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Project: BIOCON
Vessel 3 KL MST
Tag No. MST-01
Document No :
7800078-DC-3KLMST-007-A
Design Code :
Ref Drawing :
7800078-FPEM-3KL-07
Design Condition :
2)
Material :
Design Temperature :
150OC
SR. NO
SYMBOL
VALUE
UNIT
REMARK
DESCRIPTION
1248
mm
As this is slotted hole flange the diameter to the bottom of the slots
1175
mm
Flange Thickness
72
mm
Hub Length
12.0000
mm
g1
20
mm
g0
mm
GOD
1221
mm
Assuming that the Gasket sits against the Flange at its O.D.
GID
1205
mm
Gasket Factor
10
N/mm2
11
Bolt-Circle Diameter
1272
mm
12
dbh
24
mm
13
22
mm
14
Number of Bolts
15
36
3.5
bar(g)
0.35
MPa (g)
1.035
bar(g)
0.1035
MPa (g)
16
Pe
17
Corrosion allowance
mm
Sa
130
N/mm2
Sb
103
N/mm2
Sf
87.4
N/mm2
Refer ASME Section II, Part D, 2011a,Table 1A,Pg. No. 66 , Line No.
36 & 'Notes to Table 1A',Pg. No. 146,Note G5
Sfa
115
N/mm2
Refer ASME Section II, Part D, 2011a,Table 1A,Pg. No. 66 , Line No.
36
Ef
186000
N/mm2
21
Ea
195000
N/mm2
22
g0cor
mm
23
g1cor
20
mm
24
Bcor
1175
mm
25
28.5
mm
26
mm
27
b0
mm
28
Conversion factor
Cb
2.5
29
mm
30
1221
mm
18
19
20
Refer ASME Section II, Part D, 2011a,Table 1A, Pg. No. 342,
Line No. 20
CALCULATIONS
OA No 7800078
Project: BIOCON
Vessel 3 KL MST
Tag No. MST-01
LOADS
31
409869.4619
0.785G2P
32
HD
379568.3281
0.785B2P
33
HT
30301.1338
HT=H-HD
34
HP
2b*3.14GmP
35
He
121127.1041
0.785G2Pe
36
HDe
112172.3297
0.785B2Pe
37
HTe=He-HDe
8954.77446
38
Wm1
409869.4619
39
Wm2
40
HG= Wm1-H
41
Am
3979.315
mm2
42
Aroot
272.419
mm2
43
Ab
9807.084
mm2
44
896115.95
45
hD
38.5
mm
46
hG
25.5
mm
47
hT
37
mm
48
MD
14613380.63
N-mm
49
MT
1121141.951
N-mm
50
MG
N-mm
51
Bolt Spacing
Bs
111.0029404
mm
52
Bsc
0.97822385
53
Bsmax
908
mm
54
M0
15734522.58
N-mm
55
Matm
22850956.61
N-mm
56
Factor
h0
96.95359715
mm
57
h/h0
0.12377055
mm
58
g1/g0
2.5
59
1.5
60
1.06212766
61
4.884223655
62
Flange Factor
0.010250662
63
Flange Factor
E6
-340.374663
64
0.90207322
65
Flange Factor
0.009304175
factor
Term 1
0.380672331
k2*(1+8.55246logk)-1
Flange Factor
Term 2
0.201365584
(1.04720+(1.9448*k*k))*(k-1)
1.890453789
69
Flange Factor
E4
25.28839088
70
Flange Factor
0.400634629
Term 3
0.010835739
35.13118438
66
67
68
71
72
Flange Factor
73
Flange Factor
544111.8792
74
Flange Factor
1.569309766
75
76
Flange Factor
Term 4
0.2304985
31.96944625
Table 2-7.1
1.36136(k2-1)(k-1)
K2*(logk)/(K2-1)
OA No 7800078
Project: BIOCON
77
Flange Factor
Vessel 3 KL MST
Tag No. MST-01
Z
16.61095438
OA No 7800078
Project: BIOCON
Vessel 3 KL MST
Tag No. MST-01
STRESS SUMMARY
Sr. No.
ACTUAL
ALLOWABLE
104.19
UNIT
RESULT
131.1
N/mm2
PASS
3.11
87.4
N/mm2
PASS
30.88
87.4
N/mm2
PASS
(SHO + SRO)*0.5
53.65
87.4
N/mm2
PASS
(SHO + STO)*0.5
67.54
151.32
87.4
N/mm2
PASS
172.5
N/mm2
PASS
4.52
115
N/mm2
PASS
44.84
115
N/mm2
PASS
(SHS + SRS)*0.5
77.92
115
N/mm2
PASS
10
(SHS + STS)*0.5
98.08
115
N/mm2
PASS
K1
0.3
Factor
Rigidity factor for operating condition
0.60490379
RESULT
0.83794488
OA No 7800078
Project: BIOCON
Vessel 3 KL MST
Tag No. MST-01
OPTIONAL TYPE
ANGE
OA No 7800078
Project: BIOCON
Vessel 3 KL MST
Tag No. MST-01
OA No 7800078
Project: BIOCON
Vessel 3 KL MST
Tag No. MST-01
OA No 7800078
Project: BIOCON
Vessel 3 KL MST
Tag No. MST-01
OA No 7800078
Project Biocon
Reference
1) ASME Sec VIII Div:01 Appendix 02
2) AS 1210 (Australian Standard for Pressure vessels)
3) Ref Drawing : 7800078-BODYFLG-01
nomenclature
value
unit
A
357 mm
B
290 mm
t
30 mm
(This flange thickness is measured at the bottom
h
7 mm
g1
12 mm
g0
5 mm
Remark
flange OD (Ref Fig:01)
flange ID
flange thk
of O ring Groove)
hub length
large end hub thk
small end hub thk
321 mm
gasket od
GID
m
y
304 mm
00 N/mm2
gasket id
gasket factor
gasket seating stress
PCD
a
n
369 mm
12 mm
8-
P
Pe
T
c
bolt material
Flange Material
Shell Material
3.5
0.35
1.035
0.1035
150
bar(g)
N/mm2 (g)
bar(g)
N/mm2 (g)
deg cen
0 mm
SA 193 Gr.B8
SA 240 Gr. 316L SA 240 Gr. 316L -
Sa
Sb
130 N/mm2
103.4 N/mm2
Sf
87.4 N/mm2
115 N/mm2
Sfa
Ef
186072.445 N/mm2
Ea
195124 N/mm2
12 mm
OA No 7800078
Project Biocon
Calculations
g0cor
g1cor
Bcor
5 mm
12 mm
290 mm
27.36 mm
N
b0
Cb
b
G
1.0625
0.53125
2.5
0.53125
312.5
mm
mm
mm
mm
Loads
H
26831.0546875 N
HD
HT=H-HD
23106.475 N
3724.5796875 N
HP
0N
He
7934.32617188 N
HDe
HTe=He-Hde
Wm1
Wm2
HG= Wm1-H
6832.91475
1101.41142188
26831.0546875
0
0
Am
Aroot
Ab
259.487956359 mm2
72.398 mm2
579.184 mm2
43359.3401438 N
N
N
N
N
N
33.4285714286 mm
28.25 mm
33.875 mm
MD
MT
MG
772416.45 N-mm
126170.136914 N-mm
0 N-mm
Bs
144.905961147 mm
Bolt Spacing
10
OA No 7800078
Project Biocon
Bsc
Bsmax
384 mm
M0
898586.586914 N-mm
Matm
1224901.35906 N-mm
h0
h/h0
g1/g0
A
K
38.0788655293
0.1875806184
2.4285714286
1.4285714286
1.2310344828
mm
mm
-
5.0278772919 -
0.0102506618 -
E6
-340.37466278 -
0.9840318871 -
0.0258419434 -
Table 2-7.1
Please refer Sheet "Table2-7.1"
factor
30 mm
Term 1
1.6854192774 -
k2*(1+8.55246logk)-1
Term 2
0.9228531903 -
(1.04720+(1.9448*k*k))*(k-1)
1.8263135406 -
E4
25.2883908771 -
0.4370346454 -
Term 3
0.1621186125 -
10.3962108431 -
22645.5681997 -
2.1643309155
Term 4
0.2654005638 -
9.4605725397 -
4.8801356433 -
1.36136(k2-1)(k-1)
K2*(logk)/(K2-1)
11
OA No 7800078
Project Biocon
Stress Summary
Stress
SH operating
Actual
48.8181333429
Allowable
131.1
SR operating
3.2309161441
87.4
ST operating
16.8041223393
87.4
(SH operating + SR
operating)*0.5
26.0245247435
87.4
(SH operating +
ST operating)*0.5
32.8111278411
87.4
SH seating
66.5460610578
172.5
SR seating
4.4041983639
115
ST seating
22.9064094556
115
(SH seating +
SR seating)*0.5
35.4751297108
115
(SH seating + ST
seating)*0.5
44.7262352567
115
Flange rigidity
factors
Ki
0.3
0.1780310828 -
0.231423998 -
(ASME Sec.VIII
Div:01-Appendix2)
12
OA No 7800078
Project Biocon
13
OA No 7800078
Project Biocon
14
OA No 7800078
Project Biocon
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OA No 7800078
Project Biocon
Unit
N/mm2
Result
PASS
N/mm2
PASS
N/mm2
PASS
N/mm2
PASS
N/mm2
PASS
N/mm2
PASS
N/mm2
PASS
N/mm2
PASS
N/mm2
PASS
N/mm2
PASS
16
OA No 7800078
Project: BIOCON
Vessel 3 KL MST
Tag No. MST-01
Reference
1) ASME Sec VIII Div:01 Appendix 02
Table 2-7.1
A
C1
C
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
C23
C24
C25
1.5
0.4583333
0.0102507
0.1949405
0.0089286
536.59884
-1524.2733
97.568069
6362.9692
923.1357
797.45325
-1385.3494
330.99818
222.41269
76.477658
-114.10319
37.280365
258047.65
1170.7151
-3325.6271
212.85328
0.1166108
-0.1527592
0.0563545
-0.1871419
0.254515
-0.0748292
17
C26
C27
C28
C29
C30
C31
C32
C33
C34
C35
C36
C37
E1
E2
E3
E4
E5
E6
OA No 7800078
Project: BIOCON
Vessel 3 KL MST
Tag No. MST-01
-0.224995
-1434.42
-260.7712
-0.050623
-0.01139
15.584299
2.9243721
-8.43768
-4073.641
37.878475
12.210559
-51.64899
-24.19739
-1.639529
1.83426
25.288391
-18.82757
-340.3747
18