Documente Academic
Documente Profesional
Documente Cultură
Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech
a r t i c l e
i n f o
Article history:
Received 7 May 2008
Received in revised form 26 June 2008
Accepted 27 June 2008
Available online 16 August 2008
Keywords:
Environment-friendly adhesive
Natural tannin
TVOC
Formaldehyde
Wood-based ooring
a b s t r a c t
The objective of this research was to develop environment-friendly adhesives for face fancy veneer bonding of engineered ooring using the natural tannin form bark in the wood. The natural wattle tannin
adhesive were used to replace UF resin in the formaldehyde-based resin system in order to reduce formaldehyde and volatile organic compound (VOC) emissions from the adhesives used between plywoods
and fancy veneers. PVAc was added to the natural tannin adhesive to increase viscosity of tannin adhesive
for surface bonding. For tannin/PVAc hybrid adhesives, 5%, 10%, 20% and 30% of PVAc to the natural tannin adhesives were added. tannin/PVAc hybrid adhesives showed better bonding than the commercial
natural tannin adhesive with a higher level of wood penetration. The initial adhesion strength was sufcient to be maintained within the optimum initial tack range. The standard formaldehyde emission test
(desiccator method), eld and laboratory emission cell (FLEC) and VOC analyzer were used to determine
the formaldehyde and VOC emissions from engineered ooring bonded with commercial the natural tannin adhesive and tannin/PVAc hybrid adhesives. By desiccator method and FLEC, the formaldehyde emission level of each adhesive showed the similar tendency. All adhesives satised the E1 grade (below
1.5 mg/L) and E0 grade (below 0.5 mg/L) with UV coating. VOC emission results by FLEC and VOC analyzer
were different with the formaldehyde emission results. TVOC emission was slightly increased as adding
PVAc.
2008 Elsevier Ltd. All rights reserved.
1. Introduction
With the rising economic standards in Korean, concerns about
human health and the environment have been raised due to the
increasing demand for a wide range of ooring products. PVC
(polyvinyl chloride) ooring and laminated paper ooring treated
with soy bean oil were the most common types for housing in
the past. They, however, have begun to be replaced by wooden
ooring, especially in the apartments. There are three types of
wooden ooring: laminate, engineered and solid wood. The laminate ooring consists of high density berboard (HDF) as the core
material, while the engineered ooring is composed of plywood
with a thin fancy veneer bonded onto the face of the plywood using
urea-formaldehyde (UF) and melamine-formaldehyde (MF) resins
as hot-press adhesives (Kim and Kim, 2005a). Engineered ooring
can be the cause of emitting formaldehyde vapors because the different wood layers, usually consisting of hardwood and/or softwood veneer, are normally glued together with formaldehydebased adhesives. The hardwood top layer is most often treated
with a formaldehyde-free UV-lacquer or an oil to protect the surface (Risholm-Sundman et al., 1998). Two types of laminate oor* Tel.: +82 2 820 0665; fax: +82 2 816 3354.
E-mail address: skim@ssu.ac.kr
0960-8524/$ - see front matter 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2008.06.062
tured by mixing wood chips and bers with the resin and then
pressing the mixture into its nal form at a high temperature
(Fuwape 1994; Kim and Kim, 2005b, 2006a). To reduce formaldehyde emission, the possibility of using replacement materials for
UF and PF adhesives has been studied for a long time. Tannin formaldehyde adhesives are obtained by the hardening of polymeric
avonoids of natural origin, especially of condensed tannin by
polycondensation with formaldehyde (Kim et al., 2007b; Pizzi,
1994).
Amongst the possible alternatives, tannin is an excellent renewable resource which can be used for replacing petroleum-derived
phenolic compounds. The major species from which it can be obtained are Mimosa, Quebracho and Radiata Pine. It is mainly concentrated in the inner layer of the bark and has been used in the
adhesive industry in Africa, South America and Oceania to obtain
the low formaldehyde emission levels required for environmental-friendly adhesives (Stefani et al., 2008; Pizzi, 1994; Roffael et
al., 2000; Kim et al., 2003). In the last decade several approaches
to the problem of producing low formaldehyde emission wood
panels using these wood adhesives have been developed. Moreover, hardeners cause formaldehyde emission even when tannin
adhesive is used (Trosa and Pizzi, 2001; Kim and Kim, 2004, 2003).
The greatest problem of formaldehyde and total VOC (TVOC)
emissions in engineered ooring is attributed to the face fancy veneer bonding. UF resin is still used in industry in a large quantity.
In this study, to reduce formaldehyde and TVOC emissions from
the resin for bonding face fancy veneer on engineered ooring,
UF resin was replaced by natural tannin adhesive. Formaldehyde
and TVOC emissions were measured by desiccator, eld and laboratory emission cell (FLEC) and VOC analyzer.
2. Experimental
2.1. Materials
2.1.1. Plywood and decorative veneer
The plywood and decorative veneer used for fabricating the test
samples were supplied by Easywood Co., Ltd., South Korea. The
decorative veneers were 0.5 mm thick maple, while the plywoods
(7 mm thick) manufactured in China were used. It was made with
5 plys of hardwood veneer bonded with phenol-formaldehyde resin. Their moisture contents were 0.08% and 3.5%, respectively.
2.1.2. Natural tannin adhesive for surface bonding
The wattle (Acacia mearnsii, mimosa) was supplied by the Bondtite Co. Ltd. in Australia. Aqueous tannin extracts with a 40% concentration were prepared by dissolving the spray-dried powder
of each tannin extracts in water. The viscosity as measured using
a Brookeld Viscometer Model DV-II+ was 200 cP (spindle No. 6
at 21 C). To these solutions, 8% of paraformaldehyde hardener
by weight of dry tannin extract was added. The mixture was stirred
physically for 30 min (Kim et al., 2003; Kim and Kim, 2004). The pH
ranged from 5.5 to 6.
2.1.3. Tannin/PVAc hybrid resin for surface bonding
Blends of various tannin adhesive/PVAc compositions were prepared. To make tannin/PVAc hybrid resin, 5, 10, 20 and 30 wt %
PVAc was added to natural tannin adhesive. The mixture was stirred for 20 min.
2.1.4. Fabrication of engineered ooring board
The engineered oorings for the formaldehyde and VOC emission tests were manufactured using natural tannin adhesive and
tannin/PVAc hybrid resin, with dimensions of 400 mm
400 mm 75 mm (length width thickness). After the resin
745
Table 1
Condition for FLEC method
Variables
Condition
Sample area
Volume
Loading factor(Area of sample/
volume, m2/m3)
Air change rate (h1)
Air supply (mL/min)
Equilibration time
Temperaturehumidity
Compounds, sampling ow and
total sampling
Inlet air
Background concentration
Cleaning process
0.0177 m2
0.035 L
505.71 m2/m3
Analysis method
428.57/h
250 mL/min
sampling after 1530 min
23 2.0 C50 5%
VOC : 50 mL/min, 1.5 L Formaldehyde : 150 mL/
min, 4.5 L
High purity air
VOC : 2 lg/m3 TVOC : 20 lg/m3
Vacuum oven or cleaning by methylene then
high purity air for one day
VOC : GC/MS Formaldehyde : HPLC
746
Tannin70/PVAc30
Tannin80/PVAc20
Tannin90/PVAc10
Tannin95/PVAc5
Tannin adhesive only
250
200
150
100
50
0
0
10
15
20
25
30
747
Table 2
Formaldehyde and TVOC emission of engineered ooring bonded with Natural
adhesive and tannin/PVAc hybrid adhesives by desiccator and FLEC method
Equipment
Desiccator (mg/L)
FLEC (mg/m2 h)
Air pollutant
Formaldehyde
Formaldehyde
TVOC
0.2
0.21
0.21
0.32
0.39
0.4
Coateda
1.19
1.32
1.33
0.34
0.44
0.47
Non-coated
200
150
Toluene
Ethybenzene
Styrene
Xylene
TVOC
100
150
50
100
50
0
Tannin adhesive
Tannin90/PVAc10
Tannin80/PVAc20
emission, by replacement of the tannin adhesive with formaldehyde-based hardener, and to increase the initial bonding strength
through PVAcs high viscosity and room temperature curable property. The formaldehyde emission level of the coated sample of MF/
PVAc hybrid appeared to satisfy the requirement of E0 grade when
UV coating was applied.
Fig. 2 presents the concentrations of the four indicated VOCs
from the engineered ooring bonded with each adhesive system,
as determined by the VOC analyzer. For each substance, the concentrations were measured at 96 h. after the start of the test. In
the rst phase, the concentration in the 3 L polyester bag increased
due to the constant emission of organic compounds and was limited by the given air exchange rate. Xylene was the highest detected compound in all samples, followed by ethylbenzene and
toluene in turn. Styrene, however, was not detected at all in any
of the systems. But TVOC emission of the PVAc added tannin adhesive system was slightly increased compare to the natural tannin
adhesive. This tendency of formaldehyde and TVOC emission from
the natural tannin adhesive and tannin/PVAc hybrid adhesives was
conrmed by FLEC test as shown in Table 2. The difference
between each system on formaldehyde emission was not shown
in FLEC data while TVOC of tannin/PVAc hybrid adhesives were
slightly increased compare to the natural tannin adhesive.
3.3. Curing behavior
It is important to understand the thermal properties because
tannin adhesives are thermosetting adhesives. These resins are in
the liquid state at room temperature and become solid at high
temperature after curing has taken place. Dynamic thermal
mechanical test methods have been widely used for investigating
the structures and dynamic mechanical properties of thermoset-
748
References
0.3
10
E (Storage modulus)
0.2
tan
Modulus (Pa)
E'
E''
Tand
tan
10
10
tan
0.1
Tannin adhesive
Heating rate : 5 C/min
0.0
10
50
100
150
200
Temperature (oC)
Fig. 3. DMTA thermogram during heating ramp of natural tannin adhesive at a
heating rate of 5 C/min.
ting adhesives (Roffael et al., 2000; Kim et al., 2006; Onic et al.,
1998). In this study, E0 , E00 and tan d of each adhesive system were
obtained by DMTA, and those of the tannin adhesive are shown in
Fig. 3. In the DMTA thermogram, the dynamic mechanical properties of the thermosetting resin which was in the liquid state between wood veneers were analyzed. The DMTA thermogram in
Fig. 3 shows that E increased with increasing temperature, due
to the cross-linking induced by the curing reaction of the resin,
and reached a maximum when the curing reaction was completed.
The increase in E from the at area of the curve following the evaporation of the water to the maximum value was caused by the consolidation of the resin network. This difference (DE) was used to
evaluate the rigidity of the cured resin (Kim et al., 2006). The rigidity (DE) is another expression of curing degree where the change of
state from liquid to solid is high (Kim and Kim, 2006b). The results
were related to bonding strength. Greater curing showed higher
bonding strength. The rigidity of 5% and 10% of PVAc content
was 12.7 and 15.0 while the natural tannin adhesive was 5.1. As
increasing PVAc contents, the rigidity was increased until 20% of
PVAc content (rigidity = 15.5). Over 20% of PVAc content, the rigidity became equilibrium like bonding strength.
4. Conclusions
The bonding strength of tannin/PVAc hybrid adhesives was
higher than those of the natural tannin adhesive. 20% of PVAc contents of hybrid adhesive showed optimum initial adhesion
strength by probe tack. By desiccator method, the formaldehyde
emission, which was the similar emission data between the natural
tannin and tannin/PVAc hybrid adhesives, was lowered even by
adding PVAc, and more greatly reduced when UV curable urethane
acrylate was coated. It was E0 grade of formaldehyde emission level in the Korean Standard. In case of tannin/PVAc hybrid adhesive,
PVAc addition exhibited slightly increasing of formaldehyde and
TVOC emission by FLEC method. The test by VOC analyzer was conrmed as a suitable pre-test method for evaluation of TVOC emission level compare to result from FLEC. In conclusion, tannin/PVAc
hybrid adhesives were successfully applied as environment-friendlly adhesives of surface bonding for manufacturing engineered
ooring.
Acknowledgement
This work was supported by Soongsil University Research Fund.
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