Documente Academic
Documente Profesional
Documente Cultură
Where the
RUBBER
Meets the
ROAD
Retailers Key in Domestic
Pellet Distribution
Page 16
Plus:
Pivotal
Offshore Port
Developments
Page 22
AND:
Pellet Outlook
Post-UK
Referendum
Page 26
www.biomassmagazine.com/pellets
h Centrifugal Fans
h Fan Balancing & Vibration Analysis
h Dampers Control & Isolation
h Expansion Joints Fabric & Metal
h Mechanical Dust Collectors
h Ductwork & Stacks
h Economizers & Air Heaters
h Bulk Materials Handling
Contents
Advertiser Index
FEATURES
16 PROFILE
Riding the Wave
Retailers connect wood pellets to their end user, and having the right amount in stock
at the right time is more of an art than a science in this variable products marketplace.
By Ron Kotrba
22 PORTS
Doubling Down
DEPARTMENT
26 UNITED KINGDOM
Business as Usual
Although the votes been cast, the U.K.s exit wont be final for a few years, and
even with a government overhaul, climate change remains its focus.
By Katie Fletcher
04 EDITORS NOTE
05 INDUSTRY EVENTS
06 INDUSTRY GUIDANCE
07 TESTING GROUNDS
ON THE COVER
08 MARKET OUTLOOK
10 BUSINESS BRIEFS
12 NEWS
30 MARKETPLACE
SEPTEMBER/OCTOBER 2016 | PELLET MILL MAGAZINE 3
Editor's Note
Editorial
Art
ART DIRECTOR
Jaci Satterlund jsatterlund@bbiinternational.com
GRAPHIC DESIGNER
Lindsey Noble lnoble@bbiinternational.com
CHAIRMAN
Mike Bryan mbryan@bbiinternational.com
CEO
Joe Bryan jbryan@bbiinternational.com
VICE PRESIDENT OF OPERATIONS
Matthew Spoor mspoor@bbiinternational.com
SALES & MARKETING DIRECTOR
John Nelson jnelson@bbiinternational.com
BUSINESS DEVELOPMENT DIRECTOR
Howard Brockhouse hbrockhouse@bbiinternational.com
SENIOR ACCOUNT MANAGER
Chip Shereck cshereck@bbiinternational.com
ACCOUNT MANAGER
Jeff Hogan jhogan@bbiinternational.com
CIRCULATION MANAGER
Jessica Tiller jtiller@bbiinternational.com
MARKETING & ADVERTISING MANAGER
Marla DeFoe mdefoe@bbiinternational.com
Industry Events
Heating the Midwest
Industry Guidance
Testing Grounds
As part of the Pellet Fuels Institutes Standards Program, a registration number is issued to each qualifying pellet
fuel manufacturer. The registration number, along with the
production facility information, is published on the PFI website, which provides a complete list of all production facilities qualified under the program. It was originally intended
that only one registration number would be issued to each
manufacturing facility; however, it was not anticipated that
this would result in issues for retailers or distributors who sell
wood pellets under their own private label. PFIs Standards
Program has recently made provisions for issuing additional
registration numbers to qualified producers who are selling
wood pellets to retailers or distributors who require anonymity on behalf of the producer. I will explain.
But first, lets be clear as to what we are referring to as
private labeling. Private labeling is the practice of selling your
own brand of wood pellets without actually manufacturing
wood pellets yourself. Essentially, the retailer or distributor
purchases wood pellets from a manufacturer and has the
producer package the product in the retailers or distributors own privately labeled bags. Private labeling is quite common in commerce. For example, if you purchased a Maytag
clothes dryer in recent years, it may have actually been manufactured by Frigidaire. Another example is a whisky distillery
in Kentucky whose product is sold by dozens of distributors
under their own brands. The label simply says Bottled by
and then the label lists the company that bottled the whisky
rather than the actual distiller of the whisky. Like numerous
other industries, private labeling regularly occurs with the
wood pellet industry.
The problem we have encountered is that if the bag
of wood pellets includes the manufacturers PFI Standards
Program quality mark, then the producers registration number will appear on the bag, which discloses to the customer
which manufacturer actually produced the product. While in
many cases this is considered acceptable and may even be
preferred, in others, it is clear the retailer or distributor would
prefer the producer to remain anonymous, citing issues with
customers calling the production facility directly for questions or concerns regarding the product they sell. This issue
was reviewed by PFI as well as by the PFI Standards Program
accreditation bodythe American Lumber Standards Committeeand, as a result, new provisions have been made to
assure private labeling can still be private if desired by the
retailer or distributor.
Market Outlook
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Business Briefs
Evergreen Engineering
opens new location
Eugene, Oregon-based Evergreen Engineering Inc. has opened a branch office in
Atlanta, Georgia, to pursue opportunities in
the southeastern U.S. The office celebrated
its grand opening July 1.
Energy Trust of Oregon names
executive director
Energy Trust
of Oregon has announced its board of
directors appointed
Michael Colgrove
as its new executive
director, effective Aug.
15. Colgrove will lead
Colgrove
the organization in
continuing to deliver
the cleanest, lowestcost energy available
for 1.5 million utility
customers in Oregon
and southwest Washington. Colgrove sucHarris
ceeds Margie Harris,
who is retiring after leading the organization
since its inception in 2001. Colgrove joins
Energy Trust after 15 years with the New
York State Energy Research and Development Authority, where he was both the
director of the New York City office and
director of multifamily programs.
Fecon announces mobile
balancing systems
Fecon has announced new mobile balancing systems, the FMB-100 and FMB-200.
The mobile balancing systems can work on
any make or model of forestry mulcher.
10 PELLET MILL MAGAZINE | SEPTEMBER/OCTOBER 2016
Pellet News
Research finds likely
solution for pellet-derived
carbon monoxide
1.1
SUSTAINABLE BIOMASS
has the potential to produce
MILLION
direct jobs
85 BILLION
kWh of
electricity and
1,050
TRILLION
50
BILLION
gallons of
biofuels
Btu of thermal
energy
50
400
pounds of
biobased
chemicals and
bioproducts
tons of CO2e
reductions
annually
BILLION
MILLION
Pellet News
$68,378
Absorption chiller
$65,000
Control system
$14,000
Cooling tower
$5,040
TOTAL
$152,418
$17,3391
GRAND TOTAL
$325,890
SOURCE: AURI
UK eliminates
Department of Energy
and Climate Change,
establishes Department
of Business, Energy and
Industrial Strategy
Newly appointed U.K. Prime Minister Theresa May has abolished the
U.K. Department of Energy and Climate Change. The functions of the
department will be transferred to other
government departments, including the
newly formed Department of Business, Energy and Industrial Strategy, for
which Greg Clark has been appointed
secretary.
The abolishment of the DECC
is part of a larger ministerial overhaul
implemented by May shortly after she
was appointed to replace former Prime
Minister David Cameron. Cameron officially announced his resignation July
11 and was replaced by May on July 13.
He first indicated he would leave his
post as prime minister immediately after
the June 23 Brexit referendum, in which
the U.K. voted 51.9 percent to 48.1 percent to leave the European Union.
Pellet News
Report highlights
Russian pellet potential
20
15
10
5
0
1998
2000
2002
2004
2006
2008
2010
2012
2014
2016
30
Uzelac Industries
6901 Industrial Loop,
Greendale, WI USA 53129
p: 414-529-0240 | f: 414-529-0362
Years.
Uzelac Industries is a leading manufacturer of Rotary Drying Systems, with systems operating
internationally. Our systems are employed to convert many different products into marketable
by-products in many different industries.
Biomass
Wood Pellets
Wood Chips
Wood Shavings
Agricultural
Biosolids
Municipal Sludge
Industrial Sludge
DAF Solids
Poultry Manure
Meat Processing
Cattle & Hog Blood
Meat and Bone
Feather Meal
Egg Shells
Fertilizer
Ammonium Sulfate
Sulfate of Potassium
Salts
Potash
Our systems convert these products into: FUEL, FEED SUPPLEMENTS AND FERTILIZER
Uzelac Industries Systems are Engineered for Efficiency - Designed for Longevity
www.uzelacind.com
14 PELLET MILL MAGAZINE | SEPTEMBER/OCTOBER 2016
Pellet News
2016
2017
13,500
14,000
14,500
Imports
7,172
7,500
8,000
Exports
138
180
200
Consumption
20,500
21,500
22,500
Production capacity
19,000
19,500
20,000
71%
72%
73%
Capacity use
SOURCE: USDA FAS GAIN
Profile
EARLY ADOPTERS: Brothers Chris (left) and Kevin Haley, co-owners of the nearly 150-year-old Squier
Lumber & Hardware Inc. in Monson, Massachusetts, started retailing wood pellets more than 20 years ago.
PHOTO: DRISCOLL PHOTOGRAPHY
Riding the
WAVE
L
ong before smartphones, the internet, television, or even motion pictures, before an airplane ever took
flight or the worlds first automobile sputtered down an unpaved road, Squier
Lumber & Hardware Inc. thrived in the small
manufacturing town of Monson, Massachusetts. Established in 1874 on the heels of the
Industrial Revolution, the business is a fixture
in the southcentral Massachusetts town of
8,500 residents, proudly boasting the designation of Monsons oldest continuously operating business.
Just two families, three generations each,
have owned and operated Squier Lumber in its
nearly century-and-a-half-long history. In 1942,
third-generation owner Robert Squier sold the
business to Frank Haley. Today, the sprawling
lumber and hardware store is still being run by
the third generation of Haleys, co-owned by
brothers Kevin and Chris.
Profile
APPLIANCE-LOYAL: While Squier Lumber sells various cordwood and coal stoves, the only brand of
pellet stoves it sells is Harman.
PHOTO: DRISCOLL PHOTOGRAPHY
Profile
Uncertainty Ahead
pricing. The company sends out 5,000 postcards to its big customers in the spring, in addition to two mass mailing circulars to 25,000
people. And then, usually in the fall, we do the
same thing, Haley says. And even though the
company is nearly 150 years old, it has leveraged modern sales and marketing techniques
through its website and social media, such as
Facebook, where Squier Lumber reaches out to
its pellet customers. We also do some online
business, Haley says. Its not a big part of our
business, but we have that availability. Theres
no sales channel we dont do. We do mills direct
where we are the middle man. Were here to
sell stuff, so as long as we can dictate the terms,
well sell anything.
Even though Haley says 2016 is not
shaping up to be a great year for pellet sales,
the company still purchased a fair amount
of product this past spring, as Haley puts it.
Our customers come to expect that, and it
helps even out the flow of business throughout the year, he says. We cant deliver all our
pellets in October, so we have to incentivize in
the spring.
Haley says the store would typically rely
Profile
able doing now. The range of possible outcomes is not the same. I
remember saying in the pellet yard
just a couple of years ago, We
wont have enough for the season,
and I cant get any more. We had
years like that. This year, were in
August now, and while I cant say
whatll happen in the fall, theres
nothing to indicate so far this year
that August will be busy.
August is one of four to five
busy months for pellet sales at
Squier Lumber, along with April,
May, September and October. I
CUSTOMER SERVICE: Co-owner Chris Haley (right) says whatever
a customer desires in a pellet, Squier Lumber delivers. He says when
keep looking at 15 years of sales
a customer finds a brand of pellets they like, they stick with it.
history on the computer, looking
PHOTO: DRISCOLL PHOTOGRAPHY
for patterns, and August is not going to be a busy month unless its
on arbitrage of pricing spring to fall, and if it
toward the end, he says. I just dont see it at
bought 50 to 70 percent of last years sales in
the moment. I say that with the idea that Septhe spring, he would be fairly confident there
tember could be crazy busy. Even if I felt that,
was not a huge risk involved. But in the past
theres nothing I can do about it because Im
year to 18 months, the confidence level in this
afraid to make a big purchase for fear I would
industryour confidencehas been basically
be wrong. As a retailer I have that luxury, but
shattered, he says. What we were comfortmills dont have that. The problem is the same,
able doing in the past, were not so comfort-
its just at a higher level for themtheir exposure is a lot greater than mine. Traditionally August is a very good month. I dont think so this
year. September might be. Usually of those five
months, theres two very good months, either
April or May, and in a rare year, both are good.
And one of the three fall months is usually
good, but I dont know which.
With heightened uncertainty, Haley says
sales could be down 50 percent this winter, or
there could be massive shortages. Nobody
knows, he says. When youre faced with that
level of uncertainty, you have to be careful of
making existential bets on where the market
will be in December. Even though theres a
good chance therell be a shortage in the fall,
it could also be down 50 percent. But we dont
want them to go bad and be in that position if
theres declining sales. But the bigger problem
is a lack of enthusiasm and confidence in what
you thought you knew.
Thats the dilemma: does the company order hard in hopes of a good season or order
soft in fear of a bad one? Which is worse, having too much product or not enough? Both
are equally bad, Haley says. A couple of years
%/&LQGG
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Profile
ago, we made the biggest mistake of not preordering pellets. The mills want to deal with
people who support them all year long. If we
said two years ago we were not going to buy
in the spring but people wanted product in the
fall, it would not work out so well for us. We
did a ton of business because we had access to
pellets. If we didnt do that, there would have
been a big opportunity cost because we would
not have enough pellets to sell. We are here to
sell stuff, we need to have product. If we dont,
thats a major problem.
On the other hand, having tons of product in stock that doesnt sell costs beaucoup
dollars. Pellets go bad, Haley says. Youve six
months of plastic, then it starts breaking down
under the ultraviolet light, and then the pellets
get damaged. We get snow, and then it melts
and turns to ice, it breaks the plastic and water
leaks into the pellets. It cost us $200 and when
it gets wet, now it is 2 tons of wet sawdust that
we have to call and get into a dumpster. That
ton that went bad ends up costing us $500. So
if we have too many pellets and we cant sell
them all, they go bad and then its really hard to
sell that product to people who feel they dont
need it. You can discount steakspeople love
a 10-percent discount on T-bonesbut pellets
dont have a high response to discounts. You
have to give them away to get rid of them, if
youre lucky. If youre not lucky, you have to pay
to get rid of them. He says the company built
a large three-sided building last year to protect
pellet stock from the elements.
NEW SPACE: Squier Lumber erected a new three-sided storage building just last year to house pellet
stock and to keep them out of the weather, since sunlight, moisture and ice are detrimental to their longevity.
PHOTO: DRISCOLL PHOTOGRAPHY
directory.biomassmagazine.com
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find it online at
One FREE
Listing per
Company
Profile
ROOM TO GROW: In the early 1990s, the company purchased additional land that is now used to store
wood pellets on.
PHOTO: DRISCOLL PHOTOGRAPHY
PORTS
STATE-OF-THE-ART STORAGE: This storage shed built at Hull, a port in the Associated British Ports family, employs a wide array of the latest fire and
spark detection technologies, as well as robust carbon monoxide monitoring systems and fire suppression systems. This new 4 million ($5.3 million) facility
complements the massive investments ABP has already made in pellet receiving, handling and storage infrastructure. Pictured is Craig Barbour, general
manager, Humber Terminal, Associated British Ports.
PHOTO: ASSOCIATED BRITISH PORTS
PORTS
Doubling
DOWN
As Drax Power Stations biomass
metamorphosis comes of age and
new conversions come online,
investment and innovation in
Britains ports maintain momentum.
BY TIM PORTZ
n 2010, the United Kingdom imported just over a half million metric tons
of wood pellets. Drax Power Station, the kingdoms largest coal-fired power
plant, had just begun burning wood pellets in one of the worlds largest
decarbonization efforts ever undertaken. With virtually no domestic wood
pellet industry to speak of, the countrys vast network of ports would be called
upon to receive imports of wood pellets to keep an uninterrupted flow headed
for Drax.
Among the first ports to invest in pellet handling infrastructure was the Port
of Tyne. We spent most of 2010 getting ourselves up and running and were able
to receive our first pellets in September of that year, says Steven Harrison, chief
operating officer at Port of Tyne. Those volumes were the first that stemmed
from the ports agreement with Drax, signed in November of 2009, to handle up
to 1.4 million tons of wood pellets per year. Once the contract was signed, the
port began work on the necessary infrastructure to receive, store and efficiently
load wood pellets into waiting trains. That September, the port was ready, using
existing cranes to offload pellets from a vessel into custom hoppers designed to
control dust at the quay and finally into flat storage inside a covered warehouse.
The system was relatively simple but effective and established the port as the
countrys first real player in industrial wood pellet receiving and handling. Other
ports werent far behind.
By 2012 and 2013, ports on the countrys eastern seaboard were making their
own investments as Drax sought to diversify its supply chain partners. About 150
miles south of the Port of Tyne, pellet infrastructure investments were happening at several of the ports along the Humber estuary including Hull, Immingham
and Grimsby. In April of 2013, Graham Construction was awarded a contract
to build the Immingham Renewable Fuels Terminal, while just inland, Spencer
Group was at work building silos and a rail loading terminal that would allow Hull
to handle nearly 1 million tons of pellets per year.
The year of 2014 saw pellet imports to the United Kingdom swell to nearly
PORTS
MAKING ROOM: Concrete piles were driven into the Tyne riverbed to allow for a 125-meter
suspended quay extension (visible in the left-hand portion of the photo). This extension allowed for the
port to have four vessels berth at the quay simultaneously.
PHOTO: PORT OF TYNE
PORTS
7(&+12/2*,(6
can afford to put the pellets into one homogenous pile, Harrison says. Whereas,
we are very much trying to segregate shipments because we need to be able to trace
pellets, not only back to the pellet mill that
produced them, but also to the forests
where the fiber came from. This approach
allows for better segregation of cargoes.
At Hull and Immingham, Associated
British Ports has already invested 130 million in wood pellet handling infrastructure.
Late last year, an additional 4 million was
invested in a state-of-the-art bulk storage
warehouse. The facility, designed to handle
and store dry bulk cargo, is loaded with design features to minimize the risk of fire
and explosion, including an incipient aspirating fire detection system, internal LED
lighting, an expanding foam fire suppression system, a smoke extraction system,
and an internal and external mist/air system to control fugitive dust.
Most recently, a new player has
emerged within Britains port complex,
with Peel Ports announcing that it had dispatched its 400th rail shipment of wood
pellets to Drax. The milestone was reached
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UNITED KINGDOM
Business as Usual
Big U.K. government alterations ensued the vote to leave the EU, but for
some area biomass suppliers and end users little has changed.
BY KATIE FLETCHER
UNITED KINGDOM
However we
choose to leave
the EU, let me be
clear: We remain
committed to
dealing with
climate change.
- Amber Rudd, U.K. home secretary
316.264.4604
tramcoinc.com
UNITED KINGDOM
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UNITED KINGDOM
There will be a
need for baseload,
and biomass is the
best low-carbon
way of doing that.
- Neil Harrison, WHA vice chairman
obligation certificates) and CfDsthe primary mechanisms received by our customers in the U.K.are entrained in U.K. law,
not based on EU regulation, and we do not
expect Brexit to impact our firm, long-term
offtake contracts.
Astec Inc. reported in its recent earnings call that it hasnt seen any impact, but is
keeping an eye on its pellet business, as the
U.K. is the biggest driver for that business
right now. Astec CEO, Ben Brock, says,
theyre talking with customers who are do-
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SEPTEMBER/OCTOBER
2016 | PELLET MILL MAGAZINE 29
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