GE Fanuc Automation

Computer Numerical Control Products

Series 16 / 18 / 160 / 180 Model B

Connection Manual (Hardware)
GFZ-62443E/02

November 1994

GFL-001

Warnings, Cautions, and Notes

as Used in this Publication
Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.

Caution
Caution notices are used where equipment might be damaged if care is not taken.

Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.

This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.

Copyright 1994 GE Fanuc Automation North America, Inc.

All Rights Reserved.

Table of Contents

H2443E/O2

IPREFACE

............................

2. CONFIGURATION

3.1
3.2
3.3
3.4
3.5

........

.........

. ..e..*...m.**..o~*.*.~**~.~a~mmm~a~~.*...o~~.~~..*..*...~.

ENVIRONMENTAL REQUIREMENTS OF CNC ........................................

INSTALLATION CONDITION OF SERVO UNIT ........................................
POWERCAPACITY ................................................................

DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL

MAGNETICCABINET
.............................................................

5
5

THERMAL DESIGN OF THE CABINET ...............................................

3.5.1
Temperature Rise within the Cabinet ...............................................

3.5.2

Coolingby

3.5.3

HeatLossofEachUnit

3.6

HeatExchanger

......................................................

..........................................................

INSTALLING THE HEAT EXCHANGER

3.6.1

CoolingFinA/B/C

.............................................
............................................................

10

3.6.2

Heat Exchanger for CRT/MD1 Unit ................................................

The Heat Pipe Type Heat Exchanger ..............................................

15

3.6.3

3.6.3.1

3.7

.....................

10
18

Installation

18

..............................................................
ACTIONAGAINSTNOISE
.........................................................

22

3.7.1

Separating Signal Lines

22

3.7.2

Ground

24

3.7.3
3.7.4

........................................................
.....................................................................

Connecting the Signal Ground (SG) of the Control Unit ...............................

.............................................................

25

NoiseSuppressor

26

Cable Clamp and Shield Processing ...............................................

3.7.5
3.8
CONTROLUNIT
.................................................................
3.8.1
3.8.2
3.9

..

27
30

Configuration and Installation of the Control Unit ....................................

Battery for Memory Backup .....................................................

C~LELEAD-INDIAGRAM

30
34

.......................................................

36

4. TOTAL

CONNECTION

4.1

CONTROLUNIT

5.1

67

5.2

POWER SUPPLY UNIT PANEL LAYOUT .............................................

POWER SUPPLY UNIT CONNECTION ...............................................

5.3

24V INPUT POWER SOURCE

......................................................
Power Supply for the Control Unit ................................................

71

Procedure for Turning on the Power ...............................................

Procedure for Turning off the Power ..............................................

73

5.3.1
5.3.2
5.3.3
5.4
6.

50

*m*~mm*m*~~*mmom~~m~~mo*~mo*~m*~~*~o~*mm~mmm**o*m~mmo*

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

CABLE FOR POWER SUPPLY TO CONTROL UNIT

69
71
73
74

...................................

CONNECTION OF I/O UNITS TO MACHINE INTERFACE .

....

75

6.1

GENERAL.......................................................................

6.2

CONNECTION OF THE FANUC I/O Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

c-l

76

B-624436/02

TABLE OF COIVTENTS

6.4

6.5

6.6

6.7

77

6.2.1

General

6.2.2

Connection of FANUC I/O Link by Electric Cable ...................................

6.2.3

ConnectionofFANUCI/OLinkOpticalFiberCabIe

6.3

.....................................................................
.................................

CONNECTIONOFTHEFANUCI,OUnit-MODELA

78
79
81

...................................

81

A ..........................................

6.3.1

Structure of FANUC I/O Unit-MODEL

6.3.2

OuterDimensions..

6.3.3

Mounting and Dismounting Modules ..............................................

82

6.3.4

ConnectionDiagram

83

6.35

Connecting Input Power Source ..................................................

84

6.3.6

Grouding ....................................................................

85

6.3.7

ConnectingSignaIcabIes

86

81

...........................................................
...........................................................

.......................................................

6.3.8

Connecting with I/O Modules ....................................................

89

6.3.9

DigitalInput/OutputModule

....................................................

90

6.3.10

Correspondence between I/O Signals and Addresses in a Module ........................

92

6.3.11

Number of Points for I/O Unit-MODEL

93

A .........................................

CONNECTION OF MACHINE OPERATORS PANEL INTERFACE UNIT ..................

94
94

6.4.1

FunctionOverview

6.4.2

System Configuration

6.4.3

SignalAssignment

6.4.4

Interface

6.4.5

PMCAddresses

6.4.6

Major Connection Precautions

6.4.7

State of the LEDs on the Machine Operators Panel Interface Unit ......................

6.4.8

Connector (on the Cable Side) Specifications

6.4.9

Machine Operators Panel Interface Unit Dimension Diagram

(Including Connector Locations) ................................................

112

6.4.10

Machine Operators Panel Interface Unit Mounting Dimension Diagram .................

113

6.4.11

Fuse Mounting Position

............................................................

96

..........................................................

97

............................................................

99

....................................................................

109

..............................................................

110

..................................................
......................................

110
110

.......................................................

115

UNIT .........................

116

6.5.1

Input Signal Regulations for Operators Panel Connection Unit ........................

117

6.5.2

Output Signal Regulations for Operators Panel Connection Unit .......................

118

6.5.3

Connector Layout for Operators Panel Connection Unit

6.5.4

External View of Operators Panel Connection Unit .................................

CONNECTION OF OPERATORS PANEL CONNECIION

CONNECTIONOFI/OCARD

.............................

119
121
122

......................................................

123

................................................

6.6.1

I/O Card Input Signal Regulation

6.6.2

Specifications of the Output Signals of the I/O Card (Sink Type) .......................

124

6.6.3

Connector Layout of I/O Card (Output on the Sink Side) .............................

125

6.6.4

Connector Pin Layout of I/O Card (Sink Type) (Input Signals) .........................

126

6.6.5

Connector Pin Layout of I/O Card (Sink type) (Output Signals) ........................

130

6.6.6

Address Mapping of I/O Card (Sink Type) .........................................

133

SOURCEOUTPUTI/OCARD..

....................................................

138

6.7.1

Input Signal Specifications

.....................................................

138

6.7.2

Output Signal Specifications ....................................................

140

6.7.3

ConnectorLocations

142

6.7.4

Pin Assignment of the Input Connectors on the Source Type I/O Card ...................

..........................................................

6.7.5

Pin Assignment of the Output Connectors on the Source Type I/O Card

6.7.6

AddressMap..

..............................................................

c-2

.................

143
145
146

8_62443E/o2

TA8LE OF CONTENT-S

6.8

USEOFTWOVOCARDS..
6.8.1

Specifications of Input and Output Signals

152

6.8.2

VOCardAddressMap

152

6.8.3

Addresses Assigned to Each I/O Card ............................................

........................................
........................................................

7. CONNECTION TO CNC PERIPHERALS

7.1

152

.......................................................

. mm~mmmmmmmm*~mmmoa~mmm~mmmm~mmm~

153
....

CRT/MD1 UNIT INTERFACE ......................................................

7.1.1
Outline .....................................................................

155

7.1.2

CRT or PDP Display Interface ..................................................

7.1.2.1
CRT or PDP display interface ..............................................

156

7.1.2.2

157

9 PDP display interface for CE marking

.....................................
7.1.2.3
14 CRT/MD1 unit interface for CE marking (14 analog CRT unit) ................
7.1.3
LCD Dispiay Interface ........................................................
7.1.4
Adjusting the Flat Display .....................................................
7.1.5
7.2

154

Keyboard Interface

I/ODEVICEINTERFACE
7.2.1
7.2.2

RS-232-CSerialPort

...........................................................
.........................................................
.........................................................

PPRConnection

.............................................................
Portable Tape Reader Connection ................................................
FANUC FLOPPY CASSETTE Connection ........................................

7.2.3
7.2.4
7.2.5

Connection of Tape Reader without Reels .........................................

Connection of Tape Reader with Reels ............................................

7.2.6

155
156
158
159
160
161
162
162
163
164
165
166
167

7.3

MANUAL PULSE GENERATOR INTERFACE

7.4

REMOTE BUFFER INTERFACE (RS-232-C)

7.5

REMOTE BUFFER INTERFACE (R-22)

172

7.6

DNClINTERFACE

174

7.7
7.8
7.9

........................................

168

.........................................

170

...........................................
..............................................................

7.6.1

Multi-points

7.6.2

1tolConnection

Connection

174

......................................................
............................................................
....................................................
DNC2INTERFACE(RS-232-C)

176

HIGH SPEED DI SIGNAL INTERFACE ..............................................

SPINDLE INTERFACE ...........................................................

178

175
177

7.9.1

Serial Spindle Interface ........................................................

179

7.9.2

Analog Spindle Interface

180

......................................................
a Series Spindle Amplifier Interface .............................................
Position Coder Interface .......................................................

7.9.3
7.9.4
7.10

SERVOINTERFACE

7.10.1

.............................................................

Outline .....................................................................

7.10.2

181
183
184
184

Servo Amplifier Interface ......................................................

7.10.2.1 S series servo amplifier (Series 16 MAIN-A SPEC.) ............................
7.10.2.2 C series servo amplifier a series servo amplifier
(Series 16/160 MAIN-A SPEC.) ............................................

185

7.10.2.3

187

C series semo amplifier (Series 16/160 MAIN-B SPEC. and Series 18/180) ..........
7.10.3
Serial Pulse Coder Interface ....................................................
7.10.3.1 Serial pulse coder A and B (Series 16 MAIN-A SPEC.) . . . . . . . . . . . . . . . . . . . . . . . . .
7.10.3.2 Serial pulse coder C (for OS or subsequent models)
(Series 16/160 MAIN-A SPEC.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.10.3.3 Serial pulse coder C (for models MS to O-OSP
(Regardless of incremental or absolute command))
(Series 16/160 MAIN-A SPEC.) . . . . . . . . . e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c-3

185
186
188
188
189

190

TABLE OF COiJTENTS

B=62443E/o2

7.1034 Serial czpulse coder interface ...............................................

7.10.3.5 a3/30OOtoa40/2000,aC3/2000
to aC22/1500..
...............................

191

Cable connection for the incremental pulse coder ...............................

195

7.10.3.6

193

196
7.10.3.7
Cable connection for the absolute pulse coder ..................................
197
7.10.4
Separate Type Detector Interface ................................................

Linear scale interface .....................................................

7.10.4.2

Separate type pulse coder interface

7.10.4.3

Input signal requirements

7.10.4.4

Time requirements

7.10.4.5

Receiver circuit ..........................................................

201

APC Battery Interface .........................................................

202

7.10.5
7.11

197

7.10.4-l

198

..........................................

200

..................................................

201

.......................................................

204

...................................................

ANALOG SIGNAL INTERFACE

APPENDIX
A. EXTERNAL DIMENSIONS OF EACH UNIT..

... .. .... .

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

......

CmZ&PIN INTERFACE CONNECTORS AND CABLES

m m

D. LIST OF UNIT FOR CE MARKING

a~~~om~mmom~~~~mmmm~~omam~m~~~mmommmoooao

207

~mmmmomomommmoomommmmm

mmmmm~mmmm~mmmmmmmm

243

266
275

1. PREFACE

B=62443E/o2

PREFACE
....+
...:...:,:,
.....:.
.:...:...:.::.:.
.,.,....
..:.>:...;.;::
....::::.:;:::.:.,
. .y:
:.:.:..~~:.:..:.:.:.:.~.,.:
:.:.:...:.
......,.:........,.:.
.....,..
.,:,:.,,.
..,,,,,:
...:,:,
.-.....,.,.
.. ..........,..
;.
.._
...:.:
.._.;
...:.:..,.
...;,,,.
..,.,
...:
...:,:,
:.::..,
.~:
._.:..;..
._.:.._.;..
~............:.:.:.:.~.~~.:.:.:.:.~.
:,:
i..,...,...
...,
.,.:.~:.~:..:.:.:.:.:.~
:.,.:.:
:.,..
.,.......
.:.:.
.,
..:.:::.:~::.p
.:+:.:-:
:.:.;.:.:...:.:.:....:..:.:.~.:.:.:
:.:.:
q:;,::i
:_i;
.,.,.
.,
,,.
,.,.;
...1::
,,
::::.:~:~:::#:i:i::::::::::::::;:.:.:.:.:.~:.~.:.:.:.:.~::~!~:~,
.,:::,
..:.,:::,:::..:..:.:o
..:
:::.::::::.::.,::
:.:
.:...:.:.:.:.:...:.:.,.~
....,,__,._,
.,
..:.:..:x.:
.,.
.,.
._
,..,.>:.v.~....,.,...
.....
..,..
.;,...,.,...
.*..
.........~,.:.
._.,
.,...
,,.,.,
,,.:.
.:.:.:
:..:
::...
,..
....i.........
.....I.
...:....;....
.. :.::,::..:
.2.:
...:
..:.:.:,:.:.:.:.:
...,..
.:,..
.,.........,
.>:.x,.
..,.,.~.,.~,~,~.,.,.2~.,.~.,,.,
...S.......,.............
...,....
.;....,.,...
.:
.:.
.:.
:.
.c+
.,.,.
..,..
..:....,..
..,...;.
,+:.
:...:..:y+.:.
,:.I..:+
,:::.
..:.:
,..
.::.:..,...,
_.;:
.:
.:.:.
:.l.~:
:.::,
;,i,
..
.....
....,.:
..;;
..
:..,...:,.
..,:,~:::~:::::::~~:::::,:,:::
:.
..:_
..:.*.
....:,.
:,..
..:.:.:...,:
,.~,..~.~,..~.~
.i...,........,..
::
...>:
,.,.,.:.
.,...
...,...
....y.:
.....,.:
...:
._
._...,...
...,.
.......~..~..:.:.~:...:...~..:...~.,.:.:.
..,.......
..::,..
......::
.:.:
..,.,
..I
:::..:.
.T
:.
:.:..:.
.::.
..~..:
..:.:.:>
.1.1.:
.;..:
...,
..,,,,,,...
,.:,
;z.::
,.
:::::::.:::::.:j::::::::::.~~:::~.~
~:;;;.
...:;;....
:.
:.:.:.:.:.:.:.:......
.>:,
....:.::.:.
....
...,...
..h...
..I..:.:.:
....i..,...
.~:.:.:.:.:.:.:,:.:...~.~.!.~,~.:....
......*...-.....
.......;::...
..,..
.............
..,.
.......~.~.~.....
..:.:.:
..>:...>:l:
..:.:
;.:::::
:.:.:
y+$:::.
......~.....~.
.:.:.:.:.:.:.:.:.:.:.~.........:.:~
......_
.....
.,.,.
._.,.
.F.>
.:..,.v
..v...,.>>:
..,...
._
...:......
.:,,
.:.:.:....
::,:
.:i:.:
::,...:
::.
:;:,...
.,.
.;,
::.
..,.,.,.,.,.,.
......
.:::::::.:
.....:.:.:.:.:.,.
..,
.:.:,.
;::.>
..,
..>:.:.:.:.:.y
..,...,
.:.:.:,.~,:,~.
;..,..
..*.....
.,.:.,.
.....v
:..,...,...,
..++.
.:.:,.,..,
...:.:.>,.:.:
,.
...........
..::..
x:::::::
...,.r...*.,..._.*.......,.
.................:,
..,..
...-...-.
....;,
,..
.:,:,;:.:,:,,.:,>
~.~.~,Y.~.~~
........
:,.
::.
.,:;:
...
1
:.
:::::;
,..:.,.:.:.
.:::.
.:.:
~:.:.:.:........
::::,.:..
.>:.>:.:.:
....
..,
.::._
.:.:.:.:
.:.:.:.:
..:.:.,
...:-;:.
:
.
~.~.L~...~.~,~.~.~.~
.
:.:.:.
..,..,
..,
.
,:,:g:;:
.+f.i:g:.:.:
;:
:_:.:.
:.
.,.
.:.
.:.
.~
.:.,.
.:::I
.
...
.
.
.
..::;:
,...:
,.,:.
,,,:
,.,:..,.,,,
.
.....
,L....
:j
:::.
:,
:.:..,.
...
.
.
..:,
.
..
:,:.:.:,:.:
.,
,...
.:
:.y.:
:,:.>:.:.:..:.:
...:.:.:.:.:.:.:.:...
,,
y.
.,
.
.
:+>:.:.>>:.:
,.
.,...,..,.....
.,...,...,
.:::::::::::.::::::::::~~:..:
.....i:i:::::::::::;::::.:.:.:.
.~.,.,,,.,.~~~)
....................
..:...~............
.,.....
,.
.
.
,.
.,.
:.:.,.:
..:I
:.:.:.:..:.:.:.:.:.:.~:,:..,.,...
S...........
.
.
.
.
.
.
...\
.,..,,..:
.
.
.,:,.,:,,:
*
.
.
.
.
.
9
.
.
.
.
::
..,.
..:.,:::
,
y.:.
,:.:.:.:.
:
.:::
:
.
.
..,..
..
.
.
.
.
.
.
.*
:.y.:
:.:.:.:.:
I:..:
;.
.............
:.y$$::::::::
......:
.:..:
1,
;;:
.
.
.
:.:.:.:.:......,.,...,.,
..,.....,.
..,.
..,..
~...v,.:,_.:,.
.
..,..
.
.
..-..
.
.
.
..,.,
:.
.:
.:
:
.
.......
:.
::,
.
.
.....
:.
.
.......
.
.
.
.
.
.
.
..-..........
:,
:.::.:
,.
.,.*...,.....
.,.,.;..
.~~.,,.,,,,~.~.~,~.~
.:.:,:.:.
.
..z.:.::.,:,.
>:
.,.,
Q..
.,.:.:
.
.
..,.......
.,...,...;:
.._
:
.:,.
cc.::
.i:...
.
,.::.;
.,.:
.>
._,
.
.
,,,
;,
.
.:.
.;.::
:,:.:.:.:,:.:
:~p:.:.
.,.
.
_.
.
.
.
.
.
_...
.
.
._...
.
.
.._...,.
.,.......,...
.
:
..?.
.
,j:
,.,.:
.;:..,..
.
,...,
;;.
.
..:.
:
.::
.
..::::...
.*.
.
.
..,
.
.
.
::
._.
.:
......
:
.::::,.
.,..
.
.,
_,,,
1.1,.
,,,..
._..
.
.,
,,,.
,.
.,,~,~.,,~.,,I.:.:,~
.,+:.:.,.:.:.
>:+::.:,.,
:.I
:.;::
..>:
+:.:.:.>:.:.:.:.:.:...:.>..:.;
...:.::.:.,
...,.
....,...,.,..
.....1.......
;:.:.
.,.:.
.,.::
::.:.:.::
::::::::::::.,.:..:..~:.,
..,
.,.,
>:
,..,.,..
.,,;,,
...I..,.,.,...,.,._...,.
_,
;;~:;~:
.,:
:..,::
.:.
.:.~:::.~:.:.:.~.~~:..:.........
.~...
...I..y.....:.
..?i....
....,.........L....
.....,.
...,.....:.:.:..:.:.~.:.:,:.~:.:.~~:.:..~........
....
.....::,
..,,
..._
...,.
.:,
.:
..,,_.
....,..:
......
;:.,
.::
.y:.
.,....
,.,
...,,.
.._,
:.:.:.:.:q.:.:.:
.:.:.:,::
...~.........:.:.:.~.:.:.:
..,.
:.:.2.~.~.~.~.~,.~
..,.
>>:..
,...
:.:.:+:.y,..,....
.....i....
...~.~...~.~.~.~.~.,~.~.~.~..
.,....,
....,.............i..............................,...
..,.
......,.
,.,.....,.,.....
........
....,...,
.;,:.:.,
._.
.::.:.:.:.:.:.::.:.:.:.::.:.:.:,:.:,,..):.:.:.::.
.:.:.:.:.~,:.:.:.:.:.:,:,~.:.~.:.:.::..,..
.*...+:.L*
.*
........,.......
..+..
.............................................~..~~~.........,.......,.....,.........
.*..,.
..5.......
.....,..
....,._.
.........,
...l.......-.....
...._
5....:::.
...L.
......
...,.
..::..::....+
.,......
.......~i.~.i...~.~..~.~.~..~.~...~.
............i..,.,...,.
.t:.:.:>,.:.:
.:..:y.y.:.::.~:
:.:.:
.:,
_....
.:.,.:.:.
.......-
..,.
.,...
............I.............
..T..
.,,.............i.
.:,:..:.....:.:..:.,
..,..
...,.
...
::::;:.>:.:.,
::::+,::
>:::::
..,...,...,._.
.,.
.._.
.....,.,.......
......
....,_.
..,,.,.
..,.,.,

This manual describes the electrical and structural specifications required

for connecting the CNC control unit to a machine tool. The manual
outlines the components commonly used for FANUC CNC control units,
as shown in the configuration diagram in Chapter 2, and supplies
additional information on using these components. Refer to individual
manuals for the detailed specifications of each model.
The models covered by this manual, and their abbreviations, are :
\

Product Name

Abbreviations

FANUC Series 16-TB

16-TB

FANUC Series 16-MB

l&MB

FANUC Series 18-TB

18-l-0

FANUC Senes 1&-MB

18-M%

FANUC Series 160-TB

160-TB

FANUC Series 160-MB

160-MB

FANUC Series 180-TB

180-TB

FANUC Series 180-MB

180-MB

Series 16

Series 18

Series 160

Series 180

Related manuals

The table below lists manuals related to MODEL B of Series 16, Series
18, Series 160 and Series 180.
In the table, this manual is marked with an asterisk(*).
Table 1 Manuals Related
Specification
Number

Manual name

DESCRIPTIONS

H2442E
B-62443E

CONNECTION MANUAL (HARDWARE)

ICONNECTION MANUAL (FUNCTION)

IOPERATORS MANUAL (For LATHE)

1OPERATORS MANUAL (FOR MACHINING CENTER)

(&-62454E

IMAINTENANCE

MANUAL

1w2443E-1
B-62444E

8-62445E

PARAMETER MANUAL

B-62450E

PROGRAMMING MANUAL
(Macro Compiler / Macro Executer)

B+1803E-1

FAPT MACRO COMPILER PROGRAMMING MANUAL

B-661 02E

l-

I
I

I
*

I I

I. PREFACE

B42443Elo2

Table 1 Manuals Related

Manual name
FANUC Super CAP T OPERATORS MANUAL
FANUC Super CAP M OPERATORS MANUAL
FANUC Super CAP M PROGRAMMING MANUAL

Specification
Number
8_62444E-E-1

2z-f

CONVERSATIONAL AUTOMATIC PROGRAMMING

FUNCTION I FOR LATHE (Series I&-TB) OPERATORS
MANUAL

B-61 804E-1

CONVERSATIONAL AUTOMATh PROGRAMMING

FUNCTION FOR LATHE (Series ISMODEL B, Series
16 CAP II ) OPERATORS MANUAL

s-61 804E-2

2. CONFIGURATION

&62443EJo2

.;

*.

CONFIGURATION
.............::..cc.:.:
.:.:.:.:.:.:.:.:.:.s:
.....:.:.:.:
...:.::::+:x.:
.........L.....
.:.:.:.::.:.~.:..................
..............................,...,..,
.:+x>.+.:~.~:
..,.~:.:~.:.,.:.:......
.....::.:..
.....,..:.:.~~:.,.~:,:,
.:.:.:.:::..:.:,.:.:,:...~;.:
:..,...,,.:.:.:,,,
:......,..,..
..:.:.:
.,.
;..
.......*...*
.*
..,:,:
..::::::::::::::::::::.::,::
............i...
......,*.
......:,:.?:.:.:.~f......
.....,..
...
...::_.:.:,:.:.
..:.:.:.:::.:
......,.,.
.,.....
....*...:.:
..........S..............................
.....:...:::::::,::::.:.:.:.:.:.:.~.:.,.:.~.:.,.:,.
..,....
..:,..::.:.:.:.:
._
....
....
.r:..:.:
.,..:.:
....:,....
..................~.~,~,;
...
-*.*.
.::.:.:.:.:.:.:.:.:.~,:.~:~:.:.:.:...:
:.:.:.:,:.
,:,:
.:
..,...,.....,.l.,.,..,.~.
.._.
. ..,...,
,:.%:.:...>,._
.:.::::::::::
...,.......
..5....
...;..
..:.:.:
.......:.:.;.
::::y
,.;....
..,.,,::..:~
,.,.:,:.::,...
.:.:*..:.:.:.:.:
..,.;..
.....:+.x......
....
:,.
,..,,
...,..,
.;,.
..:_:.:c.:.:.:
,.
_.
...,.,.,.,...,..,
:.:.:.:.~~:............:.:.~.:.:
.:.:,::::::::::,:..:.
........_.
...,.
:.;
,......
.~.~,~,..~,~,....,,...,...........,.
..i.
..,:,:
.,.....,.
..,...,
......,.
.....:
...._.
..,
,......_.
.,.
..,.I...
....._...,.
....,.....,..
..:-:::.:.:.:.......::.
..,.,.;..
:+::~::+:+:.:
.5.............
.....
..:........:.
..
+:
:.:.:.:..:.:.:.:.:.:.:.:.::.,:,:..
:.:
.,..
..,..
.:..
...:,:,,,
.,.
..T
,._:,:.:.
.:,
..............:.
.*.....,..
...............
..:.:..
...:.:.:.p...:.
..........._.
..:.:.:.:.:
...,.
.:...
...:.:...:.:.:.:.:.:.~.:.:.:.:.:.~:.:.:.:.~:.:,~:.:.:.~
.,....
...:::::::::::::::
...,,,.,...,.
._.:,...
.:.:.~.:.:.~:.:.:.:..~~:.:.:.:.~:.~.~.:.:::::,~:.~:
......:::ij:.:.:.:.:
.._
.:.>
...........*......:.:.~:.:.:.~:.:.:.:.:
,.......
........,.........,........
.,.,../..._...
....::.:.
.:
:..
>:.:.:
.(.,.
:.:.:.:.:.:..:.:.:..:.:.....~~.~.~:.:.:.~.,.:..
~:,:,:
:,:.:,:
:.~:,.
.:.:.:.::
:::::,:::::::::::::j:::
._
_.
._
.....
....
.;.
.,,,,_
..:
.,..
,.:
1.1
>I.,.:
I...
:.
,c;
.:;
...,.;,.
............:.:.:.~:.:.~:
..:.:.>:.:.y.
..:>
..,...,,,
....,..,.:
..:.:.:
;....:;.
...,....
.::;
..:;,
..:::,y
,.....,.
.~.~.,.........,.,.,...~.~~,.
:.:.:,:,
:.:.::~:.:.:.:.:.~~~.
.:.:.y.:
:.:.:.:.:.>:.:
,...,.
s.:
:.:.I.:
:.,.:.:.:.:.:.:,~:.:.:..
:.:,:.
.~.:.;.:.:,:..........,
..._.
..I...,....
...........~.~.~.~.~.....~..
.,..I..
.....
...,..*.._...:..
.....::.:.~:.:,:,:,:.,
,,...,...:.~
.::::.
..:,:::.
..,:,..:,:
,...
:;.
:,..
.:
....;....
.......~.........
..:v...
...:,:.:.:.~,:.:.~~~,.:
.+
:.
:,.:
...:.:.:.:.:.:..:.;~
,.
.,...
.....*.......
:.+.:.:.:.:
.
.
.
.
.
.
.
+..
...
:.......:.:.:.:...!::::::.,:
.....
.:...~....
.,...
...........
..~.
.
....
,..,
:.
.
.
.
.
..,.......
.
.
.
.
.
.
..i...........................
.
.
.
.
.
.
.
.
.
.
.
.
.,
.
.
..*+.
.
.
.
..:.
.
.,,~:
::::::s
>:
.
.
.
.
,
.
.
.
.
,....::..,.......;..
.
.
.
.
.
.
.
..,...
.
.
:..:..
.;..,
;.
.
.
.
.
.
:.:.:.:.:.:.:.:.:.:.:,:.~:.~:,:.~.:.:...:.:..,..:..,...~~:.:
.
.
.
.,...,.,.....,.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
...>>~:.:
:.:.:.:.~~:.:.:.:~:.:
:
~.:.:.:.~)~:.::.:.:.~:.:.:.:.~~:.~:
:.:.>:
:..:.:.:.:.:.:.~:...~
.,..
,.,.........,.,.,.
.....,................
.
7.::.
...:i:::::::~.~:,:.:.:.:.
..,
._
:.
.
..,..
~.5....~.~.~,.,.,~......,.
.:..
..I,.
.,...,
.
...........
i...
.,.;.
,...
..i.........
.I.,.:
:::.....
.
,
.:.:.:...
......,.,.
.
.
.
.
.
.
.
..>;.:.:
..v.
::::
:
.:.~~,~:.~.:.:.:.~.~.~.~.~~.~.~,~.~.~,~.~.~.~.~,,.~~.~.
+:.:.:.:,:....
.:...
.....,........~.~.~....:.:
:.:.:.:.~:.:.:.:.:......,..........,.,...
.
..,............................,...
.
.?.
.
:.
:.........-..,.....,..
....,.:
1.
.+.....,...,,........,...,,
>
:.
.
..,.
.
.
.,
:.:.:
.
.
.
.
.
.::
:
:
:
::
:
::
,,,.,.,.
:.:
.
.i*..
..........
.
.
*
.
.
.
.
.
.
.
.
::
._..
.
.
.
.
.
.
.
.
.
.
.
..,...*...
.
.
.
.
.
~,~,~,~...5~.~,
.
.
.
.
.
.
.:.:.:+:.:
.
..I...
.
.
.
.
.
.
.
.
.
..,.i...
.,
..,..
.
.
.
.
.
.
.
.
.
_.
.._.....~......
.
.
.
.
1..
.,...~.~....,,.,..,,.,.
.,,
.:.::.:
:
:
:
:.
.:
....~..:*:
.
.
.
,
.
.
.
.
.
,.,.,.,
..,.,...,.,...................,.......,.:
y.:.:
:.,.:.:..:.
.
::
.
:::*:
.
.
.
.
::::::.~.~....~...:::::,::::::::::::::i:i::
.
.,.,
.
.
.
.
.
.
,*,
,.,...
.,
.
:..:::
~~:~,:i:.:l,:
,.,...,,
.,.....,.,.,.*......
y:.:.:.:.
.:.::.:q..
...,...,...
:.:i,...
:...:.:.
:.-::
....
....*.....
..T.1
..,:.:.:,:.,_::
. .:,.::
.::.:+
.,.
.f..*....
..:,:,:.:.:
..,.
.........:.:.:.~:.~.
.._.
..L.......
.:.......;,.,.;,
..Li.~...~...,~.~.....~..~.~
..i......
........,.~.~.,.~.~.,.,,.~.,.~.,.,.,.~.~.,.~.~.~
......................
.....,._.
..:..:......:
:.....:;.
..,.....
.,..,.,.....
.,.,.
....*._.
..::..:.:.:.:.:.:..~.~.~.~....,,.,..:.,.:.~.:.~.~.~..
...Z.......
,....,...,.,.,.,
:.,
:.:.>:
:.:.:.:.:.:.:.:.::.:.:.:.:.:.~:.:..:,:.:.:.:,;.:.:.:.:.:.:,:.:.:.:....
..,..
..........................
........
.._
..,.
...,.
....,..,..........
..,...,.
....:
.....,..........
.,.t..
...L...................
..:.._....
..v.:.:.:.y.:.:.
.:.I.>
...._.
.:.:.:.:
..:.:
..::c.:.:.:.:.:.:.:.:.:.:.:.:.:
...1...,.
..:+
._.;;;..
..,
...,...............,.....,.
.....,.,.
..:,:,:.:.:..
...,.
.......~......
........
....,.
....,a,..
..:.:.:.:,:.:.:.:.:.:.:.~
.._.
.:,:.:
.I..
,..........
....._.........
;,.*..:,.*..:.
...:..>,.:.:.:
..;,:
,.*..:,:
.:,..:...:
..,.
..,.
..5....................
._
....a...
.._.
.,.
..,.,.,.
.,.
..... ...........,.
........~.
.*.
..,,.
..,,,.:,,....,.....,.........,
...,.
......,.
.,.,.,.....,.,..
...9
,.,.
...,..,.,.
.,*
..:.:.~:.:.~:,:.:.:.~.~.~~.:.~.:...~...:.~:.....:.~~:.~,..~::::~
...*..,....
.....a
..._
......~,~...,~,-.........~.~.~
......,....
.....:.:.:.?:.:.:.:.~,:.:.:.:.:.:.:
....._.......
..._.
._.

The following figure shows the configuration

of the electrical system of
the machine tool with which this control is used.
This manual describes how to connect the units illustrated in this diagram.
The machine tool body,
machine operators panel, power magnetic
circuit, and sensor/actuator
are specific to the machine tool and are the
builders
responsibility.
This manual does not cover the internal
connection of these units to the machine tool. The numbers in Darentheses
shown in the diagram are section references for this manual.
Machine tool magnetic cabinet

I Inl

I
Operators
Panel interface
(6.4, 6.5)

Machine
operators
panel

\ I

.
\

Relay connector (7.2)

1

A_..,I ,..I-------*-Manual
purse gewrarur
.
(7 3)

Contro unit

(5)

I\

(3.8)

magnetic
circuit

sor /
actuator
b

II

(Note 2)
1 Multi-tap

Power
supply

I Sninflle
-r-*l

amplifier
(7.9)

(Note 2)

L
\

1y

gi

m puter

!
Refer to the FANUC I/O Unit Model A Connecting Maintenance Manual (B-61 813E).

Note 1
Note 2

Refer to the following manuals:

FANUC AC Servo Motor a Series Descriptions (R65142E).
lFANUC AC Spindle Motor a Series Descriptions (B-651 52E).
FANUC CONTROL MOTOR a Series Descriptions (B-651 62E)

3. INSTALLATION

&62443E/o2

.
..-........i
.
3

._
-.

INSTALLATION
....,.:...
..*.........
...~...,...,.,.~.,.,.~.,.~
.....,.:..........,.:;..
......,..,,
...*......:......
*...,.,
....f..**....,..
....._.......
.v...
.....~.~.,~.~.~..,....~,~.~.~.~,~.~.~.~.....,~.~.
..I....
....:
...::.:.:.:.:.:..:.:.:*:i.>.::.:..:
.1.1
.I...,.
.,...,.,..._.
....,,,.,.,.,.l.
.,...:.
..,.......
........:,
.:::::::::.:::::.:.~~~~..............*...:.
....,
.,:,:,
...,....*.........
.:.:.:.:.~:.:.:.:.:.~.:.~.~:.~......................
...%...
.....L.........,.........
...........*........I,.*..
..:..:.:.f:.~.~.
.:.:.I~:.:.:.:.:.:.:.:.~
..,....
..............i......;
.....,+:.:,
.....
..x.
..Y+,.....
..:,.,
.~
..................
......-.....-...........
..::.:
.....:.:.:.:.:.:.:.:.:.;.:.:.:..
............:.:...
.,....,.,.,.,.i,.,
.,.....
........................,~.....
.............
.*........+...
..........:,:.:...:
..v.......
..,...,...,.....,....
...,.,...,.,.,.....
...,.,.,.
............f:.:.:.:.:.~:,:.:.:.:
...........,.,.......,.I........,............
..:::...
....L.....
(.,..,...,.,...,.,...
......:.::.:..~:.:.~::,~:.~.~:,~~~~~~~,~,~~.~
,..........,.,.....,.,.....,...,...
.*
..............
...-.......*....
...:.:...:.:.:
........:.:.~.:.:..:.:.:.:.:.:.:.::.:.:.
...,.......,.
f.;_
.,._
...;,
....
:.~
:::
.,.,.,.,.,...,
....:..:..,.,.
...:,:_:,:
.;,.
...,
:,:,:,:.:
....I
..,.:,:.
y:
>;
+:,*,....
......
.....,.,.;,...
..\....
.....r..+.....
.,..
55.
....:.+...,.
.:,.,.i~.~.,.,...~.,...,.~.,.
..
....
:,:
,.,
......*
.,.
:.:.~~
..:.:,
...Z...
.....
.........
.:.:.i!.:.:.:.:.:.:.~:.~.
....:.:
...:.,.:,:.:.:.:
......,.,._
......,
..*._,.,.,.,
....I......
..._
......:.:..:.:.:.:.~..:
....:.:.:..>:.:.:..
<....
..,........
*....~.,.,.,.~.,.,.,.,.~
.~.~....,~...~.~......,~.
................S.....i.................
..........5..............
..:.-...............,
.......,.,.
...:...:.~.~:.f.:.:.:.~~..
..:..:3:.:.:.:.:.:..:.:.:.:.~~.
....;.,,.,
..;.,....
.::+:.:
..::
..:::
.........:.>:
...*
.,.::
..._....
~~~~:
:z
...,
._..-,
...,.
..,..;..
..,.
..>....
.:.::
:.:.:.:
:.:.
.:.:r.,.:::.:
.
._.....
:,:_:.:
,:.:,..::,,..,.,.
.
.
.
.
.
.
.......,...
...:::
.~
.........,.....,...
,.....
.......*.
.:.:.:.:.:.~..........~...~..~
........I...
...>
.*.:.I~:.:.:.:.:.:.:.:.:
............*...
..:.~f:.:.:.:.:.:.:.:.:.:.:.:.:.:.:.~.:.:.:
...,.....,.....f...,.
....i.....
............i::::::::::::,::::::.:.~:....
...._.
.
.
.
.
..,.
.,.,.
.......I,.(..
......,...................,.......,..
..........P...~.....~....~.~,~
....>:.>>:.>:.:.:
..*....:,:.:.:.:,:.~~:,:...:.:.:.:.:.:,
...
.....~...5...............
*
.
.
.
.
,~:....;;:
:....,
-..
..L......
....r..............................
::.:.:.:.I::.:.~:.:.:.:.:
:.:.:.~~:.:.:.:.:.:.:.:.~.:.:.:.~.:
.:.;.:.:.:.
.........~.
....,,
,.I..,.,...,._.,.Z....
.:.:.~:.:.:.:3:,:............
...5.......5.................
..::..........................
.:,::::.~:.:,:,~~
...,
......
f:.:.:.:.:.:.:.:
:
.
a..
.
.
.
.
.
.
.
.
.
.
.:,..:.
~
:.:*:.:.:.:.:
,......
,.,..
,...
.
.
.
.
.
,....
t
,.,.,.......,.,.,.......
.,.~.,.,...,.,.~.~.,.~.,.~.,.,.,.~
..,
.,
.
.
.
.
,
.
.a....
.
.
*:..
.
.
:.:.:.~:,:i,:.:,:,:,~,:.~
.
.
.
.
.
.
.
..::,......
.
.............
,
,....
.
.:.:.>:.:
..............i.............
.
.
.
.....
.~~:.:...:,~:,:.::::::::::::::::~:::~:::~:::.:.:.:.:.:...:.:.:.:.:.:.:.:.~:.:.:.~:.:.:.~:.:.:.:.:.:.~
.:.:,:..:.:.:.:.:,:.~:..,...
..Z.
.
.
.
.
.,.,...........
y.>:.:.>>:.:.>>:
.
:.::.~~:.~:,~:..:.~:
.>>
,.......
:.:.:..:.:.~:.:.:.:.~:.:.~.~:.:.:.:.:
.
.
.
.
~..~.~.~...~...~.~.~.~.~.~..~..~.~.~,~
.
.
.
.
.
.
.:
:
:
.
*.
.
.
.i..
............5....5...
.
,
.
.
.
.
.
*
.
.
.
.
.
,....
.
.
...*
*
.
.
.
.
..I.......
.
..,.......,..
:.:
:.:.:,:
:,:,:,:,:
.
.
.
,.,.,......
,......I..........,.
.
.
.
.
........
-.
.
.
.
.
.
..,..
,........
.
.
.
.
.._........
.
.
.
.
.
.
..f
.,...:............
..,.,.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
..I
2:.
Q.....,....
.
.
.
,.,.,.:.:.:.,,
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.,.,...,.,.,
.
.
..._...+..
.
,...Z_.~.,~.,.,.~
5
.._.......
.;
..,.......,...,
..,.....,.....,.,..
,
,.,.,...,.
.
.
.
.,.......:....
.
..,...
.
.
..f...
.
.
.
.
.
.
.
..*................
..,.....,.,.......,.....,.......,.....,....
.
..f.....................
.
.
.
.
.
.
.
..,...,.....,
:.:z.>>:.
:.y.:.>:
:.:.:.~:.:.:.:.:.:.:.:...
,...,.
::.,.:,
:.
.:...>:.:
:.:s.:.:.:.j:.~.:.::.:.~.~.~
:.y
.:..
.
.
.
.
.
.
.
.
.
.
.
....
:
.
....................
....
........
L....
.
.
.~.,.,.~.~.~.,.~.,.,.~.~.~..
.
.
.
.
.
.
.
.
.
.
.
.
::
.
.
.
.
.
.
.
.
.....,..,..,.......................,......,,..
,..
....::.-.
...........:
_.............,.,...r.,...
.....<...:,:.:.:
, .,*..:.:.
..,...,.,
..,.......:...............
............,.
........:.:.:.:.:
:.::
:..::._.
. ....._
.:...:.>:.:.:.:.
:::::::::::j.:::j:::::::::::~~::::i::::::.:.
.es..:...*...
.,...
....
.:......
.:.........
......
.....
:.>
:.:.:.
...._......
..........,.f..
........::,..
......,.,.,...,.
......::
........,.............,.
..,.
....>>>?:.:...:.:.:.
f.............,.,..
*............-:.,.....I.....
....L...
.;.:2.:.:
...:...:.:.>
......,...:.
...,..f
..I...:;:.:
........,...,.............,.
.....i.
.................,.
............
.2.::.:.:.~.:,::::::.:.:.:.:.:.:.~,~.~..~.:.:~.:.~~.:.:.:.:.:.~~.,~..
...,.,.
.,.
..,.
....,.,
..........s,.,
.......*....,*
...i...............
.._.
...~:.~.~.:......,.,
...,.,..,....
..:..:::
..;:.
...:.:.:,.......,.
>:.:.>..>
.-......................L........
....9..a,.
.....,.
.*...,.a
.......
..*........L..
......:..;...
.,.......;.
..::..~.~.~.~.~~..~.~.~.~.~.~.~
...5....~.............,....
........~.~.~.~.~.~~.~
..i.........:...~.:.
..~.~.~.~...~,....
..,...,.,
*.,.,...
..,.
..%v..:..::.:
.;...
...

3. INSTALLATION

G62443E102

31
ENVIRONMENTAL
REQUIREMENTS OF
l

The
peripheral

units, such as the control unit and CRT/MIX, have been

designed on the assumption that they are housed in closed cabinets. In
this manual cabinet refers to the following:
l

CNC

Cabinet manufactured by the machine tool builder for housing

the control unit or peripheral units;
Cabinet for housing the flexible turnkey system provided by
FANUC ;
Operation pendant, manufactured by the machine tool builder,
for housing the CRT/MD1 unit or operators panel.
Equivalent to the above.

The environmental conditions when installing these cabinets shall

conform to the following table. Section 3.4 describes the installation and
design conditions of a cabinet satisfying these conditions.
0 to

In operation

Room temperature

1
In storage or transportation

Change in

lYC/minute

temperature

I 75% or less

Relative humidity

Vibration

1In operation:

Environment

1Normal machine shoe environment

uhe environment must be considered if the cabinets
I are in a location where the density of dust, coolant,
1and/or organic solvent is relatively high.)

Temporary (within 1 month)

?
Room temperature

SERVO

UNIT

In storage or transportation

oc to +55C

-20C to +6OC

95% RH or less (no condensation)

Vibration

0.5 G or less

Environment

The unit shall not be exposed direct to cutting oil, lubricant or cutting chips.

Thepower

33
PbWER

Relative humidity

95% of less

0.5Gor less

In operation

IiSTALLATlON

CONDITION OF

-20" to 60"

max.

Normal

32

45O

CAPACITY

capacity of the CNC control unit, which in this section means

the specification required for the power supply, is obtained by adding the
power capacity of the control section and the power capacity of the servo
section.
The power capacity of the control section includes the power capacity of
the control unit, CRT/MDI, I/O unit, and operators panel interface.

Power capacity of
the control section

When power supply Al is used and AC output terminals CP2 and CP3 are not used.

0.3kVA

When power supply Al is used and AC output terminals CP2 and CP3 are used.

0.8kVA

When power supply BI is used and AC output terminals CP2 and CP3 are not used.
When power supply BI is used and AC output terminals CP2 and CP3 are used.

Power capacity of
the servo section

Depends on seNo motor type.

0.5kVA

I
1.OkVA

3. INSTALLATION

3.4
DESIGN AND
INSTALLATION
CONDITIONS OF THE
MACHINE TOOL
MAGNETIC CABINET

842443uo2

When a cabinet is designed, it must satisfy the environmental conditions

described in Section 3.1. In addition, the magnetic interference on the
CRT screen, noise resistance, and maintenance requirements must be
considered. The cabinet design must meet the following conditions :

The cabinet must be fully closed.

The cabinet must be designed to prevent the entry of airborne
dust,coolant,and organic solvent.
Cabinets that let in air may be designed for the servo amplifier and
servo transformer provided that they :
0 Use an air filter on the air inlet ;
0 Place the ventilating fan so that it does not blow air directly toward

the unit;
0 Control the air flow so that no dust or coolant enters the air outlet
The cabinet must be designed to maintain a difference in temperature
of 10C or less between the air in the cabinet and the outside air when
the temperature in the cabinet increases.
See Section 3.5 for the details on thermal design of the cabinet.
A closed cabinet must be equipped with a fan to circulate the air
within.
The fan must be adjusted so that the air moves at 0.5 m/set along the
surface of each installed unit.
CAUTION : If the air blows directly from the fan to the unit, dust
easily adheres to the unit. This may cause the unit to fail.
For the air to move easily, a clearance of 100 mm is required between
each unit and the wall of the cabinet.
Packing materials must be used for the cable port and the door in order
to seal the cabinet.
Because the CRT unit uses a voltage of approximately 11 kV, airborne
dust gathers easily. If the cabinet is insufficiently sealed, dust passes
through the gap and adheres to the unit. This may cause the insulation
of the unit to deteriorate.
The CRT/MIX unit must be installed in a location where coolant
cannot be poured directly on it. The unit does have a dust-proof front
panel.
Noise must be minimized.
As the machine and the CNC unit are reduced in size, the parts that
generate noise may be placed near noise-sensitive parts in the
magnet& cabinet.
The CNC unit is built to protect it from external noise. Cabinet design
to minimize noise generation and to prevent it from being transmitted
to the CNC unit is necessary. See section 3.7 for details of noise
elimination/management.

The units must be installed or arranged in the cabinet so that they are
easy to inspect and maintain.

3. INSTALlATlON

&-62443E/o2

The CRT screen can be distorted by magnetic interference.

Arranging magnetic sources must be done with care.
If magnetic sources (such as transformers,
fan motors,
electromagnetic contactors, solenoids, and relays) are located near the
CRT display, they frequently distort the display screen. To prevent
this, the CRT display and the magnetic sources generally must be kept
300 mm apart. If the CRT display and the magnetic sources are not
300 mm apart, the screen distortion may be suppressed by changing
the direction in which the magnetic sources are installed.
The magnetic intensity is not constant, and it is often increased by
magnetic interference from multiple magnetic sources interacting
with each other. As a result, simply keeping the CRT and the magnetic
sources 300 mm apart may not be enough to prevent the distortion.
If they cannot be kept apart, or if the CRT screen remains distorted
despite the distance, cover the screen with a magnetic shield.
The installation conditions of the I/O unit must be satisfied.
To obtain good ventilation in the module, the I/O unit must be installed
in the direction shown in the following figure. Clearances of 100 mm
or more both above and below the I/O unit are required for wiring and
ventilation.
Equipment radiating too much heat must not be put below the I/O unit.

6ottom

l/O base unit

(No screws or protrusions shall
extend from the bottom of this
unit.)

3. INSTALLATION

&-62443E/O2

The
purpose

3.5
THERMALDESIGN
OFTHECABINET

of the thermal design of the cabinet is to limit the difference

in temperature between the air in the cabinet and the outside air to 10C
or less .when the temperature in the cabinet increases.
The internal air temperature of the cabinet increases when the units and
parts installed in the cabinet generate heat. Since the generated heat is
radiated from the surface of the cabinet, the temperature of the air in the
cabinet and the outside air balance at certain heat levels. If the amount
of heat.generated is constant, the larger the surface area of the cabinet, the
less the internal temperature rises. The thermal design of the cabinet
refers to calculating the heat generated in the cabinet, evaluating the
surface area of the cabinet, and enlarging that surface area by installing
heat exchangers in the cabinet, if necessary. Such a design method is
described in the following subsections.

3.5.1
Temperature Rise
within the Cabinet

The cooling capacity of a cabinet made of sheet metal is generally 6 W/C

per lm2 surface area, that is, when the 6W heat source is contained in a
cabinet having a surface area of 1 mz, the temperature of the air in the
cabinet rises by lC. In this case the surface area of the cabinet refers to
the area useful in cooling, that is, the area obtained by subtracting the area
of the cabinet touching the floor from the total surface area of the cabinet.
There are two preconditions : The air in the cabinet must be circuited by
the fun, and the temperature of the air in the cabinet must be almost
constantThe following expression must then be satisfied to limit the
difference in temperature between the air in the cabinet and the outside air
to 10C or less when the temperature in the cabinet rises:
Internal heat loss P m (
C] X surface area S[m2] X lO[OC] of rise in temperature
6w/m2
For example, a cabinet having a surface area of 4m2 has a cooling capacity
of 24W/C. To limit the internal temperature increase to 10C under these
conditions, the internal heat must not exceed 240W. If the actual internal
heat is 32OW, however, the temperature in the cabinet rises by 13C or
more. When this happens, the cooling capacity of the cabinet must be
improved using the heat exchanger described next.
l

3.5.2
Cooling by Heat
Exchanger

If the temperature rise cannot be limited to 10C by the cooling capacity

of the cabinet, a heat exchanger must be added. The heat exchanger
forcibly applies the air from both the inside and outside of the cabinet to
the cooling fin to obtain effective cooling. The heat exchanger enlarges
the surface area. Section 3.7 explains five heat exchangers supplied by
FANUC. Select one of these according to the application.
If cooling fin A is used for the cabinet, the total cooling capacity of a
cabinet having a surface area of 4 rn? in the example above is improved
as follows :
6W/m* C X 4m2 + 9.1WIC= 33.1WlC
The calculated value verifies that even if the internal heat is 320 W, the
temperature rise can be limited to less than 10C.
See Section 3.6 for installing the heat exchanger.
l

562443Em2

3. INSTAUATION

3.53
Heat Loss of Each Unit

Name

Contfol unit

60W

Power supply Al

Basic unit (4 slots)

60W

Power supply Al

Basic unit (6 slots)

80W

Power supply BI

Basic unit (8 slots)

80W

Power supply BI

Main CPU board

2ow

Option 1 board

15w

Option 2 board

l5W

I/O card (Sink type, Source type)

Remarks

Basic unit (2 slots)

Option 3 board

CRT/MD1

Heat
loss

15w
15-20
W

Robot control board

15w

9 monochrome CRT/MD1

14W

9 color CRT/MD1

4ow

9 monochrome PDP/MDi

2ow

For small type

CRT/MD1 and
standard type
CRT/MD1

8.4 color LCD/MD1

9.5 color LCD/MD1
14 color CRT/MD1
Operators
panel
l/O Unit

Operators panel connection unit

3ow

Machine operators panel

interface unit

24W

AIFOIA, AIFOI B

1.2w

AID32A, AID328

1.2W + 0.23W x number of

ON points

AID1 6C, AID1 60

0.1 W + 0.21 W x number of

ON points

AlD32E, AlD32F

0.1 W + 0.23W x number of

ON points

Refer to FANUC CONTROL MOTOR

(E345162E) for heat loss of servo amplifier.

7ow

Series

Descriptions

3. INSTALLATION

36
iSTALLING
THE
HEAT EXCHANGER

562443uo2

Table 3.6 lists the heat exchangers.Cooling fins A, B and C are not
provided with a fan. Note that a fan motor is required for any of these
cooling fins when it is used as a heat exchanger.
Table 3.6 List of Heat Exchangers
Ordering
specification

Cooling fin A

A02B-0053-K303

9.1 W/C

196x90x1OOOmm

Cooling fin B

A02B-O053-K304

1o.1w/oc

444 x 90 x 650mm

Cooling fin C

A02B-O0533<305

25.2W/C

560 x 90 x 970mm

Heat pipe type

heat exchanger

A02B-0094-C901

9.OW/OC

226xl32x415mm

5.OWlC

590 x 86 x 480mm

I Heat exchanger for

AO2BqO603<401

CRT/MD1 unit

3.6.1
Cooling Fin A/B/C

Cooling
capacity

Name

Size

Thecooling fin is shown in Fig. 3.6.1 (a).

Viewed from cabinet mounting side

Fig.3.6.l(a)

10

External view of cooling fin

3. INSTALlATlON

B-62443WO2

It is installed in a cabinet made by the machine tool builder.

Cabinet

Cooling fin

Inside
fiow

ou
air

Fig.3.6.1 (b) Internal view of cooling fin

The cooling fin can be installed in two ways, as shown in Fig.3.6.l(b).

The following lists the general precautions to be observed when using the
cooling fins :
The fans are not included with the cooling fin. They should be
provided by the machine tool builder.
Bring in the outside air from the bottom and exhaust the hot air from
the top.
The inside air may flow from top to bottom or bottom to top. However,
generally decide the direction as follows :
0 Bring in the air near high heat loss components.
0 Exhaust the air toward the most important components to be
cooled.
For the cooling fin to display the specified cooling capacity, the air
inside the cooling fins must flow at a velocity of 2.5 m/set or greater.
(velocity of air flow measurement)

Set the slit to the intake side and

measure the velocity at the slit.

Generally, install the cooling fins to the door. But be sure that the door
does not bend when installing the cooling fin. The cooling fins are
equipped with packing.
-

11 -

3. INSTALLATION

562443uo2

1 External dimensions

Fan mounting
Mounting metal for
cooling fins (sheet metal about 3mm thick).

AM4
mounting
;
screw for
cooling fins

II I

I I

cooling fins. Its

height is 20mm)

(Mounting
0

/l/l I

s;

I+

ILuLl
:I
I

PANEL CUT DRAWING

Note1

cv

164
w

Fig.3.6.l(c)

diagram (example) 1

Note2
Note3

Fan motor, mounting plate for fan motor and mounting

metal for cooling fins are not attached to the cooling
fins.
So, prepare them at the machine tool builder.
Use two fan motors with about 5OW power.
Weight : 6.5kg

External dimension and mounting method of cooling fin A (0254053-K303)

12 -

3. INSTALLATION

B42443uo2

External dimensions

Mounting stud for cooling fins

Mounting diagram (example)

(Make a hole 5 dia. for

fan motor)

t
c Panel cut drawing
Fig.3.6.l(d)

Note1
Note2
Note3

Fan motor and mounting plate are not attached to the

cooling fins. So, prepare them, at the machine tool builder.
Use four fan motors with about 20W power.
Weight : 7.5kg

External dimension and mounting method of cooling fin 6 (A02B405WC304)

13 -

3. INSTALLATION

BG2443E/O2

MOunting stud for cooling fins

. External dimensions

/(Attached to the cooling fins)

Mounting plate
for fan motor
1

+-a
Cooling fin S

Terminal block
for fan motor

Fan motor

HE-04

&M4
Mounti--

(Attached
._ __to the
cooling fins. Its
height is 20mm)

m olor
548

Ezkg

hole

External shape of
cooling fins

1Mounting diagram (example)

6-6 dia. hole or M5

stud bolt
Note1
I

Panel cut drawing

Fig.3.6.l(e)

Note2
Note3

Fan motor arId mounting plate for fan motor arle

not attached to the cooling fins. Prepare them at the
machine tool bluilder.
Use two fan motorswith about 40W power.
Weight : 13.5kg

External dimension and mounting method of cooling fin C (A02B4053-K305)

14 -

b62443uo2

3. INSTALLATION

3.6.2
Heat Exchanger for
CRT/MD1 Unit
External dimensions of
finger guard
+rl
s*
43

External dimensions of
external cooling fun

-It-

Weight : 0.65kg

37a
396

Connector for
external cooling fan

Cooling fin : About 6kg

(Excluding attached parts)

Note ) External cooling fan and finger guard are attached beside cooling fin.

Fig. 3.6.2(a) External dimensions of external cooling fan and cooling unit for CRT/MD1
(A02B-O060-K401 (Note))

15

3. INSTALDWON

&624436/02

Heat exchanger

Outside
Air outlet

Inside
-

I-

body of
exchanger

Prepare
mounting
screws and
mounting panel

.
I
\

t External cooling fan

(attached)
Finger guard
(attached)

(1) Use M5 screws to mount the heat exchanger.

(2) Be careful with air flow when securing the external cooling fan.
(3) Prepare a mounting panel for external cooling fan and install the panel where it can be exchanged externally.
(4) Drill mounting holes for external cooling fan and air outlet on heat exchanger mounting panel.

Fig. 3.6.2(b) Mounting methods of heat exchanger for CRT/MD1

16 -

B42443EiO2

3. INSTALLATION

Horizontal

L
f

Horizontal type CRT/MDI and

machine operators panel

type CRT/MD1 only

Inside
-

Vertical type CRT/MD1 only

f
,.L

outs ide

Side view

CRT/MD1

I
Heat exchanger
Min

Min

t-7

Top view

-tt

I
I

Refer to these figures for allocation of CRT/MD1 and heat exchanger

Fig. 3.6.2(c) Allocation of 14color CRT/MDl and heat exchanger

17 -

Min

3. INSTALLATION

B-62443uoz

3.6.3
The Heat Pipe Type Heat
Exchanger
3.6.3.1
Installation
Specifications

The heat pipe type heat exchanger is used for cooling the airtight cabinet
of small sized electronic devices. It is a compact, lightweight, and
heat-efficient unit. Because the fan is built-in, it is used simply by
installing it, performing the panel cut operation.
Installation format

Fan
specifications

Cooling ability (w/C)

1 Installation type in board

9 (50Hz when operating)

Voltage (V)

200VAC

Frequency (Hz)

50

60

0.28

0.24

28

26

1Rating current (A)

Rating input (W)
Weight (kg)

Color

Munsell signal N 1.5

Order specifications

1 Heat exchanger A02B-O094-C901

Remarks
A filter is installed on the outside air inhalation side.
The installation board thickness is the standard 1.6 t.
When a fan motor and filter are necessary for maintenance, prepare
them separately.
Fan motor specifications
A90L=0001219#A
Filter specifications
A250-0689-X004
If the heat exchanger is installed near the CRT, screen distortion may
occur due to magnetic flux leakage from the fan motor.

18

3.iNSTALLATION

8-62443EJo2

External dimensions

Power
source
terminal M4

AIR
FLOW

\
Earth

: terminal
M4

\
External
Fan unit

L
-

b
Internal
fan unit
AIR
FLOW

PI

,-

-A-4
22.

226

1
__----

85

22.4

1.6

(Installation board thickness)

19 -

3. INSTALLATION

&-62443E/o2

Panel cut dimensions

180

. or stud welder

20 -

uw

3.lNSTALlATiON

&62443u02

Installation method

Please install the heat exchanger by the following sequence:

1 Take out the external fan unit from the heat exchanger main unit. (Fig.
1)
Detach the external fan unit installation screws A (2 pieces), take out
the unit from the main unit by sliding it down, and detach the earth
cable and the power cable to the fan. Also detach the installation screw
B (1 piece).
2 Install the heat exchanger main unit in the installation section which
has been panel cut. (Fig. 2)
When fastening down the heat exchanger main unit with the screws,
first, temporarily secure the panel and the heat exchanger main unit
with the installation screw B, which was taken out in 1). After that,
secure the main unit by the installation screws. In this case, the
external fan unit installation screw holes should be aligned with the
main unit screw holes. (Please provide the installation screws for the
heat exchanger main unit.)
Because this product is composed of plastic, set the value shown
below for the screw tightening torque.
Heat exchanger main unit (M4 screw) : 11 kgf.cm
External fan unit (M3 screw) : 5 kgf.cm
3 Connect the power cable and the earth cable to the external fan unit (the
unit detached in l),
and secure the installation screw A to the main unit
from the outside.
The installation is now complete.

Fan power cable

(detach the connector)

Earth cable (if the installation screw on the

fan side is detached, it can be taken out.)
Installation screw B (1)

1nstallation panel
Fig. 1

Fig. 2

Take out the external fan unit from the

heat exchanger main unit

21 -

Install the heat exchanger main unit and

the external fan unit

3. INSTALLATION

B-62443uo2

TheCNC

37
ACTION AGAINST
NOISE

has been steadily reduced in size using surface-mount and

custom LSI technologies for electronic components. The CNC also is
designed to be protected from external noise. However, it is difficult to
measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the
CNC are capacitive couplin g, electromagnetic induction, and ground
loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in the following section.

3.7.1
Separating Signal

The cables used for the CNC machine tool are classified as listed in the

-~

Lines

following table:
Process the cables in each group as described in the action column.
0F)

Signal line

1
I

Primary AC power line

Secondary AC power line
A

AC/DC power lines (containing

the power lines for the sewo and
spindle motors)
AC/DC solenoid

_
I

Action

Bind the cables in group A separately (Note 1) from groups B

. and C, or cover group A with an
electromagnetic shield (Note 2).
See Section 3.7.4 and connect

l spark killers or diodes with the

solenoid and relay.

AC/DC relay
DC solenoid (24VDC)
DC relay (24VDC)
B

Dl/DO cable between the CNC

and power magnet& cabinet
Dl/DO cable between the CNC
and machine
Cable between the CNC and ser-

vo amplifier
Cable for position and velocity
feedback

Connect diodes with DC solenoid and relay.

Bind the cables in group B separately from group A, or cover
1group B with an electromagnetic
shield.
Separate group B as far from
Group C as possible.
It is more desirable to cover
group B with the shield.
Bind the cables in group C separately from group A, or cover
group C with an electromagnetic
shield.

Cable between the CNC and

spindle amplifier

Separate group C as far from

Group B as possible.

Cable for the position coder

Be sure to perform shield processing in Section 3.7.5.

Cable for the manual pulse generator

Cable between the CNC and the
CRT/MD1
RS-232-C
cable

and RS-422 interface

Cable for the battery

Other cables to be covered with
the shield

22

3. INSTALLATION

&62443E/o2

NOTES
1 The groups must be 10 cm or more apart from one
another when binding the cables in each group.
2 The electromagnetic shield refers to shielding between
groups with grounded steel plates.

Cabinet

amp.

amp.

unit
C&e

I
I

Duct
ATo

I
I

of group B, C

~.~~_~_~~_~_____~____~__~_~__~___

(vl

operator
&pan&l
_

\ Cover

23

mot& etc.

3. INSTALLATION

8_62443E/o2

3.7.2

The following ground systems are provided for the CNC machine tool:

Ground

Signal ground system (SG)

The signal ground (SG) supplies the reference voltage (OV) of the
electrical signal system.

Frame ground system (FG)

The frame ground system (FG) is used for safety, and suppressing
external and internal noises. In the frame ground system, the frames,
cases of the units, panels, and shields for the interface cables between
the units are connected.

System ground system

The system ground system is used to connect the frame ground
systems connected between devices or units with the ground.

----

POWM
magnetits
unit r -

Signal ground system

Frame ground system
System ground system

.
Operators
PFCe_l_ _ _
I

.rr--4

I D&rib&on

Notes on connecting the

ground systems

Machine

tool

board

Connect the signal ground with the frame ground (FG) at only one
place in the CNC control unit.

The grounding resistance of the system ground shall be 100 ohms or

less (class 3 grounding).

The system ground cable must have enough cross-sectional area to

safely carry the accidental current flow into the system ground when
an accident such as a short circuit occurs.
(Generally, it must have the cross-sectional area of the AC power cable
or more.)

Use the cable containing the AC power wire and the system ground
wire so that power is supplied with the ground wire connected.

24 -

3. INSTALlATlON

6-62443ED2

3.7.3
Connecting the Signal
Ground (SG) of the
Control Unit

Connect the 0 V line of the electronic circuit in the contro1 unit with the
ground plate of the cabinet via the signal ground (SG) terminal.
The SG terminal is located on the printed circuit board at the rear of the
control unit.

Control unit

Ground cable
\

25 -

3. INSTALLATION

8-62443uo2

3.7.4

The AC/DC solenoid and relay are used in the power magnetics cabinet.

Noise Suppressor

A high pulse voltage is caused by coil inductance when these devices are
turned on or off.
This pulse voltage induced through the cable causes the electronic circuits
to be disturbed.

Notes on selecting the

spark killer

Use a spark killer consisting of a resistor and capacitor in series. This

type of spark killer is called a CR spark killer.(Use it under AC)
(A varistor is useful in clamping the peak voltage of the pulse voltage,
but cannot suppress the sudden rise of the pulse voltage. FANUC
therefore recommends a CR spark killer.)
The reference capacitance and resistance of the spark killer shall
conform to the following based on the current (I (A))and DC
resistance of the stationary coil:
1) Resistance (R)

: Equivalent DC resistance of the coil

2) Capacitance(C)

: ---

12

12
20

IO

(fiJ9

I : Current at stationary state of the coil

Equivalent circuit of the spark killer

Spark killer

AC
relay
--II

--6-L

*Y

/(
Spark killer

1 Mount the noise eliminator near a motor or a relay coil. [

Note)

Use a CR-type noise eliminator. Varistor-type noise eliminators

clamp the peak pulse voltage but cannot suppress a sharp
rising edge.

Diode (used for direct-current

circuits)

Use a diode which can withstand a

voltage up to two times the applied

26

M2443UO2

3.7.5
Cable Clamp and
Shield Processing

3. INSTALLATION

The CNC cables that require shielding should be clamped by the method
shown below. This cable clamp treatment is for both cable support and
proper grounding of the shield. To insure stable CNC system operation,
follow this cable clamp method.
Partially peel out the sheath and expose the shield. Push and clamp by
the plate metal fittings for clamp at the part. The ground plate must be
made by the machine tool builder, and set as follows :
Ground plate
rJ

Fig.3.7.5(a)

27 -

Cable clamp (1)

3. INSTALLATION

H2443E/O2

Machine side
installation
board

Ground plate

Fig. 3.7.5(b)

Cable clamp (2)

Prepare ground plate like the following figure.

Hole for securing metal fitting clamp

Mount screw hole

Fig. 3.7.5(c)

Ground plate

For the ground plate, use a metal plate of 2 mm or thicker, which surface
is plated with nickel.

28

3. INSTALlATlON

&62443UO2

Fig. 3.7.5(d) Ground plate holes

(Reference)

Outer drawings

of metal fittings for clamp.

Max.55mm

17mm

Fig. 3.7.5(e)

Outer drawings of metal fittings for clamp

Ordering specification
A02B-O0834301(5

29 -

for metal fittings

pieces)

for clamp

..

3. INSTALLATION

B-62443Efo2

38
CbNTRoL

UNIT

3.8.1
Configuration and
Installation of the
Control Unit

Printed circuit boards are mounted in a rack equipped with several slots.
There are three types of printed circuit boards depending on the models
as shown in Fig.3.8.1 (a), Fig.3.8.1 (b) and Fig.3.8.1 (c).

Option

Basic system

Main POWCW
CPU sPPb

Fig.3.8.1 (a) Configuration of Control Unit (Series 16, Series 160)

30

3. INSTALLATION

w2443Em

Iboard

SUPPW
unit

Power
supply unit
C
- _- _ _
DI/DO

CNC CPU
ka;&
trod

i&_

Spindle l/F
CRT/M01
(Graphic)
i/O Link
PMGfW
RS432-C
x2

(40/40)
(W56)
(1w72)

Basic system

Main Power

CPU =Jw
I/O

Fig.3.8.2 (b) Configuration of Control Unit (Series 16, Series 18)

31

I.,

3. INSTALLATION

6-62443uo2

Option

Basic system

Main Power
CPU =Pfw

2 slot
3 slot
4 slot

6 slot

Fig 3.8.1 (c) Configuration of Control Unit (Series 18, Series 180)

32

3. INSTALLATION

562443Em

The rack consists of a plastic box, fan motors and a backplane PCB. Since
the rack is provided with built-in fan motors, it does not require the
external air flow conditions described in Section 3.5. The air comes into
the rack from the bottom and goes out through the fan motor, which is
located on the top of the rack. Space as shown in Fig. 3.7.1 must be
reserved not to disturb the air flow (111,m)
The backplane PCB, which is located on the rear side of the rack,
interconnects the PCBs installed in the rack.
AIR FLOW

t 50
f

33

3. INSTALLATION

3.8.2
Battery for Memory
Backup

B=62443E/OZ

Part programs, offset data, and system parameters are stored in CMOS
memory in the control unit. The power to the CMOS memory is backed
up by a lithium battery mounted on the front panel of the control unit. The
above data is not lost even when the main battery goes dead. The backup
battery is mounted on the control unit at shipping. This battery can
maintain the contents of memory for about a year.
When the voltage of the battery becomes low, alarm message BAT
blinks on the CRT display and the battery alarm signal is output to the
PMC. When this alarm is displayed, replace the battery as soon as
possible. In general, the battery can be replaced within one or two weeks,
however, this depends on the system configuration.
If the voltage of the battery becomes any lower, memory can no longer
be backed up. Turning on the power to the control unit in this state causes
system alarm 910 (SRAM parity alarm) to occur because the contents of
memory are lost. Clear the entire memory and reenter data after replacing
the battery.
The power to the control unit must be turned on when the battery is
replaced. If the battery is disconnected when the power is turned off, the
contents of memory are lost.
Observe the following precautions for lithium batteries:

Note
If an unspecified battery
Replace the battery only
l A0250200-K102
for
l A02Eb0177.K106
for

is used, it may explode.

with the specified battery
power supply Al and BI.
power supply C.

Dispose of used batteries as follows:

a Small quantities

Discharge the batteries and dispose of them as ordinary nonflammable

garbage.
0

Large quantities
Consult FANUC.

34

3. INSTALlA7-ION

w2443uo2

Replacing

the Battery

Procedure for replacing the battery

1 Use a lithium battery (ordering drawing number: AO2EO200--K102)

2 Turn on the power of CNC.
3

Remove the battery case from the front panel of the power supply
unit. The case can be removed easily by holding the top and bottom of
it and pulling.

Remove the connector from the battery.

Replace the battery and reconnect the connector.

6 Install the battery case.

7

Turn off the Dower of CNC.

Power
SUPPlY
unit

Battery
unit
H
4

Battery
Front panel of
Power supply unit

35

3.

INSTALIATION

39
&ABLE LEAD-IN
DIAGRAM

B=62443E/O2

Following diagram shows the grid of connector location.

Control board may not have all connectors as shown above.
For actual connector layout of each board, please see the connector layout
diagrams next page or later.

72

cl

cl

cl

12.7
_L
f

2.7

-4 52 ' 60 ' 52 ' 60 r

172

Unit : mm

I
Fig. 3.9(a) Cable lead-in diagram

36

3. INSTALLATION

b62443EJO2

Connector layout of
power supply unit
Power supply unit Al and
BI

n-r-7

-l

CP2,3

380

\
.
CPS, 6
.
c

\
F3

F4

80

Unit : mm

37

3. INSTALLATION

8_624wE/o2

Connector layout of I/O

card (Power supply unit
C is integrated)

I/O

POS. 1

El

Connector
no

No. of
pins

I/O card
A
B C

Function

Abr.

HIGH SPEED DI

HDI

JA5

DIGITAL OUTPUT 1

D>l

C54

50

DIGITAL OUTPUT 2

Do-2

c55

50

24V OUTPUT

DC OUT CPlB

000

24V OUTPUT

DC IN

000

BAITERY

DIGITAL INPUT 1

DIGITAL INPUT 2

(RIGHT)
0

(LEFT)

CPlA

00

000

(RIGHT)
DI-1

c50

50

000

01-2

c51

50

01-3

C52

20

014

c53

20

(LEFT)
0

(RIGHT)
9

DIGITAL INPUT 3

10

DIGITAL INPUT 4

(LEFT)

NO. OF I/O ON I/O CARD

NOTE)

38

MARK 0 SHOWS THAT

THE CONNECTOR IS
MOUNTED.

H2443UO2

3. INSTALLATION

Connector layout of
main CPU board
(Series 16/l60 MAIN-A)
Function

Lower line
marking

LED INDICATORS

STATUS/ALARM

CRT DISPLAY

CRT

JAl

MDI

MDI

JA2

SERIAL PORT 1

R232- 1

JDSA

SERIAL PORT 2

R232-2

JDSB

MPG

MPG

JA3

SERIAL I/O UNK

IOLlNK

JDlA

SERIAL SPINDLE

SPDL-1

JA7A

ANALOG OUT

A-OUT1

JA8A

APC BATTERY

APCBAT

JA4A

SERVO AMP 1

AMP 1

JVl

SERVO AMP 2

AMP 2

JV2

SERVO AMP 3

AMP 3

JV3

SERVO AMP 4

AMP 4

JV4

PULSE CODER 1

ENCl

JFl

PULSE CODER 2

ENC2

JF2

PULSE CODER 3

ENC3

JF3

PULSE CODER 4

ENC4

JF4

LINEAR SCALE 1

SCALE 1

LINEAR SCALE 2

SCALE 2

JF22

LINEAR SCALE 3

SCALE 3

JF23

LINEAR SCALE 4

SCALE 4

JF24

LJl10\/01/

39

Upper iine
marking

JF21

3. INSTALLATION

H2443EJO2

Connector layout of
main CPU board
(MAIN-B)
Function

clclocl
clclcl

Upper line
marking

Lower line
marking

LED INDICATORS

STATUS/ALARM

CRT DISPLAY

CRT

JAI

MD!

MD1

JA2

SERIAL PORT 1

R232- 1

JD5A

SERIAL PORT 2

R232-2

JDSB

MPG

MPG

JA3

SERIAL I/O LINK

IOLINK

JDIA

SERIAL SPINDLE

SPDL-1

JA7A

ANALOG OUT

A-OUT1

JA8A

APC BATERY

APCBAT

JA4A

SERVO AMP 1

AMP 1
(SERVOI)
AMP 2
(SERV02)
AMP 3
(SERV03)
AMP 4
(SERV04)
AMP1
(SERVOS)
AMP2
(SERVOG)

JSlA

LINEAR SCALE1

SCALE 1

JF2l

LINEAR SCALE2

SCALE2

JF22

LINEAR SCALE3

SCALE3

JF23

LINEAR SCALE4

SCALE4

JF24

SERVOCHECK

SV-CHK

JA26

POS. 1

SERVO AMP 2
SERVO AMP 3
SERVO AMP 4
SERVO AMP5
SERVO AMP6

40 -

JS2A
JS3A
JSBA
JSSA
JF2

3. INSTALLATION

k62443UO2

Connector layout of
main CPU board
(Series 18, Series 180
MAIN-A)
Function

Marks on connector
Lower

UPPer

LED INDICATORS

STATUS/ALARM

CRT DISPLAY

CRT

JAl

MDI

MDI

JA2

~ SERIAL PORT 1

R232-1

JDSA

SERIAL PORT 2

R232-2

JDSB

PMG

MPG

JA3

SERIAL l/O UNK

IOLINK

JDlA

SERIAL SPINDLE

SPDL-1

JA7A

ANALOG OUTPUT

A-OUT1

JA8A

SERVO AMP 1

AMP1

JSlA

SERVO AMP 2

AMP2

JS2A

SERVO AMP 3

AMP3

JS3A

SERVO AMP 4

AMP4

JS4A

LINEAR SCALE 1

SCALE 1

JF2l

LINEAR SCALE 2

SCALE2

JF22

LINEAR SCALE 3

SCALE3

JF23

LINEAR SCALE 4

SCALE4

JF24

41

3. INSTALLATION

E62443uo2

Connector layout of
option-lA board
only graphic
function

With

With
communication
function

Function
Iclclcl
cKJcl

42 -

Upper line
marking

Lower line
marking

LED INDICATORS

STATUS/ALARM

CRT DISPLAY

CRT

JAI

RS232C PORT3

R232-3

JDSC

RS422 PORT1

R422- 1

JDGA

3. INSTALLATION

B-62443Em

Option-2 board
(Series 16/l 60
MAIN-A SPEC.)
Function
cluao
clucl

Upper line
marking

Lower line
marking

LED INDICATORS

STATUS/ALARM

HIGH SPEED DI

HDI

JA5

ANALOG INPUT

A-IN

JA6

SERIAL SPINDLE

SPDL-2

JA7B

ANALOG OUTPUT

A-OUT2

JA8B

APC BATT-ERY

APCBAT

JA4B

10

SERVO AMP 5

AMP5

JV5

11

SERVO AMP 6

AMP6

JV6

12

SERVO AMP 7

AMP7

JV7

13

SERVO AMP 8

AMP8

JV8

14

PULSE CODER 5

ENC5

JF5

15

PULSE CODER 6

ENC6

JF6

16

PULSE CODER 7

ENC7

JF7

17

PULSE CODER 8

ENC8

JF8

18

LINEAR SCALE 5

SCALE 5

JF25

19

LINEAR SCALE 6

SCALE 6

JF26

20

LINEAR SCALE 7

SCALE 7

JF27

21

LINEAR SCALE 8

SCALE 8

JF28

43 -

3. I NSTAUATIO

H24436/02

Connector layout of
option 2 board
(Series 16/l 60 MAIN-B
SPEC., Series 18/l 80)

Series 161160
(6 axes)

Series 18/l 80

El
0000
000

Function

Marks on
Upper

Connector
Lower

LED INDICATORS

STATUS

ALARM

HIGH SPEED

HDI

JA5

ANALOG INPUT

A-IN

JA6

SERIAL SPINDLE

SPDL-2

JA7B

ANALOG OUTPUT

A-OUT2

JA8B

APC BA-TTERY

APCBAT

JA4B

SERVO AMP 1

AMP1

JSlA-2

SERVO AMP 2

AMP2

JS2A-2

SERVO AMP 3

AMP3

JS3A-2

SERVO AMP 4

AMP4

JS4A-2

SERVO AMP 5

AMP5

JS5A-2

SERVO AMP 6

AMP6

JS6A-2

LINEAR SCALE 1

SCALE1

JFZl-2

LINEAR SCALE 2

SCALE2

JF22-2

LINEAR SCALE 3

SCALE3

JF23-2

LINEAR SCALE 4

SCALE4

JF24-2

SERVOCHECK

SV-CHK

JA26

2
I

44

3. INSTALLATION

H2443E/O2

Connector
option-3

layout of

board
For CAP function

With PMC-RC
function

Function

Upper line
marking

Lower line
marking

LED INDICATORS

STATUS

ALARM

SERIAL I/O UNK

lOLINK

JDlA

POS.

45 -

3. INSTALLATION

B=62443E/OZ

Connector layout of i/O

Card
I/O Card A
Dl/DO=40/40

I/O Card B
DI/DO=80/56

I/O Card C
DI/DO=104/?2
I/O

I/O Card D
DI/DO=156/120
l/O

0000
or0

rl
01
R

Function

Marking E:iyeFtor

(RIGHT)
OUTPUT 1

DO-1

c54

DO-2

c55

DO-3

C58

DI-1

c50

01-2

c51

01-5

C56

01-3

C52

01-4

c53

01-6

c57

(CENTER)
OUTPUT 2
(LEFT)
OUTPUT 3

(RIGHT)
INPUT 1
(CENTER)
INPUT 2
(LEFT)
INPUT 5
(RIGHT)
INPUT 3
(CENTER)
INPUT 4
(LEFT)
INPUT 6
4

46 -

3. HfJSTALlATION

Eb62443uo2

Connector layout of
loader control board
(Series 16/i 60 MAIN-A
SPEC.)
.
Function

POS. 1

LED INDICATOR

STATUS/ALARM

BRAKE DRIVE
OUTPUT
EMERGENCY STOP
CONTROL

BRAKE

CNBK

ESP

CNPW

TP

CNTP

WF

CNWF

SERIAL I/O UNK

IOLNK

JDlA

SERVOCHECK

CHECK

JA8C

APC BATTERY

APCBAT

JA4

OPERATORS
PANEL INTERFACE

WORKPIECE FEEDER

MEMORY CARD

CNMC

10

SERVO AMP 1

AMP1

JVl

11

SERVO AMP 2

AMP2

JV2

SERVO AMP 3

AMP3

JV3

SERVO AMP 4

AMP4

JV4

PULSE CODER

ENC

CRFl

DI/DO

RDIO

CRMl

14
15
16

47 -

3. INSTALLATION

8_62443E/o2

Connector layout of
loader control board
(Series 16/l60 MAIN-B
SPEC., Series 18/l80)
Function

POS. 1

Marks on
Upper

Connector
Lower

LED INDICATOR

STATUS/ALARM

BRAKE DRIVE
OUTPUT
EMERGENCY STOP
CONTROL

BRAKE

CNBK

ESP

CNPW

OPERATORS
PANEL INTER

TP

CNTP

FACE

WF

CNWF

SERIAL I/O LINK

IOLNK

JDlA

SERVOCHECK

CHECK

JA8C

3
4

L-

WORKPiECE FEEDER

MEMORY CARD

CNMC

10

SERVO AMP 1

AMP1

JSlA

11

SERVO AMP 2

AMP2

JS2A

12

SERVO AMP 3

AMP3

JS3A

13

SERVO AMP 4

AMP4

JS4A

RDIO

CRMl

14
15
16
17

- DI/DO

LT

18
19
20
21
I

48 -

3. INSTALLATION

B-62443EfO2

Connector

layout of

MMC-IV

Marks on
upper

Function

POS. 1
2

Connector
lower

LED INDICATORS

STATUS

ALARM

NC VIDEO SIGNAL
INPUT
VIDEO SIGNAL
OUTPUT

NC CRT

JAl B

CRT

JAlA

SERIAL PORT 1

RS232-1

JD5F

SERIAL PORT 2

RS232-2

JD5G

LCD TUNING

LCD ADJUST

FLOPPY DISK DRIVE

FDD

JD8

PARALLEL

CENTRO

JD9

EXTENDED
KEYBOARD

EX KEY

JO21

FULL KEYBOARD

KEYBOARD

CD32A

MEMORY CARD

MEN CARD

CNA

MOUSE

CD32B

PORT

12
13
14
15
16

(PCMCIA)

MOUSE

49 -

4. TOTAL CONNECTION

B42443Elo2

TOTAL CONNECTION
...;.._.......
........:.:,:
...:,y..:.::::
:.:.:i:;
,...
..:...
.:.:.:.:.:,.:.:.:.~.:..~.~:.:
...............
..,:,.,_:
:.,,.
..:.......:.:.
,:,:
.:........
.):t
::.:::::..:,~~:.:.:.,,:,:.~
...,,,...,,.
.:.,.:.,.:.:,
:..,-.
..,...,
,.,..
....:
......:.:.:.>:.:.:.,.:
.......;,.
.,....,.
.:...:
.:.:.~:.~~.:.:.:...:....:.:.:.~:.~:.:...:.:..:...:.:..:
.:.:
.:.:.:.::.>:.:.:
::::.:.f::.:~~~.~~:.~.:.~:.,.~~~:.:.:.....
.....................
.........
...f..~..~.~.~.~.~..,~,~.~
......
...a......
,...............,.,.....
.,.....:.....:
:::::::::,:~:i:i:.:i:i:::i
ye....
:.:.>>:.:..
:.:.:.:.:
.,...
:;:;:i::.::
::;::
..,.
..:.
._.,.;,..._.
._...:_
.>:,>:.:
....:_
.>.
...
.,.>,.
.k.
.,.....,.,.,
......
...,...,
....,.,
..:::.:.:.:t:.~~.~~:...~.~............
..._
.,.::::::::::::.:::::
.~:..,.:.~:.~::.:.~~:.~:,:.~.:.:.:.
...>:::.
...a.
...._......
....:
...:::::
.:..,:,.::;.i
.._.,.
..:.:
,,..,,..
...:,:.:....
.:.:.:.:,:,
~:,~~
:.:::::
~,
.:.v.:.>:.
..:.;:
.,.,
..:..,
,..
:y:::
$:.:.
::cj:::zy::
..,.,.,_.
.>>:.:.:.y..:.>,.,
,.
...:.
:....
.:+:!v.
..:.:,:,:,:...,.:
;I,:
.::::::::::.::::,i::,::.:.:.:.:.::
+:.:.
,,,,,:
:,.,:,
,,,
,.:,,;,.
,,,,.,.,
,.,.,,,,,.,,,
_,,,,
..:,:
.,...
>:.:.:.
.:~.~.~,:.:.:,:.:.~
::.:.:>..:.:.,.>:
.:..;.:..,.1.1
...y:
:..:
:::y:.:
.;.,._.
.,.
..:.:
.,..
,..:..,.>::.
.,
.,.
;,.
,._.
,...
........
..,..
.,.:.:...
:...
,,..>
..,...
,.
,.
..
.,..,.,.;
.
,.::.
:...
;
:...
.
.
..:
.
.
.
.._...
:..,.
:
:
.,._,.:
y::::::::::::::.:
...._.
..:,
..
....,.
:.....;:_.
:.
.......
.:.:.,.:.:
y.,
:.:.
>:.:
.,.:.:.+,.:
:
..._._
.._..
,.
.,.
.:::y:::::
...:...:.:
...:..:.:.~~:.:.~:.:.~.:.:.:...~~~.:.::.~~
.,
..::~i:i:::i:if31:5:::::::::.::::::::::
:.:.:
:.:.:.:.:.:.;;:.:
.~,~::::,
.....
.:
>:.y
:,:.,,:,y.
.
.
.
:.::
.
.
.
.,
..,.:
.
.
.
.
.,.
:.............
,.:,.
.:...:.:..
::.v:
./
,..>:.>
.:..,
..,.,.,.~,,.,,~
....:.:.:.:
_.,.;,.,.
.,.;.
.,:::::.:::::.:,.:.:.:
.._
,.;
:.:.
:.,.
_:,::.,.:,:.
..~..x...>:......
:.:.:.:.:.~.:,.,:...:.:.:.~:.:...:,:.:.:.:
.......
..;,
..;.
,.,.
:...:
~;;:;:;:
:;:.;:
:,
::,..
..c::::::::;:
..:.:.:.
::.
::.:.
.,.,...,*,.
.,...
.:
,.;:
:,,
.
.
.
..,...,
:._.
;:.
.
..
i.,.:
:.:
1.1
:.
.:.:.~,.:....:.:.~:.:
::::.:.:::
:::.:...:
..,..
.~..~.~,C~.~.~..~.~.~
..~.~.,.,.~.......,.~.,.,.
...:.~.:.:,:.:.:.,....,.,.....,.......,..
..,:y::>i:;
..,.:.......
.y.:.::::
...::
..i..........~.~..:.~:.:.:.:.:.:.:.:.:.:.~:.:.:.::.:
:+>..:
:y......;........
.
,:
:::;:
~,
:
:
:..,,,,.
.:.:.:..:
:.
.
,.
.:
..:
.:
:.:.>.
:...:.:.:...:....:.:.:.,
..x.:
.,.,
......:.:.:.:
...,_
.
.
..Z
:.:..:.:.:.:.:.~.:.:.
,..
..,,.::...
,.
.,.
_:
,....
..,..
,._.
:.:..:.:.:_:.:.,.
,.;_..
.
.;,.,
;,
;;
.
:.:.:
.:::,:::.
:,::,:::i:::::I:
..:.:.:.::.!.~.:,:,,:.:.:.
.:
,,...
:...
.
..,....
.
.
.;_
;,:.
.
.
.
.
.
*
.
.
.
.
.
;.
::;,
.y.:.:.
.,.....,.,...
.
.
.
.,.,.
.
.
...,.
._.;,.
.;..,.
:.:~:.:.:.:.:.:.:...:
..y
..,..
.
.
.,.,
.
.
.
.
.
.
.:..
.,..._..._.,
.
.
..._,
..,.,.
.:.,.:.:.:.:.>:.:.:.:
.
.
.;,
.,l,.,.L,.
.,.,.
.,.,.,.
,.,._
.
.
.
.
.:,:.,,:
:.:...:,:.
.
::::::
,:
:_.
:...:..::
::.::+:.
:
:.>:.:.:.:.:...:.:.:
:.::
::::;<:::::,
:.
..
.
.
::
.
.
.....
..
.
.
.~.~,~.~..,~,~_..~,...
.I,
.
::.:.:.;+:
:.,
,.,
,.
.:.:.:,:.::
:,:.:
::.::::I$
:
:::
:
.
.......
........,
..........
.....,.Zii..i..,.,.....,.,
,,,_
.
.
.
.:.:.q+:.:.:
.:.>:.
.::
.,...
3:.
.
.;
.
.,.,._.
.
.
._.;,
,.
:.
..:.
..:.:.:
.
:...:....:.:.:.:.:
,.,.:
.,...
.
:.:.>:.:
:,
:.,:.
.
,+:,:.
:.x.:..
;_.,.,.,.,.:
,.:.:.y.
.:
:_:.:_:
,,,.:
,,I,>:
:.:
.
:
.
.:y::::::,
:.~_.:.....~.~.~;.~;
,....
.
.
.,
.
.
.
.
.
.
,.
.,:
:.:
::
j:..:::
,::i;::.::
i;::ii:i,:i.i:::i:i::
:;:i:;::..
:.:.:.::..:.........
...y.:.:.;
.:...:...::.:.:::::.::
..:,:.,
:..,..
:.:,:
.:,:.:.:,:,:,
.:
:,,,,,:
,..;:,:,:
,,:
~,,~:
.:
:.:.::.:.
_.
,:.
,.,
,.
.:
$.Jq.
:
:::
.,
.
.
.
_:.,
:.:.:.:
.
.
.
.
.
.
.:.:.:.:.~::.:::.;i:i
.:,,
:y.:
...
...
.
.
....
.:.::::y,.:::.::
::
::
:~::::::::_:
......
:,...
t..
.
....
..,
.
.
.,
,,
._.
............:.,:.:.::.:.~:......
.:
:,,::
:..::.,::,::::::::.::::::..::::::::::::
:
,_.I
,.:,:.,~,:,:..:
:.:.:..,:.
.... .. ..,.,...,...,..
..:..;:,.
.
,,;
.:.f:
,..,.
.,.::,:
I;.::
1:::
:
,.,.,.;
.,._...,.,...
.
.
:
.
..:~.~,:.:.~:.~~.:.:.~.~~.~....
.....:.,:,,,:.:,
...:::.
.......:.:.~.:.:.:.:...:.:.:.:.:.
........,.......
.,...:,
.>>:.,.:
....
.;.:
.*.:.:.:
...:::;
...,:,.
...:.,
.._....
...,..
...........i......
......,.,.,.
.....S.h.
..,.....:.
...........f..
...,
........**
,.
.:.:.:
...:.:.:..
..>
....
.,.
...t._.,.,
..:....:..
....:
.,_.
.:.:.:.:.
...._._.,.,
...,...,.,
...g.
..........
....
.....*...*.-:.
.....
..!.,.<
....:.::
..:.:.:
..::::::::::.:
....i..:...:.:.~:.:.:.:...~:.~:
....:.:.:.:.:.:.:.~:.:.:.~:.:.:.:.:....
.._.....
.:i....:...
....:.*...
...::......,...,.....
........._..................................
..~....~.........
,.,
,...,
,...;..,.,
:.,.:.>:.,:
..:.:
....
.
.:.>,.
::.
..I:.:.:.
....,.
...:.,.:.::.
..:.:.~:.:.:,:.:....:
.
.::.::
.....
....,........,I..,.,..
.......:....~..~..~..~.~.~.~.~...~
..:.:...::...:.:...
. .....
:....::.
..
::.....
:..I.
..:.:c.>
.:.
...:.:..
...:.:
.:.:.:::,::::::::...
....,..........,.........f

50

4. TOTAL CONNECTION

B-62443uo2

418
CONTROL UNIT

TheSeries

16/160 and Series 18/180 support two types of main CPU

boards, MAIN-A and MAIN-B.
The overall CNC configuration,
including the specifications of the option 2 board and loader control
board, depends on which main CPU board is being used.
This manual refers to the configuration which uses the MAIN-A
CPU
board as the MAIN-A specifications, and the configuration which uses
the MAIN-B CPU board as the W-B
specifications. The table below
details each configuration.

Series

Series

Series

Series

M/160
MAIN-A

16/l 60
MAIN-B

18/l 80
MAIN-A

18/l 80
MAIN-B

SPEC.

SPEC.

SPEC.

SPEC.

Kind of Main
CPU board

MAIN-A
Max. 4 sxes

MA! N-B
Max. 6 sxes

MAIN-A
Max. 4 sxes

MAIN-B
Max. 6 sxes

Kind of Op-

MAIN-A
SPECI
Max. 4 axes
(Sub CPU)
Max. 4 axes
(Add. axes)

MAIN-0 SPEC.
Max. 6 axes
(Sub CPU)
Max. 2 axes
(Add. axes)

MAIN-A
SPECl
Max. 4 axes
(Sub CPU)

Not used

MAIN-A SPEC,

MAIN-B SPEC.

MAIN-B SPEC.

MAIN-B SPEC.

Type-~
(Connectable to
C series ampiifier)

Type-B
(Unconnectable
to C series amplifier)

Type-8
(Unconnectable
1to C series amplifier)

Type-8
(Unconnectable
to C series amplifier)

tion 2 board

Kind of Loader

control

board

Interface with
sew0 amp.

51

4.TOTAL

CONNECTION .

t362443UO2

Series 16/l 60 TOTAL CONNECTION DIAGRAM (MAIN-A SPEC.)

TO JAlB OF iNMC
KHEXPPICIS USED

AC 2OOV-240V
POWER
ti USE +24VhHEN9*'~O.CRT IS USED.

C
0

(SE 7)
cWr(JAl)
MDI(JA2)
R232-l(JD5A)
R232-2(JD5B)
MPG(JA3)

FROMJAlOF OPTION 1 BOARD

N
T

R
0

L
U
N
I
T

FANUCI/OLINK
IOLINK(JDlA)
(SE 6)
A-OUTl(JA8A)
+ANALoGouTPur
FORTOOLDRIVE

*
BRAKER

EmmENCYsmP

POSITION
CODER

SPDL-l(JA7A)
BATKRYFOR
AEsoLuTEFc
i
;
.
,
I
:

APCBAT(JA4A)

SERVOMOTOR
AMPl(Jv1)
ENCl(JFl )
SchLEl (JF21)

52 -

4. TOTAL CONNECTION

e42443Efo2

ENC2(JF2) gjr
SCALE2(JF22) Q
Aii(Jv3) 1g@;
Em(JF3) m
SCM(JF23)
B#
MlP4(Jv4) $8

Ezm(JF4) bu
SCALE4(JF24) BI
P

i, KONNECTION
CONTORMS
TO 1ST AXIS)

i
0
3ND AXIS SERVOA,PwmR/Fc/LI~
SCALE:
i, KOb@iEXXON
CONFQEWS
To IST AXIS)
:I
*1
1
.--~---~~~~~~~~~~~~.~~~~~~~~~~~~~~~~--~~~~~~~~~~~~~~~~~~~~~~~~~~
:8 4TH AXIS SERVOAMI?/Plomupc/LI~~
SCALEI
i0 KONNECIION
CONFORMS
To 1ST AXIS)
:I

,8
1
8
.--~*--~~~~~~~~~~~~~~~~~~~~__-~~~~~~~~~~~~~~~~.~~~~~~~~~~~~~~~.~~.

REMOTE
BlTFFEROR DNCl (RS422)

RFMUKBUFFEZ(RS232C)

0
N
T

OPTION2 BOARD

0
t

k~

ANAUGOUTEVIFORTOOLDRIVE

U
N
I
T

(CONNECM)N
CONFORMS
To 1ST AXIS)

FANXI/O LINK
IOLIM(JDlA) g@

To
I/O WIT MODEL
A (FOR PK-RC)

R422-2 (JD6B) b

53

4. TOTAL CONNECTION

C
0

N
T

0
L
U
N
I
T

6-62443E/O2

I/O CARD
WE 6)
HDI(JASB)

HIGH SPEEDSKIP SIGNAL

.......... .... .... ..... ........ ....
Do 40
Do 40
DO 40
DI 40
DI 40
DI 12
DI 12
DI 40
DI 12

IDl(C54)
00-2(m)

co-3(C58)
DI-1 (CSO)
DI-2(C51)
DI-3(C52)
DI-4(C53)
DI-5(C56)
DI-6(C57)

PoINTs
POINTS

i
i

PmTS

i
:+
i
i
i
i
i.

POIllJTs
POINTS
POINTS
POINTS
POIlvTs
FOINTS

MAGmICs CABINET

MMc-IvcpuFROMJAl OF MAINCPU
TO CNl OF CRT OR LCD UNIT
A] RS232C I/O DEVICE
% FWPPY DISK
Uid JD8 UNIT PWl b f+--

b-

FULLKEYBOARD

KEYBOARD(CD32A

b-

MOUSE
(CD328

MOUSE

HJSED FORDEVELOPMENT
OF AN APPLICATION.
CANNtYI
BE USEDFORACML RUNNING.

54 -

AClOOV

4.TOTALCONNECTION

B42443EJo2

CHECK(JASC) /
ESP

6
.

..
.

..

(mew)

...

..I.

.
.
.

.....

_._..-.s_..-...a...e

..__

____.._...__..I

~NNECUONTOTHE

pilypl(JSlA)

SERvVOAWcoNFoREvfs~i
THATOF 1ST AXIS OF
MAINCPU BOARD.

*__._

_._I_

_..._._

.._.

LOADERBODY

1ST AXIS
SEW0

II

i
i

AMP2
(JSZA)

..
..

T
R
0
L

..__..I

III/
I

AClOOV

..
...
..
..
..
.
..
..
..
..
.

AMP3(
JS3A)

N
t
T

.
.
.
.
.
..

AMP4(
JS4A)
.-...-.----.-... .......

...

_-.--..._I

...

...
.
..
.
.
..
.
..
.

.
.
.

.-._.-.I-..-.-__._.-.-.-.-...-...-..-

&j-Gq

Ill
ADDITIONAL
I/O
FANUCI/O LINK

IOLINK(JDlA)

55

3RD AxIS
SERVO
MOTOR
t

4THAx.IS
1 SEW0
-i MOTOR
a

OVERTRAVEL
LIlYIT

..I.....

TP mw

CODE3

m.._..w-..-_-.-.

Et&::

*-._.._...-...I...-..--.--..--..---*-.~._...~_.._~_.__..

4. TOTAL CONNECTION

642443uo2

Series 16/l60/l8/l80 TOTAL CONNECTION

DIAGRAM

(MAIN-B

SPEC.)

To JAlB OF WC h?IH \WlCIS USED

L
AC 2OOV-24OVFWER

RS232C I/O DEVICE

C
0
N
7
R

0
L
U
N
I
T

FANUCI/O LINK
IOLINK(JDlA) B
(SE 6)
A-OUTl(JA8A) @j---ANAL0G
OUmn
FORTOOLDRIVE-

CODER
A

CXlA IBl

CX2A JXlA

2ND SPINME
BA7TERYFOR
PULSECODER

PULSE
1ST AXIS
LINEARSCALE

56

4. TOTAL CONNECTION

Bd244%!02

--m-__
~~_~~_.~~_______~~_~~.~~~~~~~.~~~~~~~~~----------~--.~~~~.
f 2bD AXIS SERVOAiP/M0IOWPC/LI~EdR
SCALE;
KONNECIION
C0NFWMSTo 1ST AXIS)
i
~--~~~~~~~~~~~~~~~_~__~~~~~_~~~_~~~~~_~~~~~~~~~~~~~--~~~~~~~~~~~
; 3bD AXIS SERVOAMP/MoToR/WLINEAR
SCALE:
: KONPKTIONORMS
I0 IST AXIS)
i
:---_________-__________________________~~~~~~~~~~~---~~~______~
4TH AXIS SERVOAMP/MoToR/Fc/LINEuiSCALE:
KONNECIION
CONFMMS
To 1ST AXIS)
i
;---___________________-________________~~~~~---~~~-~~~~~~_____~
t
:I 5TH AXIS SERVOAiimwpc
:;---__________________-_~_____-_________~~~.~~~~~~~~~~~~.~.~~~__~
KONNECIION
C0NF0m To 1ST AXIS)
i
I8
It, 6TH AXIS SERVOAMP/WIWFC
:--~_~._~_~.~.~~~~_.~~~~~~~~~~~~~~~~.~~~~~~~~~
(CoNNEcfIONCONEQRMS
To 1ST AXIS)
i
-__.__-w-_-e___,,:
SERVOCHECK(5, 6 AXIS)

AiW(JS2A) @I
SCALE2(JF22) g 1
AW3(JS3A) aa
SCALE3(JF23) &
AMP4(
JS4A) @j
SCALE4(JF24) b 1
AMP5
(JSSA) 1
APll?6(JSGA)c a
I

SV-CNJM) fB-

IQ CN2 OF CRT UNIT (ONLYMEN CAP II IS

OPTION1 BOARD
(SE 7)
CRT(JA1 ) I

(Series

161160 ONLY) USED)

R422-1 (JD6A) @B

Rf9Wl-EBUFFEROR DNCl (RS422)

R232-3(JD5C) BB

REMOTE
BUFFER(RS232C

0
N
T
R

0
L
U
N
I
T

OmON 2 E?oARD
(SEE 7)

A-OUT2(JA8B)

WIG OUTPUTFORTOOLDRIVE
ANALOG
I/O
HIGHSPEEDDI
COWECIION
CONFORltS
To WT OF MAINCPU

A-IN( JA6 )
HDI(JAS )
SPDL-2(JA7B)
mAT(

MERY
L

FOR ABSOLUTE

PULSE
CODER
(FOR LINEARSCALE)

JAW @-+=-j

BOARD

if+-SERVO CHECK(5TI-IAND6TH AXIS)

)---~~~~~~~~~~~~~~~~~~~~~~_~~~~~~~~~~~~--~~~~----~~~--~-~------~----~~
t1 SUB 1ST AXIS SERVOAMP/MWOR/PC/LINEAEi
SCALE:
i~~---_______________--_________________~~~~~~~--~~~~~~-~-~~~~~~~~~~~~~~
(coNNEcTrION
CONFW8 I0 MAIN1ST AXIS>
i
SUB 2NDAXIS SERVOAMPomom~I~
SCALE:
KONNEtXIONcoNFoRMsTo MAIN1ST AXIS)
i
----______~~____~_~_~~~~~~~~~~~~~~~~~~--~~~~------~~---~~-~~~~~-~~-~~
SUB 3RD AXIS SERVOAMP/MoToR/pc/LI~ SCALE:
WNNECIIONCONFUR%TO MAIN1ST AXIS)
i
_~-_~______._~~_____~~~~~~~~~~~~~~~~~~~~~~~~----~~~~~~~
SUB 4TH AXIS SERVOAMPmurwPC/LI~i-~mK0NNECTION
CONFORMS
TO MAIN1ST AXIS)
i
__.____________._______---___-_____------~~~~~~~-~~~~~--~~_~
,8
--SuwrH AXIS SERVOAMP/imoR/PC
:~----~-_~-__~~-~_~___-_
KONNECIION
CONFORMS
TO
MN
1ST
AXIS)
i
________________________-_______________------~
t,
; SUB 6TH AXIS SERVOAMP/iWTWPC
;----~__-~~~~~-~~~_~_~~~~~~~~~~~.~~~~~~~~~~~~~~~
KONNE~ION CONFW%To MAIN1ST
AXIS)
i
,,,,,,.,,,,,,,,,----,

FANUCI/O LINK
To I/O UNIT MODEL
A (FOR PWRC)

57 -

4. TOTAL CONNECTION

BG2443UO2

I/O CARD
(SEE 6)
HDI(JA5B) @j

HIGH-SPEED
SKIP SIGXAL
....s__.._..__
.... ..a-..--....... .---.
!
; Do 40 POINTS
i
; Do 40 mm
i
.: Do 40 Ftxm
b+
: DI 40 POIMS
iblEoIJETICs
CABIrn
i
; DI 40 POINTS
i
.: DI 12 POINTS
i
; DI 12 POINTS
i
: DI 40 FQINTS
i
.:. DI 12 FQINTS
..._._.s.......Is...-..--...a-.e
....

0
N
T

0
L
U
N
I

Do-l(C54)
m-2 (C55)
DO-3(C58)
DI-l(C50)
DI-2(C51)
DI-3(C52)
DI=4(C53)
DI-5(C56)
DI-6(C57)

JE
13
60
10
i]O
10
11
10
]E

T
MMC-IV CPU

NC CRT(JAlB)
CRT(JAlA)

FROMJAl OF MAIN CPU

c---------

To CNl OF CRT OR LCDUNIT

R232-1 (JD5F)
R232-2 (JD5G)

~1 RS232C I/O DEVICE

PRINTER

:.
x
L

MOUSE

MOUSE
(CD32B
I

#USED FORDEVELOPMENT
OF AN APPLICATION.
CANNmBE USEDFORACWL RUNNING.

58 -

/IO--

POWER

4. TOTAL CONNECTION

B-62443uo2

BRAKE(aBK)
APC BATIERY
AFCEiAT(
JAM)
.......-.-.-.-es
.... .-._._..._..--_.._._.
.

.
AMPcoNFam3 i
.i SEZRVO
.: To THATOF MAIN
XPUEDARD
.

0
N
T
R

t..
i...__e..
..
...
..

..
.

*
1

ET AXIS
SERVO

MOTOR

t
2NDAXIS
SERVO
MOTOR
AL PULSE

0
L
U
N
I
T

..

4 OPERATORS
PANELFOR
LODER
i_._._..........._.___.__......._..._..._...-_._...
---.-.
.

IOLINK(JDlA)

FAMJCI/O LINK

59 -

. sw,LED

4. TOTAL CONNECTION

Series

8-62443uo2

18/l 80 TOTAL CONNECTION

DIAGRAM

e
ACGT(CP3 ) 5%

C
0
N
T
R
0
L

ON/OFF(CP4j $Z

+24V(CP5 ) Z
+24E(CP6 ) SZ

71
I
I

I ,
MAINCPU(TYEE-A)
(SEE 7)
I
v
m(JAl 1 EM
MDI(JA2 ) g5
R232-l(tlD5A) B5
R232-2(JD5B) &#-m(JA3 1 Bfl
FROMJAlOF
j
MMCBOARD
(WHENMMCIS USED)

(MAIN-A

SPEC.)

AC 2OOV-240VKMER
USE +24V hHEN9 MONO.CRT IS USED.
1
1

*I RS232C I/O DEVICE

U
N
I
T

IOLINK(JDlA)
(SEE 6)
A-OUT1(JA8A) c +ANAmOmPuT
FORTOOLDRIVEL

POSITIONCODER

SPDL-1(JA7A)

JA4A)
BAmY FORAE%S
PC (LINEARSCALE)

SERVOMOTOR

JSlA) d5da
PULSE
I J.___J

60 -

1ST AXIS
LINEARSCALE

4. TOTAL CONNECTION

B42443Em2

REiWIEBUFFEROR DNCl (RS422)

REiWTEBUFFER(RS232C)

ANALOG
OUTPUT
FORTCOLDRIVE
U
N
I
T

To MAINCPUBOARD

6V

ABSOLUTE
PULSECODER
(FOR LINEARSACLE)

FANUCI/O LINK
TO I/O UNIT MODEL
A (FOR PW-RC)

ti

61 -

4. TOTAL CONNECTION

B42443Ejo2

I/O CARD

(SEE 6)
C

0
N
T

0
L

u
N
I
T

HDI(JA5B) * tl!a
f

HIGHSPEED SKIP
.I........-..........................

m-1 (c54
DO-2(C55
DO-3(C58
DI-1 (C50
DI-2(C51
DI-3(C52
DI-4(C53)
DI-5(C56)
DI-6(W)

Do
Do
Do
DI
. DI
DI
DI
DI
DI

___~

Ii

CPU

NC CKI(JAlB)
CRT(JAlA)

PoIrn
FoIms
FcuNTs

i
i
i

FOINTS

:+

POINTS
POINTS
POINTS
POINTS
POINTS

...............................

MC-iv

40
40
40
40
40
12
12
40
12

i
i
i
i
i

MAc;ivETIC
CABINET

..I...

FROMJAl OF MAINCPU
To CNl OF CRT OR XD UNIT
41 RS232C I/O DEVICE

R232-l(JD5F)
R232-2

KEMOARD(CD32A
MOUSE(CD32B
pu

Mom

WJSED FORDJZVELOPMENT
OF AN APPLICATION.
CANNOT
BE USEDFORACTUALRUNNING.

62

4. TOTAL CONNECTION

B-62443ElO2

SERVOCHECK
BOARD

RECTIFIERFORBRAKE EYERGNCYSTOP CWIROL

...__.-w
......I.-..-...-I.-......-. .... ..-....I.._-.._.
CIRCUIT
.
Ei%(24V)
CHECK(JAK)

AClOOV

.
.
.

BRAKE(WK)

....
IjllUlADER

.s.._...

.
.

-...I...--*...*

..__._.

BODY

.
.

1ST AXIS
SERVO
MOTOR

AMPl(JSlA)
C
0
N
T

AMP2(JS2A)

SERVO
AM0 czoNFoRMs i
To THATOF 1ST AXIS i
OF MAINCPUBOARD i.
..
*

:
i

2NDAXIS
=I SERVO
i
mrrOR
\ SERIALPULSE
CoDER

i.
..*
..
..

R
0
L
U
N
I

..
.

..
:

AMI?3(
JS3A)

..
..
..

1
1

.
..:
.
:

4TH AXIS
smvo

T
AMP4(JS4A)

MOTOR
.-.--..-...-..._._.-.-.--..~.-..-~.~.~.-...I..-.

..
..
..
..
..
..
..

OVERTRAVELLIMIT

/4v

._._
.

a..--...*..--...-

. .

--...1.--.....I_.-... ..-._...

ADDITION&

IOLINK(JDlA)

3RD AXIS
SERVO
WTOR

I/()

i _....._...__...._.._...._.

FANUCI/O LINK 4 JDlA DI/DOCONFOR

JDlB MINGTo I/O

24V POWER
___cl

LINK

63

_ _...

LOADER
_.._I.....---.-_.._... .

4. TOTAL CONNECTION

&62443F/02

WHEN POWER SUPPLY C IS USED.

~C2OOV

Psu-I/O BOARD
24V-IN (CPM) 92
24V-OUT(CPlB) 2:
I
DI-l(C50) [Ip6
DI-2(C51) Dcw

ti

..-_e
...I_.a._._.

DC 24V POWER
SOWE
USE +24V WEN 9 iWNO.CRTIS USED.

i
i.. ... ...._.___._:

DI-3(C52) jGL--_i
DI-4(C53) ~c---_i

.
:+
.
.
.....-.-.-..--._._.._..._.....-*.._.

IYAmTICS
cAB11Nl?r

MAINCPU(FS18MAIN-A)

RS232C I/O DEVICE

C
0
N
T
R
0

L
U
N
I
T

BRAKER
2oov
2oov

POSITIONCODDR

SPDL-1 (JA7A)

I_

To 2NDSPINDLE

SERVOMUIOR
TB2 CX2A JXlA

AMP1(JSlA)

PULSE

64 -

4. TOTAL CONNECTION

E62443ElO2

17
! lST MS
4
Im3R SCALE
-~~~_~~-_~~~__-_-_-_-~~~~.~~~~~~~~~~~~~~~~~~~~.~~~~~~~~~~~~~~~~,
2ND AXIS SERVOAPlP/MoToR/Fc/L11w
SCALE/

65 -

..

H2443UO2

5 POWER SUPPLY UNIT CONNECTION

.
5 ::

:.:

.
:.::.:.:.::
:.::,:.:.:.

POWER SUPPLY UNIT CONNECTION

:.y.:+>:
:.::::..~:.:.....,:...~.~~
...,:
.,:_.
..............
:.:.:.
~::::r::::.:::::::
..,..i...............
....-+
..:..,.
...:.:.:.~::.~:..:.:.,.:.:.:..
..:,:,:,.
::-i:..
:..
.:,.
.,
.....;
.:.,.:,:.,.:.~.:,
....,
..:.::...
..:.:.:.
...,,
.:.
..:.+:..
.:.:,
...:.:.:.:.:.~~:.,.~:.:.~:,::::::::::::~,~::::::.:~~::::.:..
.,.......:.:...:.:.:~.:
.....:..,
...........:...
.:,:.:
..~,~....,....~.~,~,
.,....:,:p:::
..........,..
...:.,.>+;:
.....
.:.,
..._..
y;:
:..?.
,.::,,::..:,,.>>
,,..,.,...
..,.,.....,
...:.
.;......;,.,
.:,::.,:
:y.:.:.>:.::::::
,::::,::..:::::::
..t..
..::..::
.;,..,.
::;:::+;
::
,,......,.......
..f..
..:,:,
.:.:.:.~:.....,...:..
...
:::.
........
.;.:.:.:,::.:
.:...:....,.......:.
;1.:.
;;.
.%....
..:...
......
.....
...,....I.......
:..:.
...........
,.:,:
,..
.:..~:::::.:.::::::::~:.:.
.,...
,,~~
:,::,
~:.:
:,~
~:
>:I_:_
::.::..:A::.+:
::~.:+:=.:.:.
.........
.::::,:::::.:.:::.::
..*
.......,.;
...;...
...
....
...,.,:
.::..:,
.,.
,,
_,
,.:.:
>:::.
...:.
.:..:..:
::..~.~.~~~.~~~.,~,.~~~.~.~~~.,.,.~.~.~.~.,
.:.:.:.:
y.:..
.,..
.....:
...
.,.,.,
.,...
:.
.:.,
,.,
.._.:
..:
~:,.;:;.~.
._y.:.:
..,.,..,
..,.~.~.,.~,,.~.,,~,~.
.:.:.:
;.:.
.:_:.:.::.
..:;,
.:.:.:
..,...........;...
..
.:.:.
:..A..)
:..:
>:
...::..:...
::...
:.
..:.:A..+
.,,,,
.:,.,,.:.:,,,:.:.>
.,
+...
.,.,
:).,,.,
:,:,.
::::::.,
::::,;::.
::,:,
:>,
:;,
,,::::::::
.,:.:,
:.,,
,......................:..
......
....5.;.
..,..
.?..
...
..:.....
....
,...,.,
:::::::y:::
::
..:
.,.....,.
:.:.:.:.:.>
_.
.;;,
.:,I.
.......
.,.
..:.:
..,.
1:
:.:::,:.:.:
:,:.:::,~.,>~..
.:,
:::
:.x.:.::
...:
.:+,
....
..,._.,.
..:.:
.;.:.,
._.
.,.,.,.,.,...,.,.,..
:.~.,:
:,:.:
..,
_.,....
.x+::
:,:.:.:.:.,.:,:
.:.:.:.>:
....:
...
.,.,.,
..+:
.::
..:.:.:.:
..;....;?:.:,
.....y
:.~.~,:,,,:.~.,..:.~.~
-:.::::..:::
1..
..:.~:.-.~.-:......;.
...,.,.,
,::.:
:.::
:
:
.
,.I
,.;,.
..:+:.,:
J:;.
.
.
.
.
..;.
....
:;.
.
.
.
.
.
.i.::
:,
.._:.:.,
:..,.,
.,
:.:.:.:.:,~:.:,:..:.:~..
.
.
..I..
.
.
.
....,.....
.,._.
.;;
.,.,.,.;,
1,
;,.,.
~::::j:::::::.::,::::::.
..:.:.
..::::
.
.
:::.
.
.,...,
,.
.
.
.
;,.
.,
y
:::j:.::::.
.:
.,.,
,.,
.
.
,,
.
,:,,
.
:_.
:,
y;,.:,:;:
:,,:*:.:
.:.:.:,:,,.:
:::::
:::&:y>,
:::::.:..::~::::.:::..:.:
..::.:.:y:.:::::j:
::.::.:.:.
.:,:.
.:
...
......
.
::
y
y....,...
.
.
.
.,_
.,.I
.
.
.,.
.~:.:.,.:.:..::.:.:.:::.~:.5~~:.~~:
.).,.,.....,...,...,...,
.
..
..~..
.,.,..:,
.~
:.:,:.:,:
:,::;:_:::<::,.:y;
:_:
,,...,.,.,
.
_.
:
......
.
,....
.:,I
.
.
,.....
.;,
.
.
...
.:
:
..:.:.
>:,:
.
...,:.:.:,:.:
.y...:
.
.
.,.
:
.
.
.
i.,:.-..
,:.:.::
,.:
:,::.:::::.::.,,
.:.:,:.:
:.:
zl:
..,
,.,.,
;,.
.,.,..
,.;
.
.
.
:.:.:
.i.::,.::.:.::.y.:
:
.,.,.,.,
.
..I...-..
._.,
.
.
.
.,.,._.,~,,,,,~~,,,,~,~
,,
,,
.
.
.
..........
.
.?....
.............
.::
.
.
...
.........
........~...~..........
-.:
.:
:+:.:>.
..
....
.
.
.
.
.:
.,.;
:...:..
>
,.,.,.:
,.,..
,.;..
:.
.:
,.;;:
:.,.:...>,
.
..~...........~.
.,
.,.
.::
.....
.
.
.
.
.>:.:+:.>:
>>:.:.:.:
:.
:.
*
.:.,.
.
I
.
.
.
.
.
..........
...
.,
..,
.,.,,.,,,.
1
.
.
.:.~~.:::::..:~~:~~~~~~~:~~~~::~~:~~~~~~~~~~~~~~~~:~
;........,.,
.
,.,.
:.:
>:
:.:.
.:
:.:
....C..
1.e..
..........
.,.,.,.........:...:.:.~:.:.:.~
.:.:.:.:
.
.
.,.,
,:.:,...,.....,.~.
.,::
:...
:.:,=
.:.,.:
.:.:.:,:,:...
~:
:
:
.
.:::::
::::::~::::::::::i:::i:i:i::.~:
.......
.-....::
.....
..
..,.,
.._
;,.;,
,.
.;,
:.:
>.:.y.:.
.:,:.:.>r
:.:.:.:.:,~:.:.:.:,:.:
.,.....,.,...,
.
;
.:.,.:,:
:.:.:.:
:..:
..:
:
:..:.:.:.:.:
>:..
.
.
..,,.,.,_,
,.,.__
>>>
,..,
:.
.I
::$.A.:.:.:..
.
.
..:c?
:y:.,:::.
>,.I.
.:,
.,,.:.:.:.:.:
::.:,:.......
.
.
..I.::.:::.
..:.I
:.I..:
:::::::::::
:
_:.:
.
....
.....:
.
.
.
;.
.
.
....,...:.:..:.~
.
.
:
:.:.:.:+....:...
,..
.,,
.
,:
.
.................
.
...:,
;
.
...*
.
.
.
.Z.
,:
:.:,5.:.:..
:...
.
.
.;...
.
..~.~.~...%y.::
:.,.:.:A._.
>:.:I
.:...y
.
.
.
.
:.
.
..i
:.:
:.,.....,.~:.~~.~.~:
.,.,.
.,.
.,.......,,..
.:.:+.
.,.,.,.
.
.;
.,.,.,...
._...
..::.::
::,
..,,
:......
,.
.
.._..
.
._,
.
.
.
.
.
.
.
.
.
.
..,.
.
.
.
.i:
:..;
.,..y.
..,_...
.:.:.:.:..
:.,;.::
,.....,
.
.
.
..~.+....~~.~..~....~.~.~.,...
.
.
.
.
.
,>;.:,
..:
:.
,.
.,.
.
.
.
.
.
.
.
,.,
.,.
:::.:
.,.,
..,...,...
,.
:.:.:.>.,
::.
3::
:.:
~:.,.;.,.:
.,...
:.:.>:.:.
1.
.....A%~.~..,.,.,
....i......
.......,.,.,.,.,.,.,.,...,.,..
.. .:..:.
.......
..:.:.:.:,>:..,.....
.
.:.:.:
:.:
:.:.>..,
,.;;,.,.
.,.
....5..
::.:.
......_.
..........
._.,.,
...:...~:.:...:.......,.....,..
...;i
,..
.~:,.::::.:::.:..::,~:.::::,~
......:,:,
..,
:...
....I..
....:.:
....:.:.:.,.>:.,.:
.._...,..
..:.
...:.
...::...
....:.
I.,
..,
.....;.5~.y,~.~
....~...~.............~.~.~.~..
....
:.....
.:::;..A~.
..,.i...,,
......,.,.
..:..:.:
....i.
.>:..i.
..:...~~~~~~~...~~~
::>;.i:::i.;:;::::
;:;:;:I
f:::ii:i:i:i::::::.::
.....,.
:_:.:
:..
..:.:.:.>:
...::+:
....:..:..A.:
....:,...,
._,:A:...
..:;..,:.
..,..
.,..,
..i..
.:;
....T......
........A.
....._.
...,._.,.......,.,..:.:,:
.....~...
...:::,::::::f::::
.:.:.:.:.:,
.::::.
..,.,
..::::::::
..:.:.:.:.:.:
:::::.::::::::::::j::::~~~:.::
:.:.:.:.;.,
:..,.,._
:.:.:.:
:...>:.:.:.:....
.:_

66

5.

842443Eio2

51
PbWER SUPPLY
UNIT PANEL LAYOUT

Power supply unit

Al/B1

POWER SUPPLY UNIT CONNECTION

_Ei
,

CPl (INPUT 200-24OVAC)

CP3 (AC OUTPUT)

r

Fl (AC INPUT FUSE)

CP2 (AC OUTPUT)

Key location
CP8 (BATTERY)1

/ 2

+VB
ov

CP5 (+24V OUTPUT:

PIL (PILOT lAMP)

/,

ALM (ALARM LAMP)

CP4 (POWER CONTROL)

6-pin connector

CP6 (+24E OUTPUT)

3

/
F3 (+24V FUSE Al 3.2A)
BI 5.OA

ov

+24E

F4 (+24E FUSE 5A)

Note.
Connector compatibility

INCOMPATIBLE (Key groove on

the connector prevents erroneous
connection)

67

5. POWER SUPPLY UNIT CONNECTION

562443402

Power supply unit C

.

I/O
PSU

EY
cloclo
q nn

I
POS. 1

Fuse(DCinput) 7.5A
PIL (Pilot lamp)
CPIA DC input

key location

CPIB (DC putput)

1

+24v

ov

El
3

68

Be2443Em

POWER SUPPLY UNIT CONNECTION

5.

52
PbWER SUPPLY
UNIT CONNECTION

POWER SUPPLY UNIT (AI/BI)

CPI (INPUT 200-24OVAC)

El
3
2
1

G
s
R

AMP JAPAN, LTD.

1-I 78128-3 (Housing)
1-I 75218-5 (Contact)
200-240VAC
19, SOHzjGOHz

AMP JAPAN, LTD.

2-178129-6 (Housing)
l-1 75218-2 (Contact)

CP4 POWER CONTROL)

-JAALARMN

!
CP2 (AC OUTPUT)

CP3 (AC OUTPUT)

3
2
1

G
200B
200A

AL
FA \op
/

AMP JAPAN, LTD.

l-1 78128-3 (Housing)
l-1 75218-5 (Contact)

AMP JAPAN, LTD.

1-l 78128-3 (Housing)
I-1 75218-5 (Contact)

FB

ZOOVAC POWER FOR

9 COLOR CRT
14 COLOR CRT
9 MONOCHROME PDP

IREGULAToR
I
CP5 (+24V OUTPUT)
/

ALARM OUT

9-----------,

SERVO MAIN POWER CONTROL

MCC
*) The power supply capacity suits CP2 and CP3
is 2.5 volts or less.
AMP JAPAN, LTD.
2-178288-3 (Housing)
l-l 7521%5 (Contact)

*) The power supply capacity is a or less.

CP6 (+24E OUTPUT

-:

rr

AMP JAPAN, LTD.

1-I 78288-3 (Housing)
1-l 75218-5 (Contact)

ov

+24E

*) The power supply capacity is 3A or less.

69

5. POWER SUPPLY UNIT CONNECTION

H2443402

The power supply unit AI and BI have the power on/off control function.
When an external input unit is used, the power on/off button may not be
connected to the power supply unit.
In this case, the following
connection is recommended.
Signals ON, OFF, and COM are wired together. This means that the
power supply unit operates while its AC input power is supplied to CP1.

u,Y w
AMP JAPAN, LTD.
l-1 78128-3
CPl (INPUT 20%240VAC)

n-l
3
2
1

G
s
R

1 20s240VAC
1$I, 5OHZ/6OHZ
1 AMP JAPAN, LTD.
1 2-178129-6

bn/

CP4 (POWER CONTROL)

ON
OFF
COM 3
AL
FA
FB

When the input unit PCB Al6B-1600-0090 is used as the external input
unit, the power ready signals PA and PB should be wired as follows.
Fuse
U v, w
Servo 3-phase

input

MCC

200/22OVAC, 1Q

Ic-}-g

In case of standard
or 14coior CRT/MD1
panel, the ON/OFF
buttons are
mounted on MDI
panel.

rl

TP2

Input unit shown in

d&ted line frame

c-TPl, TP2 . ... M4 screw

terminal

To servo transformer
1
hZIc=K

1 1

I-l
L ----mm--

Al 6B-1600-0090
----

I
I
I
I
I
I
I
I
I
I I
1 I

CP2-3 1
Y

G1
V

ON/OFF controlled 200/22OVAC

70

CPl-3

...

5.

B_62443E/O2

538
24V INPUT POWER
SOURCE

POWER SUPPLY UNIT CONNECTiON

This chapter describes 24V input power when the power integrated I/O
card is used.

Turning ON and OFF

power of CONTROL UNIT

5.3.1
Power Supply for the
control unit

Main
breaker

Magnetic
contactor

Supply power of 24VDC to the control unit from an external source.

Switches for turning on and off the power to the control unit may not be
necessary.
The main circuit breaker (0 in Fig.5.3.1 (a)) can be used to turn on and
off the power to the entire machine.
When a dedicated power switch is necessary, the switch circuit must be
installed at @ in Fig.5.3.1 (a)).

AC tine
filter

Servo
invertef

Servo
converter

CNC

Input
AC200V

w
2oov

7 For control line

w
2oov

24VDC output
For control
unit

~r-____7
I
I
I
I
I
I
I
I

I ,

t
t
t
ON OFFCOM

71 -

(a)

24VDC
output

ON/OFF circuit

1
I
L --m-B

Fig. 53.1

24VDC
input

/
I
I
I
t
I

*
9PDP

5. POWER SUPPLY UNIT CONNECTION

. EXAMPLE OF ON/OFF
CIRCUIT

Rff
AC INPUT
2OOV
!50/60Hz

8_62443E/o2

For example, ON/OFF circuit is as shown in Fig. 5.3.1. Select the circuit
in consideration of its capacity.

n
u
Fl

v/\
SO

n
u

AC OUTPUT
2oov
(FOR PLASMA
DISPLAY)

7
VSI

A
w

F2
Go

0 G
+24V

+24V

DC OUTPUT
24V 4A
(Series 16/l 8)

DC INPUT
24V 4A

ov

ov

SPARK
KILLER

FUSE

RELAY
COIL

_//_

RELAY
CONTACT

B CONTACT

2.m

A CONTACT

Fig. 53.1 (b)

72

.._

5.

m2443uo2

5.3.2
Procedure for Turning

POWER SUPPLY UNfT CONNECTION

Turn on the power to each unit in the following order or all at the same
time.

on the power
1 Power supplies (200 VAC) for the entire machine
2 Power supplies (24 VDC) for slave I/O devices connected
using the FANUC I/O Link (such as the I/O Unit-MODEL A)
3 Power supplies (24 VDC) for the control unit and CRT unit
(200 VAC for the PDP unit)
Do not disconnect the battery for memory backup (3 VDC) or the battery
for the separate absolute pulse coders (6 VDC) regardless of whether the
power to the control unit is on or off. If batteries are disconnected when
the power to the control unit is turned off, current data stored in the control
unit for the pulse coders, parameters, programs etc, are lost.
Make sure that the power to the control unit is on when replacing batteries.
See Section 3.82 for how to replace the batteries for memory backup.

5.3.3
Procedure for Turning
off the Power

Turn off the power to each unit in the following order or all at the same
time.
1 Power supplies (24VDC) for slave I/O devices connected
using the FANUC I/O Link (such as the I/O Unit-MODEL
A)
2 Power supplies (24 VDC) for the control unit and CRT unit
(200 VAC for the PDP unit)
3 Power supplies (200 VAC) for the entire machine
Motors cannot be controlled when the power is turned off or momentarily
interrupted. Take appropriate action on the machine side when necessary.
For example, when the tool is moved along a gravity axis, apply brakes
to prevent the axis from falling. Apply a brake that clamps the motor when
the servo is not operating or the motor is not rotating. Release the clamp
only when the motor is rotating. When the servo axis cannot be controlled
when the power is turned off or momentarily interrupted, clamp the servo
motor. In this case, the axis may fall before the relay for clamping starts
operating. The designer should make sure if the distance results in trouble.

73

5. POWER SUPPLY UNIT CONNECTION

54m
CABLE FOR POWER
SUPPLY TO
CONTROL UNIT

B-62443Elo2

Supply the pwer

for the control unit from the external 24 VDC power

SUPPlY*

Control unit

External power source

CPlA
24 VDC stabilized
power supply 24
VDC t 10%

LR

Cable
CPlA
AMP Japan
l-1 78288-3 (housing)
1-I 75218-5 (contact)
+24V (1) .

ov (2) -

External power
Select a terminal

that meets the one

for external power
source

Recommended cable specification : A02B-O214-K830 (5m)

(Crimp terminal of M3 is equipped with the cable on the side of external
power source)

74

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE

562443uo2

CONNECTION OF I/O UNITS TO MACHINE INTERFACE

.x.:::.::.
.....,.
.y,:..:.
,...;,
..;,...,.
,.....
,.,~
.,...,
.,
.,...........
....:....,....~i....
.,.
.....~::::.~;
...:.>,.:.:
...,..a.
..,.,.,.,.,.~.~.,.,.,.~.
,.,....
..,,,.,.)
..,,.
.>:.:.y..
:.L~:.:.:.:.:.:.:.:.:.
%.-.%..%...V.
.C..
:...:,:.
....
............,,.........:.:.:.:,:.~:.~:.:.:.~:..
..::.:+
.........
......:.:.>:,:.:..:.
....:.:,..:
...p:
.~:,::y
.,....,..(,,.,.,.
..,.:,:,:..:.:.:,..:.,.:.:,:.:....
,.f.
,.....,.......
...:.:
.1.:
..:::
.,..:j
...:
.:.,,.
...;...
_.
.::.:,
.::.,.:
._:
.,.,:
........
..,.:._,
I.
.,...........,.,.,........
..,
.,,::
..:
....:..
,.,...,...
>:+:..>:.:.:.::.
:.:.:,
.:.:.:.:.:.
.:.:I,
.,.;,.,
..,,:
:.:::::.:.:.:.:.:.:.~:.:
............
......:.s..i.......,...,..~...~
.....Z......
....z.,........
:..
.,:.:.:.
.:..:
:.:.:.:.::.5:.:.~:.:,~:
::...,.>~,:,,,:,::
c.:..,;
.,
+:
..
. ..
..,._,
...:....
..,,,.,
,~.,.,,,.~,~.,.,.,,
........:.*.
,........~_~.~.~.~.~.~.~
...,.:
:.*.
:........
:...~.~~~.~.~~~...~.i...~..,~,~..
.~._~,-.~...i.~,~t.~.~
. ..:
.:....:.~.~::.t.~:~~~~~:.:.:......
.......
.-i,~;.~:...*
,..,,,,,.~.~.,,~.,...,.,.,.~
...,.;...._.,...,.,.
.6.
.,.-.v..
...:.
..,*...-:....,
.....,...,
:,:.:.:.>:.,.:
..:...:
.,.;
:..:...,,:
-:.......
::.
.:.:.:.:,:.:.:.:.,.:.:.~.,:
.,,.,...,.,...,.
:..
....:+:.>>:,.:
>>:.:.:...:+;.:.:
:.:.:.~:.:.~:.:..:.:..:.:.:.:.:.~
:..:..~,.:.....;..:
......
.:.:.,.,...:.:.:.~.........::
::..:.::.:::::::::.::.:~.i:::i
,.,..,
,.,..
..a,......,..
..._.....
.....
......L...............,.....
.,.,.,.
.,.,....
,,
:::
t...
.:..::..:+:.:.
.~.~_~_~..,~.~.~,,~.
:..~::::
.,
............
....O.:.:.:.~.~.:.:.:.:.:.:..,:.:.:.:.:
...:,
:.:
:,:.:.,::
.......,...,.....
...,.,.,I
...,.,
.*_.
:.f.::...
..%....
...:,:.>
.._..._.
. ,.
:,
.:..:.:
.,.
..,.,
.~::::;::::r~............:.:.:.:
....,.......,
.,_
.y.:::
;,.
....I..............5.
.,...,.,........
.,:I:.:
..:..%,.:
..,...,,,..
.:,:.:.:,.
.....I..
f....,.,...
..,.
.....,.,.....:r::::::::::::::::::::::
,.....
....S
....f
..._..
.i....-.....L-..
..::::
..,...i..,
i:..::..
.J....
..
..
+..
.:
,.,
:,,,:
:.,,,,.:
:
,.
;_.
.
y.::
,...,...,
.
.
...
..
:.,:,..:
.............
.
.
.
.
.,
..:,
.,
;:,
.:.:
.
.
..:.:.:.>:
:.:.:.:.>:.:.~
.,..
.
.
.
.
._
;:i:;:i:i:i:;
j:::i:i:i::::,:::::::.:::~:~:~:,:.:.:.::::.:.:
,.
,:
:,y,.,
,:
::
,:
:,.,
.
..
.
:..
.:
.
.:.::.
..
....:
:...:
::::.:
.%.
,.,.,
.
.
.....
.
.,
:.
.
,..,,,.
:
.,...,.
.:,+,.:
,:,:
,.,
.
.
.
.
,.,..
,.,.......
:...:.:.~:.:.:.:.:.:.:.:..:..:.~:.:.~....~:
.:.:
.

v.:.:..
.
.,.;
.z..
.
:::::::~:
,:
.:
:
:
.
.
.,.,...,.,.....,.i+.,
.
.
.,.,.....,
,.;;
.,.
.
.
.
.
.:.:.:.,.>:.:,:
:
i:,:::::.:.::::::.::,::.
..:..
::.::~:.::::i:,,..:
:
:
::;:;:::j:;.:
::
:
.....:::
::.:
.......~......:.:.:.~:..
,.,.......
..,..
.
.
..............C.....
.
.
.
.
.
.
......
.
.
..*c........
.
..,..
.
..,....
.,........
:..*..,..:
:.;.
.
.,
:::::::.:.,.:.~....~~:.~:,~:.:
:.:::,:::.:::::.::.,.:,,
:.:.:.:.+....
:
.
.
.
.
...*
..*....
.
..-..i
.
.
.
.
.
.
...*
.
.
.
.
.._.....
.._.,
..~,..~....~..,~.....~...~..
.
.
.f
.
.
.
.
.
.
.
...........:.,...:.,:.
....
.......
.,.,..
.:.::.:.
,.:.::~.
.
.
.
.
.
.
.
.
.
.
.
.
.
..~~
::::.:
,.;j;
.................,..:..
.~,~...~.~....~,..~..,~
._.,.
.
..,.
:.:.::.
...
.:.:.:..:.
..,...:.:.:.:.~.~.~.~,~.~.~:.~.~.~.~.~.~.~.~.~..:..~.
.
.
.
.:..:,
.
.
I
.
.
.
.
.
.
.
.
.
.
.
I
~:.~:.~:...:.:.:.:.~.:.:.~.~:
:.:.:.:.:.:.~~:,;.~:...:.:.:.~:.:...~~;.:.:.:...:.~~..:
.
.
.
.
.
.
..........
:,>:+>:
.
.
.
.
.
.._...
.
.
.
.
.
.
..,,.......,.
:;.:.:
:.::
:.:,:.:
,..,.:
:
>+.:.:
:.>:.,.:..
..:.,...:.:.~:.~~
>:.:...:.;,
...:..
.
.
:
:,:,y:
:.:,:,:
,.,..
;..
.
.
,..L.
.
,
.
.
.
.
.
.
.
.
.
,:.:.:.~:.~~~:.:.:.:.:...:..,.,
::,:::<:.
::
:.:.:.:.:
,,~:.f,.:,:.:.:.:.:.
.>y>:
.
*
,...........
.,
.,>?j:::\
:
;;::.
.,
::..:.:.:.:.:.:.:..:
.......
.V.....
...~.~....,
,c.....
:...
.
.
.
:.::,:.~~.:.:~:.;...............,........
.:...
.,...
:.:
:.,.:.:.:.:.:...,,..,.,.,
,.,.;;,.
.,,,.,.,.,.,.
..,
....
.
....~..,:,:.:.:.:.:.~.:.:.~:.:...
7.
.
.....s....r...::.....
.
.
.
.
.:.
.
.
,...,
..:,
.:.
:;..,...
.
.
..,.
.:.:.:
.:.
..,..
.
.
.
.
.
.
.
.
::
._.
.~.~.~_~.~..,~........,.
,.,..
.
.
.
.
.:..
..:,..
.
_....~....~.
..y.:
:.
.
...........
..;,.
.
.
.
.
..I..........
.
.
.
.
.
.
.
.
.
.
.
...*
.i..
.....y.:..,
.
.,.,...
.,.,
.,..,.
.
.
.
.
.
.._.......
.
.:.:..
.
.
..
.
.
.
.
.
.
.
.*..:::
.....
.:.:.:.:.:,:.:.:.:.:.:.:.::
*::I
,::
:::::::,:.
.
.
.
.
.
.
.
.
.
.
..~.,,.
.,.,.,
.;
.,....:.:
:..:.:.:..:,:.:.::.~:..
1..
.:
,.,,
:.,:.:::.
:.
:.:
:.
>..
.....
......V.........
.:.:.v...
.,..,..,.,._.,.,._.,.,.
..,.....:.:.:.:.:.:.:
...,:.>:.:.:.:.:.:.:.:.:
.
,.
,..:.:.:.:
:..
::
.,._.
:.:.:...:.:.:.:.:.:.:
.
.
,+:.,.,
,.;
,.,.,.
:.
..._.;:y:.:.:.:.:
......:..
.....:.~
v.:
..+:
.,.,
..,_
.
.
....:.:...
.._
..:..,.,.
,.,...;..,..
,.,.
:.:
,.,.........,
..,.,
...,s....
,.,.
:.:.::
.:.:.:.:.:,:.:.::
,.,.,.,.,.,.
....jT
...*,.
.,.,...,.*.,.....
.,_,,,
..:
.,...
:.:+:...:.....:...~:.:.,.:.:..:
.,....,
:.:.:.:.:.:.:.:.:.::
z.2.
.
....~.........:.........~...
.
.:.:.,
1.:
.,.,.
:.:
.:.:
,
::.:+..:
.,
:.::::::::::::~::::::~,::::.
::::<.,:::::.:.:.:.:
,:.v.
.,..
~.,.I~.~.,.~.,.,.,.,.,.,
.._...,.
.:,
,.....
............:
..::.:.:.:.:.:.:.:
......y.::..~.
..,..
......:...
......,...
:.,.,
..,.
..,.
..,.....:.:.
..........i..,...,...,....~...
.-.v.%+5.......
:
~.~.-:;.~:::...
.2.......
.~:;::
.
.
:....
,
....d.........
,.),
......,..
..;..,.
...i.
........*.........f.....
.._.
.,.,.
....:......~.~,~.~.~.~.
.t...........:.......................
.......:.:.:.:.:.:.:.:.::
._.,.,.,
....*.,....,.........,..,.
..,..._.
..,,.
. ... . ....,..,... .... . .:...

75 -

6. CONNECTION OF l/O UNITS TO

MACHiNE INTERFACE.

&-62443E/o2

61 a

The CNC can be combined with the units shown in the table below as I/O

GENERAL

units for the machine interface.

The I/O units can be classified into two types: the I/O units tailored to the
FANUC I/O Link, and the built-in I/O unit. The I/O units for the FANUC
I/O Link are installed separately from the control unit, and connected with
the control unit using the dedicated serial FANUC I/O Link.
As shown in the figure below, two or more units can be installed
separately. By placing the interface unit and connection unit for the
operators panel near the operators panel, an operators panel that
inputs/outputs many signals can be interfaced easily.
The FANUC I/O Unit-MODEL A is a modular-type I/O unit. It selects
necessary modules from various I/O modules provided by FANUC
according to the application and uses them as one external unit. The
FANUC I/O Link transfers data between the control unit and such an
external unit at a high speed. The states of the input signals from the
machine are transferred to the control unit at regular intervals. The states
of the output signals from the control unit are transferred to external units
at regular intervals. (Note that this manual covers only part of the uses
that the FANUC I/O Link has. For example, although it can be used for
connecting the l-axis CNC FANUC Power Mate or cell controller
FANUC F-D Mate, this manual does not mention it. This is because the
purpose of this manual is to describe the I/O units having machine
interface.)
The built-in I/O unit is an I/O card to be inserted into a slot in the control
unit. Although the built-in I/O unit is less flexible than the FANUC I/O
Unit MODEL A, it is available in four types depending on the number of
DI/DO points.
Table 6.1 Machine interface l/O
Name

Type
FANUc I/O tink
compatible I/O

FANUC I/O Unit-MODEL A

DI/DO points
Max. 2561256 per group
Max. 102411024 in total

Machine operators panel

interface unit
Operators panel connection unit

~Built-in I/O

I/O Card

76 -

Max. 15/l 20 per card

Up to tvvo cards can be
used.

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE

6-62443uo2

62
CONNECTION OF
THE FANUC I/O Link
6.2.1
General

TheCNC has two JDlA interface connectors for the FANUC I/O Link.
Only one of the two connectors is selected according to the type of PMC,
and both are not used at the same time. For a system with a PMC-RB, the
I/O Link is connected to the main CPU board. For a system with a
PMC-RC, the I/O Link is connected to the option 3 board. Starting at this
point (main CPU board or option 3 board), the I/O Link is connected with
the I/O units and interface unit of the operators panel sequentially in a
daisy-chain manner.
In the I/O Link there are the master station and its slave stations. The
master is the control unit of the CNC, and the slaves are the I/O unit and
interface unit for the operators panel. The slaves are divided into groups,
and up to 16 groups can be connected to one I/O Link. A maximum of
two base I/O units can be connected as a group. The operators panel
connection unit and interface unit for the operators panel are each
counted as one group.
The two connectors of the I/O link are named JDlA and JDlB, and are
common to all units (that have I/O Link function). A cable is always
connected from JDlA of a unit to JDlB of the next unit. Although JDlB
of the last unit is not used and left open, it need not be connected with a
terminator.
The pin assignments of connectors JDlA and JDlB are common to all
units on the I/O Link, and are illustrated on the next page. Use the figures
when connecting the I/O Link irrespective of the type of unit.
Link

1 l/0=256/256 or less per group

1 l/O=1 024/l

Option 3 board
JDlA

024

or less in total I/O Link 1

o_. 1 FANUC I/O Unit - MODEL A x 2 max

l/
1

[(With PMC-RC)
Series1 6
Control unit

Group
#l

Max. 16
group

1I

B
Lo JDl
Operators

Group
#3

panel
JDlA
Connection unit or machine
operators panel interface unit

fig. 6.2.1 I/O Link connection diagram

77

Machine
operators
panel

OF I/OUNITSTO
MACHINEINTERFACE.

6. CONNECTION

8_62443E/o2

6.2.2
Connection of FANUC
I/O Link by Electric
Cable

Control unit or preceding

slave unit

1/O unit MODEL A

JDl B
(PCR-E20LMO)

JDIA
(PCR-EV20MOT)

JDlA

unit

+5V terminals are for an optical I/O link adapter. They are not necessary
when connecting with a metal cable.
A line for the +5V terminal is not required when the Optical I/O Link
Adapter is not used.
Cable wiring
1

SIN
2
+SiN .
3
SOUT
4
I
SOUT
II
ov
12
ov
13
ov
14
ov

4
1

I
I

11

12

I
I

I
I
.

14

-----s-

Shield

I
Grounding Plate

Recommended

Cable Material

78

13

I
L

A66L4001-028444

SOUT
*SOUT
SIN
%lN
ov
ov
ov
ov

OP(#28AWG X 1Opair)

6. CONNECTION OF I/O UNITS TO

MACHiNE INTERFACE

562443uo2

6.2.3

The FANUC I/O Link can be extended to the maximum length of 200 m

Connection of FANUC
I/O Link Optical Fiber
Cable

with optical fiber cables using an optical I/O link adapter.

External

dimension

Note : In the following cases, use an optical fiber cable.

l

When the cable is more than 10 meters long.

When the cable runs between different cabinets and it is impossible to

connect the cabinets with a grounding wire of 5.5 mm3 or thicker.

When there is concern that the cable is influenced by strong noise; for
example :
When there is a strong electromagnetic noise source beside the cable
such as a welding machine.
When a noise generating cable such as a power cable runs fora long
distance in parallel with the cable.

of

optical link adapter

connector for unit
connecting 301
Optical connector
COP1

Weight of optical link

adapter

Main body : Approx. 100 g.

Connection
l

Connection diagram

Unit

Unit

JDlA

JDlB

cable between
Optical I/O
link adapter

Optical l/O
link adapter
unit

79 -

I--

6. CONNECTION
OF I/O UNITS TO
MACHINE INTERFACE

8-62443uo2

Interunit connecting
cables
Unit side
JDlA,JDlB

Adapter side
JDI

(03)SOUT
(04) lit SOUT
(01)SIN
+5V(O9)

+5V(l8)
+5V(20)
OV(11)
OV(l2)
OV(l3)
OV(14)
OV(l5)
0V(16)

L
.

(02) *SIN
(09)+5V
(18)+5V
(20)+5V
(11)OV
(12)OV
(13)OV
(14)OV
(15)OV
(16)OV

Optical cable

Recommended connector for cable side :

PCR-E20FS (made by HONDA TSUSHIN KOGYO CO., LTD.)

Recommended cable (wire material) : A66L-OOOl-O284#10P

Cable length : Max. 2 m (when the recommended cable is used)

Specification : A66L - 6001- 0009

(Make sure to use one with this specification)

Power source

* Cable length: Max. 200 m

l Power voltage : 4.75V to 5.25V (at the receiving end)
0 Consumption current : 200mA

Installation conditions

Required parts

@ The optical link adapter enclosure is not fully sealed ; install it with
the CNC control unit in the fully enclosed cabinet.
l

Ground the case using the case fixing screw of the optical link adapter.

The optical link adapter is light, and it may not be necessary to mount
it with screws. However, keep it from coming in contact with other
circuits to prevent possible short-circuits. When mounting the optical
link adapter in a cabinet, attach it with an L-type fitting using the case
fixing screws (M3) of the optical link adapter.

For making up an I/O link using the optical link adapter, the following
parts are necessary:
l

Optical I/O link adapter

Interunit connecting cable

Optical cable

80 -

6. ,CONNECiiON OF l/O UNITS TO

MACHINE INTERFACE

562443m2

63
CbNNECTlON
OF
THE FANUC l/O
Unit-MODEL A

The

FANUC I/O Unit-MODEL A (I/O Unit) is a modular-type I/O

unit. It interfaces the Series 16 with the machine when connected to the
Series 20 control unit via the I/O Link. One I/O unit can be configured
by mounting the I/O modules required for either the S- or lO-slot base
unit. A variety of I/O modules are provided so appropriate modules can
be selected according to the use, points, voltage level, current capacity,
and signal specifications. See Section 6.3.9 for further information.

6.3.1
Structure of FANUC
I/O Unit-MODEL A

Base Unit ABU05A(5 slots) or ABUI OA(10 slots)

\
I/F

ON

IO

1
10

0
6

1
I

Various l/O modules (Up to IO modules)

Interface module AIFOlA or AIFOI B

I

AIFOlA is used for connection to FANUC I/O Link

AIFOlB expands I/O Units in the same group.

6.3.2
Outer Dimensions

05 (mountinghole)

I
I

For

-lot

base unit (ABUOSA)

For 1O-slot base unit (ABUl OA)

81

I
I

253
430

I
I

238
415

I
I

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE,

6.3.3
Mounting and
Dismounting Modules

B-62443Efo2

Interface modules and various types of I/O modules can be mounted to

and dismounted from the base unit easily as shown below.

Mounting
Hang the hook at the top of the module on the groove in the upper side
of the base unit.
Make the connector of the module engage with that of the base unit.
Push the module in the lower groove of the base unit till the stopper
in the lower side of the module stops.

Dismounting

1 Release the stopper by pushing the lever at the bottom of the module.
2 Push the module upwards.

82

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE

562443ao2

6.3.4
Connection Diagram

Control unit
JDIA
Terminator TX
l/O Unit-A
AlFOl B

f
-

JDlB

24VDC

AlFOl A

JDlB

AIFOI B

JD3

_ JDIA
;

M c
16
group
I

JD2

JO2

CP32

PC32

24VDC
K2X-

I
5

AlFOl B

AIFOIA

wJDlB

JO3
JD2
7 PC32
24VDC

Notes
1. Number of I/O Units and connecting method are restricted
depending on the allocation of the I/O points.
See 6.2 Connection of FANUC I/O Link and 6.3.11
Number of l/O points for the I/O Unit-A.
2. Cable Kl X can be an optical fiber cable by using the
optical I/O link adapter.
Refer to item 6.2.3.

83

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE-

B42443ElO2

___~_

6.3.5
Connecting input
Power Source

Connect the following power source to the connector

interface module (AIFOIA or AIFOlB).
l

Voltage : 24VDCtlO%

Current : Determine from Table 6.3.6.

CP32 of the

BURNDY JAPAN, LTD. tripotar connector (Brown)

Housing : SMS3PNS-5
Contact : RCI 6M-SCT3
*,,,I

Note
Turn ON the power for the l/O unit just before or when the
power for the CNC is turned ON. When the CNC power is
turned OFF, make sure to turn the power to the I/O unit
OFF as well.

Power for the

master device
t

Power for the

I/O unit

t : more than -5OOms

(Turn ON of the power for I/O unit can be late 500ms or less.)

84

6. CONNECTION OF I/O UNiTS TO

MACHINE INTERFACE

8-62443uo2

6.3.6
Grouding

Ground the base unit (ABUOSA, ABUlOA) by its grounding terminal

Base

unit (ABUOSA, ABUI OA)

M4 Screw
terminal

When the cable KlX (see connection diagam in section 6.3.4) runs
between different cabinets, make sure to connect the cabinets with a
grounding wire more than 5.5 mm?
Table 6.3.6 Required current of each module
Required current (mA) of +24V
Module name
A

AlFOlA

50

I
I
I

AIFOl B

50

AlD32A

20+0.5X n

30+7.5X n

AiD32B

20+0.5X n

AID1 6C

I
I

30+7.5Xn

AID1 6D
AlD32E
I

AlAl 6G

5
5+1.5Xn

AOD08C

5+2Xn

AOD08D

5+2Xn

A001 6C

5+2Xn

AOD16D

5+2Xn

AOD32C

5+0.5Xn

AOD32D

5+0.5Xn

AOA05E

5+5.5X

AOA08E

5+4.5X

5+5.5Xn

AOA12F
AOR08G

Al D32F

~~

10Xn

AOR16G

10Xn

AADO4A

130

n : Number of the input and output points (for each module) which turn
ON simultaneously

The current sum requirement for modules used in Column A should

not exceed 500 mA.

The current sum requirement for modules used in Column B should

not exceed 1500 mA.
85

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE.

6.3.7
Connecting Signal
Cables

B-62443uo2

Details of the cables KlX, K2X and the terminator shown in the general
connection diagram are as follows.

Cable KlX
Connector HONDA TSUSHIN
KOGYO CO., LTD.
PC%E20FS

CNC or AIFOIA
JDlA

b
AIFOl A
JDlB

Cable connection

JDlA

-B-------~
,T
SIN (1)

*SiN(2)
SOUT(3)
SOUT (4)
ov (11)

: :

L
r

1 1
: :

::

Wl3)
OV(14)

; :

I 1

t
8
1
I
I

OV(12)

JDI B
I
, t
I t

--rrr-rrrd

1
I t
I
I t
,
tt

(3) SOUT
1 (4) *SOUT
1 (1) SiN
. (2) *SIN
4(11)ov
* (12) ov
-. (13) ov
(14) ov

_L
-

twisted pair wires for signal SIN and *SIN, and signals SOUT and
*SOUT.

Use

Recommended cable material : A66L-OOOl-O284#10P

(twisted pair/shielded)

Shielding wires should be connected with the grounding plate of the

cabinet at the JDlA side using a cable clamp.

Maximum cable length: 10 m

Do not make any wire connections to the connector spare pins.

Use an optical I/O link adapter and an optical fiber cable, [in the
following cases] :
0 When the cable is more than 10 meters long.

0 When the cable runs between different cabinets and there is no

appropriate ground wire between the cabinets.
Q When there is concern that the cable is influenced by strong noise.

86

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

B-62443 E/O2

Cable K2X

Connector tiONDA TSUSHIN

KOGYO CO., LTD.
PCFGE20FS

AIFOlA or
AlFOl B
JO2

AIFOl B

Cable connection

JO2

JO3
SW

S(2)
S2(3)
+S2(4)

S3(5)
*S3(6)

S4(7)
*S4(8)
S5(11)
*S5(12)
SS(l3)
*S6( 14)

A
A

1
L

lD3(18)
OV(15)
OV(16)

1
1

(W
(2)+sl

lDl(9)
ID2(17)

w2

.
.

(4)+s2
(5)S3
(6)*s3
(7)S4
(8)fs4
(ll)S5
(12)*S5
(13)S6
(14)*S6
(9)IDl
(l?)ID2
(I 8)ID3
(15)OV
(16)OV

Connect the signals with the same name.

Make sure to use twisted pair wires for the following signals:
Sl and * Sl, S2 and *S2, S3 and *S3
S4 and * S4, SS and *S5, S6 and *S6

Do not connect the pins No. 10, No. 19 and No. 20, as they are used
internally.

Recommended cable material : A66L - 0001 - 0284#1OP

(twisted pair/shielded)

Maximum cable length : 2 m

87

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE.

&62443E/o2

Terminator TX
AIFOlB
Connector
HONDA TSUSHIN KOGYO CO., LTD.
PCR-E2OFS

JO2

I1

Ill I
12TRM2

2
3
4

5
6
7
,8
9

13
TRMI

14 TRM3

rl
I

15
16
17
18
19 TRM2

(a) Terminate the connector

JD2 of the last AlFOl B in
a single group with the terminator
(b) Short-circuit the TRMl signals
as shown. Repeat the shorting
procedure for signals TRM2
and TRM3.

Cable connection

JD2
I
Shorting jumper
TRMI

(4)

TRM1 (10) r
TRM2 (12)1
TRM2 (19)
TRM3 (14)
TRM3 (20)

88

Shorting jumper

4
Shorting jumper
9

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

w2443Eio2

6.3.8
Connecting with I/O
Modules

For an external connecting method, there are two types of I/O modules :
one with a terminal block, and one with a connector.
The terminal block is a removable type.

Terminal block type

Connector type

input/Output
display LED

A0...7

BO . . .7

Terminal
block cover

Connector
HONDA
TSUSHIN
KOGYO
CO., LTD.
MR-SORMA

M3.5 screw terminal (20 terminal)

Mounting the terminal

block
1 Insert the protruding portion at the bottom of the terminal block in the
groove of the module side.
2 Push the terminal block using the engaging point of the protruding
portion and the groove as an axis and mount it in the module firmly.
3 Open the cover of the terminal block and check to make sure the latch
at the top of the terminal block is firmly set.

Dismounting the
terminal block
1 Open the cover of the terminal block.
2 Push up the latch at the top of the terminal block.
3 Drag out the tab at the top of the terminal block and pull it out.
The terminal block will be removed from the module.

89

6. CONNECTION

OF I/O UNITS TO
MACHINE INTERFACE-

Cautionary points when

wiring terminal block
type

B=62443E/OZ

Wiring material : AWG22 - 18 (0.3 - 0.75mmz)

A wire as thin as possible is recommended.
Crimp style terminal : M3.5
Crimp style terminal with no insulation sleeve
and a short distance A, as illustrated in the
drawing below, is recommended.

I+ *+I
A : Approx. 4.5mm

DAIDO SOLDERLESS TERMINAL MFG. CO., LTD

1.2-3.5

NlCHlFU EUROPE B.V

NICHIFU AMERICA, INC.

1.25-3.5S, etc.

Mark tube : As short a mark tube as possible ; cover crimped part

with the mark tube.

6.3.9
Digital Input/Output
Module
Digital input modules

,
Module
name

Input
type
Non-insuiation
DC input

LED
display
not

7.5mA

Both

Maximum
20ms

32

AID
328

24VDC

7.5mA

Both

Maximum
2ms

32

Connector

not
provided

AID
16C

24VDC

7SmA

NEG

Maximum
20ms

,6

TE,zka

provided

24VDC

7SmA

POS

Maximum
20ms

16

T,tp

provided

AID
32E

24VDC

7SmA

Both

Maximum
20ms

32

Connector

not
provided

AID
32F

24VDC

7SmA

Both

Maximum
2ms

32

Connector

not
provided

r!$

,ioEc

1OSmA
AC input

Points

24VDC

AID

Poiarw

External
connection

AID
32A

Insulation 16D
0fpeDC

input

Rated
Rated
voltage current

Response
time

(12OV

AC)

ON Max 35ms
OFF Max 45ms

l6

Connectorprovided

:I;2

provided

Notes
1 .Polarity
Negative : 0 V common (current source type)
- The input is defined as ON when at a low level
Positive : 24 V common (current sink type)
- The input is defined as ON when at a high level
2 aFor the details of the specifications for each module, refer
to FANUC l/O Unit-MODEL A Connection*Maintenance
Manual (B-61 813E).

90

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

H2443402

Digital output

modules
output
type

--LMod-

AOD
08C

lnsulation
type
DC
output

12-24
VDC

2A

( NEG

AOD
080

2A

AOD
16C

0.5A

POS

NEG
I

,
AOD
16D

OSA

0.3A

AOD
320

0.3A

POS

NEG

POS

32

not
Provided

provided

not
Provided

I
T,:F

32

provided

I i
I

Connector

not
provided

Connector

I provided

not

not
Provided
not
Pr@
vided

AOA
0%

lO&
240V

Pr@
vided

AOA
08E

Ac

Provided

AoA
2F
Relay
output

I
16

TT,Eka

AC
output

16

Provided
Provided

AOD
32C

II I

Points External
/con+ connect diFpLy
mon
tlon

Rated

ule
name vobge

AOR
08G

:z

OSA

12

4A

AC

Maximum
2SOVA

TF,fp

C/
30VDC

ITy,tF
I

2A

16

Pre
vided

provided

not
Pr*
vided

provided

not
Provided

I
TT,yF

provided

Notes

1. Polarity
Negative : 0 V common (current sink type)
- Output is at low level when ON.
Positive : 24 V common (current source type)
- Output is at high level when ON.
2. For the details of the specifications for each module, refer
to FANUC l/O Unit-MODEL A Connection*Maintenance
Manual (ES-61813E).

91 -

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE.

6.3.10
Correspondence
between l/O Signals
and Addresses in a
Module

S62443EfO2

Address in the
module
#7
0

#6

#5

#4

#3

#2

#I

#o

A6

A5

A4

A3

A2

Al

A0

87 1 86

B5

84

83

A7

III 1
CL

L-H
2

C7 1 C6 1

C4 1 C3 1 C2 1 Cl 1 CO

points

\
,

Module of 16
points
Module of 8

Module of
32 points

Addresses in a module are defined relatively, with the beginning address

as 0. Real addresses viewed by the sequence program of the PMC are set
by the programmer.
For input modules, an input signal becomes 1 when the contact point
connected with the input is turned ON. For output modules, an output
contact point (or transistor) is turned ON when the output signal is 1.

92 -

6. CONNECTiON OF l/O UNITS TO

MACHINE INTERFACE

8_62443E/o2

6.3.11
Number of Points for
I/O Unit-MODEL A

-~

Determine the number of I/O points for the I/O Unit -MODEL A using
the following.

. output points
Occupied output points
Sum of the actual output
points in a group
-+
32 points
0 to 32
4
64 points
40 to 64
4
128 points
72 to 128
+
256
points
136 to 256
(Note) Count AOAOSE as 8 points and AOAl2F as 16 points.
.

Input points
Sum of the actual input
points in a group
0 to 32
40 to 64
72 to 128
136 to 256

Occupied input points

*
+
*
+

32 points
64 points
128 points
256 points

As a result of the calculation above, when the number of input points is

smaller than that of the output points in a single group, the number of
input points is assumed to be equal to that of the output points.
Example 1:
When the following modules are used
AOD32C . . . . . . . . . . . . . . . . . . . . . .
AOAl2F . . . . . . . . . . . . . . . . . . . . . .
AID32A . . . . . . . . . . . . . . . . . . . . . .
AIA16G . . . . . . . . . . . . . . . . . . * . . .
[Input points]
32 X5+16X 3 = 208 + 256 points
[Output points]
32X 3+16X 2 = 128 + 128 points

in the group No. 0

3
2
5

Example 2:
When the following modules are used in the group No. 2.
AOD16C . . . . . . . . . . . . . . . . . . . . . . 7
AOAOSF . . . . . . . . . . . . . . . . . . . . . . 9
AID16A .* . . . . . . . . . . . . . . . . . . . 4
AIA16G . . . . . . . . . . . . . . . . . . . . . . 3
[Input points]
16X4+16X3 = 112 + 128 points
[Output points]
16X 7+8X 9 = 184 * 256 points
In this case, as the number of input points is smaller than that of the
output points, the number of input points is assumed1 to be equal to
that of the output points, in other words, 256 points.
l

93

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE.

64
CbNNECTlON OF
MACHINE
OPERATORS PANEL
INTERFACE UNIT

5-62443UO2

The machine operators panel interface unit (A16B-2201-0110) is

connected to the control unit through the I/O link and is used for
interfacing with the machine operators panel.
It features interfaces with matrix key switches, LEDs and manual pulse
generators.
Machine operators
panel I/F unit

FANUC I/O Link

naooo()00
oocloclooo

Series 16
control unit

Machine operators panel

(supplied by a machine tool

builder)

6.4.1
Function

Overview

Number of DI/DO points

Operators panel control PCB

DI/DO =
128/I 28
Di

01 or DO

Number of matrix key switch inputs

64

Number of matrix LED data outputs

Number of general-purpose

switch inputs

Number of general-purpose
outputs

LED data

Number of total Dl/DO points

DO

DI/DO =
2561256
DI 96
64

64

32

32
32

32
96

DO

96

128

96

Matrix key switch inputs (matrix DI)

Ninety-six DI points are provided by a matrix of twelve common
signals times eight data signals. Note that I/O link allocation may limit
the number of usable key switch inputs.

Matrix LED data outputs (matrix DO)

Sixty-four DO points are provided by a matrix of eight common
signals times eight data signals.

General-purpose switch inputs (general-purpose DI)

Each general-purpose DI point has an individual interface.

General-purpose LED data outputs (general-purpose DO)

Each general-purpose DO point has an individual interface.

94

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

w2443uo2

Analog

signal inputs

Terminal for signal for

warding

First manual pulse

generator

0 Two inputs (input voltage: 0 to +lO V)

l

Input voltages are converted from analog to digital. The resulting five
bits of data are sent to the CNC through the FANUC I/O Link.

The analog signal input function can be used regardless of whether I/O
link allocation is 128/128 or 256/256.

Emergency stop and OT release signals are forwarded without change

to the power magnet& cabinet.

Power ON/OFF control signals are forwarded without change to an

input unit.

Analog signal inputs described in item Analog signal inputs can be

sent out without being changed.

This function may not be applicable depending on the type of CNC

connected. Be sure to check before using.

95

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE

B=62443E/o2

6.4.2
System Configuration

Machine operators panel

interface unit

Machine operators
panel

FANUC

JDlB

Matrix DI/DO

I/O Link

(I/O Link)

CNC

CM26

Other machine
interface

CM16
CM17

Power supply unit

*ESP, OTR, and

general-purpose
DI/DO

CM15

JDlA

CPDl
(24v)
CNBI

+
generalpurpose
DIfDO

Emergency stop signal

07 release signal

c*)

Power magnet&
cabinet

Input unit power

ON/OFF
I

ICRTMDI
I

L-J
07-R

Power ON/OFF

*ESP , OTR

CNAl

LM/SM

CA40

ESP

General-purpose
DI/DO
General-purpose
Dl/DO

Spindle amp LM/

SM

ON/OFF :

Power ON/OFF control signal

LMJSM :
..
*

Load meter or speed meter signal

Manual pulse generator

Note
Power requirements
When 60% of the DI/DO points are on, this interface unit
requires 1 .O A
(not including the current required by the CRT and MDI).

96

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

542443wo2

6.4.3
Signal Assignment

Connector pin signal

assignment
CM1 5 (Matrix DVDO)

CM1 6 (Matrix DVDO)

CM1 7 (Matrix DI/DO)

1 B
0106

01

l3zH

06

OV

I-

1 DO16

07

+5E

0117

08

OV

DO17

09

%SP

f ECMI

10

OTR

f ECM2.

11

DIOO

0102

12

0104

+5E

13

0103

DIOI

03

DO22

1 DO23

04

DO24

1 0025

1 05

t DO26

t DO27

1 06

OV

OV

Ill
12

17

+5E

1 +SE

1 +5E

+SE

CA40 (Connector on the manual pulse generator)

CNAI (Connector on the machine side)

CNBI (Connector on the operators panel side)

I
01
MA
02 1 SM

05
06

03

07

OM

08

04tOM

;:s::

51%
OV

CPDl (Power supply)

112

OV

Pins shaded by m
are those for forwarding signals. Pins with the Sam<
name are connected directly to one another.
Note 1 LM and SM also function as input terminals to the A/D converter,
Note 2 OM is connected to 0 V on the PCB.
Input/output pins shaded by 1-1
...f ,. are in pairs. Only one in each pair is
usable.

97 -

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE.

&-62443EJO2

JDlA (FANUC l/O Link : NEXT SLAVE)

JDI B (FANUC I/O Link : BEFORE SLAVE)

' " 17
-16

-6
l

*l-YA , l5

-w-%m

OV

18
14
* 1_

+5V
OV
OV
-..

CM26 (Matrix Dl/DO)

03 1 WD2
1 *KY03
047 "KYD4 1 *KY05

1 12 I*BZMD 1 OV 1
1 13 1 "LDO 1 *LD8 1

DlnX
DOnx
ESP

General-purpose DI
General-purpose DO
Emergency stop

ECMl
*ESP common signal
OTR
I OT release
ECM2
OTR common signal
EON/OF Power ON/OFF control
signal
COM
EON/EOF common signal
HAI
Input from manual pulse
generator
HBI
Input from manual pulse
generator

*WDx
*KYCx
*LDx
LCnUH

Load meter voltage

Speed meter voltage
LM/SM reference voltage
(W
Matrix DI data signal
Matrix 01 common signal
Matrix DO data signal
Matrix DO common signal

*MNDl
*BZMD

Three Dl points acceptable

Buzzer off

SM
OM

Note See Subsection 6.4.4 for details of connection and signal meanings.
98

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE

&62443E/OZ

6.4.4
Interface
General-purpose

DI

DIOO-0137

.
RV

Input signal specifications

General-purpose

Contact rating

1S/DC, 3.2mA or higher

Leakage current between open contacts

10.2mA or lower (5 VDC)

Voltage drop across closed contacts

IO.75V of lower

DO
+24V
Photocoupler

0000-0037
&T

Output signal specifications

IMaximum

load current

0.03A
~ ~ I-~~-~~
0.1 mA

Maximum open-circuit leakage

current

Maximum closed-circuit voltage

drop

I
I

0.W

Note

When using an LED at the DO point, connect an external

resistor that meets the requirements of the LED.

99

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE.

B-62443Elo2

Matrix DI
. Key switch addresses

See Section 6.45 for the corresponding PMC addresses.

Kc0
KY16

*WC1

KY05

KY04

KY03

KY02

KY01

KY00

BZO

KY15

KY14

KY13

KY12

KY11

KY10

BZl

KY25

*KC2
KY36

*Kc3

KY35
KY45

*twcx
+twc5

KY56

KY55

KY76

KY75

KY96 A

tw95

KY65

*KY%6

*KYc7

R77

*Km8
A

*Kc9

KY97 A

J.

wQ4

J.

KYA4 ,k

*tWCA

KyQ3

J.

KYA3 ,k

KY92

KWI

-~fi

~70

KYA1

*KYCB
*KY07
*Km6
*Km5
*KYD4
*Km3
*KY02
*KY01
*KYDO

*BZMD <

+MND, <

CM26-A04
CM26-B03
CM26-A03
CM26-B02
CM26-A02

CM26-Al2

CM26801
-7

ov 4

CM26-A01

1 When *MNDI =
I
When *MNDI =
-I

100 -

0, it enables three or more simultaneous inputs.

1, it inhibits three or more simultaneous inputs.

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE
,.

562443UO2

Mode selection

Q Preventing malfunctions that may be caused by detouring current

When there are three or more matrix DI points, detouring current
can cause a nonexistent DI input to be falsely detected as existing.
As shown on the left, if KYOl, KYO3, and KY21 are closed
simultaneously, current detours through the path indicated with
arrows, thus causing a false input of *KY23 to be detected because
of a current path formed by a combination of common signal
*KYC2 and data signal *KYD3.
*KYco

*wD32r
rr

Two modes are available to prevent this malfunction. One should

be selected according to the user applications.
l Ignoring all occurrences of three or more simultaneous inputs
Action : Make the *MNDI signal open (see item 0 Key switch
addresses)
Note
If there are two inputs and a third is added, all
three are ignored. When one of the three inputs is
removed, two are accepted.
l

Attaching detour prevention diodes to enable three simultaneous

inputs
Action : Connect the *MNDI signal (see item 0 Key switch
addresses) to OV.
Note
A diode must be connected in series with a switch,
as shown below.
Detour prevention

*KYCn

*UYDn

101 -

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE.

B42443Elo2

0 This PCB can raise a confirmation sound when a key is pressed.

The condition to raise an audible alarm is set in 8-bit units, or in
*KYCn units. If *BZMD and common *KYCn are disconnected,
a KYnx input causes a sound to generate. If they are connected, a
KYnx input does not generate the sound.
To generate a confirmation sound for key input, the DO (PMC
address DO + 00.7) MDO7 must have been turned to 1 (see
Section 6.4.5).
Notes
1. A diode is necessary to connect *BZMD and *KYCn,
as shown below.
2. This setting cannot be changed when power is
supplied.
3. The sound is generated when the circuit closes
between common signal *KYCn and data signal
*KYDx. It does not sound when the circuit is
disconnected. If key switches are used, the sound
is heard at the moment a key is pressed. It does not
sound when a key is released or when a key is held
pressed.

*KYCn

*BZMD

(Example)
If *BZMD is connected to *KYCO and *KYC2, but disconnected
from *KYCl and *KYC3, as shown on the left, closing a switch
at key addresses KY10 to KY17 and KY30 to KY37 causes a
confirmation sound for key input to be heard, but closing a switch
at key addresses KY00 to KY07 and KY20 to KY27 does not.
See item * Key switch addresses.

BZMD

102 -

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE

B-62443uo2

9 Signal specification
Contact rating

GVDC, 2mA or higher

Leakage current between open contacts

0.2mA or lower (GVDC)

Voltage drop across closed contacts

0.9V or lower (1 mA)

Note
This voltage must be maintained even when detour
prevention diodes are used.

103 -

Note )

OF I/O UNITS TO
MACHINE INTERFACE.

6. CONNECTION

&-62443E/o2

Matrix DO
l

LED addresses

See item 6.4.5 for the corresponding PMC addresses.

LcLsL CM-A24
Lc3L CM26-A23
LC2L CM26du2
I All CM26+21

IDO
VI
+LD2
tD3
tD4
+tD5
tD6
+tD7

CM26-Al3

CM26-Al4
CM2SAlS
CM2&Al6

CM26-Al7
CM26-Al8

13: LlL4
Ty
bLlLv
ELlL6:

*
v

CM26-Al9

a
T

CM26-A20

1
(
I

I
I

ELlL7
8
c--..-a
W-B 1

ULO

L3Ll

La2

la3

L3L4

L3L5

t
L3L6
L3L7

--L-w
___J
r--------I

I
1
I
I
I
I
I
8
(
I
4

L4Lo

L4Ll

L4L2

L4L3

L4L4

L4L5

1
t

L4L6

Note
The timing for the common signals are shown below.
Their duty cycle is 2 ms for LEDs being on and 6 ms for
LEDs being off.

104 -

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

B=62443E/o2

LWH

CM2&823
cM26-822

LC3H
LCZH

CMZSB21

LCIH

--------t2HO
L2Hl
L2H2
L2H3
EH4
EH5
UH6
L2H7

f
L
:
1
:
:
L
'

--------J
-

m&-

-A

L3Hl

L3H2

L3H3
L3H4

:
:

L3H5

I
I
I

L3H6
L3H7
L-r-----J
~__.
L4HO

Internal circuit

L4Hl

L4H2

L4H3

L4H4

The circuit contains a lOO-ohm resistor, as shown below.

Connecting an LED does not require an external resistor.

r
/

-~---~-~-~~~-+5E

--F
1

I
I
I
1

1
CM26i

LCnL (H)
1

/
P?
L/r
lnL(H)x

105 -

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

. Signal specifications

042443Efo2

The LEDs must have the following rating

2.4Vmax (lf=5mA)(TypicaJ value)

Forward voltage

max

Forward current

30mA

Reverse voltage

3V max

Interface for manual

pulse generator
l

Connection of connector
CNBl

One interface is provided on connector CNBl.

.
When only the
rnanual pulse
generator is directly
connected

HA1

. HAI

HBl

10

. HBI

+5v

11

+5v

12

ov

Manual pulse
generator

b ov

1
CNBI
l Control PCB

. Connection of connector
CA40

Pendant-type manual pulse generator with axis selection and multiplier

setting_ functions can be connected to connector CA40.
Pendant-type manual
pulse generator
When a
pendant-type
manual pulse
generator
with including
axis selection
and multiplier
setting
functions is
connected

HA1

HBI

>

+5v

1,2

ov
OV

+5v

1?,18 r

1 ov

1 ov

15

7 to
0130 to 0137 14

UD
Axis
selection

0
I

cl

Dl
I

DO37

Control PCB

I6

UD
Multipiier
setting

DO

CA4

Notes
1 When D130 to D137 of connector CA40 are allocated as
the Dls used for the axis selection and multiplier setting,
Dl30 to 0137 of connector CM17 cannot be used.
2 One DO is available for the manual pulse generator side
at the users discretion. When this is used, DO37 of
CM17 cannot be used, as in the case for Dls above.
3 This function may not be applicable depending on the
type of CNC connected. Be sure to check before using.

106 -

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

8_62443E/o2

signal inputs

Analog inputs received from the outside are forwarded without change to
output terminals.

Connection diagram
(example)

Analog inputs from the spindle amp being output for load meter and speed
meter indications.

Analog

Spindle
amp

LM

192

1
OM r

OM

[I
7

lM-

-3

OlGl
-

OM-

L
I
SM.

. 5,6

I
. Sent to the CNC

. Analog signal
specifications

CNAl

.2

(Operators
panel)
Speed
meter

CNBI

Load
meter

I
Machine operators
panel interface unit

Analog inputs received on the Machine operators panel interface unit are
converted to five-bit digital values, which are sent to the CNC though the
I/O link.
See Section 6.4.5 for PMC addresses.
LM conversion data : LMO3 to LM07
SM conversion data : SM03 to SM07

Acceptable input voltage

0Vto45V

Voltage that can be converted to digital

OV to +I ov

Note)

Note
Any voltage higher than +1 OV is converted to the same
digital value as +1 OV is.

9 A/D conversion
specifications

IConversion
I Resolution

error

107 -

I 5%

(ma)0

I 5 bit

(min)

-7

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE.

. Emergency stop

B42443uo2

A signal generated

by the emergency stop switch on the machine

operators panel can be sent to the power magnetics cabinet. (This signal
cannot be sent to the CNC through the FANUC I/O Link.)
Emergency stop

signal

Y!!!!!!!!

*ESP ,

A09 .

, BO9

ESP

17

*ESP
24V

ECMI

OT release

A signal generated by the OT release switch on the machine operators

panel can be sent to the power magnetics cabinet.
(This signal cannot be sent to the CNC through the FANUC I/O Link.)
OT release switch

-L
OTR

Al0

19

B10

10
.
c
CNAI

OTR

OTR

I
ECM2.

CM15

ECM

ECM2
1

Power magnetics
cabinet

Machine operators
panel interface unit

. Power ON/OFF control

signal

Signals generated by the power ON/OFF control switches on the machine

operators panel can be sent to an input unit. (These signals cannot be sent
to the CNC through the FANUC I/O Link.)
f

_L

?I!!!!!!
ECF
OFF switch

COM

a6

7 11

EON

1 13
b

ECF

15

COM

4
CM15

I
b
CNAI

Machine operators
panel interface unit

Input unit
l

Note
1 The LM, OM, SM, D036, ECM, EON, EOF, COM, ESP, and OTR
signals are all assigned to the pins of one connector (CNAI).
They can be connected to the machine using only one cable.

108 -

-.

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

&-62443uo2

6.4.5
PMC addresses

addresses can be used

BIT NUMBER

PMC
ADDRESS

DI+oO

KY04

FUSE

Dl+Ol

KY07

KY06

KY05

KY03

KY02

KY01

KY00

DliO2

KY17

KY16

KY15

1 KY14

KY13

WI2

KY11

KY10

DI+O3

KY27

KY26

KY25

KY24

KY23

KY22

KY21

KY20

Dl+04

KY37

KY36

KY35

KY34

KY33

KY32

KY31

KY30

Di+OS

KY47

KY46

KY45

KY44

KY43

KY42

KY41

KY40

Dl+O6

KY57

KY56

KY55

KY54

KY53

KY52

KY51

KY50

Dl+07

KY67

KY66

KY65

KY64

KY63

KY62

KY61

KY60

Dl+O8

KY77

KY75

KY74

KY73

KY72

KY71

KY70

D1+09

0107

KY76
DlO6

0105

0104

0103

0102

DlOl

DIOO

Dl+lO

Dl17

Di16

0115

0114

0113

0112

0111

DIIO

Di+ll

0127

0126

0125

0124

0123

0122

0121

0120

Dl+12

0137

0136

0135

0134

0133

0132

0131

0130

Dl+13

LM07

LM06

LM05

LM04

LM03 ///

Dl+14

SM07

SM06

SM05

SM04

SM03 ///

Dl+15

MP17
-

MP16
-

MP15

MP14

MP13

MP12

MPII

MPIO

III+16
Dl+17

/
///A////

Resewed for use by FANUC

Dl+l8

KY87

KY86

KY85

KY84

KY83

KY82

KY81

KY80

Dl+19

KY97

KY96

KY95

KY94

KY93

KY92

KY91

KY90

Dl+20

WA7

WA6

KYAS

WA4

KYA3

KYA2

KYAl

D1+21

KYB7

L KYB6

KY85

KYB4

KYB3

KY82

KY61

DO+00 i

MD07

1 MD06

1 FUSE t

DO+01

Ll L7

LlL6

LlL5

LlL4

Ll L3

LlL2

Ll Ll

Ll LO

DO+02

L2L7

L2L6

L2L5

L2L4

L2L3

L2L2

l2Ll

L2LO

DO+03

L3L7

L3L6

L3L5

L3L4

L3L3

L3L2

L3Ll

L3LO

DO+04

L4L7

L4L6

L4L5

L4L4

L4L3

L4L2

L4Ll

L4LO

DO+05 1 LlH7 1 LlH6 1 LlH5 1 LlH4 ) LlH3 1 LlH2 1 LlHl

DO+06 1 L2H7 1 lJH6 1 L2H5 1 L2H4 1 L2H3 1 lZH2 1 L2Hl
DO+07 1 L3H7 1 L3H6 I L3H5 1 L3H4 i L3H3 1 L3H2 1 L3Hl

FUSE

Dlnx
LMOx
SMOx
KYnx
LnL (t-l) x
DOnx
MD07

MD06
MPIX

WA0
1 KYBO
I

1 LlHO 1
1 L2HO 1
I L3HO 1

DO+08

L4H7

DO+09

DO07

DO06

DO05

DO04

DO03

DO02

DO01

DO00

DO+10

DO17

DO16

DO1 5

DO14

DO13

DO12

DO11

DO1 0

DO+11

DO27

DO26 [ DO25

DO24

DO23

DO22

DO21

DO20 ,

DO+12 I

DO37

1 L4H6
1

1 L4H5

L4H4

1 L4H3

1 L4ti2
I

1 L4Hl
,

1 L4HO
L

I DO36 I DO35 I DO34 I DO33 1 DO32 1 DO31 1 DO30 1

: When 1, it indicates the +5E fuse has blown.

Shorting of the general-purpose DI input is considered as a possible cause. Turn off the power at once,
check the general-purpose 01 input and its vicinity, replace the fuse and turn the power on.
: General-purpose DI
: Load meter indication
: Speed meter indication
: Ky signal (matrix)
: LED signal (matrix)
: General-purpose DO
: Buzzer mode selection (It is possible to sound the buzzer at the matrix DI input by turning this to 1 n.
: Buzzer ON/OFF setting (The buzzer sounds as this is turned to In and stops as it is turned to On). This
operation is performed irrespective of MD07.)
: First manual pulse generator

109 -

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE,

6.4.6
Major Connection
Precautions

&62443E/O2

0 Use flat cables for connectors CM15, CMl6, CMl7, and CM26.
When splitting and connecting flat cables to the machine operators
panel or other equipment, be careful not to break or short the
conductors.
All signals with the same name described in Section 6.4.3 are
connected to one another.
0

6.4.7
State of the LEDs on
the Machine Operators
Panel Interface Unit

6.4.8
Connector
(on the Cable Side)
Specifications

One of the holes for mounting the PCB is also used for grounding.
Before mounting the PCB, check the location of that hole with the
diagram in Section 6.4.10.

Ll (green) :
Monitors +5E. When on, it indicates that the fuse is intact.
When off, it indicates that the fuse has blown.
L2 (green) :
Monitors key scanning. When blinking, it indicates that the keys are
being scanned normally. When on or off, it indicates key scanning is at
halt.
13 (red) :
When on, it indicates that an alarm condition has occurred. When off, it
. indicates that there is no alarm condition. It monitors *INTO and *INTl.

Connector
CM15,

Major use

Specification

General-purpose
DI/#O

HlF3BA-34D-254R
:
Manufactured by HIROSE ELECTRIC
CO., LTD.

CNAl

Signal forwarding
(to the machine)

PCR-E20FS :
Manufactured by HONDA TSUSHIN KOGYO CO., LTD.

CNBI

Signal forwarding
(to the machine
operators panel)

MVSTBR2.W 2-ST-5.08 :
Manufactured by PHOENIX CONTACT
GmbH & Co.

JDlA,
301 B

FANUC I/O Link

PCR-E20FS :
Manufactured by HONDA TSUSHIN KOGYO CO., LTD.

CPDl

Power supply

Dynamic 03100 (three pins) :

Manufactured by AMP JAPAN, LTD.

CM1 6,
CM17

1-l 78288-3 : Connector

l-l 75218-5

: Contact

CM26

Matrix DI/DO

HIF3BB-50D-2.54R :
Manufactured by HIROSE ELECTRIC
CO., LTD.

CA40

Manual pulse
generator

MR-20LFH (solder type) :

Manufactured by HONDA TSUSHIN KOGYO CO., LTD.

110 -

.!

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

w2443uo2

Notes
1 Several types of connectors are available for use at the
other end of the cable leading to connector CNBl. Refer
to brochures of PHOENIX CONTACT GmbH & Co..
The connector used on the machine operators panel
interface unit side is MSTBVA2.5/12-G-5.08.
2 Crimped type cable connector is available for CA40. For
purchase from FANUC, please specify as below.
A02B-0029-K890 : Solder type
A02B-0029.K892 : Crimped type

111 -

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE.

B_62443E/o2

6.4.9
Machine Operators
Panel Interface Unit
Dimension Diagram
(Including Connector
Locations)

Unit:

mm

Tolerance

: =t5 (mm)

+, CNDl

CNAl
t

1.6mm

112 -

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE

H2443E/O2

6.4.10
Machine Operators
Panel Interface Unit
Mounting Dimension
Diagram
Mounting hole position

CM26

43
-

U
I

296

Fasten the PCB with four M4 screws.

Unit

113

: mm

6.

CONNECTlONOFI/OUNlTSTO
MACHINEINTERFACE.

Sheet fixing area

(mounting face side)

BG2443uo2

Itis possible to fix the sheet, spacer, etc. only in the area shown in the
diagram below.

(Note) Applied to the PCB version number 03A and beyond.

Sheet fixing area

(Soldering face side)

It is possible to fix the sheet, spacer, etc. only in the area shown in the
diagram below.

(Note) Applied to the PCB version number 03A and beyond.

114 -

OF I/OUNITS TO
MACHINEINTERFACE

6. CONNECTION
0-62443UO2

6.4.11

Fuse Mounting
Position

-n

CM26

;L-J

CM16

CM15

III4

FUI : +24V fuse (general-purpose DO, this supplies printed board power protection)
FU2 : +5V fuse (IC power, manual pulse generator protection)
FU3 : +5E fuse (general-purpose

Di protection)

(Note) FU2 is not mounted on Revision 05A or later.

115 -

E;

6. CONNECTION

OF I/O UNITS TO
MACHINE INTERFACE.

65
CONNECTION OF
OPERATORS PANEL
CONNECTION UNIT

042443E/O2

The operators panel connection unit (A16B-2200-0660, 0661) is

connected to the control unit through the FANUC I/O Link and is used for
interfacing with the machine operators panel.
The electric interface and pin layout of the connectors CM1 to CM4 are
fully compatible with those for Series 15. There are two units available
depending on the number of I/O points.
Input

Specification

output

Al 6B-2200-0660

96 points

1 64 points

Al 68-2200-0661

( 64 points

1 32 points

Operators panel connection unit

Al 680220000660,0661
ri

//
JDI A tLF_Id

JDI B

JDlAt13--_

Tonextdevice

If there is no equipment
beyond this connection
unit, JDI A can remain
open.
24V DC power

BURNDY JAPAN, LTD.

3P CONNECTOR
(Brown)

CP61

CM1
CM2
CM3

Housing : SMS3PNS-5
CM4

Contact : RCl6M-SCT3
1

Power supply input specification

Voltage : 24 VDC =t 10%
Capacity : 500 + 7.3 x n mA
n : number of inputs ON simultaneously

116 -

Machine
operators
panel

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

B-62443Efo2

6.5.1

Input Signal
Regulations for
Operators Panel
Connection Unit

The input signal of the operators panel connection unit is OV common

non-insulation type interface as shown below.

Machine
tool

Operators panel connection unit

Direct
current
input
signal

+24V

Filter and level

converter circuit -O-

Reieiver circuit

Receiver
output
signal

1
II

Fig. 6.5.1 (a) Receiver circuit

Logi 0
(more
than 18V)
Logi 1
(less
than 6V)

Chattering of 5ms
or less is ignored
Receiver output
signal
-

J
5 to 22ms

5 to 22ms

Fig. 6.5.1(b) Width of input signals and delay time

In the above figure, it is logic 0 when the contact is open and logic 1 when
closed.
Connect the common line of the input signal of the operators panel
connection unit as shown below.
.

Connector .
CM1
r 0100 to 0157

Machine tool
I

Connector
CM2
7

COMl
Operators panel
connection unit

1 D160 to 0187
p

Fig. 6.54~)

117 -

COM2

Connection of common lines

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE.

6.5.2
Output Signal
Regulations for
Operators Panel
Connection Unit

B42443EjO2

Output signals DO00 to DO77 of the operators panel connection unit

drive indicators and LEDs on the machine operators panel and use NPN
transistor for drivers.
Prepare 24VDC for power supply of indicators and LEDs and connect OV
to COM3 and COM4. For LEDs, however, WDC 30OmA output from
the terminal +5N of the connector CM3 can be used. There is no +5N in
the connector CM4; use +5N in connector CM3 as shown below:

Output regulation

Load voltage : 24V +20% or less

Load current : 40mA

1 Connector CM3
Transistor output

Indicator

+5N
+SVDC
300mA

///

max

118 -

Connector CM4 indicator

Transistor output

Operators panel
connectlon unit

COM3

6.
B-62443Em

CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

6.5.3
Connector Layout for
Operators Panel
Connection Unit

CM1

Address

1 DlO6 1 0105 1 0104 1 0103 1 0102 1 DlOl

1 0100

Xn+l 1 0117 1 0116 1 0115 1 DI14 1 0113 1 0112 1 0111

1 0110

Xn

0107

Xn+2 1 Dl27 1 0126 1 0125 1 0124 1 0123 f

0122

1 0121 1 0120

Xn+3 1 0137 1 0136 1 0135 1 0134 1 0133 1 D132 1 0131 1 0130

Xn+4 [

0147

1 Dl46 1 Dl45 1 0144 1 0143 (

Xn+5 1 0157 f

Dl56

0142

1 0141 1 0140

1 Dl55 1 0154 1 0153 1 Dl52 1 D151 1 Dl50

CM2

Dl62

Address

Di65

Xn+6 1 0167 1 Dl66 ]

0170

Dl65

1 0164 1 D163 1 0162 1 0161 1 0160

Xn+7 [ 0177 1 D1761 Dl75 1 0174 1 D173 1 0172 1 0171 1 0170

0176

Xn+3 1 0187 1 D186 1 0185 1 0184 1 0183 1 0182 1 0181 1 0180

Xn+9

Xn+lO

1 DIA7

0197

1 Dl96

1 0195

1 DIA6 1 DlA5

1 0194

1 17

DIB6

-.-_

9 I

DIB5

Note
n in addresses can be 0 to 127.
64 points (DIOOto DI77) can be used for the Al 6E22004661.

119 -

1 0191

I DIA4 1 DIA3 1 DIA2 I DIAl

Xn+ll1 0187 1 DlB6 1 DIB5 1 DlB4

_-

1 D193 1 0192

1 0183

1 DIB2

1 DlBl

( Dl90

DIAO 1

1 DIBO

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE.

B-62443uoz

CM3
1

t 33 1 +5N

1 DO00 1

Address

DO17 1 0016

1 DO15 1 DO14 1 0013

DO25
DO27

;;

DO23

40

DO37 1 DO36 ( DO35 1 DO34 1 DO33 1 DO32 1 DO31 ( DO30

DO26

DO47 1 DO46 1 DO45 1 DO44 1 DO43 1 DO42 ( DO41 1 0040

DO34
DO40 1

1 DO21 1 0020

DO24
DO31

12

1 DO12 1 DO11 1 DO10

DO27 1 DO26 1 DO25 1 DO24 1 DO23 1 0022

1 DO07 1 DO06 1 DO05 1 DO04 1 DO03 [ DO02 1 DO01 1 0000

Yn

13
! W-t

1 14 t DO46 1
15
16
17
18

0054
DO56
COM3

1 vL

I Y UclG

48
9
50

DL053
__ I
DO55 1
D

CM4

---_

DO&

Address

DO66
DO71
5
6
I
1 7

i DO75 1 !
12
DO76

;;

IQ

ICOM4

DO67 1 D066 1 DO65 1 DO64 1 DO63 1 DO62 1 DO61 1 0060

DO77 1 DO76 1 0075. 1 DO74 1 DO73 1 DO72 1 DO71 1 0070

Do74
DO77

[ 20 1

Note
n in addresses can be 0 to 127.
32 points (DO00 to D037) can be used for the Al 652200-0661.

120 -

.
6. CONNECTION OF I/O UNiTS TO
MACHINE INTERFACE

B-62443E/o2

6.5.4
External View of
operators Panel
Connection Unit

336 mn

A16B-2200~066u(DI96/DO64)
..a
A16B-Z2~0=0661(DI64/DO32)

-5

& ,CM4

I !I
I

II

Fig. 6.5.4External view of operators panel connection unit

121 -

6. CONNECTION OF I/O UNITS TO

MACHNE INTERFACE.

66
CONNECTION OF l/O
CARD

B-62443E/o2

TheI/O

card is a built-in I/O that is mounted in an available slot in the

control unit. There are a variety of I/O cards available, with different
numbers of I/O points and output type. The I/O card is designed to be
connected to the distribution board supplied by the machine tool builder,
via a ribbon cable connector that conforms to the MIL standard.
Name
Sink
type

Specifications

I/O card A
l/O card E

Output I/O card B

I/O card F

input

Output

Al 6E2200-0958
Al 6E2200-0953

40

40

Al 6E2200-0957
Al 6B-2200-0952

80

56

I/O card C Al 6B-22OcF-0956

I/O card G I Al 6E2200-0951

Po41

72

I/O card D

156

120

I/O card Ii

Al 6E2200=0955+A20B-9001-0480
Al 6E220&095O+A20B-9001-0480

I/O card A
I/O card E

Al 6E2202-0728
Al 652202-0723

40

40

Output l/O card B

I/O card F

Al 652202-0727
Al 652202-0722

80

56

Source
type

I/O card D
I/O card H

Al 6E2202-0720+A20B-8001-0150

I 156

*O

Input connector

(Note)
I/O card D and H, which can accommodate the largest l/O points, has an
add-on board (dotted line).

122 -

Al 6E2202-0725+A20B-8001-0150

Output connector

II

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE

042443Elo2

6.6.1
l/O Card Input Signal
Regulation

The interface is the non-insulation type that can change OV/24V common
lines.

~ ~~_~
Connection of 24V common ]

I10 card

Contacts
Filter and level

Input signal

1 conversion

circuit

Open : Logical 0
Close : Logical 1

COMn
+24E

+24E
s1

Lh
ov

Connection of OV common ]
Filter and level
conversion
circuit
.

input signal
Open : Logical 1
Close : Logical 0

COMn
+24E

+24E
1

Fig. 6.6.1 (a) Connection OV and 24V

Logical 1

(I 8V or
more)
Logical 0
(6V or less)

Ignored if
chattering is
less than 5ms
Receiver
output
signal
5 to 22ms

<
Y
5 to 22ms

2ms max

2ms max

(For inputs other than Xl 004

and Xl 013)
(For XI 004 and Xl 013)

Fig 6.6.1(b) Input signal width and delay time

X 1004 and X1013 use a receiver whose delay time is short. Response
time to these two-byte (16 points) signals is 2ms or less.
-

123 -

6. CONNECTION

OF I/O UNITS TO
MACHINE INTERFACE.

6.6.2
Specifications of the
Output Signals of the
I/O Card (Sink Type)

8-624436/02

The output signals of the I/O card (sink type) drive lamps, LEDs, and
relays. The signals are output directly from NPN transistors which form
a non-isolated interface.
To drive an additional external unit, a power supply of 24 VDC needs to
be supplied by the user. In this case, connect the O-V terminal to OV (O-V
terminal in the output connector).
Specifications of the output signals
Maximum load current when output is on :
200 mA or less including momentary current
Saturation voltage when output is on :
1.6 V maximum and 1.0 V average when the load current is 200 mA
Dielectric strength when output is off :
24 V within +20% including surge voltage
Leakage current when output is off : lOOpA or less

i/O card

Zonnector
Transistor

Indicator

output

I-q

LED
??
r

4)

24V
stabilized

Fig. 6.6.2 I/O card (sink type) output signal regulation

124 -

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

H2443E/O2

6.6.3
Connector Layout of
I/O Card
(Output on the Sink
Side)

The I/O card uses a ribbon cabie connector (2OP and SOP) that conforms
to MIL standard; its layout is:

l/O

AbbrPviation

Function

Connector
No.

Pin
I/O card
number A B C D

(Right)
DlGlTAL OUTPUT 1

DO-I

c54

50

DO-2

c55

50

DO-3

C58

50

DI-I

c50

50

01-2

c51

50

Di-5

C56

50

DI-3

C52

20

00

DI-4

c53

20

00

01-6

c57

20

0000

(Center)
DlGlTAL OUTPUT 2

000

(Left)
DIGITAL OUTPUT 3

(Right)
DIGITAL INPUT 1

0000

(Center)
DIGITAL INPUT 2

000

(Left)
DIGITAL INPUT 5

(Right)
DlGlTAL INPUT 3
(Center)
DIGITAL INPUT 4
(teft)
DIGITAL INPUT 6

Note)
0 indicates that the connector is mounted.

Connector specification :
Conforms to MIL-C-83503
with center key to prevent reverse insertion
Use the one that conforms to the above regulations on the cable side
connector (Example: HIROSE ELECTRIC CO., LTD. HIF3BB series)
Note that the three connectors on the left side (C56-CSS) have
reverse-insertion prevention central keys (j!) on the right side. The other
connectors (CSO-C55) have those keys on the left sides.

125 -

6. CONNECTION OF I/O UNITS TO

MACHiNE INTERFACE.

BG2443uo2

6.6.4
Connector Pin Layout
of I/O Card (Sink Type)
(Input Signals)
Connector number C50

A
+24V

1 01

1 10

1 X1006.6

1 X1006.7

12

1 X1007.2

1 X1007.3

14

1 X1007.6

1 X1007.7

15

1 COM7

1 COM8

i6

1 X1006.0-%08.1

18

1 X1008.4

1 xloo6.6

19

1 X1008.6

1 X1008.7

+24V

126 -

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE

562443Em

Connector number C51

A
+24V

1 01

+24V

1 05

1 X1000.6

1 X1000.7

1 14

1 X1002.6

1 X1002.7

Connector number C52

127 -

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE.

B42443UO2

Connector number C53

01

+24V

02

1 x1012.0

1 x1012.1

03

1 X1012.2

1 X1012.3

04

1 X1012.4

1 X1012.5

07

1 x1011.4

1 x1011.5

06

( X1011.6

1 X1011.7

09

+5v

10

ov

Connector number C56

+24V

1 ov
1

+5v

08

Xl01 4.2

x1014.3

09

x101 4.4

x1014.5

10

X1014.6

x1014.7

11

x1015.0

x1015.1

12

X1015.2

Xl 015.3

13

x1015.4

x1015.5

128

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

562443E/o2

Connector number C57

05

1 X1018.6

1 X1018.7

06

1 COM18

Type

Input
points

c50

40

OV

Connector

,
E

I/OcatdA,

c51

C52

C53

I/O card 8, F

80

VOcardC, G

104

V0cardDJ-I

156

C56

C57

Note) 0 : Presence of connector

Note
The common line of XiOnn.0 to XlOnn.7 isCOMnn.
However, the common lineof X1 01lxto Xl 011.77nd
Xl 019.0 to Xl 019.3 is 0 V.
nn:OO-18

Selection between OV common and 24V common is available per 8 bits.

However, Xl011 and Xl019 use always 24V common. (See Fig. 6.6.1 (a)
Connection of 24V common. COMn is always connected to OIL)
Commons

input signal

X1000.0-X1000.7

1 X1001.0-X1001.7

of each input signals

1

1 X1010.0-X1010.7

1 COMIO

1 X1011.0-X1011.7

1 X1012.0-X1012.7

1 COM12

1 X1013.0-X1013.7

1 COM13

1 X1014.0-X1014.7

1 COM14

1 X1015.0-X1015.7

1 COM15

1 X1016.0-X1016.7

1 COM16

1 X1017.0-X1017.7

1 COM17

1 X1018.0-X1018.7

[ COM18

124V(Note)

) COMO 1
) COMI

Note) COMn is always connected to OV.

1Common

1Common 1

129 -

Input signal

Xl 019.0-X1 019.7

24V

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE-

B42443UO2

6.6.5
Connector Pin Layout
of l/O Card (Sink type)
(Output Signals)
Connector number C54

+24V

+24V

03

YlOOo.0

Y1000.1

01
02

04

YlO.oo.2

Y1000.3

05

Y1000.4

Y1000.5

06

Y1000.6

Y1000.7

07

YlOOl .o

YlOOl .I

08

Y1001.2

Y1001.3

09

YlOOl.4

YlOO1.5

10

Yl001.6

YlOO1.7

11

YlOO2.0

YlOO2.1

12

YS002.2

Y1002.3

13

Y1002.4

Y1002.5

14

Y1002.6

Y1002.7

15

Y1003.0

YlOo3.1

16

YlOO3.2

YlOO3.3

17

Y1003.4

Y1003.5

18

Y1003.6

YlOO3.7

19

Y1004.0

Y1004.1

20

YlOO4.2

Y1004.3

21

Y1004.4

Y1004.5

22

Y1004.6

YlOO4.7

23

ov

ov

24

OV

ov

25

ov

ov

130

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

8-62443Efo2

Connector number C55

*
A

+24V

+24V

03

Y1005.0

YlOo5.1

04

YlOO5.2 1 YlOo5.3

1 15

1 YlOO6.0 1 Y1006.1

01
02

1 22 ] YlOO9.6 1 Y100S.7

I 24 I

ov

ov

1 25 1

ov

ov

131 -

1..

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE.

B-62443uo2

Connector number C58

02

06 1 Y1010.6

1 YlO10.7

07 ( Y1011.0 1 Y1011.1 1
08 ( Y1011.2

1 Y1011.3 1

09 1 Y1011.4

1 Y1011.5 1

10 1 Y1011.6

1 Y1011.7 1

11 I Y1012.0

1 YlO12.1

12 1 Y1012.2

1 Y1012.3 1

13 1 Y1012.4

1 Y1012.5 1

14 1 Y1012.6

1 Y1012.7

15

1 Y1013.0 1 Y1013.1

16 1 Y1013.2 1 Y1013.3
17 1 Y1013.4 1 Y1013.5
18 1 Y1013.6 1 Y1013.7
19 I YlOl4.0

1 Y1014.1

20 I YlO142

1 Y1014.3

21 I Y1014.4

I Y1014.5

22 1 Y1014.6

1 Y1014.7

25 1

ov

i/OcardA,E

ov

40

I/Ocard 8, F

56

I/Ocard C, G

72

1 I/OcardD,H 1 120

Note) 0 : Presence of connector

132 -

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE

B-62443Elo2

6.6.6
Address Mapping of
I/O Card (Sink Type)

Signals of the I/O card are allocated to addresses X1000.0-X1019.3

(Input) and Y lOOO.O-Y1014.7 (Output). PMC uses these addresses.
There are four kinds of I/O cards available, and each I/O card covers a
specific range (see below).
Select the appropriate I/O card according to the I/O points required for the
machine interface and allocate interface siqals within the range for that
card.
Notes
1. Xl 004, Xl 008, and X1 009 are used for signals that are
directly referred to by the CNC. When these functions are
used, no other interface signals can be allocated to these
addresses.
2. A receiver of short delay time (less than 2ms) is used for
signals in addresses Xl 004 and Xl 013 to receive skip
signal at high speed.

Address range of
I/O card A to D

\1

ID

(Note 1)
(Note 1)
x1010
x101 1
x1012
x1013
x1014
x1015
X1016
x1017
X1018

Input signal
G from
the
machine
side

(Note 2)

76543210

133 -

output
signal to the
machine
side

6. CONNECTION OF I/O UNITS TO

MACHiNE INTERFACE.

B-624436/02

In the figure below, bits filled with signal names are resented for signals
sent directly to the CNC as well as being sent to the PMC. Machine
interface signals can be allocated freely to the other bits, shown as empty.
Bits used for reserved signals cannot be used for other signals.
One row of signals shown for X1004 applies to the T series; the other row
applies to the M series. Certain of the signals shown are used for optional
functions; if the CNC is not equipped with the option, the bits can be used
for other signals.

Input signal MT+PMC

Address

Bit No.
7

Connector
pin
number

+
Xl000

CSl-BO5

C51-A05

C51-804

C51-A04

C51-BO3

CSl-A03

C51-802

C51-AO2&

C51-BlO

CW-A10

C51-BO9

CWAO9

C51-808

C51-A08

CW807

C51-A07

C51-B14

C51-Al4

C51-B13

W-Al3

C51-B12

C51-A12

C-51-611

Csl-All

C51-819

C51-A19

C51-B18

C51-Al8

C51-817

C51-Al7

C51-816

C5l-A16

SKIP

ESfUP

--MIT2

+MIT2

-MIT1

+MITl

ZAE

X,AE

(16-TB)

SKIP

ESKIP

ZAE

YAE

XAE

(1 &MB)

C51-A21

CWB20

C51-A20

\
Xl001

.
Xl 002
a

x1003

110
card
D
card
fi

x1004

C51-B23

I/

card
B

C51-AZ3

C51-822

W-A22

CSl-B21

,
Xl 005
C50-BO5

WI-A05

C5&804

WI-A04

C50-803

GO-A03

CXO-802 C50-A02

CSO-BlO

Cso-A10

C50-809

C50-A09

C50-BO8 C50-A08

C50-807

C5GAO7

C50-B14

C-Al4

C50-B13

WI-Al3

C50-B12

C50-Al2

C5GBll

C50-All

WI-B17

CXO-A17

C50-B16

CSO-A16

x1006
l

l/Cj _ x1007
card
A

.
x1008

*ESP
.
C50-819

CXO-A19

CSeB18

C50-A18

*
x1009

*DEC8

*DEC7

*DEC6

*DECS

*DEC4

*DEC3

Cso-823

C50-A23

C5GB22

C50-A22

CXO-B21 C50-A21

*DEC2

*DECl

C50-820

C50-A20

Continued or next page

134 -

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

H2443ElO2

Bit No.

Address
7

C52-B05

I/
card

C52-A05

C52-B04

C52-A04

C52-803

W&A03

CS2-B02

C52-A02

,
x1011

CSSBO8

C5SAO8

C53-807

CSAO7

CS2-B08

C52-A08

C52-807

C52-A07

C53-BO5

CSAO5

C53-BO4

C53-A04

C53-B03

CS3-A03

C53-BO2

C5SAO2

CSBO5

CSAOS

CSBCM

C56-A04

C56-B03

C5GAO3

C5&BO2

C56-A02

C56-BlO

CSG-A10

C56-BO9

C56-A09

C56-808

C56-A08

C5GBQ7

C5GAO7

CSB14

CSAl4

CSB13

CSA13

C56-812

CShA12

cS&Bl 1

C56-Al 1

CSB19

CSA19

CSB18

C56-A18

C56-B17

CSA17

CSB16

C56-A16

C5&B23 C5W423 C5&B22

C56-A22

CS&B21

CSA21

CSB20

CSA20

C57r-BO5 C57-A05

W-A04

C57-803

W-A03

CSf-802

C57-A02

C57-BO8

W-A08

C57-BO7

C57-A07

x1012
.

x1013

I/O
card
D
x1014

x1015

X1016

x1017
I

X1018
4

C57-804

x1019

135 -

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE

Output

signal

B42443E/o2

PMC-,MT
Bit No.

Address
7

+
WOO0
,
CW806

C54-A06

C54-BO5

CM-A05

CM-804

C54-A04

C54-BO3

CM-A03

\
YlOOl

l/O

C54-BlO

card
A

C54-A10

CM-B09

C54-A09

CM-B08

C54-A08

C54-807

C&A07

\
Y1002
l

card

CM-B14

St-Al4

C54-813

C54-A13

CM-B12

CWA12

CM-B11

C54-All

C54-818

C54-A18

CM-B17

C54-Al7

CM-B16

CSAl6

CSB15

WI-Al

CM-822

C54-A22

C54-821

CM-A21

CM-B20

CM-A20

CM-B19

CM-Al9

CSBO6

CSAO6

C55BO5

C55AO5

C55-BO4

C55AO4

C55BO3

C55AO3

C55-BIO

C55AlO

C55-809

C-A09

CSBO8

C55AO6

C55-807

C55AO7

C55B14

C55A14

C55B13

C55-A13

C55B12

C5SA12

C55-Bll

C55All

C55B18

Css-A18

C55-B17

css-A17

cSSB16

Css-A16

CSSB15

C55-A15

C55B22

C5SA22

CSB21

C5M21

C55-B20

C55-A20

CSS-B19

C55A19

B
YlOO3
c

card
c

Y1004

card
D
Y1005

YlOo6

Y1007

Y1008

Y1009

Continued on next page

136

6. CONNECTION

OF l/O UNITS TO
MACHINE INTERFACE

w2443E/o2

Address

Bit No.
7

YlOlO

WA05

CSBO4

CSA04

.
C58-SO6

card
D

C58-A06

CSE305

C58-903

C58-A03

?
YlOll

C58-BlO

C58-A10

C5&809

C58-A09

C5&808

C58-A08

CSBO7

C58-A07

C5&014

E&A14

CSB13

CSA13

C58-B12

CSA12

C58-Bll

C5&All

G&B18

C5SA18

C58-817

CSA17

C58-B16

G&A16

C58-B15

C5aAl5

C58-B22

GM22

C5&821

C58-A21

C58-820

C58-A20

C58-B19

C5&Al9

Y1012
L

Y1013

Y1014

I
4

137

6. CONNECTlON OF I/O UNITS TO

MACHINE INTERFACE.

B-s2443E/O2

67
SOURCE OUTPUT i/O
CARD
6.7.1
Input Signal
Specifications

The

I/O card has a non-insulated

interface with terminals that can be

switched between a sink (0 V common) and source (24 V common). The
relevant safety standard, however, requires their use as a sink.
Contact capacity:
leakage

30 VDC, 16 mA or
greater

current between contacts of open circuit:1 mA or less (at 26.4 V)

Voltage drop between contacts of closed circuit:

Connection as sink: Complies

with safety standard.
(24 V common)
Contacts
1I \

4
I/O card

Input signal
*

Open : Logical 0
Close : Logical 1

+24E

Connection as source
(0 V common)

converter

Logical 1
Closed : Logical 0

+24E
-r

Input signal

Filter and level

converter

,
COMn

138 -

COMn

I I

2 V or less (including
voltage drop in cables)

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE

&62443UO2

The terminals can be switched between a sink and source in &-bit units.
Input addresses Xl011 and X1019 can only, however, be used for a sink.
The table below lists the sink/source
switch pins for the &bit inDut

addresses.
Input address

Switch pin

Xl 000.0-x1 000.7
Xl 001.0-x1 001.7
Xl 002.0-X1 002.7
Xl 003.0-x1 003.7
Xl 004.0-x1 004.7
Xl 005.0-x1 005.7
Xl 006.0-X1 006.7
Xl 007.&X1 007.7
Xl 008.0-X1 008.7
Xl 009.0-x1 009.7
Xl 01 O.&Xl 010.7
x1011.0-x1011.7
Xl 012.0-X1 012.7
Xl 013.0-x1 013.7
Xl 014.0-x1 014.7
Xl 015.0-x1 015.7
Xl 016.0-X1 016.7
x1017.&x1017.7
Xl 018.0-X1 018.7
Xl 019.0-x1 019.3

COMO
COMl
COM2
COM3
COM4
COM5
COM6
COM7
COM8
COM9
COMI 0
(Fixed to sink: 24 V common)
COM12
COMI 3
COMI 4
COMI 5
COM16
COM17
COMI 8
(Fixed to sink: 24 V common)

The figure below illustrates the width and delay of the input signal. For
input addresses Xl004 and X1013, however, the response time is no more
than 2 ms because the receivers for the addresses incur only a small delay.

Logica
l

(18Vor
higher)
Logical 0
(6 V or
lower)
Chattering of
5 ms or less
is ignored.

Receiver
output signal

J
5 to 22ms

139 -

ti
b
5 to 22ms

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

6.7.2
Output Signal
Specifications

B42443uo2

Maximum load current when driver is turned on: 200 mA (including momentary value)
Saturation voltage when driver is turned on:

1.O V max.

Withstand voltage:

24 V +20% (including
momentary value)

Leakage current when driver is turned off:

ioofl

For output signals, use an external power supply having the following
specification:
Supply voltage:

+24V HO%

Supply current (per board):

Total maximum load current including MOmentary value + 150 mA, or higher
At the same time as or before power-on of
the control unit

Power-on:
Power-off:

At the same time as or after power-off of

the control unit

Note
1 Connect a power supply which satisfies the above
specifications to the output signal power supply terminal,
DOCOM. The maximum current capacity of each pin of
the DOCOM terminal is 0.7 A. The total load current must
not exceed the maximum current which can be supplied
from the DOCOM terminal.

140 -

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE

H2443E/O2

The following restrictions are imposed on the connection

signals:

of output

Output pins shall not be connected in parallel as shown below.

1DOCOM

r DV
-

DV

When using a resistor for dark current, use a diode to prevent leakage.

DOCOM

dark current
rl

DV

Leakage prevention diode

141 -

-.

6.

CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

B-62443UO2

This I/O card is equipped with ribbon cable connectors (j&pin and
20-pin) that comply with the MIL standard. Cable connectors must also
comply with the MIL standard (such as the HIF3BB series, manufactured
by Hirose Electric).

6.7.3
Connector Locations

Connector specification: Connector complying with MlL-C-83503,

polarizing key for preventing incorrect insertion

l/O card A,E

DI/DO=40/40

I/O card B,F

DI/DO=80/56

I/O card C,G

Dl/DO=l WI/72

I/O card D,H

Dl/DO=l56/120

l/O

l/O

I/O

l/O

El

0000
oucl

0000
000

Function

El
I

with a

symbol

Connector
No

(Right)

output 1

DO-1

c74

DO-2

c75

DO-3

C78

01-l

c70

01-2

c71

DI-5

C76

01-3

C72

01-4

c73

DI-6

c77

/ (Center)
output 2

(Left)
output 3

3
.
I

(Right)
Input 1
(Center)
Input 2
(Left)
Input 5

-ii

(Right)

!I
I

142 -

Input 3
(Center)
Input 4
ua

Input 6

6. CONNECTION OF l/O UNITS TO

MACHINE INTERFACE

8_62443E/o2

6.7.4
Pin Assignment of the
Input Connectors on
the Source Type l/O
Card
Conector C70

Conector C76

Conector C71

01

+24V

+24V

02

x1005.0

x1005.1

02

1 x1000.0

1 x1000.1

03

x1005.2

x1005.3

03

1 x1000.2

1 x1000.3

04

x1005.4

x1005.5

04

x1000.4

x1000.5

05

X1005.6

x1005.7

05

X1000.6

x1000.7

06

COMO

06

COM5

COM6

O I

+24V

+24V

COMI

07

Xl 006.0

X1006.1

07

x1001.0

x1001.1

08

X1006.2

X1006.3

08-

x1001.2

x1001.3

09

X1006.4

X1006.5

09

x1001.4

x1001.5

IO

X1006.6

x1006.7

IO

X1001.6

x1001.7

II

x1007.0

x1007.1

11

x1002.0

x1002.1

12

X1007.2

x1007.3

12

x1002.2

X1002.3

13

x1007.4

x1007.5

I3

X1002.4

X1002.5

14

X1007.6

x1007.7

14 -1 X1002.6

1 X1002.7

15

COM7

COM8

15

COM2

COM3

I6

X1008.0

X1008.1

I6

x1003.0

x1003.1

I7

X1008.2

X1008.3

I7

1 X1003.2

1 X1003.3

I8

X1008.4

X1008.5

I8

1 X1003.4 -1 X1003.5

19

X1008.6

X1008.7

I9

X1016.6

X1016.7

20

x1009.0

x1009.1

20

x1017.0

x1017.1

21

x1009.2

x1009.3

21

X1017.2

x1017.3

22

x1009.4

x1009.5

22

x1017.4

x1017.5

23

X1009.6

x1009.7

23

X1017.6

x1017.7

24

COM9

ov

24

1 COM4

OV

24

COM17

25

ov

ov

25

OV

25

OV

143 -

ov

ov
ov

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE.

B42443E/o2

Conector C72

Conector C77

Conector C73
6

03

x1010.2

r x1010.3

04

x1010.4

x1010.5

05

X1010.6

Xl 010.7

05

1 X1012.6

1 Xld12.7

04

X1018.4

X1018.5

05

Xl 018.6

X1018.7

06

COMlO

06 -1 COti

06

COMI 8

ov

1 07

1 x1011.0

( x1011.1

07

1 x1011.4

1 x1011.5

07

Xl 019.0

x1019.1

08

x1011.2

x1011.3

08

1 X1011.6

1 X1011.7

08

Xl 019.2

x1019.3

09

+15v

ov

09

+5v

ov

09

ov

ov

-15v

10

ov

+5v

10

ov

ov

1101

ov

+5V

+5V1

* Do not use +15V, -15V and +5V.

144 -

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE

B62443uo2

6.7.5
Pin Assignment of the
Output Connectors on
the Source Type 1/O
Card
Conector

C74

Conector C75

1~A

10

Conector
B

1 Y1006.6

1 Y1006.7

11 1 Y1007.0

1 Y1007.1

12

1 Y1007.2

1 Y1007.3

13

1 Yloo7.4

C78
B

A
01

ov

02

1 DOCOM

1 DOCOM

09

Y1011.4

ov

Y1011.5

10 1 Y1011.6

1 Y1011.7

1 Y1007.5

13

Y1012.4

1 Y1012.5

Y1012.6

1 Y1012.7

( Y1013.0

14

1 Y1007.6

1 Y1007.7

14

15

1 YlOO8.0

1 Y1008.1

15

16

1 Y1008.2

1 Y1008.3

16 1 Y1013.2

17

Y1008.4

Y1008.5

17

1 Y1013.4

Y1013.5

18

YlOO8.6

Y 1008.7

18 1 Y1013.6

Y1013.7

1 Y1014.l

Y1014.0

Y1013.1

1 Y1013.3

19

NC

NC

19

20

NC

NC

20

1 Y1014.2

1 Y1014.3

21

NC

NC

21

1 Y1014.4

1 Y1014.7

22

NC

NC

22

1 YlOl4.6

23

DOCOM67

DOCOM67

23

Y1014.5

DOCOM

1 DOCOM

24

DOCOM67

DOCOM8

24

DOCOM

1 DOCOM

25

DOCOM8

DOCOM8

25

DOCOM

1 DOCOM

145 -

6. CONNECTION

OF I/O UNITS TO
MACHINE INTERFACE.

6.7.6
Address map

8-62443UOZ

The PMC addresses assigned to this I/O card start from X1000.0 for input
signals and from Y1000.0 for output signals. The I/O card is classified
into eight types, A to H, according to the number of I/O lines. The
following addresses are assigned to each type:

Input Signal

76543210

x1010
x1011
x1012
x1013
x1014
x1015
X1016
x1017
X1018
x1019

Notes
1 Addresses Xl 004, Xl 008, and Xl 009 are assigned to
those signals which are directly referenced by the CNC.
When these signals are used, the addresses cannot be
assigned to other interface signals.
2 Small-delay receivers are used for addresses Xl 004 and
Xl 013.

146 -

6. CONNECTION OF I/O UNITS TO

MACHJNE INTERFACE

B42443uo2

Output Signal

Y1003
Y1004
woo5
Y1006

Y10121
Y10131

147

I
I

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE.

Input signal MT-,PMC

B_62443E/O2

The bits with a signal name in the table are used for fixed address signals
which are directly referenced by the CNC. Other bits can be assigned to
arbitrary machine interface signals. When a fixed address signal is used,
the corresponding bit cannot be used for other interface signals.

Address

Bit No.
7

Connector
3

pin
, number

.
x1000
CPl-BOS

C71-A05

C71-804

C71-A04

C71-803

C71-A03

C71-602

C71-AO2<-.

Xl 001
C71-810

C71-A10

C71-BO9

C71-A09

C71-808

C71-A08

C71-B07

C71-A07

Xl 002
,

C71-B14

C71-A14

C71-B13

C71-A13

C71-B12

C71-Al2

C71-Bll

C71-All

l/O

x1003

card
D or H

C71-819

I/O
card
c or G

C71-A19

SKIP

ESKIP

SKIP

ESKIP

C71-B18

- MIT2

C71-A18

C71-B17

C71-A17

C71-B16

C71-Al6

+MIT2

-MIT1

+MITl

ZAE

(T series)

ZAE

VAE

XAE

(M series)

x1004

r
I/C
card
B or F

C71-823

C71-A23

C71-B22

C71-A22

C71-821

C71-A21

C71-B20

C71-A20

C70-B05

CfO-A05

C70-B04

C709AO4

C70-803

C7GAO3

C7GB02

C7@AO2

.
x1005

x1006

.
C70-BlO

C70-A10

C70-B09

C7GAO9

C70-806

C70-A08

C70-B07

C70-A07
,

I/C

1007

card
Aor E

C70-B14

C7GA14

C7GB13

x1006

C70-A13

C7GBY 2

C70-A12

C70-Bl l

C70-All

C7GA18

C7G817

C70-A17

C70-B16

WO-A16

*DEC5

*DEC4

*DEC3

*DEC2

C7@A22

C7GB21

+ESP
I

x1009
-

Continued on next paae

C7O-819

C7GA19

C7GB18

*DEC8

*DEC7

*DECX

C70-B23

C7GA23

C70-822

*DECl

148 -

C7ONl

C70-B20

C7O-A20

6. CONNECTION OF I/O UNiTS TO

MACHINE INTERFACE

&6244x/02

Bit No.

Address
7

Connector
0

pin

number

I
C72_Bo5

C72-A05

C72-804

C72-AO4

C72-803

C72-A03 C72-802

C72402&

card
C or G

,
i
C73-808

C73-A08

C73-805

C73-A05

C76-BO5

C76-A05

C73-807

C73-A07

C72-BO8

C72-A08

C72-007

C72-A07

C73-804

C73-A04

C73-803

C73-A03

C73-802

C73-A02

C76-B04

C76-A04

C76-803

x1012
\

.
x1013

,
C76-A03

C76-B02

C76-A02

\
card

x1014

D or H

C76-BlO

C76-A10

C76-809

C76-A09

C76-B08

C76-A08

C76-B07

C76-A07

C76-B14

C76-A14

C76-813

C76-A13

C76-B12

C76-A12

C76-B11

C76-All

.
x1015

X1016
,

C76-B19

C76-A19

C76-818

C76-A18

C76-B17

C76-A17

C7GB16

C76-A16

C7&B23

C7&A23

C76-822

C7WiZ2

C76-B21

C76-A21

C76-B20

C76-A20

C77-BO5

C77-A05

C77-804

C77-A04

C77-803

C77-A03

C77-802

C77-A02

C77-808

C77-A08

C77-B07

C77-A07

x1017

.
X1018
c

x1019

149 -

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE.

8-62443UO2

Output signal PMC+MT

Address

Bit No.
7

Connector
3

pin
number

t
Yl 000
C74-B06

C74-A06

C74-B05

C74-A05

C74-804

C74-A04

C749803

C74-AO3~~

C74-010

C74-Al0

C74-809

C74-A09

C74-808

C74-A08

C74-807

C74-A07

C74-B14

C74-A14

C74-813

C74-A13

C74-Bl2

C74-A12

C74-BI 1

C74-All

C74-B18

C74-Al8

C74-B17

C74-Al7

C74-B16

C74-A16

C74-B15

C74-A15

YlOOl

i/O
card
A or E

Y1002
L

card
B or F
Y1003

0
card
CorE

,
Y1004
C74-B22

card
D or H

C74-A22

C74-821

C74-&El

C74-B20

C74d20

C74-819

C74-Al9

,
Y1005

.
C75-B06

C75-A06

C75-BQ5

C7SAO5

C75-B04

C75-A04

C75-003

C75-A03

C75-BIO

C75-A10

C75-BO9

C7SAO9

C75-BO8

C75-A08

C75-B07

C75d07

WOO6

Y1007
,
C75-B14

C75-Al4

C75-B13

C75-A13

C75-B12

C75-Al2

C7Mll

C75-All

C75-Bl6

C?sAla

C7SB17

C759Al7

C75-B16

C75-Al6

C75415

C75415

C75-822

C75422

C75-821

C75-A21

C75-B20

C75420

C7s-B19

C75-A19

r
WOO8
.

Y1009

Continued on next page

150 -

6. CONNECTlON OF I/O UNITS TO

MACHINE iNTERFACE

8-624436/02

Bit No.

Address
7

I/

Connector
pin
number

YlOlO
,
C78_Bo6

c78406

C7&005

c?&AOS

c78-604

c784@4

c78-803

c78-A031

YlOll

[
c7a810

card
D or H

c7aAlo

c7a009

c7am

c784308

c7am

c7a007

c78407
4

YlO12

v
C7aB14

W&A14

C7aBl3

W&Al3

C78-812

C78-Al2

C7aBll

C7&Ali
I

Y1013
.

C7aB18

C7aAl8

C7aBl7

C7aA17

C78-B16

C7aA16

c7a816

C78415

c7aB22

c7aA22

c7aB21

c7aA21

C78-820

c7aA20 C7aBl9

C78-Al9

.
YlO14
.

151

6. CONNECTION OF I/O UNITS TO

MACHINE INTERFACE .

642443uo2

When

USE OF TWO l/O

CARDS

the number of DI/DO points is insufficient with one I/O card, two
I/O cards can be used. The sink type (AO2ISO120-J130-5137) and
source type (AO2E5-O12O-Jl4O-J146) I/O cards can be used in any
combination.

6.8.1

Thespecifications

68

are the same as for one I/O card.

Specifications of Input
and Output Signals

6.8.2

Addresses viewed from the PMC are as follows:

l/O Card Address Map

,

?
l/O
card
1

l/O
card
1

Fig. 6.8.2

Main

Front View of the Rack

Addresses assigned to
1/O card (I/O card 1)
nearer inserted in the
slot than the other card
to the Main PC board

Input @I) addresses: X1000.0 to X1019.3

Output (DO) addresses: YlOOO.0 to Y1014.7

Addresses assigned to
l/O card (I/O card 2)
farther inserted in the
slot than the other card
from the Main PC board

Input @I) addresses: X1020.0 to X1039.3

Output (DO) addresses: Y1020.0 to Y1034.7

152 -

PWR

..

OF I/O UNITS TO
MACHINE INTERFACE

6. CONNECTION
B-62443uO2

The following figures show addresses assigned to each I/O card

6.8.3

Addresses Assigned to
Each l/O Card

depending on the number of I/O points.

Notes

1 The signals which the NC references directly are stored at

Xi 004, Xl 008, and Xi 009. When using the function for
referencing these signals, do not assign other interface
signals to these addresses.
2 A high-speed receiver (with a delay of 2 ms or less) is
used for manipulating data at Xi 004, Xl 013, Xl 024, and
Xl 033.

Input signal
. I/O card 1
Xl
Xl
Xl
Xl
Xl
Xl

000
001
002
003
004
005

piiE

- 7654321

. I/O card 2

(Note

7654321

x1020
C
Xl 021
x1022
X1023
B
Xl024
Xl 025
Xl 026
A Xl027
Xl 028

1, 2)

(Note1)

x1009
x1010
x1011
x1012
x1013
x1014
x1015
X1016
x1017
X1018
x1019

l=l
1
1

I
(Note2)

Xl 023
Xl 024
Xl 025
Xl 026
Xl 027
Xl 028
Xl 029

(Note 1)

Output signal
. I/O card 1

7654321

I/O card 2

76543210

VW
B
C
D

Y1005
WOO6

Y1007
Y1008
Y1009
YlOlO
YlOll
YlO12
YlO13
Y1014

153

A Y1021
Y1022
B
Y1023
Y1024
Y1025
Y1026
Y1027
Y1028
YlO29
YlO30
Y1031
Y1032
Y1033
Y1034

7. CONNECTION

TO CNC PERIPHERALS

G62443EJo2

CONNECTION TO CNC PERIPHERALS

-.v
Y
..A..
*....A.
-2.5,*
\Y
s~~.r..~~??~,r:.~:.~:.:.~.:.:.:.~.~:.:~
,,_*_*.**.
.L
-.1
.s.
\...,.._
*.*.v
..**..<
...:.-.:::.
.k.
...*.
..y..:..
i...
...L
....I..
..,~.~.:..,~...~~....~~
....A..
.A
.A...
.*~*.~.~.,~~~~:.~.~~.~~:,~~,....,:.:..:.s,~~~:~.~~~~~~~~~~
..,~~.y..y~~~<,qy.-s
..,..~...~:*.~......:.~i.
.....-..A
.\
.,...*.
*_.....,.,._..
,*.,_..,
_.*..
:\.
....,.*.,
...~~.:.~~~..Zf.:..1;~~..............
....,...........:
..,.
..4..
.:..I.
..*>..:.:.:.:.:,v
....I.,..rL*,..
....::.:+
A.
..*.-.*z
..5,...*.v<,:.y.
...../.
..-..*...
..*-.a..
2.8
.*...:.>:<,..*.
.....,.
..,,Y.~V.X
..,
...<
...:,~~:j:::.j~:~:j.:~~~:.:.?:.:+:.:+:.
:<
..<A..
x.~:.,..:,....~
.>
.,,..............
._<.;
.~.~.~.,f.~,,.~...~,
..\,+.,
......I.
....L
..i...
..-.-.
........
....I.,
9&..&>
..*.*.
....w
..I,.,.*
..,
.......*
...A.
.*...,....,..........,.....?c,~.
-h..
.....*.
...i...
....,.
.-..s
..v.,
...*1.5.
....i...............
.....i.........................
.....-..
.......v..h
,...
>
.>>..>..>>.._.+.
-..
*,*.5.
5..
V.P
*...,......
-.Y
.*.*
*.s,,....~..~,,::~~:~~~..
r-.*.*.\*>.~.~...,,
:.:.~.~.~.:.:.~..:.:.:.:.:.:.:.:.:.~..:.:~~~
L....
.%*.*..A..
.+.*.v:.~.v.
.._.*.*.*.&.~.
.L...,
.y.:.
.:.:xr,:..
~r~~~:.:~:.,:..-~:W:,:~j~~
..a
*..5..
5
Z.--J
....~x.x+::~~?c~<;
.+..:
..s.....r.......s.........,.....~:.:.:~.;,~:~.:.~.~..~
....c.A,,
....i.....
-.
.C
.......,.....
..,..
...,..........
...A..
5....-.:..*:
n.
9.5,
.-.*a..
,.*.
....,,....,,..~,.....,...,,~,~~,
....*...)
-A+$+.,.
,..a.*
..:-:.:.:.:
...,.
..._.....*......**.......,..
.....,....
._
:.+>A$.:.>
.*...:...
....,......,
.......*....&............,,,..,
....>....:.>
...*.
..5
...f
...*.a.
.,.,.*.>.
>.+_.y.:.&,..\
...::....
,.......*.
.*._.
....~&.*~<...
.*.~.:.:.:.:.~.y
.....,.
.:.:.:.?:.:.:.:.:.:.:.>s.~.:<w.
f...,
rq$+>q,
.
.
.%V.ff
,...
.,.
,.A,.
.w.*.*.*
.v.-.y...
.
.
.,.A,..
.
.
.
.
.
.
.
.
.
.
._.*.
A.
.
.A
.
...I...........
.
.
.
.
.
.
.
.
.a..
.
.
.
.
..,
.
.
y......
.
.
.
.
.
.
.
.
.
.
3
.
.
.
.
.
5.r..
:*y...
.
..A.
i.
*
.
.~..\~~~:.~:.~j;~..,..~..,,.
\
..y.
.
.*.,*.~.~A-.~.~.:
.
a..
.
:.:.:.:.:.~..~:.:.:...~.~,.~:.:.~:.~.:.:.~:.:.:,:.:.:.:,:.:.:.:.:.:.~.~~.:.~:~;..~~~:.:~
.
.&.&,,,&5.
:~,:.:.:.:.:.:.:.:~..
.
*.,A
._,..
*..
.
.
*
./
y.............
.
I
.>
.,.*X.W~~:.:.:.:.:.:.:.:~.:.:.,.....
.
..
,
..i...:.:....3.~~..~
.
.
.
Y..+..>.,.<
.
.
<
,.
..f...
.5
Y
.\Y..
.
.
.
..a
\
..A....
..n.....%+
.
#
.
.
.
.
.,.,
..*.....-i....
5%.
A....
.,..
..v.......
..,..
-..
..A....
*
..C
-...*A..
:.:.>:*?xe.
.
.
,..*,a.
.
..*.
.*.
Z...
*z.*.
.
.
.
.
.~~~~,~i;;.:;;~~i~;.~,~~.,~..~~~~.~.~.~~~~
.....~.........~..,.......~.~..........,...,...............
......,a.....
..*..:r............,......
..........7..........~.......
........a
.._.*,.*..,..
,
,...
.
.
.
.
.
.
.
.
.
.._._._..
.*...*.
.
,.*.*._....,.
.
.
.
.
.
.
.
.
.
8..
.
.
.
*
.
.
.
.
.
.
.
.
ZZ-5.......~
.
*
.
.
.~-.c~-~:.~.:.:.:.~:.:.:.:.:.~:.:.~.:.~?~~.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
,
r._.-.J.-...
.
.
.
.*.*.*..,..
.
.
.
.*.
.
\......,.
.
.
.
.
.
.
5.
.
.
..C........
.A
5x2
a.........,
,.:
......._._
.%
.
.
.
.
.
.
.
.
.
.?:-:.:..5?Y2-.;............~..............?,.....
*>.*......,.*.*.
*
.
.
.::.~.~~~.:o:.:.:.~.:.~~~:.~,:.:~~:.~,~~.~.~.~.~,:.~.~.:.:.~:.:.~.~~~~.:.~:.:.:.:.:,~~.:.:.:.~.:.~
.
.
.
.
.
..i............
.
.
.
q,
.
_.,
.
..,...
...*.
.dvc
v,
.y..:.:+,.>..
.*.*.
.,.y.
.-.....,-....
..*.5.
L...
.
...*.
f..
.
e
.
.
5..
..,.....
<
i.:;.::::~~;........~..~~
..f................................................
.
.
..,...,
..,.......,,,..-,.........,...,...............
::.~:.:.:.:.:.::.:.:.:.:.:.:.:.~:.?..~:.:.~.:.:.~:.:.:.:.:.~.:.:.~;.:.:.:.;.:.~.,~
.
.
.
.
i
,,.....
.,,.
,.
.
.
..,.
,
.,
.
.
.
.
.................%.................v...,.
.
.
.
5
.
*
9..
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
..~..Q........................~.....
..,*.
.
i.
.
:.:+>>?x.>:.
2..
I........
.:::
..:.
.
.
.
.
~:.::::~.~::::.:.:.:.:.:.:~~~.~
..,..
*>
.
.
.
..,............
,-.-.5-.,%~*\5\\~.
.
.
.
.
.
.
,.$&._.:;
.
.
.
.._.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
:.....
i......
y
.
.,.,,..
w
..Z
*
*
.
*
.-.*.*
...W:<
.
.
.
,....
.
.
.
.
.
a...<
.
.
.
<\:<+&j.:
5..
.<+>*,
.*...
.*._.*
.
.
..*.*..._.
.
.
,
.
.
.
.
,
,
.
2..
<.:...:<.y.
.:,..:.:.:,:.:
<..;.;..,+
.
.
;~:.:.il.~.:...:.~.~.:.:.~.:...:..:.~:.~~.~~~..
.
*
,~.:.....~.,.~,.~,
.y....
.5y$q...p*M%>
.
*
.
.
::
::::
::
:
:
:~:.:.1:.5.:-:.:.:.:...:.:.........
A..
.,-.
.
.
.
.
>.+:A.....
..*.,
.
..::::
:::
:
:::
:
2.
L...
*
f.......
.
.
A......,....
.
.-.
*
*
.._......
.
.
.
.,....:.
)._
..*..
.:.2_
,.;..
.
.
..*
.
.
.
.
*
,.A.
x
.
..A...
h
.
.
.
.
.
.%,
..
*.
.
A
.%
.
,....
.
.
.
..f
*
e....,..,.
<
I.,,.
:.:.:&.A.
.,,,,
.
.
..A
*
.
,..,...A
~~:.:.~~:.:.:.:~..:.:.~.~
.
.
.
.
,
.
.
.
.
,
.
.,
.
.
.
..f..........
.
.
.A
.
..*2.
.
if..
i.....
..i...,.........i.,.
.
.
.
.
.
.
..*.*._._.
*
.,.,._.,...*_.*.
*
.
...,
~
.
.
.
.
<>>..<..<<.+.
,.*.......
*
.
.
>
.
.
.~.~,~.~iZ..ifL.~
._...*.*.
*.*a
.**.,
.,*_.*:
.
.
...&.
**_.,I_.,..
._.*.,a
.
v.-.v.-,-i.~
..A
.i..i
,.:...
..;:
.:.y..:.:...:
..........*...*
.
.
.
.
.
.
.
.
.
.
.
.
..L............
>..
:.,..............
~.:.~..:.~.~.~:.:.:.:.:.:.:.~.:.:.~.:.:.:.:.:.:.~..:.:.:.~~..:.:.:.:~~..:.:.:.~
.
.
.
.
..A..
..u~Q,,_____~~~
:.:.:.:.:.:.:...-...:.:
.
.._.
:.
__
-~,.~~~~~~,.~~~~!~,,~~~~~~~,~~~~,~.~.,~,~,~
.,..
u~~~~~~~~~~:~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
.-+>.

*.

..x .

..i

*.

154

c .

*.

* .

7. CONNECTION TO CNC PERIPHERALS

s62443EfcE

71
CRT/MDI UNIT
INTERFACE
7.1 .I
Outline
CRT/MDI, LCD/MDI.
PDPhlDI unit

- Power supply unit

1 ON/OFF button

CP4
ON button

FF button

\CRT.LCD.
CP2,

See 7.1.2 and 7.1.3

0

CP30r
cp5
P

Main CPU board

CP2 CRTor PDP

(CP5 LCD power)

JAl

Option-l

board

(When CAP-II
is used)

Protective ground.
Be sure to connect.

155 -

7. CONNECTION

TO CNC PERIPHERALS

B42443E/o2

7.1.2
CRT or PDP Display
Interface
7.1.2.1
CRT or PDP Display
Interface
CNC

CRT/MD1 or POP/MD1 unit

JAl

CNl

(PCR-EV2OMDl)

(lw2ORM)

) : Signals not used

chrome
POP or 14

Be sure to connect
the protective ground.

Recommended cable material

A66L4001-0296
. . . Coaxial cable (MAX. 50m)

156

7. CONNECTION TO CNC PERIPWERALS

B=62443E/o2

7.1.2.2
9 PDP Display interface
for CE Marking
CNC

PDP unit

JAI

CNl

(PCMV2OMDT)

(MR-20RM)

( ) : Signals not used

Cps

VI

,, ,

Be sure to connect
Al
the protective ground.

Cable wiring

clc

KI

CN2 (B2P-VH)

Ground

1
VDR

ov
VDG
ov
VDB
ov
HSYNC
ov
VSYNC
ov

Recommended cable material

A66L-OOO1-0296 . . . Coaxial cable (MAX. 5Om)

157 -

VDR

ov
VDG
ov
VDB
ov
HSYNC
ov
VSYNC
ov

7. CONNECTION

TO CNC PERIPHERALS

7.1.2.3
14 CRT/MD1 Unit
Interface for CE Marking
(14 Analog CRT Unit)

8_62443E/o2
.

CNC

14 CRT/MD1 unit

1
JAlA
(PCflXV2CIMDT)
1 1 VDR

111 1

r
Puo-2015s
(CONNECTOR)
R-200Cv
(C=

JLhl~

8 1 (DTCI I18 1HSYNC

AMP
l-1 701283

( ) : Dont use
CP2 or CP3

Be sure to__
conned .
the protective ground.

Cable wiring

JAl
(PCR-EOLMD)
1 i

VDR

2 1

OV

hi

(121VSYNC

VDG

ov

14

131

VDB

15

OV

16

17

18

19

10

20

ov

OV

HSYNC

(CASE)
I-17s21&5
(CONTACT)

CP11

Ground

1
1

VDR

ov
VDG
4
5
6
18

16

ov
vD0

ov
HSYNC
ov
VSYNC
ov

Recommended cable material

A66L-OO01-0296 . . . Coaxial cable (6 cores without common shield)

Notes
The cable length must not exceed 20m.
l
The video signal connector of the 14 analog CRT/MD1 unit differs from the corresponding
connector of the 14 digital CRT/MD1 unit of the standard CNC.
l
The power supply connector of the 14 analog CRT/MD1 unit differs from the corresponding
connector of the 14 digital CRT/MD1 unit of the standard CNC. The 14 analog CRT/MD1
unit uses the same connector (AMP) as the 200V AC output of the CNC power supply unit.
l

158 -

7. CONNECTION TO CNC PERIPHERALS

&62443E/o2

7.1.3
LCD Display Interface
CNC

8.4 or 9.SLCD/MDI unit

JAI

JAl

(PCMWOMDT)

(PCR-E20LMD)

OV

16

(DTC)

10

OV

17

18

HSYNC

19

(+24V)

(+24V)

20

( ) : Signals not used

( ) : Signals not used

Be sure to connect
the protective ground.

Cable wiring

1
VDR

-_
VDG

ov
VDB
ov
HSYNC
ov
VSYNC
ov

Recommended cable material

A66L-OOOl-OZ96
. . . Coaxial cable (Max. 50m)

159 -

ov
VDG

ov
VDB
ov
HSYNC
ov
VSYNC
ov

7. CONNECTION

TO CNC PERIPHERALS

7.1.4
Adjusting the Flat
Display

B42443E/o2

Fine adjustment of the video signal is supported to enable its use with
color liquid crystal displays and plasma displays. This adjustment is
necessary to compensate f&r errors resulting from the combination of NC
devices and cables.
Adjustment of the video signal is necessary if you have replaced the
display unit, cable, or a hardware component of the display circuit in the
NC, either as part of regular field maintenance or to correct a failure.

Locations of switches
and jumper pins

cl

TM1

cl

SW1

Color liquid crystal display

(rear view)

7r
Power

ccl

SW2

SW

SUPPlY

Plasma display (rear view)

Adjustment
9 Eliminating flicker

Plasma display: Switch SW1

1 Change the jumper pin or switch setting such that flicker is eliminated.
2 If you find that flicker is eliminated by two or more different settings,
select the setting approximating to the midpoint of those settings.
Example : If flicker is eliminated by all of settings 2 to 6, select 4.
l

Color liquid crystal display: Jumper pin TM1

1 This jumper pin is positioned at side B in the factory.
2 If flicker occurs, set this pin to side A.

. Adjusting the horizontal

position

Color liquid crystal display : Pin SW1

Plasma display : Switch SW2

1 The screen can be shifted horizontally in units of dots.
2 Adjust the horizontal position such that the entire screen is visible.
Only one setting Can successfully realize this positioning.

Others

Do not attempt to change any controls or settings other than those

described above.

160 -

7. CONNECTION

042443Em

7.1.5
Keyboard Interface

TO CNC PERIPHERALS

The keyboard interface specification is common to all MD1 units.

CNC

CRT/MDl, PDP/MDl, or LCD/MD1 unit

(PCFEV2OMDl)

Cable wiring

Grounding plate

Recommended cable material

A66L40014284#/1
OP (#28AWG x 10 pair)

161 -

7. CONNECTION

TO CNC PERIPHERALS

Bd2443E/o2

72
I/b DEVICE
INTERFACE
7.2.1
RS-232-C

Serial Port
CNC

Relay connector
(DBM-25s)

Cable wiring
L
~-e---1

I
L

I
II

RD I
ov
DR

ov

1 RD

1 DR

I
I

cs

5
'CS

OV'

CD

ov

i
.

1 CD

0
I

I
I

+24V .
SD L
ov

10

11

12

13

ER I
ov
RS 1
OV'

:
I

14
15

16

17

18

19

I
I
I
I

24V L
*20

25

I&
I_

7
1

1L

Shield

- - 1

Grounding plate

Recommended cable material

A66L-UOOl-O284#1OP (#28AWG x I O-pair)

162 -

GND

+24V

7. CONNECTION TO CNC PERIPHERALS

E6244Wo2

7.2.2
PPR Connection
\ Relaying connector signal layout
12

FG

SD
14

RD

RS

CS

OR

15

16

17

18

19
I

elaying connector
onnector : DBM-2%
(JAPAN AWATION ELECTRONIC
INDUSTRY., LTD.)
xk metal : 02041842
(JAPAN AWATION ELECTRONIC
INDUSTRY., LTD.)

1 10

11

12

13

SG ) CD
20
IER

\
21

22
i

23
I

24
!

25
+24

Cable side connector

Connector : DBM-25P
(JAPAN AVIATION ELECTRONIC
INDUSTRY, LTD.)
Lock metal : DDB4249
(JAPAN AVlATlON ELECTRONIC
INDUSTRY, LTD.)

CNC
JDSA, JD5B
(PCR-EV2OMDT)
PPR

Input powet supply .85to125VAC

50/6OHz t3Ht,O.2KVA

Notes
1 Prepare the relaying connector, the relaying cable and the
plug receptacle at the machine tool builder.
2 Prepare the power supply for PPR at the machine tool
builder.
3 Recommended cable specification : A66L-0001-0041
4 When connecting the PPR, set the corresponding
parameter to use reader puncher interface (baud rate is
4800 baud).

163 -

7. CONNECTION

TO CNC PERIPHERALS

562443uo2

7.2.3
Portable Tape Reader
Connection

Relaying connector signal layout

FG

SO

RO

RS

CS

DR

SG

CO

14

15

16

77

18

19

20

10

9
21

22

11
23

12
24

ER

Reiaying connector
Connector : DBM-25s
(JAPAN AVIATION ELECTRONIC
INDUSTRY, LTD.)
Lock metal : 02041842
(JAPAN AVIATION ELECTRONIC
INDUSTRY, LTD.)

73
25

+24

Cable side connector

Connector : DBM-25P
(JAPAN AVIATION ELECTRONIC
INDUSTRY, LTD.)
Lock metal : DO84249
(JAPAN AVIATION ELECTRONIC
INDUSTRY, LTD.)

.
CNC
*
JDSA, JDSB
(PC&EV2OMDl)
.

Y
Portable
t a p e
reader

.
Input power supply

2OOVAC (+l O%, -15%)

50/6OHtt 1Hz, 11OVA (Wiihout real)
50/6OHz~l Hz, 13OVA (With real)
:

Cable side plug

WF7013 (MATSUSHITA
ELECTRIC WORKS CO., LTD.)
Plug receptacle
WF3012E (MATSUSHITA
ELECTRIC WORKS CO., LTD.)

Notes
1 Prepare the relaying connector, the relaying cable and the
plug receptacle at the machine tool builder.
2 Prepare the power supply for PPR at the machine tool
builder.
3 Recommended cable specification : A66L-0001-0041
4 When connecting the portable tape reader, set the
corresponding parameter to use reader puncher interface
(baud rate is 4800 baud).

164 -

7. CONNECTION TO CNC PERIPHERALS

H2443Em2

7.2.4
FANUC FLOPPY
CASSETTE Connection

Reiaying connector signal layout

FG

1 3

SO 1 RO
15

14

RS
16

CS
17

OR
18

SG
19

10

11

13

12

CD
20

IEW

9
21

22
I

23

24

25
+24

Cable side connector

Connector : DBM-25P
(JAPAN AVIATION ELECTRONlC INDUSTRY., LTD.)
Lock metal : DDB-C2-J9
(JAPAN AVIATION ELECTRONIC INDUSTRY., LTD.)

CNC
JDSA, JDSB
(PCR-EWOMDT)

Relaying
cable

Relaying connector
Connector : DBW25S
(JAPAN AVlATlON
ELECTRONIC
INDUSTRY., LTD.)
Lock metal : D2041W2
(JAPAN AVIATION
ELECTRONIC
INDUSTRY, LTD.)

for FLOPPY
CASSETTE

Notes
Machine tool builder shall furnish relay connector and
relay cable.
Use a totally shielded cable for the signal cable.
Recommended cable specification : A66L-0001-0041
Open all terminals other than illustrated.
Set a parameter to be able to use reader puncher
interface when connecting FANUC cassette.
The baud rate is 4800 baud.
Connect the FANUC cassette to either JD5A or JD5B.
Do not use both pins; the power capacity may exceed that
of +24V and blow the fuse.

165 -

7. CONNECTION

TO CNC PERIPHERALS

5624436/02

7.2.5
Connection of Tape
Reader without Reels

TApe reader
OB-25S-T
(JAPAN AVIATION
ELECTRONIC
INDUSTRY., LTD.)

JOSA, JOSB
(PCR-WMDT)

Connector

Lock metal
(JAPAN AVIATION
ELECTRONIC

AMP
1-I 78138-3
M3 screw terminal

CP2, CP3

Al

Cable wiring

Control unit

Tape reader

SD

,I3

RD

,(

ER

,c

DR

RDY

2
6

RO
so

RS
cs

11

DR

~~----$--:

: :
SG

Use

cibli
clamp

Notes
1 Note that cables with the same names on the control unit
and the tape reader cannot be connected.
2 Recommended cable specification : A66L-0001-0041

166 -

~2443Em

7.2.6
Connection of Tape
Reader with Reels

7. CONNECTION TO CNC PERIPHERALS

CNC

Tape reader

JDSA, JO58
(PCR-EV2OMDT)

CD8 (MRZORM)

AMP JAPAN, LTD.

l-178120-3

Cable wiring
.

Control unit

Tape reader

-t
Use cable clamp.

Notes
1 Note that cables with the same names on the control unit
and the tape reader cannot be connected.
2 Recommended cable specification : A66L-0001-0041

167 -

7. CONNECTION

TO CNC PERIPHERALS

73
IiANUAL PULSE
GENERATOR
INTERFACE

562443UO2

:NC

MPG
\

JA3
MPG unit #l

(PCKEV20MDT)

(M3 screw terminal)

01

MPG unit #2
(M3 screw terminal)

WJ
MPG unit #3
(M3 screw terminal)

Zabie wiring
-I - _ - _ -w-q

I
i
I

I
*

1
HA1
HBl

+sv

I
I

3
tiB2

I
I

I
I

l4

:
I

HA2
6
HB2
3
/

20

4
ov

5
HA3

l6

I
t
:
I
I
L - a - - _ _ ?
_L
Shield

HB3

+sv f

+sv

- ov

I
5

HA3 f

+5v

HB3 I

4
I

ovr

1 HBl

HA2

1 HA1

ovr

od2

+5v

I
*
I
I
I
I

+5v
4
ov

Grounding plate

Recommended

cable material

A66L-0001-0286 (#20AWG x 6 + #24AWG

168 -

-air)

for LS 20m

7. CONNECTION TO CNC PERIPHERALS

&62443Em

Cable connection for the

Manual Pulse Generator

The power supply to the manual pulse generator is 5 VDC, same as for
the pulse coder. It is therefore necessary to prevent cable resistance from
causing the supply voltage to drop more than 0.2 V (total for both the 0
V and 5 V lines).
This is written as:
0.2 2

0.1 XR x 2L
??I
0.1 : 0.1 A power supply current of the manual pulse generator
R : Resistance per unit length of the wire &2/m)
m : Number of wires connected in each 0 V and 5 V line
L : Wire length (m)

This can be converted to the following equation:

LSn
R
When A66L-0001-0286 cable is used:
This cable, developed for the FS16 pulse coder interface, consists of three
pairs of signal wires and six power line wires (20/0.18, 0.0394 Wm).
When three wires of this cable are used for 0 V and another three for 5 V,
the allowable cable length is calculated as follows:

~&-L=

0.0394

76.75[~iJ

This means that a power supply with a cable length of 50 m is still within
specifications.

169 -

7. CONNECTION TO CNC PERIPHERALS

74
ROEMOTEBUFFER
INTERFACE
(RS-232-C)

B42443uo2

CNC OPTION-1 board

c
JDSC

~.

Host computer (example)

.
DBM-25s

(PC&EWOMDT)

Conceptional diagram of signal connection

.

CNC side
output
Input

4
Host side

__tt__

SD

I SD*

*-a-

RD

( RD*

RS r

RS *

cs

cs *

ER

ER -a-

DR

DR -D-

CD

cD -B4 SG

I
ov

SG
FG b

1 FG

FRAME

170 -

7. CONNECTION TO CNC PERIP~HEFWLS

B42443Em

Cable wiring

RD L

SD

I
I

OV'

DR

ov

cs

RS

ov
CD

ov
I

+24V h

10
11

SD L
ov

ER I
ov

RS
ow

l2
13
14
15

I
a

e
I

I
I

#
8

1
.I
1

16
17
18

t
I
I
I

I
I

+24V

19
20

1
t
L-III-II.
_L

0
,

RD
OR
cs
SG

I
I
I
I
I

FG

Shield
Grounding plate

Connect CS to RS if CS is not used. However, when protocol A or

expanded protocol A is used, connect as shown above because CS is used
for busy control. Connect DR to ER when DR is not used. Be sure to
connect CD to ER.

171

7. CONNECTION TO CNC PERIPHERALS

75
REMOTE BUFFER
INTERFACE (RS-422)

WC

B42443Elo2

OPTION-1

Host computer (Example)

board

14)

SD

1-i_-

1191

SG

t--

--

(+24V) is not used.

Conceptional diagram of
signal connection

The figure below shows a signal connection between CNC and a host
computer. Since signals other than FG and SG perform differential signal
transmission, two wires of signal lines are used for those signals.
Conceptional diagram of signal connection

1
\
Host side

CNC side

Output
Input

__ft__

SD

*-a-

RD

SD*
l

RS L

cs

__ft__

TR

4
*-I

DM

RT b

1 RD*

TR

n4
RT*
SG
FG

FG

FRAME
.

172

4
DM__[t__

SG

*v

RS*
cs

7. CONNECTION

8-62443Em

TO CNC PERIPHERALS

Actual example of
RS-422 signal wiring
Cable wiring

rr-r----q
1
I

I
1
I
t

RD
*RD ;

I
I
8
I

RT .
;

L
t

I
I

DM

s
t

t
8

I
I

+2:,

O
11

I
I
I
I
I
@
I
#
I
I
I

*
13
14

;,

15
RS
RS l6
17
TR

I
1
I

TR

1 SD
IRS0
4-r

35
7
1

RS

RS

TR

25
12
30

TR

19
43

SD
SD

17

I
I

*DM

22

I
I

cs (
lcs,

RTl

;;

I
8
I
8
I
I
1
I

24

1
I
I
f

27

20

8
26

11

#
I
I

I
8
C---r-r-r
-L
Shield
Grounding plate

+24V

29

1 RD
-FiD
1 RT
y*RT
CS
.*cs

DM
DM

1AF?L

FRAME

Notes
1 Be sure to use twisted pair cable.
E.g. A66L-0001284#1
OP
2 Note that the pin position of the *DM signal on the CNC
side is positioned irregularly relative to the other signals.
This is to reduce the risk of damage to the circuit when
this connector is erroneously connected to the connector
on the other side.

173 -

7. CONNECTION

TO CNC PERIPHERALS

B-62443uo2

76
DNCI INTERFACE
7.6.1
Multi-points
Connection

CNC OPTION-l

board

Cable wiring
~-------~
TRDl (+) 1

1
2

TRDl (0) 1
TRD2 (+) r 1
12
TRD2 (0) I
SG a

PCR connector

174 -

#
*

t
1
t
I

8
8
I
I

I
I
I
I
#
L--r--

I
I
I

10

1, TRDl (+I
eTRDl (-)
1
2

TRD2 (+)
TRD2 (-)

SG

_ _
_L

MR connector
(MR20 Female)

7. CONNECTION TO CNC PERIPHERALS

042443EfO2

7.6.2
1 to 1 Connection
CNC OPTION-1

board

Tap

JD6A
(PCR-EWOMDT)
1 t

RD

Ill

2 1 lRD

6 1 lCS

1121

1161

*DM

SD

SD

50

*SD

lRS

31

TFI

41

T-F?

RS

lRS

SG

19

10

20

Cable wiring

SD

12
*SD /
RD
RD

I
I

8
8
t

I
I
I

SD

*SD

10
11

RD
RD

l3

-l-r

14

RT

3
4

RT /
RS

I
I

I
I

I
I
l5
16

I
I

*RS r

cs

CS DM

DM L

I
I

TR
YTR

7
18

I
I
I

I
CIII____

RT

19

RT

RS

4 *FE

14
'CS

15
'"CS

12
I

13
3
4

DM
DM

ATR
*TR

1SG

1,

Recommended cable material 2 0.3mm2

175 -

*-I-r

J
I

Twisted pair cable

l-r

18

SW

I
8

I
I

I
HONDA TSUSHIN KOGYO CO., LTD.
MFWO(Female)

7. CONNECTION

TO CNC PERIPHERALS

B42443uo2

77
dNC2 INTERFACE
(RS-232-C)

CNC OPTION-1 board

Host computer (Example)

JDSC

(PCMWOMOT)
11

DBM-25s

1111

RD

SD

Conceptional diagram of signal connection

CNC

side

OaPt
Input

Host side

s-D--

SD

sD *

,-q-

RD

RD -D-

__I>__

RS

RS -4-

CS

cs -D-

ER

ER -

DR

OR -c--

CD

CD +
SG

1
ov

__I

SG
FG

FG

FRAME

When not using CS, connect it to RS.

When not using DR, connect it to ER. Always connect CD to ER.
Note
If the host computer is an IBM PC-AT, connect its CS with
its ER because RS on the CNC goes low when the CNC
enters the reception phase.

176 -

..

562443Em

788

HIGH SPEED DI
SIGNAL INTERFACE

7. CONNECTION

TO CNC PERIPHERALS

Connection for the high speed skip signal is as follows.

CNC OPTION-2 board or l/O card.

Cable wiring

HDIO /

a
I
I
I

ov
HDIl

--------~
I
t

71
12

ov

3
4
13

HDl4
6
15
HDl5
16

1-y

,-\-I

/\

I
I
8
I
I
t
I
.r

8
17

HDl7 t
ov

-7

-y

-\7

18

I
;
,-,,,J
L

Grounding plate

--y

7
HD16
ov

I
I
I

j
I
I
I
4
I
*
I

ov

i
I

HDl3 L
ov.4

ov

I
I
I

HDl2
ov

177 -

Shield

l_J\7

7. CONNECTION TO CNCPERIPHERALS

79
SPINDLE INTERFACE
a Series Spindle
m

B42443Elo2

The following three configurations of the spindle interface are available.

Amplifier

Q: series Spindle Amplifier

a Series Spindle
Amplifier + Rotation Tool
-

a series Spindle Amplifier + Rotation Tool

Position coder

SPDL-1(JA7A)
Main CPU
board

SPDL-1 (JA7A)

Analog spindle
SPDL-1 (JA7A)
A-OUT1 (JAW)

Position coder return signal (A/B/Z phase)

Main CPU
board

The position coder return signal is connected to connector JA7A

connection of the serial spindle described in (1) and (2) above.

P/C

178 -

used for

B-62443402

7.9.1
Serial Spindle Interface

CONNECTION TO CNC PERIPHERALS

7.

Connect to the spindle amplifier, using optical fiber cable equipped with
an optical I/O link adaptor.

Spindle
Optical I/O Link adapter

HI
UP
to
2m

Optical fiber cable

See Section 6.2.2 for adaptor specifications.

Cable wiring

1
JA?A
SIN

r-------
I
I

-IN

sour3

"SOUT .
+5v 1

t
t
I
t
t

3 . %OUT
2
SIN

8
1
t

t
I

I
.
I
I

ov'2

ov13

ov4

ov,'5

ov,16

:
t
t
t
.

/\

/\
/\
1,

---___

8
'

t
t
t
t
t
t
t
t
I
:
t

Shield
Grounding plate

Recommended cable material

A66L-0007

-0284##7 OP (#28AWG x 7 O-pair)

179 -

JO

1 SOUT

+5vr8

ov

I
I
I

9
18
20
11
l2

13
14
15

l6

%IN
+5v

1+5v
+5v
,ov
ov

ov
'OV

ov
ov

7. CONNECTION

TO CNC PERIPHERALS

7.9.2
Analog Spindle
Interface

8_62443E/o2

CNC
JA8A (Main board)
JA80 (OP.2 board)

Signal name
SVC,

ES

EN61 , ENB2
~~~&~
.
I
0X0, 0X1,
* 15v, +5v, ov

Cable wiring

Description

Spindle command voltage and

common line

ISpindle enable signal (Note 1)

Feed axis check signal (Note 2)

1
I

t-

------

Ground plate

FANUC SPINDLE
SERVO UNIT
1

Notes
1 EN61 and 2 turn on when a spindle command voltage is
effective. These signals are not used when the FANUC
Spindle Servo Unit is used.
The voltage must not exceed 30 V when a signal is off.
The current must not exceed 200 mA when a signal is on.
2 Feed axis check signal is used when a feed axis is
checked or service work is done. This signal is not used
for spindle control.

180 -

7. CONNECTION TO CNC PERIPHERALS

s-62443402

7.9.3
a Series Spindle
Amplifier Interface

CNC

ar series Spindle Amplifier Module

HI
UP
to

2m

Cable connection

a series Spindle Amplifier Module

Cable connection1 CNC

JA7A

r-------*

JA7B

Grounding plate

181 -

7. CONNECTION

TO CNC PERIPHERALS

&62443E/o2

Notes
1 Recommended cable specification:
A66L-O001-0284#1 OP (#28AWG x 10 pairs)
2 When this cable is routed near other cables, such as
power cables, connect the shield line to the grounding
plate. This connection is not, however, necessary when
the CNC and spindle amplifier module are mounted in
close proximity.
3 This cable can be used to connect the CNC and spindle
amplifier module electrically, when the CNC and spindle
amplifier module are mounted in the same power
magnet& cabinet or in power magnetics cabinets which
have been connected by welding or other means. When
mounted in separate power magnet& cabinets, the CNC
and spindle amplifier module must be connected by an
optical cable, via an optical l/O link adapter.
4 The +5V terminal is used for optical link transmission via
an optical l/O link adapter. When using this cable or other
metallic cables, leave the +SV terminal open. If +5 V is
supplied to this terminal when a metallic cable is used, +5
V for the NC unit and that for the spindle module are
short-circuited.

182 -

7. CONNECTION TO CNC PERIPHERALS

B42443Em2

7.9.4
Position Coder
Interface

CNC (Main CPU)

JA?A(Main board)
JA7B (OP.2 board)

Position coder B-phase

PB, *PB

I signal
Signals for serial spindle
(Note 1)

SOUT,
* SOUT

Cable wiring

]
POSITION CODER

CNC
PA
*PA
PB
*PB
SC
*sc
+5v
ov
SOUT
* SOUT

NPA)
N(*PA)

I1
9,18,x)
!
12,14,16 t
I

3
4

_I

-SHIELD

C(PB)
R( * PB)

1
1
I
I
I
I

B(Pz)
P(SJCPZ)
H
K

0-1

EARTH PLATE

Recommended cable material

A66LaO1-0286

(#2OAWG+6 X #24AWG X 3)

MAX LENGTH 20m.

Note
Signals SOUT and 4~POUT are for a serial spindle.
These signals are not used for an analog spindle.
This means that if the position coder feedback function is
employed in the analog spindle, no serial spindle can be
connected.

183 -

7. CONNECTION

TO CNC PERIPHERALS

B-62443UO2

7.10
SERVO INTERFACE
7.10.1

The servo interface

has these features.

Outline

Note
1 Series 16-B has two types of boards : MAIN-A SPEC.
and MAIN-B SPEC.
MAIN-A SPEC. is of conventional servo interface and
MAIN-B SPEC. is of servo interface for a series.
Series 18-B has also two types of boards : MAIN-A
SPEC. and MAIN-B SPEC. Both are of sen/o interface for
a series.

Digital control AC servo motor

Motor feedback : Serial pulse coder
0 40,000 pulse/rev incremental pulse coder
0 l,OOO,OOO
pulse/rev absolute pulse coder
l Scale feedback : A/B/Z signal interface

l
l

Series 16/160 MAIN-B SPEC.

Series 18/l 80

I
\

T2 I-4

h
1 7

a series servo
module
Tl
JSnB

200VAC

0
A

1OOVAC
*

JFn

MS31 06822-l 4s
CL4
+6V battery unit for
absolute pulse coder

Linear scale

n=Axis number

184 -

7. CONNECTION

E62443Em

TO CNC PERIPHERALS

7.10.2
Servo Amplifier
Interface
7.10.2.1
S series servo amplifier
(Series 16 MAIN-A
SPEC.)

Servo amplifier

n : Axis number(1 to 8)

Cable wiring
r-------q

IRn

GORn r i
*PWMAn

*PWMBn

7
8

ov
.9

10

*MCONn

11
ISn 1

12
13

TWMDn
ov (
*PWMEn

14
15

OV ;;
*PWMFn

ov
I
*DRDYn

18

20

I
I

I
I
I

13

\
A

I
I
8
I
I
I
I
I
I
I
I

I
I
I
I
I
I
I
I
I

I
I
I

/ \

I
I
I
I
I
I
I
I
I
I
I
I

Shield
Grounding plate
A-

Recommended cable material

A66LOOO1-O284#1 OP (#28AWG x 1&pair)

GDRn
*PWMAn

2
3 1 COMAn

.a--r---J

185 -

1IRn

I
1
I

I
8
I
1
I
i
I
I
I
I
I
I

I
I

I
I

ov

t
I

*PWMCn

GDSn

8
I
I

OV

I
,
I
1
I
I

I
I
I
t

1*PWMBn

12
10
11
14
15
16
17
18
19

COMBn
*PWMCn

COMCn
GNDn
*MCONn

ISn
I GDSn
*PWMDn
1COMDn
*PWMEn
COMEn
*PWMFn

COMFn
*DRDYn

7. CONNECTION TO CNC PERIPHERALS

7.10.2.2
C series servo amplifier
cz series servo amplifier
(Series 16/l 60 MAIN-A
SPEC.)

B=62443E/o2

WC

Servo amplifier

CNl (C series amp.)

JVl toJV8
(PCR-EV20MDT)

c
n

: Axis number (1 to 8)

Cable wiring
#B-------q

IRn
GDRn
*PWMAn

12
3

QVL4
5
1

*PWMBn

QV 6
7

*PWMCn
ov

*MCONn r lo
11
ISn 1
GDSn
*PWMDn

v l2
1

ov

13

I
I
I
I
I
1
I
I
I
I
I
I
I
I

I
I
&
I
1

I
1
I
I

I
I
I

IRn

9 GDRn
. *PWMAn
;
6
7
8

10
11
12
13

ov
l *PWMBn
ov
1*PWMCn
1OV

1*MCONn
ISn

1GDSn
1*PWMDn

l4

15

*PWMEn

I
I
I
I
I
I
I
I
I
I
I
4
I
I
I

l4

15

ov

A*PWMEn

I
ov,

+PWMFn
ov

*DRDYn

l6

I
I
I
,

17
l8

b2o

t
_

--W.---J

1
S hieid
Grounding plate

Recommended cable material

A66L40014284#1 OP (#28AWG x 1Q-pair)

186 -

17

IOV

1*PWMFn

l8 av
20

r
I
L

l6

*DRDYn

7. CONNECTION TO CNC PERIPHERALS

w2443uo2

7.10.2.3
C series servo amplifier
(Series 16/l 60 MAIN-B
SPEC. and Series 18/180)

CNC

Servo amplifier

JSl A-2 to JS6A-2 (Option2)

(PCR-EV2OMDT)

JS104S36
(PCR-EV2OMDT)

b
n : Axis number (1 to 8)
Cable wiring
t-------q

IRn

GDRn

2
3

*PWMAn

ov r 4
5

*PWMCn

ov 6
7

*PWMEn

*MCONn

'

r lo

1Sn r
1

+ENBln r
ov

II

I
A

I6

I7
I

l8

19

ov
ov

*DRDYn
10
II
I2

I
I

l3

1*MCONn
ISn

15

16

I
I

I8

I9

I
I

I7

I,

Recommended cable material

A66L-OOOl-Q284##1Of (#28AWG x 1O-pair)
Since IRn and ISn are likely to be reflected by noise,
use pair line at inside

GDSn
*ENBLn

PDn
*PDn
PRQn
*PRQn
'OV

20'ov

Shield
Grounding plate

1410V

2o

187 -

ov

LIIIIIIII

*PWMEn

I
1

I
I

ov

I2

I3

15

PRQn
*PRQn

*PWMCn
6

*PWMAn

; Aov

IRn

l4

PDn
*PDn

2 1GDRn

GDSn

I
I
I
I
I
I
I
I
I
I
I
I
I
I

ow8

*DRDYn

I
I
I
I
I
I
I
1
I
I
I
t

.e

7. CONNECTION

TO CNC PERIPHERALS

042443uo2

7.10.3
Serial Pulse Coder
Interface
7.10.3.1
Serial pulse coder
Aand B
(Series 16 MAIN-A
SPEC.)

. Servo rnotor
Pulse coder

JFI to JF8

MS3106822-l 4s

Cable wiring

SD
*SD
REQ
*REQ
+6V
+5V
+5v
+5v
OV
OV
OV

1
2
15

r -w---I
I
I
I
I
I

L6
7

I
- I

8
9

!
I

18

,20

12

16

I
I

,14

A
A

1,

L,
1

I
! 1
1 w

I
Shield

-4

Grounding plate
Recommended cable material
A66L~Ol-0286
(#2OAWG x 6+#24AWG x 3 pair)

188 -

B,
E,
F*
T,

SD
*SD
REQ
* REQ
+6VA

I 1
I

I
I

I
1 L --

I
f
1
I
I
I

M<

+5v
OV

U OVA
N, SHLD (Shield)

8-6244x/02

7.10.3.2
Serial pulse coder C
(for OS or subsequent
models)
(Series 16/l 60 MAIN-A
SPEC.)

7. CONNECTION TO CNC PERIPHERALS

CNC

Sew0 motor

JF 1to JF8

MS31 0662CM9SW (Straight)

MS31088~29SW
(Elbow)

2abie wiring

SD ;
*SD 5
REQ q6
4~REQ

I
I
i
I
I
Ii
I
I

B-s-B-

1*
A

I
I

I
II
I
I
I
I

I
II
I
I

I
L
-I

+D
D! *SD
F_ REQ
G_ *REQ

I
I

+5v
+5v l8
+5v 12*
ov ~I2
ov l4
ov l6

I
I
I
I1

- Shield

- 4

K,

Recommended cable material

A66MO01-0286 (#2OAWG x 6+#24AWG x 3 pair)

189 -

+5v

ov
N ov
T, SHLD (Shield)
H,

Grounding plate

+sv

7. CONNECTION

TO CNC PERIPHERALS

7.10.3.3
Serial pulse coder C
(for models 4-0s to
O-OSP (regardless of
incremental or absolute
command))
(Series 161160 MAIN-A
SPEC.)

~24436/02

CNC

Servo motor

JF1 to JF8
(PCR-EWOMDl)
--

3-

Connector
Connector covet
Connector cover

HDAB-15S
HDAW-150CV (2-w
to 0-0s~)
HDA-CTH (4-o& 3-0s)

Cable wiring

- - Shield

Grounding plate
Recommended cable material
A66L~O01-0286

(#2OAWG x 6+#24AWG

190 -

x 3

pair)

7. CONNECTION TO CNC PERIPHERALS

B62443uO2

7.10.3.4
Serial cz pulse coder
interface

aV3000,a2J2000&/3000

CNC (Series 16/l 60 MAIN-A SPEC.)

Servo motor

JF1 to JF8
(PCR-EV2OMDT)

Pulsecoder
Comaztor : HDAB-1 Ss
Connector covw : HDAW-1 XV

SD

11

*SD

12

A
3

OV

13

14

REQ

lREQ

16

+6VA

17

ov

15

OV

a series sew0 amplifier

fi/

(14

REQ

15

lREQ

16

ov

OV

*
101

I 20 I

+!w

191 -

IJ

(Series 16/l 60 MAIN-B SPEC.

or Series 18/l 80)

7. CONNECTION

TO CNC PERJPHERALS

B42443Elo2

Cable connection

I
Pulse coder

JFn
SD
50
REQ

II
I

--

--

A
I\

--

I
I1
I1

12
13
5

*REQ
+6VA
+5v
+5v
+5v
ov
ov
ov

20

III

13

16

I
I
I

I
I
I

i_----Shield

35
Grounding plate

15

SD
5D

REQ
*REQ
+6VA

+5v
+5v
ov
ov
ov
SHLD

Notes

1 +6A need not be connected

when incremental pulse

coder is used.
~ 2 Recommended cable material : A66L--0001-0286

192 -

7.

w2443uO2

CONNECTION TO CNC PERIPHERALS

7.10.3.5
a 313000 to a 40/2000,
a C3/2000 to a C22/1500
NC(Series 16/l 60 MAIN-A)

11

SD

*SD

hli
12

SD

OV

B
F

REQ

lREQ

13

41

1141

ov

7 1 +6VA 1171
-9

Servo motor

Pulse coder
Connector : M&31 06B2&29SW(Straight)
MS31 08B2CN9SW(Elbow~

JFI to JF8
(PCR-EV20MDT)

+5v

101

1191

rid

+5v

a series servo amp

@z&--j

2
3

*SD

12

oV

13

(Series 16/l
Series 18/l

MAIN-B SPEC.

*SD

SHLD

7. CONNECTION

TO CNC PERIPHERALS

642443uo2

Cable connection
JFn

SD

Puke coder

r ------ A

50

SD
*SD

REQ

REQ

*REQ

*REQ

+6VA

+6VA

+sv
+5v

+5V

+5v

+5v

Ov
ov
ov

ov
ov

L -vv---

SHLD
Grounding plate

Notes

1 +6VA need not be connected for incremental pulse coder.

2 Recommended cable material : A66L-00014286

194 -

7. CONNECTION TO CNC PERIPHERALS

B42443Em

7.10.3.6
Cable connection for the
incremental pulse coder

This CNC employs a serial pulse coder for which the power supply is 5
VDC, same as used by the conventional pulse coder. It is therefore
necessary to prevent cable resistance from causing the supply voltage to
drop more than 0.2 V (total for both the 0 V and 5 V lines).
o2 >
0.35 x R x 2L
0.35: 0.35A power supply current of the
=
m

incremental puke coder

can be converted to the

following equation:

This

LS

When A66L-OO01-0286
cable is used

rn
- 3.5R

R
m

: Resistance per unit length of the wire

: Wire length (m)

: Number of wires connected in each

0 V and 5 V line

This cable, developed for the pulse coder interface, consists of three pairs
of signal wires and six power line wires @O/0.18, 0.0394 R/m). When
this cable is used, the maximum cable length is calculated as follows:
LS

3
- 3.5 x 0.0394 = 21*75[m1

This cable has a diameter of 8.5 mm and is suitable for use with the Series
16 and 18 connector. However it cannot be extended up to 50 m.

When A66L-OO01-0157
cable is used

This cable, specified as cable C in the connection manual (B-61393E) for

Series 0, consists of five pairs of signal wires and six power line wires
@O/0.18, 0.016 Wm).
When this cable is used, the maximum cable length is calculated as
follows:
3

LS - 3.5 x 0.016 = 53m57[ml

This cable can be extended up to 50 m from an electrical point of view.

However, because of its 11 mm diameter, it does not fit very securely into
the cable clamp.
It is therefore necessary to use a larger size connector at a terminal block
or peel off the insulation sheath at the end of the cable to reduce the
diameter so that it fits into the connector.
For example, MR connector manufactured by
Honda Communications
Pulse coder

Example 1)

A66L-ooo1-0157

I,
4

A66L~O1-0286

Example2)

Terminal
block

.
l

NC

A66L-0001-0157
I

Pulse coder
?
I

Enlarged figure

Peel off the insulation sheath and cover with a heat shrinkable tube

195 -

7. CONNECTION

_ ~

TO CNC PERIPHERALS

w2443E/o2

~~

7.10.3.7
Cable connection for the
absolute pulse coder

Series 16 employ the serial pulse coder, for which the power supply 5
VDC, same as for the conventional pulse coder. It is therefore necessary
to prevent cable resistance from causing the supply voltage to drop by
more than 0.25 V (total for both the 0 V and 5 V lines)./
This is written as:
0.40 x R x 2L

0.25 z

0.40 : 0.40 A power supply current of the

incremental pulse coder

This can be converted to

: Resistance per unit length of the

wife [$2/m]

: Number of wires connected in each

the following equation:

LS
?l
- 32

When A66L-OOOl-0286
cable is used

OVand5Vline
L

: Wire length (m)

This cable, developed for the pulse coder interface, consists of three pairs
of signal wires and six power line wires (20/0.18, 0.0394 $2/m). When
this cable is used, the maximum cable length is calculated as follows:
LS - 3.2 x

0.0394= 23*7g[ml

This cable has a diameter of 8.5 mm and is suitable for use with the
connector of this control but cannot be extended up to 50 m.

When A66L-OO01-0157
cable is used

This cable, specified as cable C in the connection manual (B-61393E) for

Series O-C, consists of five pairs of signal wires and six power line wires
(50/0.18, 0.016 Wm).
When this cable is used, the maximum cable length is calculated as
follows:
L(

3
= 58.59[m]
3.2 x 0.016

This cable can be extended up to 50 m from an electrical point of view.

However, because of its 11 mm diameter, it does not fit very securely into
the cable clamp.
It is therefore necessary to use a larger size connector at a terminal block
or peel off the insulation sheath at the end of the cable to reduce the
diaAmeterso that it fits into the connector.
For example, MR connector manufactured
by Honda Communications
Pulse coder

Example 1)

A66L-0001-0286

Terminal

block

Exam ple2)

Pulse coder
A66L-0001-0157

1 I

Peel off the insulation sheath and cover with a heat shrinkable tube

196 -

7.

8-62443Em

CONNECTION TO CNC PERIPHERALS

7.10.4
Separate Type Detector
Interface
7.10.4.1
Linear scale interface
JF21 to JF28
(series w160

MAIN+

SPEC.)

JF21 to JF24
(Series 161160 MAW-8

Linear scale

SPEC.

seriees 18/180)
JF21-2

to JF2b2

(Series l6/160

SPEC.

MAN-6

series 16/160)
(PCR-EVLOMDT)

+6V and REQ are for separate

absolute pulse coders.

Cable wiring

PCA

PCA
*PCA

*PCA

1 PCB

PCB
lPCB r ;

/ PCB

PCZ

APCZ

*PC2 I

( *pcz

+5v

+5v /
+5v,

+5v

l8
20

1 +5v

+5v
ov t

12

* ov

14
ov

OV'

ov

16

ov

Recommended cable material

A66L-0001-0286

(#2OAWG x 6 + #24AWG x 3-pair)

Note
Main CPU board and Option 2 board of Series 16/160 MAIN-B SPEC and Main board of
Series 18 MAIN-B can control (up to max. 6 axes per board, but linear scale interface is
available up to 4 axes (1 to 4 axes). Liner scale cannot be provided with 5th and 6th axes.

197 -

7. CONNECTION

TO CNC PERIPHERALS

B-62443Elo2

7.10.4.2
Separate Type Pulse
Coder Interface
For absolute detector

II
II

CNC
5121 to JF26
lseries la/l60
MAN-A SPEC)
if21 to JF24. JF21-2 to JF24-2
(series 16060 MAN-8
SPEC.
S&es lW180)
(PC-MDT)

II

REQ

18

+5v

19

Pulse coder

+5V

PCA IBl

*PCA ICI

ItTi

+6VA lUi

OVA h/i

PC8

A
B

I
l

I
b

5
6
7

I
I

,
I

I
I

QV
OV'

I
4

.
I
.

12
14

I
,
I

1
8

c 1,

I
N

------

Grounding plate

ov

16

,+5v

OV

+5v.

REQ

20

PC2

18

PCB
*PCB

+6VA

PCA

+5v

PCA

PCZ

+6V

+5v.

Shield

1 OVA
SHLD
(Shield)

Recommended cable material

A66L=OOOl-0286

(#20AWG

x 6 + #24AWG

x -air)

Note
Main CPU board and Option 2 board of Series 16/160 MAIN-B SPEC and Main board of
Series 18 MAIN-B can control (up to max. 6 axes per board, but linear scale interface is
available up to 4 axes (1 to 4 axes). Liner scale cannot be provided with 5th and 6th axes.

lPCB

I
I
I

PCZ

REQ

101

4s

PCB

PC2

llA\

MS31 06822-l

PCA

PC8

(MS31 02A-22-l4P)

1 Cable wiring

*PCA

Separate type detector

198 -

B42443Em

7. CONNECTION TO CNC PERIPHERALS

For incremental detector

CNC

Separate type detector

serie816/160 MAIN4
see8

le(l60

saies

r#leO

SPEC.
JF21 to JF28
MAN-8
SPEC.
JF21 to JF24
JF21-2 to JF262
JF21 to JF24
JF21-2 to JF24-2

MS31 0682Cb29SW

Cable wiring

4
PCA I
*PCA .

PCB
E

*PCB I ;
PCZ
*PC2

+5V
+5v
+5vl
ov
ov .
ov

18

20
12
14
16

I
I
I
I
I
I
I
I
I
I

t
I
I
I
I
I
I
I
I

I
l
I
I
c ---w-m
1,
Shiek
Grounding plate

K
N
P
T
H

1 PCA
*PCA
PCB
*PCB
PCZ
*pcz
+5V
I +5V
A+5V
ov
ov
ov

4SHLD
(Shield)

Recommended cable material

A66L-0001-0286 (#20AWG x 6 + #24AWG x -air)

Note
Main CPU board and Option 2 board of Series 16/l 60 MAIN-B SPEC and Main board of
Series 18 MAIN-B can control (up to max. 6 axes per board, but linear scale interface is
available up to 4 axes (1 to 4 axes). Liner scale cannot be provided with 5th and 6th axes.

199

7. CONNECTION TO CNC PERIPHERALS

042443uo2

7.10.4.3

The standard of the feedback signal from the additional detector is as

Input signal
requirements

shown below.

(1) A and B phase signal input

This is a method to input position information by the mutual 90 degree
phase slip of A and B phase signals.
Detection of the position is performed with the state in which the B
phase is leading taken as a shift in the plus direction, and the state in
which the A phase is leading as a shift in the minus direction.

A phaS8 signal
Shift in plus direction
B phase signal

A phase signal

Shift in minus direction

B phase signal

(2) Phase difference and minimum repeat frequency

PCWPCA
*PCAJPCA
PCBrCPCB
*PcB/Pc%

(3) 2 phase signal input

For the 2 phase signal (1 rotation signal), a signal width of more than
1 frequency of the A phase or B phase signals is necessary.

2 phase signal

Tw
L-4
Tw> 1 frequency of A phase or B phase

200 -

7. CONNECTIONTOCNCPERIPHERALS

H2443UO2

7.10.4.4
Time requirements
I

Requirements for the signals at the input pins of input connectors JF21
to JF28

TD 20.24 bsec
The signals for these connectors are differential input signals with A and
B phases. An important factor is time TD from point A, when the
potential difference between PCA and * PCA exceeds OSV, to point B,
when the potential difference between PCB and * PCE3becomes lower
than 0.5V. The minimum value ofTD is 0.24KS. Theperiod and pulse
width of the signals must be long enough to satisfy the above
requirements.

7.10.4.5
Receiver circuit
PCA
A-phase
signal
*PCA

201 -

The same circuit is used

for B-phase signals
(PCB and *PCB) and
one-rotation signals
(PC2 and *PCZ).

7. CONNECTION TO CNC PERIPHERALS

B-62443E/o2

7.10.5
APC Battery Interface
;NC

W
1

Battery box

I 11 I

2
3

12
ov

(13

-e-H:i
G-l--t+

Series 161160 MAIN-A, MAIN-B

Series 181180

Cable wiring
JA4

Battery case

Recommended cable material Z O.Zmm* (710.18)

Notes
1 Series 16/l 60 MAIN-A SPEC. supplies power to both the
pulse coder of motor and the scale, Series 16/l 60
MAIN-B SPEC. and Series 18/l 80 supplies power only to
the scale.
In the latter case, the battery for motors pulse coder shall
be set to the side of oz series amplifier.
2 Series 18 MAIN-A does not have exclusive connector for
battery. When a linear scale that has a back up battery is
to be used, connect a battery to one of connector, JF21 to
JF24 that is not used. Take care that position of OV is
different from that of JA4.

202 -

7. CONNECTION TO CNC PERIPHERALS

B42443W2

CNC

Battery case
o

I--1

Series 18 MAIN-A

Cable wiring
JA4

+~~~I~~

Recommended cable h 0.2mm2 (710.18)

203 -

Battery case

7. CONNECTION

TO CNC PERIPHERALS

7.11
ANALOG SIGNAL
INTERFACE

&-62443E/o2

CNC OfTION 2 board

Cable wiring

Analog input CHO

Analog input CHl

Analog input CH2

Analog input CH3

Analog output

Receiver circuit
CNC

SV

age range -1 OV to +l OV
input current range -0.5mA to +0.5mA
ov
c

ov

ov

204 -

APPENDIX

A. EXTERNAL

B62443Em

*. .

DIMENSIONS OF EACH UNIT

EXTERNAL DIMENSIONS OF EACH UNIT

\)~:~:.:~~s..,.,..,,.,...
...::..:...S~~S~~~~~Y~~~.~....~.,,~~~~,~
..522s.~~~~.~s~:~~~.~~....~.~~~.~~~~~~~~~~~~~~:.~~~:~
._:.:
.,.,
h
...:..:::
..8..
...,..
..*
-.,.
...........a
......-.
...:..~):~.?~..\.~:~:.~~.:.~:.:.:.~:.:.~:.:.:.~:.?~
.....>.
...,a...._
....*...*.
.5,.
.>:.:.>f>>>>.
.._.
...*.*.
..*.
.....*.....f~..:.:.:.:.:sp:.:.:.~:.:.........
..f..
...,V..
....,...*.,..
.y.:.:.:
T..*.\*...*.
..~
..,
..,,,y
.~.,...,.,
.,+
....:.?:.
....:.:.:.:...z....z..,,..........,
...\.......5..5....
.............f.............................................
....*.v........
......>
.......,.E........
..................5:.:.:.:.:.~:.~:.:,:.:.:.~,:.:~:.~~~.:.~:.:
.~~~~:.:;..~~~~.~.~:.~~:~~~...
....I
.......................
..Z...
.....3....,....
.......,,
....,..
..*..
.<..
.~.:.:.:~.:.:.f.c:.~.:.~~:.~~
..:.
:.:.
:+:
safe
........,...
.._
.,....,,,....,......,,......,,....
.*,.
*._...
.*.,~.~,.,s.~.~:.~.~~~~~~.:~.s:.~:.~~~:~
....,.
.*.,...
...%..
.,.
...*..,*
..i*
.y.,....z......-..I..
...i..........................~.
..:.:...:.._.
....*
...............:..i.:.:...:.:.:...:.:.:......:.....:.
..*:.:t..-..........
.,,....
......i........
...*
:;
::
..*
.I...*....,....,..
....*a.
.a.0.-...
...~
....5.
:.~:,:......,,.,..:.~~.~
...2......~..............................
Z,.....
y>.:+.:
........,.......
..,....
....-.Q.*
.._............................................................................
...,..
_.
.,.,
....
.:....~
.*.,.*,
....,,...,....,.
....\,,.
..,.<.:
...<.:.:.>:.:.:.~*:q>:.:.:.yq.:.>>*.
..*...:...*...*.
,..........5
..>)>:.:.>s.:...\.
.f....
..*.i
..C.........
..*......
..x.:.:+:.:.:*:.:.:.:.:.+x.:+:*:.:.:.:
...........
.~~..:.::.~~:o:.:.:..:;.:.:~........
..........:*::.~.:
....,....
...,.,.;
........,...
..h.
..........._,...
..*..
._.
.v.~\....~
....._..
:.:.:.:.:.:,:.:.:.:.
.,,.,,..
....*.
.V.i......
..f,.
>:
...,....
..:.>:....
>...v:...
...,*\.
.*..*.:.2.
..P.
....%
...d-?x*:.:
.....h
,.
,.~::~:.~
.Y.*.__...*.*.
...,h.
.....v..
...S.....
....*.
...;_,...*,..
*+*,,y>:..*.*;:
.....*...:.>:.:.~.:
,,.......,..
;,~_:s.:..
.T....
:..::
:.::
....S......................................
......*...
.-..:,
..I.
......*
.:?~~.~+~.:~.~>
.C............,.....,
..,.........,
....-......+....i....................
.,.
...>
..>
.:.:.:.:.
....+.............................,
._.
...::::...
.y
x*,3
i....
y.:.:.~.:.:,:.:.:~,;.~.:.:.~.:.:.:~.:.:~.:.:.:~.:~,:;
::
.
:
::
.5.:,Y~:~.:.:;~...:S.~,:.~.~:
.
.
.
.
.
.
.
.
.
.
.
.
.
,...
9.
*
.
.
.
.
.
.
.
..7.........-.....
-.*..
.
.
.
.
.
.
.
*
.
~I;:5~~~~...:.~.,~.:.:~~.~
.
.
.
-a
h-.
.s
*

**
*
.~C~..5~........~.........
22.
.
.
.
..*
.
...:.....
.
.
,._.*.*.
.*.*.*...*...*.*...
.
.
.
.
.
.
.
.
.
.
.,
.
._.
.
.
.
,.*...
.
.
.*.*.m,...*.,.2_._.
*_.*._.
.*.
5..
.**
.
.-.
.,.,.
.
.
I..
,.
,.
.,....
.
.
.,
,.,,
.
.
.
.
.
:.:.:.:o:+v+
..,...
._*..h
....:.:~z..............:.:.:~.:.:.:.:~...:.~
.
.
.
.._....
.
.
.:,:.:,:.:,:.:.:_
.*,*
,...~~~~~.:~~~,~~..~~~~~
.
.
.
.,
.
.
.
,
p
22..
.
.
..I
.%
*
0
..a
-.y+.
\.
.,
,
*
....,...,
,..
..*......*
.
.
.
.
.
,...
r:i~..~..~...i~.~.:..~~~~.~...,~~:::::::~.~~~..~
.*...*
*.,.,
*..
.V..,\.\
*
.
.
.
.
.
.
.f,._
>>
.
.
.
..*...*...
:.:+
...,,_.2_
.
...,
.
.
-...*.-2.
<.
2..
.*...*.
.
*
..*
.
........*.
.
.,
.
.
.
*.
.
.
&.Z.>.
.
.\.:.p....
.
.
,*
.
...\
.
9
.-.%~,%*.-.5....vs
.
.
.
.
.
.
.
.
.
.
.
*
..:.:.::.~.:.:5.:.:.:.:.~.~.!.:
.
.
.
.
..:..
.
.
.
.
.
..\.<
.
.
.
.V*V...5i
...5..
.
.
.
.
.
.
.
..f.....
.
..r...........................-....
,
.
.,
.
.
.
,...._.
:.:.:.x.:::~~~;:...~
.
.
:..:::.:.:..x.:+p.
*.
.
.
.
..a..
.,.
.
.
.
.
5,.
z
.
.
.
.
,
..,........
.
.
*
.
.
.
.T...
.
..I?
.
.
.
.
.
.
*.,...f...
:...:
..*.*.
*
..k.
.
.~.........~..f....~..~.~...~.........~
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
..,....
.
..
*2...*.*,.......
.
.
.
.*.*.s*.....
Y....,
.
.
.
..a
.%.
*..:.....
.*.a.-.*.*.*
*.*.
.
.
.
.
.
.
.
.
.
.
,.
.
.
.
.
\.
._.
.
.
.
.
.
.,..........
..,
.
.
.
.
.
.
.
).
.
.
.
.
.
.
..
,
,
..,
.
.
.
,
.
.
.
.
.......
.
,
.
>
i....,
.
..,...............,
..<......S
.
.
(
.
.
.
*..
?:.:.:.:.:.:.:.:.:.:.:,:.~
.
.
.
.
.
\
.
.
.
...*.
.
.
.
.
.5-.
..Ck
.
.*...5*.
.
.
.
.
*
.%
.
**.*.......
.>
...)
.
,....
.
.
,
.
.
.
.
.
.
i...................
*
.
*
..*...*...*
*
..,.,.~...~...,...,.,.~.~.~.~.~.,.......,.~........,.I.L.
.
.
.._...*...
.
i.
.....~,~..~.~.~,~.~.~..
z...
-..
;....,.::.
.
.
.f....
...*
..L..................
~....~i.~.~.~.............
...........................
.
.
.
.
.
.
.
_
.
.t..,.,...................,...
1
.
.
.
.
,
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
..,..
.
..,5
.
.....................................-........................
1..
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.V..
.
.
.
.
.
.
.
.
.
.\
.
.
.
.,..
..5....5.
.\
,
.
,
,
.
.
.
............7............................
~.~.~.~.~.~.~..~.~.~.~..~.~.~
...L...
*.*
.:..
:......:?
..:..:..................,..
I
.
.
.
.
..,.......:..
.
.
.
.._.....
.
.
.
.
.
.
.
.
.
.
.
5~x,:.:.:.I.:.:.:.
.
.
*
.
.
..I.........
.
.
.
.
.
.
.
I
.
.
.
.
.
.
.
.
.
.
.
.
~
.
*
.
.
..,.......,.....
:~~.:.:..L.....
,....
..,.
.,
7.
.*.
.w
.
.
.,.,
..Y
.
.
.
.
,
.
.
.
...i.,:....~:.:.s~
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
..... .,.
....a
........
.a,.
......................
............._
.<..a
..,I,.
...\....,.............,.
..,..,,.
s~.~.~~~~.~.:;..~,,,~.~~;~.~~..~~.~~.
. .........*...>
_..,
.,..
..._...
......_.
**i.v.
.v<i.x,,x+
.,.,......_
*....
. a...
,_......
.:,.....,.......,
v<i22G:+:.:<.:;<aG<
..h,,
-.,,u.rS;~:2.:.:~;i~~~..~..~.:..;~.:~~~~~~~~.~;~
,..\..
:!I\..
.-.*..:.-:....,....r...i....
..i._...
.....>
..,....
..*
...-.
.s...
,.-a...
. .,,.:
y ..- v...

:.:.:.:+:.x.>

..C

-.

y
* .

.v<<<.:+$.;s:.>.y .

Classification
Control unit

Unit for display

and data input

Number
of
Figure

Name

I2-SLOT

CONTROL UNIT

( Fig. 1

3-SLOT CONTROL UNIT

Fig. 2

ALOT

CONTROL UNIT

Fig. 3

I&SLOT

CONTROL UNIT

1 Fig. 4

I-LOT

CONTROL UNIT

Fig. 5

1SCRT/MDI UNIT (SMALL TYPE, MONOCHROME)

1 Fig. 6

1SCRT/MDI (SMALL TYPE, COLOR)

) Fig. 7

1SCRT/MDI (STANDARD, MONOCHROME)

1 Fig. 8

1SCRT/MDI (STANDARD, COLOR)

I Fig. 9

14CRT/MDl UNIT (HORIZONTAL)

Fig. 10

14CRT/MDI UNIT (VERTICAL)

Fig. 11

) SEPARATE TYPE 9 CRT UNIT (MONOCHROME)

I Fig. 12

1SEPARATE -TYPE 9 CRT UNIT (COLOR)

I Fig. 13

1SEPARATE TYPE MDI UNIT (SMALL TYPE)

I Fig. 14

/ SEPARATE TYPE MDI UNIT (STANDARD)

1 Fig. 15

ISEPARATE TYPE 9 PDP UNIT

1 Fig. 16

PDP/MDI UNIT

Fig. 17

SEPARATE TYPE 8.4LCD UNIT

Fig. 18

I9.5LCD/MDl UNIT (HORIZONTAL)

I9SLCD/MDI UNIT (VERTICAL)
External device

I Fig. 19
Fig. 20

I
I Fig. 21

I POSITION CODER

IMANUAL PULSE GENERATOR

IPENDANT TYPE MANUAL PULSE GENERATOR

I Fig. 22
I Fig. 23

) BATTERY CASE FOR SEPARATE TYPE ABSOLUTE PULSE CODER I Fig. 24

/ PUNCH PANEL (WIDE WIDTH TYPE)

I Fig. 25

1PUNCH PANEL (NARROW WIDTH TYPE)

I Fig. 26

IPORTABLE TAPE READER WITHOUT

) Fig. 27

REELS

PORTABLE TAPE READER WITH REELS

I TAPE READER WITHOUT REELS (SERIAL INTERFACE)
TAPE READER WITH REELS
Control
transformer

Fig. 28

I Fig. 29
I Fig. 30

CONTROL TRANSFORMER

Fig. 31

CONTROL TRANSFORMER

Fig. 32

207 -

A. EXTERNAL DIMENSIONS

OF EACH UNIT

m2443uo2

Fig. I 2-SLOT CONTROL UNIT

q
S=l/l

208 -

A. EXTERNAL DIMENSIONS OF EACH UNIT

s62443Em

Fig I 2

3-SLOT CONTROL UNIT

..

.....
.._...,
.*:.:.
.-.....
..>:.:..
:;:;<:;:
:::::j::
:.:.>:.:
.:.:.:.y.
>X.
.:.:.:.:
:.:.:.y
.A....
..+:.:
.:......
..:.*:
. . ..i...
::::::::.
:::::::::
.>:.:.:.
: :.>:.:
.T......
:::g:.

::::A::
1:: ::p
:::::::;
. .. .. . . .
. . ..,.
.......
:;....,
::.:::::
:..:A::
. . .. .. .. .
.......
.
.
.,,:.:.
. ::.
: ..,.
.,.:,>
,.:+:.,
. . ...
.> ::,:.
......
.:+y.,
. ...

;:::i:i
., .,..
:_::I.:
::.::::::
:.,.:::::
.. .
.2......
.. . >:::
.....
. ... . .
_:: $1::
......
. .
>:.:.:.:
. .......
:::::::::
::.*...

:::I$:::
:::...
: I...:.
:.:+:.:
. ..,..
.y::::.
:X$$:
...._..
......
:::::: ::
......
.:.:.:.:.
:.:.>:.:

60
t-

:::.>:::
..:.:.:.
..,.:.::
. .. . . . . .
..:.>:.
::.:.z.:
Z....
:,:::::::

II2

&i:i:
>,.:.::

86

.......
:....;.
. . .
;;::..::
j:;::::::
:::::::::
:.:::::::
. . .. . . .. .
.:..:.
:.:.:.:.:
.:.:.:.;.

:.:.:.:.:
.:...-.

r::::::::
y::::::

..T.L.Z.
: c,.:

.,.>,.:.
>>>>I
.:.;.>>
:,:j::::
..:.:...:
. .._.
. .. . . .. .
. . .....
:::g:;:
:.:.:+:
. ......
.......
. . .
:.:.>>:

c.:.:.:
...
.:.:.x.

:;::::::
:.>:.:.:
::::.y:
..:.....
. . . .
>:.I.:.:
:. :...
::::i:>i
.L....
.,.:.:.:.
..I :.:.:
: .::.::.
. .
::;:;:;:i
.::...
. . ...L.
..:...._
..... :.
:./:.:..
. . .
: :.:.:.:
. .%..
. . .
.;......
: >:a:.:

: >:.:
.. .... ..
.:::g
:.::..:::
.....
........
::;::::
:....;.
:. . . .. .
.....
. .....
. _......
: :::.:::
. ......
:::g:i:
:..:.::.:
.., .. .
:+:.:.:
:: .:.
:.::::::.
. . .
y.:.>:
:::::::::
.....
........
:::::::::

.:.:.:.r.
:::::;::
.:.a....
:::::::::
:.:.:.>:
. .
>:.>:.:
::y::::
: :+:.:
:::2.::::
......
. ;.....
: :::::::
:.g:::
.... :.
: ::..::.
..:.>:.
: : >:.:
. . .

::v y:::
:.:.:.:.:
.,.....:.
: :.,.:.:
:I$:::
..:.....
..
>I.>>:
.:.: :.:.
:.>:.:.:
. .
. ,.,. . .
. . .. . ..-;::..

:.z>:
:: ji.:.
. .7x
.......
....5.
.......
::::.::::

::::::::
. ....*...
.....
. .......
::::,::::

::::::::
:$.:::y
::<:i:
. *... . ,.
:.>:.:*:
,._.::.
:::y.
. . .. .,. .. .
:.:A:.:
:::::::::
f:::::::
.
. . . .. .. . .
:.>,.>:
;:::;::::
:.:.:.:.:
:::::::::
.:.:.:.:.
-:. .. ..
:,:::::::
..:.:.:.:
.:.:.>:.
:.:.:.:.:
:.:::::::
:::::::::
....C..
.:::.::::
. .. . .._..
:.:.:.:.:
:::::::

.y.:.,.
:::::::::
:::j:
:::::::::
..-.....
:.c :
:.*:...

172

Weight : 2.3kg

209 -

:.:i:::::

&62443E/o2

A. EXTERNAL DIMENSIONS OF EACH UNIT

Fig, 3

,
::,,:::::
.......
.:+p.
:.>:.:.:
. .....
:g>,>.
,. . . . . .
+:.>:

:::::::::
:::::::::
::::::f:
.:. y.:.

i$>:;:
:::::::::
..>:.>:
,.:.....
:.:.>>
.. .
:;:;:i;i:
:+>>:
::>::;::
:::::::::
.: :.:.:.
::::::.<:
>y:.:.:
.:+:+
:.:.:.:.:
.:.:.:.:.
:::;:::::
..,.....
.+:.:.:

::J$::;
:;::::::
::j:::::
;;;:;:i:
:::::::::
y::::::
G.,.....
:.:s:,>:
:::i$:::
$:z$:>.
:::::::::
:::::::::
j.>:.:.
. . /:.:.:

:::i$:::
::j:::::

:::s:::
.:.:.:.:.
:.:,:.>:
::::.:p.:
:.:.>:.:
.:.>:.:.
:::::::::

:.:.:::::
::::..:.:
:::::::::
::g::::::
:;:i:;:;:
>:.:::::
:::::.:.t
::::::::.
:;:i:;:i:
:::::::j
.;:.*..
:::$:y
. . .....:,:::::::
p:{:{
.2X.

y::::::

:::::::::

:.:.:.>:
:>$$
::::::y
: :.:*:I
::::::::y
:::::::::
.:.>>:.
: :.:.:,:
::p*:*.::
. ..,.A

:I$$:::
...p..:.
........
:.:.:.:.:
. . . .. . ..

:I$$:::
.:.y..:.
:....:.:...
. ......
.
.,i.

:;::.z:
:::*::::z
:.:<::::
: ::::y
.+:.:.:
::$c<:
j::.::::
. .,%.
::p.::
.,.>:.:.
:,:::::::
:.::..:.:
:::::::::
:::::::::
. . .. ..
:::y:::
. .

:.:<:;r:
>:.;::::
: ::..;.:
. ..L...
..%...a
::.>x.
. A:>:
. .:...:.
........
i:;:;:;:i
. ..,..
:;:;:;;i:
. ..<. .. .
:.:.:.>:
g:::::
.y+:.

::;:x:;
:::i,;:>.
cy::::.::
-;....:
:+:.:.:
....L..
:::;;;:i:
:.:::::::
::.:.):
:::i,;:;:
. . .. . . .

::::::::
::::::::.
. ...*...
i:i:SE
. ....y..
:::g
.,....L
:.:.>:.:
.:.:.:.>
:::::i::
:.:.>:.:
-_:::.y.
::j::g
.,.,. :.,.
::: j::::::
~..:;.:
::::::::.

::y$::
..,.:...a
...5*..
:;:::I::
::::I$::
. . ,.....
.,5....

::a::::
: :+:.:
.-;....
:.:.:.
-.:.p:.:
.,.>>>
: :::::::
.,.....I
:::;::::

Weight : 2Skg

:,::y::
-,... . . ..
::y::::
. . . .. .. .
:.:f::
....2..

:z.:

:$$$::
. . . .. . ....:.:::::

j&;
:.:::::::
:j:;:j
-...v..
:.:j.:::
. ...A.

;(g:;>,
.:.>:.:.

210 -

A. EXJ-ERNAL DIMENSIONS OF EACH UNIT

B42443Em

Fig

&SLOT

CONTROL UNIT

:+:.:.:
.....
..a...
::::::::.
. ..
a........
i,$$;
.:.:.:.:.
:.;:i$i
. ........
:i:;:i:i:
::::;:y
:.:.>>:
.:.:+:.
>:.:.:.:
: y:::::

rLn

...,....
.:.:.:.:.
:.,,.:.:

y:::::::
.,.:+;.
.:. . .. .
::.:.:.:

:::ii:i:
*.:.:+:
:::::::::
Z.....~..
:.::.::::
. .. ....
:::::y:
:::::$:

$5:;:
>>:.>:

..... ....
. .
>>:.:.:
.y.>:.

;:i::;;:f
p::::::
.,.:.:.:.
. . . ., .
: ;:::i<
., :.:.:.
..:.:.:.:
: . .,..
:$+
. A,:.:
......
.......
.. . . . .
.;:+:.
:::::::::
::;::::::
::.:.:,:
. ,c.....
:,:{:;:;:
:.:.:...:
.. . . . ..
..:.:...
;>..:.:
:.: :.:.
. . ..,.:
>:.:.>:
:::::>
......_
. . . .
..:.:+:
:.::::j:
. . . . .. . .
p::::::
. . . .
;:y:i:;

S=Vl

...,..
. ......
:;;:_:;:

.......
:::::::::
:.>:.:.:
. . ...>..
;*>:
.v.....
. . .....
::::::.::
..;.....
:;i:i:i:

:.;.:.:.:
... ...

rl

........
..,..i..
y::::::::
j::;::::

.a.......
...........
..A

. .

.......
..,.....
:::::::::
::::.y:
:;:i<:;:
. .. ..f..
::::y::

:::::::;:
:.:.:.: :
:i:j;i:
:::::::::
:.:.:.:.:
.:+:.:.
:.:.:.:.:
:::::::::
......
... . .. .
. .. .. .. .
.......
:..:...
........
.......
.::::::.:
:::::::::
:::::::::
:::::::::

:5::::,:
. . . ..i.
:.......
:::::::::
::::.::::
.:.: :.>
-... ..:
:.:::::,:
. . ....
:.v.>:
:.::;::.
. . . .. . . .
::::.>:.

..c

. .. . .
::::::A
.:.:>:.

49

4
Lc

:.:.:.:.:
::::.y.
:::::y:
:::::::::
.
:.:.:.:.:
........
. ......
: >>:.:
:::::y:
..:....,
.>I >:.

s=w

i:;:::;:;
:::...
. ..*....
.......
. . .. . . . . .
.i....
. . .. . ..I.
:::::::::
..i....
. .. . . . ..
.....i.
. . . .I
. ..*.....
. . .. .. . ..
.....A
..:..:.
::::::j:
.......
:.:::::::

:::;::::
::::::.::
:::::::::
::::::i:
.:.:.:.:.
>>:+:
::<:;:;:
.>>:.:
.,.:.:.>
y.:.:.:
::;::y:
.:.:.:.>
:::::::::
.;:....
>:*>:.:
. . .. ..c.
::;::::::

j:::::::
..L....
:::::::::
:::i:z:
.:.:.:.:.:
.......
.:.<:::.:
...A
::::j:::

Weight : 3.8kg

.:.*.*...
....
.:.:a:.:.
..........,_
. .::::.:.:::.~:.:.:.:.:.:.:..:.:~:,:..,..........
::.:.:
f..
:..:...:.:.:
...,C.......
...,.__
:..;................,~.~_~_~.~.~.~.-.~_.
,..j:.:.
...::.*..
.,...,..,.
:..+:...I:~..
...,,.
......~i.......~.~.
..........
...;.
.I...
::.
.....!
..................::
.,....:
.....,....
........:+.,.:$.:.:.:.:.:.:
..::.
.....
...i.
....
::.
..-...
..,.....,...,..f....
........._.,.
...,...._.
......
..S..
....i..
.-...._....
..:::_:
..~,~,~,~.~.
.....,...;.;.;:
:::::x::::.,::
.....,...
...,...
.......
........................
....,.
...:.:.:.:.:.:.:..&.+
...,,.
..........,,,:.
..C...
.......:.
....:::::..
....,....
...5.
...A....
....A......
............
.,.........
.....-...:
.....*.3,..\*...*.\,
....*:......,..........
,....,..
.......-.....~...~~~.~:,:.~~~~
.:...
...*...e....
..,._.
..+..>;:
..,....
.:.
.....,.
,,,
.....,...,.,.,.
............a...
....,*:..:
.,:.:.
,:~,,f..:.:.:.:.:.)::,...
.f..
:...:
...:.:.:.:.~:~:i:::.:.:..~::::::..~,~:~:
...............:.......
......,........,A............,....
.y._....:
....:..,
............:..,:
. ..;,.,:
......,.
...,.
....I
.....:..
.;..........,.....i._.
..............:.?:,~........
.....:...:.:
....i....
.,.....,.......
.....,.
...._.
.::..:::.
...;..._.
..,..,...,.
......,..........*.._.......
.,,
.....
: j:::::

211 -

A. EXTERNAL DIMENSIONS OF EACH UNIT

/zig 8 5

642443uo2

8-SLOT CONTROL UNIT

Weight : 5.0kg

212 -

A. EXTERNAL DIMENSIONS OF EACH UNIT

0-62443Em

Fig I 6

9 CRT/MD1 UNIT (SMALLTYPE,

Specification

MONOCHROME)

: A02EG=Ol20-CO41

Panel cut drawing

\
.

130

130

130

lo
- .

OJ

u
.

L---r

Weight : 4.1 kg

213 -

A. EXTERNAL DIMENSIONS OF EACH UNiT

B42443UO2

Fig. 7 9 CRT/MD1 UNIT (SMALL TYPE, COLOR)

Specification

------

A02B-o12&co42#~n

Panel cut drawing

a

.
9

Unit support
(for reference)

An appropriate support for the

CRT/unit should be provided.

Weight

214 -

: 8.5kg

A. EXTERNAL DIMENSIONS OF EACH UNIT

B-62443Em

is

9 CRT/MD1 UNIT (STANDARD, MONOCHROME)

Specification

: A02B-O12&C05l#fiT1

8-m\I

.lpl

.
1

170
1

-_. 170

Panel cut drawing

Weight : 8.5kg

215 -

A. EXTERNAL DlMENSlONS

OF EACH UNIT

&62443uo2

Fig, 9 9 CRT/MD1 UNIT (STANDARD, COLOR)

Specification

: A02B-o12o-c052#[lr]

L
I :

Panei cut drawinq

<
A
1

.\
9.

Unit support

(for reference)

An appropriate support for the

CRT/unit should be provided.

Weight : 9.5kg

216 -

A. EXTERNAL DIMENSIONS OF EACH UNIT

H2443Em

Fig. IO

14 CRT/MD1 UNIT (HORIZONTAL)

Specification

A02B412&c071#ilrl
or
A02B4203-C071#I~r]

cu

, 104.8

520

U-L-J
384

An appropriate support for the

CRT/unit should be provided.

Panel cut drawinq

Ventilation opening

Weight : 21 kg

Unit support
(for reference)

217 -

A. EXTERNAL DIMENSIONS

Fig

8 11

OF EACH UNIT

E62443uo2

14 CRT/MD1 UNIT (VERTICAL)

Specification

: A02B4I12O-C072#flf-l

or

A02B-o2oGco72#~1rl

Panel cut drawing

Ventilation opening

An appropriate support for the

CRT/unit should be provided.

Weight : 21 kg

Unit support
(for reference)

218 -

A. EXTERNAL DIMENSIONS OF EACH UNIT

B42443Em2

12

Fj

SEPARATE TYPE 9 CRT UNIT (MONOCHROME)

Specification

: A02E&O120-C111

Panel cut drawinq

2

Weight : 3.5kg

219 -

:::.....
y:::::
:,:.:::::
:y$:::
.:..;:i:;:
....
:.....>:
..

A.FxrERNALOlMENSlONS OFEACH UNIT

Fig 0 13

042443uo2

SEPARATE TYPE 9 CRT UNIT (COLOR)

Specification

A02B4l12&Cl12

Panel cut drawing

Weight : 8kg

220 -

A. EXTERNAL DIMENSIONS OF EACH UNIT

Ba2443402

/qg I f4

SEPARATE TYPE MDI UNIT (SMALLTYPE)

: A02%0120-Cl23

Specification

. . ::

i$,$
..:&.
:.:.>:

<

65

-:.:.::::
... . .. .
..:+:.
.+,.:*:
. .....
+z.:.:.
. .. . .
:.:.:.:.:
. . .
..:.y.:.:

>:::::::
:+::::
.:::..:.:

..:I .::
..Z 1.:.
:.:...:.:
......
:.:.:.:.:
.
:.>..: :
..:.....
::::::: :
::::.::::
:::;:j:::
:.:.,.>:
:::::.:::
:::+:
.,.:+:.
:.:.:.:.:
.
. A.:.:
. . ....

:::ii:::
:.::::::;
.:.::.:
:y;:::
:.:.:.:.:
:::i:>.:
:+,.:.:
:y.::.:
.......
:::::::

ii;:;i.;
.
:.,.,..:
. .: ,.,.
.. .....

175

... ::
:Q..::
. . . ..Z.
:
:::A
. . . .. . .
: .::::.:
. .
.+::
. . ...

P
H=

165

. . .. .

.
. ...
A:.::::

. ::.:...

:..c:
x:.:::
:
...I ..

... :.:
::::.,:.
.:......
:.:.:.:.:

clcl
clcl
III
clcl
clcl
III
cl

:::::::::
:: ...
:..
..* . . ..
. .t:...
-:. ...
.:.....>:.:.:.:
......
. ..v...
. .....
...... .
....
. . .

cl
cl
cl
cl
cl
cl
cl
cl

:.i.:::::

::.c
::::::.::
.::g
:::::::::
:::::::.:
y.:.:.:.:
........

co

::::;::.
:::...

.::::.:::
......
.::,:::.

::r::::.
:::i:?;:
:.y.::
.:.:.:...
.......... .. ....
:::::::::
. . . .
..._
. . . .. . . .
.: :.I.>

i:f:,$
:.:.:.: :
.: 2::.
5: ::::

.*.v:c
.:::::::
... ....
::::::::

y::::.:
<..:.:,y
.. .. .
.,A:...

::i:z
.,.:>,.
.,::::.
:.:.: : :
: :::::::
.,.:.:.,.
i,;:::;:;
:.:::::::
. . .....
. ..*.....
:.:::.:::
:; . . . .

.:::::::
.:.:.>:
. ,..._
...I..
: ::.:.:.
.. . :
..j,::::
. . ....
:.:;:::
:::i:i:y.
....,.
:;::::::
:.:.:.:,:
. . . . .. ..

s:.:.:.:.
.. ..... . .
0.

.......
:::i:i:;:

........
:.:+:.:
. .
..:.;+:
. . .....
_ .: :.:.
;:,.
. .; ,...
. . ., . . .
:.:.:.:.:

:I$:::
:.:j:::
:.::::::
::.::::::
. ..
: :.:.:.:
. .....
:

.>:.>:.
>:.>:.:
. .......
.....f.
::...
. .. .. . .
. . ...I...
. ;:

..:::.:::
.,.>:.:.
.+-2.5.
:

>:.:.:

.+:.>>

.I....
:.:.:.:.:
:....:.
......
. .L....
.>,F_.
-...._.
..:.:.:.:
.::y:::
:::::y::
..:.y<.
..:.:.:.:
......
.:.;.:.:.
: :.:.:.:
.....i.
+:.:.
.::::::::
.:.:...:
.,.>:.;.
. . . . .
.>>:.:.
-.:2.:.;
A:.:.:.
::: j::::
. . . ...5.
*.:.:.:.:

I-

>:::::::
. ..I....
. . . ... . .
. . . .. . .. .
. . ...*...
::::::::.
. . ....
.::*:.::.
.:.>.,:.
..:.:.:
..5....
. . .
..>:.:.:
.:.:.>:.
-........
. . . . ..a..
..x+:
. . . .
. >:.:.:
......
::.$:::
. .
.. 1:
y.:.:.:

..::::;:
.
:...::.. . ..A
......
.:::::::y

Panel cut drawing

Weight : 0.6kg

221 -

::.:.:.:.:.
>:*>:
.::::.:.:
.,..,
:.
2,:;:;:;:
:.:.:.:.:

A. EXTERNAL DIMENSIONS

Fig 8 15

OF EACH UNIT

8-62443Efo2

SEf=NWT-E TYPE MDI UNIT (STANDARD)

: A02B-Ol2O-Cl22

Specification

260
t

Weight : 1.5kg

222 -

A. EXTERNAL DIMENSIONS OF EACH UNIT

8-62443Em

Fig. 16.1 SEPARATE TYPE

Specification

9 PDP UNIT

: A02E&O120-C113

..>/,..
.,.:.:.:.
.:::::::
...*
.:.F:
.:.>:.

85MAx

*.>;i:i

:::i:>>
*.:.>:.:
.:.:.:.:.
y;..;:

.a__

. . .. . .. . .
>:.:>:
: :::::::

:::>$:
::::y
:::::::::
..:.>:.:
.,.:.:.:.
y::::::
:j::::::
:::::::::
:::j::::
:::::::::
........
j::::::
-.*.*....
.:.:.:.:
.:.:.:*:.
:p*:::::
.:.:.:.:
:g:;;
:.:.>:,:
: y::::.
.:......
:::::::::
:::::y;
:i::i:;;
:A:.:.:
.: :.:a:.

:::::<::
.........
:.:.:.:.:
:::::Z$;
:::::::::
.. . . . . .
. ... .. . .. ... .

::::&$
........
:::::::::
.:.:.:...
.:.:.:.:
: :.y.:.
. .. ... ..
.::::::::
. .....Z
:::::I::
......
:+:.:.
.. . . . . ..
,.,.:*y
>:.>:.
. . .
.:::::::.
......
.
.?;.i;i
,.,.:.::
I.......
:.I..
.y.:.:.

$iii
:;j:::
:.:.:.>
y:;:;
.: >:,>
,:;:;g
. .
y::.:.:

.-.+
::y:;:,;
. .. .
..:.>:.:
.........
.>:.>:.
:.:.>:.:
........
:.:.:.:.
y.:.>g
:.:.>:.
:: y.:::
. . . .

,$;:;:;:
..5...

::::::::
.......
y::::::

.:...a..
>:.;+:
.. ..
y.:.:.:
.:<.:.:.
.>:.:.:

.::::::::
:i:;:;:;:
. ..A..
y::::::
:.:.>>:
:::y:::
. . . . . . ..
:::::::::
.:.:.:.:.

..:.~.~o
y.:.:.
..y*.:.:
.i:;:;:;.
,.:.y.:.:
.. .
:.:.:.:.:
::;::*::
..1.5..
y..:.:.
..>:+:
::.:::::
:i:;:;;:

y:::::::
. .. .
:::;:;:i:
... ....
........
:.:.:.:.:
. . . ..a...
.:::.:.
:.y...,:,
. ..*.*.a.
.:.:.x.
. . . . .. .
,.....*..
:.):+:
.T.......
.......
.P.....
j:::::::
:::::::::
. . . .
. . . .. . . . .
:.>>>:
::y:::
* . ..5..
;:::?*::
.:.:.:.:,
.j,::::.
. ....
:::::::::

CN2

.::j:t$
..*......
:.:.:.>:
:.:::>.::
.. ...>..
>>:.>:
:i:,:i<:
::y::::

CNl

I
\

.:.:.>:
. . .. . . .
.>:.:.:.
. : :.:.,

:;g:i:
:::,<:::
::::::;:
::: :::::
... ....

::x::*.
:.:+:.:
. . ....
:::.;:y::
. ....
.:.:+:.
:::;::::
. .. . . . . .
:.:.>>:
. . . .....
.>:.:,>
::gg
:::::::::

i::i:i:
.-:..:
z::::::::
. .. ..
c:::::::
.........
.....-.*.
.......
:::.:::::
.:.:.:+
..:.:.:.:
:::y:::
.>:.:.:.

1::::::::

..:c::::

\ Screw

(M4) for grounding

:.:.:.:.
. . ..i...
:::;:i:;:

Connector for CRT video signal

g:;::
.:.:.:.>
:.:.>:.:
.I.......
. . . .
.:.:.:*:
.:.::i::.

::g
. . .....

Connector for power supply

........
.::::::;:
.

.. . . . . . .

y...:.:

......
...A..

Weight

2.1

kg

31
.. .v.*:
......
. . ..:.
.,.:.:.:.
. ,:::;i::

223 -

A. EXTERNAL DIMENSIONS OF EACH UNIT

BG2443uo2

Fig. 16.2
Specification

: A02%0200-C100

.
r

4
.
.

250

Lo

Power connector
CN2

(B2P_VH,

Manufactured

by J_S,T_

corporation)
CN2

11 1

Vin+ (+24V)

Cable housing : VHR-2N

(Manufactured by
J.S.T. corporation)
Cable contact : SW-21 T-l. 1
(Manufactured by
J.S.T. corporation)

Grounding Acrew (M4)

l
Power connection

CRT video signal connection

(HONDA : MR-20RM)
Cable case (HONDA : MR-20LFH)
Female connector (HONDA : MR-20FH)
CNI

224 -

A. EXTERNAL DIMENSIONS OF EACH UNIT

B-62443402

Fig. 16.3 9 PDP/MDI UNIT

Specification

: A02D-O20&ClOl

,
.-

Cl 0000
0000
Cl booo
0000
cl000

000
cl00
000
000
000

cl
Cl
cl

_K
II

225 -

--

--.

I-

::
b.i

A. EXTERNAL DIMENSIONS OF EACH UNIT

Fig. 17

042443uo2

PDP/MDl UNIT

Back piane

b
.
,
I

Keyboard signal

200V power

Panel cut

226 -

Video signal

I I

ON button

1 I

OFF button

A. EXTERNAL DIMENSIONS OF EACH UNIT

8-62443Em

Fig. 18 SEPARATE TYPE 8.4 LCD UNIT

Specification

: A02B-O20O-C050
A023-020O-C051

,+

:I~
gz
7-

348
250
Panel cut drawing

227 -

443

A. EXTERNAL DIMENSIONS

Fig. 19

OF EACH UNIT

E42443Elo2

SEPARATE TYPE 7.2 LCD UNIT

Specification

: A02&02O&C081

50
I

1
i
!
i
8
N

-~

260

228 -

Panel cut drawing ,

,.:.:.:.:
...
.:.::.>,
......
......
.._...
I:.:.:.:.
...tf

A. EXTERNAL DIMENSIONS OF EACH UNIT

042443Em

/qg

2u
1)

9.5 LCD/MD1 UNIT (HORIZONTAL)

Specification

: A02E3-O20&C061

A02B-020O-CO65

Panel cut drawing

:a8 0
Cl0

ag
,,
,

I
i

00 8
oofl

i\

oorBooo

000000

_-_

WI0 8
l-l
60

(For GE Marking)

229 -

8-624436(02

A. EXTERNAL DIMENSIONS OF EACH UNIT

Fig. 21

9.5 LCD/MD1 UNIT (VERTICAL)

Specification

: A02B-02OO-CO62

A02&02OO-C066

105
_,

x85

8
N

Panel cut drawing

I
-

CI

60
(For CE Marking)

230 -

A. EXTERNAL DIMENSIONS OF EACH UNIT

B-62443Em

Fig. 22

POSITION CODER
Specification

: A86L-002&0001#102

A86L-002&0001#002

(Max. 4000rpm)
(Max. 6OOOrpm)

98

4 e5.4
Note : Mechanical specifications of the position coder
are as follows :
(1) input axis inertia
1.0X 1@kg
cm 9 set* or less
(2) Input axis starting torque
1009 cm or less
(3) Input axis permissible loads
1kg or less
(4) Weight :
l

r[

Attach a puiley directly to the position coder

shaft and drive the timing belt. Confirm that the
loads conform with the above allowable value.

231 -

A.EXTERNALDIMENSIONS

Fig. 23

8-62443402

OF EACH UNIT

MANUAL PULSE GENERATOR

Specification

: A86&0202-TOO1

3 holes equally spaced

on a 72 dia

M3 screw termi nal

232 -

A. EXTERNAL DIMENSIONS OF EACH UNIT

8_6243E/02

Fig. 24

PENDANT -TYPE MANUAL PULSE GENERATOR

Specification

: A860-0202.TO04

A8604202-TOO4

to TO09

to TO15

M3 screw
terminal

90

M3 screw
terminal

A8604202-TO10

to TO1 5

38.0

90

M3 screw
terminal

M3 screw
terminal

233

Tt

A. EXTERNAL DIMENSIONS OF EACH UNIT

B+2443Efoz

Fig. 25 BATERY CASE FOR SEPARATE TYPE ABSOLUTE PULSE CODER

AM4 counter sinking

Minus polarity indication

Plus polarity indication /

Plus terminal with

3-M3 screw

00

Minus terminal with

3-M3 screw holes

0
0

/
A.3

Mounting holes

yL

40

Arrow view A

234 -

A. EXTERNAL DIMENSIONS OF EACH UNIT

B-62443402

Fig 8 26

PUNCH PANEL (WIDE WIDTH TYPE)

Specification

: A02B-Ol2O-Cl81
AO2B-Ol2O-Cl82
AO2B-Ol2O-Cl83

(Cable length : lm)

(Cable length : 2m)
(Cable length : Sm)

..

..%
:+:.:.:.
. p:...:
-

Panel cut drawing of this punch panel is shown in the following:

u
T
t

4-M3

235 -

A. EXTERNAL DlMENSiONS

OF EACH UNIT

B=62443E/o2

Fig. 27
Specification

: A02B-O12O-C191 (Cable length : lm)

A02EO12O-C192 (Cable length : 2m)
A02B-Ol2O-C193 (Cable length : 5m)

40

a
J
t

1
r

I
I
I
I
I

I
I
I
I
I
I

I
I
I
I

L.

i
;

Panel cut drawing of this punch panel is shown in the following:

243

236 -

A. EXTERNAL DIMENSIONS OF EACH UNIT

E62443ao2

Fig. 28 PORTABLE TAPE READER WITHOUT REELS

h
+

Paint : Munsell No. 5GY3.5/0.5 leather tone finish

Weight : Applox. 1Skg

237 -

A. EXTERNAL DIMENSIONS OF EACH UNIT

Fig. 29

&-62443Elo2

PORTABLE TAPE READER WITH REELS

530

1
-

238

. .-

A. EXTERNAL DIMENSIONS OF EACH UNIT

B-62443Em

Fig 0 30

TAPE READER WITHOUT REELS (SERIAL INTERFACE)

I-

Wiring screw M3 x 6

ower term inal strip

View from allow A

P
-11

-4-653

_(Panel installation hole

layout diagram)
-

12Q

Note )
Install the tape reader, from the rear side of panel with holes
and secure with screws and nuts. If this is not convenient,
attach a MS stud in $5.3 hole and secure with a nut.

-l

239 -

.::::::i
....
......1
........
I::::::::<

A. DCTERNAL DiMENSIONS

OF EACH UNIT

w2443E/o2

Fig. 31 TAPE READER WITH REELS

mm\

.:.:.:
: >:.:.
..:.:.:.:

:.:;$i:
.....a.
;:i:i:>:
.-:..,

z:.:.:.:.
.....+.
:::::::::
.:...:.:.
:::::::::
:.:.:.:..
.... . . .
:::i::::
..:;...
. ....
. .. . .. .
.:.y.
:::;:::<
:::;y::
:::::::::
.:.:+
:::::::::
..:.:.:.
:.:.:.y

a>:.:.:.
....i...
:;$i.;
.>>:.>
.........
:::::::::

View

..::.:.:

from arrow A

::::::::.
..:,..*.
. . . i..

.x.;.:.
:::::::::
.........
:::,y$
:.>>:.:
:::::::::
.:.:.>:.
:::::::;:
:::::::::
:;:;:$i
:i:::j;:
::::::y
:.::.s
.:.,.>:.
., .,.,.

::)::i
j: ::I::
.....S..
::>:::::
.i:;*_;:
:.:.>:.:
::: :::::
. .. . . .. . .

::::::::
:::::::::
:::::::::
:::.:::::
:::::::::
:::,y::
:.:+:.:
.:.:.:.:,
:j::::j
y.:.:.:

10

::::::;.:
. . . . ..I.
::+
:;:,:::i:
. . . .. . .. .
>>:.:.y
:.>:::::
:::y:::
. . .
:.>>:..
::::g:
:..a..
.:...:.:.
y.;:;:i
:::.:::::
.:.;:.>
. . .. . . .
:.::.:.:
:;:.::..:
::: :::::
::i:::::
::: :::::
:::.:::::
:i:::i:j

-tie

:.>:.:.:
:::i:;:i:
::: y::
>:.:.:.:
. . ..i.*.
:.:.::.
. . ;..:
: y.:.:
: :::::::
. . ...

:..:::I::
.)...

445.3
-

>:::::::
. . .. . . ..
i,......
.i:y::;:

RS-232-C
Interface connector

b Power connector

(Panel installation hoi&

layout diagram)
B Parallel interface
connector

1.:.

:::::::::
. . . .. . . ..
y.:.:.:
.:.:.:...
:.: :.:::

Coating color : Metallic silver

Weight : 9kg
Unit : mm

:.:.z.:.:
::::;::::
.:+:.:.
,.:.:.>:
::p::::
::::;:::
.:.:.;.:.
:.:.:.:.:
.:+:.:.
,g::
::y:::::;
. ..a.....
.:.>:+
-.:.;.:.:
:;:g::
:::;:::::
>:.:+,
.:.:.:.:.
>:<.:.:
:::::y:
:::::::::
.:.:.:.;
..:.:.:.:
:.*.*.*.
.........
..::...
:::::::::
:::::::::
.:.>:.:.
.........
:.:.:.:.:
:::::::::
::::::y
..::...
.:+:.:.
:,:j:<:
q::::
:::::::::
:::j::::
:.:.:.:.:
:::y:::
::::::::.
.:.::.:.
-.:.:.>:
::::::::.
. :**:.
A:.:.
:::::::.:
::::y::
y::::::
::y::::
: :.>x

Note )
Install the tape reader, from the rear side of panel with holes
and secure with screws and nuts. If this is not convenient,
attach a M5 stud in $5.3 hole and secure with a nut.

240 -

.:.:.:.>
..:+:.:
.:::j,::
:;:;;g
::::y::

>:<.:.:
$#
::.&
>:.:.:.:
:::::::::
..,.....
:::I$:::
::&:::
:::i:i:i:
::::\:/

8-62443m2

Fig. 32

AEXTERNALDIMENSIONS OFEACHUNIT

CONTROL TRANSFORMER
Specification

A80L4001-0176

CAUTION
TURN MAIN LINE SWITCH OFF BEFORE HANDLING TBI OR TB2

167

r
a

125

Weight : 14kg
Unit : mm

-241-

BG2443402

A. EXTERNAL DIMENSIONS OF EACH UNIT

Fig. 33

CONTROL TRANSFORMER

Specification of control transformer

Primary side rated voltage
C200V/220V/230V/380V/415V/440V/460V/480V/550V
Voltage fluctuation
Primary side rated voltage =t 15%
Frequency
SOHz/6OHz=t 3Hz
Secondary side line voltage
See the figure below.
Secondary side voltage deviation
Less than & 3%
Secondary side voltage regulation
Less than 7%
Transformer ambient temperature and humidity
-5C+6OC 10 - 95% (Relative humidity)

I
I
I
I
I
I
I
I
I
I
I
I
I
I

200
to
55OV

i
ZOOA

I
I
I
I
I

T82

co,i---

242

----

2oov
1CXW

5A

1ooA
---2000
1000

IA

B. DCTERNAL DIMENSIONS OF EACH CONNECTOR

8-62443Em

EXTERNAL DIMENSIONS OF EACH CONNECTOR

.........~....r.s.........~...~
.\...-.v.
.x:3
...Z..>
*...5Hn~~~~~,~;s~.~.~A~~~~~:::?~~~~~~~~
..*..
..::::,......
>
....e...............
~8.,ss\,,.s~~~~~~~~~??,.~~,~..~,.~.~~:~~~~.~~:.~~~~~~~,~~~~~~~.~~~~.
...,,..
...,.............,.......,...........,.,.....,.....,...
3%
y...
....<.I.:
...*...
..,:p?:.<...v
..,a
3.
,.:,.
..;I...+
...,.
..;?>:>.v..........
,.L...-.v.-.ww.*Av..ms
...k
.&.
:.:.:.:;.:+:.:+
......,..,..,..,...,,.,........
......,...
..2.5..
.P.
v.cy.*.
+
..*,.
...,.*,.
.,.
hv.
..,..,...,
.............
.......%\
..f.*...:.*,v.
...*.
...y*.y
..r.............
S..c%V.v.~~.
~.:...f:.:.:.:~.~..~~.....~
.:
:.:p.:y\
....\..I
.Q...........,
....
:<.:<.:<;..*
x::
...,............,....,,......,
a.:.:
.55..
.,...
..,.....
<<<.:;;.;:.
.~*l.::..
...a_.
.*..v...*...
...x5
CI
3
.,.,i....
..-.....*...
:,..::,..::.
:.::+:
.........................................
vi.,
,....*
*....*
~v.v.*.v.~..*.
.:..v.%V.
.*.*...a
...-....._.*............
.Y
..>
..*...*.......*.
~~??..:.:.~~~?~~~~...,~.
..*.*...*...*
..*.5,
.._a
,..\\
.~~.~.~~....:....::
......,_~:@.>*>y+%y.>p>>
.Ih....
...,...
...>
.8..
.~.<.:...%~w.aw.w.v.y..~
.s._,
.5y..&*
.._..*
.~.~,.~.:~.:.:.~:.~~~:..~~.:.:.:..,:.:.:.:.:.:.:,:...:~....
...,..........
.._.
..,.
...,.*..v.
.82..
.*5..v.v.
*._a
.82.
a,.
.......*.f..
....._.
..C.
....,.+.w...v.sv.s
.,...,
.,.,.I.
.:.:
.a*
..%,.
.*....*...
...*.
.,,
...,....
~~:.:.:.:~:.:.:.:.:,:~~.:,:.:.:.:.~:~~,:.:.
....,\....
*.:.~.:.:,:.:.x.~
.*..vxx+:.:+:.:~:
..**......f......
........5......
.......>,..a
I...
..,..
..-.v.,.
,.....
.\q.*
.v.....
....,.....,._,...*
..........f
....,_.,..
......,
.I.......
.\..
...v.......,
...Y.
..6%
...R,q*.m
.%
.,......a.
..*.
...i.i.55....~
.:.
v.55
.-+.v
.25........5,
...,.
.**\,s,
.\,.h.
.5,X,
,....,
.:.:.:.:.:~:.:,,;.:Z.~
2:.:.::,:.~.:.~.~~~.:.::~.
...,.....,.,.,...,.r...,.......
...e*.........
...,:..:+~.
..,...f.,..
.:..,..
:.>>>;
.._....v.
..2..
..,,
<..55
...v.*.
..,+y..
...W...%..
.....0.
.I.
.,...................
I..I......
..w
..,,.
..,.....*...*.*.
....,.
..*.
y.:*:.:_.jJ
::.._._..
:::
:::::::
::#._
...,.>
...._.
.....%..*2..
...............
.*..
._.*...*.
..:.
...\
..,..
.._
..,....
.......,%ZSSY...C
..*.........*....
......,....
.*........
...<.
..,.........,
...,._._....a
..................
*........,......,........,,,.&.*.....
,..h.,
.
.
.
.
.
.
.
.
5,
.
.
*
f....................
:.:.:.:.:
:.:
.
.
.
.
,
,
.
.
*
.
.*.v.*.
.
.5%5~.~...%%
*
..v.
z.5.f
a.
.
-.
a....
.
.
:...
~?:i<.>>.x~\.v
,.
\\V.k.
*.*...a.
.
.*.*.
.
*
.
.
.
.*
,.
.*.
*...*.*.
..*...,,
*.,f
a*.
*a_..
._.*..,...
f.,
*
.
..\.
.
.
.
.
.
.
\
.
h
.
.*
.
.
.
+..y.......,.
%*..*.*.:+%y..
.
*
,.
.
.,
.
*
.,.
.
.
.
,
.
.
.
-5
<....,
....
b,q..
.
..*..
..v..~,.~.:~..~.~:~~
y..
.
.
.,
.
.
.
.c.
.*...*...*.
.
.
.
.
.
..<.y.....
.
.
.
.
.I....
~~:.~:.~i:.~~:.~...:.:.~
:.>:.
.,
22..
.
*
.,vt.+.w
v...
.I....
..*.,
:.:.:.:.:.:*:+:.>:*:..v.v.
.
.Y
.v.*..,
.v..
a..
.,..
.v.Q.V.%
,.>>>.._\
.p.,.
s+\y....\\\.
w.~.,.
.
,.,._
$.
*.
-a.*.*.*.*.......
.
.
.
.
.
.
.
r..
..,.
.,
*
.
.
.
H
..,..........*.........
N
.
.
a.......*..:.
.
.
.
<..,
.
.
.
..*
22.5..
7.T
*
.
f.....
.
~...~.,~
,......,.,.
.
.
.
.
._.,
5..
a_._.
..,*
..*._.*.*.*.*.
_
.
.
..a
..,................,,.
.a.*..,
.
/...u.*.y<<.
,,,._,.
,.
.,..
.
..C....
.,.
.
.
~.:.........................
:q<:.:.qqz+
.
.
<\z.&<,\~~
,,._.
.,<..
.
..s.........:~~~~....
.p.<<&<
.
.
,.
.,.
.
5%.
.
.
.
.
.
.
*.
+
,.
.
.
.
..%
.*...*
.
.
..q.:.>>!.%
.v.
f...
.
..a..
.%
.x*.v.,
N
*:.$a
2.
.
.
;...
.
.*..
.L.
.
.
.
.
.
.V.......
<.I._
.
.
.
.
.
.
:.:.:
.
.
.
.
.
.
f
.
.
2.
.
.
..,*..........,*....
:.:.y.:...:.:
:
.
.
.
.
<
.
.
..*.................
I.
.
.
.
.
.
.
..i...
*..
.
.
.
.
.
5..*
.
.
.
..a......
.
.
.
.
o............
.
,
.
..:f.:.:.:.......
.
.
.
.
.........
.
.
.
.
.
.
.
..:..
::..-:
.
.
.
.
..>..x
.
.
.
.
.
..,................
_.................:.:.:.:.~.:.:.~~:.~~.:;,
.
.
.:.:.:.x...\
.:
.
.
.
.
:.::::.:::.:::::::.:.~
.
..;
,.,..
.
..;.
.
.
.
.
.
.
..s.........
5
,...,.,.,._.*....**.
<
+.......
.
.
.
9.
.
.
3
.
.
.*.
*
.
.
.
.
.
.
.
.
.
.
..
....
.
.
..tL+.2........
.
._._.,.........,..
.:
.
.
.
.._.
..,....
..1..............................................
..~..:..~.:~:....:.I:.:
i..,.,...
z
.......,f.
.
.
..,.*.s
.,.
\,
...
.
..:.:.>:.:.:
.*......*._.,...<.
.*,.*...,.
x.>
,....,...*
*...*
:.:.:.:.>:.:.:.:.:.:;;.:.:.:.:+:.:<.:.%
.
.
*
.%.................
**
..,..
.,.
..................
..,....
...
:...
..,..
.......
..::
.
.
.
.
.
....*.*......
.
.
.
.
.
.
.
.
.
.
.
.
.
v..>.v.
.
.
.
.
.
.
,,
.)
*...r.i*.,...*...
>
.
.
.
.
.
.
.
x.:.:
:.:.:~:.:.~:.~:.:.:.:.~~~~:.:.?~~:.~..~.........~................
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
5
.
.
.
.
.
.................................
:.:
..*...............;
.
<;
.
*
.
.
.
.
.
1..
.
.
.
.
.
.
.
.:.:.y
.
.
.
..i...........
.
.:.
.
.
.
......
.
.
.
.
.
.
.:
..,.....:
C:.:.):.lr:.tji:
..:....:...:..,...~.~.~.~..............
..a.
f..............,..
.
.
:.:..~,.:.:.?......~:....
~...............~.~...2.:.~.~.~......~,........._.
.
.
.
..*..
.
.
.
.
.
.
.
.
.
.
..5
.:.~.:+~.
y<+
:+:,:
.:+.:
;+
:+:.
:2.:;
.~_~.~.
y
.+:
<
.~,:.:.:.:.:.:.y~.:
:::~~.~~:~:.~:.:.:.:.:.:
i.~:.~.r:i.:.:.:..;..:.~.~~~...~~~~~.
,,r.
...,....,,~...,..,,..~.~..h
.a.
,..C.:*,.....,..........
.......
.......C....
x..*.,..,.*.*.
.....a*
....*...,
...-.*
...
...*.*
*,.,.....,...
>:,
,..,
.,~.y.~..V...~..
..,..*)*..>
.\.\...;-.............................,...~........,.
*..T....
.:..
,..I..,...........................
.,.,..,,.
...... _,
.,...,
.......,,...
.*...2~~~~.~..~~~~~;..~~~,,,~.~,~~~.~~~.~.~.!~.:..~~~.
**:
.,..
*~..~~~~.:!:!:!:.~~:~::~~~.,..:..~-~
..x.r.
.,_.
~.,,~.~.~2...~.:;~.~~~.:.~.s.,~
.
zz~<a.Y.!s~~x~~..~.
..w.&xkds...
.b..
u*.u..~~~~,.~~~.~.:...~~.~~
...Y
\v.*.s% .

Name
PCR CONNECTOR (SOLDERING TYPE)

1 Fig. 1

Fl40 CONNECTOR

1 Fig. 2

CONNECTOR CASE (HONDA PCR TYPE)

1 Fig. 3

CONNECTOR CASE (HIROSE Fl T(PE)

1 Fig. 4

CONNECTOR CASE (FUJITSUFCN TYPE)

1 Fig. 5

AMP CONNECTOR (I)

) Fig. 6

AMP CONNECTOR (2)

1 Fig. 7

AMP CONNECTOR (3)

1 Fig. 8

AMP CONNECTOR (4)

1 Fig. 9

CONTACT FOR AMP CONNECTOR

1 Fig. 10 1

HONDA CONNECTOR (CASE)

1 Fig. 11 1

HONDA CONNECTOR (FEMALE)

I Fig. 12 I

HONDA CONNECTOR (MALE)

1 Fig. 13 1

HONDA CONNECTOR (TERMINAL Ip1YOUT)

I Fig. 14 I

CONNECTOR MADE BY BURNDY (3 PINS, BLACK)

1 Fig. 15

CONNECTOR MADE BY BURNDY (3 PINS, BROWN)

CONNECTOR MADE BY BURNDY (3 PINS, WHITE)
CONNECTOR MADE BY BURNDY (6 PINS, BROWN)
CONNECTOR MADE BY BURNDY (6 PINS, WHITE)
READER PUNCHER PANEL CONNECTOR

I Fig. 16
I Fig. 17
I Fig. 18
I Fig. 19
I Fig. 20

READER PUNCHER CONNECTOR METAL FIITING FOR LOCK 1 Fig. 21

POWER RECEPTACLE FOR PORTABLE TAPE READER

I Fig. 22

CONNECTOR FOR HIROSE FLAT CABLE

) Fig. 23

243 -

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

k62443Efo2

PCR CONNECTOR (SOLDERING TYPE)

TYPE

HONDA PCWE20FS

USAGE

GENERAL

MATING

HONDA PCS-E2OcA (METAL)

HOUSING

HONDA PCS-E20L

(SOLDERING TYPE)

(PLASTIC)

DIMENSION

::..i.
;:j:::;:
::j:::::
.2.2.
.:.:.>:.
;.>;:;:i
::::::::.
::j:::::
:::::::::
.:.:.:.:.
::::::y
x.......
y:;::::
..:.:.:.:
;z$:::::
.......
:::::::::
:::::::::
.::::::::
..:.:.:.:.
....*...
:::::::::
:::::::::
:::::g
:.:5.:.:
:;>::;;:
.:.:.:.:
.:.:.>:.
:::::p:
:::::.y
::y;:::
.:::::::::
...a..
:.:.:.:.:
:y:#:
:.:+:.:
.*:
2.f
.:.:.:.:.
:::::::::
..,.C..
:.:.:.:.:
.....
:;:;:i:;:
:.:.:.>:
.:::::::
.......
:::::t::
::j:y:
.:.>::::
....a.
.::::::::
........
...
::::::::
:::::::::
:i:$:
:::j::::
:::.:::::
::qy
:.>:.:.:
:::::yJ
:::::.y
.......
.:.:.:.:
:;:i:;;;:
;.>:.>:
.:.:.:.:.
:.:.:.:.:
$:$
*.>:.>:
...T....
....
yi..:..
:::::::::
:::::::::
:y:::;
:i:g;:
:.>:.:.:
:::::::::
::::::::.
:>zJ;;:.
:.:<.:.:
:;>::::;:
-.....
:.:*:.:
.:.:.:+
:::::::::
:.:.p
......
::I::::::
:::::::::
:;:ws
x.:.:
.....>..
.>>:.y
.......
.,.::::...:
........
:.:.:.:.:
_-......
.:.:.:.:.
y.>>>:
.:.:.:.:.
:::::::::
:.:.:.:.:
........
y;:::::.
.;:+:.
::I$::::
..,....
:.::y::
:.:.;.>:
:::::::::
...*......
...>.
:g::::
::>.:::::
:+:.:.:
..o...-.
..>.C.
:.:::::::
:::::::::
i.i::+;
.:....y*.
:::R:::
..5....
:.:.:.:.:
........
::y:::
.:.:,>:.
:.:::::::
::::::y
.:.:.>I
....
::::::::
f:::::::
..>X.
:.:.:.>:
:::::::::
.f::.::::
...e.*.
::$$;:
:,:::::.:
..V.<.
>y>>:
::::.::\
:.A::::
.:...:.:.
.,....
*
>:.*,:
..S....
:i::::::
::::::?
.>:.:.:.
:::::;:::
:.:::::::
..>:.:.:
:::::::::
.:.y..:.
:.:.:.:.:
....L.
..L..-.*.
....
.:.:.:.:.
:.:.;o:
:.:
:.:.
:.:+:.:
::p:.:.
...+.
.....C.
:::y$:
.:.>>>
..:.:.:.:
.:;:;;:s
.....
...:.:.>:
....*..
.:.y..:.
..:.*.:.:
.......
......x..
...
:.:.,.:.:
.:;::.::::
...+...
.,.:.:.:.
:j:::*
*.*i..:
;:i:g;
.:+:.:.
..:.:.:.:
.:.:.:.:.
:.:.:+:
..V...
->:.:*:.
:.:.:.:.:
.:*:.:.;.
..:*:.:.:
:::::::::
.::::::_::
...*...
.:.y.:.:.
:::::y:

n
2

-1.27

......

1.

1.27+

: y:::::

.
, PC&E2oFS

244 -

21.65

11.43

,
4

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

&62443E/o2

Fig. 2

Fi40

CONNECTOR

-TYPE

: HIROSE Fl4&2015S

USAGE

: PULSE CODER INTERFACE

LINEAR SCALE INTERFACE
MPG INTERFACE

MATING/HOUSING

: HIROSE Fi-2o-cV

DIMENSION
16.25
11.43

Note
This connector does not
have contacts for positions
11,13,15,17, and 19.

Tab for

2.4

2.4

See from the back (soldering side)

245 -

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

Fig a 3

B_62443E/o2

CONNECTOR CASE (HONDA PCR TYPE)

TYPE

: HONDA PCR-V2OLA (for 6 dia. cable)

USAGE

: GENERAL

...*....

.:::y:
:::::::::
:.:::::::
:.:y:::
....... ..
.:.:.:.:.
:::A:::
. ,.....
:.:.;.:.:
.>>:.:.
:::::::::
. ...?..
::::::y
::::::y
$$:
.:.:.:.:.
..:.;.>:
......*.

DIMENSION

..L....
:::::y:
.:+:.:.

:::::::::
..:.:+:
:::::::::
.......

:::::::!.*
:::::::;
.*.,....
......._
:::::::::
:;:3::;:
:::;:::::
::::::y
:.::.:
:y:::::

:$>$
:j:::y
.........
:::::::;
.........
........
::::::;:
:j::::::
::y::::
:.:.>:.:
.L......
:::::::::
........
:;:;:;:;:

11.4
.

. . . .. . . . .
.:.:.:.:
.:.:.:.:.
.: ..,...
.:.:.:.:
:::::::::
* . . ....
:::::::::
:::::::::
.:.y..>
+:.:.:
:::::::::
.:.p.
:: yp:
........
:.:.:.:.:
.:.i:.:.
:.:.:.:.:
.:.:.:+
.:.:.:.:
.:.:.:.I.
..:.:.>:
.>:.:.:.
..:.:.:.:
.:.:.:.>
..:.:.:.:
. ..*...*.

_I

::::A::
:::::::::
.:::2:::
.:.:+>
%::F.;:{
.::::::::
:::::y:

Lock bracket

246 -

B. EXTERNAL DlMENSIONS OF EACH CONNECTOR

H2443Em

Fig. 4 CONNECTOR CASE (HIROSE Fi TYPE)

TYPE

: HIROSE Fl-20-W

USAGE

: GENERAL

DIMENSION

@Q
0
GD
8
8

21 -to.3

247 -

Case
Cable clamp
Lock bracket
Lock lever
Set screw for cable clamp

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

B-62443/302

CONNECTOR CASE (FUJITSU FCN TYPE)

TYPE

: FUJITSU FCN_24OC2&Y/S

USAGE

: GENERAL

(for 5.8 dia cable)

Cable clamp

lever

248 -

8-62443Efo2

~~~

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

AMP CONNECTOR (1)

TYPE

: AMP14 781204

USAGE

: SERVO UNIT
CONVERTER
20OVAC INPUT

i Key location

DIMENSION

(25.5)

Circuit No. /

Circuit No.

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

Fig. 7

AMP CONNECTOR (2)

TYPE

: AMP201 78129-6

USAGE

: POWER SUPPLY UNIT

ON/OFF CONTROL

DIMENSION
Circuit No.
m6)_

Circuit No.

CP4

B42443402

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

042443EJo2

Fig

AMP CONNECTOR (3)

TYPE

AMP20I 78288-3

USAGE

POWER SUPPLY UNIT CP5

+24V OUTPUT

I
2
1

DIMENSION

ov
+24v

Circuit No.

(22.96)

7.62
3.81

Circuit No. /

251 -

6. EXTERNAL DIMENSIONS

OF EACH CONNECTOR

~~~I 9 AMP CONNECTOR

B42443uo2

(4)

TYPE

: AMP201 78288-3

USAGE

: POWER SUPPLY UNIT CP6

+24E OUTPUT

DIMENSION

Circuit No.

(22.96)

7.62
3.81

:<:::j:
.:::::j:
q::::::
.:.;:
:.
.:.:.:.:*:
....f
.......
.:...>:.

.......
::::::;::
t:::::::
.>:.;.:.

Circuit No./
.>:.>:.

i$;:;:;
.. .......
:::::;::

252 -

11%

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

~2443Em

Fig. IO

CONTACT FOR AMP CONNECTOR

SEPARATE

: AMP147521 8-2 (Gdd mated)

AMPl-175218-5
(Tn coated)

REEL

: AMP&175196-2
AMPI-175196-5

WIRE

: AWG

(Gold mated)
(Tn asted)

16,18,20
In case of reel
/
A-A

(21.8)

17 .8*Oe5

/PLATING
A

PRESSER l&MARK

253 -

3
B-B

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

Fig

11

642443E/o2

HONDA CONNECTOR (CASE)

c
C
C

MR-20LMH

(Plug)

MR-20LFH

(Jack)

31

@I

39.3

44.9

39.8

67.9 1 73.5 1 44.81

Name

Symbol

1
2

1 Cabledamp

I Stopper

1 Scfewfofcabledamp
plug (MR20,5OMH)
Jack (MFWO, 5OFH)

17
18 1 1

50

Outer diameter of the cable

MR-20L dia 1Omm max
MR-50L dia 16mm max

connector cover

254 -

1
>
)

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

8-62443Em

Fig

12

HONDA CONNECTOR (FEMALE)

\\\
14

15

\\L

\\A

16

17

\\T
18
19

20

H
I

MR-20RMH
MR-SORHF

1 61.4 1 56.4 1 1

Svmbol

50

Name

1 Cabledamp

I Screw 2.6dia. x 8

I Connector(MR20,40FH)

255 -

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

Fjg I 13

B=62443E/OZ

HONDA CONNECTOR (MALE)

1 6li-56.41r

1 MR-SORMH

50

+
1

Name
Cabiedamp

Screw 2.6dia. X 8

Connector (MR20,sOFH)

SpbOl

256 -

.a

6.

B-62443402

EXTERNAL DIMENSIONS OF EACH CONNECTOR

HONDA CONNECTOR (TERMINAL LAYOUT)

Fig 8 14

MR-SOMH(W-core, plug)

MR40MH(5&core,

jack)

MRo20MH(20-core,

plug)

MR-20MH(20_core,

jack)

14

15

16

77

16

19

20

257 -

6. EXTERNAL DIMENSIONS OF EACH CONNECTOR

Fig

15

B-62443uo2

CONNECTOR MADE BY BURNDY (3 PINS, BLACK)

m
6

ko.2

Manufacturer : BURNDY JAPAN, LTD.

Specification
(Connector maker
number)

Name
Connector housing for cable
type)

RC16M-23T3

@older type)

RCI 6M4CT3

(amp
Contact

Cables :

SMS3PK-5

Remarks
Black
For details on tools
required for crimp
terminals,contact the
manufacturer.

Cross sectional area

: 0.75mm*(30/0.18)

Insulation diameter

: 2.8mm max

Peeling length

: 7.2mm

258 -

H2443Em

Fig 8 16

8.

EXTERNAL DIMENSIONS OF EACH CONNECTOR

CONNECTOR MADE BY BURNDY (3 PINS, BROWN)

6 f0.2

7.7

Manufacturer : BURNDY JAPAN, LTD.

Name
Connector housing for cable
Contact

Cables :

Specification
(Connector maker
number)
SMS3PNS-5

(Crimp type>

RCI 6W23T3

(Solder type)

RC16M4CT3

Remarks
BfoWn
For details on tools
required for crimp
terminals,contact the
manufacturer.

Cross sectional area

: 0.75mm2(30/0.1 8)

Insulation diameter

: 2.8mm max

Peeling length

: 7.2mm

259 -

1.

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

B-624436/02

Fig. 17

Manufacturer : BURNDY JAPAN, LTD.

Name
Connector housing for cable
Contact

Cables :

Specification
(Connector maker
number)
SMSSPW-5
RCI 6M-23028

(Crimp type)

Remarks
White
For details on tools
required for crimp
terminals,contact the
manufacturer.

Cross sectional area

: 0.75mm2(30/0.1 8)

Insulation diameter

: 2.8mm max

Peeling length

: 7.2mm

260 -

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

8-62443uo2

Fig

f8

CONNECTOR MADE BY BURNDY (6 PINS, BROWN)

7 max.

l-4

Manufacturer : BURNDY JAPAN, LTD.

specification
(Connector maker
number)

Name
Connector housing for cable

SMSGPN-5

(Crimp type)

RCl6M-23T3

(Solder type)

RC16fVMCT3

Contact

Cables :

Remarks
Brown
For details on tools
required for crimp
terminals,contact the
manufacturer.

Cross sectional area

: 1.27mm2(50/0.1 8)

Insulation diameter

: 2.8mm max

Peeling length

: 7.2mm

261 -

B. EXTERNAL DIMENSIONS

19

/izig

OF EACH CONNECTOR

B42443402

CONNECTOR MADE BY BURNDY (6 PINS, WHITE)

7 max.

24.9
Manufacturer : BURNDY JAPAN, LTD.
1

Specification
(Connector maker
number)

Name

Cables :

RC16M-23028

(Crimp tvpe)

Remarks

I White

I Connector housina for cable I SMSGPW-5

Contact

For details on tools

required for crimp
terminals,contact the
manufacturer.

Cross sectional area

: 1.27mm*(50/0.18)

insulation diameter

: 2.8mm max

Peeling length

: 7.2mm

262 -

,.

8. EXTERNAL DIMENSIONS OF EACH CONNECTOR

8-62443Em

Fig. 20

READER PUNCHER PANEL CONNECTOR

A
B
c
A-A
cross section

53.0
36.3
47.0
.

D
E
F

7.8
126
41.3

G
H
J

..

10.7
12
0.8
,......
.:.:...:.
>p:.:.:
I:::;:::{:
1

2-3.0%\

Fig. 21

::::::y
.......
:.,>.::y
:::::::j
I..a......
1

!d=-,I

READER PUNCHER CONNECTOR METAL FITTING FOR LOCK

M2.6 X PO.45 screw

Small round
head screw

Jnterlock screw

------I

263 -

Spring washer

.:.>:.:
:+:.r.
.*:.*.*.

::::::*
:;:g;:
:p:::::
.;:i:::;:;
......

....5..
:3;::;.
.:.:.:
.:.>:.:.
;:i:i:$;
:i:;:;i,
::y::::
,::.y.:
..:.:2.:.
....
t.::::
.::>$$:
.i:i:;:;:
.:.:::
:i$g
:::::::::
:.;;.:.:
.:.>:.:
:+:::.
..>:.:::
..A....
::_:::::.
.::::y:
::<:gi,
.:.:.:.:.
...L.
:::::r$:
A..:
:::>*::..
,::y:::
:y::::
.:.:.:.:.
y.:.:.:.:
.:+:.:.
.,.::..
y.:.:.:
.>:.;:.
xc:.:.
-::.:.:
.,>.g;.
:;:$::::
>:.:.:.:
:>&$:
.>*:.
::;:;>:
.:.:.:.:
:::::y:
.>_>

B. EXTERNAL DiMENSlONS

Fig. 22

B-62443E/o2

OF EACH CONNECTOR

POWER RECEPTACLE FOR PORTABLE TAPE READER

Color : Cream
Note) When connecting with crimp terminal, use M4 terminal (all 3 poles)

264 -

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR

8_62443E/O2

23

CONNECTOR FOR HIROSE FLAT CABLE

Specification

HIROSE ELEC. CO.

HIF36A-20D-2.
54R (20contacts)
HlF3BE50D-2.
54R (5Ocontacts)

HIF3BA

1 1.09

Section B-B

Section A-A
PROTECTOR

MAIN BODY

ASSY DIAGRAM
CRAMP

.
Dimensions

Nod
A
Description
contact
.
HIF3BA-20D-2.54R
20
29.97
. HIF~BB-~OD-~.S~RI
50
68.07

22.86
60.96

24.13
62.23

25.5
63.6 \
FLAT CABLE CONNECTOR CONTACT NUMBER (HIROSE)

OUTVIEW FROM CONNECTOR SIDE.

20PINS
-ROWB
ROW A

ROW A .-+

ice

ROW8 b
OUTVIEW FROM CONNECTOR SIDE.
v
50PlNS

02

r
;~

~~~~~~~~~~~~~~~~~~~~~~~~~

~~~~~~~~~~~~~~~~~~~~~~~~
03
02

05
04

07
06

09

11

08

10

04

06

08

10

13
12

265 -

15
14

19

17
16

18

21
20

23
22

25
24

C.20-PIN INTERFACECONNECTORS ANDCABLES

&62443E/o2

Solder type
Connector : PCR-E20FS (HONDA TSUSHIN KOGYO CO., Ln>.> or
FM-2015s (HIROSE ELECTRIC CO., LTD.)
Wires of 20AWG or smaller can be soldered to the connector. HONDA
TSUSHIN KOGYO CO., LTD. However, soldering many of these wires
together lowers work efficiency because the pitch of the soldering portion
of the connector is too small to support it.
To increase work efficiency HIROSE ELECRIC has developed a new
connector. By thinning out the number of pins, its soldering portion has
a pitch equal to that of the conventional HONDA TSUSHIN MF
connectors. The FI4&2015S can be used for interfacing pulse coders and
manual pulse generators which require wires up to as 20 AWG thick for
connection with a +5V power source.

Cable wires

Cable wires generally need to be developed or ordered by the machine tool

builder for the Series 16.
FANUC has developed wires that specifically suit the interface connector
of the Series 16. They are listed in the table below, for your convenience
when ordering from the manufacturer.
Cable

Structure

Use

type

FANUC
specification No.

Manufacturer

Remarks

General purpose

Ten 0.08mm2
pairs

A66L-o0010284 #1 OP

HITACHI CABLE,
LTD.
OKI ELECTRIC
CABLE., LTD.

CRT interface
(for press-mount
connector)

Six 0.08mm2
pairs

A66L-O001,0295

HITACHI CABLE,
LTD.

20m
maximum

-ore
coaxial
cable

CRT interface
(for long distances)

Coaxial six
cores

A66L-00010296

HITACHI CABLE,
LTD.

50m
maximum

Composite
12-tore
cable
(Note 2)

Pulse coderqlinear
scalesand manual
pulse generators

Six 0.5mm2
wires and three
0.18m m2 pairs

A66L-O0010286

HITACHI CABLE,
LTD.
OKI ELECTRIC
CABLE., LTD.

20m
maximum
(Note 2)

1O-pair
cable

Note
For the pulse coder, scale, and manual pulse generator,
each of which has a +5-V power supply, wires need to be
selected taking into consideration the supply voltage drop
caused by the resistance of the cable.
A66LT0001-0286 has been designed for use with a cable
length of 20 mm or less. If the cable length exceeds 20
m, connect A66L-O001-0286 to a cable with a lower
resistance, such as A66L-0001-0157.
The number of manual pulse generators to be connected
is assumed to be three. If only one generator is
connected, the cable can be extended to a maximum of
50 m by connecting wires with in parallel a cross-sectional
area of 0.5 mm* for the power supply.
I

267 -

C. 20-PIN INTERFACE CONNECTORS AND CABLES

B=62443E/o2

1O-pair cable
9 Specifications

item

Unit

Specifications

Product No.

A66L-O001-0284#1

Manufacturer

HITACHI CABLE, LTD.

OKI ELECTRIC CABLE., LTD.

Rating

SOC
SOC

Material

Conductor

OP

3OVUl2789
30VzUL80276

Stranded wire of tinned annealed copper

(ASTM 8-286)
-

1 Cross-iinked vinyl
Tinned annealed copper wire
Heat-resistant oilproof vinyl

Number of pairs

1Size

Conductor

Structure

Insulator

Pairs

10

AWG

28

Conductors
/mm

1 Outside diameter

mm

1Thickness

mm

0.38
0.1
Thinnest portion

Twisted
pair

Outside diameter
(approx.1

mm

1 Core style (rating)

mm

Outside diameter
I (aPProx*)

mm

1Pitch

mm

7jO.127

: 0.8 (3.1 mm)

0.58

I
UL15157(8Oc,

3OV)

1.16
20 or less
Collect the required number of twisted
pairs into a cable, then wrap binding tape
around the cable. To make the cable
round, apply a cable separator as
required.

Lay diameter (approx.)

Drain wire

mm

3.5

Conductors
/mm

Shield
braid

Hitachi Cable
Oki Electric Cable

mm

: Not available
: Available, 1O/O.12
0.12

I
85 or more

Sheath
p&L

I
I

Standard length

Packing method

I
I

mm

Black
1.0

mm

Qlkm

6.2
200
Bundle

233 or less
IO or more

Ma-km
I
V/min.

300

I
Flame resistance

268 -

Shall pass flame resistance test WV-ISC

of UL standards.

C. Z&PIN

B+2443wo2

. Cable structure

INTERFACE CONNECTORS AND CABLES

The cable structure is shown below.

win3identification

table (HITACtil)

Insulazor color
Wire No.

First

Second
wire

wire
1

-EL

White

Yellow

White

Green

White

Red

White

Purple

White

Blue

Brown

Yellow

Brown

Green

Brown

Red

Brown

10

Purple

Brown

The numbers assigned to the wires correspond to the numbers in the table at right.

Fig.1 Cable made by Hitachi Cable

Wire identification table (OM)

Drain
wire
Twisted
-pair
wire
Binding
tape
Shield
braid
Sheath

9
i.
i
2
3

Dot mark
color

=g
P; 3
3-Q)
wsi
Irangs

First
wire
Red

Gray

Black

White

Red

Black

Red

Black

Red

Black

Pink

6 Irange

--

Red

Black

Gray

--

Red

Black

White

--

Red

Black

9 Yellow --

Red

Black

--

Red

Black

Pink

The numbers assigned to the wires correspond to the numbers in the table at right.

Fig.2 Cable made by Oki Electric Cable

269 -

Black

Red

4 Yellow

10
-

Second
wire

C. 2WPIN INTERFACE CONNECTORS AND CABLES

12-tore

B+2443E/o2

cable

. Specifications

Item

Unit

Specifications

Product No.

A66L-OO01-0286

Manufacturer

HITACHI CABLE, LTD.

OKI ELECTRIC CABLE., LTD.

Rating
Material

8Oc,

. Conductor,braid-shielded
I

30V

wire,drain wire

Strand wire of tinned annealed copper (JIS C3152)

Insulator

Heat-resistant flame-retardant vinyl

Sheath

Oilproof, heat-resistant,
tardant vinyl

Number of wires (wire ons.)

Conductot

Size

I Structure

Cores

6 (I to 6)

flame-re-

6 (three pairs)
(7 to 9)

mm2

0.5

0.18

Conductors
/mm

20/O. I8

710.18

Outside diameter

mm

0.94

0.54

lnsulator

Standard thickness (The

minimum thickness is at
least 80% of the standard
thickness.)

mm

0.25

0.2

Outside diameter

mm

1.50

0.94

Twisted
pair

Outside diameter

mm

1.88

mm

20 or less

Direction of lay
Pitch

Left
Twist the wires at an appropriate
pitch so the outermost layer is righttwisted, and wrap tape around the
outermost layer.
Apply a cable separator as required.

LaY

Lay diameter

mm

5.7

Drain
Jvire

mm2

0.3

Shield
braid

Size
Structure

Wires/mm

WO.18

Outside diameter

mm

0.72

Element wire diameter

mm

0.12

mm

0.3

IThickness
Braid density
Outside diameter

Sheath

70

mm

6.3

Color

Black

Standard thickness (The

minimum thickness is at
least 85% of the standard
thickness.)

mm

Outside diameter

mm

Standard length

1.1

8.5Max. 9.0(l)

100

Packing method
Electri=a1per:0t-

nance

Bundle

Electric resistance (at 20C)

(wire nos.)

Q/km

Insulation resistance (at 20

M Q-km

39.4(1 to 6)

113(7to9)

15

C)
Dielectric strength (AC)
=lame resistance

V/m in.

500
Shall pass flame resistance test
VW-1 SC of UL standards,

(Note 1) The maximum outside diameter applies to portions other than

the drain wire.

270

C. 20-PIN INTERFACE CONNECTORS AND CABLES

562443402

. Markings on cable

l
l

Cable structure

Name or symbol of the manufacturer

Manufacturing year

The cable structure is shown below.

Drain wire
O.lWnm2 twisted pair wire
0.5mm2 insulated wife
Bindingtape
Shield braid
Sheath

The colors in the figure indicate the colors of insulators.

271 -

C.2GPlN INTERFACECONNECTORS AND CABLES

&core
l

B_62443E/o2

coaxial cable

Specifications

item

Unit

Description

Manufacture

IA66L-0001-0296

I HITACHI CABLE

Manufactures specification

1 C&lREFV(O)-CX-75

Specification

Number of Conductors
Inside Conductor

Size
Components

Core
mm*

CO., LTD.

6
0.14

Conduc-

7/O. 16

tors
(PCS)lm
m

tMaterial
Diameter
Insulator

Material (Color)

IThickness
IDiameter
Outside
Conductor

mm
-

IDiameter
Jacket

Soft Copper Wire

0.48

1 Polyethylene (White)

mm

mm

IDensity
~

ITin-coated

0.17

1.so

ITin-coated

Soft Copper Wire (Rolled)

mm

0.1

90 or more

mm

2.10

Material

Vinyl

Color

Black. White. Red. Green. Yellow. Blue

I
Thickness

mm

0.15

Diameter

mm

2.4

Twisted Assembly Diameter

mm

7.2

Thickness of Paper Tape

mm

Sheath

Material, Color

IThickness
~~-

0.05
Oil Tight vinyl

Black

mm

0.7

mm

8.7(MAX:S.O)

Conductor Resistance (2OC)

Q/km

143

WIthstand Voltage (A.C.)

V/min.

1000

Ma-km

1000

Finish Diameter

Insulation Resistance (2Oc)

Impedance (1 OMHz)

75t5

Standard Capacitance (1MHz)

nF/km

56

Standard Attention (1OMHr)

dB/km

53

200

Standard Length
Package form

Bundle

272 -

C. 20-PIN INTERFACE CONNECTORS AND CABLES

b62443Em

9 Cable structure

The cable structure is shown below.

Coaxial Core

Thread

Sheath

Inside Conductor

Insulator
Outside Conductor (Rolled)

Jacket

273 -

..

C. 20-PIN INTERFACE CONNECTORS AND CABLES

E62443Elo2

Cable for Di/DO

Conductor

.
Name

- Sheath
Outer
dia.

Cmposition

thickness

0O.55mm

710.18

Zable 8
00.55mm
50 core)

710.18

:*a)

3ableC 0O.55mm
(5-paiG
6 core) 01.5mm

Total
outer
dia.

Designatjon
(Note)

Conductar
resistance

Allowable
current

1.Smm 010.0mm

11OQlkm

1.6A

A66L
-0001
-0041

1.7mm

012Smm

106Q/km

1.6A

A66L
-0001
-0042

1 .Omm

011 .Omm

116Q/km
16Q/km

710.18
5010.18

Electric
characteristic

1.6A

A66L

-0001
1OA

-0157

Total shield
Individual shield
(for tachogenerator
signal)
For power (50/O.18)
(+5Vx 3.ovx 3)

Pair cable (7/O.18)

274 -

.I

D. LIST OF UNIT FOR CE MARKING

B42443Em

LIST OF UNIT FOR CE MARKING

H...,,p\~~w....w
..,..........~.r:.:.:.:o:.~:.~~.~~~~~~:.~~~?~~:.~~?
...IL....,.....,.,.-..,.......,...........,...,..,...
...,.....~...........~.~.....~.~.~...~.~.....................~.
....,...,..
,....
.:.,.
.......*..
..,....
...~.~..;~..:.:.~.:.~.~..~.~.~.:.:~.~.:.....
..:.:..:.~~~~~~2:.~,~~.~~.~~~~~:.:.~~~~~~~~~~~~~:.~.
.,+:<<.:.:.:.:<.:.:.:.:.:.:.:<..%
..v.
......,.*......,.......
&.>.
*+*.*.
..,,...,.
_.....,.........
..\*
...~.:.:.:.:.:.:.:.:.:.:.:.:.~.:.:.~:.:.:.,.:
_~~
.,...Li....,...CC
,.
.3\.......,...,.
.....:.:,:.:.:.:~.:.:...:.y.:.:.!.:.!.:.
,..*...
...,........................
...,Y
.....f,,~c:.~LL:.:.~.L:.:.:.~
.....n*a.*.....
*.......%&..+..y,>
...*
.>..>
...)
y,.
**.\.c..*...*.*.*.
1,.
...,.
...~
..............y.:.:.:.:.:.
..,......
.-a
._..:....,..
*..*.
.....r.~.,~.,,..\:.~~?~~.?~:.~~~~~~~.~~~~~.~,~,,...~~:~~::~~~~,.,~..
......)
.--~.:.~.:.:.~:,:.:
..,,...,.
....
.................................................
...*.
.:.:.~.~~:.:.~:.:.:.:.:,:..~:.:.:.~:.:.:.:.:.:.:.:.:.;.:.:.:.~.~.:.:.:..
........(.......v.*.*
::::.?::::::::.:.:.:.~
..,..2..
..~:.,.:,~:.:.?:.:::::::::::::.:.~:~:~::::~.
..,.,........
_.....*.*./...._.
...,.,l*._.i
.....i......~...............
................,:*.-.-...%.
.........................,.......,.............
.....--.._-...555v.
..._,.e.:,.2,.f:
...C....
...,*
......1..*...2*...,.
....*.
.....*.*..._....
..,.,...,...,...,.
.,.....
..-,.:..:
...._.
<.,.
.......;.........:.:.~.:.:.:.:.:.:.:.:
...-...
..y....
....,.............,............
....s......
.:.:..-~.:..:......:
...;.,....
...:.:.......
:.:.:.:.:.:
:,:.:.,.:
:.
...5................
*..5.
....,.
....,.,.:.:.y..>:.
.:.,.:.;.:.:
:...:.:.~:.:.:.:.:.:.:.:.:.:.:
...,.......
..Z...
..~....................r................
I................,
...I.....
.....I.....
.........~.~....~....~.~.~.~..
,.,.*.
.........h...
.*....*.,5\-.
.......~..\\,V..?Z:~:~.,~~,,:.:.:.~.....
....,..,~
.-.
.,....
....L.........
.....,.
.....*......
...%\5....%..
.,C.
...:........,.:
...,.
......?,~......,~.~.~.~.~.~.~,~.
..,....r.m_.
....L..+.........2............
...*
...:.:.:.:.:.::i:::.::::::::::.:...~;..:~.~:.:.:..
.
.
.
.
.
.
~~~:.:.:f.~~.:.:.:.~.~~~~
.
>:
.
.
.
.
.
.
.
.
.
.
,....
.....*..55
.
.
.
.
.
.
...
...*.
.
.
.
.
._,.
.
.
.
,.....,.......
.
.
.
.
,
.
,......
,.
.
.
.
.
.
..~....:,:.:.::.:.:.:.:.~~.:.:.:,~.:.:.:;.,.~.:
.
.
,,
.,..
.,.
.
.
.
.
+
.I.
.
.
.
.
.
.
..*
.
.
.
.
.
.
:......,.
.
..*.._.
>:.y.*:.....b>
.._.....
.
.
,
,
.
.*
.
-.
I:...
.
d
v...:*:.>:::~.~~
.
.
.
.y,,+>>
.
.
.,
.
.
..:.:.:.y.:<.:.:.-,...,
\,
,..
.
.
..;......,......................................
.
.
.
.
..,,
>
*.x.j
,.i..,...iZ,...I....,.,.......,..
-.*.*.v..
a...
.
..~....t................~~...~.~:.:.~:
...,...:.:.;.:
.*I..........,
...5..5........................\.
._
.,..
.................Zf...............
.I......L
...i..........,.,................
......_...,...
....::
:.:.:.:.:<
.
.
:.:
*..*....i............
.
.
...*.%2*.5...*-...
..*...*.....-.*I.
..s..:.:......................
.
..
.
.
.
.
.
.
.
.
.
,.........*.
..*...............
9
..i......,,.......*.............,.....,..
..p:*
,C.
;~~$$$.::.:,:+..:,.+:+t.%
.
..*..............
.I
*....
*
.
.
.
.
.
.
.
.
.
.
.v.-*%.:.:.:+~
.
.
.
...........~.~~:.:.:.:.:.:.:.:...:.:.:.:.~.:.:.:.:.:.:.:.:.:,:.
.
.
.
.
.
.
.
..Y
.
.
.
.
e_...,.
...........~.~:.~.:.:.:.~.:.:.~
.
.
.
.
.
.
.
.
.
.
.
.
.
1..
.,.
5
*.
.
.
..,..
*...
..p.:<<.;.~&_...
.::::::::::::~:::::~~~:~::~~.~~:.:.:..:.:.~.:.:,~..~:.:.~~:.~..~.:.:.:.:~.:.:,:.:.~.~.:.~.~:.~.:.:.:.:
.. ..:...
V.....C...........,:2
.,...
:.:.;.:.:.:.:.:.:
:.:.:
:.:.:.:.:.>:+>:;.
..ff...
.
.
.
.
.
.
.
.
.
~?:.~:~.~.:~;..~~...~:::.:.:.....~.:.:.:.:.:.:.:.:.:.~.:.:.~::~::::::~:::~
..,.
.
C............\.._
..5
.............~~~~
.......l......,.r..5.,
.
,
.
:.~:,:.:.:.:.:.:.:.:~.:.:.:.:~.:..............
.
.
..i.
.
.
.
.
.
.
.
.
.
.
..+...+x
:.~:Q~:.:.:.:.:..:...~......:
.,.........*.
.,
.
.
.>
.,.....,......,.a
..,.
_....*
.
.
2..
.
~.~::::~::~.:.:,:~~,...
.i....
.
.
.
.
.
.
.
.
.
.
.,.
.
.
..
.
.
.
5.,..:
._.,.....
:.:.:M..:.:.:.~:.:~.:.:.~.:.~.:
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.~
.i...........,.............,.,.........
:.:.:.:.:.:.:
..,.......
.
:.:.:.:.:.y.+:.>:
.
.
.
.
.
.
.
.,.
.._...*.
..*.,
.
...
.*a
.
.
.
.
.
.
.
..*.......
.,.,.,.....
:.:.:.:.:.:...:.:q:.:.:~::~~~:::::~~~.~::~~~~:~~~::~~,..~~
.,:.
s,.,~.
:.:.:.:.:::.~:.~:.:...:.:.~,.:.~:.:.:.:..
.,...................................
.
.
.
.
.
.
..f.......................
.
...*...*.
.*.
.*.,...
<.
.
.
.
.,,,
.,..
.,.
.
.
.
.
.
,
.
.....\
...i..........................
...........:.:.:.:.:.:.f:.:.:.:.~:.:.:.:.:,:.:.:.:.:.~,..~
e..,......
*..y
.,......
.................*
C.....,..............
.,.
...........*
.....*.a
....-.....*...\.
....*..
..5..1....................
...i....
...2.L
.,....
..:....
........................
....... .... .. .. ......~?:.:.:.:.5:.~~.:.~:.:...:.:~
..,..,,IV..iV.
...,........._
..*...*z
.,.#
..*...
.........f........IZ_.i2ii...
*21*
.
.
.
.
.
.
.
.
.
.
_.
_._..._.
..:....:.Y.:.:
,....
~.S.......~~.~.,~,.~.~~...~..,~~.~..
..........,.
....*....
...x...~~...~~.s.!~.~~~.
~~~~~.~.~~~~~...~~.~~:~:~.~~!:~:.~~;~:~~~~~~~
_.,...,
.....,..,.,.
...,.
..,.
*....i.~.......~...~.~.....~
:.:.:.:.~.~....;.:.~.1.~...~.~.~.:.~.....~.~.....~
.....1......I~<
.,,...
...,.,.L,.,.,._
._
,~.~,...,.,.,.,.,.,....
.,....,.
.

275 -

D. LIST OF UNIT FOR CE MARKING

6-624436/02

LIST OF UNITS FOR CE

MARKING

Unit

CNC
Series
16

Specification

Remarks

Al Power unit
BI Power unit

A02&-0200+106
A029-0200-I-H 07

I/O card
(source output)

A02&020O~J180
AO2~2OO-Jl81
AO2&020011182
AO2B-02OO-Jl83
AO20+2OO-J184
AO26-02OG.Jl85
AO~B-O~OOYJ186
A028-020O-J187

Extended I/O
F3, F4

A2052001 -0880
A2oB-2001-0881

Operators
panel
connection
(source)

A2OB-2202-0730
A208-2202-0730

Separate CRT

A02&0120-C111

Monochrome (Note 1)

Saparate 9
POP

A02B_020&ClOO

Monochrome

Separate 8.4
LCD

A028-0200-C050
A02E3--O20&C05 1

Color
MMC-IV analog

Separate 7.2
LCD

A02&-020O-C081
A02B-O20&C082

Soft key 7 pcs

Soft key 12 pcs

.
zries

276 -

40/40 W/O high-speed skip

80/56 W/O high-speed skip
104/72 W/O high-speed skip
156/l 20 igh-speed skip
40/40 With high-speed skip
80/56 With high-speed skip
104/72 Wit high-speed skip
1561120 Wit high-speed skip

D. LIST OF UNIT FOR CE MARKING

B42443WO2

LIST OF UNITS FOR CE

MARKING
(H) : Horizontal
01) : Vertical

Unit

CNC
I6-TB
I6CbTB

9 CRT/MDl

18-n
r8cr-TB 9 POP/MD1
,
9.5 LCD/MD1
(CAP- II )

AO2B-0120-C04l#TAS
A028-012O-C051 #TAS
A02B-O120-C101#TBS

Monochrome standard type (H)

A02B-020OX061

Standard type, Horizontal

#fWS
#lFBS

A02B-O2004062#TBS
#TFBS

Standard type, Vertical

(CAP- fl )

A02B-U2004065#TBS
#TFBS

MMGN analog standard type,

Horizontal

(CAP- II )

A02B-020O-C066#TBS
#TFBS

MMGN
Vertical

14 CRT/MD1

A02&-0200-C071

Analog CRT, Horizontal

(Note 2,3)

(CAP- II )

#fl-BS
#TFBS
A02B-0200-C072#TBS
*FBs

;giB

Monochrome small type (H)

Monochrome standard type (H)

(CAP- II )

(CAP- II )

l&MB
160-MB

Remarks

Specification

analog standard type,

Analog CRT, Vertical

(Note 2.3)

Separate type
MDI

A02B-Ol20-C12l#TAS
A02~12o-c122#TAS

Small type
Standard type

9 CRT/MD1

A02~12CbCO41
A02B-O12o-c051

Monochrome small type (H)

Monochrome standard type (H)

9 POP/MD1

A02B-O12O-ClOl#MBS

Monochrome standard type (H)

9.5 LCD/MD1

A02B-0200-CO61 #MBS

Standard type, Horizontal

A02&-020O-C062#MBS

Standard type, Vertical

A028-0200-C065#MBS

MMCXV analog, standard

type, Horizontal

A028-02OO-C066#MBS

MMC-N analog, standard

type, Vertical

A02B-O20O-C071 #MBS

Analog CRT, Horizontal

(Note 2)
Analog CRT, Vertical
(Note 2)

14 CRT/MD1

#MAS
#MAS

A02B-0200-C072#MBS

I
Separate type
MDI

A02EO12O-C121 #MAS
A02B-012o-c122#MAS

Small type
Standard type

Notes
1 In a separate type 9 monochrome CRT, a cover
(A0250200-K820)
must be ordered and mounted by
MTB.
2 For 14 CRT/MDl, CRT display circuit of CNC control
section is required to be changed to A025020&H045.
3 For 14 CRT/MD1 of CAP II , CRT display circuit of CNC
control section (on option 1 board) is required to be
changed to A02B-020O-JO43.

277 -

I..

Index

B-62443uo2

ra 1

Analog spindle interface, 180

APC battery interface, 202

a3/3000 to a40/2000, aC3/2000 to K22/1500,

193

[Bl
[Number]

Bateery case for separate type absolute pulse coder, 234

1 to 1 connection, 175

Battery for memory backup, 34

l&pair cable, 268

12-tore cable, 270

[cl

14 CRT/MD1 unit (Horizontal), 217

14 CRT/MD1 unit (Vertical), 218

C series servo amplifier, 186,187

14 CRT/MD1 unit interface for CE marking (14

analog CRT unit), 158

Cable clamp and shield processing, 27

Cable connection for the absolute pulse coder, 196

2-slot control unit, 208

Cable connection for the incremental pulse coder,

195

20-pin interface connectors and cables, 266

24V input power source, 71

Cable connection for the manual pulse generator,

169

3-slot control unit, 209

Cable for DI/DO, 274

/slot control unit, 210

&ore

Cable for power supply to control unit, 74

coaxial cable, 272

Cable KlX, 86

6-slot control unit, 211

Cable IUX, 87

&-slot control unit, 212

Cable lead-in diagram, 36

9.5 LCDMDI unit (Horizontal), 229

9.5 LCDMDI unit (Vertical), 230

Cautionary points when wiring terminal block

type, 90

9 CRT/MD1 unit (Small type, color), 214

Change in temperature, 5

9 CRT/MD1 unit (Small type, monochrome), 213

Conceptional diagram of signal connection, 172

9 CRT/MD1 unit (Standard, color), 216

Configuration, 3

9 CRT/MD1 unit (Standard, monochrome), 215

Configuration and installation of the control unit,

30

9 PDP display interface for CE marking, 157

Connecting input power source, 84

9 PDP/MDI unit, 225

Connecting signal cables, 86

Connecting the signal ground (SG) of the control
unit, 25

(Al
Abbreviations,

Connecting with I/O modules, 89

Connection diagram, 83

Action against noise, 22

Connection of connector CA40,106

Address map, 146

Connection of connector CNBl, 106

Address mapping of I/O card (Sink type), 133

Connection of FANUC I/O link by electric cable,

78

Adjusting the flat display, 160

AMP connector (1) 249

Connection of FANUC I/O link optical fiber

cable, 79

AMP

CoMector

(2), 250

Connection of I/O card, 122

AMP

CoMector

(3) 251

Connection of I/O units to machine interface, 75

(4) 252

Connection of machine operators panel interface

unit, 94

AMP

CoMector

Analog signal inputs, 95,107

Connection of operators panel connection unit,

116

Analog signal interface, 204

i-l

INDEX

Connection of tape reader with reels, 167

Dl

Connection of tape reader without reels, 166

Design and installation conditions of the machine

tool magnetic cabinet, 6

Connection of the FANUC I/O link, 77

Connection of the FANUC I/OUnit-MODEL
81

8_62204E-l/O2

Digital input/output module, 90

A,

Dismounting the terminal block, 89

Connection to CNC peripherals, 154

DNCl interface, 174

Connector (on the cable side) specifications, 110

DNC2 Interface @&232-C),

176

CONNECTOR CASE (FUJITSU FCN TYPE),

248
CONNECTOR CASE (HIROSE FI TYPE), 247

El

CONNECTOR CASE (HONDA PCR TYPE), 246

Environment, 5

Connector for the PC board, 266

Environmental

Connector layout for operators panel connection

unit, 119

requirements of CNC, 5

External dimension of optical link adapter, 79

External dimensions of each connector, 243

Connector layout of I/O card, 46

External dimensions of each unit, 207

Connector layout of I/O card (Output on the sink

side), 125

External view of operators panel connection unit,

121

Connector layout of main CPU board, 39,40,41,

49

Connector layout of option-1A board, 42,44

r-1

Connector layout of option-3 board, 45

FANUC FLOPPY CASSETTE connection,

Connector layout of power supply unit, 37

165

FI40 connector, 245

Connector locations, 142

First manual pulse generator, 95

Connector made by burndy (3 pins, black), 258

Fuse Mounting Position, 115

Connector made by burndy (3 pins, brown), 259

Connector made by burndy (3 pins, white), 260
Connector made by burndy (6 pins, brown), 261

&I

Connector made by burndy (6 pins, white), 262

Connector pin layout of I/O card (Sink type) (Input signals), 126

General-purpose

DI, 99

General-purpose

DO, 99

Grouding, 85

Connector pin layout of I/O card (Sink type) (Output signals), 130

Ground, 24

Connector pin signal assignment, 97

Contact for AMP connector, 253

(HI

Control transformer, 241,242

Control unit, 30

Heat exchanger for CRT/MD1 unit, 15

Cooling by heat exchanger, 8

Heat exchanger for CRT/MD1 unit, 10

Heat loss of each unit, 9

Cooling fin A, 10

Heat pipe type heat exchanger, 10

Cooling fin A/B/C, 10

High speed di signal interface, 177

Cooling fin B, 10

HONDA CONNECTOR (CASE), 254

Cooling fm c, 10

HONDA CONNECIOR (FEMALE), 255

Correspondence between I/O signals and addresses in a module, 92

HONDA CONNECTTOR (MALE), 256

CRT or PDP display interface, 156

HONDA CONNECIOR (TERMINAL LAYOUT), 257

CRT/MD1 unit interface, 155

i-2

INDEX

8-62443EJo2

Notes on connecting the ground systems, 24

[II

Notes on selecting the spark killer, 26

I/O card input signal regulatin, 123

Number of DI/DO points, 94

I/O device interface, 162

Number of points for I/O Unit-MODEL

A, 93

Input signal MTPMC, 134,148

Input signal regulations for operators panel connection unit, 117

Ku

Input signal requirements, 200

Input signai specifications,

Option-2 board, 43,47,48

138

OT release, 108

Installation, 4

Output signal PMCMT, 136,150

Installing the heat exchanger, 10

Output signal regulations for operators panel connection unit, 118

Interface for manual pulse generator, 106

Output signal specifications, 140

WI
[P)

Key switch addresses, 100

Keyboard interface, 161

PCR connector (Soldering type), 244

PDP/MDI unit, 226
Pendant type manual pulse generator, 233

[Ll

PMC addresses, 109

LCD display interface, 159

Portable tape reader connection, 164

LED addresses, 104

Portable tape reader with reels, 238

Linear scale interface, 197

Portable tape reader without reels, 237

List of unit for CE marking, 275

Position coder, 231

List of units for CE marking, 276,277

Position coder interface, 183

Power ON/OFF control signal, 108
Power receptacle for portable tape reader, 264

[Ml

Power supply for the control unit, 71

Machine operators panel interface unit dimension

diagram (Including connector locations), 112

Power supply unit connection, 66,69

Power supply unit panel layout, 67

Machine operators panel interface unit mounting

dimension diagram, 113

PPR connection, 163

Major connection precautions, 110

Procedure for replacing the battery, 35

Manual pulse generator, 232

Procedure for turning off the power, 73

Manual pulse generator interface, 168

Procedure for turning on the power, 73

Manuals related to the Series 16,l

Pruduct name, 1
Punch panel (Narrow width type), 236

Matrix DI, 100

Punch panel (Wide width type), 235

Matrix DO, 104

Mounting and dismounting modules, 82
Mounting the terminal block, 89
Multi-points

connection,

[RI

174

Reader puncher connector metal fitting for lock,

263
Reader puncher panel connector, 263

(Nl

Receiver circuit, 201

Noise suppressor, 26

Related manuals, 1
i-3

INDFx

Relative humidity, 5

Servo amplifier interface, 185

Remote buffer interface @&232-C),

Remote buffer interface (RS-422),

&62204E-1102

170

Servo interface, 184

172

Signal assignment, 97

Replacing the battery, 35

Source output I/O card, 138

Required tools for connection of cable connector,

266

Specifications of the output signals of the I/O card

(Sink Type), 124

Room temperature, 5

Spindle interface, 178

RS-232-C

State of the LEDs on the machine operators panel

interface unit, 110

serial port, 162

Structure of FANUC I/O Unit-MODEL

El

A, 81

System configuration, 96

S series servo amplifier, 185

Separate type 8.4 LCD unit, 227,228

n1

Separate type 9 CRT unit (Color), 220

Separate type 9 CRT unit (Monochrome), 219

Tape reader with reels, 240

Separate type 9 PDP unit, 223

Tape reader without reels (Serial interface), 239

Separate type 9 PDP unit (for CE marking), 224

Temperature rise within the cabinet, 8

Separate type detector inteface, 197

Terminal for signal for warding, 95

Separate type MD1 unit (Small type), 221

Terminator TX, 88

Separate type MD1 unit (Standard), 222

The heat pipe type heat exchanger, 18

Separate type pulse coder interface, 198

Thermal design of the cabinet, 8

Separating signal lines, 22

Time requirements, 201

Serial pulse coder A and B, 188

Total connection, 50

Serial pulse coder C (for OS or subsequent models), 189

WI

Serial pulse coder C (for models 4-0s to O-OSP

(regardless of incremental or absolute command)), 190

Vibration, 5

Serial pulse coder interface, 188

Serial spindle interface, 179

[WI

Serial a pulse coder Interface, 191

Series spindle amplifier interface, 181

Weight of optical link adapter, 79

i-4

Nov., 94

Mar., '94

Date

02

01

Edition

Contents

Addition of Series 18/l 60/l 8O-MODEL B.

Edition

Date

FANUC Series 16/l 8/l 60/l 80--MODEL B CONNECTION MANUAL (HARDWARE!

Revision Record

Contents

(B-62443E)

No part of this manual may be

reproduced in any form.

All specifications and designs

are subject to change without
notice.