it. (Fig.3)
2 NOTE
1. When inserting the lip seal, refer to Fig. 1 A to ensure that it is oriented correctly so that the groove of the lip seal face inward of the
clamp unit.
2. Dip the lip seal in hot water if it is too stiff to work with.
7 CAUTION
Take due care not to burn yourself when using hot water.
Lip Seal
Fig.3
8) Press the lip seal with a round stick to fit the seal into the groove properly. (Fig. 4)
Lip Seal
Round Stick
Round Stick
Fig.4
9) Close the front door.

10) Release the emergency stop status and make the machine ready for operation.
Separate volume, OPERATION MANUAL Emergency Stop/To Restart Machine
11) Clamp the spindle again.
HF-NHX40_C-00EN
8-42
14.5
SPINDLE
Replacing O-ring of Retention Knob for Center-Through

Damage or wearing of the O-ring may cause coolant leakage. When tool holder is removed from spindle and magazine to
perform tool exchange, replace the O-ring if it is damaged or worn.
O-ring
JIS B2401 P-9 (2 Types)
Parts No.: W06009
Retention Knob
<Procedure>
1) Remove the O-ring from the groove of the retention knob using a tool with a sharp, pointed end (e.g., a small flat head
screwdriver).
2) Insert a new O-ring into the groove.
2 NOTE
Take care not to damage the new O-ring.
14.6
Replacing O-ring of Positioning Block for Angle Head and Oil Hole Drill
Damage or wearing of the O-ring may cause coolant leakage.

Replace the O-ring if it is damaged or worn.
O-ring (P-12)
Parts No.: W06012
Positioning Block
NOTE
The shape and the direction of installation of the positioning block differ for each machine specification.
<Procedure>
1) Remove the O-ring from the groove of the positioning block using a tool with a sharp, pointed end (e.g., a small flat head
screwdriver).
2) Insert a new O-ring into the groove.
NOTE
Take care not to damage the new O-ring.
HF-NHX40_C-00EN
ATC UNIT
8-43
15 ATC UNIT
15.1
Precautions when Performing Maintenance Work
8 DANGER
7 CAUTION
1. Use a stable ladder or service platform at all times when performing this procedure.
2. If the oil level continues to decrease following replenishment, contact the DMG MORI SEIKI Service Department for
assistance.
For oil types, refer to OILS (page 8-15).
15.2
Replenishing ATC Unit Tank Oil
Check the oil level gage periodically. Supply oil when the oil level is lower than the specified point on the oil level gage.
<Procedure>
2) Climb onto the machine and remove the ATC unit ceiling cover.
3) Remove the fill port plug and insert a funnel.
4) Pour oil while checking the oil level gage.
5) Remount the fill port plug.
6) Remount the ATC unit ceiling cover.
Fill Port Plug

Specified Point
Oil Level Gage
ATC Unit Tank
HF-NHX40_C-00EN
8-44
15.3
ATC UNIT
Replacing ATC Unit Tank Oil

Oil Level Gage
Fill Port Plug

Drain Plug
ATC Unit Tank

Waste Oil Container
Cover Beside ATC Shutter
<Procedure>
1) Move the spindle in the X-axis minus direction to ensure adequate workspace.
2) Open the door.
4) Remove the cover beside the ATC shutter.
2 NOTE
The shape of the cover beside the ATC shutter and the position of the drain plug may vary slightly depending on the machine specifications.
5) Place a waste oil container beneath the drain plug.

6) Remove the drain plug and drain all oil from the tank.
7) Wrap sealing tape around the threaded part of the plug.
8) Remount the drain plug.
9) Climb onto the machine and remove the ATC unit ceiling cover.
10) Remove the fill port plug and insert a funnel.
11) Pour oil while checking the oil level gage.
12) Remount the fill port plug.
13) Remount the ATC unit ceiling cover.
14) Remount the cover beside the ATC shutter.
HF-NHX40_C-00EN
COOLANT UNIT
8-45
16 COOLANT UNIT
16.1
Precautions when Selecting Coolant
8 WARNING
Disregarding the following warnings will result in serious injuries and machine damage by fire. DMG MORI SEIKI is not
responsible for accidents and fires arising from disregard for the warnings.
1. Do not use a flammable coolant such as an oil-based coolant that may catch fire. If there is no choice but to use a
flammable coolant, it is the user's responsibility to deal with fires and accidents caused by the coolant.
2. If using a flammable coolant, do not carry out unmanned operation.

3. If using a flammable coolant, install appropriate automatic fire extinguishing equipment.
4. If using a flammable coolant, the coolant cooling unit must be installed. Contact DMG MORI SEIKI.
5. If a flammable oil-based coolant is used, its viscosity will increase in cold temperatures, which may result in tripping
of the coolant pump motor breaker. Although this problem will be cleared by using a coolant with a lower viscosity,
such coolant may have a low flash point, raising the risk of fire.
6. Receive the MSDS (MATERIAL SAFETY DATA SHEET) from the coolant manufacturer directly yourself as the
customer and use coolant without any chemical effects on the machine. Take careful note of the effects on the
human body and the storage method described in the MSDS.
7 CAUTION
1. Use coolant that satisfies the following conditions:
Coolant must be free of constituents with adverse effects on human beings such as offensive smells or those that
cause skin irritation.
Coolant must not deteriorate during storage.
Coolant must not include constituents that adversely affect machining accuracy.
Coolant must be free of constituents forming a dry film which deteriorates electric conductivity.
Coolant must not corrode the machine.
Coolant must not peel off machine coating.
Coolant must not cause hardening or swelling of chemical parts (rubber parts, synthetic resin parts, etc.).
Coolant must not have electric conductivity equivalent to metal.
Coolant must not be of high viscosity.
2. When using water-soluble coolant, observe the following points:

Add diluted coolant mixture to coolant tank after mixing in a separate container.
Use coolant at the concentration specified by the supplier. If coolant of improper concentration is used, workability
is degraded and rusting of the machine and workpiece occurs, causing damage to the machine and adversely
affecting machining accuracy.
Contact the coolant supplier for the recommended hardness levels of water used to dilute the coolant. Diluting the
coolant using water that is too hard makes the coolant separate, and diluting it using water whose hardness is too
low makes the coolant froth easily.
Do not mix water and concentrated coolant in the coolant tank.
3. Never use through-spindle coolant (coolant tank-top specifications) under the condition that the amount of the
particle content in the coolant exceeds the tolerance. As particle content beyond the tolerance value may cause
malfunction, an appropriate primary filter is necessary. Particle size and the tolerance for the particle content amount
vary depending on materials.
[Pump Damage]
Material
Tolerance for particle size
Tolerance for particle content amount
Casting iron with hardener
30m
80 mg/L
Ceramics, aluminum oxidant, metal carbide, glass
10m
20 mg/L
16.2
Replenishing Coolant

HF-NHX40_C-00EN
8-46
COOLANT UNIT
2) Remove the cover on the coolant tank.

3) Wait until the coolant level is stabilized after the coolant inside machine is returned to the coolant tank.
4) Supply coolant up to the upper limit (H) on the oil level gage.
7 CAUTION
1. Do not supply coolant during machine operation.
2. Do not fill above the upper limit on the oil level gage.
3. Check that the coolant level in the coolant tank is under the upper limit on the oil level gage during machine
operation.
[Coolant overflow/Drum filter clogging]
4. When using high pressure coolant system (through-spindle coolant specifications), supplying coolant up to the
upper limit on the oil level gage will cause coolant overflow off the coolant tank. Refer to the high pressure coolant
unit operation manual published separately for further information.
NOTE
The pump arrangement, coolant tank shape and coolant supply position differ with each machine specifications.
16.3
Cleaning Coolant Tank
8 DANGER
<Procedure>
2) Remove the cover.
3) Wait until the coolant level is stabilized after the coolant inside machine is returned to the coolant tank.
4) Disconnect the chip conveyor cable from the connector in the electrical cabinet.
2 NOTE
The positions of the connectors vary slightly according to the machine specifications.
5) Drain over three-quarters of the coolant using a suction device.

6) Release the coolant tank front section using the following procedure:
a) Move the Z-axis in the minus direction (the spindle side) to the end of the stroke range.
b) Move the spindle to the ATC side.
c) Open the operator door.
d) Remove the cover from the table lower section.
e) Remove two hexagon socket head cap screws.
7) Release the coolant tank rear section using the following procedure:
a) Remove the six bolts fixing the tank to the bed.
b) Loosen the jack bolt to lower the coolant tank rear section.
c) Pull the coolant tank outward.
8) Remove the chip conveyor from the coolant tank using the following procedure:
a) Remove the top surface bolts.
b) Remove the maintenance covers.
c) Mount eyebolts.
d) Attach lifting cables.
e) Raise the chip conveyor off the ground with a crane to remove it from the coolant tank.
7 CAUTION
1. Use wire ropes with an appropriate diameter and length for the chip conveyor.
2. Raise the chip conveyor a short distance off the floor to confirm the chip conveyor is well balanced in both
crosswise and lengthwise directions.
9) Replace the packing on the chip conveyor.
HF-NHX40_C-00EN
COOLANT UNIT
8-47
7 CAUTION
1. If the packing is damaged or deteriorated, replace it with a new one.
[Coolant leakage]
2. Apply silicon under the packing to have no space between the packing and the chip conveyor.
10) Remount the chip conveyor on the coolant tank.
2 NOTE
Reinstall the coolant tank by performing step 8) in reverse.
11) Push the coolant tank inward until positioned securely against the cast iron surface of the bed.
7 CAUTION
If the coolant tank is not positioned securely against the cast iron surface of the bed, coolant splashes from the
machine, resulting in serious injury to operators.
12) Reinstall the coolant tank to the machine body.
13) Reconnect the coolant pump and chip conveyor cables to the connector in the electrical cabinet.
14) Replenish coolant.
15) Remount the pumps and the maintenance covers.

16) Push the coolant button 7 [ON] on the operation panel to confirm coolant is supplied.
16.4
Installing Coolant Tank
NOTE
Coolant tank is already installed to the machine before shipment.
<Procedure>
1) Mount the chip bucket on the coolant tank and then push the coolant tank into the machine until firmly pressed against the
casting surface of the bed.
7 CAUTION
If the tank and chip bucket are not positioned securely against the cast iron surface of the bed, coolant splashes
from the machine, resulting in serious injury to operators.
2) Adjust the jack bolts to secure the unit to the floor.
2 NOTE
Adjust the jack bolts so that the height of the holes of fixtures to secure the coolant tank with bed.
3) Secure the coolant tank to bed, using bolts (six pieces) both the right and the left.
4) Remove the lid underneath the table, then lift up the front part of the coolant tank by tightening the 2 bolts.
5) Connect the coolant hoses to the coolant pumps.
6) Insert the pump plug connector into the machine side connector.
16.5
Cleaning Coolant Filter
Coolant filters are installed to prevent chips from scattering in the coolant tank when the drum filter of the chip conveyor is
damaged. Clean the coolant filter whenever necessary.
<Procedure>
1) Remove the cover of the coolant tank.
2) Remove the coolant filter.
7 CAUTION
There are two coolant filters. Clean each of them in turn with the other left installed in the tank.
[Chips scattering in the tank]
3) Clean the filter by blowing compressed air.
HF-NHX40_C-00EN
8-48
COOLANT UNIT
7 CAUTION
1. Wear safety goggles without air vent at all times while blowing compressed air.
[Eye damage due to ejected foreign matter]
2. Take care to prevent excessive spray of coolant and chips.

4) Remount the filter.
5) Remount the cover of the coolant tank.
16.6
Flow of Coolant and Positions where it is Used

From Hose Connection to
Spindle Head
Pump 1
Spindle Coolant
Cover Upper Section
Shower Coolant Unit

Base Coolant
Pump 2
Drum Filter Back Washing
Pump 3
Through-Spindle Coolant (Option)
Pump 4
16.7
Coolant Gun (Option)
Setup Station Lower Section
Adjusting Coolant Discharge Rate
<Discharge Rate Adjusting Valve for Ceiling Shower Coolant>
Fully Closed
Fully Open
Turn the discharge rate adjusting valve by hand to adjust the coolant discharge rate.
HF-NHX40_C-00EN
COOLANT UNIT
8-49
2 NOTE
1. When the valve is in the fully closed position, coolant is not discharged. The coolant discharge rate is increased as the valve is turned toward
the fully open position.
2. Shapes and positions of the adjusting valves differ depending on the specifications.
16.8
Adjusting Drum Filter Back Washing Coolant Discharge Rate
It is necessary to adjust the coolant discharge rate depending on the type of coolant and chips. If the cleaning effect on the chip
conveyor filter is not sufficient, fully open the valve to increase the discharge rate of the back washing coolant. Note that some
types of coolant may froth and leak if the valve is fully open. In normal operation, set the valve at the 45-degree position.
2 NOTE
1. When the valve is fully closed, coolant is not discharged. The coolant discharge rate is increased as the valve is turned toward the fully-open
position.
2. The position of the valve differs according to the machine model.
16.9
7 CAUTION
When using the coolant gun, wear protective glasses to prevent eye damage from dust or foreign matter.
NOTE
The coolant gun is attached by the magnet to the machine cover. Take care not to reattach the coolant gun with chips adhering to the magnet part
as the chips may damage the machine cover.
Nozzle Head
Discharge Outlet
Discharge Pressure Adjuster
Lever
16.9.1 How to Use Coolant Gun

<Procedure>
1) Open the door.
2) Press the [COOLANT GUN] button to start the coolant gun pump.
2 NOTE
1. The coolant gun pump is started only when the door is open. The condition for starting the pump differs depending on the location of the
coolant gun.
Operation panel side: the operator door is open.
Setup station side: the setup station door is open.
Operation panel side and setup station side: the operator door or the setup station door is open.
2. While the coolant gun pump is operating for 2 minutes, press the [COOLANT GUN] button again to stop the pump.
3. Two minutes after the [COOLANT GUN] button was pressed, the coolant gun pump stops automatically. Press the [COOLANT GUN]
button again to continue with the operation.
3) Remove the coolant gun from the machine cover.

4) Pull the coolant gun lever a to discharge the coolant and remove chips accumulated inside the machine.
1. The coolant discharge pressure is increased as the lever is pulled more deeply.
HF-NHX40_C-00EN
8-50
COOLANT UNIT
2. By turning the discharge pressure adjuster b, for changing the movement range of the lever, the maximum discharge pressure can
be adjusted.
+ direction: The movement range of the lever increases and the maximum discharge pressure is increased accordingly.
direction: The movement range of the lever decreases and the maximum discharge pressure is decreased accordingly.
5) Return the coolant gun to its original position.

6) Press the [COOLANT GUN] button to stop the coolant gun pump.
NOTE
When the door is closed, the coolant gun pump is stopped.
16.9.2 Cleaning Coolant Gun
7 CAUTION
1. When the coolant gun pump is started with the nozzle head removed, coolant will be discharged even if the lever is
not pulled. Start the pump after confirming the coolant discharge outlet is directed to the inside of the machine.
2. Do not touch chips with bare hands. If handling chips, wear gloves that have resistance to cutting.
[Injury]
1) Stop the coolant gun pump.
2) Remove the nozzle head c by turning counterclockwise.
3) Clean the nozzle head c and coolant discharge outlet d by blowing compressed air.
4) Discharge coolant by starting the coolant gun pump and remove chips and dust adhering to the inside of the coolant gun.
5) Stop the coolant gun pump to stop coolant supply.
6) Remount the nozzle head c.
16.10 Adjusting Lower Limit of Coolant Flow Switch (Option)

Coolant flow switch detects if the coolant is flowing or not. When the coolant flow rate falls below the lower limit, an alarm is
triggered. Although the lower limit of the coolant flow rate is set at 0.6 L/min on shipment, readjust the lower limit to the
appropriate one for each type of coolant or cutting tool.
8 WARNING
1. If necessary to work with the power ON, exercise extreme caution.
[Unexpected machine operation/Serious injury/Machine damage]
2. When the machine is operated by more than one operator, cooperation and communication between them is
required at all times.
[Accident]
7 CAUTION
Before adjusting the lower limit of the coolant flow switch, move the axes beforehand for easy and smooth adjustment.
[Injury/Lower back pain]
<Procedure>
1) Mount the tool with the smallest diameter among the tools to be used for machining to the spindle.
2) Press the coolant button [THROUGH SPINDLE CLT] to discharge the coolant.
HF-NHX40_C-00EN
COOLANT UNIT
8-51
7 CAUTION
Close the operator door when discharging the coolant. When the door is open, coolant is not supplied.
Flat Head Screwdriver

Increase
Decrease
Cover
LED
Adjusting Screw
Coolant Flow Switch
3) Turn the adjusting screw of the coolant flow switch CCW slowly until right before all the green LED lights are extinguished.
2 NOTE
1. The adjusting screw is located behind the cover. Remove the cover with a flat head screwdriver before turning the adjusting screw.
2. Green LED shows the flow velocity of the coolant. If the number of the illuminated green lights increases by one, it means that the flow
velocity has increased by 20 percent.
4) Press the coolant button [THROUGH SPINDLE CLT] to stop the coolant supply.
5) Confirm that all the green LED lights are extinguished and the leftmost red LED light is illuminated.
6) Attach the cover of the adjusting screw.
7) Remount the maintenance cover.
16.11 Coolant Pump

The part numbers for the coolant pumps are as follows. Use them when performing maintenance and inspections. If you have any
questions, contact the DMG MORI SEIKI Service Department.
NOTE
Contact the DMG MORI SEIKI Service Department. The type differs depending on the date of production.
Application
Model
Output (kW)
Parts No.
Spindle/Ceiling shower (Standard specifications)
MTH4-90/4
A-W-A-AUUV
1.2
E55351
Base Coolant/Chip conveyor drum filter back washing
MTH4-90/4
A-W-A-AUUV
1.2
E55351
Coolant gun (Option)
MTH4-90/4
A-W-A-AUUV
1.2
E55351
Drawing up through-spindle coolant (Option, separate type

specifications)
MTH4-90/4
A-W-A-AUUV
1.2
E55351
Through-spindle coolant (Option, 1.5 MPa coolant tank-top

specifications)
MTR1-21/21
A-M-A-HUUV
2.2
E55214

specifications)
KTS25-38
3.7
E55286

specifications)
KTS25-38
5.5
E55271
HF-NHX40_C-00EN
HYDRAULIC UNIT
8-52
17 HYDRAULIC UNIT
17.1
8 DANGER
7 CAUTION
1. If the oil level decreases rapidly, the pump unit or the machine may be malfunctioning. Contact the DMG MORI SEIKI
Service Department for assistance.
2. Maintain oil at the correct level to prevent air being suctioned through the pump unit.
3. Keep oil free from contamination.
4. If foreign matter accumulates in the tank, oil cannot be kept free from contamination, causing pump damage.
5. If the oil pressure setting is incorrect, hydraulic unit malfunction and damage may result.
NOTE
The hydraulic unit for auto-coupler is for the stand alone specifications.
17.2
Checking Oil Level/Replenishing Oil
Turn OFF the main power and supply oil when the oil level is lower than the lower limit on the oil level gage.
17.3
Replacing Oil
<Procedure>
2) Turn the relief valve counterclockwise to remove pressure in the hydraulic piping.
3) Confirm the pressure gage is set at 0 MPa.
4) Remove the fill port cap.
5) Place a waste oil container beneath the drain plug.
6) Remove the drain plug and drain oil in the tank.
7) Wrap sealing tape around the threaded section of the plug.
HF-NHX40_C-00EN
HYDRAULIC UNIT
8-53
9) Supply oil while checking the oil level gage.

Fill Port Cap
Relief Valve
Sealing Tape
Oil Level Gage
Waste Oil Container

Drain Plug
10) Remount the fill port cap.

12) Confirm pump pressure and suction noise are normal.
2 NOTE
If the suction sound is louder than prior to oil replacement, check the oil level again.
17.4
Checking Pressure Gage
<Procedure>
1) Turn ON the main power and control power supplies.
2 NOTE
Confirm all machine operations have come to a complete stop.
2) Confirm the pressure is set within 10 to 12 MPa.
HF-NHX40_C-00EN
8-54
17.5
HYDRAULIC UNIT
Flow of Hydraulic Oil and Positions where it is Used

Spindle Unclamp Cylinder: Tool Clamp/Unclamp
APC Up/Down
APC Rotation CW/CCW
Table Clamp/Unclamp
Pallet Clamp/Unclamp
Hydraulic Unit Tank
Setup Station Pallet Clamp/Unclamp
Setup Station Auto-coupler Check Valve Open
Internal Jig Clamp Status
Setup Station Fixture Clamp 1/Unclamp 1
Setup Station Fixture Clamp 11/Unclamp 11
HF-NHX40_C-00EN
LUBRICATING UNIT
8-55
18 LUBRICATING UNIT
18.1
Replenishing Lubricant
7 CAUTION
1. Use clean lubricant. Do not reuse the used oil.
2. When refilling, do not remove the fill port filter.
Remove the fill port cap and pour oil while checking the oil level using a dedicated oil can.
18.2
Cleaning Lubricating Unit Line Filter
Pressure Gage
Manual Lubrication Button
Filter Element
Line Filter
8 WARNING
7 CAUTION
2. Use caution when using kerosene, and make sure there is no open flame in the vicinity.
<Procedure>
HF-NHX40_C-00EN
8-56
LUBRICATING UNIT
2) Remove the line filter.

3) Clean the filter element with kerosene.
4) Dry the filter element by blowing compressed air.
5) When the filter element is badly fouled or damaged, replacement is necessary.
For the part number of the filter element, refer to the instruction manual supplied with the lubricating unit.
6) Remount the line filter.

7) Press the manual lubrication button for 10 seconds to bleed air from the piping. Stop pressing the button when the pointer
reaches the green mark on the meter.
18.3
Cleaning Lubricating Unit Tank, Suction Filter and Fill Port Filter
Cover
Lubricating Unit
Manual Lubrication Button
Tank
Fill Port Filter
Suction Filter
8 WARNING
7 CAUTION
2. Use caution when using kerosene, and make sure there is no open flame in the vicinity.
<Procedure>
2) Remove the lubricating unit from the machine. (a)
3) Remove two bolts to remove the lubricating unit cover. (b)
HF-NHX40_C-00EN
LUBRICATING UNIT
8-57
4) Remove four bolts to remove the lubricating unit from the tank. (c)
2 NOTE
Take care not to spill lubricant when removing the tank.
5) Remove the suction filter and the fill port filter. (d)
6) Clean the inside of the tank using a neutral detergent.
7) Clean the suction filter and the fill port filter with kerosene.
8) Dry the suction filter and the fill port filter by blowing compressed air.
9) When the suction filter is badly fouled or damaged, replacement is necessary.
For the part number of the suction filter, refer to the instruction manual supplied with the lubricating unit.
10) Perform the procedure from 2) to 4) in reverse order to reinstall the lubricating unit in its original position.
11) Supply lubricant.

13) Press the manual lubrication button for about 10 seconds to supply lubricant to the slideways. (e)
18.4
Checking Oil-Air Lubrication
Oil-air is a mixture of lubricant supplied from the lubricating tank and air supplied from the pneumatic device to lubricate the
spindle bearings. To ensure optimum spindle bearing service life, check the oil-air lubricant flow daily.
8 DANGER
1. Do not check oil-air lubrication when machine is in operation.
2. Select the handle mode and take steps to ensure other personnel do not operate the machine during this procedure.
<Procedure>
1) Press the manual lubrication button.
2) Check that oil-air lubricant is flowing through the hoses while pressing the manual lubrication button.
18.5
Flow of Lubricant and Positions where it is Used

Ball Nut
Mixing Valve
Lubricant Pump
Spindle Bearing
(Oil-Air Lubrication)
Table
Rack Magazine (Option)
Linear Guide
HF-NHX40_C-00EN
8-58
FAN COOLER
19 FAN COOLER
19.1
Replacing Cooling Fluid
Fill Port Cap
Oil Level Gage
Waste Oil Container
8 WARNING
Ensure that the power is turned OFF.
<Procedure>
2) Place a waste oil container beneath the drain plug. (a)
3) Remove the drain plug and drain all cooling fluid from the tank.
5) Remove the fill port cap. (b)
6) Pour cooling fluid while checking the oil level gage. (c)
For cooling fluid types, refer to OILS (page 8-15).

8) Turn ON the main power and confirm the pump generates a suction sound.
9) Turn OFF the main power and check the cooling fluid level.
10) If the cooling fluid level is still low, add cooling fluid again.
HF-NHX40_C-00EN
FAN COOLER
19.2
8-59
Cleaning Radiator
19.2.1 When Radiator is Not So Dirty

<Cleaning Interval>
Six months
Radiator
4-M6
Fan Assembly
<Procedure>
2) Remove the four M6 bolts on the fan assembly. (a)
3) Remove the fan assembly. (b)
2 NOTE
Remove the power cable on the fan assembly as required.
4) Clean the radiator from the front of the fan cooler using a one of the following methods (c):
Using a brush
Blowing compressed air
7 CAUTION
Wear safety goggles without air vent at all times while blowing compressed air.
5) Wipe the fan assembly off using a cloth dampaned with a small quantity of neutral detergent.
6) Tighten the four M6 bolts to remount the fan assembly.
Tightening torque: 2 Nm
19.2.2 When Radiator is Stained Badly

When the radiator is stained badly and the cleaning procedure of When Radiator is Not So Dirty is not effective, perform the
following procedure. After performing this procedure once, clean the radiator periodically referring to the cleaning procedure of
When Radiator is Not So Dirty.
HF-NHX40_C-00EN
8-60
FAN COOLER
<Procedure>
Cable Gland
Terminal Box Cover

2
Terminal Box
Pump
Terminal Box Cover
Terminal Box
Fig.1

2) Open the terminal box cover of the fan cooler pump. (Fig.1 - a)
3) Remove the four leads. (b)
4) Loosen the cable gland to pull out the cable. (b)
5) Open the terminal box cover of the fan assembly. (c)
6) Remove three leads. (d)
HF-NHX40_C-00EN
FAN COOLER
8-61
7) Remove four fixing bolts at the bottom of the fan cooler. (e)
Drain Plug
High Pressure Hose
Waste Oil Container
Fig.2
8) Move the fan cooler to the front. (Fig.2 - a)

9) Put a waste oil container under the drain plug.
10) Remove the drain plug and drain all cooling fluid from the tank. (b)
12) Remove two high pressure hoses. (c)
Radiator
4-M6
Fan Cololer
Be careful of the ingress of cleaning solution.
Fig.3
13) Remove the four M6 bolts on the rear side of the fan cooler to remove the radiator. (Fig.3 - a)
14) Dissolve the oil on the radiator by blowing neutral detergent.
7 CAUTION
Be careful that cleaning solution does not enter from where the hose and the pipe are removed.
15) Clean the radiator using one of the following methods:
HF-NHX40_C-00EN
8-62
FAN COOLER
Running water
Using a brush
16) Wipe off any liquids and dry the radiator.
17) Remove the four M6 bolts on the fan assembly.
18) Remove the fan assembly.
2 NOTE
Remove the power cable on the fan assembly as required.
19) Wipe the fan assembly off using a cloth dampaned with a small quantity of neutral detergent.
20) Tighten the four M6 bolts to remount the fan assembly.
Tightening torque: 2 Nm
21) Perform the procedures in reverse to reassemble the radiator.
22) Perform the procedures in reverse to reassemble the fan cooler.
19.3
Flow of Cooling Fluid and Positions where it is Used

Fan Cooler
Spindle Cooling
Reservoir Tank
HF-NHX40_C-00EN
Rotary Table
Specifications (Option)
CHILLER UNIT (OPTION)
8-63
20 CHILLER UNIT (OPTION)

20.1
Cleaning Air Filter and Condenser
Thermometer Sensor
Air Filter
8 WARNING
<Procedure>
2) Remove the air filter.
7 CAUTION
Pay sufficient care not to catch the temperature sensor with the air filter.
2 NOTE
The condenser is exposed when the filter is removed.
3) Wash the air filter with a neutral detergent and tepid water (not warmer than 40 degrees).
4) Remove the neutral detergent using freshwater.
5) Dry the air filter by blowing compressed air.
6) Clean the condenser fins using one of the following methods:
Using a brush
7 CAUTION
7) Remount the air filter.
7 CAUTION
Do not forget to reinstall the air filter prior to operation.
HF-NHX40_C-00EN
8-64
20.2

Fill Port Cap
Oil Level Gage
Drain Plug
Sealing Tape
Waste Oil Container

Packing X08861
8 WARNING
<Procedure>
2) Place a waste oil container beneath the drain plug. (a)
3) Remove the drain plug and drain all cooling fluid from the tank. (b)
4) Wrap sealing tape around the threaded part of the plug. (c)
6) Remove the fill port cap. (d)
7) Pour cooling fluid while checking the oil level gage. (e)
For cooling fluid types, refer to OILS (page 8-15).

9) Turn ON the main power and confirm the pump generates a suction sound.
10) Turn OFF the main power and check the cooling fluid level.
11) If the cooling fluid level is still low, add cooling fluid again.
20.3

Chiller Unit
HF-NHX40_C-00EN
Reservoir Tank
Spindle Cooling
Rotary Table (Option)
PNEUMATIC DEVICES
8-65
21 PNEUMATIC DEVICES
21.1
Precautions when Performing Maintenance Work on Pneumatic

Devices
8 WARNING
1. Turn Off the main power.
2. Inspect the pressure gage periodically. If not set at the correct value, adjustment is necessary.
[Serious injury/Machine failure]
3. Release residual pressure in the pneumatic devices.
21.2
Releasing Residual Pressure
<Procedure>
2) Turn the residual pressure exhaust valve 90degree clockwise to remove residual pressure.
21.3
Air Pressure Inspection and Adjustment

Air Filter
Mist Separator
Pressure Adjustment Knob
Pressure Gage
Exhaust
Supply
Residual Pressure
Exhaust Valve
Manual Drain Valve
8 WARNING
Inspect the pressure gage periodically. If not set at the correct value, adjustment is necessary.
[Serious injury/Machine failure]
<Procedure>
1) Supply the compressed air by rotating the residual pressure exhaust valve to SUP. position. (a)
2) Check that the pressure gage is set at 0.5 MPa (green mark). (b)
3) If necessary, pull upward and rotate the pressure adjustment knob to adjust the pressure. (c)
Increasing pressure: Rotate the knob CW.
Reducing pressure: Rotate the knob CCW.
HF-NHX40_C-00EN
8-66
PNEUMATIC DEVICES
2 NOTE
If the pressure cannot be adjusted, check the plant side air source.
4) Push the pressure adjustment knob downward.
21.4
Manual Draining from Air Filter
The air filter is equipped with a float-type automatic drain unit. Draining is normally performed automatically by the drain unit.
However, if draining is not performed automatically or if foreign matter has accumulated in the bottom of the bowl, turn the manual
drain valve CCW to drain manually.
21.5
Air Filter/Mist Separator Inspection and Filter Element Replacement

Air Filter
Mist Separator
Residual Pressure Exhaust Valve
Exhaust
Removing
Attaching
Filter Element
Manual Drain Valve
Lock Button
Flange
Assembly Case
Manual Drain Valve
Air Hose
Fig.1
8 WARNING
1. Turn OFF the main power.
2. When performing maintenance work, check the pressure gage indicates 0 MPa after releasing residual pressure from
the pneumatic device.
<Procedure>
2) Turn the residual pressure exhaust valve 90-degree clockwise to remove residual pressure. (Fig. 1 a)
3) Confirm the pressure gage indicates 0 MPa.
4) Padlock the residual pressure exhaust valve. (Fig.1 b)
2 NOTE
A padlock should be prepared by the user.
HF-NHX40_C-00EN
PNEUMATIC DEVICES
8-67
5) Remove the air hoses from the manual drain valves while pushing up the flanges. (Fig. 1 c)
6) Replace the air filter element by following the procedure below:
a) Slide the lock button downward, raise the case assembly and then pull down the case assembly to remove it while rotating
it 30 degrees clockwise or counterclockwise. (Fig. 1 d, e)
2 NOTE
1. Take care not to damage the O-ring mouted in the upper part of the case assembly.
2. Filter element comes off with the case assembly.
HF-NHX40_C-00EN
8-68
PNEUMATIC DEVICES
b) Remove the element assembly from the case assembly while rotating the element assembly 45 degrees clockwise or
counterclockwise. (Fig. 2 a, b)
<Removing Filter Element>
Removing Filter Element
45
45
Filter Element
Baffle
Case Assembly
Element Assembly
<Mounting Filter Element>
45
45
<Mounting Case Assembly>
Groove
30
Case Assembly
Lock Button
30
Fig.2
c) Remove the old filter element by rotating the baffle in the direction of the arrow. (Fig. 2 c)
d) Mount a new filter element and secure it with the baffle.
e) Install the element assembly in the case assembly so that position A of the element assembly lines up with position B of
the case assembly. (Fig. 2 d)
HF-NHX40_C-00EN
PNEUMATIC DEVICES
8-69
f) After installing the element assembly, rotate it 45 degrees clockwise or counterclockwise so that the C of the element
assembly is fitted in the D of the case assembly. (Fig. 2 e)
g) Mount the case assembly to its original position. (Fig. 2 f, g)
2 NOTE
Insert the case assembly so that the lock button is aligned with the groove after rotating the case assembly 30 degrees. (Fig. 2 h)
7) Replace the filter element of the mist separator by following the procedure below:
a) Slide the lock button downward, raise the case assembly and then pull down the case assembly to remove it while rotating
it 30 degrees clockwise or counterclockwise. (Fig. 1 f)
b) Remove the old filter element and mount a new one in place. (Fig. 1 g)
c) Mount the case assembly to its original position.
8) Reattach the air hoses removed in step 5). (Fig. 1 h)
9) Tighten the manual drain valve by turning it clockwise.
10) Remove the padlock and turn the residual pressure exhaust valve 90-degree counterclockwise to restart compressed air
supply.
11) Check for air leakage and confirm the air pressure is set at 0.5 MPa.
21.6
Replacing Filter Element of Multi Dry Filter (Option)
This filter unit removes moisture or oil from compressed air. Replace the filters by following the procedure below as moisture and
oil in compressed air cannot be removed if the filters are clogged.
7 CAUTION
If waterdrops fall from the oil mist drain valve, replace the second element and the oil mist element immediately.
[Spindle abnormal noise and seizure/Pneumatic unit malfunction]
<Replacement Interval>
First element: Clean or replace it every 2 years
Second element and oil mist element: Replace them every 1000 hours or when waterdrops fall from the oil mist drain valve.
<Necessary Parts>
Filter Element
Name
Part No
First element
U29235
Second element + oil mist element set
U29236
2 NOTE
1. Inform the DMG MORI SEIKI Service Department of the above part numbers when ordering the first element and the second element and oil
mist element set.
2. Replace the second element and the oil mist element at the same time.
<Procedure>
2) Turn the valve handle mounted on the left piping of the multi dry filter to a horizontal position to shut off the compressed air
supply.
HF-NHX40_C-00EN
8-70
PNEUMATIC DEVICES
3) Turn the residual pressure exhaust valve of the pneumatic devices 90degree clockwise to remove residual pressure.
Tighten
Element Housing
Loosen
O-ring
First Element
Oil Mist Element
Second Element
Oil Mist Drain Valve
Second Element Bottom Flange
Manifold
End Nut
Pressure Gage
O-ring
Tighten
Case
Loosen
Tab
Peacock Valve
Close
Open
Peacock Valve
<Multi Dry Filter>
4) Open the peacock of the multi dry filter by making the tab parallel to the air discharging direction and remove residual
pressure. (a)
5) Confirm that the pressure gage of the multi dry filter indicates 0 MPa.
6) Remove the first element and the second element.
a) Turn the case counterclockwise and remove it. (b)
2 NOTE
Be careful not to lose the O-ring of the case. (c)
b)
c)
d)
e)
Turn the end nut counterclockwise and remove it. (d)

Remove the second element bottom flange. (e)
Remove the second element by pulling it downward. (f)
Turn the first element counterclockwise and remove it. (g)
HF-NHX40_C-00EN
PNEUMATIC DEVICES
8-71
f) Clean the first element with a neutral detergent if it is not replaced.

7) Remove the oil mist element.
a) Turn the element housing counterclockwise and remove it. (h)
2 NOTE
Be careful not to lose the O-ring of the element housing. (i)
b) Remove the oil mist element by pulling it up. (j)

8) Mount the new oil mist element.
a) Insert the oil mist element so that the O-ring inside the oil mist element firmly seals the inside.
2 NOTE
Rotate the oil mist element slightly after inserting it. If it does not rotate, the O-ring may be twisted.
b) Remount the element housing after securely remounting the O-ring on the top of the manifold. (k)
9) Mount the new first element and the second element.
a) Screw the first element clockwise into the bottom of the manifold.
b) Insert the second element with the side where rubber is attached facing upward.
c) Remount the second element bottom flange at the bottom of the second element with the projection side facing upward.
d) Remount the end nut on the threaded part at the bottom of the first element.
e) Remount the case after securely remounting the O-ring on the top of the case.
10) Turn the residual pressure exhaust valve of the pneumatic devices 90-degree counterclockwise to return it to the original
position.
11) Close the peacock of the multi dry filter by making the tab vertical to the air discharging direction.
12) Turn the valve handle of the mutli dry filter to the vertical position to restart compressed air supply.
13) Confirm that no air leakage occurs.
HF-NHX40_C-00EN
ELECTRICAL CABINET
8-72
22 ELECTRICAL CABINET
22.1
Precautions when Performing Maintenance Work on Electrical Cabinet
8 DANGER
Prior to performing electrical cabinet maintenance and inspections, turn OFF the main power and disconnect the plant
side power supply (breaker). Even when the main power switch on the electrical cabinet is turned OFF, parts in the
cabinet may still hold residual current resulting in an electric shock if touched accidentally.
8 WARNING
1. When an alarm is triggered and it is necessary to open the electrical cabinet while the power is supplied for
maintenance purposes, contact the DMG MORI SEIKI Service Department for assistance as specialized knowledge is
required for this purpose.
All activities and procedures for responding to the alarm are to be performed with extreme care by licensed electrical
technicians with maintenance experience in strict accordance with the recommendations of the DMG MORI SEIKI
Service Department.
2. When using a ladder or a service platform, make sure it is stable.

[Serious injury]
7 CAUTION
Periodically clean the fan and the filter in the electrical cabinet. Foreign matter adhering to the fan or the filter will impair
cooling performance.
[Machine malfunction/Malfunction of electrical components/Machine damage]
22.2
Electrical Cabinet View
NC Memory Backup Batteries
Electrical Cabinet Door Interlock

Key-Switch
Main Power Switch
SERVO Absolute Position

Sensing Batteries
Electrical Cabinet Door Keys
HF-NHX40_C-00EN
ELECTRICAL CABINET
22.3
8-73
Opening/Closing Electrical Cabinet Door
22.3.1 Precautions when Opening/Closing Electrical Cabinet Door
8 DANGER
Prior to performing electrical cabinet maintenance and inspections, turn OFF the main power and disconnect the plant
side power supply (breaker). Even when the main power switch on the electrical cabinet is turned OFF, parts in the
cabinet may still hold residual current resulting in an electric shock if touched accidentally.
2 NOTE
1. Do not touch devices installed inside the electrical cabinet at heights of 2 m or greater as these devices do not require maintenance.
2. Keep the keys in user's responsibility to prevent the loss.
22.3.2 Opening Electrical Cabinet Door

<Procedure>
7 CAUTION
Place the electrical cabinet door interlock switch in the [OFF] position when opening the main electrical cabinet door
with the main power ON.
2) Insert the key into the electrical cabinet door key.
3) Turn the key to release the door lock.
4) Open the electrical cabinet door.
22.3.3 Closing Electrical Cabinet Door

1) Insert the key into the electrical cabinet door key.
2) Turn the key to lock the door.
3) Remove the key.
4) Place the electrical cabinet door interlock key-switch in the [ON] position.
22.4
Cleaning Electrical Cabinet Fan and Filter
8 WARNING
HF-NHX40_C-00EN
8-74
ELECTRICAL CABINET
8 DANGER
Fan inside of the Electrical Cabinet
Fan outside of the Electrical cabinet

Fan Guard outside of the Electrical Cabinet
Filter
Filter Cover
Wind Direction (Inside)
Wind Direction (outside)
<Procedure (Cleaning Fans)>

2) Disconnect the plant side power supply (breaker).
3) Open the electrical cabinet door.
4) Remove the fan guard (and the fan body) as follows:
a) Remove the power connector.
b) Remove the screws and the fan guard.
5) Clean the fan guard and fan.
6) If the stains are heavily ingrained, wipe them off using a cloth dampened with a small quantity of neutral detergent.
7) Close the electrical cabinet door.
2 NOTE
If the fan has been removed for cleaning, check the wind direction after power is turned ON.
<Procedure (Cleaning a Filter)>

3) Take out the filter.
4) Clean the filter and put it back.
HF-NHX40_C-00EN
ELECTRICAL CABINET
22.5
8-75
Cleaning Fin/Draining Cooling Unit for Electrical Cabinet (Option)
22.5.1 Cleaning Cooling Unit for Electrical Cabinet Fins
8 WARNING
7 CAUTION
Dust and dirt may damage the fins and prevent air flow. Clean the filter periodically.
<Procedure>
Fins
3) Remove the fins and cables.

4) Rinse the fins with a small amount of neutral detergent diluted with water.
5) Dry the fins.
6) Remount the fins to the cooling unit for electrical cabinet.
22.5.2 Draining from Cooling Unit for Electrical Cabinet
8 WARNING
HF-NHX40_C-00EN
8-76
ELECTRICAL CABINET
Hose Clip
Loosen
Hose
Drain Port
3) Visually check the drain port and the drain hose for the clogging by contamination or the kinked hose.
4) Clean the drain port whenever necessary.
2 NOTE
1. Connect the hose of proper length to the drain port and secure it with a hose clip firmly.
2. Put the hose end on a drain outlet.
22.6
Cleaning Electrical Cabinet Back Fin Filter
Back Fin Filter
8 WARNING
HF-NHX40_C-00EN
ELECTRICAL CABINET
8-77
7 CAUTION
1. Dust and dirt may damage the filter and prevent air flow. Clean the filter periodically.
2. Do not wash the filter by hand.
[Filter damage]
3. The filter may gradually deteriorate after being cleaned about 5 - 10 times. If the filter deteriorates, replace it with a
new filter.
Back Fin Filter Part No.: E18103
<Procedure>
3) Pull out the back fin filter by referring to the figure above.
4) Clean the filter using one of the following methods:
Pressing on the filter in a tank of water.
Using a vacuum cleaner.
7 CAUTION
2 NOTE
Using neutral detergent is effective for removing oily foreign matters.
5) Remount the filter.
22.7
Replacing Battery
22.7.1 Precautions when Replacing Battery
7 CAUTION
1. Change the NC memory backup battery and servo absolute position sensing battery with power supplied to the NC.
If the batteries are changed with the NC power supply turned OFF, the data stored in the memory may be lost.
2. Before changing the batteries, save the memory data such as parameters and programs as backup in an external I/O
device such as a USB memory. DMG MORI SEIKI is not liable for problems that result from destroyed programs or
lost data that have not been backed up.
3. Always ensure that the polarity of the batteries is correct. If the polarity is reversed, the memory data may be lost
when turning OFF the NC power. It also causes leakage, heat or explosion of the battery.
4. Tighten the screws properly to secure the battery cover. Mist may enter the interior of the electrical cabinet through
the clearance.
5. Make sure to check the recommended use-by date on replacement batteries and use the batteries that are within the
use-by date.
6. Do not mix old and new batteries or different types of batteries.

7. Use only the specified batteries.
HF-NHX40_C-00EN
8-78
ELECTRICAL CABINET
22.7.2 Procedure for Replacing Battery

2
NOTE
Eight alkaline AA batteries (Parts No.: E30356 for each battery) are needed respectively.
RV
SE
NC
Servo Absolute Position Sensing Battery: Eight Alkaline AA Batteries NC Memory Backup Battery: Eight Alkaline AA Batteries
Fig. 1
1) Remove the battery cover.

2) Replace the old batteries with new ones.
2 NOTE
By referring to Fig. 1, insert the batteries in the right direction.
3) To confirm that the batteries are replaced correctly, measure the voltage on the back of battery box.
a) Open the electrical cabinet door with the main power ON.
Opening Electrical Cabinet Door (page 8-73)
b) By referring to Fig. 2, measure the output voltage and the battery voltage using a tester to confirm that their values are as
indicated below:
2 NOTE
The measuring points and the values below are applied to both the servo absolute position sensing battery and the NC memory backup
battery.
Output voltage: 3.6 VDC (Measured with the 3.6 VDC output terminal and GND terminal)
Battery voltage: 6 VDC (Measured with the CH1 battery check terminal and the GND terminal, and also with the CH2
battery check terminal and the GND terminal)
HF-NHX40_C-00EN
ELECTRICAL CABINET
8-79
7 CAUTION
Perform the procedure with due care as touching the inside of the connector with the tester may damage the battery
box.
Back Side of Battery Box
3.6 VDC Output Terminal

GND Terminal
Battery Check Terminal

Connector
Battery Check Terminal
Tester
CH1 and GND Terminal
CH2 and GND Terminal
Fig. 2
4) Close the electrical cabinet door.
Closing Electrical Cabinet Door (page 8-73)
5) Remount the battery cover.
HF-NHX40_C-00EN
APC
8-80
23 APC
23.1
APC Regular Inspection List
In order to ensure optimum APC unit efficiency and safety, perform the following maintenance items.
Maintenance
Item
Maintenance
Interval
Cleaning
Daily
Item
Cleaning machining chamber/setup station
1 CLEANING MACHINING CHAMBER AND SETUP STATION (page 8-32)

Workpiece/jig mounting condition safety device checks (door switch/setup button)
Safety device checks (door switch/setup button)
Chip removal check
Daily
Inspection
Abnormal noise or vibration not generated during APC operation

Air or lubricant leakage not occurring during APC operation
Abnormal noise or vibration not generated during pallet clamping operation
Abnormal noise or vibration not generated by hydraulic unit
As Required
23.2
Checking hydraulic oil level
1 Checking Oil Level/Replenishing Oil (page 8-52)
Cleaning the Tapered Section and the Seating Surface of the Taper
Cone
Remove the pallet from the machine setup station and clean the back surface of the pallet and the taper cones.
With the CPP and LPP specifications, perform pallet cleaning at the system side setup station.
For details of cleaning procedures, refer to separate volume, OPERATION MANUAL Removing/Mounting a Pallet.
HF-NHX40_C-00EN
CHIP CONVEYOR
8-81
24 CHIP CONVEYOR
24.1
Precautions when Using Chip Conveyor
8 WARNING
1. Operate the chip conveyor or perform maintenance and inspections with reading and obtaining a thorough
understanding of the contents of the chip conveyor instruction manual published separately.
2. Keep the chip conveyor instruction manual on hand to enable immediate reference.
3. Do not place hands or feet inside the chip conveyor during operation.
[Entanglement of fingers and hands/Death or serious injury]
7 CAUTION
1. Do not operate the chip conveyor intermittently.
[Malfunction such as tripping of the motor breaker]
2. The chip conveyor cannot carry materials larger than cutting chips.
[Chip conveyor damage]
2 NOTE
1. Close the operator door before operating the chip conveyor.
2. When operating the chip conveyor, pay careful attention to the followings:
Check if there is any foreign matter on the chip conveyor belt.
Check if too many chips have accumulated on the chip conveyor belt.
Check if there is any abnormal noise during the operation.
3. The chip conveyor cannot discharge all types of chips. Carefully consider appropriate cutting conditions to generate chips which can be
removed from the machining chamber.
24.2
1
Operating Chip Conveyor
For operation procedures, refer to separate volume, OPERATION MANUAL Chip Conveyor Buttons.
24.3
Cleaning Chip Conveyor
<Procedure>
1) Press the chip conveyor button y [FORWARD].
[The indicator is illuminated. The chip conveyor moves forward to discharge chips from machine.]
2) Press the chip conveyor button U [STOP].
3) Place an adequate quantity of rags on the conveyor inner pan.
8 WARNING
Before placing rags on the conveyor inner pan, disconnect power.
[Entanglement of hands or feet/Serious injury]
4) Hold down the chip conveyor button t [BACK] until the rags are discharged.
[The chip conveyor moves forward to discharge chips and rags out of the machine only when the button is pressed.]
For further details on the cleaning procedure, refer to the instruction manual supplied with the chip conveyor.
HF-NHX40_C-00EN
8-82
MAGAZINE
25 MAGAZINE
25.1
Precautions when Cleaning Magazine
8 DANGER
8 WARNING
Clean inside magazine to prevent the entry of chips into drive components.
[Machine deterioration, component malfunction]
7 CAUTION
1. Do not use compressed air to clean the machining chamber.
[Chips may enter the driving unit, causing machine damage.]
2. Do not touch chips with bare hands. If handling chips, wear gloves that have resistance to cutting.
[Injury]
25.2
Cleaning Inside Magazine
8 DANGER
25.2.1 Ring Magazine Specifications

<Procedure>
2) Remove the magazine cover and enter the magazine.
3) Remove chips that have accumulated in the oil pan inside the magazine with a broom.
HF-NHX40_C-00EN
MAGAZINE
8-83
25.2.2 120-tool Chain Magazine, Rack Magazine Specifications

<Double Arm Type Chain Magazine>
<Rack Magazine>
6
6
4
Maintenance Cover
<Procedure>
2) Remove the maintenance cover.
2 NOTE
The shape and number of the covers differ according to the machine specifications.
3) Remove chips that have accumulated in the oil pan with a broom.
4) Remount the maintenance cover.
HF-NHX40_C-00EN
HIGH PRESSURE COOLANT UNIT (OPTION)
8-84
26 HIGH PRESSURE COOLANT UNIT (OPTION)

26.1
Precautions when Using High Pressure Coolant Unit
8 WARNING
1. Do not operate the high pressure coolant unit or perform maintenance and inspections without reading and
obtaining a thorough understanding of the contents of the high pressure coolant unit operation manual published
separately.
2. Keep the high pressure coolant unit operation manual on hand to enable immediate reference.
3. Prior to removing the separator cover, turn OFF the main power.
4. After the completion of the maintenance and inspections, remount all covers before running the machine.
26.2
Suction Pressure Inspection and Adjustment

Suction Pressure Gage
Green Mark
Increase
Decrease
Cyclone Separator
Suction Pressure Regulating Valve
<Procedure>
1) Check that the suction pressure gage is set at 0.10 - 0.20 MPa (green mark) with the suction pump running. (a)
2) If necessary, slowly rotate the suction pressure regulating valve while checking the suction pressure gage. (b)
Increasing pressure: Rotate the valve CCW.
Reducing pressure: Rotate the valve CW.
2 NOTE
When increasing pressure, rotate the valve until the pressure setting surpasses 0.10 MPa and the whistling noise stops.
For further details, refer to the operation manual supplied with the high pressure coolant unit.
HF-NHX40_C-00EN
26.3
8-85
Replenishing Coolant to Clean Tank
Separator Cover
Oil Level Gage
<Procedure>
2) Remove the separator cover by unscrewing the six screws. (a)
3) Pour coolant while checking the oil level gage. (b)
For coolant type and further details of the procedure, refer to the operation manual supplied with the high pressure coolant unit.
4) Remount the separator cover.
HF-NHX40_C-00EN
8-86
26.4

Cyclone Separator
Level Gage
Loosen
Rod
Float
Waste Oil Container
Knurled Portion
Brush
Cyclone Separator
Hose
Separator Cover
Loosen
Waste Oil
Container
Separator Cover
Drain Plug (4 Locations)

Screen Mesh Filter
Sealing Tape
<Procedure>
2) Remove the two separator covers of the clean tank and the dirty tank by unscrewing their respective six screws. (a)
3) Drain coolant from the clean tank and the dirty tank using a dedicated suction device.
4) If the dedicated suction device is not available, drain coolant by removing the four drain plugs. (b)
HF-NHX40_C-00EN
8-87
5) Clean the tanks.

6) Clean the screen mesh filter using the following procedure. (c)
a) Pull out the screen mesh filter.
b) Clean the filter using one of the following methods:
Using a brush
7 CAUTION
2. Take care to prevent excessive spray of coolant and chips.
2 NOTE
Do not use a metal brush to prevent damage to the filter surface.
c) Reinstall the screen mesh filter.

7) Clean the cyclone separator using the following procedure. (d)
a) Rotate the knurled portion of the end of the cyclone separator to remove the knurled portion and the hose.
b) Place a waste oil container beneath the cyclone separator to prevent sludge from falling into the tank.
c) Clean the insides of the cyclone separator and the knurled portion.
d) Reattach the knurled portion and the hose.
8) Clean the level gages using the following procedure. (e)
a) Remove the two level gages by unscrewing their respective four screws.
b) Clean the rods and floats of the level gages using clean cloths.
c) Remount the level gages.
9) When the drain plugs are removed in step 4), wrap sealing tapes around the threaded section of the plugs. (f)
10) Remount the four drain plugs.
11) Supply 100 L of coolant.
Replenishing Coolant to Clean Tank (page 8-85)
12) Remount the two separator covers.
HF-NHX40_C-00EN
8-88
COOLANT COOLING UNIT (OPTION)
27 COOLANT COOLING UNIT (OPTION)

27.1
Precautions when Using Coolant Cooling Unit
8 WARNING
1. Operate the coolant cooling unit or perform maintenance and inspections with reading and obtaining a thorough
understanding of the contents of the coolant cooling unit instruction manual published separately.
2. Keep the coolant cooling unit instruction manual on hand to enable immediate reference.
7 CAUTION
When using the coolant cooling unit, always use it with machine temperature follow-up control. Do not use the unit with
constant temperature control or room temperature follow-up control even when the control method can be switched.
[Thermal displacement adversely affecting machining accuracy]
27.2
<For Standard Coolant>
Air Filter
Condenser
Pressure Switch
HF-NHX40_C-00EN
8-89
<For Through-Spindle Coolant>

Air Filter
Condenser
8 WARNING
1. Understand the contents of the coolant cooling unit operation manual published separately before performing
maintenance and inspections.
2. Turn OFF the main power before performing maintenance and inspections.
3. Do not pour water over the coolant cooling unit.
7 CAUTION
1. The coolant cooling unit may stop when dust or dirt of the air filter prevents airflow. In this case, push in the
pressure switch to reset the switch after cleaning the air filter.
3. Take care not to damage the copper pipe of the condenser.

[Gas leakage]
<Procedure>
2) Remove the air filter.
7 CAUTION
For through-spindle coolant, pay sufficient care not to catch the temperature sensor with the air filter.
2 NOTE
The condenser is exposed when the filter is removed.
3) Clean the air filter using one of the following methods:

Washing with a neutral detergent
4) Clean the condenser using one of the following methods:
Using a brush
5) Remount the air filter.
HF-NHX40_C-00EN
OIL SKIMMER (OPTION)
8-90
28 OIL SKIMMER (OPTION)

28.1
Disposal of Waste Oil in Waste Oil Container
Dispose of waste oil in the waste oil container regularly.
28.2
Cleaning Oil Skimmer
7 CAUTION
Oil Skimmer
Waste Oil Container
Oil Discharge Outlet
Be sure that the screw is in contact with the coolant fluid level.
Cover
Screw
Coolant Tank
<Cleaning Oil Discharge Outlet>

1) Rotate and then remove the oil discharge outlet.
2) Clean the oil discharge outlet.
<Cleaning Screw>
1) Remove the four M6 bolts to remove the oil skimmer body with the cover.
2) Clean the screw by blowing compressed air.
3) Reinstall the oil skimmer body.
2 NOTE
Be sure that the screw is in contact with the coolant fluid level.
HF-NHX40_C-00EN
INDEX
INDEX
Page
Page
Numerics
Cleaning Spindle Tapered Section and End Face
Cleaning the Tapered Section and the Seating Surface of the

Taper Cone
8-80
120-tool Chain Magazine, Rack Magazine Specifications

8-83
A
Adjusting Coolant Discharge Rate
8-48
Adjusting Drum Filter Back Washing Coolant Discharge

Rate
8-49
Adjusting Lower Limit of Coolant Flow Switch (Option)
50
8-37
8-
Closing Electrical Cabinet Door
8-73
8-19
8-88
8-49
Coolant Pump
8-51
COOLANT UNIT
8-45
Air Filter/Mist Separator Inspection and Filter Element

Replacement
8-66
Air Pressure Inspection and Adjustment
8-65
APC
8-80
APC Regular Inspection List
8-80
ATC UNIT
8-43
8-77
BT/BT Two-face Contact Specifications
8-38
8-36
Disposal of Waste Oil in Waste Oil Container
8-90
Draining from Cooling Unit for Electrical Cabinet
8-75
ELECTRICAL CABINET
8-72
Electrical Cabinet View
8-72
FAN COOLER
8-58
Flow of Coolant and Positions where it is Used
8-48
8-62,
8-54
B
Battery replacement
Daily Spindle Warm-up
C
Checking Oil Level/Replenishing Oil
8-52
Checking Oil-Air Lubrication
8-57

8-64
Checking Pressure Gage
8-53
Flow of Hydraulic Oil and Positions where it is Used
8-63
Flow of Lubricant and Positions where it is Used
8-57
CHIP CONVEYOR
8-81
Forced Lubrication
8-27
Full Stroke Travel of All Axes
8-27
8-63, 8-88
Cleaning Chip Conveyor
8-81
Cleaning Coolant Filter
8-47
Cleaning Coolant Gun
8-50
G
Greasing the Tool Clamp Unit
8-46, 8-86
Cleaning Cooling Unit for Electrical Cabinet Fins
8-75
Cleaning Electrical Cabinet Back Fin Filter
8-76
Cleaning Electrical Cabinet Fan and Filter
8-73
8-38
H
8-84
Cleaning Fin/Draining Cooling Unit for Electrical Cabinet

(Option)
8-75
How to Use Coolant Gun
8-49
HSK Specifications
8-39
Cleaning Inside Magazine
8-82
HYDRAULIC UNIT
8-52
Cleaning Lubricating Unit Line Filter
8-55
Cleaning Lubricating Unit Tank, Suction Filter and Fill Port

Filter
8-56
I
8-9
CLEANING MACHINING CHAMBER AND SETUP

STATION
8-32
Cleaning Machining Chamber Observation Window
8-29
INSPECTION AND REPLACEMENT OF PROTECTOR

WIPERS
8-33
Cleaning Oil Skimmer
8-90
Installing Coolant Tank
8-47
CLEANING OPERATION PANEL
8-34
Cleaning Radiator
8-59
8-31
LIGHT
8-35
HF-NHX40_C-00EN
INDEX
Page
Page
8-20
Releasing Residual Pressure
8-65
Limit Switch/Solenoid Valve Installation Positions
8-20
Replacing ATC Unit Tank Oil
8-44
Air Panel
8-22
Replacing Battery
8-77
Left Side
8-21
8-21
Replacing Filter Element of Multi Dry Filter (Option)
8-20

Right Side
8-58, 8-64
8-69
Limit Switch/Solenoid Valve List
8-22
Replacing Lip Seal of Tool Clamp Unit (HSK Specifications)

(Option)
8-40
LUBRICATING UNIT
8-55
REPLACING MACHINE LIGHT
M
8-35
Replacing Machining Chamber Observation Window
8-29
Replacing Oil
8-52
Replacing O-ring of Positioning Block for Angle Head and Oil

Hole Drill
8-42
8-29
MAGAZINE
8-82
8-12
Replacing O-ring of Retention Knob for Center-Through

8-42
Manual Draining from Air Filter
8-66
Replenishing ATC Unit Tank Oil
8-43
Replenishing Coolant
8-45
Replenishing Coolant to Clean Tank
8-85
Replenishing Lubricant
8-55
8-82
8-36
O
Oil Equivalents
8-17
OIL SKIMMER (OPTION)
8-90
oil types
8-17
OILS
8-15
Opening Electrical Cabinet Door
8-73
SPINDLE
Opening/Closing Electrical Cabinet Door
8-73
Spindle Warm-up
8-36
Operating Chip Conveyor
8-81
Spindle Warm-up after Extended Idle Period
8-36
Suction Pressure Inspection and Adjustment
8-84
travel distance
8-27
P
PNEUMATIC DEVICES
8-65
Precautions when Cleaning Magazine
8-82
Precautions when Opening/Closing Electrical Cabinet

Door
8-73

52
8-43, 8-
Precautions when Performing Maintenance Work on Electrical

Cabinet
8-72
Precautions when Performing Maintenance Work on
Pneumatic Devices
8-65
Precautions when Replacing Battery
8-77
Precautions when Selecting Coolant
8-45
Precautions when Supplying Oil
8-15
Precautions when Using Chip Conveyor
8-81
Precautions when Using Coolant Cooling Unit
8-88
Precautions when Using High Pressure Coolant Unit
8-84
PREPARATION FOR MACHINE OPERATION AFTER

PROLONGED IDLE PERIOD
8-27
Procedure for Replacing Battery
8-78
R
Recommended Oils
8-15
8-10
HF-NHX40_C-00EN
W
When Radiator is Not So Dirty
8-59
When Radiator is Stained Badly
8-59

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8

REGULAR INSPECTION LIST.....................................................................................8-10

MAINTENANCE ROUTE MAP .....................................................................................8-12

Precautions when Supplying Oil.........................................................................................................8-15

Recommended Oils ............................................................................................................................8-15

CONSUMABLE PARTS LIST.......................................................................................8-19

LIMIT SWITCH/SOLENOID VALVE .............................................................................8-20

Limit Switch/Solenoid Valve Installation Positions..............................................................................8-20

Limit Switch/Solenoid Valve List .........................................................................................................8-22

PREPARATION FOR MACHINE OPERATION AFTER PROLONGED IDLE PERIOD...827

Full Stroke Travel of All Axes..............................................................................................................8-27

MACHINING CHAMBER OBSERVATION WINDOW ..................................................8-29

Cleaning Machining Chamber Observation Window ..........................................................................8-29

Replacing Machining Chamber Observation Window ........................................................................8-29

CLEANING ROTARY WINDOW (OPTION)..................................................................8-31

10 CLEANING MACHINING CHAMBER AND SETUP STATION ....................................8-32

16 COOLANT UNIT ...........................................................................................................8-45

17 HYDRAULIC UNIT ....................................................................................................... 8-52

18 LUBRICATING UNIT.................................................................................................... 8-55

19 FAN COOLER .............................................................................................................. 8-58

20 CHILLER UNIT (OPTION) ........................................................................................... 8-63

21 PNEUMATIC DEVICES................................................................................................ 8-65

22 ELECTRICAL CABINET.............................................................................................. 8-72

24 CHIP CONVEYOR ........................................................................................................8-81

26 HIGH PRESSURE COOLANT UNIT (OPTION) ...........................................................8-84

27 COOLANT COOLING UNIT (OPTION) ........................................................................8-88

28 OIL SKIMMER (OPTION) .............................................................................................8-90

IMPORTANCE OF INSPECTIONS ................................................................................ 8-9

REGULAR INSPECTION LIST .................................................................................... 8-10

MAINTENANCE ROUTE MAP .................................................................................... 8-12

OILS ............................................................................................................................. 8-15

CONSUMABLE PARTS LIST ...................................................................................... 8-19

LIMIT SWITCH/SOLENOID VALVE............................................................................. 8-20

PREPARATION FOR MACHINE OPERATION AFTER PROLONGED IDLE PERIOD .....

MACHINING CHAMBER OBSERVATION WINDOW.................................................. 8-29

CLEANING ROTARY WINDOW (OPTION) ................................................................. 8-31

10 CLEANING MACHINING CHAMBER AND SETUP STATION.................................... 8-32

REGULAR INSPECTION LIST

REGULAR INSPECTION LIST

Replenishing Hydraulic Oil (page 8-52)

Cleaning Coolant Gun (page 8-50) (Option)

Checking Hydraulic Oil Level (page 8-52)

Cleaning Spindle Tapered Section and End Face (page 8-37)

Spindle Warm-up (page 8-36)

Checking Oil-Air Lubrication (page 8-57)

REGULAR INSPECTION LIST

Cleaning Electrical Cabinet Fan and Filter (page 8-73)

Pneumatic Device Air Filter/Mist Separator Inspection (page 8-66)

INSPECTION AND REPLACEMENT OF PROTECTOR WIPERS (page 8-33)

Machining Chamber Observation Window Inspection

Greasing the Tool Clamp Unit*1 (page 8-38)

CLEANING ROTARY WINDOW (OPTION) (page 8-31)

Chip Conveyor Chain Adjustment (First Slack)

Fan Cooler Cleaning Radiator (page 8-59)

Chip Conveyor Chain Adjustment

Replacing Chip Conveyor Filter

Replacing Machining Chamber Observation Window (page 8-29)

MAINTENANCE ROUTE MAP

MAINTENANCE ROUTE MAP

Maintenance items (Refer to)

MAINTENANCE ROUTE MAP

Maintenance items (Refer to)

Adjusting Chip (First Slack) Conveyor Chain