INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
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RENR9459-04
April 2010

330D and 336D Excavator

336D MHPU
Hydraulic System - Attachment
330D:
GBC1-UP
GGE1-UP
THJ1-UP
LRM1-UP
ERN1-UP
RAS1-UP
T2Y1-UP

336D:
JBF1-UP
LMG1-UP
KDJ1-UP
MYP1-UP
JWR1-UP
DTS1-UP
WET1-UP

336D MHPU:
M3M1-UP
M3N1-UP

Smart Boom (Boom Float)

2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Part
Machine Schematic
Number Location Location

Description
Attachments

185-0488

D-2

199-2012
297-0371

2
3

E-1

(EC1)
(EC2)

297-0370

E-1

201-9236

5
6

E-1

E-2

Block
Plate
Valve Gp - Check
Valve Gp - Flow Control (Boom Float, Pilot Oil)
Valve Gp - Load Control
(Boom Lowering, Drift Reduction, Relief)

Left
Right

263-1962

E-1

E-3

Valve Gp - Manual (Boom Lower)

270-5692

E-2

Valve Gp - Solenoid

185-0472

D-1

Standard 330D/336D/336D MHPU with Heavy Lift and Fine Swing

Accumulator Gp - Hydraulic (Charged)

164-6981

10

A-4

Cylinder Gp - Boom

NOTE A

11

F-2

Cylinder Gp - Bucket

NOTE A

12

F-7

Cylinder Gp - Stick

NOTE A

13

E-7

Filter & Valve Gp - Pilot (Hydraulic Oil)

158-8987

14

A-4

Filter Gp - Oil (Hydraulic Return)

188-4140

15

A-6

Filter Gp - Oil (Hydraulic, Case Drain)

289-8194

16

A-4

Manifold Gp - Control (Pilot Oil)

215-5037

17

B-5

Motor Gp - Piston (Fan)

234-4638

18

A-7

200-3373

19

F-5

20

F-5

21

F-3

22

B-3

Motor Gp - Swing
Motor Gp - Travel

Left
Right

271-6376

Pump Gp - Piston (Hydraulic Fan)

259-0815

Pump Gp - Piston (with Pilot Gear Pump)

322-8733

23

B-2

Swivel Gp

234-4440

24

E-4

Valve Gp - Check (Oil Cooler Bypass) (Control Valve)

190-7745

25

A-7

Valve Gp - Load Control (Stick Drift Red, Line Relief)

255-5683

26

D-5

Valve Gp - Main Control

285-1345

27

C-1

Valve Gp - Pilot (Joystick, LH)

297-0531

28

C-7

Valve Gp - Pilot (Joystick, RH)

297-0530

29

C-6

Valve Gp - Pilot (Travel)

310-0414

30

D-7

Valve Gp - Pressure Reducing (Boom Priority)

232-4102

31

A-6

Valve Gp - Pressure Reducing (Boom Up Priority) (Stick-In Priority)

206-3354

32

B-6

Valve Gp - Pressure Reducing (Boom, Swing Priority)

232-4102

33

B-4

185-0462

34

B-6

123-2430

35

B-4

Valve Gp - Shuttle
Valve Gp - Solenoid (Heavy Lift)

121-6303

36

A-4

Valve Gp -Swing Cushion With Fine Swing

158-9090

37

E-5

37

F-6

38

E-5

39

E-3

Valve Gp -Swing CushionWithout Fine Swing

Valve Gp - Travel Counterbalance
Note A: Refer to Parts Manual for your specific machine.

Left
Right

204-2819

TAP LOCATION
Tap
Number

Description

Schematic
Location

AA

Pilot Filter Pressure Test Port

A-4

BB

Drive Pump Pressure Test Port

B-2

CC

Power Shift Pressure Test Port

A-1

DD

Idler Pump Pressure Test Port

A-1

SOS

Hydraulic Oil Sampling Port

A-4

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

VARIABLE and PRESSURE

COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

PEDAL

LINES CROSSING

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

SWING MOTOR

(19) MOTOR GP
SWING
200-3373

PG

(12) CYLINDER - GP
BUCKET

DR

IMPLEMENT AND LEFT TRAVEL PUMP OUTPUT

PILOT PUMP OUTPUT
IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
HYDRAULIC FAN PUMP OUTPUT
SUPPLY LINE
DRAIN / RETURN LINE
POWER SHIFT CONTROL CIRCUIT
ATTACHMENT CONTROL CIRCUIT
HEAVY LIFT CONTROL CIRCUIT
RIGHT TRAVEL CONTROL AND MOTOR CIRCUIT
LEFT TRAVEL CONTROL AND MOTOR CIRCUIT
SWING CONTROL AND MOTOR CIRCUIT
BOOM CONTROL AND CYLINDER CIRCUIT
BUCKET CONTROL AND CYLINDER CIRCUIT
STICK CONTROL AND CYLINDER CIRCUIT
SWING BRAKE CONTROL CIRCUIT

TRAVEL MOTOR (RIGHT)

TRAVEL MOTOR (LEFT)

(11) CYLINDER GP
BOOM

(21) MOTOR GP
TRAVEL RIGHT
271-6376

R.C.V.-C

(20) MOTOR GP
TRAVEL LEFT
271-6376

(37) VALVE GP
SWING CUSHION
WITHOUT FINE SWING
158-9085

AG

BG

DR
A1

B1

BR3

AR3

Pp3

DR
A1

B1

Pp3
T1

T2

(13) CYLINDER - GP
STICK

(37) VALVE GP
SWING CUSHION
WITH FINE SWING
158-9090
AG

BL2

AL2

T2

CYL
BG

BG

(7) VALVE GP
LOAD CONTROL
(BOOM LOWERING,
DRIFT REDUCTION,
RELIEF) RIGHT
263-1962

(6) VALVE GP
LOAD CONTROL
(BOOM LOWERING,
DRIFT REDUCTION, RELIEF)
LEFT
263-1962

T1

LEFT VALVE

AG

(8) VALVE GP
MANUAL
(BOOM LOWER)
270-5692

X
X

Dr
A

BL2

AL2

BL1

AL1

BR1

AR1

(4) VALVE GP
CHECK (EC2)
297-0370

Dr

Dr

(39) VALVE GP
TRAVEL
COUNTERBALANCE
RIGHT
204-2819

(38) VALVE GP
TRAVEL
COUNTERBALANCE (LEFT)
204-2819

RIGHT VALVE

CYL
X

CV

Pi

CV

Pi

aR4

(3) VALVE GP
CHECK (EC1)
297-0371

(24) SWIVEL GP
234-4440

E
A

BL3

AL3

(2) PLATE
199-2012

(30) VALVE GP
PILOT (TRAVEL)
310-0414

Dr

(5) VALVE GP
FLOW CTRL
(BOOM FLOAT,
PILOT OIL)
201-9236

SOL
TP
TT

TRAVEL(L)

TRAVEL(R)
P

aR4-a

(9) VALVE GP
SOLENOID
185-0472

BP3

SP2

SDr

aL2

aL1

AL2
R.C.V.-A

(28) VALVE GP
PILOT
(JOYSTICK, LH)
297-0531 JLP

JRP

Di4
(L)

(BACK)

A3

A2

aR5

R1

R3
(IN)

A4

A5

CLOSE
JR2

DOWN
JR3

UP
JR1

A6

STICK(1)

A8

A7

(R)

Di2 Pi2

Pi3

(FWD)

Di3

DST

Pi5

Pi1

B4

B5

B6

B7

bL3-a

bL2

bL4

(32) VALVE GP
PRESSURE REDUCING
(BOOM UP/STICK IN PRIORITY)
206-3354

R.C.V.-C

aL2
P2

Pi1

A1

R.C.V.-B

R.C.V.-A

BYPASS

D E

aR3

L3

B1

A1

B2

aR3-a

(OUT)
Di1

bR2

PR

bR3

bR5

HR

bR4

B1

PSA1

A1

B2

A2

(35) VALVE GP
SHUTTLE
123-2430
(33) VALVE GP
PRESSURE
REDUCING
(BOOM,
SWING
PRIORITY)
T 232-4102

Pi1

L1

(22) PUMP GP
PISTON
(HYDRAULIC FAN)
259-0815

HR
PR

PRESSURE SENSOR
(DRIVE PUMP)

L
D0

Ps1

a4
a1

B
P1

(23) PUMP GP
PISTON
(WITH PILOT
GEAR PUMP)
322-8733

BB

RETURN CHECK VALVE

R.C.V..

P2

LINE PATTERNS
M1

Pressure Line

A2

(36) VALVE GP
SOLENOID
(HEAVY LIFT)
121-6303

PAC
DR4

Pi2

DR5

T-OUT1

DR6

(10) ACCUMULATOR GP
164-6981

RIGHT
PUMP

HYDRAULIC FAN

Pilot / Load Sensing Pressure

DRIVE

PILOT
IDLER

Psv

LEFT
PUMP

Drain / Return Lines

CC

Component Group

a3

PROPORTIONAL
REDUCING VALVE

Attachment
Air Line

M2

CALLOUTS

L2
P1

(18) MOTOR GP
PISTON (FAN)
234-4638

(UP)

bL3

DR3

DR

DR1

P1

(25) VALVE GP
CHECK
(OIL COOLER BYPASS)
190-7745
DR1

PSA2

T-OUT2 DR2
P
T

SLOW
RETURN

P-IN

NO.1
(TRAVEL)

bR4

PL

bL1

(17) MANIFOLD GP
CONTROL
(PILOT)
215-5037

B
bR3

bL2

(OPEN)

B8

NO.3
(LOCK)

B3

bL3

bL4

NO.2
(SWING)

B2

HL

STICK (2)

OPEN

BOOM (1)

JR4

(34) VALVE GP
SHUTTLE
185-0462

aR4-a

BT

BP1
BR4

(DOWN)

BUCKET

L
JL4

SOL

aR3-a

R.C.V.-B
Pi1

(BACK)

bR1

B1

aR4

BOOM

BOOM(2)

R
JL2

BUCKET

(OUT)
A1

Pi4

AR3

BR3

P2
bL3-a

(31) VALVE GP
PRESSURE
REDUCING
(BOOM PRIORITY)
232-4102

(15) FILTER GP
OIL (RETURN)
188-4140

(16) FILTER GP
OIL (CASE DRAIN)
289-8194

IN

OUT

PG

AA

A4

(14) FILTER
AND
VALVE GP
PILOT
158-8987

S1

Dr1

IN
JL3

aL3
(IN)

SP1 ST
BL3 R2

Pi1

BR1

aR1

ATCH

SWING

OUT

BL1

SWING

STICK

JL1

aL4
(UP)

aR3

AR1

(27) VALVE GP
MAIN CONTROL
285-1345

JRT

JLT

(29) VALVE GP
PILOT
(JOYSTICK, RH)
297-0530

AL4

AL1

BL2

BP2

AR5

SPi

SP3

(1) BLOCK GP
185-0488

AL3

BR5

BL3

(CLOSE)

(26) VALVE GP
LOAD CONTROL
(STICK DRIFT/RED
LINE RELIEF)
255-5683

aR1

AR2

bR1

BR2

bL1

T6

BACK
T3

aR2

aL1

FWD
T4

TRAVEL (R)

T5

FWD
T2

TRAVEL (L)

BACK
T1

a5

D1 Ps2

a2

DD

YY

Taps (Pressure, Sampling, Sensor - by letter)

PL

THIS SCHEMATIC IS FOR THE 330D AND 336D

EXCAVATOR AND 336D MHPU HYDRAULIC SYSTEM
ATTACHMENT: SMART BOOM (BOOM FLOAT)

PC

SOS

HL

HYDRAULIC TANK

PRESSURE SENSOR
(IDLER PUMP)

Pi2

MEDIA NUMBER: RENR9459-04

PART NUMBER: 259-7699, CHANGE: 00, VERSION: HE
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications.

MACHINE COMPONENT LOCATIONS

VIEW ALL CALLOUTS

13
30
27

31

32

16

15

34

28

29
12

26
9

11

35

37

25

17
7

18

24
10
8
1

4
3

38

19

20
14

33
36

23
22

21

39

ACCUMULATOR

10

MOTOR GP - SWING AND SWIVEL

VIEW ALL CALLOUTS

19

37

24

LINES GP - BLCV
VIEW ALL CALLOUTS

6
8

FW

BLCV: Boom Lowering Control Valve

LINES GP - BOOM FLOAT

VIEW ALL CALLOUTS

FWD
5

PUMP GP - PISTON (MAIN)

VIEW ALL CALLOUTS

CC

BB

23

16

SOS

DD

AA

15

14