HAZID CLOSE-OUT REPORT

TABLE OF CONTENTS
1.0

INTRODUCTION ................................................................................................................. 3

1.1

Definitions .......................................................................................................................... 3

1.2

Project Objective ................................................................................................................ 3

1.3

Document Objective .......................................................................................................... 3

1.4

Abbreviations ..................................................................................................................... 4

1.5

Existing Facilities ............................................................................................................... 5

1.6

Proposed Facilities ............................................................................................................ 7

2.0

HAZID ACTIONS................................................................................................................. 9

3.0

STATUS OF HAZID ACTIONS.......................................................................................... 11

APPENDIX I - HAZID ACTIONS CLOSEOUT REGISTER ........................................................ 16

DOC. NO.: 3620-RLGE-3-17-0004

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1.0

INTRODUCTION
Tecnicas Reunidas S.A., Qatar has been awarded a contract (Contract Ref. 3620 /
GC131075B0) by Qatar Petroleum (QP) to perform the Front End Engineering Design for
Expansion of Fuel gas and Ethane headers at Ras Laffan Industrial City.

1.1

1.2

Definitions
Project Name

FEED for Expansion of Fuel gas and Ethane Headers

at Ras Laffan Industrial City

Project/ Contract Ref. No

3620 / GC131075B0

Owner of Facility

Qatar Petroleum (QP)

Location of Facility

Ras Laffan Industrial City (RLIC), Qatar

Contractor

Tecnicas Reunidas S.A., Qatar

TR Job Ref. No

J68262

Project Objective
The overall project objective is to provide ethane and fuel gas to the new petrochemical projects
coming up at the Ras Laffan Industrial City (RLIC).
The project objective of this Front End Engineering Design (FEED) project is to provide the new
fuel gas and ethane system with all associated facilities and provisions.
The new Ethane system would mainly include the new ethane pipeline from Station A4 to
Station A6 and new ethane pipeline from Station A6 joining the existing 24 inch Ethane pipeline.
At station A6, ethane will be provided to the Al-Sejeel Petrochemical plant.
The new fuel gas system would include the new fuel gas pipeline from the existing fuel gas
manifold to Station A6 and necessary tie-in provisions to Gazal and Al-Karaana Petrochemical
plant. At station A6, fuel gas will be provided to the Al-Sejeel Petrochemical plant.

1.3

Document Objective
The objective of this report is to document the closeout of HAZID actions identified during
HAZID Workshop (Reference. Doc. No: 3620-RLGE-3-17-0015 - HAZID Report) for the FEED
for Expansion of Fuel gas and Ethane headers at Ras Laffan Industrial City.

DOC. NO.: 3620-RLGE-3-17-0004

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1.4

Abbreviations
AKG
DEL
ENVID
ESD
F&G
FEED
GDS
GSVC
H2S
HAZID
HSE
LDS
MIC
MOC
MOV
NACE
PHA
PMS
QAPCO
QP
QRA
RGPC
RLIC
RLOC
RMETP
SCADA
TR

DOC. NO.: 3620-RLGE-3-17-0004

Al Khaleej Gas
Dolphin Plant
Environmental Issues Identification
Emergency Shut Down
Fire and Gas
Front End Engineering Design
Gas Distribution System
Gas Supply to Station V and Facility C
Hydrogen Sulphide
Hazard Identification
Health, Safety and Environment
Leak Detection System
Mesaieed Industrial City
Master Operating Centers
Motor Operated Valve
National Association of Corrosion Engineers
Process Hazard Analysis
Power Management System
Qatar Petrochemical Company
Qatar Petroleum
Quantitative Risk Assessment
Ras Girtas Power Company
Ras Laffan Industrial City
Ras Laffan Olefin Company
Ras Laffan to Mesaieed Ethane Pipeline
Supervisory Control And Data Acquisition
Tecnicas Reunidas S.A., Qatar

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QP has established new Joint Ventures (JV) for two new World Scale Petrochemical Complexes
to be built at Ras Laffan. The first project, Al-Karaana petrochemical project, is a JV between
QP and Shell to be located on Lot W8. The second project, Al-Sejeel petrochemical project, is a
JV between QP and QAPCO to be located on Lot W9.
The feedstock for the Al-Karaana project is ethane and propane while the feedstock to the AlSejeel project is ethane, butane and naphtha. The petrochemical projects will be responsible for
installing the liquid feedstock network. However, QP needs to expand the existing ethane
gathering and supply facilities including the installation of a new West Ethane header to collect
ethane from the Barzan and Pearl GTL plants and supply to the two new Petrochemical
Projects. The new ethane facility will be an expansion of the existing ethane collection and
supply facilities in Ras Laffan and as such, will improve the availability, flexibility and balancing
of ethane supply to consumers. QP also needs to expand the existing fuel gas collection and
supply facilities to secure the requirements for the two new petrochemical projects, as well as
future users at RLIC.
Tecnicas Reunidas S.As scope of work is to carry out the Front End Engineering and Design
(FEED) for expansion of Fuel Gas and Ethane Headers at Ras Laffan Industrial City (RLIC).
1.5

Existing Facilities

1.5.1

Ethane Facility
The existing 24 inch ethane header runs between Station A2, Station A21 and Station V, ethane
being collected from Dolphin and AKG and delivered to Ras Laffan Olefin Company (RLOC) and
to Mesaieed consumers.
The existing ethane system consists of the following:
1. Main 24" header from Station A2 to Station V to deliver ethane from Dolphin Plant (DEL) to
Ras Laffan Olefin Company (RLOC) via Station A21 and MIC users via Station V.
2. 20 ethane pipeline from AKG / Ras gas site to station A21 to deliver AKG ethane to RLOC
via. Station A21.
3. Ethane compression facilities at station V delivering ethane by a 120 km 20 pipeline to
QAPCO at MIC at the required delivery pressure.
4. Other associated facilities including utilities, metering, flare and control room at Station V
5. The existing ethane header is maintained at 19 barg upstream of Station V by coordinating
manually with the producers to control the ethane supply to the system.

1.5.2

Station A4 Facility
Station A4 is located at the south-eastern corner of Lot W18 in RLIC.
Currently, the Station has no existing facilities for ethane gathering and distribution from Barzan.
However, the Station does have the following facilities for the gathering and distribution of
Barzan sweet fuel gas (methane):

DOC. NO.: 3620-RLGE-3-17-0004

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1.5.3

1.

HP Gas Reception Manifold

2.

MP Gas Reception Manifold

3.

Pressure Reduction Station

4.

Associated piping, valves, pipe-racks and pipe supports.

5.

Fire
water
network
within
Barzan/RLIC Fire Water network).

6.

Closed Drain Vessel and closed drain system

7.

Flare knockout drum and flare header

8.

Three nos. Bi-directional Pig Traps primarily for launching pigs and a distribution
manifold installed for GSVC pipelines. Two Bi-directional Pig traps are connected to
GSVC Pipelines supplying gas to Station V while the third Bi-directional Pig trap
(launcher) is connected to the 36" GSVC pipeline going to Station A5 (near RGPC).

9.

Station de-pressuring to flare within Barzan facilities

10.

Instrument
header.

air

Station

compressor

package

with

with

provision

Instrument

for

tie-ins

Air

(with

distribution

Fuel Gas Facility

Currently, the system has one fuel gas supplier, AKG with RAS GAS as backup and two
consumers (RLOC and Laffan Refinery - LR). The supply line is a common 20 header from
AKG/RAS GAS plants.
The existing fuel gas header is maintained within an acceptable operating parameter range by
operator coordination with suppliers.

1.5.4

Instrumentation and Control

1. The existing QP onshore gas distribution system is operated through a SCADA system
called GDS SCADA. The system is primarily operated from MOC at Station S in Mesaieed.
The GDS SCADA system is being upgraded to a Yokogawa based system.
2. The pipeline integrity is monitored through a PMS / LDS system supplied by MSI.
3. The instrumentation and control equipment of the existing facilities at Station A4 are
connected to the following automation systems:
a. PLC based control system Modicon Unity
b. ESD System Hima H51q-HRS
c. F&G System Hima H51q-HRS
d. MOV Management System Rotork Pakscan
4. Stations A1 and A21 have Modicon PLC based control systems.

DOC. NO.: 3620-RLGE-3-17-0004

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1.6

Proposed Facilities
The brief descriptions of project specific proposed facilities are narrated below:

1.6.1

Ethane Facility
1.

Facilities at Station A4: a new ethane gathering manifold, required instrumentation,

isolation, Depressuring provisions, permanent pigging facilities and utilities. The facility
shall be designed to gather ethane from 6 Barzan trains (6000 t/d). Two tie-ins shall be
provided, one for supply from Barzan phase 1 and one for supply from future Barzan
phase 2 (future). Each supply line within the Station shall contain one flow meter with a
bypass.

2.

The new 30 west ethane pipeline shall start from Station A4 and terminate at new ethane
delivery Station A6 to be built on the North East corner of Lot W9. The pipeline shall be
routed in the HP gas corridor, to the north of Lots W10 and W9.
New 30 ethane pipeline from Station-A4 to Station-A6 will transport the ethane from
Station-A4 to Station-A6. It is approximate 4.6 km long. All the valves provided on the main
pipeline shall be full bore valves in order to facilitate pigging operation. At Station-A4, Pig
Launcher (A4-Z-011) will be provided for this 30 ethane pipeline. Pig Receiver (A6-Z-002)
for the same will be provided in Station-A6.
Also, on this 30 ethane pipeline, tie-in valves for future consumer (Lot W11) and for future
supplier (Pearl GTL) are provided. The size of these tie-in valves will be 24. The ethane
design flow rate to Lot W11 is 2366 TPD and the same from Pearl GTL is 3000 TPD.

3.

New Station A6 on the North East corner of Lot W9: The 30 ethane pipeline from Station
A4 will terminate at this Station. The pipeline from Pearl GTL shall be installed by others,
however valved tie-in (24) shall be provided on the pipeline in the corridor. The Station
design shall consider facilities as required for Depressuring, permanent pigging, process
control and metering for ethane to be delivered to Al-Karaana and Al-Sejeel projects. The
ethane lines to the two respective petrochemical projects will be terminated one meter
outside this new distribution Station, where each project will be responsible to install the
required interconnecting pipelines. Station layout to be prepared and locate the
terminations to meet downstream project requirements and in coordination with QP.

4. 24 Interconnecting pipeline from 30 new west ethane pipeline to the existing 24 ethane
pipeline:
On the 30 new west ethane pipeline, a barred tee (30 x 30 x24) will be installed in HP
Gas Corridor at north side of Station A6. From this barred tee, new 24 interconnection
pipeline (approximately 0.75 km length) will be installed up to tie-in on the existing 24
ethane pipeline. Near the barred tee (30 x 30 x24), an isolation valve (24 size) with
valve station will be provided. At the tie-in point on the existing ethane header, another
barred tee (24 x 24 x 24) will be provided, and also, an isolation valve (24 size) with a
new above ground valve station will be provided on the new 24 ethane pipeline near the
tie-in point. This new 24 interconnection ethane pipeline will not be piggable. Therefore,

DOC. NO.: 3620-RLGE-3-17-0004

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internal coating will be provided for this pipeline. The tie-in work shall be coordinated with
the next scheduled shutdown of QAPCO's EP2 plant in MIC. In case shutdown is not
available, hot tapping shall be considered for tie-in.
5. 24 Tie-in connection provision on the new west ethane pipeline to allow Pearl GTL to
connect its Ethane Supply line with the new west ethane pipeline. The location of the tie-in
point shall be determined in consultation with QP.
1.6.2

Fuel Gas Facility

1. Fuel Gas Supply system expansion will start from the existing 16" tie-in
valve station, located inside the HP Gas corridor at the west side fence of AKG/RASGAS
site.
2. The extension of the New Fuel Gas pipeline is having 16" diameter and will be routed
through the HP Gas corridor space. The new pipeline will terminate at the new Station A6.
3. Pigging provision shall not be provided for new fuel gas pipeline.
4. Gas Measurement Facilities for the Al-Sajeel project shall be located inside the new Station
A6 and Gas Delivery Point shall be provided for Al-Sejeel project 1 meter outside the new
Station A6 fence.
5. Two welded tie-in connections shall be provided, one 16 for Al-Karaana and another 6 for
Gazal projects 1 meter outside the respective projects fences. Al-Karaana and Gazal
projects are responsible for installing the delivery line to their respective sites with own
metering facilities.
6. Spare 16" valved tie-ins for future expansion of the Fuel Gas pipeline shall be provided
along the new pipeline extension.

1.6.3

New Station A6
Station A6 will consist of fuel gas and ethane reception and supply facilities. All utilities, services
and infrastructure for the Station shall be provided in the design. These shall include drain
systems, de-pressuring provisions, fire protection systems, F&G detection systems, electrical
power, instrument air, potable water, fire water, fuel gas, buildings with services and all civil
works, Substation & control building, transformer & DG system for standby power. For fire water
supply to Station A6, tie-in to be provided to connect fire water supply from Al-Sajeel. Back up
fire water shall be tied into RLIC city fire water and sea water mains corridor.
An ethane analyzer and fuel gas analyzer, with all associated systems and utilities shall be
provided at the new Station.

DOC. NO.: 3620-RLGE-3-17-0004

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2.0

HAZID ACTIONS
Below in Table 3.1 is the list of HAZID action which came out of HAZID workshop study
conducted with participation of TR and QP team.

Table 3.1: HAZID ACTIONS

Sr.

HAZID

No

Action

Hazard / Aspect Description

HAZID Action

Action

No.

By
Lightning: Possible damage to electrical &

Ensure that new building in A6 is

instrument equipment in A6 building

protected from lightning

Geographical infrastructure: Current entrances on

Ensure that entry of the station

the west side/ Inability to access the station A6

A6 is from the north side

Maintenance philosophy : Lack of positive Isolation

3

27

33

TR

TR

Ensure that maintenance is

in the plant design and sparing / Inability to carryout

possible without the need for

TR

maintenance without shutting down the plan

shutdown of the station A4 & A6

Stored flammables: Leakage of underground closed

Ensure that the design of close

drain vessel fluid / Contamination of ground,

drain vessel and pit complies

environmental hazard and possible fire hazard

with QP standard

TR

Fire protection and response : Active, Passive

36

insulation, fire/ gas detection, blow down/ relief

Ensure that QRA

system philosophy, fire-fighting facilities / Escalation

recommendations are

of emergency leading to Fire & explosion, injuries

implemented in the design

TR

and fatalities
Diesel fuel : Leakage from Diesel storage tank /
6

47

Contamination of ground leading to environmental

damage
Override necessities: Requirement to override F&G

57

system / Escalation of emergency leading to Fire &

explosion, injuries and fatalities

62

Ensure that dyke is provided

TR

around diesel storage tank

F&G override function should be
incorporated in the fire & gas
functional logic diagram / system
specification.

Tie-ins (shut down requirements) : Hook-up of new

Requirement to developed

control and shutdown system with the existing

method statements for control

control system / Possibility of spurious trip at A4

system tie-in should be included

station

in the EPIC scope of work.

DOC. NO.: 3620-RLGE-3-17-0004

TR

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TR

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HAZID CLOSE-OUT REPORT

Sr.

HAZID

No

Action

Hazard / Aspect Description

HAZID Action

Action

No.

63

By
Concurrent operations (SIMOPS) : Construction and

Requirement to carryout

operation activity / LOC, possible Fire & explosion,

SIMOPS study should be

injuries and fatalities

included in the EPIC SOW

TR

Skid dimension (weight handling / equipment

10

67

(congestion) : Large dimensions of skids / Inability

Constructability review should

to transport skids to the locations and possibility of

address safe transportation and

mechanical impact leading to LOC, possible Fire &

installation of skids.

TR

explosion, injuries and fatalities

DOC. NO.: 3620-RLGE-3-17-0004

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3.0

STATUS OF HAZID ACTIONS

The status of the HAZID actions can be summarized as follows:
Out of Eleven (11) actions identified during HAZID session all are closed.

HAZID

Hazard / Aspect

Action

Description

No.

Lightning: Possible damage to

electrical & instrument equipment in A6

building
Geographical infrastructure: Current

entrances on the west side/ Inability to

access the station A6

HAZID Action

Ensure that new building in A6

is protected from lightning

Ensure that entry of the station

A6 is from the north side

Maintenance philosophy : Lack of

Action
Party at
FEED stage

Action
Status

Lightning protection is provided for Station A6. In

this project, Lightning Protection Calculations are
issued as documents number MGDA6-2-12-0013.

TR

Closed

Entry to A6 plot given from north side. Please refer

to Plot plan 3620-MGDA6-5-50-0003-001 sent via
Transmittal -262.

TR

Close

TR

Closed

HAZID Action Resolution

positive Isolation in the plant design

Ensure that maintenance is

and sparing / Inability to carryout

possible without the need for

maintenance without shutting down the

shutdown of the station A4 & A6

plan

Maintenance is possible without the need for

shutdown of the station A4 & A6 and adequate
isolation and bypass arrangements are provided to
avoid shutdown of the plant for maintenance. Flowmeters, control valves are provided with bypass
valves.
For Ethane and Fuel gas metering skids, stand-by
metering skids are also provided. Also, for control
valves, stand-by control valves are provided.
Reference Doc is latest set of P&ID's with Drawing
# series 3620-MGDA4-6-50 and MGDA6-6-50

DOC. NO.: 3620-RLGE-3-17-0004

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HAZID

Hazard / Aspect

Action

Description

No.

HAZID Action

HAZID Action Resolution

Action
Status

TR

Closed

TR

Closed

Design of close drain vessel and pit complies with

QP standard

Stored flammables: Leakage of

Action
Party at
FEED stage

underground closed drain vessel fluid /

Ensure that the design of close

Contamination of ground,

drain vessel and pit complies

environmental hazard and possible fire

with QP standard

1) Vessel design will confirm QP standards

ES.5.06.0001 & ES.5.06.0003.
2) Vessel is placed inside a concrete pit, thus
ground contamination chances are negligible.

hazard

Reference doc is Mechanical Data Sheet of Closed

drain vessel

Fire protection and response : Active,

Passive insulation, fire/ gas detection,
blow down/ relief system philosophy,

fire-fighting facilities / Escalation of

emergency leading to Fire & explosion,

Ensure that QRA

QRA results shall be included in design. QRA

rd
report (Doc # 3620-RLGE-3-17-0009) by 3 party
Vendor, is awaited to be approved by QP.

recommendations are
implemented in the design

injuries and fatalities

DOC. NO.: 3620-RLGE-3-17-0004

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HAZID
Action
No.

Hazard / Aspect

Description

Diesel fuel : Leakage from Diesel

storage tank / Contamination of ground

leading to environmental damage
Override necessities: Requirement to

Ensure that dyke is provided

around diesel storage tank

emergency leading to Fire & explosion,

functional logic diagram /

injuries and fatalities.

system specification.

system with the existing control system

/ Possibility of spurious trip at A4
station.

DOC. NO.: 3620-RLGE-3-17-0004

Action
Status

Dyke now provided for Diesel storage tank. Please

refer to Plot plan 3620-MGDA6-5-50-0003-001 and
Civil Drawing # MGDA6-1-66-0007 - Diesel tank
layout and RC details.

TR

Closed

F&G override function incorporated in: (1) F&G

Cause & Effect Diagram (Doc # MGDA6-3-560001) and (2) Specification for F&G System (Doc #
MGDA6-4-14-0004).

TR

Close

"Method statements for control system tie-in shall

be included in EPIC scope of work and method
statement will be developed by EPIC contractor.

TR

Closed

F&G override function should

be incorporated in the fire & gas

Hook-up of new control and shutdown

Action Party
at FEED
stage

HAZID Action Resolution

override F&G system / Escalation of

Tie-ins (shut down requirements) :

HAZID Action

Requirement to developed
method statements for control
system tie-in should be included
in the EPIC scope of work.

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HAZID
Action
No.

Hazard / Aspect

Description

Concurrent operations (SIMOPS) :

Construction and operation activity /

LOC, possible Fire & explosion, injuries

and fatalities

HAZID Action

Action Party
at FEED
stage

Action
Status

SIMOPS study shall be included in EPIC scope of

work and SIMOPS study shall be done by EPIC
contractor.

TR

Closed

Constructability report shall be issued under FEED

as Doc # 3620-RLGE-1-45-0001 and 3620-RLGE0-17-0002.

TR

Closed

HAZID Action Resolution

Requirement to carryout
SIMOPS study should be
included in the EPIC SOW

Skid dimension (weight handling /

equipment (congestion) : Large

10

dimensions of skids / Inability to

Constructability review should

transport skids to the locations and

address safe transportation and

possibility of mechanical impact

installation of skids.

leading to LOC, possible Fire &

explosion, injuries and fatalities

DOC. NO.: 3620-RLGE-3-17-0004

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HAZID
Action
No.

Hazard / Aspect

Description

HAZID Action

HAZID Action Resolution

Information / drawings of

Information / drawings of existing underground

cables / services shall be made part of EPIC
scope. Scope of Work for Topographical Survey is
already issues under FEED as Doc #3620-RLGE1-45-0001

existing underground cables /

11

Excavation near existing cable Trench:

services should be made part of

Possible electrocution, injury / fatality

EPIC scope.

plant tripping and communication

Requirement to carryout survey

failure

of underground cables/ services

should be included in the EPIC

Action Party
at FEED
stage

Closed
Also, requirement to carryout survey of
underground cables/ services study shall be
included in EPIC scope of work

scope of work

DOC. NO.: 3620-RLGE-3-17-0004

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Action
Status

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APPENDIX I - HAZID ACTIONS CLOSEOUT REGISTER

(Number of Sheets - 10)

DOC. NO.: 3620-RLGE-3-17-0004

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HAZID CLOSE-OUT REPORT

HAZID Action Sheet

Action Sheet No. 1
Project Title: FEED for Expansion of Fuel Gas and Ethane Headers at Ras

Location: Qatar

Laffan Industrial City

Ref No. 3620-RLGE-3-17-0015

Rev: A

Action No. 1

Action By: TR
Action
Item: Natural & Environmental Hazards

Hazard Scenario: Lightning

Consequence: Possible damage to electrical & instrument equipment in A6 building

Action: QP Ensure that new building in A6 is protected from lightning.
By: TR
REPLY:
Lightning protection is provided for Station A6. In this project, Lightning Protection Calculations are issued
as documents number MGDA6-2-12-0013.

Reply Produced By: TR

Date: 04/03/2014

Status:
Signed For:
Incorporated into Design - Reference Drawing

Date: 04/03/2014

No.:
By:

DOC. NO.: 3620-RLGE-3-17-0004

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HAZID Action Sheet

Action Sheet No. 2
Project Title: FEED for Expansion of Fuel Gas and Ethane Headers at Ras

Location: Qatar

Laffan Industrial City

Ref No. 3620-RLGE-3-17-0015

Rev: A

Action No. 1

Action By: TR
Action
Item: Geographical infrastructure:

Hazard Scenario: Current entrances on the west side/

Inability to access the station A6

Consequence: Inability to access the station A6

Action: Ensure that entry of the station A6 is from the north side
By: TR
REPLY:
Entry to A6 plot given from north side. Please refer to Plot plan 3620-MGDA6-5-50-0003-001 sent via
Transmittal - EDL/GC131075B0/EXT/TN/0262.

Reply Produced By: TR

Date: 04/03/2014

Status:
Signed For:
Incorporated into Design - Reference Drawing

Date: 04/03/2014

No.:
By:

DOC. NO.: 3620-RLGE-3-17-0004

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HAZID CLOSE-OUT REPORT

HAZID Action Sheet

Action Sheet No. 3
Project Title: FEED for Expansion of Fuel Gas and Ethane Headers at Ras

Location: Qatar

Laffan Industrial City

Ref No. 3620-RLGE-3-17-0015

Rev: A

Action No. 1

Action By: TR
Action
Item: Maintenance philosophy

Hazard Scenario: Lack of positive Isolation in the plant

design and sparing / Current entrances on the west side

Consequence: Inability to carryout maintenance without shutting down the plan

Action: Ensure that maintenance is possible without the need for shutdown of the station A4 & A6.
By: TR
REPLY:
Maintenance is possible without the need for shutdown of the station A4 & A6 and adequate isolation and
bypass arrangements are provided to avoid shutdown of the plant for maintenance. Flow-meters, control
valves are provided with bypass valves.
For Ethane and Fuel gas metering skids, stand-by metering skids are also provided. Also, for control valves,
stand-by control valves are provided.

Reference Doc is latest set of P&ID's with Drawing # series 3620-MGDA4-6-50 and MGDA6-6-50

Reply Produced By: TR

Date: 04/03/2014

Status:
Signed For:
Incorporated into Design - Reference Drawing

Date: 04/03/2014

No.:
By:

DOC. NO.: 3620-RLGE-3-17-0004

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HAZID Action Sheet

Action Sheet No. 4
Project Title: FEED for Expansion of Fuel Gas and Ethane Headers at Ras

Location: Qatar

Laffan Industrial City

Ref No. 3620-RLGE-3-17-0015

Rev: A

Action No. 1

Action By: TR
Action
Item: Stored flammables

Hazard Scenario: Leakage of underground closed drain

vessel fluid:

Consequence: Contamination of ground, environmental hazard and possible fire hazard Maintenance
philosophy
Action: Ensure that the design of close drain vessel and pit complies with QP standard.
By: TR
REPLY:
Design of close drain vessel and pit complies with QP standards.
1) Vessel design will confirm QP standards ES.5.06.0001 & ES.5.06.0003.
2) Vessel is placed inside a concrete pit, thus ground contamination chances are negligible.
Reference doc is Mechanical Data Sheet of Closed drain vessel

Reply Produced By: TR

Date: 04/03/2014

Status:
Signed For:
Incorporated into Design - Reference Drawing

Date: 04/03/2014

No.:
By:

DOC. NO.: 3620-RLGE-3-17-0004

REV. # 1

Page # 20 of 26

HAZID CLOSE-OUT REPORT

HAZID Action Sheet

Action Sheet No. 5
Project Title: FEED for Expansion of Fuel Gas and Ethane Headers at Ras

Location: Qatar

Laffan Industrial City

Ref No. 3620-RLGE-3-17-0015

Rev: A

Action No. 1

Action By: TR
Action
Item: Fire protection and response

Hazard Scenario: Active, Passive insulation, fire/ gas

detection, blow down/ relief system philosophy, fire-fighting
facilities

Consequence: Escalation of emergency leading to Fire & explosion, injuries and fatalities
Action: Ensure that QRA recommendations are implemented in the design
By: TR
REPLY:
QRA results shall be included in design. QRA report (Doc # 3620-RLGE-3-17-0009) by 3rd party Vendor, is
awaited to be approved by QP.

Reply Produced By: TR

Date: 04/03/2014

Status:
Signed For:
Incorporated into Design - Reference Drawing

Date: TBA

No.:
By:

DOC. NO.: 3620-RLGE-3-17-0004

REV. # 1

Page # 21 of 26

HAZID CLOSE-OUT REPORT

HAZID Action Sheet

Action Sheet No. 6
Project Title: FEED for Expansion of Fuel Gas and Ethane Headers at Ras

Location: Qatar

Laffan Industrial City

Ref No. 3620-RLGE-3-17-0015

Rev: A

Action No. 1

Action By: TR
Action
Item: Tie-ins (shut down requirements)

Hazard Scenario: Hook-up of new control and shutdown

system with the existing control system

Consequence: Possibility of spurious trip at A4 station.

Action: Requirement to developed method statements for control system tie-in should be included in the
EPIC scope of work.
By: TR
REPLY:
Please refer to Plot plan 3620-MGDA6-5-50-0003-001 and Civil Drawing # MGDA6-1-66-0007 - Diesel tank
layout and RC details.

Reply Produced By: TR

Date: 04/03/2014

Status:
Signed For:
Incorporated into Design - Reference Drawing

Date: 04/03/2014

No.:
By:

DOC. NO.: 3620-RLGE-3-17-0004

REV. # 1

Page # 22 of 26

HAZID CLOSE-OUT REPORT

HAZID Action Sheet

Action Sheet No. 7
Project Title: FEED for Expansion of Fuel Gas and Ethane Headers at Ras

Location: Qatar

Laffan Industrial City

Ref No. 3620-RLGE-3-17-0015

Rev: A

Action No. 1

Action By: TR
Action
Item: Override necessities

Hazard Scenario: Requirement to override F&G system

Consequence: Escalation of emergency leading to Fire & explosion, injuries and fatalities.
Action: F&G override function should be incorporated in the fire & gas functional logic diagram / system
specification.
By: TR
REPLY:
F&G override function incorporated in: (1) F&G Cause & Effect Diagram (Doc # MGDA6-3-56-0001) and
(2) Specification for F&G System (Doc # MGDA6-4-14-0004).

Reply Produced By: TR

Date: 04/03/2014

Status:
Signed For:
Incorporated into Design - Reference Drawing

Date:

No.:
By:

DOC. NO.: 3620-RLGE-3-17-0004

REV. # 1

Page # 23 of 26

HAZID CLOSE-OUT REPORT

HAZID Action Sheet

Action Sheet No. 8
Project Title: FEED for Expansion of Fuel Gas and Ethane Headers at Ras

Location: Qatar

Laffan Industrial City

Ref No. 3620-RLGE-3-17-0015

Rev: A

Action No. 1

Action By: TR
Action
Item: Tie-ins (shut down requirements)

Hazard Scenario: Hook-up of new control and shutdown

system with the existing control system

Consequence: Possibility of spurious trip at A4 station.

Action: Requirement to developed method statements for control system tie-in should be included in the
EPIC scope of work.
By: TR
REPLY:
"Method statements for control system tie-in shall be included in EPIC scope of work and method statement
will be developed by EPIC contractor.

Reply Produced By: TR

Date: 04/03/2014

Status:
Signed For:
Incorporated into Design - Reference Drawing

Date:

No.:
By:

DOC. NO.: 3620-RLGE-3-17-0004

REV. # 1

Page # 24 of 26

HAZID CLOSE-OUT REPORT

HAZID Action Sheet

Action Sheet No.9
Project Title: FEED for Expansion of Fuel Gas and Ethane Headers at Ras

Location: Qatar

Laffan Industrial City

Ref No. 3620-RLGE-3-17-0015

Rev: A

Action No. 1

Action By: TR
Action
Item: Concurrent operations

Hazard Scenario: (SIMOPS) : Construction and operation

activity

Consequence: LOC, possible Fire & explosion, injuries and fatalities

Action: Requirement to carryout SIMOPS study should be included in the EPIC SOW.
By: TR
REPLY:
SIMOPS study shall be included in EPIC scope of work and SIMOPS study shall be done by EPIC contractor.

Reply Produced By: TR

Date: 04/03/2014

Status:
Signed For:
Incorporated into Design - Reference Drawing

Date: TBA

No.:
By:

DOC. NO.: 3620-RLGE-3-17-0004

REV. # 1

Page # 25 of 26

HAZID CLOSE-OUT REPORT

HAZID Action Sheet

Action Sheet No.10
Project Title: FEED for Expansion of Fuel Gas and Ethane Headers at Ras

Location: Qatar

Laffan Industrial City

Ref No. 3620-RLGE-3-17-0015

Rev: A

Action No. 1

Action By: TR
Action
Item: Excavation

Hazard Scenario: Excavation near existing cable Trench

Consequence: Possible electrocution, injury / fatality plant tripping and communication failure
Action: Information / drawings of existing underground cables / services should be made part of EPIC scope.
Requirement to carryout survey of underground cables/ services should be included in the EPIC scope of
work
By: TR
REPLY:
Information / drawings of existing underground cables / services shall be made part of EPIC scope. Scope of
Work for Topographical Survey is already issues under FEED as Doc #3620-RLGE-1-45-0001
Also, requirement to carryout survey of underground cables/ services study shall be included in EPIC scope of
work

Reply Produced By: TR

Date: 04/03/2014

Status:
Signed For:
Incorporated into Design - Reference Drawing

Date: 04/03/2014

No.:
By:

DOC. NO.: 3620-RLGE-3-17-0004

REV. # 1

Page # 26 of 26