Info Tool Builder

iTNC 530
The Versatile Contouring

Control for Milling, Drilling,
Boring Machines and
Machining Centers
Information for the
Machine Tool Builder
June 2006
HEIDENHAIN TNC Contouring Control

with Inverter
iTNC 530
Contouring control for machines with up to 13 axes and controlled
spindle (depending on MC)
HEIDENHAIN inverter recommended
TFT color flat-panel display
Hard disk with at least 30 GB
Programming in HEIDENHAIN plain language or according to ISO
Standard milling, drilling and boring cycles
Touch probe cycles
Free contour programming (FK)
Special functions for fast 3-D machining
Short block processing time (0.5 ms with MC 422 C/MC 422 B)
Automatic calculation of cutting data
Pallet management
Option: Windows 2000 with MC 422 B
BF 150 color flat-panel display

with TE 530 B
MC 422 B, CC 424 B
with modular inverter
System tests
Controls, motors and encoders from HEIDENHAIN are usually

integrated as components in larger systems. In these cases,
comprehensive tests of the complete system are required,
irrespective of the specifications of the individual devices.
Expendable parts
In particular the following parts in controls from HEIDENHAIN are

subject to wear:
Hard disk
Buffer battery
Fan
Standards
Standards (ISO, EN, etc.) apply only where explicitly stated in the
catalog.
Contents
Page
Tables with Specifications, Machine Interfacing, User
Functions and Accessories
Control Systems
11
Inverter Systems
24
Cable Overviews
43
Technical Description
46
Overall Dimensions
70
Documentation
95
Service
96
Subject Index
98
Please refer to the page references in the tables with the

specifications.
The features and specifications described here apply for the

following control and NC software versions:
iTNC 530 with NC software versions*)
340 490-xx
(export license required)
340 491-xx
(no export license required)
340 492-xx
(with Windows 2000,
export license required)
340 493-xx
(with Windows 2000,
no export license required)
*) To operate the MC 422 C, 340 490-02 SP5 or 340 491-02 SP5 is
required.
Some of these specifications require particular machine

configurations. Please note also that, for some functions,
a special PLC program must be created by the manufacturer.
This catalog supersedes all previous editions, which thereby

become invalid.
Subject to change without notice
Windows 2000 is a registered trademark of the Microsoft
Corporation.
Specifications
Specifications
iTNC 530
Page
Control systems
11
Main Computer
MC 422 C
MC 422 B with Windows 2000
MC 420
13, 70 72
Controller unit
CC 422, CC 424 B (only with MC 422 C/MC 422 B)
16, 70 72
Visual display unit
BF 150 color flat-panel TFT display
18, 86
Keyboard
TE 530 B, TE 535 P, TE 520 B
18, 87
Inverter systems
24
Compact inverters
27, 73, 74
Modular inverters
30, 75 77
Axes1)
MC 422 C/MC 422 B: Max. 13

MC 420:
Max. 5
46
Rotary axes
Max. 3
46
Synchronized axes
48
PLC axes
48, 61
Spindle
Max. 2; second spindle can be controlled alternately with the first
56
Speed2)
Max. 60 000 rpm
56
Operating-mode switchover
57
Position-controlled spindle
57
Spindle orientation
57
Gear stages
57
Milling-head change
Programmable via PLC
57
NC program memory
MC 422 C, MC 420: approx 26 GB on hard disk

MC 422 B with 2 processors: approx. 13 GB on hard disk
Input resolution and display step

Linear axes
0.1 m
46
Rotary axes
0.0001
46
Interpolation
MC 422 C/MC 422 B
MC 420
Straight line
In 5 axes
In 4 axes; with software option 2: in 5 axes
Circle
In 3 axes
In 2 axes; with software option 1: in 3 axes
Helix
Spline
1)
*
With software option 2
As ordered
On motors with two pole pairs
* For further information, refer to the iTNC 530 brochure (Id. Nr. 363 807-xx)
2)
50 *
Specifications
iTNC 530
Page
Axis control
49
With following error
49
With feedforward
49
Axis clamping
50
Maximum feed rate
60 000 rpm
Cycle times of main computer
No. of pole pairs of the motor

MC 422 C/MC 422 B
Block processing time
46
screw pitch [mm]
MC 420
50
0.5 ms
3.6 ms
0.5 ms with software option 2
50
Cycle times of controller unit
CC 424 B
(only with MC 422 C/MC 422 B)
CC 422
50
Position controller
0.2 ms/0.1 ms1)
1.8 ms
50
Speed controller
0.2 ms/0.1 ms2)
0.6 ms
50
Current controller
fPWM
3 333 Hz
4 000 Hz
5 000 Hz
6 666 Hz
8 000 Hz
10 000 Hz
fPWM
3 333 Hz
4 166 Hz
5 000 Hz
6 666 Hz
8 333 Hz
10 000 Hz
TINT
150 s
125 s
100 s
150 s/75 s2)
125 s/60 s2)
100 s/50 s2)
Permissible temperature range

1)
2)
TINT
150 s
120 s
100 s
75 s
60 s
50 s
Operation from 0 C to 40 C
Storage from 35 to 65 C
50
Double speed without position encoder (e.g. for direct drives)

Single/double speed
Machine Interfacing
Machine Interfacing
iTNC 530
Page
Feature Content Level (FCL)
14
Error compensation
54
Linear axis error
54
Nonlinear axis error
54
Backlash
54
Reversal peaks with circular movement
54
Reversal error
54
Thermal expansion
54
Stick-slip friction
54
Sliding friction
54
Integral PLC
60
Program format
Statement list
60
Program input via TNC
60
Program input via PC
60
PLC memory
Min. 948 MB on hard disk
60
Process memory (RAM)
512 KB
60
PLC cycle time
10.8 ms
60
PLC inputs 24 Vdc
56 (expandable by PL)
60, 19
PLC outputs 24 Vdc
60, 19
Analog inputs 10 V
19
Inputs for thermistors
19
Analog outputs 10 V
MC 422 C/MC 420:

MC 422 B:
PLC window
61
Small PLC window
61
Large PLC window
61
PLC soft keys
61
PLC positioning
61
PLC basic program
63
6
13
Machine Interfacing
iTNC 530
Commissioning and diagnostic aids
Page
58
TNCdiag
Software for diagnostics of digital drive systems
58
TNCopt
Software for putting digital control loops into service
58
Integrated oscilloscope
59
Trace function
59
Logic diagram
59
Table function
59
Log
59
Data interfaces
65
Ethernet (100 BaseT)
65
RS-232-C/V.24
65
RS-422/V.11
65
Protocols
65
Standard data transfer
65
Blockwise data transfer
65
Blockwise data transfer during

simultaneous program run
With program memory on the hard disk
65
LSV2
65
USB
65
Encoder inputs
52
MC 422 C/MC 422 B: None, 5 or 101); MC 420: 5
53
Incremental
1 VPP
53
Absolute
EnDat
53
CC 422: 6, 10 or 121); CC 424 B: 6, 8, 10, 12 or 141)
53
Incremental
1 VPP
53
Absolute
EnDat
53
Position
Speed
Monitoring functions
Collision monitoring
1)
55
Option, only with MC 422 C/MC 422 B
55
As ordered
User Functions
User Functions
iTNC 530
Page
HEIDENHAIN plain language
smarT.NC
ISO
Standard milling, drilling and boring cycles
SL cycles
Touch probe cycles
OEM cycles
64
FK free contour programming
DXF conversion
(option)
Parallel operation
With graphical support
Look-ahead
50
Cylindrical surface interpolation
(On MC 420 only with software option 1)
46
Free rotation
46
5-axis machining
TCPM
47
3-D tool length compensation
47
Tilting the working plane
47
Q parameters (variables)
Mathematical functions
Programming graphics
Program verification graphics
Graphical support for cycle programming
Pocket calculator
Program entry
Cycle programming
Machining with a rotary table
Variant programming
Programming aids
Context-sensitive help for error messages
55
Calculation of cutting data
64
Machining-time display
User Functions
iTNC 530
Page
Windows 2000
On MC 422 B with two processors
67
Preset tables
Datum tables
Pallet management
64
Tool management
Tool-life monitoring, replacement tools
64
Conversational languages
English, German, Czech, French, Italian, Spanish, Portuguese,

Swedish, Danish, Finnish, Dutch, Polish, Hungarian, Russian (Cyrillic),
Chinese (traditional, simplified), further languages as option (e.g. Slovene)
Software Options
Software Options
iTNC with MC 420
Page
Software option 11)
13
1)
Cylindrical surface interpolation

Feed rate in mm/min
Tilting the working plane
Circular interpolation in 3 axes with tilted working plane
Software option 2
HSC path control with special nominal-position value filters

3-D tool compensation through surface normal vectors
Tool Center Point Management (TCPM)
Keeping the tool normal to the contour
Tool radius compensation normal to the direction of the tool
Linear interpolation in 5 axes (export license required)
Spline interpolation: execution of splines (3rd degree polynomial)
0.5 ms block processing time
13
DXF-Convert
Importing and converting of DXF files
13
New functions with software updates
13, 14
HEIDENHAIN-DNC
For access to control information and functions from PC applications
13, 66
Conversational language
Additional conversational languages
13
Software Options
iTNC with MC 422 C/MC 422 B
Page
Collision monitoring
Real-time workspace monitoring with Dynamic Collision Monitoring (DCM)
13, 55
DXF conversion
Importing and converting of DXF files
13
New functions with software updates
13, 14
HEIDENHAIN-DNC
For access to control information and functions from PC applications
13, 66
Conversational language
Additional conversational languages
13
1)
These software options are standard in the iTNC 530 with MC 422 C/MC 422 B.
Accessories
iTNC 530
Electronic handwheels
Page
20
One HR 410/HR 420 or
20, 89, 90
One HR 130 or
21, 91
Up to three HR 150 over HRA 110
21, 91
Touch probes
TS 220 or TS 640; TT 140
23
PLC input/output systems
Modular external input/output systems PL 510 or PL 550 consisting of

Basic module with HEIDENHAIN PLC interface
PLB 510: for 4 I/O modules
or
Basic module with PROFIBUS DP interface
PLD 16-8: I/O module with 16 digital inputs and 8 digital outputs
PLA 4-4: Analog module with 4 analog inputs for 10 V and inputs for
PT 100 thermistors
19
PLC basic program1)
63
iTNC programming station
Control software for PCs for programming, archiving, and training
PLCdesignNT1)
PLC development software
62
TNCremoNT
Data transfer software
66
CycleDesign1)
Software for creating cycle structures
64
TNCscopeNT1)
Software for data recording
59
TNCdiag1)
Software for diagnostics
58
TNCopt1)
Software for putting digital control loops into service
58
IOconfig1)
Software for configuring PROFIBUS-DP components
19
TeleService1)
Software for remote diagnostics, monitoring, and operation
59
RemoTools SDK 1.11)
Function library for developing customized applications for communication

with HEIDENHAIN controls
Software
1)
For registered customers, these software products are available for downloading over the Internet
10
HEIDENHAIN Control Systems

Overview
The iTNC 530 contouring control from HEIDENHAIN includes various components, which
can be selected and combined to fit the application.
Model
iTNC 530
Page
MC 422 B with
2 processors
12
Main Computer
MC 420 or
MC 422 C or
Controller unit
CC 422
CC 422 or
CC 424 B
Keyboard
TE 530 B, TE 520 B, TE 535 P
18
Visual display unit
BF 150
18
43
Connecting cable
Accessories Machine operating
panel
16
MB 420
18
PLC inputs/outputs
PL 510 or
PL 550 (together with PROFIBUS option)
19
Electronic
handwheels
HR 410 or
HR 420 or
HR 130 or
HR 150
20
TS 220 or
TS 440 or
TS 640
TT 140
23
3-D touch probes
MC 422 B, CC 422
with compact inverter and additional power
module
21
MC 422 B, CC 424 B
11
Main Computer
Main Computer
The main computers MC 422 C, MC 422 B and MC 420 include:

Processor (MC 422 C/MC 422 B: Pentium III 800 MHz;
MC 420: Celeron 400 MHz)
256 MB RAM memory
PLC
Interface to CC 4xx controller unit
Interface to operating panels and screen
Interface to handwheel and touch probes
Further interfaces (PLC expansion, Ethernet, USB, RS-232-C/
V.24, RS-422/V.11)
To be ordered separately:
HDR hard disk with the NC software
SIK component (System Identification Key) for enabling the
control loops and software options
Power supply
The main computers are powered by the supply unit over the
CC 42x controller unit.
Export version
Because the complete NC software is saved on the hard disk, no

export version is required for the main computer itself. Export
versions are available only for the easily replaceable HDR hard disk
and the SIK component.
MC 422 C/MC 422 B
The MC 422 C/MC 422 B main computer is available in versions

with 10, 5 or without position encoder inputs. The version without
position encoder inputs is intended for the CC 424 B controller.
The MC 422 C/MC 422 B offer up to 15 control loops.
The MC 422 B is available as a dual-processor version with
Windows 2000.
Please note:
The NC software 340 490-02 or 340 491-02, either with service
pack SP5 is required in order to operate the MC 422 C.
MC 422 B
with 10 position
encoder inputs
Position inputs
Without
5 x 1 VPP or EnDat 2.1
Recommd. controller
unit
CC 424 B
CC 422 with
6 shaft-speed inputs
CC 422 with
10/12 shaft-speed inputs
MC 422 C
Single-processor
version
Weight
4.3 kg
4.5 kg
4.7 kg
Id. Nr.
587 929-xx
587 932-xx
587 934-xx
MC 422 B
Dual-processor
version with
Windows 2000
Weight
4.8 kg
5.0 kg
5.2 kg
Id. Nr.
387 175-xx
387 183-xx
387 191-xx
12
MC 420
The MC 420 main computer is available in versions with 5 position

encoder inputs. It can also be provided with software options.
The MC 420 offers up to 6 control loops.
Position inputs
Controller unit
CC 422 with 6 shaft-speed inputs
Weight
4.2 kg
Id. Nr.
515 929-xx
MC 420
with 5 position
encoder inputs
Software options
For MC 420
For MC 422 C/
MC 422 B
With software options, the features of the iTNC 530 can also be
adapted retroactively to meet new requirements. These software
options are described on page 9. They are enabled by entering
keywords based on the SIK number, and are saved in the SIK
component. Please indicate your SIK number when ordering new
software options.
Software option 1
367 591-01
Software option 2
367 590-01
HEIDENHAIN-DNC
526 451-01
Additional conversational
languages
530 184-01
DXF-Convert
526 450-01
529 969-01
HEIDENHAIN-DNC
526 451-01
DCM
526 452-01
(Dynamic Collision Monitoring)
DXF-Convert
526 450-01
Additional conversational
languages
530 184-01
529 969-01
13
Main ComputerHDR Hard Disk, SIK Component

HDR hard disk
The HDR hard disk is removable. It contains the NC software and

a slot for the SIK component.
HDR for
MC 420
MC 422 C*) MC 422 B

1 processor 2 processors with
Windows 2000
iTNC 530
HDR: 524 571-01
with smarT.NC with SW 340 490-xx
HDR: 524 572-01

with SW 340 492-xx
iTNC 530
HDR: 524 571-51
with smarT.NC with SW 340 491-xx
export version
HDR: 524 572-51

with SW 340 493-xx
HDR hard disk
*) The MC 422 C requires the service pack SP5

SIK component
The SIK component contains the NC software license for

enabling control loops and software options. It gives the main
computer an unambiguous ID codethe SIK number. The SIK
component is ordered and shipped separately. It must be inserted
in a special slot in the HDR.
The SIK component with the NC software license is available in
various versions, depending on the main computer and the
enabled control loops. Further control loopsup to the maximum
number available (see Controller Unit)can be enabled
retroactively by entering a keyword. HEIDENHAIN provides the
keyword, which is based on the SIK number.
When ordering, please indicate the SIK number of your control.
When the keywords are entered in the control, they are saved in
the SIK component. This enables and activates the options. Should
service become necessary, the SIK component must be inserted
in the replacement control to enable all required options.
Master keyword
For commissioning the iTNC 530, a master keyword can be used

that will unlock all control loop options for a duration of two weeks.
After this period, the control loop options will be active only
through the correct keyword.
Feature Content
Level (FCL)
Until now, each NC software update contained error fixes and

software improvements. As of NC software 340 49x-02, error fixes
and software improvements are separated from each other. This is
done to avoid customers taking advantage of improvements even
though they are only receiving the software update to correct
errors. The corrected NC software is free of charge. The software
improvements can be enabled via the Feature Content Level
option (Id. Nr. 529 969-01) for a fee.
14
SIK component
Control loops
CC 422
CC 424 B
NC software license for
510 085-01
510 085-51
389 764-02
389 764-52
389 769-02
389 769-52
510 085-02
510 085-52
389 764-03
389 764-53
389 769-03
389 769-53
510 085-03
510 085-53
389 764-04
389 764-54
389 769-04
389 769-54
71)
389 764-01
389 764-51
389 769-01
389 769-51
389 764-05
389 764-55
389 769-05
389 769-55
389 764-02
389 764-52
389 769-02
389 769-52
389 764-03
389 764-53
389 769-03
389 769-53
10
389 764-04
389 764-54
389 769-04
389 769-54
11
389 764-05
389 764-55
389 769-05
389 769-55
Max. 6
Max. 14
389 769-01
389 769-51
Max. 12
389 764-01
389 764-51
Max. 10
41)
Max. 8
MC 420
Only with CC 422
SIK Id. Nr.
Max. 12
MC 422 B
Two processors
SIK Id. Nr.
Max. 10
MC 422 C
1 processor
SIK Id. Nr.
Max. 6
NC software license
and enabling of
control loops
depending on CC
and MC
12
13
Only through subsequent enabling

of control loops (additional axes)
14
In italics: Export version (no export license required)

1)
Basic version
Useful combinations
If additional control loops are required for retrofitted options, the CC must make it possible to enable further
control loops.
Subsequent
enabling of
control loops
Control loop
Corresponds on basic version of CC to
MC 422 C/MC 422 B MC 420
4 control loops
7 control loops
Id. Nr.
Id. Nr.
1st additional axis
5th control loop
8th control loop
354 540-01
354 540-01
2nd additional axis
6th control loop
9th control loop
353 904-01
353 904-01
3rd additional axis
7th control loop
10th control loop
353 905-01
4th additional axis
8th control loop
11th control loop
367 867-01
5th additional axis
12th control loop
367 868-01
6th additional axis
13th control loop
370 291-01
7th additional axis
14th control loop
370 292-01
The additional axes are always numbered starting from the basic version.
For example: for 13 control loops, the SIK for 11 control loops (= basic version with 7 control loops including
4 additional axes) plus the 5th and 6th additional axes must be ordered.
15
Controller Unit
Controller Unit
HEIDENHAIN offers the CC 422 and CC 424 B controller units in

various versions. Controller units and main computers operate in
any desired combination. Exception: Only the CC 422 controller
unit with 6 control loops can be connected to the MC 420 main
computer.
Components of the CC 422 and CC 424 B controller units:
Position controllers (only with CC 424 B)
Speed controllers
Current controllers
Interfaces to the UM 1xx, UR 2xx, UE 2xx power modules
(PWM outputs)
Interfaces to the shaft speed encoders
Interfaces to the position encoders (only on CC 424 B)
Interfaces for power supply for controller unit and main
computer (power supply via UVR 1xx D, UE 2xx D, UR 2xx or
UV 105)
Conventional axes
The CC 422 and CC 424 B series controller units are suited for
conventional digital designs.
Direct drives
Direct drives (linear motors, torque motors) require very highquality controllers and very short cycle times. HEIDENHAIN has
developed the CC 424 B controller unit specifically for these
applications.
Number of axes
The number of enabled control loops depends on the SIK (see

Main Computer), or on additionally enabled control loops, which
can also be ordered as needed at a later date.
CC 422
The CC 422 is available with max. 6, 10 or 12 digital control loops.

Because the CC 422 controller unit does not have its own position
controllers, it must be combined with main computers with linear
encoder inputs. The corresponding position controllers are then
located in the MC 422 C/MC 422 B main computer (version with
5 or 10 position encoder inputs) or MC 420 (version with 5 position
encoder inputs)
CC 422 6
16
CC 422
Max. 6 control
loops
CC 422 10
CC 422 12
Digital control loops Max. 6
Max. 10
Max. 12
Shaft speed inputs
PWM outputs
10
12
Weight
4.0 kg
4.8 kg
5.0 kg
Id. Nr.
359 651-xx
359 652-xx
359 653-xx
CC 424 B
Besides the inputs for rotational speed measurement, the

CC 424 B also includes inputs for position measurement. It is
available with up to 6, 8, 10, 12 or 14 digital control loops and
correspondingly provides 6, 8, 10, 12 or 14 shaft-speed and
max. 12 position encoder inputs. Together with the CC 424 B,
the MC 422 C/MC 422 B main computer is to be used without
position encoder inputs.
Special characteristics of the CC 424 B:
Suitability for digital control of direct-drive and conventional
motors
Position, velocity, and current controllers in one assembly
Very short cycle times for position, velocity and current control
(see Digital Control)
Very short delay times within the controller (no external
interfaces)
High control loop gain
High contour accuracy and surface quality
Short reaction time to changing cutting forces
CC 424 B 6
CC 424 B
Max. 6 control loops
CC 424 B 8
CC 424 B 10
CC 424 B 12
CC 424 B 14
Digital control loops Max. 6
Max. 8
Max. 10
Max. 12
Max. 14
Shaft speed inputs
6 x 1 VPP
or EnDat 2.1
8 x 1 VPP
or EnDat 2.1
10 x 1 VPP
or EnDat 2.1
12 x 1 VPP
or EnDat 2.1
14 x 1 VPP
or EnDat 2.1
Position inputs
6 x 1 VPP
or EnDat 2.1
8 x 1 VPP
or EnDat 2.1
10 x 1 VPP
or EnDat 2.1
12 x 1 VPP
or EnDat 2.1
12 x 1 VPP
or EnDat 2.1
PWM outputs
10
12
14
Control loops1) for

Double Speed
Single Speed
2
4
6
4
4
8
2
12
Weight
4.1 kg
4.7 kg
4.8 kg
5.6 kg
5.8 kg
Id. Nr.
580 501-xx
580 510-xx
580 503-xx
580 511-xx
580 512-xx
1)
Factory default setting; adjustable by machine parameters
Double-speed control loops are used primarily for high-speed

spindles as well as linear motors and torque motors.
Single-speed control loops are intended for conventional drives
and torque motors.
When switching from single speed to double speed, the number
of available control loops is reduced by one.
17
Keyboard and Screen

TE 530 B
Keyboard
Id. Nr. 519 441-11

Weight approx. 2.4 kg
Axis keys
The keys for axes IV and V are replaceable snap-on keys
(see Snap-On Keys).
Touchpad and command keys for Windows 2000
Contouring keys
Operating mode keys
ASCII keyboard
Spindle and feed-rate override potentiometers
TE 520 B
Keyboard
Id. Nr. 535 835-01

Same features as TE 530 B, but without touchpad
TE 535 P
Keyboard
with integrated
machine operating
panel
Id. Nr. 547 577-xx

Weight approx. 3 kg
MB 420
Machine operating
panel
Id. Nr. 293 757-45

Weight 0.9 kg
BF 150 color flatpanel display
TE 530 B
NC keyboard same as TE 530 B

Machine operating panel with 12 axis keys, 16 function keys,
NC start, NC stop, spindle start, spindle stop (all snap-on keys;
see Snap-on keys); emergency stop button, control voltage on;
2 holes for additional keys or detachable-key switch
21 snap-on keys, freely definable via PLC

Operation keys
Assigned according to PLC basic program with:
Control voltage on; Emergency stop; NC start; NC stop;
5 axis keys; rapid traverse; retract axis; tool change;
unclamp tool; menu selection; unlock door; spindle start;
spindle stop; coolant; rinse-water jet; chip removal.
For further symbol keys, see Snap-On Keys
Additional connections
Terminals for 3 PLC inputs and 8 PLC outputs
TE 535 P
MB 420
Id. Nr. 353 522-03

Weight (approx.) 4 kg
Power supply 24 Vdc/approx. 45 W

15.1-inch; 1024 x 768 pixels
8 horizontal soft keys, 6 vertical soft keys for PLC
Soft-key row switchover
Screen layout
Operating-mode switchover
Screen accessories
Attachable strips to adapt the design

Id. Nr. 339 516-02 (below)
Id. Nr. 339 516-02 (above)
BTS 150 screenand-keyboard

switch
For connecting two keyboards and two screens to one MC. They
are mounted on standard NS 35 rails (DIN 46 227 or EN 50 022)
Connections for
Power supply
Weight
Id. Nr.
BF 150 with strips
2 x BF 150; 2 x TE 530 B/520 B

24 Vdc/approx. 0.6 W
Approx. 1 kg
353 544-01
BF 150
18
PLC Inputs/Outputs
If the PLC inputs/outputs of the MC are insufficient, additional
PL 510, PL 511, PL 512 or PL 550 input/output units can be
connected. These external modular I/O systems consist of a basic
module and one or more input/output modules.
Basic module
Basic modules are available for HEIDENHAIN PLC interface

(PLB 51x) or for PROFIBUS-DP (PL 550). They are mounted on
standard NS 35 rails (DIN 46 227 or EN 50022)
Supply voltage
Power consumption
Weight
PLB 510
PLB 511
PLB 512
24 Vdc
Approx. 20 W
0.36 kg (bare)
Basic modules with HEIDENHAIN PLC interface

Slots for 4 I/O modules
Id. Nr. 358 849-01
Id. Nr. 556 941-01
Id. Nr. 557 125-01
Up to four PLB 510 and up to two PLB 511 or PLB 512 can be
connected to the control. The maximum cable length to the last
PLB 51x is 30 meters.
PLB 550
Basic module with PROFIBUS-DP interface

The PLB 550 operates as a PROFIBUS slave. A total of 32 slaves
can be connected to the PROFIBUS interface board (accessory) of
the MC 422 C/MC 422 B (PROFIBUS single master). The
PROFIBUS components are configured with the PC software
IOconfig.
Id. Nr.
507 872-01
PROFIBUS interface
PCB
The PROFIBUS-DP interface board for the MC 422 C/MC 422 B/

MC 420 must be installed in the MC before the PLB 550 is
connected to the control.
Id. Nr.
352 517-51
PL 510
PL 550
IOconfig PC software for configuring PROFIBUS-DP components

Id. Nr.
de:
520 942-01
en:
520 943-01
I/O modules
The I/O modules consist of one module with digital inputs/outputs

and one analog module. For partially assembled basic modules,
the unused slots must be occupied by an empty housing.
PLD 16-8
I/O module with 16 digital inputs and 8 digital outputs

Total current
Simultaneity factor
Weight
Id. Nr.
PLA 4-4
Empty housing
Output 0 to 7:
Output 0 to 3,
or 4 to 7:
2 outputs:
4 outputs
8 outputs:
0.2 kg
360 916-01
4A
2A
2 A each
1 A each
0.5 A each
Analog module with

4 analog inputs for PT 100 thermistors
4 analog inputs for 10 V
Weight
Id. Nr.
0.2 kg
366 423-01
For unused slots

Id. Nr.
383 022-01
19
Electronic Handwheels
The standard iTNC 530 supports the use of electronic
handwheels.
The following handwheels can be installed:
One HR 410 or HR 420 portable handwheel, or
One HR 130 panel-mounted handwheel, or
Up to three HR 150 panel-mounted handwheels via the
HRA 110
HR 410
Portable electronic handwheel with

Keys for the selection of 5 axes
Keys for traverse direction
Keys for three preset feed rates
Key for actual-position capture
Three keys with machine functions (see below)
Two permissive buttons (24 V)
Emergency Stop button (24 V)
Magnetic holding pads
All keys are designed as snap-on keys and can be replaced by keys
with other symbols. (For key symbols see Snap-On Keys)
Weight (approx.)
HR 410 version
HR 420 with
display
Encoder cable
20
1 kg
Mechanical detent
With
Without
Standard assignment with the

FCT A, FCT B, FCT C function
keys
535 220-03
296 469-53
For PLC basic program with

NC start/stop, spindle start
535 220-05
296 469-55
With spindle right/left/stop
296 469-54
HR 410
Portable electronic handwheel with

Display for operating mode, actual position value, programmed
feed rate and spindle speed, error messages
Override potentiometer for feed rate and spindle speed
Selection of axes through keys and soft keys
Key for actual-position capture
NC Start/Stop
Spindle on/off
Keys for continuous traverse
Soft keys for machine functions defined by the machine tool
builder
Emergency stop button
Holder for HR 420, for fastening on machine
Weight (approx.)
1 kg
HR 420 (without detent)

HR 420 (with detent)
Id. Nr. 375 239-01

Id. Nr. 512 367-01
For HR 410 and HR 420

Connecting cable (spiral cable)
to HR 4x0 (3 m)
Connecting cable with metal armor
Connecting cable without metal armor
HR 4x0 / MC adapter cable
Dummy plug for emergency stop circuit
Id. Nr. 312 879-01

Id.-Nr. 296 687-xx
Id. Nr. 296 467-xx
Id. Nr. 296 466-xx
Id. Nr. 271 958-03
HR 420
HR 130
HRA 110
Panel-mounted handwheel with ergonomic control knob.

It is connected to the logic unit directly or via extension cable.
Weight (approx.)
0.7 kg
HR 130 (without detent)

HR 130 (with detent)
Id. Nr. 540 940-03

Id. Nr. 540 940-01
Handwheel adapter for connection of up to three HR 150

handwheels and two switches for axis selection and for
selecting the interpolation factor. The first two handwheels are
permanently assigned to axes 1 and 2. The third handwheel is
assigned to the axes over a selection switch (accessory) or by
machine parameters. The position of the second selection
switch is evaluated by the PLC, for example to set the proper
interpolation.
HRA 110
Id. Nr.
Weight (approx.)
261 097-03
1.5 kg
Handwheel selection switch with turning knob and cable

Id. Nr.
270 908-xx
HR 150
Panel-mounted handwheel with ergonomic control knob for

connection to the HRA 110 handwheel adapter.
Id. Nr.
Weight (approx.)
257 061-09
0.7 kg
21
Snap-On Keys
The snap-on keys make it easy to replace the key symbols. In this way, the MB 420 machine operating panel and
the HR 410 handwheel can be adapted to different requirements. The snap-on keys are available in packs of 5 keys.
Axis keys
Orange
Gray
Machine functions
Spindle functions
(red)
(green)
Other keys
(green)
(red)
22
3-D Touch Probes

TS 220
Before the iTNC 530 leaves the factory it is already prepared for
the use of the TS and TT 3-D touch trigger probes. Upon
deflection of the probe contact, these touch probes generate a
trigger signal that captures the current position value. For more
information on the TS and TT, ask for our brochure or CD-ROM
entitled 3-D Touch Probes.
TS 3-D touch
probes
The TS touch trigger probe has a stylus with which it probes

workpieces. The TNC provides standard routines for datum setting
and workpiece measurement and alignment. The touch probes are
available with various taper shanks. Assorted styli are available as
accessories.
TS 220
Touch trigger probe with cable connection for machines without

automatic tool changer.
TS 640/TS 440
Touch trigger probe for infrared transmission of the trigger signal,

preferably for machines with automatic tool changer.
The TS 640 features an especially large angular range for
transmission and can operate continually for up to 300 hours.
The TS 440 is characterized by its compact dimensions.
TS 640 with SE 640
The infrared transmission is established between the TS touch
probe and the SE transceiver unit. The following SE units can be
combined with the TS 440 and TS 640:
SE 640 for integration in the machine workspace
SE 540 for integration in the spindle head
TT 3-D touch probe
TT 140
The TT touch trigger probe for tool measurement features a

circular contact plate for probing stationary or rotating tools. The
TNC has standard routines for measuring length and diameter of
the tool as well as the individual teeth. The TNC automatically
saves the results of measurement in a tool table. It is also possible
to measure tool wear between two machining steps. The TNC
compensates the changed tool dimensions automatically for
subsequent machining or replaces the tool after a certain limitas
for example after tool breakage.
The TT is fastened to the machine table either with two fixing
clamps or through a mounting base with a central bolt.
TT 140
Tool touch trigger probe with cable connection
23
HEIDENHAIN Inverter Systems
HEIDENHAIN inverter systems are designed for use with QSY

synchronous motors and QAN asynchronous motors from
HEIDENHAIN. The inverter systems are available with power rating
of 10 kW to 55 kW. They can be supplied as compact inverters or
in modular versions as regenerative or nonregenerative systems.
Regenerative
inverters
With regenerative inverters, the braking energy of the motors is

fed back into the power supply. Regenerative systems need
additional components, such as line filters and commutating
reactors (see Accessories for Inverter Systems).
Nonregenerative
inverters
With nonregenerative inverters, the braking energy of the

motors is converted to heat. This requires a braking resistor (see
Accessories for Inverter Systems).
Power supply
The inverter systems are designed for connection to a TN public

power supply with a voltage of 3 x 400 V; 50 to 60 Hz ( 10%).
Other public grids or other line voltages must be adapted over a
transformer.
DC-link voltage
Both inverter systems use a rectifier bridge circuit to convert the

line power to dc-link voltage and other auxiliary voltages for the
electronics of the power modules, the controller unit, and the main
computer. The rectified andfor regenerative systemscontrolled
dc-link voltage is conducted through IGBTs to the motors under
frequency and voltage control. Control is by PWM signal.
UE 112
The dc-link voltage is 565 V for nonregenerative systems and 650 V

for regenerative systems.
Safety functions
In the event of an emergency stop, HEIDENHAIN inverter systems

make it possible to shut down the motors centrally over a special
input for deleting the pulse release for PWM control of the IGBTs.
The controller unit controls braking until standstill. For each motor
there are separate outputs to the power modules to control
the brakes at standstill.
If required, however, drive groups can be formed to enable
separate switch-off (e.g. axes for the tool magazine). The axes are
then switched off through a pulse enabling module.
Compact inverters
In a single enclosure, UE and UR compact inverters house the

rectifiers for generating the dc-link voltage and the IGBT full
bridges for up to five drives. Compact inverters with internal
braking resistor are available for power ratings up to 15 kW. As an
alternative, the internal braking resistor can be replaced by an
external resistor to reduce heat generation in the electrical cabinet
(not with UE 11x). Higher power ratings require regenerative
systems.
For special cases, an additional power module can be connected
to a compact inverter (not with UE 11x). Please note that the total
power consumption of the connected motors must not exceed
the power of the compact inverter!
The CC controller unit is connected to the compact inverter over a
ribbon cable and uses PWM signals to control the IGBTs.
UE 242 B
24
Modular inverters
Modular inverter systems consist of the following modules:

One UV or UVR Power Supply Unit including the necessary
additional components
Several UM Power Modules for axes and spindle
Ribbon cables and covers
In modular systems, the supply module produces the rectified dclink voltage. The IGBT full bridges are housed in the separate UM
power modules. The dc-link power bar conducts the dc-link voltage
to the power modules.
The CC controller unit is connected to the power modules over a
ribbon cable and uses PWM signals to control the IGBTs.
The power supply unit is arranged the farthest to the left. The
power modules are arranged to the right in order of decreasing
power.
Motor current
The power modules and compact inverters are available in

gradations to make it possible to match them to the required
motor current and torque values. In addition, the PWM frequency
can be adjusted to the motor current. Please remember that very
high spindle speeds require a higher PWM frequency (see
Spindle).
Additional power
supply unit
If the 5 V power supply of the UE 2xx B does not suffice for the
MC, CC and connected encoders, an additional UV 105 power
supply unit is required. For a calculation example, see Additional
Power Supply for MC and CC.
UVR 140 D
Current consumption The UV power supply units supply the current for the electronics
of the connected
of the modules. The following limit values apply:
modules
Power supply
UV 130 D
UVR 1xx D
15 V
1.5 A
3.5 A
24 V
2A
4A
The current consumption for the electronics of the modular

inverters depends largely on their power output. If several highcapacity modules are used, in rare cases the maximum
permissible current for the power supply unit might be exceeded.
Therefore, be sure to check the current consumption for the 15 V
and 24 V supplies individually. This is of particular importance when
the UVR 150 D is used with the UM 115 D. The supply units own
current consumption also has to be taken into account If the total
current consumption exceeds the maximum value, please contact
HEIDENHAIN.
Ribbon cables and
covers
The individual control components are connected through ribbon

cables for PWM signals, power bus and unit bus. The ribbon
cables must be covered to protect against interference. Ribbon
cables and covers for separate power modules must be ordered in
the required lengths.
The ribbon cables and covers for compact inverters are included in
delivery.
UM 115 D
25
HEIDENHAIN Inverter Systems

Overview
Compact inverters
Regenerative
Nonregenerative
Modular inverters
Power supply unit

Regenerative
Nonregenerative
1)
Page
Accessories
Page
UR 240 D
UR 242 D
27
KDR commutating reactor

EPCOS line filter
UP 110 braking resistor module
As required:
SM voltage protection module
ZKF dc-link filter
Three-phase current capacitor
33
33
34
PW 210 braking resistor (not in UE 11x)

As required:
Additional power supply unit UV 1051)
34
KDR commutating reactor

EPCOS line filter
UP 110 braking resistor module
As required:
ZKF dc-link filter
Three-phase current capacitor
33
33
34
PW 210 braking resistor

As required:
34
UE 110
UE 112
UE 210 B
UE 211 B
UE 240 B
UE 212 B
UE 242 B
28, 29
UVR 120 D
UVR 130 D
UVR 140 D
UVR 150 D
32
UV 130 D
32
35
35
33
35
36
35
35
23
35
Power modules
for one axis
UM 111 D
UM 111 BD
UM 112 D
UM 113 D
UM 114 D
UM 115 D
30, 31
Ribbon cable, cover
38
For two axes
UM 121 D
UM 121 BD
UM 122 D
30, 31
Ribbon cable, cover
38
Required for iTNC 530 with Windows 2000
26
Model
Compact InvertersRegenerative
Regenerative compact
inverters
Rated current or
maximal
1)
current
for PWM
frequency
3 axes and spindle

or 4 axes
4 axes and spindle

or 5 axes
UR 240 D
UR 242 D
3 axes
Spindle/axis
3 axes
1 axis/spindle
Spindle/axis
3 333 Hz
9.0 A
15.0 A (18.0 A)
42.0 A/30.0 A
50.0 A (60.0 A)
9.0 A
15.0 A (18.0 A)
30.0 A/42.0 A
50.0 A (60.0 A)
42.0 A/30.0 A
50.0 A (60.0 A)
4 000 Hz
8.25 A
15.0 A (16.5 A)
38.5 A/27.5 A
50.0 A (55.0 A)
8.3 A/11.0 A
15.0 A (16.5 A)
27.5 A/38.5 A
50.0 A (55.0 A)
38.5 A/27.5 A
50.0 A (55.0 A)
5 000 Hz
7.5 A
15.0 A
35.0 A/25.0 A
50.0 A
7.5 A
15.0 A
25.0 A/35.0 A
50.0 A
35.0 A/25.0 A
50.0 A
6 666 Hz
6.3 A
12.6 A
29.4 A/21.0 A
42.0 A
6.3 A
12.6 A
21.0 A/29.5 A
42.0 A
29.4 A/21.0 A
42.0 A
8 000 Hz
5.5 A
11.0 A
25.6 A/18.3 A
36.5 A
5.3 A
11.0 A
18.3 A/25.6 A
36.5 A
25.6 A/18.3 A
36.5 A
10 000 Hz
4.6 A
9.2 A
21.4 A/15.3 A
30.5 A
4.5 A
9.2 A
15.3 A/21.4 A
30.5 A
21.4 A/15.3 A
30.5 A
Power supply
3 x 400 V ( 10 %); 50 Hz to 60 Hz
Rated power
DC link
22 kW
22 kW
Peak power2)
DC link
30 kW / 40 kW
30 kW / 40 kW
Power loss
(approx., at rated current)
750 W
930 W
DC-link voltage
650 V
650 V
Module width
250 mm
250 mm
Weight (approx.)
22.5 kg
22.5 kg
Id. Nr.
536 564-01
536 565-01
3)
Additional components for regenerative compact inverters (see Accessories for Inverters)
Commutating reactor
KDR 120
Line filter
EPCOS 35A
Braking resistor
UP 110
4)
ZKF 110 or ZKF 120
DC-link filter
Three-phase current capacitor Recommended

5)
Voltage protection module
SM 110
1)
40% cyclic duration factor for 10 minutes duty cycle time (S6-40%) or for 0.2 s at standstill
1st value: 40
% Cyclic duration factor for 10 minutes duty cycle time (S6-40%)
2nd value: 0.2 s Cyclic duration factor for 5 seconds duty cycle time
3)
Power loss during idle running: approx. 10% of the power loss at rated current
4)
Only for direct drives if an additional UM 1xx D is used.
5)
Only for synchronous or torque motors with field weakening
( ) Values in parentheses effective as of software 340 49x-02
2)
27
Compact InvertersNonregenerative
Nonregenerative
compact inverters
Rated current
or maximum
current1)
for PWM
frequency
3 axes and spindle
4 axes and spindle
3 axes and spindle

or 4 axes
UE 110
UE 112
UE 210 B
UE 211 B
3 axes
Spindle
3 axes
1 axis
Spindle
3 axes
Spindle/axis
2 axes
1 axis
3 333 Hz
6.0 A
12.0 A
24.0 A
36.0 A
6.0 A
12.0 A
9.0 A
18.0 A
24.0 A
36.0 A
9.0 A
15.0 A
24.5 A/18.4 A
30.0 A
9.0 A
15.0 A
18.4 A
30.0 A
4 000 Hz
5.5 A
11.0 A
22.0 A
33.0 A
5.5 A
11.0 A
8.3 A
16.5 A
22.0 A
33.0 A
8.3 A
15.0 A
22.5 A/16.9 A
30.0 A
8.3 A
15.0 A
16.9 A
30.0 A
5 000 Hz
5.0 A
10.0 A
20.0 A
30.0 A
5.0 A
10.0 A
7.5 A
15.0 A
20.0 A
30.0 A
7.5 A
15.0 A
20.0 A/15.0 A
30.0 A
7.5 A
15.0 A
15.0 A
30.0 A
6 666 Hz
4.2 A
8.4 A
16.8 A
25.2 A
4.2 A
8.4 A
6.3 A
12.6 A
16.8 A
25.2 A
6.4 A
12.8 A
17.0 A/12.8 A
25.5 A
6.4 A
12.8 A
12.8 A
25.5 A
8 000 Hz
3.65 A
7.3 A
14.6 A
21.9 A
3.65 A
7.3 A
5.5 A
11.0 A
14.6 A
21.9 A
5.3 A
10.6 A
14.5 A/10.9 A
21.8 A
5.3 A
10.6 A
10.9 A
21.8 A
3.0 A
6.0 A
12.2 A
18.3 A
3.0 A
6.0 A
4.6 A
9.2 A
12.2 A
18.3 A
4.5 A
9.0 A
12.0 A/9.0 A
18.0 A
4.5 A
9.0 A
9.0 A
18.0 A
10 000 Hz
Power supply
3 x 400 V ( 10 %); 50 Hz to 60 Hz
3 x 480 V ( 10 %); 50 Hz to 60 Hz
3 x 400 V ( 10 %); 50 to 60 Hz
Rated power
DC link
10 kW
10 kW
15 kW
15 kW
Peak power2)
DC link
15 kW / 20 kW
15 kW / 20 kW
23 kW / 40 kW
23 kW / 40 kW
Power loss3)
450 W
450 W
475 W
525 W
DC-link voltage
565 V
565 V
565 V
565 V
Integrated braking
resistor4)
1 kW / 27 kW
1 kW / 27 kW
1 kW / 27 kW
1 kW / 27 kW
Module width
175 mm
175 mm
200 mm
200 mm
Weight (approx.)
20 kg
20 kg
20 kg
20 kg
Id. Nr.
375 713-xx
375 715-xx
337 042-xx
337 043-xx
Additional components for nonregenerative compact inverters (see Accessories for Inverters)
Braking resistor
PW 210
Additional power supply
UV 105 (as required)
Voltage protection
5)
module
SM 110
SM 110
1)
2)
3)
40% cyclic duration factor for 10 minutes duty cycle time (S6-40%) or for 0.2 s at standstill
1st value: 40 %
Cyclic duration factor for duty cycle time of 10 minutes (S6-40%)
2nd value: 0.2 s
Cyclic duration factor for 5 seconds duty cycle time.
28
4 axes and spindle

or 5 axes
3 axes and spindle

or 4 axes
4 axes and spindle

or 5 axes
UE 212 B
UE 240 B
UE 242 B
Spindle/axis
3 axes
1 axis
Spindle/axis
3 axes
Spindle/axis
3 axes
1 axis
Spindle/axis
24.5 A/18.4 A
30.0 A
9.0 A
15.0 A
18.4 A
30.0 A
24.5 A/18.4 A
30.0 A
9.0 A
15.0 A
38.0 A/28.2 A
46.0 A
9.0 A
15.0 A
28.2 A
46.0 A
38.0 A/28.2 A
46.0 A
22.5 A/16.9 A
30.0 A
8.3 A
15.0 A
16.9 A
30.0 A
22.5 A/16.9 A
30.0 A
8.3 A
15.0 A
35.0 A/26.0 A
46.0 A
8.3 A
15.0 A
26.0 A
46.0 A
35.0 A/26.0 A
46.0 A
20.0 A/15.0 A
30.0 A
7.5 A
15.0 A
15.0 A
30.0 A
20.0 A/15.0 A
30.0 A
7.5 A
15.0 A
31.0 A/23.0 A
46.0 A
7.5 A
15.0 A
23.0 A
46.0 A
31.0 A/23.0 A
46.0 A
17.0 A/12.8 A
25.5 A
6.4 A
12.8 A
12.8 A
25.6 A
17.0 A/12.8 A
25.5 A
6.4 A
12.8 A
26.0 A/19.3 A
38.6 A
6.4 A
12.8 A
19.3 A
38.6 A
26.0 A/19.3 A
38.6 A
14.5 A/10.9 A
21.8 A
5.3 A
10.6 A
10.9 A
21.8 A
14.5 A/10.9 A
21.8 A
5.3 A
10.6 A
22.5 A/16.7 A
33.4 A
5.3 A
10.6 A
16.7 A
33.4 A
22.5 A/16.7 A
33.4 A
12.0 A/9.0 A
18.0 A
4.5 A
9.0 A
9.0 A
18.0 A
12.0 A/9.0 A
18.0 A
4.5 A
9.0 A
19.0 A/14.1 A
28.2 A
4.5 A
9.0 A
14.1 A
28.2 A
19.0 A/14.1 A
28.2 A
3 x 400 V ( 10 %); 50 to 60 Hz
3 x 400 V ( 10 %); 50 to 60 Hz
15 kW
22 kW
22 kW
23 kW / 40 kW
30 kW / 45 kW
30 kW / 45 kW
595 W
590 W
770 W
565 V
565 V
565 V
1 kW / 27 kW
200 mm
200 mm
200 mm
20 kg
23 kg
23 kg
337 044-xx
337 039-xx
337 041-xx
PW 210
UV 105 (as required)
SM 110
4)
5)
1st value: Continuous duty

2nd value: 1.5 % Cyclic duration factor for 120 seconds duty cycle time.
29
Modular InvertersPower Modules

Power modules
The power modules in the system are to be arranged so that the

heavy modules are at left and the light modules at right.
The total power of all connected motors must not exceed that of
the power supply unit.
The UM 1xx D modules feature electronic ID labels. This permits
advanced diagnostic functions (see Diagnostic Functions).
1-axis modules
UM 111 D
Axis
Rated current
or maximal
current1)
for PWM
frequency
UM 111 BD
Axis
Spindle
UM 112 D
Axis
Spindle
UM 113 D
Axis
Spindle
UM 114 D
Axis
Spindle
3 333 Hz
9.0 A
15.0 A (18.0 A)
17.5 A
24.5 A
30.0 A (35.0 A)
29.5 A
40.0 A
50.0 A (59.0 A)
47.0 A
67.0 A
80.0 A (94.0 A)
70.0 A
108.0 A
120.0 A (140.0 A)
4 000 Hz
8.3 A
15.0 A (16.6 A)
16.5 A
22.5 A
30.0 A (33.0 A)
27.5 A
37.0 A
50.0 A (55.0 A)
44.0 A
62.0 A
80.0 A (88.0 A)
66.0 A
99.0 A
120.0 A (132.0 A)
5 000 Hz
7.5 A
15.0 A
15.0 A
20.0 A
30.0 A
25.0 A
34.0 A
50.0 A
40.0 A
56.0 A
80.0 A
60.0 A
90.0 A
120.0 A
6 666 Hz
6.3 A
12.6 A
12.5 A
17.0 A
25.0 A
21.0 A
28.5 A
42.0 A
33.5 A
47.0 A
67.0 A
55.0 A
76.0 A
101.0 A
8 000 Hz
5.5 A
11.0 A
11.0 A
14.5 A
22.0 A
18.5 A
25.0 A
37.0 A
29.5 A
41.0 A
59.0 A
44.0 A
66.0 A
88.0 A
10 000 Hz
4.6 A
9.2 A
9.0 A
18,0
15.5 A
21.0 A
31.0 A
24.5 A
34.0 A
49.0 A
37.0 A
55.0 A
73.0 A
150 mA/170 mA
170 mA/170 mA
170 mA/250 mA
250 mA/420 mA
Current consumption2)
120 mA/60 mA
Power loss4)
70 W
12.0 A
120 W
160 W
180 W
270 W
280 W
430 W
420 W
650 W
Module width
50 mm
50 mm
100 mm
100 mm
100 mm
Weight (approx.)
5.5 kg
5.5 kg
9.0 kg
9.0 kg
12.0 kg
392 318-xx
513 035-xx
519 971-xx
518 703-xx
510 509-xx
Id. Nr.
1)
Axis:
40% cyclic duration factor for 5 seconds duty cycle time.
Spindle: 40% cyclic duration factor for 10 minutes duty cycle time. (S6-40%)
2)
For 15 V / 24 V (see limit values on page 37)
3)
With this 2-axis module, only the lower power stage can be used for controlling the spindle.
4)
( ) Values in parentheses effective as of software 340 49x-02
30
MC 422 B, CC 424 B
2-axis modules
UM 115 D
Axis
UM 121 BD3)
UM 121 D
Spindle
Axis
Axis
UM 122 D3)
Spindle
Axis
Spindle
115.0 A
150.0 A
192.0 A (230.0 A)
9.0 A
15.0 A (18.0 A)
17.5 A
24.5 A
30.0 A (35.0 A)
29.5 A
40.0 A
50.0 A (59.0 A)
106.0 A
138.0 A
192.0 A (211.0 A)
8.3 A
15.0 A (16.6 A)
16.5 A
22.5 A
30.0 A (33.0 A)
27.5 A
37.0 A
50.0 A (55.0 A)
7.5 A
15.0 A
15.0 A
25.0 A
6.3 A
12.6 A
12.5 A
5.5 A
11.0 A
11.0 A
9.0 A
117.0 A
4.6 A
9.2 A
270 mA/460 mA
96.0 A
125.0 A
192.0 A
80.0 A
105.0 A
161.0 A
70.0 A
92.0 A
141.0 A
59.0 A
76.0 A
20.0 A
30.0 A
34.0 A
50.0 A
17.0 A
21.0 A
25.0 A
28.5 A
42.0 A
14.5 A
18.5 A
22.0 A
25.0 A
37.0 A
12.0 A
15.5 A
21.0 A
18.0 A
31.0 A
200 mA/110 mA
250 mA/170 mA
290 mA/330 mA
140 W
2x axes: 240 W
1x axis / 1x spindle: 280 W
2x axes: 360 W
1x axis / 1x spindle: 450 W
150 mm
50 mm
100 mm
100 mm
19.0 kg
5.5 kg
5.5 kg
12.0 kg
387 852-xx
392 319-xx
513 037-xx
519 972-xx
610 W
870 W
31
Modular InvertersPower Supply Units

Power supply unit
UV 130 D
nonregenerative
UVR 130 D
regenerative
UVR 140 D
regenerative
UVR 150 D
regenerative
Power supply
3 x 400 V ( 10 %); 50 to 60 Hz
Rated power
(DC link)
30 kW
22 kW
30 kW
45 kW
55 kW
40 kW
30 kW
45 kW
65 kW
80 kW
50 kW1)
40 kW2)
60 kW1)
80 kW2)
110 kW1)
Power loss (approx.)
140 W
300 W
370 W
570 W
640 W
DC-link voltage
565 V
650 V
650 V
650 V
650 V
Current consumption
15V / 24V
240 mA/410 mA
270 mA/310 mA
270 mA/310 mA
380 mA/310 mA
350 mA/540 mA
Module width
150 mm
150 mm
150 mm
200 mm
200 mm
Weight (approx.)
9.8 kg
12 kg
12.5 kg
20.0 kg
20.0 kg
Id. Nr.
389 311-xx
390 188-xx
377 639-xx
390 281-xx
390 421-xx
Peak power
(DC link)
S6-40 %
UVR 120 D
regenerative
Additional components for power supply unit (see Accessories for Inverters)
Commutating reactor
KDR 120
KDR 130
KDR 140
KDR 150
Line filter
EPCOS 35 A
EPCOS 80 A
EPCOS 80 A
EPCOS 80 A
Braking resistor
PW 210
UP 110
UP 110
UP 110
UP 110
DC-link filter
ZKF 110 or
ZKF 120 or
ZKF 130
ZKF 110 or
ZKF 120 or
ZKF 130
ZKF 110 or
ZKF 120 or
ZKF 130
ZKF 110 or
ZKF 120 or
ZKF 130
Three-phase current
capacitor
Recommended
Recommended
Recommended
Recommended
SM 1xx
SM 1xx
SM 1xx
SM 1xx
SM 1xx
3)
4)
Voltage protection module

1)
2)
3)
4)
Cycle duration 5 s, cyclic duration factor 0.2 s

Cyclic duration 20 s, cyclic duration factor 4 s
Only for direct drives
32
Accessories for Inverter Systems

Commutating
reactor
Regenerative inverter systems require a KDR commutating

reactor. It suppresses system perturbation and serves as energy
buffer for the boost converter. It is connected between the line
filter and the power supply module (see Cable Overview).
The size of the commutating reactor depends on the supply
module.
Application
Rated
voltage
Rated
current
Power loss
(approx.)
Rated
frequency
Protection Weight
(approx.)
Id. Nr.
KDR 120
UR 2xx D
UVR 120 D
3 x 400 V
3 x 35 A
200 W
50/60 Hz
IP 00
11 kg
344 505-11
KDR 130 B
UVR 130 D
3 x 400 V
3 x 45 A
250 W
50/60 Hz
IP 00
15 kg
511 048-01
KDR 140
UVR 140D
3 x 400 V
3 x 70 A
340 W
50/60 Hz
IP 00
22 kg
333 068-01
KDR 150
UVR 150 D
3 x 400 V
3 x 80 A
350 W
50/60 Hz
IP 00
23 kg
355 253-01
Line filter
Regenerative inverter systems, in addition to the commutating

reactor, also require an EPCOS line filter. Line filters suppress lineconducted noise and ensure an EMC-compatible energy recovery.
The line filter is connected between line power and commutating
reactor (see Cable Overview).
The size of the line filter depends on the supply module.
Application
Rated
voltage
Rated
current
Power loss
(approx.)
Rated
frequency
Protection Weight
(approx.)
Id. Nr.
EPCOS 35A
UR 2xx D
UVR 120 D
3 x 400 V
3 x 35 A
50 W
50/60 Hz
IP 00
5 kg
340 691-01
EPCOS 80A
UVR 130 D
UVR 140 D
UVR 150 D
3 x 400 V
3 x 80 A
75 W
50/60 Hz
IP 00
11 kg
340 651-01
Three-phase
current capacitor
Three-phase current capacitors are recommended as standard

for regenerative inverter systems. The three-phase current
capacitor suppresses low-frequency noise during the recovery of
energy into the supply system. It is connected between the line
filter and the commutating reactor (see Cable Overview).
Application
Three-phase
current capacitor
Mesh
voltage
Recommended 525 V
as standard
Capacitance Protection
Weight
(approx.)
Id. Nr.
3 x 32 F
1.3 kg
348 993-01
IP 00
33
Accessories for Inverter Systems

Braking resistor
PW 210
During braking, motors feed energy back into the dc-link. The
PW 210 braking resistor converts this energy to heat. The braking
resistor must be mounted outside the electrical cabinet to allow
the heat to dissipate. The PW 210 has no fan, and heat is removed
through radiation.
When the nonregenerative inverter systems UE 240 B, UE 241 B,
UE 242 B and UV 130 D are installed, the PW 210 braking resistor
is required.
The PW 210 can also be used as an alternative to the integrated
braking resistor in the UE 21x B.
PW 210
Spindle power
Recommended
Continuous Peak
Resistance
braking resistance rating
power*
(approx.)
Protection Weight Id. Nr.

(approx.)
Up to 15 kW
1 x PW 210
2 kW
27 kW
18 ohms
IP 20
5.5 kg
Over 15 kW
2 x PW 210 in
parallel
4 kW
54 kW
9 ohms
IP 20
11 kg
* 1.5 % cyclic duration factor for 120 s duty cycle time
Braking resistor
module
UP 110
34
UP 110
Regenerative inverters feed the braking energy back into the line
power system. When power network fails, the energy cannot be
returned. This increases the dc-link voltage and results in a switchoff of the inverters. This shutdown leads to an undesired coasting
of the motors. To prevent this, HEIDENHAIN recommends the use
of the UP 110 braking resistor module for regenerative inverters.
Switching Module
voltage
width
Peak power Resistance

(for 2 s)
(approx.)

(approx.)
740 V
60 kW
IP 20
50 mm
9 ohms
7 kg
341 516-01
333 081-01
DC-link filter
When direct drives (linear motors, torque motors, and in rare

cases also synchronous motors) are operated with regenerative
inverters, it causes voltage peaks that can destroy the direct
drives. Therefore, during operation with UVR 1xx D and UR 2xx
regenerative inverters, the dc-link filter ZKF 1xx must be used.
The dc-link filter is mounted at left next to the power modules of
the direct drives and the dc-link current is conducted through it.
The total power of direct drives must not exceed that of the filter.
Please note:
The ZKF 110 differs from the ZKF 120 only in its maximum
discharge current. The use of the ZKF 110 must be inspected by
HEIDENHAIN service technicians on-site to ensure that the
discharge current is less than 1.3 A. With the ZKF 120 or ZKF 130,
this measurement is not necessary because a discharge current of
6 A is sufficient.
Area of
application
Module
width
ZKF 110
Discharge Performance
current

(approx.)
PN
PS6-40% PS6-20% Pmax
< 1.3 A
30 kW
47 kW
67 kW
110 kW
IP 20
10 kg
385 764-01
ZKF 110
One direct
drive
ZKF 120
One or more 100 mm

direct drives
<6A
30 kW
47 kW
67 kW
110 kW
IP 20
12 kg
391 232-01
ZKF 130
One or more 100 mm

direct drives
<6A
55 kW
80 kW
100 kW 110 kW
IP 20
13 kg
531 388-01
Voltage protection
module
100 mm
If synchronous motors (e.g. synchronous spindles, torque motors)

are operated with field weakening, an SM 1xx voltage protection
module is required. In the event of power failure, this module
prevents a voltage increase at the power connections of the
motors that could destroy the inverters and motor. The voltage
protection module is connected between the motor and inverter. It
shorts the motor phases in case of a fault.
Operation in the field weakening range must be enabled by
machine parameters in the control (see Technical Manual for the
iTNC 530).
The maximum phase current Imax of the SM must be greater than
the short-circuit current IK of the motor. IK = U0/(2 x XL)
SM 110
Switching
voltage
Max. phase
current Imax
Max. braking Min. wait

time at Imax
time
Protection
Weight
(approx.)
Id. Nr.
SM 110
830 V
3 x 63 A
10 s
IP 20
2 kg
368 453-01
SM 130
830 V
3 x 300 A
If correctly wired, the integrated

temperature switch prevents the drive
from being switched on at temperatures
above 60 C.
IP 20
6.3 kg
540 739-01
5 min.
35
Additional Power Supply with UE 2xx B

UV 105
The power for the main computer, controller unit and the
connected encoders is usually supplied by the compact inverter or
the power supply unit of the modular inverters.
If several encoders with high current consumption, (e.g. encoders
with EnDat interface) or the MC 422 B with two processors is
connected to the UE 2xx B, an additional power supply may be
required. HEIDENHAIN offers the UV 105 power supply unit for
this purpose.
Power supply unit
UV 105
36
If required, the UV 105 power supply unit supplies the power for
the MC and CC. The UV 105 is connected to the CC 42x over a
ribbon cable and a 5-V terminal. The UV 105 is shipped with a
cover for the cables.
Power supply
Load capacity
Module width
Weight
Id. Nr.
400 V 10%
20 A
50 mm
4 kg
344 980-xx
To determine whether an additional UV 105 power supply unit is

required, one calculates the current consumption of the connected
units and the control components used.
Device
Load capacity
UE 2xx B
8.50 A
UE 11x
10.00 A
UV 105, UVR 1xx D, UR 2xx D
20.00 A
Device
Current consumption
MC 420
MC 422 C with position inputs
MC 422 C without position inputs
MC 422 B with Windows, with position inputs
MC 422 B with Windows, w/o position inputs
4.80 A
5.20 A
4.70 A
7.80 A
7.30 A
External USB components
Max. 2 x 0.5 A1)
CC 422/6 control loops

CC 422/10 or 12 control loops
CC 424 B/6 control loops
1.50 A
3.00 A
2.50 A
2.50 A
4.60 A
4.60 A
4.60 A
LS, LB
0.15 A
ERN, ROD, RON
0.20 A
Absolute rotary encoders
0.25 A (+0.085 A with line drop compensator)2)
Absolute angle encoders
LC
1)
2)
Calculation example
For applications requiring more current, a separate power supply is needed, e.g. over the
USB hub (see Data Interfaces).
For cable lengths > 10 m between the iTNC 530 and each of the encoders with EnDat
interface, a line drop compensator is required (efficiency = 75%).
Device
Current consumption
MC 422 C with position inputs

CC 422/6 control loops
3 x LS for X, Y, Z
3 x ERN for X, Y, Z
1 x ERN for spindle
2 x ROD for B, C
2 x ERN for B, C
5.20 A
1.50 A
0.45 A
0.60 A
0.20 A
0.40 A
0.40 A
Sum
8.75 A > 8.50 A
With UVR 1xx D and UR 2xx D no UV 105 is required.

For UE 2xx B a UV 105 is required.
37
Ribbon Cables and Covers
Conductor bar
Unit bus
Covers
Power supply
Covers for the

ribbon cables
The ribbon cables must be covered to protect them against

interference. The UV(R) power supply unit is shipped with a cover
(329 031-03) to protect the following modules.
UV(R) 1x0
UM 115 D or
One UM 1xx D with 100 mm width and one UM 1xx D with
50 mm width
The cover for the CC 42x is shipped with the CC 42x. If you use
further power modules and the UP 110 resistor module, you need
to order suitable covers separately.
Width
Selecting the covers
38
Id. Nr.
(1 unit)
Id. Nr.
(5 units in one
package)
50 mm
329 031-05
538 427-05
100 mm
329 031-10
538 427-10
150 mm
329 031-15
538 427-15
200 mm
329 031-20
538 427-20
Add the widths of all modules between UV(R) 1x0 D and CC 42x
(including UP 110)
Subtract 150 mm from this sum (cover supplied with the
UV(R) 1x0)
Select the proper covers from the tables to cover resulting width
50-pin ribbon cable

for supply voltage
Connection between the CC 42x and UV(R) 1xx power supply for
power supply unit (required only once).
Length
Id. Nr.
300 mm
325 816-01
400 mm
325 816-02
500 mm
325 816-03
600 mm*
325 816-04
700 mm*
325 816-05
800 mm*
325 816-06
* For transmission lengths greater than 600 mm, the ribbon cable
is led doubled to the controller unit to increase the cross
section.
Selecting a cable
length
UVR: Add 70 mm to the width of all modules between the

UVR 1xx D and CC and select the next larger cable length.
UV 130 D: Add 130 mm to the width of all modules between the
UV 130 D and CC and select the next larger cable length.
Module
Width
UM 111 D, UM 121 D
50 mm
UM 112 D, UM 122 D
100 mm
UM 111 BD, UM 121 BD
UM 113 D, UM 114 D
40-pin ribbon cable

for unit bus
Selecting a
cable length
UM 115 D
150 mm
UP 110
50 mm
UV 105
50 mm
Connection between the UV 1x0 power supply unit, the UM 1xx

power modules and the UP 110 braking resistor module, if needed
(required only once).
Length
Id. Nr.
300 mm
325 817-01
400 mm
325 817-02
500 mm
325 817-03
600 mm
325 817-04
700 mm
325 817-05
UVR: Add the width of all modules between the UVR 1xx D and
the controller unit (including the UP 110) and choose the next
larger cable length from the above table.
UV 130 D: Add 80 mm to the width of all modules between the
UV 130 D and CC and select the next larger cable length.
39
20-pin ribbon cable

for PWM signals
Selecting a
cable length
40
Connection between the controller unit and the UM 1xx D power

module (one cable per drive).
Length
Id. Nr.
100 mm
250 479-07
200 mm
250 479-08
300 mm
250 479-09
400 mm
250 479-10
500 mm
250 479-11
600 mm
250 479-12
700 mm
250 479-13
Find the distance a of the PWM input on the power module

from the table below.
Add the widths b of all modules between the respective power
module and the controller unit (including UP 110 and ZFK)
Add the distance cn of the PWM output on the controller unit to
your result (see table).
Choose the next larger cable length from the above table
Power module
Distance a
(approx.)
Module width b
UM 111 BD,
UM 111 D, UM 121 D
40 mm
50 mm
UM 121 BD
85 mm
100 mm
UM 112 D, UM 113 D,
UM 114 D, UM 122 D
90 mm
100 mm
UM 115 D
140 mm
150 mm
Distance cn
CC 422
Distance in mm
c2
c3
c1
c4
c5
c6
25
37
50
Max. 10 control loops 25
37
50
64
73
37
50
64
73
85
PWM
c1
c2
c3
c4
c5
c6
c7
CC 424 B
Example
Distance in mm
c1
c2
c3
c4
c5
c6
c7
23
39
56
23
39
56
73
39
56
73
90
39
56
90
108
125
39
56
73
90
108
125
CC 42x
Calculating the distance l between the

connectors on the UM 115 D and the
controller unit:
l = a + b1 + b2 + b3 + b4 + c3
l = (140 + 100 + 100 + 50 + 50 + 56) mm
l = 496 mm
A 500 mm cable (the next larger length) is
used to connect the PWM.
c3
a
b
b b
41
Multiple-row
configuration
The HEIDENHAIN assembly kit allows you to configure the power

modules connected to the iTNC 530 in a second row. This requires
that the iTNC 530 be powered over a UV 105.
UV(R) 1xx D
Conductor bar
Unit bus
PWM
UM
UM
UM
UP
PWM
Covers
Power supply
CC 42x
Housing
PWM
Covers
The following components are required

additionally for the double-row
configuration:
Installation kit (housing, cover,
neutral bar, screw, ribbon cable adapter
for supply voltage)
361 452-01
PWM cable (round), l = max. 5 m
360 888-xx
Cable for supply voltage (round),
l = max. 5 m
361 508-xx
Max. voltage drop on the leads of the
5-V supply voltage: 0.1 V. Leads are
provided by customer.
42
MC 422 B
1 VPP
Axes: 60m
EnDat interface
VL (max. 6m)
340 302-xx
Axes + spindle: 60m
353 545-xx
Included with
visual display unit
Voltage controller 5 V
370 224-01
VL
340 302-xx
370 226-01
VL (max. 6m)
336 847-xx
VL
336 847-xx
2) Adapter connector for

spindle, if necessary
544 703-01
1) with 1x BTS 150

353 544-01
BF 150
353 522-xx
Axes + spindle: 30m
40m 1)
20m
336 376-xx
Axes: 15m
289 440-xx
289 440-xx
X69
X15 ... X20
X80 ... X83
2)
2)
X45
289 440-xx
336 376-xx
KTY
max. 9m
11m
RCN
LC
40m
LC
15m
1 VPP
1 VPP
1 VPP
9m
Housing must be mounted
1 VPP
} max. 9m
LB/LS
60m
LC 18x: 369 124-xx

LC 481: 369 129-xx
LC 18x: 369 124-xx

LC 481: 369 129-xx
60m
LC
RCN
} max. 9m
LC
RCN
3) 60m
60m
12.04.2006
VL: Extension cable

for separation points with connecting cable
for extending existing connecting cable
3) Without line-drop compensator RCN max. 11m
LC 481: 370 747-xx
LC 18x: 370 737-xx
309 783-xx
310 199-xx
298 429-xx
298 430-xx
244 005-xx
263 954-xx
370 225-01
VL
323 897-xx
383 951-01
KTY
VL
323 897-xx
Terminal box
251 249 01
20m
37-pin male connector

315 650-07
290 109-xx
290 110-xx
15-pin male connector

315 650-03
LC 18x: 369 124-xx

LC 481: 369 129-xx
Position inputs
PLC I/0
Analog output
244 005-xx
368 210-01
509 667-xx
332 115-xx
only MC 422 B
only MC 422 C/B
3) only CC 424 B
1)
2)
X41/X42
X8
X9 1)
X46
VL
263 955-xx
X1 ... X5
X6, X35 ... X38 2)
X201 ... X212 3)
X141
X142*)
MC 420
MC 422 C
MC 422 B
CC 42x
VL
263 955-xx
40m
263 954-xx
MB 420
293 757-xx
15-pin female connector

315 650-04
USB touchpad TE 530

354 770-xx: 12m
365 499-xx: 36m
X51 ... X62
X149
263 954-xx
TE 520 B
535 835-xx
TE 530 B
519 441-xx
TE 535 P
547 577-xx
Speed inputs
Basic configuration
Cable Overview
Control Systems
43
44
See Motors catalog

for power cable to motor
325 816-xx
325 817-xx
X69
X51 ... X62
Modular inverter (non-regenerative)
X69
X79
250 479-07...-16
250 479-07...-16
CC 42x
325 817-xx
325 816-xx
X79
X69
250 479-07...-16
15m
X69
X51 ... X62
See Motors catalog

250 479-07...-16
UV UM 1xx UM 1xx UM 1xx CC 42x

130 D
15m
3 Vac power supply
PW 210
PW 210
UM 111 UV 105
(if needed) (if needed)
Compact inverter (non-regenerative)
UE 2xx B
3 Vac power supply
Three-phase
ac capacitor
348 993-01
KDR 1xx
15m
Three-phase
ac capacitor
348 993-01
Line filter
EPCOS xx
3 Vac power supply
Line filter
EPCOS 35 A
KDR 120
X69
X51 ... X62
CC 42x
See Motors catalog

325 816-xx
325 817-xx
250 479-07...-16
250 479-07...-16
UM 111
(if needed)
15m
X69
X79
See Motors catalog

325 816-xx
325 817-xx
250 479-07 ... -16
250 479-07 ... -16
UVR UM 1xx UM 1xx ZKF 1xx UM 1xx UP 110

1xx D
(if needed)
Modular inverter (regenerative)
X69
X79
UR 2xx
Compact inverter (regenerative)
X69
X51 ... X62
CC 42x
Inverter Systems
X13
515 845-01
335 332-xx
es
100m
2)
1)
30m
517 376-xx
310 197-xx
X141
X142 2)
X128 1)
X27
X127 1)
only MC 422 B two-processor

only MC 422 C/B
X28
MC 420
MC 422 C
MC 422 B
X26
X23
371 046-xx
PL 510
4 x max.
X 147
X 47
(MC 422 B) (MC 420)
371 045-xx
274 543-xx
X12
X121
(Option)
516 670-01
516 670-01
PL 550
32 x max.
50m
TT 130
296 537-xx
TT 140
527 797-xx
365 499-xx
354 770-xx
6m
365 725-xx
355 484-xx
270 909-xx
355 484-xx
TS 220
293 488-xx
Ethernet
VL
281 429-xx
371 046-xx
30m
30m
50m
V.24/RS-232-C
50m
SE 640
377 686-xx
SE 540
517 518-xx
517 375-xx
0.5m
USB hub
368 735-01
274 545-xx
366 964-xx
max. 20 m
312 879-01 3 m
3 inputs
V.11/RS 422
Adapter 9 pin
363 987-01
Adapter 25 pin
310 085-01
Adapter 9 pin
363 987-02
HRA 110
261 097-02
296 466-xx
296 687-xx
296 467-xx
TS 440
372 401-xx
TS 640
359 575-xx
PC
20m
HR 420
375 239-xx
HR 410
296 469-xx
HR 130
254 040-xx
HR 150
257 061-xx
50m
Connector housing must be mounted

12.04.2006
VL: Extension cable

for separation points with connecting cable
for extending existing connecting cable
Accessories
45
Technical Description
Axes
Linear axes
The iTNC 530 can control the linear axes X, Y, Z

as well as U, V, W, depending on the version.
Display and
programming
99 999.9999 to +99 999.9999 [mm]
+Y
+A
Feed rate in mm/min depending on the workpiece

contour, or mm per spindle revolution
Feed rate override: 0 to 150 %
+B
60 000 rpm
screw pitch [mm]
Number of pole pairs
99 999.9999 to +99 999.9999 [mm]
Maximum feed rate:

Traverse range
The machine tool builder defines the traverse

range. The user can set additional limits to the
traverse range if he wishes to reduce the
working space. Three different traverse ranges
can be defined (selection by PLC).
Rotary axes
The iTNC 530 can control the rotary axes A, B and C.

Special PLC functions are available for rotary axes with Hirth
coupling.
Display and
programming
0 to 360 or
99 999.9999 to +99 999.9999 []
Feed rate in degrees per minute (/min)
Traverse range
99 999.9999 to +99 999.9999 []

The machine tool builder defines the traverse range. The user can
set additional limits to the traverse range if he wishes to reduce
the working space. Three different traverse ranges can be defined
(selection by PLC).
Free rotation
For milling-turning operations, the rotary axis

can be started via the PLC with a defined feed rate.
Cylindrical
interpolation
(software option 1)
A contour defined in the working plane is machined on

a cylindrical surface.
46
+Z
+X
Tilting the working

plane
(software option 1)
The iTNC 530 has special coordinate

transformation cycles for controlling
swivel heads and tilting tables. The
offset of the tilting axes and the tool
lengths are compensated by the TNC.
The iTNC 530 can manage more than
one machine configuration (e.g.
different swivel heads). The machine
configurations are switched via the
PLC. The change in the dimensions of
the swivel head or tilting table caused
by a rise in temperature can be
compensated by the iTNC 530.
5-axis machining
(software option 2)
TCPM (Tool Center Point Management)

The offset of the tilting axes is compensated so that the tool tip
remains on the contour. Handwheel commands can also be
superimposed during machining without moving the tool tip from
the programmed contour.
47
Synchronized axes
Synchronous axes are moved simultaneously and are programmed

with the same axis designation:
e.g. gantry axes or tandem tables. A maximum of 4 x 2 axes
can be defined as synchronous axes.
+Z
+Y
+X1
+X
Torque control
Torque control is used on machines with

mechanically coupled motors for which
a defined distribution of drive torque is
desired,
or
parts of the controlled system show a
backlash effect that can be eliminated by
"tensioning" the servo drives (e.g. racks).
+Z
+Y
+X1
+X
PLC axes
Axes can be controlled by the PLC. They are

programmed over M functions or OEM cycles.
The PLC axes are positioned independently of
the NC axes and are therefore designated
asynchronous axes.
48
Digital Control
Integrated inverters Position controllers, speed controllers, current controllers and
inverters are integrated in the iTNC 530. HEIDENHAIN
synchronous and asynchronous motors are connected to the
iTNC 530.
Axis control
The iTNC 530 can be operated with lag or feedforward control.

During roughing operations at high speeds, for example, you can
switch to velocity semifeedforward control via an OEM cycle in
order to avoid machining with reduced accuracy.
Servo control with

following error
The term following error denotes the distance between the

momentary nominal position and the actual position of the axis.
The velocity is calculated as follows:
v = velocity
v = kv sa
kv = loop gain
sa = following error
Servo control
with velocity
feedforward
Velocity feedforward means that the speed and the acceleration

are adjusted to fit the machine. Together with the values calculated
from the following error, it forms the nominal value. In this way,
the following error becomes very small (in the range of a few m).
Compensation of
torque ripples
The torque of synchronous, torque and linear motors is subject to

periodic oscillations, one cause of which can be permanent
magnets. The amplitude of these oscillations depends on the
motor design, and under certain circumstances can have an effect
on the workpiece surface. After the axes have been commissioned
with the TNCopt software, the Torque Ripple Compensation (TRC)
of the CC 424 B can be used to compensate for this torque ripple.
49
CC 422
CC 424 B
Path interpolation
1.8 ms
3 ms
Fine interpolation
0.2 ms/0.1 ms1)
Position controller
1.8 ms
0.2 ms/0.1 ms
Speed controller
0.6 ms
0.2 ms/0.1 ms
Current controller
0.1 ms
0.1 ms
1)
2)
Axis clamping
1)
Double speed without position encoder

Single speed/double speed
The control loop can be opened through the PLC in order to clamp
specific axes.
The iTNC 530 provides the following important features for the fast
machining of contours:
The block processing time of the MC 422 C/MC 422 B is 0.5 ms.
The MC 420 has a block processing time of 3.6 ms. If the MC 420
is used with software option 2, its block processing time is also
reduced to 0.5 ms. This means that the iTNC 530 is able to run
long programs from the hard disk, even with contours
approximated with linear segments as small as 0.2 mm,
at a feed rate of up to 24 m/min.
Look-ahead
The iTNC 530 calculates the geometry ahead of time in order to

adjust the feed rate (max. 1024 blocks). In this way directional
changes are detected in time to accelerate or decelerate the
appropriate NC axes.
Spline interpolation If your CAD system describes contours as splines, you can
transfer them directly to the iTNC 530. The iTNC 530 features a
spline interpolator, with which third-degree polynomials can be
processed. Spline interpolation is also available on the MC 420
with software option 2.
50
Time
2)
Fast Contour Milling

Short block
processing time
Position
The cycle time for path interpolation is defined as the time

interval during which interpolation points on the path are
calculated. The cycle time for fine interpolation is defined as the
time interval during which interpolation points are calculated that
lie within the interpolation points calculated for path interpolation.
The cycle time for the position controller is defined as the time
interval during which the actual position value is compared to the
calculated nominal position value. The cycle time for the speed
controller is defined as the time interval during which the actual
speed value is compared to the calculated nominal speed value.
The cycle time for the current controller is defined as the time
interval during which the actual current value is compared to the
calculated nominal current value.
Position
Control loop
cycle times
Time
Jerk
The derivative of acceleration is referred to as jerk.

A linear change in acceleration causes a jerk step. Although this
jerk does not result in contour damage, it may cause the machine
to oscillate.
Jerk limiting
To prevent machine oscillations, the jerk is limited to attain

optimum path control.
Smoother jerk
The jerk is smoothed by a nominal position value filter. The

iTNC 530 therefore mills smooth surfaces at the highest
possible feed rate and yet keeps the contour accurate. The
operator programs the permissible tolerance in a cycle.
Nominal position value filter for HSC machining (HSC filter) with
selectable filter characteristic for finishing and roughing (available
on the MC 420 with software option 2).
12 000
10 000
8 000
6 000
4 000
2 000
0
Contour path deviation due to acceleration and

deceleration with jerk
Smoother jerk reduces contour path

deviation
51
Encoders
For speed and position control of the axes and spindle,
HEIDENHAIN offers both incremental as well as absolute
measuring systems.
Incremental
encoders
Incremental encoders have as measuring standard a grating

consisting of alternate lines and spaces. Relative movement
between the scanning head and the scale causes output of
sinusoidal scanning signals.
The measured value is calculated from these signals.
Reference mark
When the machine is switched on, the machine axes need to

traverse a reference mark for an accurate reference to be
established between measured value and machine position. For
encoders with distance-coded reference marks, the maximum
travel until automatic reference mark evaluation for linear encoders
is only 20 mm or 80 mm, depending on the model, or 10 or 20
for angle encoders.
Reference mark
evaluation
The routine for traversing the reference marks can also be started
for specific axes via the PLC during operation (reactivation of
parked axes).
Output signals
Incremental encoders with sinusoidal output signals with levels

1 VPP are suitable for connection to HEIDENHAIN numerical
controls.
Absolute encoders
With absolute encoders, the position information is contained in

several coded tracks. Thus, an absolute reference is available
immediately after switch-on. Reference-mark traverse is not
necessary. Additional incremental signals are output for highlydynamic control loops.
EnDat interface
The iTNC 530 is fitted with the serial EnDat interface for the
connection of absolute encoders.
Note: The EnDat interface on HEIDENHAIN encoders differs in its
pin assignment from the interface on Siemens motors with
integrated absolute ECN/EQN rotary encoders. Special adapter
cables are available.
52
Encoder inputs for

position control
Incremental and absolute linear, angular or rotary encoders from

HEIDENHAIN can be connected to all position encoder inputs of
the MC2) and CC 424 B.
Inputs
Signal level/
1)
Interface
Input frequency1)
Incremental
1 VPP
33 kHz/350 kHz
Absolute
EnDat 2.1
1 VPP
33 kHz/350 kHz
1)
2)
Encoder inputs for

speed control
Switchable
Depending on the current consumption of the encoders used,
you might need the UV 105 power supply unit in addition (see
page 36).
Incremental and absolute rotary encoders from HEIDENHAIN can

2)
be connected to all speed encoder inputs of the CC 42x .
Inputs
Signal level/
1)
Interface
Input frequency1)
Incremental
1 VPP
350 kHz
Absolute
EnDat 2.1
1 VPP
350 kHz
1)
2)
Switchable
Depending on the current consumption of the encoders used,
you might need the UV 105 power supply unit in addition (see
page 36).
53
Error Compensation
The iTNC 530 automatically compensates mechanical errors on
the machine.
Linear errors
A linear error can be compensated over the entire travel range for
each axis.
Nonlinear errors
The iTNC 530 can compensate for ballscrew pitch errors and
following error simultaneously. The compensation values are
stored in a table.
Backlash
For length measurements via spindle and rotary encoders, the play
between the table movement and the rotary encoder movement
on direction changes can be compensated. This backlash is outside
the controlled system.
Reversal error
The play between the table movement and the motor movement
is also compensated in length measurements. In this case the
backlash is within the controlled system.
Reversal peaks
In circular movements, reversal peaks can occur at quadrant

transitions due to mechanical influences. The iTNC 530 can
compensate for these reversal peaks.
Stick-slip friction
High static friction can lead to stick-slip: the slide stops and starts
repeatedly for short periods at low feed rates. This is commonly
known as stick-slip. The iTNC 530 can compensate this problem
condition.
Sliding friction
Sliding friction is compensated by the speed controller of the

iTNC 530.
Thermal expansion
To compensate thermal expansion, the machine expansion

behavior must be known.
The temperature can be recorded via temperature measurement
thermistors connected to the analog inputs of the iTNC 530. The
PLC evaluates the temperature information and transfers the
compensation value to the NC.
54
Monitoring Functions
During operation, the iTNC 530 monitors:
Amplitude of the encoder signals
Edge separation of the encoder signals
Absolute position for encoders with distance-coded reference
marks
Current position (following error monitoring)
Distance actually traveled (movement monitoring)
Position deviation when stopped
Nominal speed value
Check sum of safety-related functions
Supply voltage
Buffer battery voltage
Operating temperature of MC and CPU
Running time of PLC program
Motor current
Motor temperature
Temperature of the power stage
DC-link voltage
In the case of hazardous errors, an EMERGENCY STOP message
is sent to the external electronics via the control-is-ready output,
and the axes are brought to a stop. The correct connection of the
iTNC 530 in the machine EMERGENCY STOP circuit is checked
when the control system is switched on. In the event of an error,
the iTNC 530 displays a message in plain language.
Context-sensitive
help
A HELP key provides the user with context-sensitive help. This

means that in the event of an error message, the iTNC 530
displays information on the cause of the error and proposes
solutions. The machine manufacturer can also use this function for
PLC error messages.
Collision
monitoring
(Software option,
only with MC 422 C/
MC 422 B)
The iTNC 530 features a Dynamic Collision Monitoring (DCM)

software option for cyclically monitoring the working space of the
machine for possible collisions with machine components. The
machine manufacturer must define the collision objects within the
working space of the machine that are to be monitored by the
iTNC during all machine motions, including those made by swivel
heads and tilting tables. If two objects monitored for collision
come within a defined distance to each other, the TNC outputs an
error message. The dynamic collision monitoring is active in both
the manual operating modes as well as the machine operating
modes, and is indicated by a symbol in the operating mode display.
Please note:
Only the machine manufacturer can define collision objects
(including clamping fixtures).
Collisions between machine components (such as swivel heads)
and the workpiece cannot be detected.
Collisions during motions with handwheel superimpositioning
with M118 cannot be detected.
In operation with following error (i.e. no feedforward), an
oversize must be taken into account for the collision objects.
Checking for collision is not possible in the Test Run mode.
55
Spindle
The iTNC 530 contouring control is used in connection with the
HEIDENHAIN inverter systems with field-oriented control. As an
alternative, an analog nominal speed value can be output.
CC 422 Controller
Unit
The individual control loops of the CC 422 controller unit are

divided into several controller groups. A separate DSP is assigned
to each of these controller groups and a separate PWM frequency
can be set for each group (max. 10 kHz).
Normally the iTNC 530 and the HEIDENHAIN inverter system
operate with a PWM frequency of 5000 Hz. For high-speed
spindles, higher PWM frequencies are required. If a frequency
higher than 5000 Hz is adjusted for a controller group, only one
control loop remains available in this group (see Technical Manual
for the iTNC 530). The increased PWM frequency also reduces the
permissible rated current values of the inverters (see Inverters).
CC 424 B Controller
Unit
The basic PWM frequency can set for each controller assembly
of the controller unit (e.g. 4 kHz). The CC 424 B with max. 6 or
8 control loops consists of one controller assembly, the version
with max. 10, 12 or 14 control loops consists of two controller
assemblies. Possible basic frequencies are 3.33 kHz, 4 kHz or
5 kHz. For high-speed spindles, this frequency may be doubled
(e.g. 8 kHz for HF spindles). (See Technical Manual for the
iTNC 530).
Maximum spindle
speed
The maximum spindle speed is calculated as follows:
nmax
fPWM 60 000 rpm

PPZ 5000 Hz
=
fPWM = PWM frequency in Hz

PPZ = number of pole pairs
56
Operating-mode
switchover
Two parameter blocks can be stored for controlling the spindle (e.
g. for wye/delta connection). You can switch between wye and
delta connection in the PLC.
Analog nominal
speed value
Up to 100 000 rpm
Position-controlled
spindle
The position of the spindle is monitored by the iTNC 530.
Encoder
HEIDENHAIN rotary encoder with sinusoidal voltage signals

(1 VPP) or EnDat interface.
Tapping
There are special cycles for tapping with or without floating tap
holder. For tapping without floating tap holder, the spindle must be
operated under position control.
Spindle orientation
With position-controlled spindle, the spindle can be positioned

exactly to 0.1.
Spindle override
0 to 150 %
Gear stages
A specific nominal speed is defined for each of the eight gear

ranges. The gear code is output via the PLC.
Second spindle
Up to two spindles can be controlled alternately.

You can switch from spindle 1 to spindle 2 via the PLC. Because
the second spindle is controlled instead of an axis, the number of
available axes will be reduced by one.
Milling-head
change
The iTNC 530 can manage different milling-head descriptions. You

program the milling-head change in the integrated PLC.
57
Commissioning and Diagnostic Aids

The iTNC 530 provides comprehensive, internal commissioning
and diagnostic aids. In addition, highly effective PC software for
diagnosis, optimization and remote control is available.
Diagnostic functions The integral diagnostic function permits:
Display and evaluation of internal control statuses
Display and evaluation of status signals of the inverter
components
Electronic ID label
Various HEIDENHAIN components feature an electronic ID label to

simplify commissioning and diagnostics. The information, such as
model designation, part number or serial number, stored in this ID
label can be read with the iTNC 530 or the TNCdiag or TNCopt
software for PCs.
The diagnostic function of the iTNC 530 (software versions
340 422-07 and 340 480-07 or higher) is especially user friendly. It
automatically recognizes the motor type and, if required, updates
the machine parameter entry every time it is switched on.
TNCdiag (accessory) The TNCdiag software for PCs enables the service technician to
make a simple and fast diagnosis of the drives. It also permits the
display and evaluation of the electronic ID labels. TNCdiag works
with the iTNC 530 with software versions 340 422-07 und
340 480-07 and later
The following diagnostic functions are available:
Reading and displaying the electronic ID labels of QSY motors
with EQN 1325 or ECN 1313
Reading and displaying the electronic ID labels of the UVR 1xx D
and UM 1xxD inverter modules
Displaying and evaluating the internal control conditions and the
status signals of the inverter components
Displaying the analog values available to the drive controller
Automatic test for proper function of motors and inverters
Automatic test of position and speed encoders
TNCopt (accessory)
PC software for commissioning digital control loops
Requirements:
58
Functions:Commissioning of current controller

(Automatic) commissioning of speed controller
(Automatic) optimization of sliding-friction compensation
(Automatic) optimization of reversal-spike compensation
(Automatic) optimization of kV factor
Circular interpolation test, contour test
TNCdiag and TNCopt place the following demands on the PC:

Windows 95/98 or NT 4.0 or 2000
Mind. VGA, XGA recommended
At least 16 MB RAM
At least 15 MB free hard disk space
Serial or Ethernet inteface
Oscilloscope
The iTNC 530 features an integrated oscilloscope. Both X/t and X/Y
graphs are possible. The following characteristic curves can be
recorded and saved in six channels:
Actual value of axis feed rate

Nominal value of axis feed rate
Contouring feed rate
Actual position
Nominal position
Nominal position after nominal position value filter
Following error of the position encoder
Actual values for torque, speed, acceleration and jerk
Nominal values for voltage, speed, acceleration and jerk
Analog nominal speed value
Integral-action component of the nominal current value
Torque-determining nominal current value
Utilization of drive
Current value of I2t monitoring of motor and power module
Mechanical and electrical power
Block number of the NC program
Content of PLC operands
Measuring signals from the position encoder
Difference between position and speed encoder
Difference between synchronized axes
Circular form test
TNCscopeNT
(accessory)
PC software for transferring the oscilloscope files to a PC
Logic diagram
Simultaneous graphic representation of the logic states of up to

16 operands (markers, words, inputs, outputs, counters, timers)
Table function
The current conditions of the markers, words, inputs, outputs,

counters and timers are displayed in tables. The conditions can be
changed via the keyboard.
Trace function
The current content of the operands and the accumulators is

shown in the statement list in each line in hexadecimal or decimal
code. The active lines of the statement list are marked.
Log
For the purposes of error diagnosis, all error messages and

keystrokes are recorded in a log. The entries can be read using
the PLCdesignNT or TNCremoNT software for PCs.
TeleService
(accessory)
Nominal and actual position
Logic diagram
PC software for remote diagnostics, remote monitoring, and

remote control of the iTNC 530. For further information, please
request the Technical Information Remote Diagnosis with
TeleService.
59
Integral PLC
The PLC program is created by the machine manufacturer either at
the control or using the PLC development software PLCdesignNT
(accessory).
Machine-specific functions are activated and monitored via the
PLC inputs/outputs. The number of PLC inputs/outputs required
depends on the complexity of the machine.
PLC expansion
If the PLC inputs/outputs of the MC 422 C/MC 422 B/MC 420

are insufficient, the additional input/output units PL 510, PL 511,
PL 512 or PL 550 can be connected.
The PROFIBUS-DP compatible PLC input/output system must be
configured with the PC software IOconfig.
Rated operating
current per output
Logic unit:
0.15 A
(For PL 5xx see PLC Inputs/Outputs)
PLC programming
Format
Statement list
Memory
Approx. 16 000 logic commands

Single-processor version:
Dual-processor version:
Process memory
512 KB RAM
Cycle time
10.8 ms
Instruction set
60
Bit, byte und word commands

Logical operations
Arithmetic commands
Comparisons
Terms in parentheses
Jump commands
Subprograms
Stack operations
Submit programs
952 timers
48 counters
Comments
PLC modules
100 strings
PLC window
PLC error messages can be displayed by the iTNC 530 in the

dialog line during operation.
Small PLC window
The iTNC 530 can show additional PLC messages and bar
diagrams in the small PLC window.
Small PLC window ........
Large PLC window
A complete PLC page can be shown as a window. PLC messages

and graphics can be displayed.
Large PLC window .......................................
PLC soft keys
With the BF 150, the machine tool builder can define his own soft
keys on the screen, instead of the horizontal NC soft keys. In
addition, he can define his own PLC soft keys in the vertical soft
key row.
PLC positioning
All controlled axes can be positioned via the PLC.

PLC positioning of the NC axes cannot be
superimposed on NC positioning.
PLC axes
Axes can be controlled by the PLC. They are programmed over M

functions or OEM cycles. The PLC axes are positioned
independently of the NC axes.
61
PLCdesignNT
(accessory)
PC software for PLC program development.

The PC program PLCdesignNT can be used for easy creation of
PLC programs. Comprehensive examples of PLC programs are
included.
Functions:
Easy-to-use text editor
Menu-guided operation
Programming of symbolic operands
Modular programming method
"Compiling" and "linking" of PLC source files
Operand commenting, creation of a documentation file
Comprehensive help system
Data transfer between the iTNC 530 and the PC
Creation of PLC soft keys
Testing of the PLC program of the TNC 426/TNC 430 for symbol
conflicts on the iTNC 530
PC requirements:
Windows 98/NT/2000/ME/XP
Compatible computer, Pentium 133 or better
Min. 32 MB RAM
Min. 20 MB free memory on hard disk
Min. VGA
Serial interface, possibly Ethernet interface
Internet Explorer 4.01 or higher
62
Description of PLC
basic program
The PLC basic program serves as a basis for adapting the

iTNC 530 to the requirements of a specific machine and
can be downloaded from the Internet.
The PLC basic program provides the following functions:
Controlling all axes
Positioning the axes to 0 after the reference run
Axes with only one position encoder
Clamped axes
Moving the axes to the reference points; reference end
positions
Compensating the axis temperature
Axes with Hirth coupling
Feed rate control
Axes operated as C axes (moving the axes with the aid of the
spindle drive)
Dividing unit
Gear stages for spindle
Controlling and orienting the spindle
Activating tool-specific torque monitoring
Alternate operation (machining a workpiece alternately on the
left/right side of the machine)
Manual and automatic tool change (pickup device, single-arm
gripper or double-arm gripper). There is, of course, a larger range
of definitions to choose from; the respective type of tool
changer must be adapted to the exact requirements of the
specific machine by the PLC programmer.
Help functions for configuring the tool changer
Type of tool magazine (pulse-controlled or as an asynchronous
axis)
PLC soft keys
Diagnosis for axes, spindle, tool changer, and tool magazine
Displaying and managing PLC error messages
Displaying functions in the small PLC window
Hydraulic control
Electronic handwheel
Coolant control
Handling M functions
Lubrication
Chip conveyor
Touch probes
Controlling the doors
63
OEM Cycles
The machine manufacturer can create and store his own cycles for
recurring machining tasks. These OEM cycles are used in the
same way as standard HEIDENHAIN cycles.
CycleDesign
(accessory)
The soft keys and the soft-key structure for the OEM cycles are
managed using the PC program CycleDesign. In addition,
CycleDesign can be used to store help graphics and soft keys in
BMP format on the hard disk of the iTNC 530.
Tool Management
With integral PLC, the tool changer is moved either via proximity
switch or as a controlled axis. Tool management including tool life
monitoring and replacement tool monitoring is carried out by the
iTNC 530.
Tool measurement
Tools can be measured and checked using the TT 140 triggering

touch probe system (accessory). The iTNC 530 provides standard
cycles for automatic tool measurement. It calculates the probing
feed rate and the optimal spindle speed. The measured data is
stored in a tool table.
Calculation of
cutting data
The user selects the material used and the tool. The optimal values
for feed rate and spindle speed are then calculated by the
iTNC 530.
All of this data is stored in cutting data tables and can be adapted
by the user as he wishes.
Pallet Management
Pallet movement can be controlled via PLC
axes. The order of movement, as well as pallet
and workpiece datums, must be defined in the
pallet table by the user.
The pallet table is freely configurable, which
means that various information can be stored
in the table and called up later via the PLC.
The execution of pallet tables can be oriented
to the work or the tool.
64
Data Interfaces
The iTNC 530 is connected to PCs, networks and other data
storage devices via data interfaces.
Ethernet
The iTNC 530 can be interconnected via the Ethernet interface.

The control features a 100 BaseT Ethernet (Twisted Pair Ethernet)
for connection to the data network.
Protocol
The iTNC 530 communicates using the TCP/IP protocol.
Network connection
NFS file server

Windows networks
Data transfer rate
Approx. 2 to 5 Mbits/s (depending on the file type and network

load)
RS-232-C/V.24
Data interface according to DIN 66020 or EIA standard RS-232-C.

Maximum transmission distance: 20 m
RS-422/V.11
Data interface according to EIA standard RS-422.

Maximum transmission distance: 1 km
Data transfer rate
115 200; 57 600; 38 400; 19 200; 9600; 4800; 2400; 1200; 600; 300;
150; 110 baud
Protocols
The iTNC 530 can transfer data using various protocols.
Standard data
transfer
The data is transferred character by character. The number of data

bits, stop bits, the handshake and character parity must be set by
the user.
Blockwise data
transfer
The data is transferred blockwise. A block check character (BCC) is

used for data security, which is improved as a result.
Blockwise data
transfer and
simultaneous
program run
It is possible to run a program while it is being downloaded via the

RS-232-C/V.24 or RS-422/V.11 interface and stored on the hard
disk.
LSV2
Bidirectional transfer of commands and data according to

DIN 66 019. The data is divided into blocks and transferred.
Adapter block
For connecting the interface to the electrical cabinet or operating

panel
RS-232-C/V.24 adapter
9-pin Id. Nr. 363 987-02
25-pin Id. Nr. 310 085-01
RS-422/V.11 adapter
9-pin Id. Nr. 363 987-01
USB
The MC 4xx features two USB interfaces. One of them is

permanently assigned to the touchpad of the TE 530 B keyboard
unit. The other one is available for the connection of standard USB
devices, such as the mouse, drives, etc. The USB interface is rated
for a maximum supply current of 0.5 A. The maximum cable length
for external USB units is 6 m without amplifiers. For lengths of
7 m and greater, USB connecting cables with integrated amplifiers
are required.
USB hub
If you need further USB ports or if a supply current of 0.5 A is not

sufficient, a USB hub is required. The USB hub from HEIDENHAIN
is suitable for integration in the operating panel and features four
free USB ports as well as an integral power supply unit with 5-V
supply for USB components.
Id. Nr.: 368 735-01
65
Software for Data Transfer

TNCremoNT
(accessory)
This software package for PCs helps the user to transfer data
between the PC and the iTNC 530. The software is available free
of charge on the HEIDENHAIN homepage in the Services/
Software area.
Functions:
Data transfer
File management
Data backup
Reading out the log
Reading out the screen content
Pallet management
Managing more than one machine
Requirements:
Windows 95/98/ME/NT/2000/XP
VGA or better
Min. 16 MB RAM
10 MB or more of available hard-disk space
Serial or Ethernet interface
DNC Applications with iTNC

HEIDENHAIN DNC
(option)
66
With RemoTools SDK, HEIDENHAIN is offering a software

development package for realizing DNC applications. The
HEIDENHAIN DNC option (available as of NC software 340 49x-02)
is required in order to be able to use such applications.
iTNC 530 with Windows 2000

Dual-processor
version
With the MC 422 B dual-processor version, the user can now also
enjoy the advantages of the standard operating system
Windows 2000 as user interface. One processor attends to the
real-time tasks and the HEIDENHAIN operating system, while the
second processor stays available exclusively for the standard
Windows operating system, giving the user access to the world of
Information Technology.
Here, too, ease of use is the highest priority:
The operating panel comprises a complete PC keyboard with
touchpad
The high-resolution 15-inch color flat-panel display shows both
the iTNC user interface and the Windows applications.
Standard PC devices, such as a mouse and drives, are easily
connected with the controls over their USB interfaces.
Both processors operate independently and thereby ensure the
maximum possible operational reliability.
Keep the following in mind when installing Windows
applications:
HEIDENHAIN does not offer any support when installing
Windows applications and does not guarantee the correct
functioning of the applications you installed.
HEIDENHAIN is not liable for damages to hard disk contents
that occur as the result of Windows updates or the installation
of other user software.
If such changes to programs or data require a service visit
from HEIDENHAIN, the costs for this visit shall be borne by
the user.
67
Mounting Instructions
Mounting attitude
When installing the MC 422 C/MC 422 B, MC 420, CC 42x,

UV(R) 1xx, UM xxx, UE 2xx B take note of the minimum spacing,
space needed for servicing, and the appropriate length and
location of the connecting cables.
Leave space for air circulation!

Temperatures of > 150 C may occur with
the UE 21x B with integrated braking
resistor; do not mount any temperaturesensitive parts!
Air outlet
Leave space for servicing!
Leave space for air circulation and

servicing!
Air inlet
*) Leave space for exchanging the HDR
hard disk
Leave space for servicing and connecting

cables!
UV(R), UE, UM
68
MC 42x, CC 42x
Mounting and
electrical
connection
Keep the following in mind during mounting and electrical

connection:
National regulations for power installations
Interference and noise immunity
Conditions of operation
Mounting attitude
Degrees of
protection
The following components fulfill the requirements for IP 54 (dust

protection and splash-proof protection):
Visual display unit (when properly installed)
Keyboard unit (when properly installed)
Machine operating panel (when properly installed)
Handwheel
Electromagnetic compatibility
Intended area of
application
The unit fulfills the requirements for a Class A device in

accordance with the specifications in EN 55 022, and is intended
for use primarily in industrially-zoned areas.
Protect your equipment from interference by observing the rules
and recommendations specified in the Technical Manual.
Likely sources of
interference
Noise is mainly produced by capacitive and inductive coupling

from electrical conductors or from device inputs/outputs, such as:
Strong magnetic fields from transformers or electric motors
Relays, contactors and solenoid valves
High-frequency equipment, pulse equipment and stray magnetic
fields from switch-mode power supplies
Power lines and leads to the above equipment
Protective measures
Keep a minimum distance of 20 cm from the MC, CC and its

leads to devices that carry interference signals.
Keep a minimum distance of 10 cm from the MC, CC and its
leads to cables that carry interference signals. For cables in
metallic ducting, adequate decoupling can be achieved by using
a grounded separation shield.
Shielding according to EN 50 178
Use potential compensating lines with a cross section of 6 mm2
Use only original HEIDENHAIN cables, connectors and
couplings.
69
Overall Dimensions
MC 422C; MC 422 B; MC 420
CC 42x
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
70
MC 422 C/MC 422 B

CC 422
MC 422C/MC 422 B
CC 424 B
MC 420
CC 422
5 position encoder inputs

6 control loops
Without position encoder inputs
6 control loops
6 control loops
MC 422 C; MC 422 B
CC 42x
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
MC 422 C/MC 422 B

CC 422
MC 422C/MC 422 B
CC 424 B

10 or 12 control loops
Without position encoder inputs
71
MC 422 C; MC 422 B
CC 424 B
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
72
MC 422 C/MC 422 B Without position encoder inputs

CC 424 B
UE 1xx Series
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
73
UE 2xx B Series
Dimensions in mm
UR 2xx D Series
280.5
300+1
420

ISO 2768 - m H
< 6 mm: 0.2 mm
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
74
UM 111 D,
UM 111 BD,
UM 121 D
Dimensions in mm
300+1

ISO 2768 - m H
< 6 mm: 0.2 mm
UM 112 D,
UM 113 D,
UM 114 D,
UM 121 BD,
UM 122 D
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
75
UM 115 D
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
1000.2
149+1
UV 130 D
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
132
82
76
UVR 120 D,
UVR 130 D
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
UVR 140 D,
UVR 150 D
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
77
SM 110
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
37
233
1.5
102
28.5
290
307
SM 130
M5
40
100
103
107.7
266
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
123.5
254
240
12
6.75
78
36
4x
5.5
74.5
36
M8
M8
92.5
136
149.5
105
Three-Phase Current
Capacitor
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
79
ZKF 110
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
500.2
300+1
5.5
12
280.5
420
30
480
456+5
30
24.75
ZKF 120
ZKF 130
5.5
99.5+0.5
80
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
KDR 120
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
KDR 130 B
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
81
KDR 140
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
KDR 150
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
82
EPCOS 35 A
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
EPCOS 80 A
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
83
UV 105
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
UP 110
Dimensions in mm
300+1

ISO 2768 - m H
< 6 mm: 0.2 mm
84
PW 210
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
f = Cutout in machine panel

m = Mounting surface
85
BF 150
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm

1 = Space for air circulation
86
TE 520 B
TE 530 B
Dimensions in mm
TE 520 B: Without touchpad

TE 530 B: With touchpad

ISO 2768 - m H
< 6 mm: 0.2 mm

TE 535 P
59 +10
400
3760.2
45 +10
Dimensions in mm
12
0
3540.2
M5
2
16
.
17.9
1.7
302
10.4
5.5
10
366.25
8 +1
0
330.5
4
M5
354 +10
11x45
3540.2
370

ISO 2768 - m H
< 6 mm: 0.2 mm
3760.2
+1
f 384 0

87
MB 420
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm

PL 510; PL 511; PL 512

PL 550
Dimensions in mm
148
51
132
3.25
PL 510/550: 139, PL 511: 183, PL 512: 227

95
X2
135
X1
X3
78
88
HR 410
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
Adapter Cable for HR 410 and HR 420

Dimensions in mm
M5
64
14
23
32x15
38
36
55

ISO 2768 - m H
< 6 mm: 0.2 mm
Mounting opening for wall thickness S4
Mounting opening for wall thickness S>4
19
44
34
44
32
M4
5.5
37
89
HR 420
278
327
Holder for HR 420

Dimensions in mm
105
M5
110
39
55

ISO 2768 - m H
< 6 mm: 0.2 mm
93
56
112
136
90
132
76
52

ISO 2768 - m H
< 6 mm: 0.2 mm
71
Dimensions in mm
HR 130, HR 150
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
10 0.01
0.02 e
0
36 1.5
3x
M3 x 5
19.5 +10
HR 13x: 4.5
HR 150: 6
Control Knob for HR 130 and HR 150

Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
91
HRA 110
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
Step Switch
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
20 max.
26
2.6+0.1
12.8+0.3
24.1
2x M 2.5 x 5
92
M 10
SW 14
60.03
32
39
10.1+0.1
Line Drop Compensator for Encoders with EnDat Interface

Dimensions in mm
34

ISO 2768 - m H
< 6 mm: 0.2 mm
64
12.5
29
46
58
36
20
*)
15
32
127
*) Connection to KTY
V.11/V.24 Adapter
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
Opening for mounting

the adapter
93
BTS 120
BTS 150
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
38+1
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
156+1
USB Hub
181.50.5
60
10.5
3.5
5
94
1710.2
5.25
0
1200.2
1300.2
140
118.5+0.5
Documentation
The following are supplied with a control system:

1 User's Manual for HEIDENHAIN conversational programming
1 User's Manual for ISO programming
1 User's Manual for Touch Probe Cycles
1 Pilot (brief programming guide)
This documentation must be ordered separately in the language required.
Further documentation is available from HEIDENHAIN.
Technical
documentation
iTNC 530 Technical Manual

Inverter Systems and MotorsTechnical Manual
TNCguide OEM CD-ROM
TS 220 Mounting Instructions
TS 640 Mouning Instructions
TT 140 Mounting Instructions
User documentation
Other
documentation
TNCguide OEM on CD-ROM

Id. Nr. 208 962-xx
Id. Nr. 208 935-xx
Id. Nr. 312 821-91
Id. Nr. 384 063-91
Id. Nr. 297 510-xx
iTNC 530
Conversational User's Manual
Touch Probe Cycles User's Manual
For NC software
340 420-xx
Id. Nr. 360 994-xx
Id. Nr. 329 203-xx
ISO User's Manual

iTNC 530 Pilot
Id. Nr. 318 179-xx

Id. Nr. 364 816-xx
General
TNCremo User's Manual
TNCremoNT User's Manual
PLCdesign User's Manual
CycleDesign User's Manual
IOconfig User's Manual
CD-ROM TNCguide
In PDF format together with the software

im PDF format together with the software
Id. Nr. 208 934-xx
iTNC 530 brochure

3-D Touch Probes brochure
HEIDENHAIN Motors brochure
Remote Diagnosis with TeleService
product overview
3-D Touch Probes CD-ROM
iTNC 530 Presentation CD-ROM
iTNC Programming Station CD-ROM
Demo version
For NC software
340 422-xx/340 480-xx
Id. Nr. 375 738-xx
Id. Nr. 375 319-xx
Id. Nr. 363 807-xx

Id. Nr. 208 951-xx
Id. Nr. 208 893-xx
Id. Nr. 348 236-xx
Id. Nr. 344 353-xx
Id. Nr. 373 080-xx
Id.-Nr. 384 565-01
95
HEIDENHAIN Service
Technical support
HEIDENHAIN offers the machine manufacturer technical support

to optimize the adaptation of the TNC to the machine, including
on site.
Replacement
control system
In the event of a fault, HEIDENHAIN guarantees the rapid supply

of a replacement control system (usually within 24 hours in
Europe).
Hotline
Our service engineers are naturally at your disposal by telephone if

you have any questions on the interfacing of the control or in the
event of faults.
{ +49/86 69/31-31 01
E-mail: service.nc-support@heidenhain.de
PLC programming { +49/86 69/31-31 02
E-mail: service.plc@heidenhain.de NC
programming
{ +49/86 69/31-31 03
E-mail: service.nc-pgm@heidenhain.de
Measuring systems { +49/86 69/31-31 04
E-mail: service.ms-support@heidenhain.de
Lathe controls
{ +49/7 11/95 28 03-0
E-mail: service.hsf@heidenhain.de
TNC support
Machine calibration On request, HEIDENHAIN engineers will calibrate your machine's

geometry, e.g. with a KGM grid encoder.
Seminars
HEIDENHAIN provides technical customer training in the

following subjects:
NC programming
PLC programming
TNC optimization
TNC service
Encoder service
Special training for specific customers
For more information on dates, registration, etc. call in Germany:

{
(0 86 69) 31-22 93 or 31-16 95
|
(0 86 69) 31-19 99
E-mail: mtt@heidenhain.de
www.heidenhain.de
96
Other HEIDENHAIN Controls
TNC 320
contouring control
Information:
TNC 320 brochure
MANUALplus 4110
contouring control
for lathes
Information:
MANUALplus 4110
brochure
Compact contouring control for milling, drilling and

boring machines
3 controlled axes, one servo-controlled spindle
Optionally 4 or 5 controlled axes and non-controlled
spindle
Integrated color flat-panel display
10 MB program memory on the Compact Flash memory
card
Program input in HEIDENHAIN conversational language,
execution of ISO programs
FK free contour programming
Subprogramming and fixed cycles
Integral user support
Programming graphics, graphic support during
programming of cycles, test graphics, machining
graphics
Connection for one HR electronic handwheel and one TS
workpiece touch probe
Data interfaces: Ethernet 100 BaseT ; RS-232-C/V.24 ;
USB 1.1
Machining with rotary tables (option)
Tool and datum tables
Simple CNC control for manually operated lathes

2 closed-loop axes and servo-controlled spindle
Digital drive control
10.4-inch color screen
Machining via handwheels or MANUALplus 4110 cycles
Programming through sequential cycle input, program
run in single-block or full-sequence mode
Graphic simulation of machining, interactive graphically
supported contour programming
Insertion and execution of ISO programs
NC program memory: Hard disk
Data interfaces: Ethernet (10 BaseT), RS-232-C/V.24 and
RS-422/V.11
97
Subject Index
Symbols
3-D touch probes ..................................23
HDR hard disk.......................................14

Hotline ..................................................96
HR 130 ............................................21, 91
HR 150 ............................................21, 91
HR 410 ............................................20, 89
HR 420............................................20, 90
HRA 110 ..........................................21, 92
Jerk .......................................................51
Pallet management ...............................64

PL 550 ............................................19, 88
PLC axes.........................................48, 61
PLC basic program ...............................63
PLCdesignNT ........................................62
PLC Inputs/Outputs ..............................19
PLC positioning.....................................61
PLC programming.................................60
PLC soft keys ........................................61
PLC window .........................................61
Position-controlled spindle ....................57
Power modules .....................................30
Power supply unit .................................36
PROFIBUS-DP ......................................19
Protocols...............................................65
PW 210 .................................................85
KDR 120................................................81
KDR 140................................................82
KDR 150................................................82
Key symbols .........................................22
Linear axes ...........................................46

Linear errors .........................................54
Log........................................................59
Logic diagram .......................................59
Look-ahead ...........................................50
LSV2 .....................................................65
Reading out the screen content ...........66

Reference mark evaluation ...................52
Replacement control system ................96
Reversal error .......................................54
Reversal peaks......................................54
Ribbon cable for PWM signals .............40
Ribbon cable for unit bus ......................39
Ribbon cable for unit bus ......................39
Rotary axes ...........................................46
RS-232-C/V.24 .......................................65
RS-232-C/V.24 adapter ....................65, 93
RS-422/V.11 ...........................................65
RS-422/V.11 adapter ..............................65
Machine calibration ...............................96

Main computer .....................................12
MB 420 ...........................................18, 88
MC 420 ...........................................13, 70
MC 422 B ........................................12, 71
Monitoring functions ............................55
Mounting instructions ...........................68
Multiple-row configuration....................42
Second spindle .....................................57

Seminars...............................................96
Service..................................................96
SIK component .....................................14
Single speed ......................................... 17
Sliding friction .......................................54
SM 110..................................................78
SM 130 .................................................78
Snap-on keys ........................................22
Software options ..............................9, 13
Specifications .........................................4
Spindle ..................................................56
Spindle orientation ................................57
Spindle override ....................................57
Spline interpolation ...............................50
Standard data transfer ..........................65
Step switch .....................................21, 92
Stick-slip friction....................................54
Synchronized axes ................................48
A
Absolute encoders................................52
Accessories .......................................... 10
Axes......................................................46
Axis clamping .......................................50
B
Backlash................................................54
BF 150 ............................................18, 86
Block processing time ..........................50
Blockwise data transfer ........................65
Blockwise data transfer and
simultaneous program run ...............65
BTS 150 ..........................................18, 94
C
Calculation of cutting data ....................64
CC 422 ......................................16, 70, 71
CC 424 B ..............................17, 70, 71, 72
Collision monitoring ..............................55
Compensation of torque ripples ...........49
Context-sensitive help ..........................55
Covers for the ribbon cables .................38
CycleDesign ..........................................64
Cylindrical surface interpolation ............46
D
Data Interfaces .....................................65
Data transfer PC/TNC ...........................66
Data transfer rate..................................65
Degrees of protection...........................69
Documentation .....................................95
Double speed ....................................... 17
Dual-processor version .........................67
E
Electromagnetic compatibility ..............69
Electronic handwheels .........................20
EnDat interface ...............................52, 93
EPCOS 35 A ..........................................83
EPCOS 80 A ..........................................83
Error compensation ..............................54
F
Fast contour milling ..............................50
Feature Content Level (FCL) .................14
Feedforward .........................................49
Following error ......................................49
G
Gear stages ..........................................57
98
I
Incremental encoders ...........................52
Integral PLC ..........................................60
N
Nonlinear errors ....................................54
O
OEM cycles ..........................................64
Oscilloscope .........................................59
T
Table function .......................................59
Tapping .................................................57
TE 530 B..........................................18, 87
TE 535 P ................................................87
Technical documentation ......................95
Technical support ..................................96
TeleService ...........................................59
Thermal expansion ...............................54
Three-phase current capacitor ..............79
Tilting the working plane ......................47
TNCdiag ................................................58
TNCopt .................................................58
TNCremoNT..........................................66
TNCscopeNT ........................................59
Tool management .................................64
Tool measurement ................................64
Torque control .......................................48
Trace function .......................................59
Traverse range ......................................46
TS 220 ..................................................23
TS 640 ..................................................23
TT 140 .............................................23, 64
U
UE 1xx ..................................................73
UM 111 D ..............................................75
UM 112 D ..............................................75
UM 113 D ..............................................75
UM 114 D ..............................................75
UM 115 D .............................................. 76
UM 121 D ........................................30, 75
UM 122 D ........................................30, 75
UP 110 ..................................................84
USB ......................................................65
USB hub ...............................................65
User functions ........................................8
UV 105 ............................................36, 84
UV 130 D ............................................... 76
V
V.11/V.24 adapter...................................93
W
Windows 2000 .....................................67
Z
ZKF 1xx .................................................80
99
Serbia and Montenegro BG
NL
CZ
HEIDENHAIN s.r.o.
106 00 Praha 10, Czech Republic
{ +420 2 72 65 81 31
E-Mail: heidenhain@heidenhain.cz
HEIDENHAIN NEDERLAND B.V.

6716 BM Ede, Netherlands
{ +31 (3 18) 58 18 00
E-Mail: verkoop@heidenhain.nl
NO
TP TEKNIK A/S
2670 Greve, Denmark
{ +45 (70) 10 09 66
E-Mail: tp-gruppen@tp-gruppen.dk
HEIDENHAIN Scandinavia AB
7300 Orkanger, Norway
{ +47 72 48 00 48
E-Mail: info@heidenhain.no
PH
FARRESA ELECTRONICA S.A.

08028 Barcelona, Spain
{ +34 9 34 09 24 91
E-Mail: farresa@farresa.es
Machinebanks` Corporation
Quezon City, Philippines 1113
{ +63 (2) 7 11 37 51
E-Mail: info@machinebanks.com
PL
02770 Espoo, Finland
{ +358 (9) 8 67 64 76
E-Mail: info@heidenhain.fi
APS
02-473 Warszawa, Poland
{ +48 2 28 63 97 37
E-Mail: aps@apserwis.com.pl
PT
HEIDENHAIN FRANCE sarl

92316 Svres, France
{ +33 01 41 14 30 00
E-Mail: info@heidenhain.fr
FARRESA ELECTRNICA, LDA.

4470 - 177 Maia, Portugal
{ +351 2 29 47 8140
E-Mail: fep@farresa.pt
RO
Romania HU
DK
www.heidenhain.de
ES
DE
HEIDENHAIN Technisches Bro Nord

12681 Berlin, Deutschland
{ (030) 54705-240
E-Mail: tbn@heidenhain.de
HEIDENHAIN Technisches Bro Mitte
08468 Heinsdorfergrund, Deutschland
{ (03765) 69544
E-Mail: tbm@heidenhain.de
AR
GB
HEIDENHAIN (G.B.) Limited

Burgess Hill RH15 9RD, United Kingdom
{ +44 (14 44) 24 77 11
E-Mail: sales@heidenhain.co.uk
RU
HEIDENHAINTechnisches Bro Sdwest

70771 Leinfelden-Echterdingen, Deutschland
{ (0711) 993395-0
E-Mail: tbsw@heidenhain.de
Gertner Service GmbH

113035 Moskau, Russian Federation
{ +7 (4 95) 9 31-96 45
E-Mail: heidenhain@gertnergroup.de
GR
SE
HEIDENHAIN Technisches Bro Sdost

83301 Traunreut, Deutschland
{ (08669) 31-1345
E-Mail: tbso@heidenhain.de
MB Milionis Vassilis
17341 Athens, Greece
{ +30 (2 10) 9 33 66 07
E-Mail: bmilioni@otenet.gr
12739 Skrholmen, Sweden
{ +46 (8) 53 19 33 50
E-Mail: sales@heidenhain.se
HK
HEIDENHAIN LTD
Kowloon, Hong Kong
{ +852 27 59 19 20
E-Mail: service@heidenhain.com.hk
SG
HEIDENHAIN PACIFIC PTE LTD.

Singapore 408593,
{ +65 67 49 - 32 38
E-Mail: info@heidenhain.com.sg
HR
Croatia SL
SK
Slovakia CZ
HU
HEIDENHAIN Kereskedelmi Kpviselet

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{ +36 (1) 4 21 09 52
E-Mail: info@heidenhain.hu
SL
Posrednitvo HEIDENHAIN
SAO HBL s.p.
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{ +3 86 (2) 4 29 72 16
E-Mail: hubl@siol.net
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{ +62 (21) 46 83 4111
E-Mail: ptset@group.gts.co.id
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HEIDENHAIN (THAILAND) LTD

Bangkok 10250, Thailand
{ +66 (2) 3 98-41 47-8
E-Mail: info@heidenhain.co.th
IL
NEUMO VARGUS MARKETING LTD.

Tel Aviv 61570, Israel
{ +972 (3) 5 37 32 75
E-Mail: neumo@neumo-vargus.co.il
TR
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{ +90 (2 16) 3 02 23 45
E-Mail: info@tmmuhendislik.com
TW
HEIDENHAIN Co., Ltd.

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{ +886 (4) 23 58 89 77
E-Mail: info@heidenhain.com.tw
UA
Ukraine RU
US
HEIDENHAIN K.K.
Tokyo 102-0073, Japan
{ +81 (3) 32 34-77 81
E-Mail: sales@heidenhain.co.jp
HEIDENHAIN CORPORATION
Schaumburg, IL 60173-5337, USA
{ +1 (8 47) 4 90-11 91
E-Mail: info@heidenhain.com
VE
HEIDENHAIN LTD.
Suwon, South Korea, 443-810
{ +82 (31) 2 0115 11
E-Mail: info@heidenhain.co.kr
Maquinaria Diekmann S.A.

Caracas, 1040-A, Venezuela
{ +58 (212) 6 32 5410
E-Mail: purchase@diekmann.com.ve
VN
AMS Advanced Manufacturing

Solutions Pte Ltd
HCM City, Vit Nam
{ +84 (8) 912 3658 - 835 2490
E-Mail: davidgoh@amsvn.com
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MAFEMA SALES SERVICES C.C.

Midrand 1685, South Africa
{ +27 (11) 3 14 4416
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NAKASE SRL.
B1653AOX Villa Ballester, Argentina
{ +54 (11) 4768 42 42
E-Mail: nakase@nakase.com
HEIDENHAIN Techn. Bro sterreich
83301 Traunreut, Germany
{ +49 (8669) 31-13 37
E-Mail: tba@heidenhain.de
AU
FCR Motion Technology Pty. Ltd

Laverton North 3026, Australia
{ +61 (3) 93 626800
E-Mail: vicsales@fcrmotion.com
BE
HEIDENHAIN NV/SA
1760 Roosdaal, Belgium
{ +32 (54) 34 3158
E-Mail: sales@heidenhain.be
BG
ESD Bulgaria Ltd.

Sofia 1172, Bulgaria
{ +359 (2) 9 632949
E-Mail: info@esd.bg
BR
DIADUR Indstria e Comrcio Ltda.

04763-070 So Paulo SP, Brazil
{ +55 (11) 5696-67 77
E-Mail: diadur@diadur.com.br
BY
Belarus RU
CA
HEIDENHAIN CORPORATION
Mississauga, Ontario L5T 2N2, Canada
{ +1 (905) 6 70-89 00
CN
FR
HEIDENHAIN Technisches Bro West

58093 Hagen, Deutschland
{ (02331) 9579-0
E-Mail: tbw@heidenhain.de
AT
CH
FI
HEIDENHAIN (SCHWEIZ) AG
8603 Schwerzenbach, Switzerland
{ +41 (44) 806 2727
E-Mail: verkauf@heidenhain.ch
HEIDENHAIN (TIANJIN)
OPTICS & ELECTRONICS CO., LTD
Beijing 101312, China
{ +86 10-80420000
E-Mail: sales@heidenhain.com.cn
IN
IT
JP
KR
ASHOK & LAL

Chennai 600 030, India
{ +91 (44) 26 15 12 89
E-Mail: ashoklal@satyam.net.in
HEIDENHAIN ITALIANA S.r.l.
20128 Milano, Italy
{ +39 02 27 07 51
E-Mail: info@heidenhain.it
MK
Macedonia BG
MX
HEIDENHAIN CORPORATION MEXICO

20235 Aguascalientes, Ags., Mexico
{ +52 (4 49) 9 13 08 70
MY
ISOSERVE Sdn. Bhd

56100 Kuala Lumpur, Malaysia
{ +60 (3) 91 32 06 85
E-Mail: isoserve@po.jaring.my
Vollstndige Adressen siehe www.heidenhain.de

For complete addresses see www.heidenhain.de
363 808-27 25 6/2006 E Printed in Germany Subject to change without notice
Zum Abheften hier falzen! / Fold here for filing!
DR. JOHANNES HEIDENHAIN GmbH

Dr.-Johannes-Heidenhain-Strae 5
83301 Traunreut, Germany
{ +49 (86 69) 31-0
| +49 (86 69) 50 61
E-Mail: info@heidenhain.de
CS

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iTNC 530

The Versatile Contouring

HEIDENHAIN TNC Contouring Control

BF 150 color flat-panel display

Controls, motors and encoders from HEIDENHAIN are usually

In particular the following parts in controls from HEIDENHAIN are

Please refer to the page references in the tables with the

The features and specifications described here apply for the

Some of these specifications require particular machine

This catalog supersedes all previous editions, which thereby

CC 422, CC 424 B (only with MC 422 C/MC 422 B)

Visual display unit

BF 150 color flat-panel TFT display

TE 530 B, TE 535 P, TE 520 B

MC 422 C/MC 422 B: Max. 13

Max. 2; second spindle can be controlled alternately with the first

Max. 60 000 rpm

Programmable via PLC

MC 422 C, MC 420: approx 26 GB on hard disk

Input resolution and display step

MC 422 C/MC 422 B

In 4 axes; with software option 2: in 5 axes

In 2 axes; with software option 1: in 3 axes

With following error

Maximum feed rate

Cycle times of main computer

No. of pole pairs of the motor

Block processing time

Cycle times of controller unit

0.2 ms/0.1 ms1)

0.2 ms/0.1 ms2)

Permissible temperature range

Double speed without position encoder (e.g. for direct drives)

Feature Content Level (FCL)

Linear axis error

Nonlinear axis error

Reversal peaks with circular movement

Program input via TNC

Program input via PC

Min. 948 MB on hard disk

Process memory (RAM)

PLC cycle time

PLC inputs 24 Vdc

PLC outputs 24 Vdc

Inputs for thermistors

MC 422 C/MC 420:

Small PLC window

Large PLC window

PLC soft keys

PLC basic program

Commissioning and diagnostic aids

Software for diagnostics of digital drive systems

Software for putting digital control loops into service

Ethernet (100 BaseT)

Standard data transfer

Blockwise data transfer

Blockwise data transfer during

With program memory on the hard disk

CC 422: 6, 10 or 121); CC 424 B: 6, 8, 10, 12 or 141)

HEIDENHAIN plain language

Standard milling, drilling and boring cycles

Touch probe cycles

FK free contour programming