LIFT TRUCKS

THE NEW ACE IN THE GAME

TEREX LIFTACE 5-31 REACH STACKER

PLAY YOUR WINNING CARD

TEREX LIFTACE 5-31 REACH STACKER COST-EFFECTIVE, SERVICEABLE AND ERGONOMIC
Terex Port Solutions (TPS) is a leading manufacturer
of lift trucks for ports, terminals and industry.
Our Terex reach stackers have always been trendsetters
in their markets. The model range covers the most diverse
needs of operators. Our reach stackers together with our
Terex spreader systems designed and manufactured
inhouse can stack 20 to 45 containers to a height
of six high-cube (96") containers. A field-proven stacking
ability that is unsurpassed in the market.

Our entire reach stacker know-how has been brought

together and supplemented with many new innovations in
one state-of-the-art machine: the Terex Liftace 5-31.

A smooth blend of performance

With the Liftace 5-31 reach stacker, we have made good
technology even better. You can benefit from a reach
stacker which works more efficiently because it is more
maneuverable as it moves around your terminal and stacks
containers even faster.
Expressed in figures, the Liftace 5-31 reach stacker offers:
AA Maximum load capacity: 45 / 31 / 15 t in row 1, 2 or 3
AA Stacking height: five standard (86) or high-cube (96)
containers in the first row
AA Maximum lifting speed: 0.45 m/s

We respond to operators input

Job satisfaction is improved when stacker drivers harmonize
with their equipment and that also applies to your service
team: the Liftace 5-31 reach stacker provides good accessibility
for uncomplicated maintenance.
All in all the Liftace 5-31 reach stacker is a state-of-the-art
product designed to meet demanding customer requirements.
A versatile ace that wins every hand, not only in ports, but also
in other working environments. A real Terex machine, and the
first in a line of a new generation of lift trucks from TPS.

The Liftace reach stacker is a real top performer, and a

cost-effective one: you will also appreciate its low overall
operating costs.
The machine makes work a pleasure
The human factor was one of our main goals in developing
the Liftace reach stacker. An ergonomic concept developed
by experts ensures that the driver feels at ease in the cab,
enabling him to work safely and productively
supported by a smart control system.

TEREX LIFTACE 5-31 REACH STACKER AT A GLANCE

AA PRODUCTIVE:
HIGH WORKING SPEEDS FOR HIGH HANDLING RATES
AA ECONOMICAL:
LOW FUEL CONSUMPTION AND LOW TIRE WEAR
AA EASY:
OPERATION AND MAINTENANCE
AA COMFORTABLE:
ERGONOMICS CONCEPT DEVELOPED BY EXPERTS
AA PROVEN TECHNOLOGY:
AGILE, MANEUVERABLE, ROBUST AND RELIABLE
AA SAFE:
SMART MONITORING AND VISUALIZATION SYSTEM
3

EXPERIENCE THE BEST OF TWO

COMBINED EXPERTISE FOR YOUR BENEFIT

A genuine Terex machine, the Liftace 5-31 reach stacker is

the result of team performance, developed by an international
engineering team with a clear assignment: to combine proven
technology and supplement it with new.
The Liftace 5-31 reach stacker is far more than only the
sum of the former product lines originating from our legacy
brands PPM and Fantuzzi. It combines their advantages and
provides additional potential for your handling requirements
in a machine with a familiar yet totally unique character.
The combination is the key
The new Liftace 5-31 reach stacker has many features
that you are familiar with, while at the same time
you will quickly come to appreciate its innovative
side. To name just a few examples, the
Liftace 5-31 reach stacker is equipped with a:
AA state-of-the-art Tier 4 final (Stage IV)
engine from Volvo or Cummins,
AA Dana TE30 transmission,
AA complete LED working and traffic
light system as standard,
AA lift-truck-specific
control system.

There are many more examples but it is also this balanced

combination of the tried and tested with the new and
innovative that makes the difference and results in a reach
stacker which will also impress you with its versatility.
For versatility is one of the essential characteristics
of the Liftace reach stacker and it is built on our modular
design principle. This has been designed for various wheelbases and forms a sustainable platform for future innovations.

WORLDS
Interplay decides
The Liftace 5-31 reach stacker sets the pace for all future
representatives of its generation. This pace is also determined
by the interplay of components from our own premium
manufacture with components from renowned manufacturers.
You will appreciate how our reach stackers help you to
boost the productivity of your operations. And, on balance,
our product range offers you everything from a standard
machine to a comprehensively equipped reach stacker.

TPS REACH STACKER

COMPETENCE CENTER
At our reach stacker Competence Center in
Montceau-les-Mines, France, we have combined
our entire expertise, covering not only every aspect
but every phase in the service life of the equipment.
Engineering expertise
AA Development & design
AA Manufacture
Training expertise
AA Courses for drivers
AA Training for service staff
Service expertise
AA Spare parts store
AA Head office of our global dealer and service network
With this approach, we also combine the benefits
to help you achieve your goal of low operating costs,
high availability and to maintain the value of your
equipment to the best possible degree.

Developed by an international Terex engineering team

which has combined the legacy of our PPM and Fantuzzi
brands with new and innovative features

GET PERFORMANCE AND DURAB

STATE-OF-THE-ART TECHNOLOGY AND DESIGN
Our Terex Liftace 5-31 reach stacker offers high performance
and reliability. Special high-grade components result in a precise
and cost-effective operation with a long machine service life.
The machine is also a pleasure to operate: the driver works
in comfort and safety in an ergonomic cab designed for
productivity. Your service team will appreciate the lowmaintenance, easily accessible assemblies.

PRODUCT DESIGNATION
liftace 5-31
Reach stacker
Max. stacking height
in the 1st row
Max. stacking capacity
in the 2nd row

S NI G
N
R
U
T
DAY
IN T O
Lighting system
AA LED technology: energy saving,
durable, high-intensity lighting
AA Excellent working area visibility

SLIDING CAB EASY ACCESS, EXCELLENT VIEW

The position of the Liftace 5-31 reach stacker cab can be changed:
AA Manually for easy access to the engine compartment (standard)
AA With the powered sliding cab function for a free choice of
viewing angle (optional)

HT

ILITY
Telescopic boom
AA Up to 5 high-cube containers
in the first row
AA Precise handling thanks to
torsionally rigid, robust design
AA Better lifting height clearance
thanks to increased radius

OMIC
N
O
G
ER
L A CE
P
K
R
WO

Drivers cab
AA Comfortable, ergonomically
designed and quiet
AA Good visibility thanks to smart design
AA Clear view of front working area
thanks to powered sliding cab option

To

ched

tou
be re

Chassis
AA Economical operation thanks
to low total weight
AA Excellent maneuverability thanks
to compact design with good
weight distribution
AA Reversing sensors and cameras
(optional)

Wheels
AA Rugged and low-wearing
for long service life
AA Convenient tire pressure
monitoring (optional)

FEEL THE SMOOTH INTERACTION

HIGH-GRADE COMPONENTS AND SMART SOLUTIONS
The inner values are also impressive: a high-performance
drive train, a load-sensitive hydraulic system and first class
axle assemblies coordinated by a control system with
numerous integrated monitoring functions for the safety
of operating personnel, machine and cargo, specially
developed for lift truck applications.

Hydraulic system
AA High lifting speeds thanks
to large power reserves
AA Load sensing with intelligent
power management
AA Automatic overload cut-out
AA State-of-the-art pumps for
energy-saving and quiet operation

W
L O W-

Drive axle
AA Kessler D102,
Terex heavy duty specification
AA Long service life thanks
to rugged design
8

E AR

Automatic transmission
AA Dana TE30, specially designed
for reach stackers, optionally with
lock-up clutch
AA Low fuel consumption
AA Electronically regulated gear change
for precise and smooth operation
AA Very easy to operate
5 forward gears
3 reverse gears

STATE-OF-THE-ART ELECTRONICS
For smooth interaction of all components:
AA Fault-tolerant with fully integrated system monitoring through redundant components
AA CAN bus system (optionally with integrated spreader functions)
AA Automatic adjustment of operating status
AA Reliability through protected position in the drivers cab

SPM
HMI
ECU

LMI
TM

HSM

EM

ECU

Electronic Control Unit

EM

Engine Management

HMI

Human-Machine Interface
(Joystick, keyboards, display)

TM

Transmission Management

LMI

Load Moment Indicator

ALLY
T
N
E
O NM
ENVIR MPATIBLE
CO

HSM

Hydraulic System Management

SPM

Spreader and Tools Management

Steering axle
AA Precise steering with double-acting
steering cylinders
AA Allows for space-saving arrangement
of container stacks thanks to small
turning circle

Diesel engine
AA Economical and environmentally
compatible thanks to excellent
fuel efficiency and low emissions
AA State-of-the-art Tier 4 final
(Stage IV) engines from Volvo
or Cummins

TAKE YOUR SEAT

A CAB FOR ENJOYING WORK SAFELY
The potential of a machine can only be fully utilized if the
driver feels comfortable. To make sure that the man/machine
interface in the Terex Liftace 5-31 reach stacker works
harmoniously, we not only consulted industrial designers
and ergonomists, but also asked the opinion of experienced
reach stacker drivers. The result: a cab in which you can
work safely, comfortably and productively and which can
be adjusted exactly to your needs.
Everything in view
In this cockpit, you always have an overview: the cab
provides excellent visibility and, as an option, its position
can also be adjusted by the powered sliding function to give
you a free choice of viewing angle. And to make you work in
peace and quiet, the cab of the Liftace 5-31 reach stacker
is insulated to provide a particularely low noise level.

Jack hammer

Todays motor bikes

Todays cars

10

Terex Liftace

Low noise levels in the reach stacker cab

Cars in 2024

Slewing machine

Q U IE T

Everything within reach

Take a seat and, in a few minutes, you can adjust the
Terex Liftace 5-31 reach stacker to meet your own needs:
AA Adjust the drivers seat to your own body size
AA Adjust the height and angle of the steering wheel
AA Keep your reach stacker under control with the
ergonomically shaped joystick

Everything under control

Easily keep control via the control and visualization system
with its intuitive operation. It offers:
AA a clearly laid out control panel with a 7-inch graphic display
to show the most important machine parameters at all times,
AA an automatic driver identification system (optional).
The smart system also includes:
AA Engine and transmission protection system
AA Automatic overload cut-out
AA Operative and diagnostic black box
AA Vertical lifting control
AA Various spreader safety functions
AA Reversing sensors (optional)
AA Camera system (optional)

GET TO KNOW YOUR REACH STACKER EVEN BETTER

IN OUR TRAINING CENTER IN MONTCEAU-LES-MINES,

FRANCE, WE OFFER TRAINING COURSES FOR
REACH STACKER DRIVERS IN WHICH OUR EXPERIENCED
INSTRUCTORS TEACH YOU EVERYTHING YOU NEED
TO KNOW ABOUT THE SAFE AND COST-EFFECTIVE
OPERATION OF YOUR MACHINE.

11

COUNT ON OUR ALL-ROUNDER

THE VERSATILE TEREX TOP PICK SPREADER

With your reach stacker, much hangs on the Terex top

pick spreader. The big advantage here is that, at this crucial
juncture, we are the only manufacturer of reach stackers
able to supply you with technology from our own plant.

Tilting
AA +/- 10

Equipment in perfect harmony

The top pick spreader of the Liftace 5-31 reach stacker is
manufactured in the TPS Competence Center for spreaders
in Lentigione, Italy. And because our engineers at this location
also know our reach stackers inside-out, the two pieces of
equipment work perfectly together. As a combination, the
versatile spreader and powerful reach stacker also perform
well in particularly challenging situations when the container
stack is located in a tight space and the terrain is sloping
or uneven, for example.

ON THE SAFE SIDE

The Terex top pick spreader is designed for working fast, so
we have paid attention to providing equipment that increases
protection for man, machine and cargo such as:
AA twistlock position indicator showing correct positioning
and locking status of twistlocks,
AA twistlock safety system,
AA damage prevention system helping to avoid collision
between spreader and container.

Slewing
AA +210/-125 within 65 s

Damage prevention system

Twistlock position indicator

12

Pile slope
AA Mechanical: +/- 4
AA Powered: +/- 5 (optional)

Operators benefit
The smooth interplay between Terex
spreaders and Terex reach stackers
provides further advantages for you:
AA high dynamics and low fuel consumption
thanks to low spreader weight and good
kinematics,
AA spreaders and reach stackers configured
according to your requirements,
AA a durable and rugged overall package.
The Terex top pick spreader is state-ofthe-art and maintenance-friendly.

Telescoping
AA 20 to 40 within 12 s
AA Automatic stop at 30
AA Synchronous beam adjustment
thanks to simultaneous chain drive
powered by hydraulic motor

Side shift
AA +/- 800 mm within 15 s
AA Reliable operation and long
service life thanks to guide
arrangement featuring
steel rollers

13

CUSTOMIZE TO YOUR NEEDS

STANDARD AND OPTIONAL EQUIPMENT

The standard version is already well equipped. In addition,

a comprehensive range of optional equipment and features
Section

Standard

Option

Section

Controls

Chassis, boom and spreader (continued)

Control system
7'' TFT color display (type A6)
Operative and diagnostic black box
Container counter
Load measurement with pressure sensors
EcoPower fuel saving mode
Data download via USB
My Service system

Top pick spreader

CAN bus for engine, transmission and hydraulics

ISO containers (20' / 40') with mechanical pile slope

Vertical lifting control

Automatic lifting cut-off in case of overload detection
Engine and transmission protection system
Automatic engine speed adjustment
Reverse driving audio signal

Automatic driver identification system

Tire pressure monitor
Printer for load measurement data

Seat heating
Additional trainer seat

Auxiliary independant heating

Powered sliding (hydraulically driven)

Front emergency access

(only available with powered sliding option)

CD/radio system

Mounting stand for electronic devices

10 t towing hook (front & rear)

Heated external rear view mirrors
Mud flaps on front fenders

Additional 12 t lifting eyes on spreader

60 t hook, free slewing
60 t hook, powered slewing
Additional design features

Marker lights

Additional LED working lights for

20' and 40' twistlock positions
Lighting inside engine compartment

Master battery disconnect

Fire suppression system
Low temperature kit
24 V fuel heater
2-stage heavy duty air intake filter
Primary cyclonic heavy duty air intake filter
Tool kit for maintenance
40 t hydraulic jack
Customer paint finish (RAL colors only)
More information about additional options on request.

Chassis, boom and spreader

Wheel nut protection

12 t lifting eye on each spreader corner

LED working lights

Reading lights

12 V & 24 V plugs

Special lifting gear

LED traffic lights

Internal rear mirror

Front, rear and top wipers

Lighting

Second door

Rear emergency window

Damage prevention system on spreader

(only available with spreader CAN bus integration option)

Automatic lubrication system

High comfort seat with pneumatic suspension

and adjustments

Manual sliding

Additional mechanical twistlock safety device

Container guides

Cab

Air conditioning and heating systems

Spreader slewing limitation with bypass function

Rear parking sensors

2-point driver safety belt

ISO and WTP containers (20' / 40')

Twistlock safety system

Option

ISO containers (20' / 40') with powered pile slope

Automatic stop at 30

Camera system

Ergonomically designed, in accordance with

FOPS standard (level 1)

Standard

ISO containers (20' / 40') and trailer handling (piggyback)

Integration of spreader functions in CAN bus system

14

offers you the opportunity to configure your Terex

Liftace 5-31 reach stacker precisely to your needs.

Section

Standard

Option

Volvo TAD1170VE

Cummins QSL9

Make

Tier 4 final
(Stage IV)

Tier 4 final
(Stage IV)

Section
Transmission

Diesel engines

Emission standard

Make

Dana TE30
(Optionally with lock-up clutch)

Type

Automatic powershift control

Gears, forward / reverse

5/3

Inline 6 cylinders,
turbocharged

Inline 6 cylinders,
turbocharged

Cooling system

Water

Water

Make

Kessler D102

Displacement [l]

11

Type

Double reduction

Type

Maximum power [kW @ rpm]

235 @ 1,800

247 @ 1,600

Maximum torque [Nm @ rpm]

1,550 @ 1,400

1,465 @ 1,400

Alternator

110 A - 24 V

70 A - 24 V

Batteries

2 x 12 V - 200 Ah

2 x12 V - 200 Ah

Terex top pick spreader

Lifting system

4 vertical twistlocks, ISO pendular

Driving axle

Braking system

Maintenance free wet disc brakes

Steering system

Fully hydrostatic with double acting

steering cylinders

Hydraulic system
Main system

Load sensing control

Main pump

Variable displacement double piston pump

(145 cm3 + 125 cm3)

Maximum working pressure [bar]

320

Telescoping, 20 to 40 [s]

12

Tank capacities

Side shift, +/- 800 mm [s]

15

Hydraulic oil [l]

750

Slewing, +210/-125 [s]

65

Fuel [l]

700

Mechanical pile slope []

+/- 4

Powered pile slope (optional) []

+/- 5

Tilting []

+/- 10

Weight [t]

15

BE SMART, STAY GREEN

BRINGING OPERATING COSTS DOWN

Save money, protect the environment

Keep control of your total operating
costs with the Terex Liftace 5-31
reach stacker while also playing your
part for the environment. Cost-effective
ness and environmental awareness
belong together at TPS and they are
both expressed in an innovative and responsible approach.
The best examples: factors such as fuel consumption
and tire wear.

16

Tire wear down

The Liftace 5-31 reach stacker offers
considerably reduced wear versus prior
model stackers, providing significant
potential for savings in this area.
And long tire service life is also another
powerful benefit for the environment.

In addition to the compact chassis with its excellent load

distribution and low overall weight, this is facilitated by:
AA excellent engine/transmission tuning with its smooth
delivery of effective power,
AA six premium tires from leading manufacturers,
AA optional tire pressure monitoring system.

Fuel consumption down

Low fuel consumption is good
for your budget and the environment.
That is why we have focussed on two
areas in the Liftace 5-31 reach stacker:
in addition to our state-of-the-art drive
train and load-sensitive hydraulic system,
the smart standard and optional features of the vehicle offer
the potential for significant fuel savings. Among other things,
these features include:
AA the Terex EcoPower operating mode for a balanced power
and consumption ratio,
AA the automatic engine speed adjustment.

17

PROFIT FROM EASE OF SERVICING

KEYS TO ECONOMICAL OPERATION

We combine rugged design and good accessibility with

our global service network to maintain a high level of reliability
and availability for your Terex Liftace reach stackers.
Rugged design, durable components
The Terex Liftace 5-31 reach stacker is designed on the
principle that the best service is the service you do not need.
This is why, in addition to our rugged design, we rely on
first-class components for a long service life and long
service intervals.

18

Good accessibility for ease of servicing

If a service team still has to work on your machine, it
needs to be back in operation fast. This is why we have
built the Terex Liftace reach stacker in such a way that
you can access all service points quickly and easily:
AA in the engine compartment,
AA on the hydraulic system and
AA the electric components.

Local presence, global service expertise

For the Terex Liftace reach stacker we combine local
presence with global service expertise. Our global network
of Regional Service Centers offers you:
AA direct access to all services,
AA fast access to spare parts from our Competence Center
in Montceau-les-Mines, France.

EXCELLENT DESIGN FOR SIMPLE AND FAST SERVICE

Fast control of fluid

levels thanks to plainly
visible indicators

Easy maintenance of drive

train thanks to access via
large maintenance hatches

Good access to
hydraulic system and
electric components

19

PLAY YOUR ACE ON VARIED TER

SOLUTIONS FOR CONTAINERS, GENERAL AND PROJECT CARGO

Terex Liftace reach stackers are all-rounders. They clearly

demonstrate their versatility all over ports, but are also in
their element away from the water.
Handle containers with ease
Their versatility begins with the spreaders: in addition
to the standard top pick spreader from our own production,
TPS also supplies:
AA wide top pick (WTP) and
AA intermodal (piggyback) spreaders.

Due to their high performance Terex Liftace reach stackers

cope easily with the demands of intermodal handling

20

Suitably equipped, the reach stackers can handle a wide

variety of container standards and also swap bodies, even
coping easily with the demands of intermodal handling.

RRAIN
Benefit in other areas
Terex reach stackers also show their capabilities as tool
carriers and tractors, successfully handling heavy and bulky
goods away from ports and intermodal facilities for example,
in the handling of semi-finished steel products, timber products
or even chemical plant and wind turbine components.
Consequently, Terex reach stackers can also be equipped
with matching lifting equipment, including:
AA hooks,
AA C hooks for coil handling,
AA magnetic or
AA scissor-type grabs.
More flexibility with multistacker configuration
The optional multistacker configuration allows the flexible
mounting of various lifting devices via a universal coupling
at the top of the boom. A convenient feature, for example,
in the steel industry when different semi-finished products
have to be handled.

21

BENEFIT IN BOTH TERMINALS AN

THE TEREX LIFT TRUCK FAMILY
As a provider of system solutions for handling all kinds of
cargo in terminals of all types and sizes, we support you
with machines which are designed to meet application
requirements and which:
AA complement each other perfectly,
AA open up potential for further applications.

22

For all eventualities: our lift truck family

Besides the Terex reach stackers, industrial enterprises
as well as all types of port and intermodal terminals
benefit from:
AA Terex full container handlers for handling
standard full containers up to 1-over-5,
AA Terex empty container handlers for handling
standard empty containers up to 2-over-7,
AA Terex forklift trucks for handling
general project cargo up to 52 t.

ND INDUSTRY
PLATFORM DESIGN
MANY COMMON FEATURES
Our family of lift trucks, as is usual in families, not only
has common roots but is based on the same platform,
uses the same technologies and many of the same
configurations and components a modular design for
optimized stocks of spare parts and to simplify service
and maintenance.

Terex Port Solutions offers the full lift truck product range:
reach stackers, empty and full container handlers and forklift trucks

23

THE BROADEST RANGE OF CARGO HANDLING EQUIPMENT FOR PORTS AND TERMINALS
From ship-to-shore cranes and mobile harbour cranes
to reach stackers through to integrated systems for fully
automated container handling or professional bulk handling
Terex Port Solutions offers you the right solution from
a single source.

With our broad portfolio of products, services and software,

sound planning and advisory expertise and a global network,
we are your expert for efficient, safe and environmentally
aware cargo handling in ports and terminals.

www.terexportsolutions.com
Effective date: March, 2015. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings
in this document are for illustrative purposes only. Refer to the appropriate Operators Manual for instructions on the proper use of this equipment.
Failure to follow the appropriate Operators Manual when using our equipment or otherwise failure to act responsibly may result in serious injury or death.
The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex Port Solutions makes
no other warranty, express or implied. Terex, the Terex Crown design, Liftace and Works For You are trademarks of Terex Corporation or its subsidiaries.
All other trademarks are property of their respective owners. 2015 Terex Corporation.
Terex Cranes France S.A.S.
Z.I. de la Saule, B.P. 106
71304 Montceau-les-Mines Cedex
France
Phone: +33 38567 3800
Fax:
+33 38567 3935
tps.info@terex.com

TPS-RS-Liftace-EN-01

TEREX PORT SOLUTIONS