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Bioethanol
Technology
Contents
Manufacture
An Introduction to Bioethanol
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International Orientation
GEA Wiegand plants are to be found in many different areas of
industry throughout the world. Systems are sold and supported
through a global network of GEA Wiegand sales offices.
Quality
Our customers depend on the highest degree of precision and
reliability. The GEA Wiegand organisation is certified according to the international standard DIN EN ISO 9001 and is
authorized to build equipment in accordance with the German
AD-Merkblatt HP0, the American Society of Mechanical
Engineers (ASME U-STAMP) and in accordance with the latest
European standards and pressure equipment directives to CE
mark status.
Financing
Through its subsidiaries, the GEA Group endeavours to hold
Innovations
Fermentation
mixtures to Zeolite.
Manufacture
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An Introduction to Bioethanol
Enzyme
Process Water
Grain
Milling + Bran
Separation
Mashing
CO2
Enzyme
Liquefaction
Saccharification
Fermentation
Steam
Ethanol
Ethanol Storage
DDGS
DDGS Dryer
Permeate
Retentate
Condensate
Polisher
Distillation
Dehydration
Evaporator
Decanter
such as the USA and Sweden, while ethanol blends are used in
provides an ideal solution in that it is a renewable and environmentally friendly petrol extender, while providing a direct
natural sugars from sugar beet, sugar cane and sweet sorghum
crops are fermented using yeast to produce a mash containing
the last of the water, taking the mixture beyond its azeotropic
be earned.
vegetable oils from the wheat or corn germ, which can be sold
design decisions.
Fermentation
GEA Wiegand routinely provides fermentation plants with
yeast propagating systems for the fermenters. A side-stream of
sweet mash is taken from the saccharification process to grow
the yeast, while air, nutrients, temperatures and pH levels are
Liquefaction and saccharification is the conversion of poly-
fermentable glucose.
design of the plant and process control system, with the aim of
feeds markets.
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Pervaporation
Pervaporation offers an alternative dehydration technology
Alcohol received from the rectification system has to have
Azeotropic Distillation
Molecular Sieve Technology
in such a way that the ethanol can be rectified while the water
cise pore size. The pores, which are slightly larger than water
ery column then separates the binary mixture and recovers the
entrainer component.
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Decanting
Decanting centrifuges mechanically dewater the spent grains
carried in the stillage. Thin stillage, containing both dissolved
and suspended solids, is produced as the centrate. Some of the
thin stillage is recycled as backset to the fermentation process,
where it reduces the pH of the mash and lowers the risk of
infection, while providing nitrogen and nutrients that assist in
the fermentation process. The remaining thin stillage, normally
with a concentration ranging between 5 and 10 % TS (total
solids), is then concentrated in an evaporator to produce the
so-called condensed distillers solubles ingredient of DDGS.
Drying
The remaining stillage or bottom product from the distillation
animal digestion rates. This is achieved by improved management of drying temperatures and residence times, and by
Wet spent grains have a limited shelf life and must be transported to animal feedlots within close proximity of the distill-
Evaporation
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power consumption for MVR systems can be as low as approximately 12 kW per tonne of water evaporated.
mode. This limits the amount of dry air and raises the dew point
between 28 % and 42 %.
Condensate Recovery
this manner.
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The use of combined heat and power (CHP) cogeneration facilities has grown significantly in recent times. The combination
Biomass Combustion
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design.
With the possibility of providing alternative fuel burners, the
Biogas Production
ane rich biogas from the biomass and/or thin stillage streams.
process.
installation.
Biogas
Energy
BIO MASS
Biofuel
Electricity
Animal Feed
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feedstocks. From product preparation to fermentation, distillation, rectification and ethanol dehydration. Integrated stillage
Membrane filtration
Hudson/Wisconsin, USA.
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