DOC NO

REVISION
DATE

MASS BALANCE DIAGRAM OF RSFFPP PROJECT

BACKPASS
Width : 6.75m
Depth : 5.5m
Height : 18m
Backpass wall
: Fin welded
Tube material
: SA-213 T12
Tube size&thickness : 1.75"0.3"/ 1.5"x0.2"
Tube spacing
: 4.5"

FURANCE
Width
: 7.68m
Depth
: 6.6m
Height
: 34.2m
Volume
: 1,657m3
Furnace wall : Fin weld
Tube material : SA-210C
Tube size&thickness : 2.5"0.2"
Tube spacing : 3.5"

SOOTBLOWER
LOCATION

TYPE

Q'TY

Backpass
Backpass

Retract
1/2

12
8

CYCLONE
Quantity : 1/unit
Diameter(inside refractory) : 7m

Steam turbine
Type : Single casing ,multi-stage,reaction blade,
non-reheat,extration-condensing
Live steam condition : 200T/H126barA538
Rated speed
: 3,600rpm

VHPS : 12.9 MPa(g)*541*200T/H

VHPS : 12.5 MPa(g)*538*200T/H

SOOTBLOWER

(35% BMCR)
(5.6TPH@MAX. LOAD)

TO FUEL
FEEDER

(A)

PA FAN
SA FAN
FLOW:150T/H FLOW:71T/H
PRESS:22.7KPa PRESS:19.1KPa

FA BLOWER
FLOW:10T/H
PRESS:51.6KPa

BOTTOM
ASH SILO
260M3*1ST

DeSOx &
BAG FILTER
SYSTEM

WATER
(30T/HR)
INTERMITTEN

Ca(OH)2
SILO
50M3*1ST

(67.2TPD)

(0KG/HR)

(151.2TPD)

(0 TPH)

TG EXT.4

TG EXT.3

Ca(OH)2
SLURRY
MIXING

TG EXT.5

[4]

DEAREATOR
(6)

[3]

[6]

NO.2 LPH

[1-1]

DFP
TG EXT.1

TG EXT.2

FROM

FROM

MPS HEADER
Mpa(G)

HP STEAM HEADER

120

13.

D
E

NO DES. NO DES.

1.3

Mpa(G)

[L]

5.4

(1)

CONDENSOR
PUMP

[M]

TO HP STEAM

[N]

[N]

[R]
[P]

406 425 VHPS CONVERT HPS

35

1.4

1.6

245 270 VHPS CONVERT MPS

14

-0.027

0.1

91

11.

12

0.1

0.3

126 160 TG EXT. 4

15

15

0.6

0.9

210 260 TG EXT. 3

378 386

0.0

0.5

35

60 DEMI. TANK OUTLET

38.

48

3.3

4.5

383 425 TG EXT. 2

1-1

189 193

0.0

0.5

35

60

#1 DFP INLET

50

129

4.9

6.2

421 475 TG EXT. 1

1-2

189 193

0.0

0.5

35

60

#2 DFP INLET

50.

120

4.7

5.4

406 425 TO HPS HEADER

176 193

1.4

2.1

39.

60

DFP OUTLET

27.

43

1.4

1.6

245 270 TG MPS HEADER

176 193

1.2

2.1

85

140 NO.1 LPH OUTLET

96.

96. #1 CONDEN. WATER

3.6

17

6.7

8.6

13.

21.

1.7

370 410 TO HPH HEATING

176 193

1.1

2.1

119 140 NO.2 LPH OUTLET

96.

96. TO DEMI. TANK

0.6

1.5

6.7

101 231

4.6

5.4

406 425 TO HPS PROCESS

206 230

0.5

164 200 BFP INLET

96.

55

62

1.3

1.6

245 270 TO MPS PROCESS

202 220

16.

23.

167 200 BFP OUTLET

50

200 TO POLISHER

6
10

0.4

1.2

1.3

1.6

245 270

TO TG PACKING STEAM

202 220

16.

23.

205 230 HPH OUTLET

50

200 POLISHER OUTLET

6.8

P
R

0.6

1.6

245 270

TO DEAREATOR HEATING

197 220

14.

15.16

205 230 ECO INLET

13.

21.

FROM HPH TO DEAERATOR

--

1.3

1.6

245 270

TO BAG FILTER HEATING

197 220

14

15.16

288 343 ECO OUTLET

50

50

FROM EXISTING CONDENSATE WATER

WATER TABLE
DESCRIPTION

TO MP TO UNIT#1 TO UNIT#2 TO UNIT#1 TO UNIT#2

DEAREATOR DEAREATOR
TG
STEAM TG PACKING
PROCESS STEAM
HEATING
HEATING
PACKING
STEAM
STEAM

DESCRIPTION

TO CONDENSATE BYPASS TANK

210 M3/HR
SILICA : 21ppm

RO UNIT
200M3/HR
*4ST

-- M3/HR

-- M3/HR

WASTE WATER
TREATMENT
SYSTEM
160 M3/HR * 1ST

FROM UNIT#2
BOILER BLOWDOWN

SPRAY WATER
T/H
ITEM
{ ? } MC MA

300 M3/HR

MUTI MEDIA
/ACTIVED
CARBON
FILTER
270M3/HR*(3+1)S

PRETREATMENT
425M3/HR*2ST

320 M3/HR

RO REJECT
FOR EFFLUENCE

160 M3/HR

EFFLUENCE WATER
CLASS : SC

RAW MAKEUP WATER

REQ'D : 860 M3/HR

RAW
WATER
TANK
5,250 M3 *

TO UNIT#1 TO UNIT#2
BAG FILTER BAG FILTER
HEATING
HEATING

CONDENSATE WATER TABLE

T/H
ITEM
( ? ) MC MA

[R]

[P]

5.4

T/H
Mpa(G)

ITEM
[ ? ] MC DES. NO DES. NO DES.

DEMI. WATER
300 M3/HR TREATMENT SYSTEM
150M3/HR *(2+1)ST

FROM UNIT#1
BOILER BLOWDOWN

406 425

4.7

140 TG EXT. 5

(3)

CONDENSATE
POLISHER
BYPASS TANK
400M3*1

(4)

FROM COOLING
TOWER BLOWDOWN

245 270

MP STEAM HEADER

NO DES. NO DES.
4.6

1.6

[1]

DEMI.
WATER
TANK
3,500 M3 *2

[1-2]

TO UNIT#2 DFP

NO DES. NO DES.
HPS HEADER

GLAND
STEAM

13 T/H

[5]

STEAM TABLE

POLISHER
SYSTEM
100M3/HR*
2 ST

(2)

NO.1 LPH
TO SAMPLING
RACK COOLING

DESCRIPTION

(2)

DENI. TANK

50T/H
FROM PBR
CONDENSATED WATER
(7)

[2]

{A}
EXT. WATER

FROM UNIT #2 ID FAN

(3)
FROM #2 CONDENSOR

(5)
STORAGE
TANK

COOLING WATER
TO UNIT #2
CONDENOR &
AUX.
EQUIPMENTS

COOLING WATER
TO UNIT #1 AUX.
EQUIPMENTS

32.5

FROM MPS HEADER

Mpa(G)

769 M3/HR

[P]

TG EXT.2

T/H
ITEM
[ ? ] MC MA

ID FAN
FLOW:265T/H
DP:10.3KPa

Ca(OH)2
SLURRY
STORAGE

(2000KG/HR)

(0 TPH)

{6}

FLY
ASH SILO
630M3*1ST

(0KG/HR)

(@100% PETCOKE)

FLY ASH

Ca(OH)2
SLURRY

Ca(OH)2

(@100% COAL)

{5}

Gas Flow : 677,440kg/hr

Excess air : 20% for COAL
25% for PETCOKE
NOx <254mg/NM3
SOx <241mg/NM3
TSP
< 50mg/NM3
CO
<500mg/NM3

(6 T/HR)

INTERMITTEN

BFP

4590 M3/HR

CONDENS

Emission@8%O2

(B)

(----KG/HR)

HPH

COOLING TOWER
4000M3/HR*(3+1)CELLS

NO.1 LPH
NO.2 LPH
DEAERATOR

[K]

{4}

(64.8TPD)

60TON FOR
FIRST FILLING

[C]

COOLING TOWER
MAKEUP WATER

(C)

(24TPD)

SAND

[D]

{C}

SOOTBLOWER

BOTTOM ASH
(28.8TPD)

NOTE :

[E]

[J]

HPH

(252TPD)

[7]

TURBULAR GAS AIR HEATER

(408TPD)

LIMESTONE
SILO
640M3*1ST

[F]

[H]

(B1)

(0TPD)

LIMESTONE

SAND SILO
48M3*1ST

HP PROCESS
STEAM HEADER

MP PROCESS
STEAM HEADER

(0TPD)

FUEL
FEEDER

[G]
{B}

(720TPD)

PETCOKEL

[A]
[B]

STACK

CRUSHER &
CONVEYOR
200TPH*(1+

(A1)
COAL

: Total enclosure water

air cooled
Power factor
: 0.85 lagging
Frequency
: 60Hz
Rated capacity : 35,000KW/41,177KVA
Terminal voltage : 13800V

TURBINE

{3}

TOTAL FUEL INPUT

: 140106 KCAL/HR

Type

SILICA <130ppm

FUEL DAILY
SILO
425M3*2ST

{D}

-- M3/HR

TO DESUPERHEATER

DIESEL OIL
TANK
250M3*1ST

FURANCE

[8]

ECONOMIZER

{2}

CYCLONE

{E}

SILICA <1ppm

TO UNIT#2

{1}

BACKPASS

[9]

Generator and auxiliaries

GENERATOR

177 M3/HR

OVERALL BOILER EFFICIENCY : 90%

HEATING SURFACE
Furnace EPRS
: 899m 2
Superheater(Backpass) : 2,288m 2
Economizer
: 3,032m 2
Superheater panel
: 284m 2
STEAN DRUM
Inside diameter
: 66"
Material
: SA-299 or SA-516 Gr.70
Construction type : Fusion welded

: BR-MBD-001
: ----- C ----: Apr.13, 2011

Mpa(G)

ITEM
(?)

FLOW

PRESSURE

TEMP

T/H

Kpa(G)

FURNACE OUTLET

150

22.7

50

P.A FAN OUTLET

840/856

CYCLONE OUTLET

A1

150

--

227

GAS HEATER-PA SIDE

-2.5

278/276

ECO OUTLET

71

19.1

50

S.A FAN OUTLET

257/260

-3.3

140/128

GAH OUTLET

B1

71

--

227

GAS HEATER-SA SIDE

257/265

-5.9

78

DeSOx & BAG FILTER SYS.

10

51.6

99

F.A BLOWER OUTLET

257/265

4.4

78

ID. FAN OUTLET

FLOW

PRESSURE

T/H

Kpa(G)

164 200 BFP EXTRACTION

257/260

840/856

8.6

164 200 FOR TG EXT.1 TO HPS

257/260

-2

6.7

8.6

164 200 FOR TG EXT.2 TP MPS

257/260

6.7

8.6

164 200 FOR SCV TO HPS

6.7

8.6

164 200 FOR SCV TO MPS

NO DES. NO DES.

AIR TABLE

FLUE GAS TABLE (COAL/PETCOKE)

ITEM
{?}

DESCRIPTION

TEMP

DESCRIPTION

DESCRIPTION

NOTE :
1. THE DATA @ MCR IS BASED ON
GUARANTY CASE ( A5-1-1 ) IN
TECHINCAL PROPOSAL.
2. A5-1-1 CONDITION :
EXTRACTION STEAM TO PROCESS:
2.1 - 50TPH@47.5barA & 406C
2.2 - 27.5TPH@14.5barA & 245C
POWER GENERATION:
2.3 - 35 MWe