Parts Catalog TVS Rockz

PARTS CATALOGUE
PT TVS Motor Company Indonesia 2009, All Rights Reserved
CONTENTS
CHAPTER
PAGE NO.
Foreward ........................................................................................................................I
1
Cylinder Head Assembly ...........................................................................................01
Cylinder & Crankshaft Assembly ............................................................................ 05
Crankcase Assembly.................................................................................................. 09
Clutch & cover clutch assembly ...............................................................................13
Magneto Assembly ....................................................................................................19
Muffler Assembly........................................................................................................21
Carburettor Assembly............................................................................................... .23
Air cleaner Assembly ................................................................................................29
Secondary air injection valve assembly.................................................................. 31
10
Kickstarter Assembly .............................................................................................. 33
11
Transmission Assembly ..........................................................................................35
12
Gear shift Mechanism ...............................................................................................39
13
Starter MotorAssembly .............................................................................................43
14
Fuel system ............................................................................................................... 45
15
Frame Assembly ...................................................................................................... 47
16
Center stand & footrest Assembly ...........................................................................49
17
Pillion footrest Assembly ....................................................................................... 51
CONTENTS
CHAPTER
PAGE NO.
18
Seat Assembly ............................................................................................................53
19
Handle bar Assmebly..................................................................................................55
20
Headlamp & tail lamp Assembly................................................................................59
21
Front & rear fender Assembly .................................................................................61
22
Style parts - I ...............................................................................................................63
23
Style parts - II...............................................................................................................65
24
Speedometer Assembly ............................................................................................69
25
Electrical ....................................................................................................................71
26
Music system ............................................................................................................75
27
Front suspension ......................................................................................................77
28
Front wheel Assembly ............................................................................................ 81
29
Rear suspension ...................................................................................................... 83
30
Rear wheel Asseembly ........................................................................................... 85
31
Disc brake Assembly ................................................................................................87
32
Tool kit ....................................................................................................................... 93
33
Coloured parts............................................................................................................ 95
FOREWORD
We have great pleasure in releasing the first edition of Rockz Parts catalogue. This parts catalogue is applicable for the following
models
1. ROCKZ - SW
2. ROCKZ - CW
This catalogue is designed to assist you to select correct parts for ordering.
TVS Genuine parts have a rigorous standard of quality check at various stages. So while it becomes important to use only
TVS-G parts. In continues efforts in improving the performance and efficiency of the vehicle, design, specifications,
diagram/illustrations and part numbers can change without any notice. It is your responsibility to get your parts catalogue
updated through the information given to you from TVS Motor.
While ordering parts please ensure that correct part number, description and quantity are specified clearly.
Please note that the drawings and illustrations used in this parts catalogue are only a reference for the dealer to order spare parts.
This cannot be used for anything related to repair/maintanance. For such purpose please refer applicable service manual of this
model.
This parts catalogue is exclusively for PT TVS Motor Company authorised outlets only.
In case of assistance please contact us.
PT TVS MOTOR COMPANY INDONESIA
Cylinder Head Assembly
FIG No. 01
33
1
32
2
3
29
6
5
35
34
28
7
36
9
37
10
38
27
25
24
11
26
13
31
30
12
18
16
14
23
22
21
20
19
15
17
17
D
FW
01
Fig No. 01
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
M7010910
PLUG CYLINDER HEAD
420452700
HEX SCREW M6x12 8.8 ZNG
M1080500
WASHER SPROCKET
R1010800
SPROCKET 34T CAMSHAFT(SILENT CHAIN)
M1010490
PIN SPROCKET KNOCK
U6010390
CAMCHAIN (SILENT CHAIN)
M7010840
C-RING CAMSHAFT
R3010060
CAMSHAFT COMP
R1010810
BOLT CAMCHAIN TENSIONER
10
M1080370
GASKET OIL PIPE UNION
11
M1200780
STUD M6 (CYL HEAD & CYLINDER)
12
M1200900
HEX FLANGED NUT M6 (CYL HEAD & CYLINDER)
13
M1010560
VALVE EXHUAST
14
R1010790
TENSIONER CAMCHAIN
15
M1010550
VALVE INTAKE
16
R3010080
HEAD COMP CYLINDER ( WITH COVER CYLINDER HEAD)
17
0333548
STUD BOLT EXHAUST PIPE
18
M1010610
SEAT VALVE SPRING
19
M1010620
SEAL VALVE STEM OIL
20
M1010570
SPRING VALVE INNER
21
M1010580
SPRING VALVE OUTER
22
N2011040
RETAINER VALVE SPRING
23
S1010320
COTTER VALVE
24
M1180030
SPARK PLUG - BOSCH UR5DC
25
S1010240
SCREW TAPPET ADJUSTING
02
REMARKS
FIG No. 01
32
1
31
2
3
28
6
5
34
33
27
7
35
9
36
10
37
26
24
23
11
25
13
30
29
12
22
21
17
14
18
15
16
20
19
D
FW
03
Fig No. 01
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
26
S1010250
NUT TAPPET ADJUSTING
27
R1011000
ARM COMP VALVE ROCKER
28
M1010090
PIN CYLINDER HEAD COVER KNOCK
COVER CYLINDER HEAD
29
30
R1200490
O - RING 29.5x3
31
R1011010
CAP INSPECTION HOLE
32
S1010130
WASHER CYLINDER HEAD
33
M1200050
DOMED CAP NUT WITH FLANGE M8
34
M1010360
GASKET CYLINDER HEAD NUT
35
M1200500
HEX. FLANGE BOLT M6x40 ZNB (CYL.HD & COVER)
36
R1010850
SHAFT ROCKER ARM
37
M1080520
WASHER ROCKER SHAFT
38
M1010540
PLUG ROCKER SHAFT
04
REMARKS
REF No. 16
Cylinder & Crankshaft Assembly
FIG No. 02
19
18
16
15
17
12
13
14
20
11
9
12
8
10
6
2
4
6
7
4
D
FW
05
Fig No. 02
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R1020430
PIN, GEAR OIL PUMP DRIVE
R1200150
WOODRUFF KEY 4x5
R3020050
CRANKSHAFT COMP
R1200120
BALL BEARING 25x62x17 (6305 - NORMAL)
R3320110
PISTON KIT STD
5A
R3320120
PISTON KIT - I O/S
5B
R3320130
PISTON KIT - II O/S
5C
R3320140
PISTON KIT - III O/S
5D
R3320150
PISTON KIT - IV O/S
N2200340
CIRCLIP PIN PISTON
N2010690
PIN PISTON
R3320290
RING SET STD
8A
R3320300
RING SET - I O/S
8B
R3320310
RING SET - II O/S
8C
R3320320
RING SET - III O/S
8D
R3320330
RING SET - IV O/S
R1010930
GASKET CYLINDER
10
R3010110
CYLINDER COMP
11
M1200900
HEX FL NUT M6 (CYLINDER & CRANKCASE)
12
S1200270
DOWEL PIN - DIA 11 x DIA 9 x 12
13
R1321190
O-RING ADJUSTER TENSIONER
14
R1010550
ADJUSTER ASSY TENSIONER
15
M1200510
HEX SCREW M6x25 ZNB
16
R1321200
CAP ADJUSTER TENSIONER
17
R1321210
O-RING CAP ADJUSTER
06
REMARKS
FIG No. 02
19
18
16
15
17
12
13
14
20
11
9
12
8
10
6
2
4
6
7
4
D
FW
07
Fig No. 02
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
18
R1010780
GUIDE CAMCHAIN
19
R3010100
GASKET CYLINDER HEAD
20
R3320540
CON ROD KIT
21
R3320160
CYLINDER BLOCK & PISTON KIT
08
REMARKS
Crankcase Assembly
FIG No. 03
10
5
14
11
15
6
7
8
1
3
17
19
9
2
4
18
12
16
13
20
21
22
23
27
28
D
FW
26
24
25
09
Crankcase Assembly
Fig No. 03
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
SCREW, THERMAL SENSOR
THERMAL SENSOR
GASKET THERMAL SENSOR
-------
K3060260
-------
M1200520
HEX FL BOLT M6x16
R1060050
SWITCH ASSY GEAR POSITION
-------
O RING GPS
U6080440
PIN CONTACT GEAR POSITION
U6080430
SPRING NEUTRAL SWITCH
N2200450
HEX FL BOLT M6x50 (CRANKCASE L&R)
10
R1200180
HEX FL BOLT M6x60 (CRANKCASE L&R)
11
R3320500
CRANKCASE ASSY LH (WITH BEARINGS)
12
R2060080
SPEED SENSOR
13
R3320480
O RING SPEED SENSOR
14
M1200780
STUD BOLT M6 (CRAKCASE & CYLINDER)
15
R1010700
STUD CYLINDER LH
16
0074010
DOWEL PIN
17
R1030200
GASKET CRANKCASE
18
R1320910
CRANKCASE ASSY RH
19
R1010880
STUD CYLINDER RH
20
R1030240
NOZZLE
21
0074010
DOWEL PIN
22
R1200480
O-RING 8.8x1.9
23
M1200470
HEX FL BOLT M6x30
24
R1080530
PUMP ASSY OIL
25
R1011010
CAP INSPECTION HOLE
REMARKS
10
Crankcase Assembly
FIG No. 03
10
5
14
11
15
6
7
8
1
3
17
19
9
2
4
18
12
16
13
20
21
22
23
27
28
D
FW
26
24
25
11
Crankcase Assembly
Fig No. 03
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
26
R1200490
O-RING 29.5x3
27
N3080290
OIL FILTER
28
R1080430
STOPPER SHIFT ARM
12
REMARKS
Clutch & Cover Clutch Assembly
FIG No. 04
2
3
6
1
20
7
8
27
26
11
9
21
25
12
49
5
44
47
24
22
13
19
17
10
23
50
28
29
14
15
48
46
42
16
18
41
34
32
38
45
37
36
40
43
33
31
30
35
39
D
FW
13
Fig No. 04
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
0074010
DOWEL PIN
R1080540
GEAR OIL PUMP DRIVE
R1070170
THRUST WASHER PRIMARY GEAR DRIVE
R1070640
OUTER ASSY PRIMARY CLUTCH
R1321430
ONE WAY CLUTCH KIT
R1060080
PLATE COMP PRIMARY DRIVE
R1200050
DISC SPRING
R1200060
NUT CRANK SHAFT M14x1
R1020310
GASKET COVER FILTER CENTRIFUGAL
10
R1020309
COVER OIL FILTER CENTRIFGAL
11
P1200150
WAVE SPRING WASHER M5
12
C1200020
HEX FLANGE SCREW M5x8
13
M1200300
BALL BEARING 12x28x8 RS1 (6001)
14
R1080510
PIN ARM CLUTCH
15
R1080470
CLUTCH ARM RELEASE
16
R1080370
BOSS CLUTCH RELEASE ARM
17
R1200110
SPLIT PIN 1.4x12
18
R1080390
BOLT CLUTCH RELEASE ADJUST
19
R1070970
PIN CLUTCH RELEASE OVER RIDE
20
R1080900
GAUGE OIL LVEL
21
S1200860
O-RING
22
R1030210
GASKET COVER CLUTCH
23
R10303105D
COVER CLUTCH
24
M7070380
SPRING CLUTCH CABLE RETURN
25
M7200490
OIL SEAL 12x18x4
14
REMARKS
FIG No. 04
2
3
6
1
20
7
8
27
26
11
9
21
25
12
49
5
44
47
24
22
13
19
17
10
23
50
28
29
14
15
48
46
42
16
18
41
34
32
38
45
37
36
40
43
33
31
30
35
39
D
FW
15
Fig No. 04
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
26
R1070950
ROD COMP CLUTCH RELEASE
27
M7200500
SPRING DOWEL 3x10
28
R1070990
BRACKET CLUTCH CABLE
29
R1030270
COVER, COVER CLUTCH (LOGO)
30
N8200060
HEX FLANGE BOLT-M6x10 (COVER CL & COVER)
31
R1030230
INSERT
32
0334218
HEX NUT M8
33
R1081160
WASHER CLUTCH ADJUSTER
34
R1080400
O-RING CLUTCH RELEASE ADJUST
35
R1200400
HEX FLANGE BOLT M6x35
10
10
36
R1070360
PIN CLUTCH RELEASE
37
M1200380
BALL BEARING 15x32x9 C3 (6002)
38
R1321710
SPECIAL BOLT - M6x1x20
39
R1070870
PLATE CLUTCH RELEASE
40
R1070860
SPRING CLUTCH RELEASE
41
N5070100
NUT CLUTCH SHAFT
42
N5070110
SPRING DISC
43
R1070800
HUB CLUTCH
44
R1320670
SET PLATE CLUTCH DRIVE (4 NOS)
45
R1320680
SET PLATE CLUTCH DRIVEN (3 NOS)
46
R1070840
PRESSURE PLATE
47
0335054
WASHER CLUTCH SLEEVE HUB
48
R1070740
OUTER COMP CLUTCH
49
R1070900
SPACER CLUTCH
50
R1070350
SPACER HUB CLUTCH
16
REMARKS
FIG No. 04
2
3
6
1
20
7
8
27
26
11
9
21
25
12
49
5
44
47
24
22
13
19
17
10
23
50
28
29
14
15
48
46
42
16
18
41
34
32
38
45
37
36
40
43
33
31
30
35
39
D
FW
17
Fig No. 04
QTY
REF. NO.
51
PART NO.
R1070730
DESCRIPTION
SECONDARY CLUTCH ASSY
18
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
REMARKS
Magneto Assembly
FIG No. 05
16
7
8
4
2
1
17
11
14
18
15
6
10
21
12
13
24
25
19
20
22
D
FW
19
23
Magneto Assembly
Fig No. 05
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
0074010
DOWEL PIN
R1200090
NEEDLE ROLLER BEARING 20x26x16
R1080990
GEAR STARTER CLUTCH
R1060110
ONE WAY CLUTCH
R1060080
ROTOR
M1200790
HEX SOCKET HD CAP SCREW M6x16
R1080550
GEAR STARTER IDLE
M1080490
SPACER STARTER IDLE
M1080430
PIN MAGNETO COVER
10
M1200770
HEX FLANGE NUT M12x1.25
11
K200520
CRR PAN HD SCREW M5x10
12
M120820
13
R1060090
STATOR COIL ASSY
14
R1060010
MAGNETO ASSY
15
R1081110
CLAMP WIRING HARNESS
16
R3080070
COVER ENGINE SPROCKET
17
M1200510
18
R1030220
GASKET COVER MAGNETO
19
M1081070
PLUG TDC
20
S1011290
WASHER PLUG TDC
21
R10301405D
COVER MAGNETO
22
S1125320
CLAMP HOSE
23
R1200410
24
N2081690
O-RING 22.7x3..1
25
M7080980
PLUG CRANK SHAFT HOLE
20
REMARKS
Muffler Assembly
FIG No. 06
1
6
4
3
8
2
9
10
13
11
12
5
6
D
FW
21
Muffler Assembly
Fig No. 06
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
M1050310
GASKET EXHAUST PIPE
M1200890
HEX FLANGE U NUT M8x1.25 (EXHAUST STUD +RES MOUNTING)
R3050010
PIPE COMP EXHAUST
R2050119
CONE L MUFFLER
R2050129
CONE R MUFFLER
N4200090
CRR TRUSS HEAD SCREW M6X8
0332028
CRR PAN HEAD SCREW M5x8
N2200470
HEX SOCKET HEAD SCREW M6x20
R2050440
GASKET BODY COMP MUFFLER
10
R3050200
BODY COMP EXHAUST
11
R2050470
EXHAUST GUARD REAR
12
M1200840
HEX FLANGE BOLT M8x50 (RESILENT MOUNTING)
13
N3200210
PUNCHED WASHER 8.2x25x2 (RESILENT MOUNTING)
14
R3050040
MUFFLER COMP
22
REMARKS
FIG No. 07
Carburettor Assembly
19
4
2
20
21
22
23
7
35
24
25
26
27
28
10
29
51
18
52
38
34
30
53
33
11
35
40
39
36
41
31
54
32
47
13
37
48
1514
16
38
29
42
12
39
17
Show Desktop.scf
49
40
18
50
41
23
Fig No. 07
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R3040040
CARBURETTOR ASSEMBY
R1320500
CAP
R1320490
CABLE GUIDE ADJUSTER
R1320510
NUT
R1321620
CABLE GUIDE ASSEMBLY
R1320470
PACKING
R1320480
E-RING (MIXING TOP)
R1320460
CAP
R1320310
MIXING CAP
10
R1320320
PACKING
11
R3320440
SPRING (THROTTLE)
12
N2320610
HOLDER
13
N2320330
SPRING (JN)
14
N2320630
WASHER
15
N2320340
E-RING
16
R1320350
RING 2.3
17
R1321720
JET NEEDLE (NEEDLE)
18
R3320040
PISTON VALVE (CA)
19
R1321670
CAP (STARTER)
20
R1320360
GUIDE HOLDER
21
R1321540
O-RING (GUIDE HOLDER)
22
R1320370
SPRING
23
K320680
PLUNGER ASSEMBLY
24
R1321750
MIXING BODY ASSEMBLY
25
N2320420
O-RING (AS)
24
REMARKS
FIG No. 07
19
4
2
20
21
22
23
7
35
24
25
26
27
28
10
29
51
18
52
38
34
30
53
33
11
35
40
39
36
41
31
54
32
47
13
37
48
1514
16
38
29
42
12
39
17
Show Desktop.scf
49
40
18
50
41
25
Fig No. 07
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
26
K3320500
WASHER AIR ADJUSTER
27
K3320510
SPRING AIR ADJUSTER
28
R1321550
AIR SCREW (AS)
29
R1321800
HOSE
30
R1321760
ADJUSTER (IDLE)
31
R1320440
SPRING (SRA)
32
K320780
WASHER (SRA)
33
R1321580
PILOT JET
34
R1321610
NEEDLE JET (JET)
35
R1321600
JET HOLDER
36
N9321140
MAIN JET 85
37
R1321570
NEEDLE ASSEMBLY
38
K3320310
PIN
39
K320380
SEAL (FCB)
40
K3320530
SCREW (FCB)
41
R1321780
FLOAT BODY ASSEMBLY
42
N5320400
CLIP
43
R1320420
FLOAT ASSEMBLY
44
R1321560
O-RING (FLANGE)
45
R1040790
GASKET CARBURETTOR
46
R1041000
PIPE INTAKE COMP
47
M1200530
HEX FL BOLT M6x20 (PIPE &HEAD)
48
N2200470
HEX SOCKET HEAD SCREW M6x20
49
R1040570
GASKET PIPE INTAKE
50
N2320310
SCREW DRAIN
26
REMARKS
FIG No. 07
19
4
2
20
21
22
23
7
35
24
25
26
27
28
10
29
51
18
52
38
34
30
53
33
11
35
40
39
36
41
31
54
32
47
13
37
48
1514
16
38
29
42
12
39
17
Show Desktop.scf
49
40
18
50
41
27
Fig No. 07
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
51
R1321640
SPRING (C/R)
52
R1321630
DIAPHRAGM ASSEMBLY
53
R1321650
DIAPHRAGM COVER
54
R1321660
SCREW (C/R)
28
REMARKS
Air Cleaner Assembly
FIG No. 08
1
8
7
3
4
3
13
14
5
6
15
10
9
11
29
12
Air Cleaner Assembly
Fig No. 08
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R1040260
COVER AIR CLEANER
0331718
R1040400
SEAL CASE AIR CLEANER
R1040290
FILTER COMP AIR CLEANER
N3040370
CLAMP DRAIN PIPE (PRE FILTER)
R1040780
DRAIN PIPE (PRE FILTER)
M1121060
CUP WASHER
K200700
R1040250
CASE AIR CLEANER
10
R1200340
HOSE CLIP DIA 9.4
11
N3040360
DRAIN PIPE (POST FILTER)
12
P100480
HOSE CLAMP 41.5
13
N9140840
HOSE CLAMP DIA 11
14
R3040030
BREATHER HOSE
15
R1040460
HOSE CLAMP DIA 13
16
R1040350
AIR CLEANER ASSY
30
REMARKS
Secondary Air Injection Assembly
FIG No. 09
19
21
17
18
20
17
22
16
13
14
15
13
11
10
8
9
7
5
12
3
5
6
FW
31
Secondary Air Injection Assembly
Fig No. 09
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
M1200520
HEX FL BOLT M6x16
0330408
WAVE SPRING WASHER
N8040340
O - RING 1.9x10, AIR INJECTION
R1040890
PIPE COMP SAI
N2041160
HOSE CLIP NO 1
R3040060
HOSE SAI OUTLET
M1200470
HEX SOCKET HD CAP SCREW M6x16
R1140350
HOSE CLIP DIA DIA 7
R1040900
HOSE AIR CUT OUT
10
R1040940
SECONDARY AIR INJECTION VALVE
11
K140820
HOSE CLIP
12
R1040920
HOSE SAI INLET
13
R1140440
HOSE CLIP
14
B4200030
15
P1200140
PUNCHED WASHER A5.5
16
R2040210
SEAL AIR FILTER SAI
17
R2040220
SUPPORT FOAM, SAI
18
R2040260
FOAM FILTER SAI
19
R2040190
COVER AIR FILTER SAI
20
0331718
SCREW
21
R1040840
AIR CLEANER ASSY SAI
22
R1040930
HOSE AIR INLET SAI
32
REMARKS
Kickstarter Assembly
FIG No. 10
19
17
16
18
20
15
13
14
4
4
12
1
3
5
6
8
9
10
4
D
FW
11
33
Kickstarter Assembly
Fig No. 10
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R1080650
SPRING KICKSTARTER
R1080790
KICKSTARTER SPRING GUIDE
408049000
SHIM 16x32x0.9
0330174
CIRCLIP EXTERNAL 20x1.2
R1080620
RATCHET KICKSTARTER
R1080660
SPRING KICKSTARTER RATCHET
N5200140
SHIM 20.5x25.5x1.5
R1080610
GEAR KICKSTARTER
R1080600
SHAFT KICKSTARTER
10
R1080630
RETAINER KICKSTARTER
11
S1200490
OIL SEAL 16x228x5
12
R1080730
LEVER KICKSTARTER
13
1202440
HEX SCREW M8x25
14
N2081430
SPRING KICKSTARTER LEVER
15
N2080440
BALL KICKSTARTER LEVER
16
0335528
PUNCHED WASHER
17
420919000
CIRCLIP (E - RING)
18
R1080740
PEDAL KICKSTARTER LEVER
19
N2081760
RUBBER KICKSTARTER LEVER
20
R1080720
KICK LEVER ASSY
34
REMARKS
Transmission Assembly
FIG No. 11
8
1
3
4
5
2
7
6
23
9
6
22
26
13
11
14
24
10
15
30
29
31
25
16
17
19
20
12
21
28
D
FW 32
18
27
35
Fig No. 11
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R1080110
SHAFT ASSY COUNTER
R1080120
COUNTER SHAFT
R1080760
GEAR 2ND DRIVE
M7080339
GEAR 3RD DRIVE
R1081120
GEAR 4TH DRIVE
0330174
CIRCLIP 20x1.2N
R1200170
SHIM
N2200400
BALL BEARING 12x28x8 - 6001
N2200410
BALL BEARING 20x42x12 - 6004C
10
R1080710
RETAINER BEARING
11
N8200060
HEX. FL HD SCREW M6x10
12
R2080070
SHAFT ASSY DRIVE
13
R1080350
SHAFT DRIVE
14
M7080280
GEAR 3RD DRIVEN
15
M7080860
SHIM
16
R1081130
GEAR 4TH DRIVEN
17
M7200420
SHIM 16.6x24x1.0
18
R1080800
GEAR COMP 1ST DRIVEN
19
M7080369
BUSH
20
R1200170
SHIM
21
420602000
22
N5080060
BUSH 1ST GEAR DRIVEN
23
M7080890
GEAR 2ND DRIVEN
24
R1080860
SHIM 17.5x27x1
25
M7080320
GEAR 5TH DRIVEN
36
REMARKS
FIG No. 11
8
1
3
4
5
2
7
6
23
9
6
22
26
13
11
14
24
10
15
30
29
31
25
16
17
19
20
12
21
28
D
FW 32
18
27
37
Fig No. 11
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
26
N2200150
27
T4080540
OIL SEAL DRIVE SHAFT
28
R3080030
SPROCKET ENGINE 15T
29
N3080250
LOCK PLATE SPROCKET
30
M1200940
HEX SCREW M5x10
31
R1080910
CHAIN ASSY - 104 LINKS
32
R1081150
CHAIN LINK SET
33
R3320410
CHAIN & SPROCKET KIT
38
REMARKS
Gearshift Mechanism
FIG No. 12
1
6
11
12
13
14
9
2
3
4
8
16
10
15
17
28
24
24
19
18
29
30
27
25
31
32
26
20
34
21
22
23
33
D
FW
35
39
33
Gearshift Mechanism
Fig No. 12
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
N2081740
RUBBER GEAR SHIFT PEDAL
R1080870
LEVER ASSY GEAR SHIFT
420462700
HEX SCREW M6x20
R1080840
FORK GEAR SHIFT NO - 2
R1080170
CAM GEAR SHIFT
R1080480
SHAFT GEAR SHIFT FORK
M7080470
FORK GEAR SHIFT HIGH SPEED
R1080830
FORK GEAR SHIFT NO - 1
R1200070
BEARING 25x42x9
10
N2081720
OIL SEAL GEAR SHIFT SHAFT
11
M1200690
SHIM 6x14x1
12
R1080440
STOPPER COMP GEAR SHIFT
13
R1080770
SPRING GEAR SHIFT CAM STOPPER
14
M1080830
BOLT GEAR SHIFT CAM STOPPER
15
R1080960
PLATE COMP 4TH GEAR LOCK
16
R1080940
INDEX STAR COMP
17
0040013
RETAINER GEAR SHIFT CAM DRIVE PIN
18
0332248
CRR CSK SREW M6x20
19
R1080670
SPACER ARM GEAR SHIFT CAM LOCK
20
R1080140
ARM GEAR SHIFT CAM LOCK
21
N1080150
BOSS LOCK ARM SPRING
22
R1080160
SPRING GEARSHIFT CAMLOCK ARM
23
M1200870
CIRCLIP 12x1.0
24
R1080780
SHIM 12x26x1.0
25
R1200010
THRUST BEARING 12x26x2
40
REMARKS
Gearshift Mechanism
FIG No. 12
1
6
11
12
13
14
9
2
3
4
8
16
10
15
17
28
24
24
19
18
29
30
27
25
31
32
26
20
34
21
22
23
33
D
FW
35
41
33
Gearshift Mechanism
Fig No. 12
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
26
R1080460
SPRING SHIFT SHAFT RETURN
27
R1080320
SPACER SHIFT SHAFT
28
R1080220
ARM ASSY GEAR SHIFT
29
N2080500
SPRING GEAR SHIFT PAWL
30
R1080190
SHAFT COMP GEAR SHIFT
31
R1080290
BALL COMP CLUTCH RELEASE
32
R1080260
GUIDE COMP CLUTCH RELEASE BALL OUTER
33
R1080360
WASHER CLUTCH RELEASE ARM
34
R1080340
SPACER LUTCH RELEASE ARM
35
R1080330
SPRING CLUTCH RELEASE
42
REMARKS
Starter Motor Assembly
FIG No. 13
2
3
5
8
4
7
9
5
13
11
12
10
14
43
Starter Motor Assembly
Fig No. 13
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R1060060
MOTOR ASSY STARTER
R1321290
SCREW, PLATE POSITIVE TERMINAL
R1321280
PLATE POSITIVE TERMINAL
R1321300
BOOT POSITIVE TERMINAL
R1321230
CARBON BRUSH SET
R1321270
O' RING, STARTER MOTOR
R1321320
SCREW HARNESS
R1321310
HARNESS POSITIVE TERMINAL
R1321250
BOOT TERMINAL
10
R1321260
SCREW SET, BRUSH
11
R1321330
ARMATURE ASSY
12
R1321240
BRUSH HOLDER
13
N3200220
14
R1030320
GASKET STARTER MOTOR
44
REMARKS
Fuel System
FIG No. 14
7
2
6
3
9
10
11
12
13
13
15
14
13
8
17
D
FW
16
17
45
Fuel System
Fig No. 14
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
0331708
0335558
PUNCHED WASHER 5.5x12x1
R3160190
FUEL SENDER UNIT
K3140300
SEAL, SENDER UNIT
R1140100
FUEL TANK COMP
R1140430
SEALING RING
R1140260
TANK CAP ASSY
N3200220
HEX FLANGE BOLT M6x16 ZNG
R1121310
CUSHION UTILITY BOX
10
R1140410
FUEL FILTER
11
R1140440
HOSE CLIP DIA 13
12
R1140180
HOSE FUEL TANK TO AFC
13
R1140340
HOSE CLIP DIA 10
14
R1140220
AUTO FUEL COCK
15
R1140520
HOSE AFC TO CARBURETTOR
16
R1140190
HOSE VACUUM
17
R1140350
HOSE CLIP DIA 7
46
REMARKS
Frame Assembly
FIG No. 15
3
2
10
8
4
6/6A
7
11
12
13
14
FW
47
Frame Assembly
Fig No. 15
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R1110010
PEDAL COMP BRAKE
N2110600
PIN REAR BRAKE CONNECTOR
N2110700
BRAKE RETURN SPRING
0335558
PLAIN WASHER 5.5x12x1.0
0330048
SPLIT PIN 2.0x20 ZNB
R1110150
ROD REAR BRAKE COMP
6A
R2110300
ROD REAR BRAKE COMP
0335578
PUNCHED WASHER 6.5x13.0x1.0 ZNB
N3110360
SPRING REAR BRAKE ROD ADJUSTER
S1111930
PIN REAR BRAKE ROD LEVER
10
0334278
NUT REAR BRAKE ROD ADJUSTER
11
R3120020
FRAME COMP
12
R3211050
STICKER PROTECTION
13
R1200360
HEX FL U NUT M10x1.25
14
R1200370
HEX FL BOLT M10x110x1.25
REMARKS
48
8
3
6
10
4
11
12
13
21
16
17
18
20
19
14
15
Center Stand & Footrest Assembly
Fig No. 16
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R1122280
SLEEVE, FOOTREST FRONT
R3120200
FOOTREST COMP FRONT
R1321110
FOOT REST ASSY (FRONT)
0334548
HEXAGONAL NUT M8
N9200010
HEX BOLT M8x1.25x30
N5121610
SPRING PROP STAND
R1121420
PROP STAND COMP
R1321170
KIT PROP STAND
0330028
SPLIT PIN 3.2x25 ZNB
10
S1111390
PUNCHED WASHER 17.5x24x1
11
R3320510
RUBBER FLAP LOCK ASSY (REAR)
12
R1122960
STAND COMP CENTER
13
412069000
TANK REST CUSHION TOP
14
R1122390
SPRING CENTER STAND
15
R1122000
PLATE CENTER STAND HOOK
16
R1121390
PIN CENTER STAND
17
N3200220
18
M7110280
19
R3320390
HOUSING CENTER STAND LOCK
20
R3320400
RUBBER FLAP LOCK ASSY (FRONT)
21
R1200310
22
R1211610
LOCK ASSY (ANTI THEFT LOCK)
50
REMARKS
Pillion Footrest Assembly
FIG No. 17
6
2
10
11
12
13
14
3
4
8
9
17
16
17
15
18
19
22
4
3
23
21
20
17
D
FW
51
Pillion Footrest Assembly
Fig No. 17
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
N9121790
PIN PILLION FOOTREST
0330028
SPLIT PIN 3.25x25
R1122160
SLEEVE PILLION FOOTREST
N9122650
WASHER PILLION FOOTREST
R3120330
HOLDER COMP PILLION FOOTREST R
R1220270
SPACER PILLION FOOTREST
R1220260
CUSHION EXHAUST MTG
R3220200
PILLION FOOTREST COMP R
R32201895D
COVER PILLION FOOTREST R
10
P1200060
HEX NUT M6
11
P1200050
12
R3120390
BRACKET DAMPER
13
R3120380
DAMPER PILLION FOOTREST
14
N3202170
REC CSK HEAD SCREW
15
0332275
CRR PAN HEAD SCREW M6X16
16
R3120180
BRACKET PILLION FOOTREST UPPER
17
R32201795D
COVER PILLION FOOTREST L
18
R1200310
HEX FLANGE SCREW M8X20
19
R3120170
BRACKET PILLION FOOTREST
20
R3220190
PILLION FOOTREST COMP L
21
R3120160
RUBBER PILLION FOOTREST
22
R3120150
HOLDER FOOTREST L
23
R3120320
HOLDER COMP PILLION FOOTREST L
52
REMARKS
Seat Assembly
FIG No. 18
4
17
18
9
19
10
24
6
7
22
23
20
21
Rear
Fender
14
11
15
12
13
16
53
Seat Assembly
Fig No. 18
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R3130040
SEAT ASSY
R3130070
COVER COMP SEAT
R3130030
SEAT FOAM
R3130020
SEAT BASE
R1130150
CUSHION SEAT
N3130040
SEAT REST REAR
R1130130
PACKING SEAT BASE
K3200350
HEX FLANGE NUT M6
R1130100
HINGE COMP SEAT
10
R1130110
HEX FL SPL BOLT M6x75
11
R3020150
BLANK KEY
12
R1211570
SEAT LOCK ASSY
13
R1300060
RUBBER WASHER
14
R1300050
LOCK PLATE SEAT LOCK CLIP
15
R1211580
BRACKET SEAT LOCK
16
R3320350
CAM SEAT LOCK KIT
17
0332238
CRR CSK HEAD SCREW M6x12 ZNB
18
R3210020
LATCH COMP SEAT ASSY
19
R3170010
SEAT LOCK CABLE
20
R1170100
CABLE CENTER STAND LOCK UPPER
21
R3320370
BRKT CABLE CONNECTOR
22
R3320360
ABUTMENT BRKT
23
R3170020
CABLE CENTER STAND LOCK LOWER
24
K3210800
O' RING
54
REMARKS
Handlebar Assembly
FIG No. 19
17
1
2
16
18
5
6
15
14
16
3
12
7
19
13
20
8
10
21
9
11
38
23
22
37
24
39
36
35
33
32
34
25
26
5
29
D
FW
27
28
30
31
55
Handlebar Assembly
Fig No. 19
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
M1201060
CRR CSK HD SCREW
R1150270
DAMPER HANDLE BAR
R3150040
GRIP COMP THROTTLE
A182150
0335558
PUNCHED WASHER 5.5x12x1.0
K150420
CASE THROTTLE UPPER
K3150570
CASE THROTTLE LOWER
K200520
420302700
HEX NUT M5
10
420957700
11
A200170
12
0254096
PIECE THROTTLE CABLE END
13
R1170030
THROTTLE CABLE ASSSY
14
R1150390
MASTER CYLINDER ASSY
15
R1320240
KIT LEVER
16
R1320210
DUST CAP
17
R1220640
MIRROR ASSY R
18
R1220630
MIRROR ASSY L
19
K3200420
PAN HEAD SCREW SPECIAL
20
R1150650
BRKT LEVER L
20A
R1150670
CONTROL LEVER ASSY
21
R1150640
CLUTCH LEVER
22
409047000
HEX NUT
23
R3150030
GRIP L
24
R1150570
HANDLE BAR COMP
56
REMARKS
Handlebar Assembly
FIG No. 19
17
1
2
16
18
5
6
15
14
16
3
12
7
19
13
20
8
10
21
9
11
38
23
22
37
24
39
36
35
33
32
34
25
26
5
29
27
28
30
31
D
FW
57
Handlebar Assembly
Fig No. 19
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
25
R1150530
GUIDE CHOKE CABLE
26
3160424
ADJUST WASHER
27
3168600
CHOKE LEVER
28
0330308
WAVE SPRING WASHER
29
M1200660
CRR PAN HEAD SCREW
30
R1170050
CHOKE CABLE
31
R1170070
CABLE CLUTCH
32
M1200480
HEX FL BOLT M8x25
33
R1150320
CUP WASHER HANDLE BAR
34
R1150330
CUSHION HANDLE BAR
35
K200570
HEX FL U NUT M10x1.25
36
420008700
PUNCHED WASHER 11x21x2
37
R1150170
UPPER BRKT COMP
38
S1150500
BUSH
39
K3200660
HEX FL BOLT M10x1.25
58
REMARKS
Headlamp & Tail Lamp Assembly
FIG No. 20
1
2
8
15
9
6
7
18
21
5
10
20
14
13
19
17
ly
b
m
12
16
9
11
59
l la
i
a
T
sse
a
p
Headlamp & RC Lamp Assembly
Fig No. 20
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
COVER HANDLE FRONT
REMARKS
REF. PAGE 97
M1200660
420510700
HEX SCREW M5X16
0335558
PUNCHED WASHER 5.5X12.X1.0
R3220250
HEAD LAMP ASSY
R1160130
BULB HEAD LAMP
R3160020
CORD SET HEAD LAMP
R3220300
TURN SIGNAL LAMP FRONT R
R1160390
BULB POSITION LAMP 12V 3.4W
10
R3220290
TURN SIGNAL LAMP FRONT L
11
R1220670
BUSH BRACKET COMP TAIL LAMP
12
N3120130
GROMMET HEADLAMP
13
R3220470
BRACKET COMP TAIL LAMP
14
N8220180
GROMMET TAIL COVER
15
R3220280
TAIL LAMP ASSY
16
R3160030
CORD SET TAIL LAMP
17
R1160150
BULB RC LAMP 12V 18/5W
18
R3320430
TURN SIGNAL LAMP REAR R
19
R3320420
TURN SIGNAL LAMP REAR L
20
--------
LENS OUTER COMP
21
K5200010
CRR PAN HD TAP SCR ST4.2x9.5 ZNK
60
Front & Rear Fender Assembly
FIG No. 21
1
9
3
12
10
1
1
7
2
11
3
5
13
4
6
15
2
1
2
D
FW
61
14
Front & Rear Fender Assembly
Fig No. 21
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
N5200440
12
12
0335618
420051000
SPRING WASHER B7
FENDER FRONT UPPER
4
5
R1200260
CUP WASHER
N3200220
HEX FL BOLT M6x16 ZNG
R1220360
CUSHION COVER FRAME
R1220020
FENDER FRONT LOWER
S1125320
CLAMP HOSE
10
U2100190
CAP FENDER FRONT
11
S1200700
RETAINER CLIP COMP
12
R3220220
FENDER REAR
13
R1220540
REFLEX REFLECTOR ASSY
14
0335558
PUNCHED WASHER
15
420302700
HEX NUT M5
62
REMARKS
REF. PAGE 95
Style Parts - I
FIG No. 22
17
16
18
15
11
19
10
10
14
12
13
20
8
21
11
2
7
6
3
5
11
22
4
3
23
10
D
FW
63
Style Parts - I
Fig No. 22
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R1122340
CUSHION 9x20x2
R3220370
BRKT COVER FRAME HEAD
N3200340
CRR FLANGED PAN HD TAP SCREW ST4.2x13
S1200700
RETAINER CLIP PANEL
COVER FRAME HEAD
REMARKS
REF. PAGE 95
R1220590
BRACKET COMP LICENCE PLATE FRONT
N2200450
HEX FL BOLT M6x50
N3120300
BRKT TURN SIGNAL MOUNTING
0335618
10
0332275
CRR TRUSS HEAD SCREW M6x16
11
K200320
CRR FLANGED PAN HD SCREW ST4.2x16
12
R3220500
COVER MAIN PIPE UPPER
13
R3120060
UTILITY BOX
14
R1121310
CUSHION UTILITY BOX
15
R1121320
CUP WASHER UTILITY BOX
16
N2200500
HEX FLANGE BOT M6x25 ZNG
17
R1121330
LID ELECTRICAL BOX
18
M7010280
HEX FL BOLT M8x30
19
R32201605D
PILLION HANDLE
20
COVER TAIL CENTER
REF. PAGE 95
21
COVER FRAME R
REF. PAGE 95
RETAINER CLIP PANEL
COVER FRAME L
22
23
K3200830
64
REF. PAGE 95
Style Parts - II
FIG No. 23
15
18
12
11
20
19
13
20
17
16 7
10
1
14
22
18
12
15
12
14
21
6
1
11
7
16
9
1
24
23
1
12
25
8
27
21
28
1
1
3
26
7
6
16
4
11
D
FW
65
Style Parts - II
Fig No. 23
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
N3200340
CRR FLANGED PAN HD TAP SCREW ST4.2x13
20
20
7130020
RETAINER CLIP PANEL
M1200520
HEX FL BOLT M6x16
R3220390
BRKT LEG SHIELD MOUNTING R
N3120130
GROMMET HEAD LAMP
0335618
R1200560
SPL CRR PAN HEAD SCREW M6x16
LEG SHIELD LOWER R
GRILL LEG SHIELD LOWER R
LEG SHIELD UPPER R
8
9
R3220090
10
11
R1220770
CUSHION HEADLAMP
12
033227
CRR TRUSS HEAD SCREW M6x16
13
R3220240
GRILL LEG SHIELD UPPER R
14
R3220620
LEG SHIELD ASSY INNER R
15
4203050700
HEX NUT M6
16
420452700
HEX BOLT M6x1.0x12
17
S1200700
RETAINER CLIP COMP PANEL
18
0331708
SPL CRR PAN HEAD SCREW M5x12
19
R3220120
COVER MAIN PIPE LOWER R
20
R3220110
COVER MAIN PIPE LOWER L
21
N4221260
PAD CUSHION 22X8
22
R3220650
CUSHION
LEG HIELD UPPER R
23
24
R3220230
GRILL LEG SHIELD UPPER L
25
R3220610
LEG SHIELD ASSY INNER L
66
REMARKS
REF. PAGE 95
REF. PAGE 95
REF. PAGE 95
Style Parts - II
FIG No. 23
15
18
12
11
20
19
13
20
17
16 7
10
1
14
22
18
12
15
12
14
21
6
1
11
7
16
9
1
24
23
1
12
25
8
27
21
28
1
1
3
26
7
6
16
4
11
D
FW
67
Style Parts - II
Fig No. 23
QTY
REF. NO.
26
PART NO.
R3220380
27
28
R3220080
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
BRKT LEG SHIELD MOUNTING L
LEG SHIELD LOWER
GRILL LEG SHIELD LOWER L
68
REMARKS
REF. PAGE 95
Speedometer Assembly
FIG No. 24
CAST WHEEL
10
SPOKE WHEEL
11
13
13
1
8
12
6
5
2
20
14
3
15
4
7
16
17
18
19
69
Speedometer Assembly
Fig No. 24
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R1320180
CASE TOP
R1320190
CSAE BOTTOM
R1320290
GROMMET
R1320740
BULB 1.7 W (T10)
R1320750
BULB 1.7 W( T6.5)
R1320730
BULB 3.4 W (T10)
R1320720
ASSY WIRING HARNESS
R1220030
SPEEDOMETER ASSY
R3220480
SPEEDOMETER ASSY
10
R1320260
LENS SPEEDOMETER
11
R1320270
FRONT DIAL SPEEDOMETER
12
R1320250
CASE ASSY SPEEDOMETER
13
K200320
CRR FLANGED PAN HD TAPPING SCREW ST4.2x16
14
R1200280
15
R1200450
CRR FLANGED PAN HD SCREW M4x16
16
M1200660
17
R3220020
COVER HANDLE REAR
18
M1201000
CRR FLANGED PAN HD TAPPING SCREW ST4x13
19
R1160350
SWITCH ASSY L
20
R1160360
SWITCH ASSY R
70
REMARKS
Electrical
FIG No. 25
1
20
23
22
19
24
21
18
25
17
26
29
27
16
13
30
15
31
14
3
28
32
12
33
34
6
37 36
38
11
4
10
45
43
39
40
7
8
35
41
42
44
71
Electrical
Fig No. 25
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R3160050
WIRING HARNESS
N3160340
CLAMP WIRING HARNESS (BIG SIZE)
R3160110
WIRING HARNESS
R1321390
FUSE
N3200220
R1060020
IGNITION COIL
R1060200
SEAL HT CORD
N8060170
SUPPRESSOR CAP ASSY
S1060310
SEAL SPARK PLUG
10
R1110980
SPRING STOP LAMP SWITCH
11
R1160430
SWITCH ASSY STOP LAMP
12
R1060270
DIGITAL AC CDI
13
R1321360
BOOT CDI
14
R1121480
BATTERY HOLDER
15
N3200220
HEX FL BOLT M6x16 - ZNG
16
R1321340
BOOT ELECTRONIC FLASHER
17
R2160220
ELECTRONIC FLASHER
18
R1060120
SEALED BATTERY 12V 4 AH
19
R1321380
SCREW, BATTERY TERMINAL
20
R1321410
BOOT POSITIVE TERMINAL
21
k211110
BAND BATTERY
22
R3160070
LAMP UTILITY BOX
23
R1160270
KILL SWITCH
24
R3160080
NON CONTACT SWITCH
25
R3160140
STARTER RELAY ASSY
REMARKS
1
1
74
72
Electrical
FIG No. 25
1
20
23
22
19
24
21
18
25
17
26
29
27
16
13
30
15
31
14
3
28
32
12
33
35
34
5
5
37
38
11
4
10
45
43
39
40
7
8
36
41
42
44
73
Electrical
Fig No. 25
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
26
R3160090
BOOT STARTER RELAY
27
R2160100
STARTER RELAY
28
R1160680
CORD SET STARTER RELAY
29
N3200220
HEX BOLT M6x16
30
R1060140
REGULATOR CUM RECTIFIER UNIT
31
R1200310
HEX SCREW M8X20
32
0330318
33
R1160710
HORN ASSY 12V
34
R1321690
BRACKET THROTTLE SWITCH
35
8200120
CRR FL PAN HEAD SCREW M5X11
36
R1160370
THROTTLE SWITCH ASSY
37
8200320
CIRCLIP 5.0
38
R1321700
GLOW RING TOP COVER
39
0332238
CRR CSK HEAD SCREW M6X12 ZNB
40
R1160560
STEERING CUM IGNITION LOCK
41
R1160260
SENSOR LEAD WIRE
42
R3320470
WASHER SOCKET MOBILE CHARGER
43
R3320460
NUT SOCKET MOBILE CHARGER
44
R3320450
CAP SOCKET MOBILE CHARGER
45
R2160260
SOCKET MOBILE CHARGER ASSY
74
REMARKS
FIG No. 26
Music System
24
2
6
3
12
4
23
13
22
21
7
20
8
2
10
15
11
18
8
14
12
19
11
16
13
2
8
10
17
2
2
75
Music System
Fig No. 26
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R3220580
USB HOLDER REAR
N3200340
CRR FLANGED PAN HEAD TAP SCREW ST4.2X13
R3160350
CORD SET USB
R3160360
EAR PHONE JACK
R3160280
EAR PHONE SOCKET
R3160260
MUSIC SYSTEM
R3220360
BRACKET GRILL MOUNTING UPPER
S1125320
CLAMP
R3220560
O RING SPEAKER HOLDER
10
R3160220
SPEAKER HOLDER L
11
K200320
CRR PAN HEAD TAP SCREW ST4.2X16
12
R2160250
SPEAKER
13
R2160360
COVER SPAKER
14
R3160310
SPEAKER HOLDER ASSY L
15
R3220530
SWITCH HOLDER REAR
16
-------
HEX NUT
17
R2160380
CLAMP WIRING HARNESS
18
R3160230
SPEAKER HOLDER R
19
R3160320
SPEAKER HOLDER ASSY R
20
R3220570
USB HOLDER FRONT
21
R3220590
USB HOLDER CAP
22
R3220529
SWITCH HOLDER FRONT
23
R3160290
SWITCH CLUSTER
24
R3160300
COVER SWITCH CLUSTER
76
REMARKS
Front Suspension
FIG No. 27
15
16
17
18
19
10
20
21
8
7
22
20
6
11
23
12
24
5
13
4
25
3
14
26
27
D
FW
77
Front Suspension
Fig No. 27
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R1100440
BOLT HEX SOC HEAD (M8x1.25)
R1100430
GASKET, BIG
R11003007D
OUTER TUBE R
R1100320
SPINDLE TAPER
R1100340
SPRING - 2
R1100330
PISTON
R1100350
PISTON RING
R1100370
OIL SEAL
R1100380
CIRCLIP
10
R1100390
DUST SEAL
11
R1100410
BOLT CAP
12
R1100420
O' RING
13
R1100360
INNER TUBE ASSY
14
R1100400
SPRING - 1
15
410058700
STEERING LOCK NUT
16
K3100830
WASHER, STEERING STEM
17
0254088
ARRESTER, STEERING STEM
18
R1100290
DUST SEAL
19
S1125290
RACE, STEERING STEM
20
420404000
3/16 BALLS
51
51
21
S1101150
RACE STEERING OUTER
22
R1121210
CUP BOTTOM
23
R1100120
CONE BOTTOM
24
R1100140
DUST SEAL
25
R1100020
LOWER BRKT COMP
78
REMARKS
Front Suspension
FIG No. 27
15
16
17
18
19
10
20
21
8
7
22
20
6
11
23
12
24
5
13
4
25
3
14
26
27
D
FW
79
Front Suspension
Fig No. 27
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
26
R1200160
HEX FL BOLT M10x1.25x40
27
R11003107D
OUTER TUBE L
28
R11000607D
LEG ASSY L
29
R11001807D
LEG ASSY R
30
R1321080
STEERING CONE KIT
80
REMARKS
Front wheel Assembly
FIG No. 28
CW Version
2
18
7
5
3
10
20
4
19
16
14
17
12
9
11
13
15
D
FW
81
Front Wheel Assembly
Fig No. 28
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
S1200790
HEX FLANGE U NUT M12
R1110430
DISC FRONT BRAKE
M7110280
HEX FL BOLT M8x30
R1110540
SPACER COMP FRONT WHEEL
N3200010
BALL BEARING 12x37x12 C3 6301 RS1
R1110130
TYRE FRONT 2.5x17
R1110740
TUBE 17
R1110680
RIM TAPE
R1110700
RIM WHEEL 1.4x17
10
R1110200
SPOKE OUTER (DISC)
18
11
R1110210
SPOKE INNER (DISC)
18
12
411005000
NIPPLE WHEEL SPOKE
36
13
R1110760
SPACER COMP FRONT HUB
14
R1110660
HUB DRIVE SET
15
R1110580
AXLE DIA 12x208
16
R1110610
WHEEL HUB FRONT
17
R1110620
HUB ASSY, FRONT
18
R3110080
ALLOY WHEEL 1.4x17 FRONT DISC
19
R3110140
SPACER COMP
20
R1170040
SPEEDO CABLE
21
R1110350
WHEEL ASSY FRONT - SPOKE
22
R3110090
WHEEL ASSY FRONT -ALLOY
REMARKS
82
Rear Suspension
FIG No.29
8
9
10
11
12
6/6A
13
1
2
3
10
11
14
18
D
FW
15
19
16
17
83
Rear Suspension
Fig No. 29
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
0331348
BOLT TORQUE LINK
P1200190
WAVE SPRING WASHER M10x ZNB
0336018
0334218
HEX NUT M8
0330048
SPLIT PIN 2.0x20
R1090310
TORQUE LINK
6A
R3090070
TORQUE LINK
R1090800
SHOCK ABSORBER BLACK
R3090020
SHOCK ABSORBER GF CANISTER R
R3090080
SHOCK ABSORBER GF CANISTER L
10
R1090980
BUSHING TOP & BOTTOM
11
R1090950
SLEEVE TOP & BOTTOM
12
N3200050
HEX FL BOLT M10x1.5x36
13
R1321180
SWING ARM ASSY
14
R1110990
AXLE REAR M10x280
15
R1090350
BUFFER CHAIN
16
R1090420
SILENT BLOC
17
K200570
U-NUT M10x1.25
18
R1090300
CHAIN COVER
19
R1200500
HEX SCREW M6x10
REMARKS
1
2
84
Rear Wheel Assembly
FIG No. 30
Cast Wheel
5
38
3/3A
8
10/10A
15
12/12A
14/14A
13/13A
9
11
18
21
37
36
22
17
16
23
26
29
24
30
39
17
20
25
19
27
28
32
D
FW
31
33
34
2
35
85
Rear Wheel Assembly
Fig No. 30
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
R1200360
HEX FLANGE U NUT M10x1.25
R1200330
R1110510
SPACER R REAR AXLE
3A
R2110500
SPACER R REAR AXLE
R1090070
CHAIN ADJUSTER COMP
R1090410
CLAMP CHAIN ADJUSTER
420305700
HEX NUT M6
M1200900
HEX FLANGE NUT M6
0331248
HEX BOLT M6x33
R1110590
LEVER REAR BRAKE CAM
9A
M7110770
LEVER REAR BRAKE CAM
10
N3200070
10A
0335698
PUNCHED WASHER 14.5x22x1.6 ZNB
11
0178030
O - RING BRAKE CAM
12
N2110290
BRAKE PANEL REAR COMP (110 DIA)
12A
R2110470
BRAKE PANEL REAR COMP (130 DIA)
13
S1111710
CAM BRAKE (110 DIA)
13A
N2110130
CAM BRAKE (130 DIA)
14
3171090
SET BRAKE SHOE 110 DIA
14A
1110020
SET BRAKE SHOE 130 DIA
15
R1110090
TYRE 2.75x17 REAR
16
R1110520
TUBE 17
17
N3200010
BALL BEARING 12x37x12 C3 63001 RS1
18
R1110530
RIM TAPE
19
R1110710
RIM WHEEL 1.6x17
REMARKS
1
1
1
1
1
1
1
1
1
86
Rear Wheel Assembly
FIG No. 30
Cast Wheel
5
38
3/3A
8
10/10A
15
12/12A
14/14A
13/13A
9
11
18
21
37
36
22
17
16
23
26
29
24
30
39
17
20
25
19
27
28
32
D
FW
31
33
34
2
35
87
Rear Wheel Assembly
Fig No. 30
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
20
R1110250
SPOKE OUTER
18
20A
R1321410
SPOKE SET REAR OUTER
21
R1110260
SPOKE INNER
18
21A
R1320660
SPOKE SET REAR INNER
22
N8111250
NIPPLE WHEEL SPOKE
36
23
N2110670
WATER SEAL RING
24
N2110190
SPACER COMP FRONT HUB
25
R1111240
ABSORBER SHOCK REAR HUB
26
R1110490
SPACER REAR SPROCKET MTG DRUM
27
0331318
BOLT REAR SPROCKET
28
R1111270
DRUM SPROCKET REAR M/C
29
R1200130
BALL BEARING 17x40x12 RS1
30
R1200140
OIL SEAL
31
R1111280
SPROCKET 39T
32
N3110470
WASHER SPROCKET
33
0334548
HEXAGONAL NUT M8
34
R1110500
SPACER L REAR AXLE
35
R1110570
AXLE REAR M12x240
36
R1110630
WHEEL HUB REAR
37
R1110640
HUB ASSY REAR
38
R3110120
ALLOY WHEEL REAR
39
R3320410
CHAIN & SPROCKET KIT
40
R1110070
WHEEL ASSY REAR -SPOKE
41
R3110110
WHEEL ASSY REAR - ALLOY
REMARKS
1
1
88
FIG No. 31
Disc Brake Assembly
15
14
13
3
4
12
5
2
45
11
16
17
8
27
9
10
28
26
35
25
18
32
36
31
29
37
30
19
22
39
33
20
38
34
42
43
40
21
41
23
44
24
D
FW
89
PT TVS Motor Company Indonesia 2007, All Rights reserved.
Disc Brake Assembly
Fig No. 31
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
REF. KIT NO.
BOOT COMP
N9321490
CIRCLIP
----- -----
SECONDARY CUP
----- -----
PISTON
----- -----
PRIMARY CUP
----- -----
SPRING
----- -----
BOLT BRAKE LEVER
R1320240
BRAKE LEVER
----- -----
FLANGE 6MM NUT
----- -----
10
BRAKE SWITCH AND HARNESS
N9321520
11
PROTECTOR
N9321490
12
DIAPHRAGM
----- -----
13
PLATE DIAPHRAGM
N9321530
14
RESERVOIR CAP
----- -----
15
SCREW PLATE M4x12
----- -----
16
HOLDER
N9321510
17
HOLDER BOLT
----- -----
18
R1111340
HOSE CLAMP
19
N3200220
20
R1100240
CLAMP DISC BRAKE HOSE
21
R1100230
HOLDER COMP DISC BRAKE HOSE
HOSE BRAKE FR DISC
N9321540
22
23
N9111330
WASHER BANJO
----- -----
24
N9111320
BANJO BOLT
----- -----
25
420051000
SPRING WASHER B7
90
FIG No. 31
Disc Brake Assembly
15
14
13
3
4
12
5
2
45
11
16
17
8
27
9
10
28
26
35
25
18
32
36
31
29
37
30
19
22
39
33
20
38
34
42
43
40
21
41
23
44
24
D
FW
91
Disc Brake Assembly
Fig No.31
QTY
REF. NO.
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
27
BOOT B
N9321550
28
PIN BOLT A
----- -----
29
BUSH BOOT PIN
----- -----
30
PIN BOLT B
----- -----
31
PLUG PIN
----- -----
32
PIN HANGER
----- -----
33
SPRING WASHER
N9321570
34
PAD SPRING
----- -----
35
CAP BLEEDER
----- -----
36
BLEEDER
N9321600
37
INNER HEX NUT
N9321570
38
BRACKET COMP FRONT
----- -----
39
SEAL PISTON
N9321550
41
DUST SEAL
----- -----
42
PISTON CALIPER
----- -----
26
40
PART NO.
0332275
U2200010
DESCRIPTION
43
N9111300
PAD SET
44
R1110650
CALIPER ASSY
45
R1150390
MASTER CYLINDER ASSY
92
REF. KIT NO.
Toolkit
FIG No. 32
1
9
10
93
Tool Kit
Fig No. 32
QTY
REF. NO.
PART NO.
DESCRIPTION
ROCKZ
ROCKZ
SPOKE WHEEL
CAST WHEEL
TOOL KIT SET
R1210100
TOOL BAG
OPEN END SPANNER 14x17
BOX SPANNER 14x16
GRIP DRIVER
BIT (+) (-)
BIT NO 3
10
COMBINATION TOOL
94
REMARKS
Coloured Parts
ROCKZ 125 SW COSMO BLACK SILVER
ROCKZ 125 SW SUMMER RED
Ref.No.
Part No.
Ref.No.
R32202190D
FENDER FRONT
R32202193G
FENDER FRONT
R32200300D
COVER FRAME HEAD
R32200303G
COVER FRAME HEAD
R32200190D
COVER HANDLE FRONT
R32200193G
COVER HANDLE FRONT
R32200400D
LEG SHIELD UPPER L
R32200403G
LEG SHIELD UPPER L
R32200500D
LEG SHIELD UPPER R
R32200503G
LEG SHIELD UPPER R
R32200600D
LEG SHIELD LOWER L
R32200603G
LEG SHIELD LOWER L
R32200700D
LEG SHIELD LOWER R
R32200703G
LEG SHIELD LOWER R
R32201300D
COVER FRAME L
R32201303G
COVER FRAME L
COVER FRAME R
Description
Part No.
Description
R32201400D
COVER FRAME R
R32201403G
10
R32201590D
COVER TAIL CENTRE
10
R32201593G
COVER TAIL CENTRE
11
R3210280
TAPE SET
11
R3210640
TAPE SET
95
Coloured Parts
ROCKZ 125 CW COSMO BLACK GOLD
Ref.No.
Part No.
ROCKZ 125 CW SAPHIRE BLUE
Description
Ref.No.
Part No.
Description
R32202197R
FENDER FRONT
R3220219CB
FENDER FRONT
R32200307R
COVER FRAME HEAD
R3220030CB
COVER FRAME HEAD
R32200107R
COVER HANDLE FRONT
R32200195D
COVER HANDLE FRONT
R32200407R
LEG SHIELD UPPER L
R3220040CB
LEG SHIELD UPPER L
R32200507R
LEG SHIELD UPPER R
R3220050CB
LEG SHIELD UPPER R
R32200607R
LEG SHIELD LOWER L
R3220060CB
LEG SHIELD LOWER L
R32200707R
LEG SHIELD LOWER R
R3220070CB
LEG SHIELD LOWER R
R32201307R
COVER FRAME L
R3220130CB
COVER FRAME L
R32201407R
COVER FRAME R
R3220140CB
COVER FRAME R
10
R32201597R
COVER TAIL CENTRE
10
R32201593G
COVER TAIL CENTRE
11
R32111020
TAPE SET
11
R3210900
TAPE SET
96
Coloured Parts
ROCKZ 125 CW AVANTE GREEN
Ref.No.
Part No.
R3220219CL
R3220030CL
ROCKZ 125 CW TITANIUM GREY
Ref.No.
Part No.
FENDER FRONT
R3220219TG
FENDER FRONT
COVER FRAME HEAD
R3220030TG
COVER FRAME HEAD
R3220010CL
COVER HANDLE FRONT
R3220010TG
COVER HANDLE FRONT
R3220040CL
LEG SHIELD UPPER L
R3220040TG
LEG SHIELD UPPER L
R3220050CL
LEG SHIELD UPPER R
R3220050TG
LEG SHIELD UPPER R
R3220060CL
LEG SHIELD LOWER L
R3220060TG
LEG SHIELD LOWER L
R3220060CL
LEG SHIELD LOWER R
R3220070TG
LEG SHIELD LOWER R
R3220130CL
COVER FRAME L
R3220130TG
COVER FRAME L
Description
Description
R3220140CL
COVER FRAME R
R3220140TG
COVER FRAME R
10
R3220159CL
COVER TAIL CENTRE
10
R3220159TG
COVER TAIL CENTRE
11
R3210520
TAPE SET
11
R3210760
97
TAPE SET
PT TVS Motor Company Indonesia
Kantor Sales & Marketing

Gedung Wirausaha Lantai 3 JI. HR Rasuna Said Kav. C-5
Kuningan, Jakarta 12920, Indonesia
Ph : +62 21 300 20570 Fax: +62 21 300 20576 www.tvsmotor.co.id
Pabrik
Surya Cipta, JI. Surya Madya Kav. 1-30, Suryacipta City of Industry
Desa Kutanegara, Karawang, Jawa Barat 41361, Indonesia
Edisi Perdana, June 2009

Parts Catalog TVS Rockz

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Parts Catalog TVS Rockz

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PARTS CATALOGUE

PT TVS Motor Company Indonesia 2009, All Rights Reserved

Cylinder Head Assembly ...........................................................................................01

Cylinder & Crankshaft Assembly ............................................................................ 05

Clutch & cover clutch assembly ...............................................................................13

Magneto Assembly ....................................................................................................19

Carburettor Assembly............................................................................................... .23

Air cleaner Assembly ................................................................................................29

Secondary air injection valve assembly.................................................................. 31

Kickstarter Assembly .............................................................................................. 33

Transmission Assembly ..........................................................................................35

Gear shift Mechanism ...............................................................................................39

Starter MotorAssembly .............................................................................................43

Fuel system ............................................................................................................... 45

Frame Assembly ...................................................................................................... 47

Center stand & footrest Assembly ...........................................................................49

Pillion footrest Assembly ....................................................................................... 51

Seat Assembly ............................................................................................................53

Handle bar Assmebly..................................................................................................55

Headlamp & tail lamp Assembly................................................................................59

Front & rear fender Assembly .................................................................................61

Style parts - I ...............................................................................................................63

Style parts - II...............................................................................................................65

Speedometer Assembly ............................................................................................69

Music system ............................................................................................................75

Front suspension ......................................................................................................77

Front wheel Assembly ............................................................................................ 81

Rear suspension ...................................................................................................... 83

Rear wheel Asseembly ........................................................................................... 85

Disc brake Assembly ................................................................................................87

Tool kit ....................................................................................................................... 93

Cylinder Head Assembly

PT TVS Motor Company Indonesia 2009, All Rights Reserved

Cylinder Head Assembly

PLUG CYLINDER HEAD

HEX SCREW M6x12 8.8 ZNG

SPROCKET 34T CAMSHAFT(SILENT CHAIN)

PIN SPROCKET KNOCK

CAMCHAIN (SILENT CHAIN)

BOLT CAMCHAIN TENSIONER

GASKET OIL PIPE UNION

STUD M6 (CYL HEAD & CYLINDER)

HEX FLANGED NUT M6 (CYL HEAD & CYLINDER)

HEAD COMP CYLINDER ( WITH COVER CYLINDER HEAD)

STUD BOLT EXHAUST PIPE

SEAT VALVE SPRING

SEAL VALVE STEM OIL

SPRING VALVE INNER

SPRING VALVE OUTER

RETAINER VALVE SPRING

SPARK PLUG - BOSCH UR5DC

SCREW TAPPET ADJUSTING

PT TVS Motor Company Indonesia 2009, All Rights Reserved

Cylinder Head Assembly

PT TVS Motor Company Indonesia 2009, All Rights Reserved

Cylinder Head Assembly

NUT TAPPET ADJUSTING

ARM COMP VALVE ROCKER

PIN CYLINDER HEAD COVER KNOCK

COVER CYLINDER HEAD

CAP INSPECTION HOLE

WASHER CYLINDER HEAD

DOMED CAP NUT WITH FLANGE M8

GASKET CYLINDER HEAD NUT