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ALARM MODULE OR MANUAL

SYNC MODULE

ENGINE MONITORING
SYSTEM

PUMP RUN
PUSH BUTTON

START AID
SWITCH

PANEL
LIGHT

SCROLL SWITCH
VOLTAGE
ADJUST

GENERATOR
SET CONTROL

MODE CLEAR
SWITCH
WARNING
SCROLL

PUMP
STOP

HIGH
COOLANT
TEMP

PUMP
RUN

STARTING
AID

DISPLAY

LOW
COOLANT
TEMP

CLEAR

LOW
OIL
PRESSURE

LOW OIL
PRESSURE
EMERGENCY
STOP

DISPLAY

SYSTEM
NOT IN
AUTO

HIGH WATER
TEMP

PANEL
LIGHTS

LH

LOW
BATTERY
VOLTAGE

ENGINE
OVERSPEED

3412C EMCP II For PEEC Engines


Electrical System

MODE

LOW
FUEL
LEVEL

RH

LH/RH
SELECT

LOW
COOLANT
LEVEL
OVERCRANK

STOP
FAULT
SHUTDOWN

EMERGENCY
STOP

OFF
RESET

FAULT
ALARM

TGC1-UP
PTL1-UP
DJN1-UP
9EP1-UP
TFT1-UP
BCW1-UP
LRY1-UP
RTY1-UP
4BZ1-UP

AUT

PHASE
SELECT

ENGINE
METER

LAMP
TEST

ALARM
CODES

EXIT

COOLDOWN
STOP

ALARM
SILENCE

SERVICE
MODE

AUTO

MAN

START
560-642

154-3045

SPEED ADJUST POTENTIOMETER


OR GOVERNOR SWITCH

ENGINE
CONTROL
SWITCH

PANEL LIGHT
SWITCH

EMERGENCY STOP
PUSH BUTTON

RIGHT-HAND
LEFT-HAND
SWITCH

Volume 1 of 2: AC/DC Panel Group and Schematic


2012 Caterpillar, All Rights Reserved

FUSE BLOCKS

Printed in U.S.A.

LOW FUEL
LEVEL SHUTDOWN RELAY
AC TRANSFORMER BOX

GENERATOR RUNNING RELAY


PWM
DIODE
CRANK RELAY

F11
F12

F13

CATERPILLAR
-B S

D +B

TBC
B
9

CR

GRR

F15 F23

A
8

LFSR

50

50

51

51

61

61

52

52

53

53

L1

L1

L3

L3

80

80

82

82

ALARM
RELAY
KILOWATT
RELAY

AC TERMINAL
STRIP

FUSE
BLOCKS

PUMP
RELAY

DC TERMINAL
STRIP

6
3

ARMING
RELAY

4
1

GROUND FAULT
RELAY

F50 F51 F52

AC TERMINAL STRIP
B
8

KWR

ALR

WINDING
TEMPERATURE
RELAYS

PR

OVER/UNDER
VOLTAGE
RELAY

4
1

ATR

ATR

ABCDEFGHIJ

adjust
set point
read

PC

MERLIN GERIN

multi 9

F16 F17 F18

FUSE
BLOCKS

5
70
83
85
77

GND 6

GND5
50
50
50
T0
101
108
109
110
131
136
137
202
203
206
207
157
159

GND3
GND4

87
88
89
70B
14A
MOT1
MOT2
HC1
2
2
2
2
2
SV
SV
SV
SV
BO
ER
EL
MT
FP

80
82

GNDFR

C60N

OFF

SP2
SP3
SP4
21
GND2
22

ABCDEFGHIJ

adjust
set point
read

GND1
1
1
1
1
2
2
2
2
5
5
46
45A
45
3
3
4
34
6
10
10
11
12
15
16
17
18
19
23A
23A
30
30
30
37
38
39
57
57
59
62
62
63
67
67
90
99
DD+
SP1
SP1A

AR

O/UVR

DC TERMINAL
STRIP

B
9

PUMP
CONTRACTOR

OFF

MCB1

F21 F22 F32 F33

HC

HEATER
CONTRACTOR

AC TERMINAL STRIP (TBA1)

DC TERMINAL STRIP (TBD 1)

ABCDEFGHIJ

ABCDEFGHIJ

adjust
set point
read

adjust
set point
read

CIRCUIT
BREAKER

BC

BTR
B

DC PANEL

KWR

ALR

PR

ATR

ATR

ABCDEFGHIJ

ABCDEFGHIJ

adjust
set point
read

12

adjust
set point
read

567

12

567

DC 40 PIN
CONNECTOR
ABCDEFGHIJ

ABCDEFGHIJ

adjust
set point
read

12

567

adjust
set point
read

12

BTR

567

ATR

AC

DC

AC 40 PIN
CONNECTOR

BATTERY
CHARGER

AC PANEL
F50 F51

B
9

AR

O/UVR

F52

DC TERMINAL
STRIP

GNDFR

PUMP
RELAY

ALARM
RELAY

KILOWATT
RELAY

FUSE
BLOCKS

AC TERMINAL
STRIP

PC

MERLIN GERIN

multi 9

C60N

CUSTOMER
TERMINAL STRIP

OFF

F16

F17 F18

OFF

MCB1

F21 F22 F32 F33

HC

3
2

1
2

BC

B
9

A
8

DC TERMS

AC PANEL

DC PANEL

(TBD 2)

AC TERMS

BEARING
TEMPERATURE
RELAY

GND
2
2
3
6
6
10
30
31
54
57
61
63
87
88
89
90
91
96
97
98
99
D+
DRDM
47
48
49
231A
232A
233A
231B
232B
233B
231C
232C
233C

DC CHASSIS

ATR

(TBA 2)

CUSTOMER
GROUND BAR

B
MARSHALLING BOX
(FRONT VIEW)

154
156

CUSTOMER TERMINAL STRIP


(TBC)

(TBD 2)
VIEW B-B
CHASSIS ONLY SHOWN

132 133 133 139 148 GND

(TBA 2)

GND2

GND
140
142
209
210
EF1
EF2
120
122
124

GND1
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132

GNDGND133 131 132

7W-9799

GND 148 139 133 133 132

132 131 133 GNDGND

GROUND

SP1
SP2
SP3
SP4

GND
2
2
2
3
6
10
10
30
30
36
71
72
74
81
81
84

RFI

VOLTAGE
REGULATOR

(Dimensions: 48 inches x 35 inches)

PANEL
LIGHT

36 Page,

PUMP STOP
PUSH BUTTON

RENR2342-02 VOL 1 of 2

RENR2342-02
January 2012

18

17

16

15

14

13

12

11

CB1

UL

60A

NOTE W

VOLTAGE REGULATOR TERMINAL CHART

A
VR3F

40

ALT

DIGITAL
PF/KVAR

10

22

24

20

F1

F2

26

28

30

45

B+

B-

22

24

20

F1

F2

26

28

30

44

45

B+

B-

22

24

20

F1

F2

26

28

30

LAMP 1

133

TC4
2

BM
7

131

HC

A1

58

GRR

A2

88

132

F17
8 AMP

240 VAC

120 VAC
L

H1

HC

138

BATTERY
CHARGER

148

148
6

10
AWG

10 AWG

HC
3

139

TC5

ENCLOSURE LIGHTING

65

NOTE BT

NOTE M

66

1L2

5 AMP NON-UL

240

BREAKER AUX

RM16
CTR

RM30

231

RM3

10A

12

PSPB

36

64

24

206

2A

1A

204

205
9

95

96

11

131

PC
A1

BREAKER AUX

A2

231

33

11

38

PC

42

203

207

203

203

21

TC3

BK

PC

202

202

RM24

RM8

RM35

231C

232

232C

PC
132

209

208

F21

15 AMP

OL

209

PC

SMR

210
4

T2,T4

14

1R1

1R2

1L3

17

17

F23
2 AMP

NOTE AG

RM28

1B

2R2

2R1

84

83

83

13

PEECR
30

CB3 15A

P+

BATTERY (+)

RM14
81

2R1

45A

18

41

84

81

PR
7

83

IDLE/RATED

14

31

PWM
A

DROOP

H
G

37

30

87A

ESDR

27

PR

C
NOTE J

PRIME THROTTLE
83

AUX

F
C

NOTE BN

NOTE BP

84

86

PEEC

17

NOTE AH

LFLS

81

NOTE BE

SP

C
1

10
PR

84

AUTOMATIC FUEL TRANSFER SYSTEM 2


FUEL SUPPLY FROM ABOVE GROUND BULK TANK

85

85

RM15

RM4

RM31

F2
10A

MV

ES
85 DR

FCR

CR

13

33

T2

SAS
8

85

SATS

75

RD

194

10

30

PSPB

10

84

1B

2B

83
1

90

FP

FP

SV

SV

MT

MT

10

SASV

1
2

EL

EL

SV

SV

ER

ER

SV

SV

27

BO

BO

BO

24

SV

SV

SV

HC5

16

HC4

FUEL
PRESSURE

163

RD
BT1
RTD
PT100

4
164

WH

INLET
MANIFOLD
TEMPERATURE

RM2

EXHAUST
TEMPERATURE
LEFT SIDE

CTR

156
C
3 OR 4 POLE
OPTIONAL MOLDED
CASE CIRCUIT
BREAKER

159

EXHAUST
TEMPERATURE
RIGHT SIDE

160

162

110
8

23

11

161

157

163

108

F32
4

2 AMP

10

SLR1

SL1

12

10

109

110

AR

32

AUTO

40

START

33

T2

A1

T3
EF2

GNDFCT

LOW COOLANT
TEMP ALARM

LOW OIL
PRESS ALARM

H1

T12

H2

56

57

30

10
3

T3

T13

H1

TO

38

101

H2

101

90
HIGH COOLANT
TEMP FAULT

10

10

RM22

RM7

99
72

35
SEE ALARM CHART

301

52

152

52

52

93

94

J1-4

95

J1-5

99

14 HORN

ALM INPUT
TERMINAL

100 W

153

53

53

BK
33 W

50

50

50

J1-6

T5

H1
PR1

96

SH
TC

16

15

10

11

NFPA 99

SPARE

SPARE

SPARE

NFPA 110

SPARE

SPARE

BCF

PU
98

6A

RFI

24

20

30

10

T12

ALR

99

NOTE AM

11 PMG

SH
TC

71

1+

GNDFR

73

-7
1+

15

67P

62P

6
NOTE BQ

R8
OUTPUTS

LOW FUEL LEVEL ALARM

30

14 HORN

NOTE AL

75

R7
OUTPUTS

GEN WINDING OVERTEMP SHUTDOWN

76

R6
OUTPUTS

GEN BEARING OVERTEMP SHUTDOWN

34

R5
OUTPUTS

SP4

R7

ECLS

22

R6

13 12 11

14

10
10

99

11

2
C

B+

30

RDM

19

20

LED #8

30

HORN INPUT 1

HORN INPUT 2

-7

30

25

12

R5

TSC

23

3
4

26
4
B-

28

R4

30

2
1

NOTE AS
REMOTE
CUSTOM
16 LIGHT

SPARE FAULT INPUT

LED #1

SPARE FAULT INPUT

LED #2

36

10

SPARE FAULT INPUT

LED #3

34

11

SPARE FAULT INPUT

LED #4

35

SPARE FAULT INPUT

LED #5

39

SPARE FAULT INPUT

LED #6

SPARE FAULT INPUT

LED #7

SPARE FAULT INPUT

LED #8

SPARE FAULT INPUT

LED #1

31

R3

99

32

1+

R2

12 TEST

37

R1

CIM

13 SILENCE

CUSTOMER
INTERFACE
MODULE

14 HORN

44

13 SILENCE

11

36

70B

R4
OUTPUTS

15
OUVR
16

70B

69

13

1+

99

R3
OUTPUTS

R7

R2
OUTPUTS

LFLS
8

72

7
NOTE BR

17

R1
OUTPUTS
17
72
NOTE

BJ

LED #4

SPARE FAULT INPUT

LED #5

SPARE FAULT INPUT

LED #6

SPARE FAULT INPUT

LED #7

SPARE FAULT INPUT

LED #8

30

-7

HORN INPUT 1

NOTE BG

HORN INPUT 2

5
14
R6

13 12 11

10
10

90

11

2 DATA

12 TEST

ELECTRONIC CONTROL
GROUP
7
12

R5

5
1

3
4

13 SILENCE
14 HORN

-7

30

26

28

R4

99

29
1

31

LFSR

32

34

2
C

R2

20

RDM

68

35

37

69

38

12 TEST
13 SILENCE
14 HORN

SPARE FAULT INPUT

LED #1

SPARE FAULT INPUT

LED #2

10

SPARE FAULT INPUT

LED #3

11

SPARE FAULT INPUT

LED #4

SPARE FAULT INPUT

LED #5

SPARE FAULT INPUT

LED #6

SPARE FAULT INPUT

LED #7

SPARE FAULT INPUT

LED #8

30

- 7

RDM

RELAY
DRIVER
MODULE
NOTE AU

99

REMOTE
NFPA 110
16 LIGHT

1+

HORN INPUT 1

HORN INPUT 2

62O

NOTE BG

RDM

D+

19

D-

D+

D-

3
SPARE 1 23

DD+

D+

D+

D-

GOV

99

SP1

SPARE 2

NOTE BB
10

12

B+
99

SPARE 3

24
25

61

SP2

SP2

SP3

SP3

62

14
24

99

SP2

CUSTOMER
COMMUNICATION
MODULE

SP3

20
68

49
1

122

GEN
L5

F15

36

69

11
36

+
NOTE Z

30

12 TEST
13 SILENCE
14 HORN

SPARE FAULT INPUT

LED #1

SPARE FAULT INPUT

LED #2

10

SPARE FAULT INPUT

LED #3

11

SPARE FAULT INPUT

LED #4

SPARE FAULT INPUT

LED #5

SPARE FAULT INPUT

LED #6

SPARE FAULT INPUT

LED #7

SPARE FAULT INPUT

LED #8

- 7

30

BATTERY
CHARGER
NON-UL

SHIELD TO BE GROUNDED
AT CONTROL END ONLY

122

F51

1+

B-

NOTE J

-7

DATA-

NOTE BC

LOADSHARE
MODULE
11

14 HORN

DATA +

CCM

SP1

SP1A

D-

20

NOTE:

2 AMP

2 AMP
13 PMG

F50

18

124

F52
N

2 AMP

17

LS2

120

LS1

CUSTOMER WIRING
PACKAGE OPTIONS
ALTERNATIVE WIRING
SHIELDED WIRE
ENGINE MOUNTED
COMPONENT

16

15

14

GSC RELAY MODULE


TERMINAL

LAMP
BREAKDOWN DIODE
(BI-DIRECTIONAL)

CONTROL PANEL
TERMINAL

23

DC CONNECTOR NO. 1
(BLACK)

DC CONNECTOR NO. 2
(GREY)

GENERATOR FRAME
(CHASSIS) GROUND

RELAY COIL

36

AC CONNECTOR FROM
GEN (GREEN)
MARSHALLING BOX 40
WAY DC CONNECTOR

SASV 2 WAY
CONNECTOR
SATS 2 WAY
CONNECTOR

MARSHALLING BOX
CUSTOMER AC TERM.

PANEL 70 WAY
CONNECTOR

EMERGENCY SWITCH

MARSHALLING BOX 40
WAY AC CONNECTOR

MARSHALLING BOX
CUSTOMER DC TERM.

ENGINE 24 WAY
CONNECTOR

RELAY CONTACT
(NORMALLY CLOSED)

ATB TERMINAL

19

FUSE

SOLENOID

GSC 40 WAY
HARNESS CONNECTOR

LIQUID LEVEL SWITCH

CIRCUIT BREAKER

11

MARSHALLING BOX AC
TERMINAL

TEMPERATURE SWITCH

RELAY CONTACT
(NORMALLY OPEN)

EARTH GROUND

13

NOTE A:

MARSHALLING BOX DC
TERMINAL

RESISTOR

DIODE

NOTE BS

120

SYMBOLS
STANDARD WIRING

R1

40

1+

R3

39

COOLANT
LOSS

REMOTE
NFPA 99
16 LIGHT

1+

36

LFSR

86

SPARE FAULT INPUT

23

25

LED #3

11

NOTE AT

R8

20

22

14 HORN

LED #2

SPARE FAULT INPUT

10

17

19

13 SILENCE

SPARE FAULT INPUT

11

14

16

12 TEST

9
10

12
R9

33

14 HORN

30

-7

PM GENERATOR

SPARE FAULT INPUT

OUVR

NOTE E

OIL
PRESSURE

VR

LED #7

2 DATA

60

ADJUST

NOTE BK

SPARE FAULT INPUT

69

GROUP
6

67O

LED #6

22

ELECTRONIC CONTROL
7

10

12 TEST

19

SPARE FAULT INPUT

REMOTE
NFPA 110
2 LIGHT

20

30

OVER/UNDER VOLTAGE RELAY

LOW FUEL LEVEL SHUTDOWN

LED #5

NOTE AR

19

NOTE AM

67L
62L

SPARE FAULT INPUT

21

18

LED #4

R8

18

NOTE BH

LFLS

70

LFSR

EOPS

SPARE FAULT INPUT

13 SILENCE

27

69

LED #3

11

NOTE BG

12

R9
OUTPUTS

63

COOLANT
TEMP

SPARE FAULT INPUT

2 DATA

68

SHUNT TRIP CB

ECTS

LED #2

10

12 TEST

24

LED #1

SPARE FAULT INPUT

-7

REMOTE
NFPA 99
8 LIGHT

1+

20

GROUND FAULT

SHUNT TRIP CB

68

SPARE FAULT INPUT

NOTE AN

NOTE G

11

20

99

GEN BEARING OVERTEMP ALARM

SHUNT TRIP CB

H
30

13 SILENCE

PF/KVAR

REMOTE
CUSTOM
8 LIGHT

NOTE BL

19

10

12 PMG

PHASE ROTATION 1-2-3

* DO NOT CONNECT INDUCTIVE LOADS TO


THESE TERMINALS

GEN WINDING OVERTEMP ALARM

CAM

20

NOTE BA

T0
N

5A, 24VDC
7.5A,110VAC

NOTE AA

120

F1GEN

10A, 24VDC
OR 110VAC

12 TEST

EXC
T11

10A, 24VDC

NOTE AL

14

124

VOLTAGE ADJUST
POTENTIOMETER

F2GEN

NOTE C

NOTE A

NOTE B

REGULATOR

20

22

80

80

NOTE H

82

82

RFI FILTER

24

*N/A

10A, 24VDC

VAR

5A

22

0-.45A, 24VDC

16,
18,
21, 20,
24,
36,

RATING FOR
INDUCTIVE
LOADS

90

122

T9

10

62

NOTE D

12

67

17

VOLTAGE REGULATOR

T8

18

13

16

ATB

T6

RATING FOR
RESISTIVE
LOADS

40

74

11

97

J1-8

T3
W

NOTE AM

16

BR
J1-7

BK

NOTE AD

10

SH
TC

67T

9
53

CUSTOM ALARM MODULE

11

67

COOLANT LOSS

D2
1W

31

PU

BK

MAN

START

10

38

62T

62

DC CONN 1

NOTE J

T5

EMCP DIAGNOSTIC
FAULT

ALARM INPUT CHART

15

BR

ONLY FOR VR3F

T2
V

SENSOR V-

COOLANT TEMP

T4

99

NOTE Y

12

PU

H1
BK

D1

HIGH COOLANT
TEMP ALARM

38

SEE ALARM CHART

300

13 SILENCE

10

32

SENSOR V+

PR1

53

DROOP
CT

OVERSPEED
FAULT

SEE ALARM CHART

12 TEST

69

GFR

OIL PRESSURE
3

11

BR

BK

LOADSHARE
MODULE

11

33

30

-7

10

92

J1-3

T3

H1

61

50

51

51

BK

52

CT 3

151

11

50
CT 2

51

PR1

29

12

51

15,
17,
19,
22,
23,

24

OVERCRANK
FAULT

CT 1

12

16

SYSTEM NOT IN
AUTO ALARM

35

91

110
50

AUTO

NOTE AQ

R9

15

J1-2

X2

13 SILENCE

14

12

32
PR1

14

OFF
RESET

90

13

HC0

PL2

X1

T2

F13

13

30

45

10

32

SP2
30

31

16

109

TO

30

15

30

T3

14
16

21

NOTE BL

IC

57

TO E-1
SHEET 8

J1-1

X2

14

14 HORN

17

11

68

F11
T2

30

HC1

NOTE AF

7
58

10A

13

X1

T1

10

HC2

NOTE AE

8
2

10

F10

F12
T2

NOTE X

GNDFR

76

10

20

55

108
T11

12

COMMON ALARM SHUTDOWN


T1

30

HC3

1+

90

PLS

RM39

F5
10A

T1

10

10

120

A2

EF1

12

122
7

1
26

COOLDOWN
STOP

13, 14,

16

15

AIR INLET
PRESSURE
(BOOST)

NOTE AC

PL1

RM34

PR1

T1

22

OUVR

118

2
27

90

AR

NOTE G

71

30

57

NOTE E

GROUND FAULT RELAY

18

ALM

22

39

COOLDOWN/STOP

RM12

SS

NOTE F

108

3
28

12

NFPA ALARM MODULES


63

10

OVER/UNDER
VOLTAGE
RELAY

SLR2

F33
2 AMP

154

30

27

ECS

30

51

SP2

23

FCR

L3

15

B+
15

99

LOW OIL
PRESS FAULT

48

LOAD

SL2

15

63

NOTE AJ

81

MANUAL SYNCHRONIZING MODULE

B16

12 TEST

90

6
63

36

OFF/RESET

L2

B21

90

RM1

L1

D
-

60

SPARE

PR
A

18

81

S
19

BTR

60

NOTE BD

PRPB

83

NOTE BN

NOTE BP

81

-H

+G

LFLS

LFLS

84

14
16

SP2

2
2

5
35

211

AUT

RELAY MODULE
TERMINAL NO.

T3

MV

F23
2 AMP

OUTPUT LOAD SPECIFICATIONS


FOR GSC RELAY MODULE

28

ETHER START

59

59

30

PR

GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN

NOTE V

NOTE V

AUTOMATIC FUEL TRANSFER SYSTEM 3


FUEL SUPPLY FROM FREESTANDING BULK TANK

USE E-A 7200 OHM

NOTE AP

23

86

ETHER
START AID

PR

193

PEE
CR 85

10

20

EGR

LFLS

USE E-A 7200 OHM

480

38

19

ENG SHUTDOWN

F23
2 AMP

2R2

ELECTRONIC
LOADSHARE

2
BATTERY (-)

18

10

USE E-B 5600 OHM

416

RHLH

3
3

30

87

RM13

84

1L4

22

74

ENGINE INSTRUMENTATION

SCS
1L3

17

SOLENOID GND

MCS

45A

PEEC
FSOS

33

PR

NOTE AB

CLR

30

1R2

FUEL SOLENOID

NOTE BN

81
3

LFLS

81

NOTE BP

PRPB

46

LFLS

2B

SRV

46

30

PR

10

84

211

1R1

30

30

6
4

WH

NOTE U

USE E-B 5600 OHM

400

RM28
45

AUTOMATIC FUEL TRANSFER SYSTEM 1


FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK

PSPB

NOTE P

NOTE U

1L4

T1

RHLH

SMM 3
S2

RM B+

10

12

SMM 3
S1

RM21

38

1L2

B
34

34

1L1

CR

SMR

3/4 HP, 1, 2 POLE


115/110-230-208
50/60 HZ
8 GPM
9.2/11.2 FLA

OL

210

131

12

RM18

F3
10A

FUEL TRANSFER PUMP

T1,T3

1L2 11

RM6

RM33

12

11

1L1

39

39

RR

NOTE N

192

F6
10A

231

131

54

53

11

PRL

40

202

NOTE BF

233C

14

X
X

15

ESPB

BREAKER AUX

207

191

ESTS
233

11

1
2
3

MPU

RD

22

BREAKER AUX

131

62

61

70

30

-H

+G

ATR3

THIRD CIRCUIT BREAKER

PSL

SP2

12

232B

14
16

GRR

RR

RM9

GSC
C

75
30

TC6

12
232

8
10

NOTE S

F7
10A

231B

183
184

RM23

233B

14

30

RD

RM17

RM36

233

OL

PR

206

207

207

LOADSHARE

99

BREAKER AUX

74

WH

SECOND CIRCUIT BREAKER

AUTOMATIC FUEL TRANSFER SYSTEM

USE E-B 5600 OHM

380

CTR

232A

F1

231A

PWM

ASR

10A

14

USE E-C 2400 OHM

300

TERMINAL DESTINATION CROSS REFERENCE

37

233A

USE E-D 1760 OHM

240

233

232

207

30

15

RM19

RM5

RM32

NOTE AK

BREAKER AUX

RM27

FLYBACK 27

CIRCUITRY
F4

FIRST CIRCUIT BREAKER

131

F22
2 AMP

INTERNAL

AUXILIARY CIRCUIT BREAKER CONTACT

11

TC2

181
182

11

11

132

30

NOTE Z

DESIGNATION

10 AMP NON-UL

240 VAC

240 VAC BATTERY CHARGER TERMINAL CHART

BATTERY CHARGER

139

134

SEE CHART
BELOW

64

4
ALR

10 AWG
133

16

ATR2
ALR

H4

BATTERY
CHARGER

NOTE W

JACKET
WATER
HEATER

1L1

SP2

-H

+G

LAMP 4

COMMON ALARM SHUTDOWN

142

32 AMP

14

208

GOVERNOR TERMINAL CHART

NOTE X

142

NOTE K

132

30

H3

7
142

MCB1

10

GOVERNOR

HC
3

75

140

140

141

F18
8 AMP

89

SPACE HEATER
140

SYNCHRONIZING
RESISTOR TAP
SETTING CHART

LAMP 3

33

89

H2
133

131
HC

135

174

32

88

59

131

LAMP 2

30

173

RD

STOP

137

15

19

137

172

21

37

MANUAL

66

CR

136

136

RD

74

AUTO

136

F16
2 AMP

87

OFF/RESET

38

17

132

TC1

31

171

WH

CAT MONITORING SYSTEM

NOTE

57

87

WH

30

ATR1

T3

ELS

T2

10 AMP
GRR

-H

+G

1600 OHM

PS2

NOTE P

NOTE S

VOLT LINE
TO LINE

3200 OHM

T1

GENERATOR RUNNING RELAY

T10

GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN

NOTE AL
3

131

T7

640 OHM

PS1

CONTACTS

T4

K
25

GENERATOR

(Dimensions: 48 inches x 35 inches)

36 Page,

T1
U

SLR CHART

26

T0

NOTE P

1760 OHM

L2

SMMS1

24

TERMINAL DESTINATION CROSS REFERENCE

BATTERY
DISCONNECT SWITCH

SMMS2

L0

SM2
N

132

SM1

CB2 20A

L1

GND

PS2

120

REGULATOR

BATTERY

PS1

240

RENR2342-02 VOL 1 of 2

CUSTOMER
120/240V
AC SUPPLY

BATTERY
CHARGER

+
+

10

NOTE B:

12

FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ


OPERATION, REMOVE FOR 50HZ OPERATION.
FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE;
REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER)

NOTE C:

FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED.

NOTE D:

REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL


DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR.

NOTE E:

COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT
TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS
3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH
FLASHING LAMP.

NOTE K:

COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION.


NOT USED WITH FUEL FIRED JACKET WATER HEATER.

NOTE AF:

COOLANT TEMP ENGINE


CONNECTOR (ECTS)

NOTE P:
NOTE S:
NOTE U:

OIL PRESSURE ENGINE


CONNECTOR (EOPS)

COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM.


COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY.
EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE.
JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION.

NOTE V:
NOTE W:

COOLANT LOSS ENGINE


CONNECTOR (ECLS)

COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID.


COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER.
UL BATTERY CHARGERS WIRED 120 VAC.

NOTE X:
NOTE Y:

OIL TEMP ENGINE


CONNECTOR (EOTS)

COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY.


SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER
INSTALLED ON PACKAGE.

CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST


BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY
WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS.

NOTE AC:

NOTE AE:

COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1


OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS.

COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS.


IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE
SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE
SUPPLIED WITH 10 AMP BATTERY CHARGER.

COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM.

OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR


COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION.

COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS.

10

NOTE AB:

NOTE H:
NOTE J:

NOTE N:

NOTE AA:

NOTE G:

NOTE F:

NOTE M:

CAT MONITORING SYSTEM


40 WAY CONNECTOR

NOTE Z:

COMPONENTS INSTALLED WITH OVER/UNDER VOLTAGE RELAY OPTION, ONLY


AVAILABLE ON EMCP II CONTROL PANEL. OVER/UNDER VOLTAGE SHUTDOWN
FACTORY SET TO 110% OVERVOLTAGE SHUT DOWN AND 85% UNDERVOLTAGE SHUTDOWN.
COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION.
SEE SLR TABLE FOR RESISTOR CONNECTIONS.
COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION.

MAGNETIC PICK-UP
ENGINE CONNECTOR

11

NOTE AD:

NOTE
NOTE
NOTE
NOTE

AG:
AH:
AJ:
AK:

NOTE AL:

NOTE AM:

COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS


SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH.
(RATED FOR 4mA, 12 VDC OPERATION)
CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION
MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION.
TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO
TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED
IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE.
COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.
COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2.
COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.
OPTIONAL AUXILIARY CIRCUIT BREAKER CONTACT RATED FOR
6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ;
2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC:
COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY.
ALARM OVERTEMPERATURE FACTORY SET TO 130C FOR PRIME POWER,160C FOR
STANDBY POWER. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135C FOR PRIME
POWER,165C FOR STANDBY POWER.
COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY
ALARM OVERTEMPERATURE FACTORY SET TO 70C.
SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90C.

NOTE AS:
NOTE AT:
NOTE AU:

OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER


OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER

NOTE BA:
NOTE BB:

STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS.


24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR.

NOTE BC:

THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL


APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER
PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION.
REMOVE THIS JUMPER WIRE IF IT IS DESIREABLE TO TURN OFF
THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF"
POSITION IN ORDER TO LIMIT BATTERY DRAIN.
REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL
DESIGNATION FOR SPECIFIC GOVERNORS
SEE GSC RELAY RATING CHART.

NOTE BD:

NOTE BE:
NOTE BF:
NOTE BG:

UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS


MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE
MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG.

NOTE BH:
NOTE BJ:

CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM.


LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED.

NOTE BK:

PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH


PF/KVAR CONTROL.

NOTE BL:

TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE


THE LOCAL ALARM MODULE.

NOTE BM:

COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER,


BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS.

NOTE
NOTE
NOTE
NOTE
NOTE
NOTE

"PUMP OFF" 90% INCREASING


"PUMP ON" 50% DECREASING
"LOW FUEL ALARM" 40% DECREASING
"CRITICAL LOW" 5% DECREASING
LOADSHARING LINES ARE COMMON TO ALL UNITS.
COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING

BN:
BP:
BQ:
BR:
BS:
BT:

AFCR
AFTS
ALM
ALR

AUXILIARY FUEL CONTROL RELAY


AUTOMATIC FUEL TRANSFER SYSTEM
ALARM MODULE
ALARM RELAY

ALT

ALTERNATOR

ASR
ATB

AIR SHUT-OFF RELAY


AC TRANSFORMER BOX

ATR

ALTERNATOR TEMPERATURE RELAY

AUX

AUXILIARY TERMINAL STRIP

BATT
BC

BATTERY
BATTERY CHARGER

BCF
BTR

BATTERY CHARGER FAILURE SWITCH


BEARING TEMPERATURE RELAY

CAM
CB

CUSTOM ALARM MODULE


CIRCUIT BREAKER

CCM

CUSTOMER COMMUNICATION MODULE

CIM
CR
CSFS
CT
CTR

CUSTOMER INTERFACE MODULE


CRANK RELAY
CURRENT SCR0LL FUEL SYSTEM
CURRENT TRANSFORMER
CRANK TERMINATION RELAY

D
DVR
ECLS

ENGINE COOLANT LOSS SENSOR

ECS

ENFR
EOPS
EOTS
ESDR
ESPB
ESTS

ENGINE FAILURE RELAY


ENGINE OIL PRESSURE SENSOR
ENGINE OIL TEMPERATURE SENSOR
ENGINE SHUTDOWN RELAY
EMERGENCY STOP PUSH BUTTON
EMERGENCY STOP SWITCH ON ENCLOSURE

PC
PCB
PEEC
PEECR
PL

PUMP CONTACTOR
PRINTED CIRCUIT BOARD
PROGRAMMABLE ELECTRONIC ENGINE CONTROL
PEEC RELAY
PANEL ILLUMINATION LIGHT

PLS

PANEL LIGHT SWITCH

F
FCR
FCS
FCTM
FPT
FS
FSOS
FTSPR

FUSE
FUEL CONTROL RELAY
FUEL CONTROL SOLENOID
FUEL CONTROL TIMER MODULE
FUEL PUMP TIMER
FUEL SOLENOID
FUEL SHUT-OFF SOLENOID
FUEL TRANSFER SYSTEM PUMP RELAY

POT
PR
PRL
PRPB
PS
PSL
PSPB
PWM

POTENTIOMETER
PUMP RELAY
PUMP RUN LIGHT
PUMP RUN PUSHBUTTON
PINION SOLENOID
PUMP STOP LIGHT
PUMP STOP PUSHBUTTON
PULSE WIDTH MODULATED

GFR
GNDFCT

GENSET FAULT RELAY


GROUND FAULT CT

GNDFR
GOV
GRR
GS

GROUND FAULT RELAY


GOVERNOR
GENERATOR RUN RELAY
GOVERNOR SWITCH

RAN
RDM
RFI
RHLH
RR

REMOTE ANNUNCIATOR
RELAY DRIVER MODULE
RADIATED FREQUENCY IMMUNITY
RIGHT HAND/LEFT HAND SWITCH
RUN RELAY

SASV
SATS
SAS
SCS
SEC
SHTC
SL
SLR
SM
SMMS
SMR
SP
SS

START AID SOLENOID VALVE


START AID TEMPERATURE SWITCH
START AID SWITCH
SCROLL SWITCH
SECOND
CIRCUIT BREAKER SHUNT TRIP COIL
SYNCHRONIZING LIGHT
SYNCHRONIZING LIGHT RESISTOR
STARTING MOTOR
STARTING MOTOR MAGNETIC SWITCH
STARTING MOTOR RELAY
SPEED ADJUST POTENTIOMETER
SYNCHRONIZING SWITCH

T
TSC
TX

GENERATOR LINE LEADS


TRANSFER SWITCH POSITION INDICATING CONTACT
TRANSFORMER

VAR
VR

VOLTAGE ADJUST RHEOSTAT


VOLTAGE REGULATOR

GSC

GENERATOR SET CONTROL

GSM

GOVERNOR SYNCHRONIZING MOTOR

HC

HEATER CONTACTOR

DIODE

IC

REMOTE START/STOP INITIATE CONTACT

DIGITAL VOLTAGE REGULATOR

KWR

KILOWATT RELAY

ENGINE CONTROL SWITCH

L
LFLS

LOAD LEADS
LOW FUEL LEVEL SWITCH

ECTS

ENGINE COOLANT TEMPERATURE SENSOR

MAN

MANUAL

EFCR

EMERGENCY FUEL CONTROL RELAY

MCS
MPU

MODE CLEAR SWITCH


MAGNETIC SPEED PICKUP

MV

MOTOR VALVE/SOLENOID VALVE


NORMALLY CLOSED
NOT IN AUTO RELAY
NORMALLY OPEN
OVER/UNDER VOLTAGE RELAY

NOTE AN:

CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER.

NOTE AP:
NOTE AQ:
NOTE AR:

OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.


OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.

EFR
EG

ENGINE FAILURE RELAY


ELECTRONIC GOVERNOR (SPEED SENSING)

OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.

EGA

ELECTRONIC GOVERNOR ACTUATOR

EGR
ELS

ELECTRONIC GOVERNOR RELAY


ENCLOSURE LIGHT SWITCH

NC
NIAR
NO

EMSR

EMERGENCY STOP RELAY

OUVR

NOTES

ABBREVIATIONS
THIS SCHEMATIC IS FOR THE 3412C EMCP II FOR PEEC ENGINES.
VOLUME 1 of 2: AC/DC PANEL GROUP AND SCHEMATIC
Components are shown installed on a fully operable generator set with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

RENR2342-02
January 2012

TOP COVER

GND-REAR COVER

B B

B B

B B

B B

B B

101

108

109

110

131

136

137

202

206

207

157

159

51
52
53

GND-70 WAY-68
GND-CHASSIS STUD

110-F13
110-70 WAY-12
131-PSL-X2
131-70 WAY-70
136-CR-2
136-70 WAY-38
137-CR-8
137-70 WAY-66
202-PRL-X1
202-70 WAY-40
203-PSL-X1
203-70 WAY-42
206-PSPB-2A
206-70 WAY-64
207-PSPB-1A
207-70 WAY-36
157-SS-4
157-70 WAY-23
159-SS-6
159-70 WAY-51
51-LSGOV-4
51-AC CONN-1
52-LSGOV-6
52-AC CONN-2
53-LSGOV-8
53-AC CONN-3

108-F11
108-70 WAY-8
109-F12
109-70 WAY-10

50-AC CONN-12

T0-AC CONN-8

101-70 WAY-14

50-TBC-50
50-AC CONN-11

50
50
50
T0

50-TBA1-50AT
GND-AC CONN-4
50-TBA1-GND5T
50-AC CONN-10

52

TBA1

53
L1
L3

3412C EMCP II For PEEC Engines


Electrical System

CHASSIS STUD

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B B

B B

B B B

B B

B B

B B

GND-REAR COVER
GND-TBA1-GND6B

GND4-DOOR STUD
GND4-GSC-GND

GND3-CHASSIS STUD

FP-EMSII CONN-38

MT-EMSII CONN-28

EL-EMSII CONN-10

ER-EMSII CONN-8

BO-EMSII CONN-27

110-SLR2
SV-EMSII CONN24

2-EMSII CONN-6
MT(-)-AIMT-2

2-EMSII CONN-22

2-EMSII CONN-16

HC1-EMSII CONN-3
2-EMSII CONN-2
2-EMSII CONN-31
2-SCS-2
2-EMSII CONN-12

82-VAR-1

80-VAR-3

87-GRR-4
87-70 WAY-57
88-GRR-1
88-70 WAY-58
89-GRR-7
89-70 WAY-59
70B-TBD1-30DT
70B-70 WAY-44

MPU-SHIELD
VAR-SHIELD

108-SLR1

NOTE D

SP3-GSC-25
SP3-70 WAY-62
SP4-D1-L
SP4-70 WAY-63
21-GSC-1

19-DC CONN1-11
23A-DC CONN2-9
23A-DC CONN2-5
30-70 WAY-16
30-DC CONN2-4
30-ESPB-1L4
30-RM-28
30-PWM-B- OR 30-LSGOV-16
30-ECS-1

82

GND6

80

203

T1

SP2-GSC-24
SP2-70 WAY-61
SP2-D1-T1
SP2-LFSR-4

30-LFSR-7

16-GSC-7
17-ESPB-1L3
17-GSC-38
18-GSC-13
18-DC CONN1-8

15-GSC-8

12-CR-A

10-DC CONN2-8
10-PLS-3
11-ESPB-1L2

4-DC CONN2-6

3-DC CONN2-7
3-CR-9

34-ESPB-1R2
6-RM-22
6-70 WAY-2
10-RM-39
10-70 WAY-45

GND4

GND3

HC1

MOT2

MOT1

70B

80
82

22

GND2

SP4

61

52-AC CONN-2
OR 152-LSGOV-7
53-AC CONN-3
OR 153-LSGOV-9

SP1-70 WAY-60
SP1-GSC-23

91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16
98-GSC-17

GND5

SP4-TBD1-SP4T

51

SP3

50

SP2

110-TBA1-110T

SP1A

F13

30
30
30
30
37
38
39
57
57
59
62
62
63
67
67
90
99
DD+

T3-AC CONN-9

23A

3-70 WAY-3

45A-DC CONN1-5
45-DC CONN1-4
45-ESPB-2R2

46-ESPB-2R1

5-70 WAY-48
5-ECS-9
5-RM-1

1
1
1
1
2
2
2
2
5
5
46

2-TBD1-2DT
GND-70 WAY-47
1-DC CONN2-1
1-DC CONN2-2
1-RM-30
1-RM-36
1-F15-T
1-ECS-6
1-F23-T
1-RM-2
2-DC CONN2-11
2-CR-B
2-70 WAY-15
2-DC CONN2-12
2-PL2-1
2-RM-27
2-TBD1-GND1T
2-PL1-1

109-TBA1-109T

59-SAS-2
59-DC CONN2-3
62-DC CONN1-10
62-DC CONN1-7
62-GSC-31
63-GSC-36
63-70 WAY-6
67-DC CONN1-12
67-DC CONN1-9
67-GSC-9
90-GSC-35
90-70 WAY-5
99-RM-9
99-70 WAY-35
D(-)-GSC-20
D(-)-70 WAY-20
D(+)-GSC-19
D(+)-70 WAY-19

F12

50-TBA1-50BT
51-AC CONN-1
OR 151-LSGOV-5

57-ECS-4
57-GSC-33
57-70 WAY-30

T2-AC CONN-5

22-GSC-2

86-CAM-6
B

89-TBD1-89T

SP2-TBD1-SP2BB

1-TBD1-1DT

1-TBD1-1CT

GND1

TBD1

108-TBA1-108T

2-CR-A OR
2-GRR-B

LFSR

211-PSPB-1B
OR 84-70 WAY-4

F23

36-70 WAY-49

7
2-LFSR-B OR
2-CR-B

10-PLS-3

D +B

D-SPD-PEEC-37

TGC1-UP
PTL1-UP
DJN1-UP
9EP1-UP
TFT1-UP
BCW1-UP
LRY1-UP
RTY1-UP
4BZ1-UP

EL(+)-LEMT-A

FP(+)-FPS-A

BO-AIP-C

ER-REMT-C

EL-LEMT-C

MT-AIMT-1

FP-FPS-C

101-TBA1-101B

203-TBA1-203B

157-TBA1-157B

110-TBA1-110B

ER(+)-REMT-A

SV
SV
SV
SV
BO
ER
EL
MT
FP
L

FP(-)-FPS-B

ER(-)-REMT-B

BO(+)-AIP-A

BO(-)-AIP-B

109-TBA1-109B

EL(-)-LEMT-B

2A-TBD1-2DL

2
2
2
2
2

207-TBA1-207B

RDM-GSC-30

74-CAM-8

D(-)-TBD1-D(-)B

108-TBA1-108B

14A

87
88
89
63-TBD1-63B

80-VR3F-6
OR 80-DVR-45
84-F23-B
84-PRPB-3
81-PRPB-4
90-TBD1-90B

D(+)-TBD1-D(+)B

82-VR3F-7
OR 82-DVR-7
72-LFSR-A

30-TBD1-30AT

3-TBD1-3AT

22-MPU-2

SP2

SP1

21
71-CAM-9

6-TBD1-6B

90-ALM-2

21-MPU-1

67-ECTS-A

30-TBD1-30DL

67-EOPS-A

L L

57-TBD1-57BB

62-ECTS-B

SP4-CAM-5

2-TBD1-2BT

SP1A-TBD1-SP1L

SP1A-TBD1-SP1AL

T1-F11

T0-TBA1-T0T

62-EOPS-B

38-GRR-A

30-TBD1-GND2L
50-TBA1-50BB

50-TBA1-50CB

3-TBD1-3BT

T3-F13

16-ECTS-C

50-TBA1-50AB

15-EOPS-C

11A-TBD1-12L

L L

11A-TBD1-11L

10-EMSII CONN-1

34A-TBD1-4L

10-TBD1-10BT

23A-TBD1-23AT

20-RM-14

2-TBD1-2AT

2-TBD1-2BB

62-TBD1-62AB

18-TBD1-18B

67-TBD1-67AB

62-TBD1-62AT

19-TBD-19B

67-TBD1-67AT

B B

45
3
3
4
34
6
10
10
11
12
15
16
17
18
19
L

34A-TBD1-34L

45A-TBD11-46L

3-SAS-1

45A-TBD1-45AL

45A

GND-CHASSIS STUD

1A-TBD1-1DL

1A-TBD1-5AL

BODY STUD

2A-TBD1-2EL

GND-BODY STUD
GND-TBD1-GND3T

CHASSIS STUD

10

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

43

44

45

46

47

48

49

50

57

58

59

60

61

62

63

64

11

38

39

40

41

42

51

52

53

54

55

56

65

66

67

68

69

70

70 WAY

25

15

34

24

14

33

23

13

HC1-TBD1-HC1T

32

22

12

31

21

11

2-TBD1-2ET
2-TBD1-2FB
10-TBD1-10BL

43-SP-1

44-SP-2

42-SP-3

PART NO.

LOAD SHARING MODULE

MCS
6

DROOP

SRV-SCS-3
2-MCS-5
2-SCS-2

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

10

Component Identifiers (CID)


For (EMCP II )

10

10 11 12 13

14

233-TBC-233AT

232-TBC-232AT

53-TBA1-53T
153-TBC-53

51-TBA1-51T
151-TBC-51

52-TBA1-52T
152-TBC-52

Temperature Sensor (Engine Coolant)

111

Fluid Level Sensor (Engine Coolant)

168

Electrical System Voltage

190

Speed Sensor (Engine)

248

CAT Data Link

268

EMCP Electronic Control (Generator Set)

269

Sensor Power Supply

= COMPONENT LOCATED IN MARSHALLING BOX

336

Switch (Engine Control)

LOAD SHARE MODULE


SLR CHART

(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK

2 - TBD1 - 2 F T

(IF REQUIRED)
TERMINAL CONNECTION POINT
T=TOP
B=BOTTOM
L=LOWER

A
B

441

Electronic Governor Relay

442

Generator Fault Relay

443

Crank Termination Relay

444

Starting Motor Relay

445

Run Relay

446

Air Shutoff Relay

447

Fuel Control Relay

SYNCHRONIZING
RESISTOR TAP
SETTING CHART

448

Programmable Spare Relay

475

Relay Driver Module

208

USE E-D 1760 OHM

500

EMCP Electronic Control (Generator Set)

240

USE E-C 2400 OHM

300

USE E-B 5600 OHM

566

Unexpected Shutdown

380

USE E-B 5600 OHM

400

USE E-B 5600 OHM

416

USE E-A 7200 OHM

480

USE E-A 7200 OHM

VOLT LINE
TO LINE
1600 OHM

WIRING EXAMPLE

CONTROL PANEL- DOOR

110

Alarm Module Control

DEVICE TERMINAL NUMBER

9-PLS-2

Pressure Sensor (Engine Oil)

Spare Output

WIRE NO.

DESCRIPTION

100

334

PL2

CID

= COMPONENT LOCATED ON ENGINE OR BASE

DEVICE ABBREVIATION

2-TBD1-2CT

Abnormal frequency, pulse width, or period.

333

640 OHM

NO

PRPB

Mechanical system not responding properly.

= 10 AWG

X2

PL1

Current above normal or grounded circuit.

LOAD
GAIN

SRV-MCS-3
SRV-CAT MONITORING
SYSTEM CONN-23
2-MCS-2
2-TBD1-2FT

3200 OHM

81-70 WAY-18

131-PSL-X2

84-PSPB-2B
84--70 WAY-4

3-TBD1-3AL

59-TBD1-59T

202-TBA1-202T
X1

Current below normal or open circuit.

REV.

WARNING

PRL

SAS

Voltage below normal or shorted low.

LOAD
SHARING
MODULE

1760 OHM

X2

SERIAL NO.

GND

10

PSPB

9-PLS-2

RHLH-CAT MONITORING
SYSTEM CONN-18
2-MCS-5

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.

Voltage above normal or shorted high.

RHLH

122-TBA2-122U

Data erratic, intermittent, or incorrect.

15 16 17 18 19 20 21 22 23 24 25 26 27 28

120-TBA2-120U

43-PWM-3
OR 43-LSGOV-28

42-PWM-1
OR 42-LSGOV-26
44-PWM-2
OR 44-LSGOV-27

82-TBD1-82B
3

Data valid but below normal operational range.

The CID is a diagnostic code that indicates which component is faulty.

(Dimensions: 39 inches x 24 inches)

35

The FMI is a diagnostic code that indicates what type of failure has occurred.

1B NC 2B

2-TBD1-2DB

S-SPD-PEEC-8

2-TBD1-2JT

X1

30-TBD1-30CT

NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP


"TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.

1A NC 2A

10-PLS-3

56-GSC-40

57-TBD1-57AT

1-TBD1-1CB

30-TBD1-30CB

5-TBD1-5BT
5-ECS-10

5-ECS-10

5-ECS-9
5-ECS-8
58-GSC-32

55-GSC-39

45-TBD1-45B

30-TBD1-30BT

34-TBD1-34B

11-TBD1-11B

39-TBD1-39T

14-RM-18

17-TBD1-17T

16

B
C
SLR1

161

26

NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT


RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE
REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.

PSL

56-ECS-3

55-ECS-2

17-TBD1-17B

63-TBD1-63T

36

84-PRPB-3

90-TBD1-90T

NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY


FOR OPTIONAL NFPA 110 ALARM MODULE.

SLM

62-TBD1-62BB

17

SL1

58-ECS-5

27

SCS

VAR

PLS

206-TBA1-206T

38 39 40

131-TBA1-131T

35 36 37

131-PRL-X2

29 30 31

32 33 34

SP1A-TBD1-SPAB
SP3-TBD1-SP3T
RDM-70 WAY-7

37

CLR-MCS-4
CLR-CAT MONITORING SYSTEM CONN-33
2-MCS-2
2-RHLH-2
CLR-MCS-6

SL2

2 1

ER-TBD1-ERT

203-TBA1-203T

26 27 28

BO-TBD1-BOT

SRV-SCS-3
CLR-MCS-6
2-TBD1-2HT

2 1

21 22

24 25

18

207-TBA1-207T

23

28

Data valid but above normal operational range.

SV-TBD1-SVAT

19 20

98-ATB JI-8

RHLH-RHLH-3

211-F23-B

SP2-TBD1-SP2AT

93-ATB J1-3
92-ATB J1-2
97-ATB J1-7

163

D(-)-TBD1-D(-)T
D(+)-TBD1-D(+)T

16 17 18

MT-TBD1-MTT

2-TBD1-2EB

18-TBD1-18T

13 14 15

10 11 12

SLR 2
C
D

67-TBD1-67BB

19

10-ALM-1

9-PL1-2

5
SS
2

ECS

DOOR STUD

29

EL-TBD1-ELT

2-TBD1-2GT

ESPB

76-BTR-8
75-ATR1-8

39

91-ATB J1-1

30-ALM-7
86-LFSR-6
SP4-TBD1-SP4L

SP

15-TBD1-15T
16-TBD1-16T

7
6
5
4
3
2
1

NOTE C

162

14
13
12
11
10
9
8

10

38

9-PL2-2

90-TBD1-90L
10-CAM-1
10-RM-39

160

80-TBD1-80B

20-ALM-12
70-LFLS-5
73-GNDFR-14
71-70 WAY-1
74-70 WAY-21

2R2

10-PWM-B+
OR 10-LSGOV-15

69-ALM-14
68-ALM-13

110-TBA1-110L

96-ATB J1-6

95-ATB J1-5

94-ATB J1-4

22-TBD1-22B

21-TBD1-21B

30-ALM-7

NC

1L4

7 8

30-CAM-7
30-RM-B-

108-TBA1-108L

RM

2R1

13
14

B-

30-TBD1-30BB

7
6
5
4
3
2
1

1R2

10-TBD1-10BB

F10

20-CAM-12

14
13
12
11
10
9
8

NC

10

20

FP-TBD1-FPT

GND-TBD1-GND4T
SP-SHIELD

6
7
8
9
10
11
12

69-CAM-14
68-CAM-13

NC
NO

1L2

1L3
1R1

SP-SHIELD-DOOR STUD

4
5

157-TBA1-157T

37
38
39

1-TBD1-1DB

5-TBD1-5BB

34
35
36

1L1

159-TBA1-159T

24
25
26
27
28

F1
F2
F3
F4
F5
F6
F7
F8
F9

99-TBD1-99T

39-TBD1-39B

29
30
31
32
33

NOTE B

1
2
3

20-DC CONN2-10
41-DC CONN1-1
41-DC CONN1-2

22
23

46-TBD1-46B

1-TBD1-1BT

1-TBD1-1BB

10-ALM-1

10-TBD1-10AT

6-TBD1-6T

2-TBD1-2CB

B+

15
16
17
18
19
20
21

CAM

40

30

Failure Description

20 Page,

GND-TBD1-GND4B
37-TBD1-37B

ALM

14-ESPB-1R1

CAT MONITORING SYSTEM

13-CR-6

FMI No.

RENR2342-02 VOL 2 of 2

131-TBA1-131B

GND-TBA1-GND6T

202-TBA1-202B

137-TBA1-137B

Failure Mode Identifiers (FMI)

CONTROL PANEL- INTERNAL

38-TBD1-38T

Printed in U.S.A.

2012 Caterpillar
All Rights Reserved

136-TBA1-136B

12

159-TBA1-159B

206-TBA1-206B

NOTE D

99-TBD1-99B

36-F15-B

SP4-TBD1-SP4B

SP3-TBD1-SP3B

5-TBD1-5AT

GND-TBD1-GND1B

52-TBC-52
OR 52-TBA1-52B

SP1-TBD1-SP1B

10

AC CONN
(GREEN)

10-TBD1-10AB

11

89-TBD1-89B

12

51-TBC-51
OR 51-TBA1-51B

45A-TBD1-45AT

41-RM 13

4-TBD1-4B

1-TBD1-1AB

45-TBD1-45T

DC CONN 2
(GREY)

1-TBD1-1AT

41-RM 13

88-TBD1-88B

DC CONN 1
(BLACK)

10

87-TBD1-87B

11

70B0TBD1-70BB

12

T2-F12

GND-TBA1-GND5B

53-TBC-53
OR 53-TBA1-53B

23A-TBD1-23AB

10

30-TBD1-30AB

11

59-TBD1-59B

12

SP2-TBD1-SP2AB

Volume 2 of 2: Control Panel & Marshalling Box

124-TBA2-124U

30-TBD1-30CT

S-SPD-PEEC-8

-B S

2-LFSR-B OR 2-GRR-B
2-TBD1-2AB

CATERPILLAR

A
12-TBD1-12B

3-TBD1-3BB

137-TBA1-137T

F15

GRR

38-TBD1-38L

CR

D1

39-ESPB-1L1
39-RM-24

38-RM-16

F11

TBC

SP2-TBD1-SP2BT

30-LFSR-7
70B-TBD1-70BT
37-RM-19

72-70 WAY-17

T1-AC CONN-7

30-LFSR-9
30-TBD1-30DB

88-TBD1-88T

87-TBD1-87T

13-RM-15

136-TBA1-136T

44-SP-2

42-SP-3

43-SP-1

ATB

10

39

29

19

81-TBD2-81B

97-TBC-97T
96-TBC-96T

D(+)-TBC-D(+)T

18

27

17

99-TBC-99T

38

28

18

74-TBD2-74B

37

27

17

109-TBA2-109B

72-TBD2-72B

RDM-TBC-RDMT

36

26

16

108-TBA2-108B

70B-TBD2-70BB

36

26

16

63-TBC-63T

71-TBD2-71B

15

34

24

14

207-TBA2-207B

2-TBD2-2BB

117-TBA2-117B

SP3-TBD2-SP3B

35

25

15

131-TBA2-131AB

33

23

13

32

22

12

31

21

11

PF/KVAR

34

24

14

SP1-TBD2-SP1B

89-TBC-89T

33

23

13

61-TBC-61T
3-TBD2-3T

5-TBD2-5B
88-TBC-88T

32

22

12

87-TBC-87T

31

21

11

157-TBA2-157B

54-TBC-54T

10 11 12 13 14 15 16

20

20-VR3F-20

24-VR3F-24

22-VR3F-22

ATR3

24

6A-DROOP-D1
5A-DROOP-D2

VR3F

3 40 41 42 43 5 6 7 44 45

M+

M-

VOLTAGE
REGULATOR

46 47 48 49 50

120-F50-B

NOTE C

F16

F17 F18

T/R

12

124-TBA2-124T

122-TBA2-122T

120-TBA2-120T

GND-PUMP-GND

124-LSGOV-2 @

120-LSGOV-3 @

122-LSGOV-1 @

14

14

14

210-PUMP-T2/T4

209-PUMP-T1/T3

140-BC-L
140-SPH-H1
142-SPH-H4

GND2

124

122

120

EF2

EF1

210

209

142

GND

GND

140

A1
13

61

21

22

24

OL
98

97

95

134-MCB1-4 10

139-TBA2-139B 10

10 148-TBA2-148B

142-TBA2-142B

140-TBA2-140B

159-TBA2-159T

157-TBA2-157T

207-PC-61
207-TBA2-207T

36-TBD2-36T
208-PC-1

10 134-HC-7

10 138-HC-5

141-HC-3

F1-GEN FIELD LEAD


F2-GEN FIELD LEAD

10

30

31

54

57

61

63

87

88

89

90

91

96

97

98

99

D+

D(+)-DC CONN-19

2-TBD2-2AT
3-TBD2-3B
3-TBC-233AT
6-TBD2-6B
6-ALR-A
10-TBD2-10B
30-TBD2-30AB
31-DC CONN-29
54-DC CONN-1
57-DC CONN-30
61-DC CONN-13
61-KWR-A
63-DC CONN-6
87-DC CONN-31
88-DC CONN-32
89-DC CONN-33
90-DC CONN-5
91-DC CONN-39
96-DC CONN-8
97-DC CONN-18
98-DC CONN-28
99-DC CONN-38

D-

D(-)-DC CONN-20

RDM

RDM-DC CONN-7

47

47-KWR-1

48

48-KWR-7

49

49-KWR-4

231A

232A

232-LSGOV-13 @

OR 14A-TBD1-14AB

233-LSGOV-14 @

OR 3-TBC-3B

233A

231B

232B

233B

231C

232C

233C

132

132-TBA2-132BT

131

131-TBA2-131BT

133
GND

10

133-TBA2-133BT

10

GND-TBA2-GNDT

10

GND

FIELD

135-HC-1

22-GEN OR 22-RFI-22
NOTE C 122-F51-B
26-GEN PM
NOTE E 28-GEN PM
30-GEN PM

NOTE F

OFF

96

20 22 24 26 28 30 F1 F2

AC INPUT

124-VR3F-24 OR 124-DVR-24

122-VR3F-22 OR 122-DVR-22

120-VR3F-20 OR 120-DVR-20

124-F52-T

120-F50-T
120-GNDFR-A2
122-F51-T
122-AR-A

EF2-GNDFR-L

EF1-GNDFR-K

210-OL-4

A2
5
13

53

MCB1

136-TBA2-136T

10-TBD2-10U
2-TBD2-2BT
120-F50-B
20-GEN
122-F51-B
22-GEN
124-F52-B
24-GEN
26-GEN PM
28-GEN PM
30-GEN PM
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD

SP2-ATR2-14
SP2-BTR-14
30-ATR3-10
30-BTR-7

30-ATR3-7
30-ATR3-16

74-ATR2-5
30-ATR2-16
30-ATR3-10
75-ATR2-8

191-TC6-WH
192-TC6-RD

30-BTR-10

SP2-ATR3-14 OR
SP2-TBD2-SP2T

30-BTR-7
30-BTR-16

71-TBD2-71T

30-ATR3-16 OR
30-TBD2-30BB
30-BTR-10
@ 76-CAM-4

163-BT1-RD
164-BT1-WH

HC

NOTE E

(Dimensions: 39 inches x 24 inches)

10

14

131-TBA2-131BB
7

1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19

20 Page,

A2

F21 F22 F32 F33

multi 9

24-GEN OR
24-RFI-24
124-F52-B

MERLIN GERIN

C60N

OFF

B+ B- 20 22 24 26 28 30 F1 F2

138-MCB1-2 10

A1

114-5510

20-GEN OR
20-RFI-20

J1

209-OL-2

132-F16-T
132-F21-T

(K) (L)

141-F18-B

9 10

137-TBA2-137T

135-F17-B

156-TBC-156T

154-TBC-154T

PC

132-F21-T

132-TBA2-132AB
132-F22-T

133-TBA2-133BB 10

1 2

82-TBD1-82L @
276-PF/KVAR-1
80-TBD1-80L @
275-PF/KVAR-3

132-TBA2-132BB 10

RFI FILTER

82-TBD1-82L

133-TBA2-133AT

20-GEN

20

6A-DROOP-D1

80-TBD1-80L
5A-DROOP-D2

14

132-F16-T

24-GEN

24

DVR

54 62

10-TBD2-10T

6-TBD2-6T
202-TBA2-202B

SP2-TBD2-SP2B

SP4-TBD2-SP4B
203-TBA2-203B

90-TBC-90T

11

GNDFR

AR

OUVR

30-TBD2-30AT

25

T/R

159-TBA2-159B

132-F17-T
132-TBA2-132AT

22-GEN

3-ATR2-G
3-BTR-G
2-ATR2-H
2-BTR-H

3-ATR3-G OR
3-TBD2-3U
2-ATR3-H OR
2-TBD2-2AU

22

22

K L M N O P Q R S

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

RENR2342-02 VOL 2 of 2

F52

AC TERMS

28

37

207-F22-B

20

NOTE C

A B C D E F G H I J K L M N O P Q R S

BTR

F51

207-PC-53

38

203-TBA2-203T

30

36-TBD2-36B

adjust
set point
read

GND

204-PC-A1

91-TBC-91T

84-TBD2-84B

40
31-TBC-31T

137-TBA2-137B

GND-AC CHASSIS STUD

adjust
set point
read

131-PC-3

131-TBA2-131AT
131-PC-A2

19

210-TBA2-210B
205-PR-6

29

110-TBA2-110B

140-BC-L
140-HC-2
142-BC-N
142-HC-4

10 GND-TBC-GNDB

10 148-HC-6

10 139-HC-8

10 133-TBC-133B
10 133-MCB1-3

132-TBC-132B
10 132-MCB1-1
133-F18-T

GND-DC CHASSIS STUD

A B C D E F G H I J

148

139

133

133

132

132

207

206

203

202

178

159

158

157

137

131

136

131

117

110

109

101

N
T

202-TBA2-202T

6A-VR3F-6

5A-VR3F-5

204-OL-96

39

206-TBA2-206B

SP2-ATR1-14
SP2-ATR3-14
30-ATR2-10
30-ATR3-7

30-ATR2-7
30-ATR2-16

74-ATR1-5
74-ATR3-5
30-ATR1-16
30-ATR2-10
75-ATR1-8
75-ATR3-8

209-TBA2-209B

10

35

1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19

181-TC5-WH
182-TC5-RD

SP2-TBD1-SP2T
SP2-ATR2-14
30-ATR1-10
30-ATR2-7

30-ATR1-7
30-ATR1-16

208-F21-B

20

158-TBA2-158B

74-ATR2-5
74-TBD2-74T
30-ATR1-10
30-TBD2-30BB
75-ATR2-8
@ 75-CAM-3

EF2-TBA2-EF2B

D1

171-TC4-WH
172-TC4-RD

73-CAM-10 @

30

276-DVR-44

275-DVR-45

D2

EF1-TBA2-EF1B

1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19

PCB

ATR2

A1 A2
N-TBA2-NB

ATR1

207-PC-61

DROOP BOARD

K L M N O P Q R S

30-TBD2-30BT

40

136-TBA2-136B

adjust
set point
read

D(-)-TBC-D(-)T

98-TBC-98T

adjust
set point
read

DC TERMS

DC CONN
(40 WAY)

178-TBA2-178B

101-TBA2-101B

120-TBA2-120B
120-AR-B

6A-DVR-6

AC CHASSIS STUD

57-TBC-57T

D1

10

TBA2

118-AR-7

3-ATR1-G
3-ATR3-G
2-ATR1-H
2-ATR3-H

3-ATR2-G
3-TBD2-3AU
2-ATR2-H
2-TBD2-2AU

D2

5A-DVR-5

A B C D E F G H I J

148-JWH-IL1

131-BC-N

202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5

(40 WAY)

DROOP RESISTOR

K L M N O P Q R S

108

GND1
B

AC CONN

A B C D E F G H I J

77

66

178-AC CONN-29

N-AC CONN-36

122-TBA2-122B
122-AR-4

122-AR-A

118-GNDFR-A1

159-F33-B
159-AC CONN-15

158-AC CONN-13

131-TBC-131T
131-HC-A2
136-F16-B
136-AC CONN-17
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11

65-ALR-1

64-ALR-4

85-PR-5

83-PR-A

70B-OUVR-11
70B-DC CONN-36

SP4-OUVR-10
SP4-DC CONN-34
5-KWR-B
5-DC CONN-22

SP3-DC CONN-24

SP2-BTR-14 OR SP2-ATR1-14
SP2-DC CONN-14

SP1-DC CONN-4

84-PR-7
84-DC CONN-10

74-ATR1-5
74-DC CONN-37
81-PR-4
81-DC CONN-9

72-DC CONN-17

71-BTR-5
71-DC CONN-16

30B-DC CONN-15
30-TBC-30T
30-GNDFR-11
30-ATR1-7 OR 30-BTR-7
36-BC-(+)
36-DC CONN-11

GND-DC CONN-21

DC CHASSIS STUD

2-DVR-(B-)
2-DC CONN-35
2-ALR-B
2-BC-(-)
3-DC C0NN-3
3-TBC-3T
6-DC CONN-2
6-TBC-6T
10-DC CONN-12
10-TBC-10T

2-TBC-2T
2-PR-B

120-GNDFR-A2

5-TBD2-5T

TBD2

131-PC-3
131-AC CONN-33

70B-OUVR-11

108-OUVR-1
108-AC CONN-6
109-OUVR-2
109-AC CONN-8
110-OUVR-3
110-AC CONN-10
117-AC CONN-14

SP4-OUVR-10

101-AC CONN-38

2-TBC-2L

10-TBC-10L

110-TBA2-110T

109-TBA2-109T

SP4-TBD2-SP4T
SP4-OUVR-15
70B-TBD2-70BT
70B-OUVR-16

GND-AC CONN-21

108-TBA2-108T

F50

66-ALR-7

83-TBD2-83T

84-TBD2-84T
84-PR-8

84-PR-7

206-TBA2-206T

2-TBD2-2AB

6-TBC-6B

PR

66-TBD2-66B

2-TBD2-2CT

61-TBC-61B

48-TBC-48T

ALR

KWR
B

77-FRBS-1

64-TBD2-64B

139-JWH-IL2

10

81-TBD2-81T

85-TBD2-85B

205-OL-95

65-TBD2-65B

10-OUVR-12

65

47-TBC-47T

49-TBC-49T

85-MV-2

64

83-LFLS-2

83

70B

SP4

SP3

SP2

85

84-LFLS-3

84

SP1

81-LFLS-4
81-LFLS-1

81

74

71

72

36

30

30

72-LFLS-7

30-FRBS-2

30-LFLS-6

10-LFLS-8
10-DVR-B(+)

10

GND

3-ATR1-G
OR 3-BTR-G

2-MV-1

2-ATR1-H
OR 2-BTR-H

2-OUVR-13

2-TBD2-2CB
140-TBA2-140T
142-TBA2-142T

+
-

154

156

154-F32-T
156-F33-T

BC

L
N

TBC

MARSHALLING BOX DC CHASSIS

MARSHALLING BOX AC CHASSIS

MARSHALLING BOX
CUSTOMER TERMINAL
BLOCK
NOTE A:

ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC


INSULATION WIRE UNLESS OTHERWISE INDICATED.

10 = 10 AWG
14 = 14 AWG
= COMPONENT LOCATED ON ENGINE OR BASE
@ = COMPONENT LOCATED IN THE CONTROL PANEL
NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF
BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT
WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.
NOTE C:

WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR


UNLESS AND RFI FILTER IS PROVIDED.
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
AN OPTIONAL SE GENERATOR.
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.

WIRING EXAMPLE

DEVICE TERMINAL NUMBER


DEVICE ABBREVIATION
WIRE NO.
2

(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK
(IF REQUIRED)
TERMINAL CONNECTION POINT
T=TOP
B=BOTTOM
L=LOWER

2 - TBD1 - 2 F T

THIS SCHEMATIC IS FOR THE 3412C EMCP II FOR PEEC ENGINES.


VOLUME 2 of 2: CONTROL PANEL AND MARSHALLING BOX
Components are shown installed on a fully operable generator set with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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