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CENTRIFUGAL PUMPS

(NON - CRITICAL SERVICES)

ENGINEERING STANDARD
TC: 3480
CENTRIFUGAL PUMPS
(NON - CRITICAL SERVICES)

TC: 3480

DOCUMENT NO

REV

SHEET 1 OF 8

CENTRIFUGAL PUMPS
(NON - CRITICAL SERVICES)

TC: 3480

DOCUMENT NO

REV

SHEET 2 OF 8

CONTENTS

Sl. No.

SECTIONS

PAGE NUMBER

GENERAL

BASIC DESIGN

3-5

INSPECTION AND TESTING

6-7

PREPARATION FOR SHIPMENT & VENDORS DATA

APPENDIX- I

CHECK LIST

DEVIATION FORM

10

SPECIFIOCATION SHEET

11-14

SPARE PARTS

15-16

EXISTING PUMP SPECIFICATION & DATA SHEETS

17-22

NOTES: This document shall be used with relevant


documents listed below (in order of priority).

information contained

in the

1.

Letter for invitation of bid or succeeding official confirmed order.

2.

Specification sheet of particular pump with relevant drawings, if any, for the project in
question.

3.

This document.

4.

Codes & Standards referred in the above mentioned documents and in this document.

CENTRIFUGAL PUMPS
(NON - CRITICAL SERVICES)
1.

2.

TC: 3480

DOCUMENT NO

REV

SHEET 3 OF 8

GENERAL
1.1.

This standard shall be followed in establishing the minimum engineering


requirements for centrifugal pumps for non-critical services.

1.2.

The pumps shall be designed, manufactured and supplied as per Hydraulic


Institute Standard / DIN 24256 / ISO-2858 /IS-1520/ IS-13518/ IS-5120 Standard.

1.3.

The pump shall be designed to develop the specified differential head at rated
capacity, suction pressure and specific gravity while running at the rated speed.
Rated speed of pump shall be full load speed of the drive motor. In case the driver
is not in pump vendor's scope, full load speed of the driver shall be furnished to
the pump vendor along with other details after order. The pump characteristics shall
be guaranteed / tested with reference to the full load speed of motor.

1.4.

Guarantee point shall refer to the differential head, rated capacity, specific gravity,
and full load speed of the driver.

1.5.

The pump and accessories shall be suitable for outdoor, unsheltered installation
and continuous duty unless & otherwise specified in specification.

1.6.

The pumps shall be supplied complete with all the accessories as specified in the
respective specification sheets inclusive of necessary appurtenances, auxiliary piping,
special tools, spares etc.

1.7.

Accessories required / recommended by pump vendor other than those specified


in the pump specification sheet for safe and efficient operation of the pump unit
shall be included in the pump vendors scope of supply and the same shall be
identified in the bid separately with adequate justification.

1.8.

Deviations and/or exceptions to the enquiry specification sheet, enclosures,


applicable standards, etc., must be listed for each document, clause wise with
proper reason in a separate annexure in the bid. Otherwise it shall be assumed
that all the requirements of the enquiry are acceptable without any reservation and
shall be binding to the bidder.

1.9.

Pumps shall have SI dimensions, comply with applicable ISO standards except for
piping connections which shall be as per ANSI/ASME standard.

1.10.

Reference list of pumps which are in operation for similar service conditions
shall be furnished with the offer indicating broad specifications, purchase order
number, date and name & address of user.

BASIC DESIGN
2.1.

The Pump shall be directly coupled with Driver Motor without any Gear Reducer in
between.

2.2.

Maximum allowable noise level shall be within 90 dB (A) measured at a distance


of 1.0 meter.

2.3.

It should be possible to increase the head minimum by 5% by installing higher size


impeller in the supplied Pump.

2.4.

In addition to static balancing, impellers shall be dynamically balanced as per G 6.3


of ISO-1940.

2.5.

Pump inlet, outlet and auxiliary connections shall be flanged. All connections shall be
provided with slip-on type companion flanges, nuts, bolts and gaskets.

CENTRIFUGAL PUMPS
(NON - CRITICAL SERVICES)

TC: 3480

DOCUMENT NO

REV

SHEET 4 OF 8

2.6.

Connections of 11/4, 21/2, 31/2, 5, 7 nominal pipe sizes shall not be used.

2.7.

Pump suction piping shall be as short as possible and shall be arranged with particular
care to avoid vapor pockets.

2.8.

Reducers immediately connected to the pump suction shall be eccentric type flat side
up to avoid the accumulation of gas pocket. For end suction pumps, elbows shall not
be directly connected to the suction flange. A straight piece minimum 3 times the line
size shall have to be provided at the suction nozzle.

2.9.

Pump discharge check valve shall be wafer Type as S pecification GAE-60314 and
shall be installed in horizontal position.

2.10.

When specified, pump shall be provided with drip tray under the stuffing box and
leak-off line with flange, companion flange, nuts, bolts and gaskets. Material
composition of the drip tray should be SS-304 only. L eak - off piping shall be
arranged up to the edge of the base plate.

2.11.

Pump inlet, outlet and auxiliary flanged connections shall confirm to the facing and
drilling requirements of ANSI / ASME B 16.1 or ANSI / ASME B16.5.

2.12.

All equipment shall be designed to permit rapid and economical maintenance.

2.13.

Major parts such as casing components and bearing housings shall be designed
(shouldered or doweled) to ensure accurate alignment on reassembly.

2.14.

Impeller shall be keyed to the pump shaft. Impeller nut shall be used to secure the
impeller and a positive mechanical locking method shall be adopted.

2.15.

The pump shaft shall be one piece for horizontal pumps.

2.16.

Shafts for horizontal pumps shall be fitted with deflectors. Deflectors shall be made of
non-sparking material (corrosion resistant material for corrosive service).

2.17.

Renewable wear ring surfaces shall be furnished on impeller and casing. Casing Wear
Ring shall be fitted with non-metallic insert of PEEK material to maintain clearance
between Impeller & casing wear rings.

2.18.

Radial Bearing shall be Sleeve type (white metal Lined) in two halves & thrust
bearings shall be rolling element type. These shall be designed for 24,000 hours
bearing life.

2.19.

For between bearing pumps arrangement, bearing housing shall be cast integral with
the lower half of the pump casing or bolted to it. Bearing housing should be provided
with stiffening brackets and be sufficiently rigid to resist the dynamic loads
during operation.

2.20.

Castings shall be sound and free from shrink holes, blow holes, cracks, scale, blisters
and other similar injurious defects. Ferrous pressure casting shall not be repaired by
peening, plugging, burning in or impregnating. When weld repairs to castings are
authorized by ASTM specification for the material, repair welding shall be carried out
in accordance with that specification. Unless otherwise specified, weld repairs shall
be inspected according to the same quality standards used to inspect the casting.

2.21.

Material of construction of various pump parts shall be as per pump specification


sheet. If the vendor considers other materials better, the same shall be offered as an
alternative only and shall be used with the approval of NFL.

2.22.

Copper and copper alloys shall not be used for pump parts for application in
ammonia and urea plants.

CENTRIFUGAL PUMPS
(NON - CRITICAL SERVICES)
2.23.

TC: 3480

DOCUMENT NO

REV

SHEET 5 OF 8

A name plate of 18C r-8 Ni Stainless Steel o r Monel, securely attached by


stainless steel pins at an easily accessible point on the pump body shall be
furnished. The name plate shall be stamped with following information:
- Purchasers item number
- Pump serial number
- Capacity in m3/h
- Differential head in meters
- Revolution per minute
- Casing hydrostatic test pressure in kg / cm2g
- Absorbed power in k
- Casing hydrostatic test pressure in kg / cm2g
- Absorbed power in kW
In addition to above an arrow shall be cast / attached at a reasonably
observable point on the pump to indicate direction of rotation.

2.1.

Motor shall have power ratings including service factor at least 115% of pump
rated absorbed power.

2.2.

Pumps shall be provided with shaft sleeve under mechanical seal / gland packing.

2.3.

Shaft sleeves shall be hard chrome oxide coated under flexible member of
mechanical seal.

2.4.

The pumps shall be supplied with mechanical seals of Make Flowserve Sanmar/
Eagleburgmann India only.

2.5.

The mechanical seal on DE Side (Drive End) shall be split type so that replacement /
maintenance of the same can be done without removing coupling & coupling Hub. The
mechanical seal on NDE side may be conventional type.

2.6.

Mechanical seal shall b e inside m ounted, b alanced type with C arbon versus
Silicon Carbide faces. T h e f l u s h i n g p l a n s h a l l b e A P I P l a n 1 1 i . e .
F l u s h i n g w i t h d i s c h a r g e f l u i d shall be provided.

2.7.

Only Metastream / diaphragm type of coupling shall be provided. Coupling guard shall be
non-sparking for pumps located in hazardous area. Coupling make shall be as follows:
Rathi-Discoflex, Euroflex, John Crane (Triveni-Flexibox)

2.8.

Contractor shall arrange & furnish/provide to NFL:


a) Lubrication schedule from VENDOR.
b) Mechanical specifications and equipment data sheets for approval by OWNER before
manufacturing is started.
c) Shop fabrication drawings as made available by VENDOR
d) Characteristic curves for pumps as made available by VENDOR.
e) Certified drawings including civil scope drawing and loading data, pertinent bulletin,
installation,
f) Operation and maintenance manuals and test certificates as received from VENDO
g) Supply of final revised CONTRACTOR'S drawings including one reproducible upon
completion of WORK

2.9.

CONTRACTOR shall arrange services of VENDOR'S specialist for installation and


commissioning of equipment whenever necessary.

CENTRIFUGAL PUMPS
(NON - CRITICAL SERVICES)
3.

TC: 3480

DOCUMENT NO

REV

SHEET 6 OF 8

INSPECTION AND TESTING


3.1.

All pumps shall be subjected to inspection by Third Party Inspection agency


LRS/TUV/Bureau Veritas or authorized inspecting agency as defined in the
purchase order. Test and inspection plan shall be submitted to the inspector for
approval. The inspector shall indicate additional test to be witnessed over and
above the once specified in the pump specifications. Acceptance of shop test
shall not relieve the vendor of this responsibility in any way.

3.2.

Each pressure casing shall be hydrostatically tested to 1.5 times the


maximum allowable casing pressure. Multistage pumps may be segmentally tested at
appropriate section pressure. Test pressure shall be maintained for a minimum period
of 30 minutes during hydrostatic test.

3.3.

Inspector shall witness / inspect the following:


3.3.1. Review of material test certificate for casing, impeller, shaft, shaft
sleeve, wearing rings etc., and for spare parts.
3.3.2. Dynamic balancing of impeller as per ISO-1940
3.3.3. Witness hydrostatic test of casing.
3.3.4. NPSHR test, when specified.
3.3.5. Witness Performance test including vibration check.
3.3.6. Disassembly / strip down test.
3.3.7. Visual inspection and dimensional check.

3.4. Manufacturers standard shall be applied with respect to the tolerances of each
dimension.
3.5. All casting shall be visually inspected before machining for surface defects and
irregularities.
3.6. All repairs of defects found on inspection shall be subjected to prior approval of
purchasers inspector.
3.7.

PERFORMANCE TEST

3.7.1.

Performance test of each pump in the manufacturers shop shall be carried out, unless
specified otherwise.

3.7.2.

Pumps shall be operated in shop for a period sufficient to obtain complete test data.
Unless otherwise agreed, the test speed shall be the rated speed of the pump.

3.7.3.
3.7.4.

Test procedure shall be as per Hydraulic Institute Standard / IS - 5120.


During the performance test, pump when operated at rated speed and rated
capacity shall give guaranteed characteristics of total head, efficiency, brake kW
and NPSH within the following tolerances.
Rated differential head : + 5%, - 2%
Rated kW
: + 4%
NPSHR
:0

3.7.5.

During performance test, pump shall operate without undue heating of bearings,
excessive vibration, noise or other mechanical faults. Such defects if noticed shall
be promptly rectified to the satisfaction of the inspector.

CENTRIFUGAL PUMPS
(NON - CRITICAL SERVICES)

TC: 3480

DOCUMENT NO

REV

SHEET 7 OF 8

3.7.6

Instruments measurement tolerance shall be as per accuracy class I of IS-1520.

3.7.7

When operating fluid has viscosity appreciably higher than test fluid, test values of capacity,
head, efficiency and power input shall be corrected to specified viscosity of operating fluid as
per IS - 5120 / Hydraulic Institute Standard. Characteristic curves shall be plotted accordingly.

3.7.8

Motor to be supplied as driver of Pump shall be used during performance test of Pump at Pump
Vendors works.

3.7.9

NPSHR test shall be conducted whenever specified in pump specification sheet.

3.7.10

Test shall be done at 5 points from shut off to 110% of rated capacity.

3.7.11

Motor to be supplied as driver of Pump shall be used during performance test.

3.7.12

NPSHR test shall be conducted whenever specified in pump specification sheet.

3.7.13

Test shall be done at 5 points from shut off to 110% of rated capacity.

3.7.14

Vendor shall compile all the tests & inspection reports relevant to purchase order scope of supply
in folder(s). Following reports must be included:
-

Material certificates (chemical analysis, chemical test & impact test)

Results of non-destructive inspection

Results of hydrostatic test

Records of performance test

Records of NPSH test

Records of dimensions

Other test conducted by vendor as per specification

Guarantee certificates

PREPARATION FOR SHIPMENT


4.1.

Pumps shall be dispatched only after the shop test data and performance test curves are
approved by the inspector.

4.2.

The un-machined exterior surfaces shall be sand blasted, descaled and cleaned. The surface must be
free from foreign material before paint is applied.

4.3.

The external surface subject to atmospheric corrosion shall be painted with two coats of primer and
two coats of epoxy based finish paint.

4.4.

All the internal parts and machined unpainted exterior surfaces shall be protected with suitable rust
preventive.

4.5.

When driver is supplied with pump, the same shall be duly mounted on a common base frame.

4.6.

Both halves of the coupling shall be supplied by vendor in machined condition.

4.7.

Each unit shall be suitably packed for outdoor storage for at least six months.

VENDORS DATA
5.1.

The pump vendor shall supply the drawings and documents as per Appendix - I.

5.2.

Each drawings / documents shall have the following information in a separate block:
Owners Name
Name of the Project / Plant Purchase Order Number Equipment Code Number / Name
Drawing Number / Revision Number
Supplier Reference Number

CENTRIFUGAL PUMPS
(NON - CRITICAL SERVICES)

TC: 3480

DOCUMENT NO

REV

SHEET 8 OF 8

APPENDIX
DRAWINGS & DOCUMENT SCHEDULE
Bidder shall furnish along with each copy of bid

X
X

X
X
X
X

Vendor shall furnish 8 Hard copies + 1 Electronic copy of drawings /


documents for approval /review
Vendor shall furnish 12 copies and 2 CD ROM of final documents
X - INDICATES APPLICABLE
Delivery Time in
weeks
Description
Approval
Final
List
of
drawings
/
documents
including
drawing
number,
X
1
4
revision number, description and approval status
X
2
Detailed manufacturing program ( Time bar chart )
4
X
3
Certified dimensional outline & Installation Drawing
4
including Size, Rating, Facing and
location of all
customer connections, overall weight and handling
weights, overall dimensions and clearances, direction of
rotation, etc.
Cross sectional drawing (of the applicable) with complete
X
4
4
bill of material
X
X

X
X
X
X

5
6
7
8
9
10
11
12

Pump specification sheet in NFL proforma


Pump performance curves
Q.A.P & Test procedures
Spare parts as per Annexure A, B, D & E to Datasheet
Reference List
Test & inspection report
Instruction manuals describing installation, operation,
and maintenance procedures
Drawings for driver as per specification & engineering
standards enclosed with enquiry / order specification (if
pump is ordered with driver )

4
4
6

NOTE:
1.

All the final drawings / documents must be delivered at least one week
before dispatch of the equipment & accessories.

2.

Final drawings / documents must be submitted in properly arranged


folders.

3.

Final documentations shall be supplied in hard copies (12 copies)


properly arranged in folders as well as editable soft copies (2 Sets) in
CD formats. The applicable s o f t w a r e are MS office 2000, Excel, W ord,
M S Access, A utoCAD, etc.

CENTRIFUGAL PUMPS
(NON - CRITICAL SERVICES)

NFVP/CWP/2013 -CL-3480

DOCUMENT NO

REV

SHEET 1 OF 1

CHECK LIST (TECHNICAL) FOR CENTRIFUGAL PUMPS


Sl.
No.
1.

2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Description

Bidders reply

Completely filled in NFL data sheet for pump including the following:i)
NPSHR, Efficiency, Suction specific speed
ii)
Absorbed power at rated flow and driver rating
iii)
Impeller dia. Rated / min./ max. shut off head
iv)
Percentage possible head increase by Impeller change
v)
Pump minimum operating flow
vi)
Mechanical seal manufacturers recommendation
vii)
Bearing size / make, coupling make, ARC valve (if
provided) make / size / pressure drop and details
viii) Maximum allowable casing pressure and temperature
ix)
Utilities consumption
x)
Constructional details of pump, gear reducer and
mechanical seal etc.
xi)
MOC of all the parts
xii)
Sealing system details
Pump characteristic curve (head, efficiency, power, NPSHR vs. flow)
for Impeller min. / rated / max. dia.
Compliance to scope of supply including instruments, control panel
etc. as per ITB.
Inspection & testing as per ITB. Third party inspection quoted
separately.
List of special tools.
Spares for 2 years operation & commissioning (item wise price).
Reference List
Compliance to technical specifications enclosed with ITB, otherwise
clause wise deviations, if any.
P & I diagram of complete system indicating scope of supply
including capacity control, sealing system, lube oil system etc.
Cross sectional drawing of the pump and mechanical seal with part
list
GA drawing of pump and drive unit
Drawing and documents as per ITB

Yes / No

Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No

(BIDDERS NAME & SIGNATURE)

DEVIATION/CONCESSION/
WAIVER PERMIT

NFVP/CWP/2013-DF-3480

DOCUMENT NO

REV

SHEET 1 OF 1

PROJECT: N F V P / C W P / 2 0 1 3 A D D ITIONAL C. W. PUMPS AT NFL VIJAIPUR-II


ORDER/CONTRACT NO.
JOB NO. : NFVP/CWP/
APPLICANT IDENTIFICATION:
DATE:

DETAILS
SPECIFIED REQUIREMENTS

REQUESTED MODIFICATION

JUSTIFICATION :

Commercial impact : Yes

No

Signature:_

Impact on delivery : Yes

No

Name

:_

If yes, Indicate time :


weeks.
Forward request to disposing authority

DEVIATION NUMBER

D W

PDIL JOB NO

Deviation request receipt date :_


Acknowledgement sent on
:

APPLICANT NO

APPROVERS NO

Signature:
Name
:
(Disposing Authority)

To, Originator of the specified requirement


Disposal Decision :

Ref. No.:
Date
:

DECISION

JUSTIFICATION

Negotiation required : Yes / No


1. Notification to Applicant
2. Copy to specialist department
Signature:
Name
:
(Disposing Authority)

CLIENT

NFL, VIJAIPUR

PROJECT :

ADDITIONAL C.W. PUMPS I

LOCATION:

VIJAIPUR,

EQUIPMENT

PLANT: AMMONIA-II /UREA-II

UNIT: A-II &U-II


PROJ.
NO
NFV?CWP/2
SPEC. NO:
NFVP/CWP/2013-CT-3480

SHEET 1 OF 6

REV.

ADDITIONAL COOLING WATER CIRCULATION


PUMPS FOR AMM-II AND UREA-II COOLING
TOWER

ITEM NO.

P- 3801 D & P-4801D

QUANTITY

1 Nos. each

REQUISITION NO.

NFVP/CWP/2013-3480

PURCHASE ORDER NO.

MANUFACTURER

MANUFACTURER W.O. NO.

1.

THIS SPECIFICATION ALONG WITH CENTRIFUGAL PUMP CHECK LIST MUST

OTHER THAN FOR WHICH IT IS INTENDED.

NOTES :

BE COMPLETELY FILLED - IN BY THE BIDDER AND SUBMITTED WITH THE

2.

3.

OFFER OTHERWISE THE OFFER MAY BE REJECTED.


IN CASE OF CONFLICT BETWEEN THIS SPECIFICATION AND THE
TECHNICAL DOCUMENTS REFERRED / ENCLOSED, INFORMATION GIVEN IN
THIS SPECIFICATION SHALL GOVERN.
LATEST CODES / STANDARDS SHALL BE APPLICABLE.

NFVP/CWP/2013- UNIT: A-II &U-II


SPEC. NO:NFVP/CWP/2013-CT-3480
PROJ NO.:

CLIENT
:
PROJECT :
LOCATION:

NFL, VIJAIPUR
ADDITIONAL C.W. PUMPS
VIJAIPUR, PLANT: AMMONIA-II /UREA-II

SHEET 2 OF 6

REV 0

CENTRIFUGAL PUMP- SPECIFICATION


GENERAL DATA

EQUIPMENT :

ADDITIONAL COOLING WATER CIRCULATION PUMP

ITEM NO-P-3801D/P-4801D

REQ NO:

P.O NO:

MANUFACTURER:

MODEL:

NOS REQUIRED:

One each for Ammonia & Urea (Total 2 Nos.)

DRIVER: MAIN /STANDBY


NOTE :

PUMP TYPE
INSTALLATION:

ELECTRICAL MOTOR

INDICATES APPLICABLE

HORIZONTAL
VERTICAL
INDOOR/ OUT DOOR

IN-LINE

DESIGN SPECIFICATION: TC-3480 & TECHNICAL REQUIREMENT


FLUID CHARACTERISTICS

LIQUID:

COOLING WATER

DENISTY AT P.T : MIN/NOR

1000

Kg/M3

AT P.T :

VAPOUR PRESSURE

0.054

Kg/cm a

AT MAX TEMP:

CORROSIV E

PUMPING TEMP

HAZARDOUS

Kg/cm2a

FLAMABLE

NORMAL:

33.5

MIN:

MAX :

VISCOSITY: AT P.T

0.75

TYPE/ SIZE

SOLIDS:

C
O

cP

microns

CONCENTRATION

OPERATING CONDITIONS

CAPACITY:

RATED:

SUCTION PRESSURE :

DISCONTINUOUS
NO

CONTINUOUS

0 .02

Kg/cm2g

PARALLEL OPERATION
YES
MAX ADMISSIBLE PRESSURE AT SHUT OFF

MIN:

MAX:

Kg/cm2g

FLOW CONTROL :

4.2
DIFF HEAD:

ESTI ABS POWER

NPSHA

M3/hr

DUTY

NOR.

DIFF PRESSURE: 4.0 Kg/cm2


SUCTION LINE :

3500

M3/hr

NOR

DISCHARGE PRESSURE: Rated:


kW

3700

MIN

Kg/cm2g

40.0

m liq

TYPE:

FLUSHING FLUID

NORM/DES

TYPE:

EST. EFF:

PUMPED LIQUID

WATER

TEMP:

Kg/cm2g

TYPE:

HEATING FLUID

Kg/cm2g

SIGLE COIL SPRING

Kg/cm2g

PRESS: NORM/DES

COOLING FLUID

MECH SEAL

FROM DISCHARGE TEMP

PRESS:

DISCHARGE LINE : SIZE/RATING/FACING

STYARTING CONDITION:

RANGE

m liq

SIZE/RATING/FACING

SEAL TYPE:
GLAND PACKED
PROCESS VARIATIONS :

58.5

TYPE

TEMP

Press: Norm/DES

Kg/cm2g

MATERIAL IN CONTACT WITH FLUID HANDLED


PERFORMANCE

CHARCTRISTIC CURVE NO :

rpm(m3/s) 1/2/m3/4

SUCTION SPECIFIED SPEED:

RATED SPEED:

rpm NOS OF STAGES:

EFFICIENCY:

NPSHR:

HEAD AT SHUT OFF WITH RATED IMPELLER :

STARTING TORQUE CURVE NO:

RATED ABSORBED POWER:

KW

TOTAL MOMENT OF INERTIA ( GD2)

kg-m2

MAX ABSORBED POWER:

KW

MAX TORQUE AT 100% SPEED

kg-m

MIN CONTINUOS CAPACITY :

m3/hr
RATED

IMPELLER DIAMETER

MIN:

mm
MAX:

mm

Kg

AXIAL THRUST ON SHAFT:


NOISE LEVEL:

BAL. BY:

MAXIMUM 90

dB(A) AT 1m

CONSTRUCTION

PUMP TYPE API-CLASSIFICATION:


CASING MOUNTING:
CASING SPLIT :
CASING TYPE:
NOZZLE CONNECTIONS:
SIZE
SUCTION:
DISCHARGE:
BALANCE DRUM:

CASING PRESSURE RATING:

CENTERLINE
FOOT
NEAR CENTER LINE INLINE
AXIAL
RADIAL
SINGLE VOLUTE DOUBLE VOLUTE
DIFFUSER
BARREL
RATING

FACING

POSITION

MAX. ALLOW. WORKING PRESS:


HYDROSTATIC TEST PRESSURE:

Kg/cm2g

SUCTION REGION DESIGNED FOR M.A.W.P:


PRESSURE CASING CONNECTIONS :
NO.

Kg/cm2g AT

SIZE (NPS)

YES

NO
TYPE

DRAIN
VENT
PRESSURE GAUGE
WARM UP
BALANCE/LEAK-OFF

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE EXCLUSIVE PROPERTY OF NFL AND IS LENT TO THE BORROWER ON THE CONDITION THAT
IT SHALL NOT BE REPRODUCED, SOLD, LENT OR OTHERWISE DISPOSED OF NOR USED FOR ANY PURPOSE OTHER THAN FOR WHICH IT IS INTENDED.

CLIENT

NFL, VIJAIPUR

PROJECT :
LOCATION:

ADDITIONAL C.W. PUMPS


VIJAIPUR, PLANT: AMMONIA-II /UREA-II
OPEN

CLOSED

IMPELLER

PROJ NO.:

SEMI-OPEN

IMPELLER

BETWEEN BEARINGS

OVERHUNG

UNIT: A-II &U-II

NFVP/CWP/2013-002
SPEC. NO:NFVP/CWP/2013-CT-3480
REV 0
SHEET 3 of 6
1ST STAGE SUCTION : SINGLE
DOUBLE
ROTATION VIEWED FROM CPLG. END: CW
CCW

CENTRIFUGAL PUMP- SPECIFICATION SHEET


CASING WEARING RINGS :
BEARING TYPE :
LUBRICATION :

NO.

THRUST
RING OIL

NO.
SPLASH

API 671

API - 610

MODEL

FORCED
SEAL

mm

PRESSURE

CONDENSATE
PRESS.

TYPE

Kg/cm2

FLOW
PUMP HEATING :

m3/h

WATER
kg/cm2g FLOW

STEAM
m3/h

GLAND PACKING : MAKE

PUMP COOLING : API PLAN


COOLING WATER:

API - 682

EXTERNAL FLUSHING FLUID FLOW


QUENCHING

SPACER

REAR SIDE

API - 610
MECHANICAL SEAL:
MAKE
MODEL
API CODE
FLUSHING API PLAN

TYPE METASTREAM

COUPLING :

SUCT. SIDE

IMPELLER WEARING RINGS:

SUCTION SIDE REAR SIDE :

RADIAL

m3/h PIPING MTRL:

PRESSURE
FLOW

SIZE

NO. OF RINGS

FROM PUMP DISCHARGE


EXT. FLOW

PACKINGFLUSHING FLUID

Kg/cm2
m3/h PIPING MTRL:

m3/h

FLUSHING/QUENCHING PIPING MATERIAL :

NO COPPER OR COPPER ALLOYS TO BE USED

MATERIAL : ASTM or Equivalent


CASING / DIFFUSER:

IMPELLERS:
ASTM A743 Gr. CA6NM
WEARING RINGS CASING: SA743 Gr. CA6NM WITH PEEK INSERT Gr. WR300

CI (ASTM A48Class30)

SHAFT:

SA322GR. 4140

SHAFT SLEEVES:
INTERSTAGE SLEEVES:

SS316

WEARING RINGS IMPELLER:

BALANCING DRUM:

DRIP TRAY:

BASE PLATE:
WEIGHT AND DIMENTIONS

PUMP:

BASE PLATE:

Kg

DIMENSIONS : L x W x H

MOTOR / TURBINE :

GEARBOX:

kg

mm
INSPECTION AND TEST

SHOP INSPECTION - AS PER SPECIFICATION


TEST

PERFORMANCE

WITNESS

HYDROSTATIC

NO WITNESS

NPSH

STRIP DOWN

AUX EQUIPMENT

N/A

COMPLETE UNIT
N/A

DRIVER DATA
ELECTRIC MOTOR: ITEM NO
RATED POWER:.

STEAM TURBINE:ITEM NO.

MFR
kw, SPEED

rpm

RATED POWER :.

POWER : VOLTS/PHASE/FREQ

INLET PR
STEAM

MFR.

NA
kw, SPEED

OUTLET PR

rpm

Kg/cm2g, TEMP
2

Kg/cm g, TEMP

SCOPE OF SUPPLY

COMMON BASE PLATE FOR PUMP & DRIVER

DRIVER

COUPLINGS

WITH SPACER

DRIVER FIXING BOLTS WITH SHIMS

COUPLING GUARDS

NON SPARKING

BASE PLATE - FOUNDATION BOLTS

CASING DRAINS

WITH VALVES

MECHANICAL SEALS

CASING VENTS
WITH VALVES
SPECIAL TOOLS & WRENCHES (NOTE 2)
COMPANION FLANGES ( SUC. & DISC.) (NOTE 3)

ARC VALVE
CONTINUOUS BY - PASS ORIFICE ASSEMBLY

LUBE - OIL SYSTEM


LUBE - OIL

PIPING BETWEEN CONSOLE & PUMP

SPARE PARTS

( 2 YEARS + COMMISSIONING) AS PER ANNEXURE A & B

MECHANICAL SEAL ACCESSORIES


PRESS. INDICATOR, FLOW INDICATOR

SEAL FLUSHING & QUENCHING PIPING

COOLING WATER & HEATING PIPING


DRIP TRAY UNDER STUFFING BOX
SHOP TESTS
PAINTING
SUCTION STRAINER (NOTE 4)

DRAWINGS & DOCUMENTS IN ENGLISH-AS PER TC-3480


PUMP - DRIVER ASSEMBLY AT SHOP

CLIENT

PROJ NO.:

NFVP/CWP/2013-002

NFL, VIJAIPUR

SPEC. NO:NFVP/CWP/2013-CT-3480

PROJECT :

ADDITIONAL C. W. PUMPS

LOCATION:

VIJAIPUR, PLANT: AMMONIA-II /UREA-II

RELIEF VALVE

FLUSHING SEPARATOR

UNIT: A-II &U-II

SHEET 4 OF 6

LEVEL INDICATOR

REV.

LEVEL SWITCH

NOTES:

1. NEW PUMPS (1 NO. FOR AMMONIA II COOLING TOWER AND 1 NO. FOR UREA-II) IS REQUIRED
TO BE RUN / WORK IN PARALLEL WITH THE EXISTING PUMPS. PLEASE REFER ATTACHED
EXISTING PUMP PERFORMANCE CURVE. SHUT OFF HEAD SHALL MATCH WITH THE EXISTING
PUMP.
2. IF REQUIRED, LIST IS TO BE PROVIDED ON THE SEPERATE SHEET.
3. COMPANION FLANGES SHALL BE PROVIDED WITH NUTS, WASHERS, GASKETS, BOLTS ETC.
4. BELL MOUTH, SUCTION STRAINER (SS) & VORTEX BREAKER SHALL BE INCLUDED IN THE SCOPE
OF SUPPLY.
5. ALL COMPONENTS MUST BE MANUFACTURED AS PER PREVAILING LATEST INTERNATIONAL
STANDARD AND SHOULD BE DESIGNED AS PER GOOD ENGINEERING PRACTICES.
6. MANUFACTURER SHALL INCLUDE ALL THE NECESSARY INSTRUMENTATION, CONTROL AND
ANY OTHER ITEM REQUIRED IN ADDITION TO WHAT IS SPECIFIED EARLIER, WHICH THEY MAY
FEEL NECESSARY FOR TROUBLE FREE, SMOOTH, RELAIBLE AND HAZARD FREE OPERATION OF
THE SYSTEM.
7. COPPER & COPPER ALLOY NOT ALLOWED.

OTHER THAN FOR WHICH IT IS INTENDED.

8. ONLY ONE PUMP TEST SHALL BE WITNESSED TESTED, BALANCE NOT-WITNESSED.

CLIENT

PROJ NO.:

NFVP/CWP/2013-002

NFL, VIJAIPUR

UNIT: A-II &U-II

SPEC. NO:NFVP/CWP/2013-CT-3480

PROJECT :

ADDITIONAL C. W. PUMPS

LOCATION:

VIJAIPUR, PLANT: AMMONIA-II /UREA-II

SHEET 5 OF 6

REV.

ANNEXURE - A
SPARES PARTS LIST FOR 2 YEARS OF OPERATION & MAINTANENCE

S. No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

DESCRIPTION
Impeller
Impeller Locking Nut
Wearing Rings for Impeller
Wearing Rings for Casing
Shaft with keys
Shaft Sleeve (Mech. Seal)
Set of Seal Faces
Set of O-Rings for Mech. Seal
Constant Level Oiler
Deflectors
Complete Coupling
Bearings (DE + NDE)
Gaskets & O Rings
Labyrinths Bearing Protector
Throat Bushing
Throttle Bushing
Oil Seals (not applicable if provided with

Electrical:
As per document no NFVP/CWP/2013 Annexure E-I
Point 18
INSTRUMENTATION
As per Instrumentation specification enclosed
with enquiry/order specification

QTY
(SETS)
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1

UNIT PRICE
(Rs)

TOTAL PRICE
(Rs)

CLIENT

NFL, VIJAIPUR

PROJ NO.:

UNIT: A-II &U-II

NFVP/CWP/2013-002
SPEC. NO:NFVP/CWP/2013-CT-3480

PROJECT :

ADDITIONAL C. W. PUMPS

LOCATION:

VIJAIPUR, PLANT: AMMONIA-II /UREA-II


SHEET 6 OF 6

REV.

ANNEXURE - B
COMMISSIONING SPARES LIST
S. No.
1
2
3
4
5
6
7

Commissioning Spares for Pump


Wearing Rings for Impeller
Wearing Rings for Casing
Shaft Sleeve
Gaskets & O Rings for Mechanical Seal
Deflector
Labyrinth Bearing Protector / Oil Seals
Complete Mech. Seal

QTY
(SETS)

UNIT PRICE
(Rs)

TOTAL PRICE
(Rs)

1
1
NIL
2
1
1
1

OTHER THAN FOR WHICH IT IS INTENDED.

NOTE:- (Common for both Annexure-A & B)


1.

Set means complete replacement of the particular part in one Pump.

2.

Spare parts listed above, with unit price of each set shall be furnished in the above performa.
Bidders are requested to take a Xerox Print of above and fill it up as per requirements. Parts not
applicable in the offered machine shall be marked as "NA". Alternate Part used in place of part "NA"
shall also be quoted.

3.

Above list of parts is minimum requirement. Vendor may recommend number of sets based on his
past experience.

4.

Any additional parts required, based on Vendors experience may also be quoted in the above
fashion on a separate sheet mentioning clearly Additional Spares.

REV0

TECHNICAL CONDITION & SCOPE OF WORK FOR


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NFVP/CWP/2013

DOCUMENT NO.:PC-002
SHEET 1 OF 10

TECHNICAL CONDITION & SCOPE FOR


PIPING SUPPLY & ERECTION
FOR INSTALLATION OF
NEW COOLING WATER PUMPS IN
AMMONIA-II & UREA-II PLANTS

0
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DOCUMENT No. PC-002

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SHEET 2 OF 10

CONTENTS

SECTION
NUMBER

DESCRIPTION

SHEET NUMBER

1.0

GENERAL PIPING SCOPE OF WORK

2.0

DESIGN & DETAILED ENGINEERING

3.0

BIDDERS RESPONSIBILITY

4.0

DRAWING/ DOCUMENTATION SCHEDULE

10

5.0

PACKAGING

10

6.0

RUBBER EXPANSION BELLOWS

10

LIST OF ATTACHMENTS
ATTACHMENT NUMBER

DESCRIPTION

PC65-00-0001_PGR_Amm2_R0

Existing plot plan of ammonia-2 with Proposed location for new C W Pumps &
its Piping

ES-6001
ES-6004
ES-6005
ES-6006
ES-6018

Engineering standard piping design


Engg. Standard Fabrication, Assembly & Erection of Piping.
Inspection and examination of pipe welds
Pressure testing of piping

ES-6032
ES-2001

Engineering standard for flexibility analysis


Technical requirement for Shop & site application of Paint & Protective Coating

NFVP/CWP/2013QPR
NFVP/CWP/2013-Bellow
PC65ES6002

Specification for Tape Type Wrapping Coating


Technical scope, supply of rubber expansion bellow

Engineering Standards: Underground Piping

Piping Specifications(Including valve data sheets & other detail)

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1.0

GENERAL PIPING SCOPE OF WORK

1.1

The detail scope of work includes such as but not limited to complete management,
Design, Detailed Engineering, to provide all the necessary data, drawings, documents
required as per the project requirements, Procurement, Supply, Transportation of
materials, shop & site Fabrication, Erection, Installation, Supporting, Non-Destructive
Testing (NDT) & required Inspection , pr e-heating, dye-penetrant test, Magnetic
Particle Test, post weld heat treatment, radiography , Testing, Flushing, Air drying,
blowing , cardboard-blasting , seal/leak-testing, Pre-Commissioning, Trial run,
Commissioning and Guarantee of all the associated works pertaining to complete
piping system and related facilities for ADDITIONAL COOLING WATER
PUMPS PACKAGE at NFL,VIJAYPUR.

1.2

Design, material, fabrication and erection shall be in accordance with latest edition of
ASME B 31.3 chemical plant and petroleum refinery piping code. The dimensions,
manufacturing tolerances shall conform to applicable standards.

1.3

All works described in this package shall be performed in accordance with the designbasis, specifications, drawings, and other requirements of bid package and shall be
subject to NFLS review and approval.

1.4

MATERIAL OF CONSTRUCTION
Materials as per internationally acceptable code shall be used for piping based on
service requirement. All materials for piping Components shall confirm to ASTM or
API Specifications as per enclosed piping specifications. All piping materials and
valves shall be procured from the reputed approved suppliers/vendors.

1.5

Cost of piping job shall also include the cost of supervision, Labour, overheads /
profits, materials, consumables, scaffolding and all other associated arrangements
required to execute the related activities of this package.

1.6

VALVES:
Hydrostatic & Pneumatic testing shall be carried out for all valves i.e. 100% quantity
as per relevant standard.
All valves shall be operated and checked for 100% trouble free operation.

1.7

PIPING INTER - CONNECTION


All piping interconnection from B.L of Cooling Water Pump package to tie in points
for all lines as marked in P&IDs and piping GADs shall be in the Scope of
BIDDER. It is to be noted that BIDDER to physically verify all tie in points and pipe
routing from B.L to tie in points and ascertain the pipe items, pipe support, insulation,
structural requirement, Excavation, wrapping & coating requirement, supply,

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transportation to site , fabrication & erection of all these items shall be in BIDDER
scope.
Since the piping from B.L. of C. W. Pump Package to the Tie-in Points shall be laid
in existing pipe system, the adequacy check of existing pipe rack for new pipe lines
shall be in Bidders scope.
BIDDER to note that tie-in with isolation valves and blind to be erected during next
shut down of the plant tentatively planned in March/April 2014 s o that hook-up of
New C. W. Package with existing system can be done during plant operation.
1.8

2.0
2.1

After completion of erection jobs, all piping system will be suitably


hydraulically/pneumatically tested as per the test pressure indicated in the approved
line list / relevant document & standard.
DESIGN AND DETAILED ENGINEERING
Collection of all data/ information furnished in the bid package and additionally
collected/generated by BIDDER.
- Finalization of design data/ basis for carrying out design, detailed Engineering for
complete C. W. PUMP PACKAGE as per project specifications, contained in this
Enquiry documents.

2.1.1

Performing design and detailed engineering of the following:

a)

Complete piping system for C. W. PUMP PACKAGE including all utilities such as
drinking water distribution piping with eye washers cum safety showers shall be
provided at all critical areas.

b)

Carry Out all necessary calculations in accordance with approved design basis,
drawings/documents and requirements of this bid package.

c)

Finalization of layouts for the unit and preparation of construction drawing,


preparation of piping drawings, equipment layouts, piping general layout drawings
(GADs), pipe supports, piping isometrics, flexibility analysis. Typical indicative
sketches/drawings included in this bid package document shall be taken as broad
basis for developing the layouts. Since the availability of free space is limited,
BIDDER shall plan his piping layouts in such a way so as to minimize the area
requirement while giving due importance to ease of access, operation and
maintenance of the facilities installed by the BIDDER. The fabrication/erection & all
other piping jobs shall be carried out based on t he Approved for Construction
(AFC) Drawings.

d)

Carrying out Material Take Off for the entire piping system.

e)

The detail design shall take into consideration of all stipulations, practices followed
by various Statutory Regulations/authorities for all types of piping.

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f)

Piping No. shall be as per HTAS Standard as given below:


4-CW- 251.02- B20

Size of Pipe

Material Code

Fluid Code

Line No.

2.2

PROCUREMENT, SUPPLY AND ERECTION

2.2.1

BIDDER shall procure and supply all materials whatsoever required for
temporary/permanent installation of piping system in sequence and at appropriate
time. All equipments, materials, components etc shall be suitable for the service and
the design life of the system.

2.2.2

BIDDER shall procure all materials, components, equipments, consumables etc


required for successful completion of the piping system. BIDDER shall also procure
spares required for pre-commissioning and commissioning/start-up as recommended
for all the items supplied by him as per specifications provided in this bid package.
Where no specifications are available in the contract, the same shall be prepared by
the BIDDER, and shall be subject to NFLS approval.

2.2.3

Material take-off with complete description of size, rating, material, thickness and
specifications.

2.2.4

Preparation and finalization of data sheets for all piping materials e.g. all valves etc.
All data-sheets shall be subject to review and approval by NFL.

2.2.5

Preparation of Material requisitions, Request for Quotation & its evaluation and
recommend BIDDERS for NFLS approval. Preparation of purchase requisitions,
review of BIDDERS drawings and calculations, approval of manufacturing
procedures wherever necessary, and the party inspection at manufacturers works of
the materials by reputed agencies as required. Quality control and expediting of all
procured items at BIDDERS shop or at fabrication yard.

2.2.6

BIDDER shall procure materials as per specifications and list of approved


Vendors/Suppliers (for major Items) included in the bid document.

2.2.7

Carry out proper documentation of inspection and quality assurance programs for all
equipment and bulk materials duly approved by NFL. BIDDER shall maintain an
accurate and traceable listing of procurement records for the location, quality and
character of all permanent materials in the Project.

2.2.8

BIDDER shall immediately report to the NFL of all changes which will affect
material quality, and take necessary corrective actions. Purchase requisitions

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including Purchase Orders of all major items shall be approved by NFL. For balance
items, records shall be furnished for information only.
Compliance with BIDDERS and suppliers instructions and recommendations for
transportation, handling, installation and commissioning.
2.2.10

Test on pi pe shall be conducted for all mandatory tests conforming the applicable
Material specification .Test reports shall also be furnished for any supplementary test
as Specified in the requisition.

2.2.11

All austenitic stainless steel pipes shall be supplied in solution annealed condition.

2.2.12

Gaskets in the piping shall be used as per relevant piping specifications and in no case
Sheet / Flat Gaskets of CAF / Non-asbestos shall be used.

2.2.13

All materials shall be new materials with all surfaces clean and free from defects,
Weld spatter, arc strike, rust, dirt, sand, scale, paint or any other foreign substance

2.2.14

Each Pipe fitting of thickness and sizes as mentioned below shall be ultrasonically
tested as per ASTM A-388
Size range

Sch./Thk

Upto 4

>Sch 120

> 5

12 mm

2.2.15

Electrodes and Filer Wires to be used at site shall be of Advani Oerlikon, D & H
Secheron, ESAB, Bohler, Thyseen, Kobe, Sandvik, Avesta make only.

2.2.16

Inspection and tests at the Vendor's shop shall be carried out in conformance with the
requirements of the material standards (ASME/ASTM/API) specified on the purchase
order documents.

2.3

Stud, Bolts, Nuts and Jack Screws:

2.3.1

All bolting shall be as per ASME/ANSI B18.2.1 for Studs, M/C Bolts and Jack screws, and
ASME/ANSI B18.2.2 for nuts (prefereably in metric units).

2.3.2

Threads shall be unified (UNC for; 1" dia and 8UN for> 1" dia) as per ANSI B1.1 with class
2A fit for Studs, M/C

2.3.3

Stud bolts shall be threaded full length with two heavy hex nuts. Length tolerance shall be in
accordance with the requirement of table F2 of Annexure F of ASME B16.5

2.3.4

The length of the studs/ bolts should be such that minimum two threads should be out of the nut
on either side.

2.4

Supports and Anchors

2.4.1

Supports and/or anchors shall be provided close to changes in direction of lines, branch lines
and, particularly, close to valves to prevent excessive sagging, vibration and strain.

2.4.2

Allowable spans between pipe supports shall be determined to keep the maximum deflection
within 16 mm.

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2.4.3

In cases where periodic maintenance requires removal of equipment, such as pumps and relief
valves, and where lines must be dismantled for cleaning, piping shall be supported to minimize
the necessity of temporary supports.

2.4.4

Spring-loaded hangers may be used on pi ping subject to thermal expansion or contraction. In


cases where the movement is very large, or the limitation of reaction and stress are very severe,
constant support spring hangers shall be used.

2.4.5

Suction and discharge lines of rotating equipment shall be supported as close as possible to
equipment nozzles, and shall be relieved of excessive strains by using proper pipe supports.

2.4.6

All piping shall be properly supported to minimize vibration.

2.4.7

Expansion joints shall be guided and anchored to the extent necessary for their proper operation
and alignment.

2.4.8

Anchors shall provide sufficient fixation to substantially transmit all load effects into the
foundations.

2.5

UNDERGROUND PIPING

2.5.1

Underground steel piping shall be protected from electric corrosion.

2.5.2

Underground piping passing under loaded areas, such as main roads in the plant, shall be
protected from heavy traffic by casing pipes or covers extending at least 1 m on either side of
the area or having the wall thickness sufficient to bear earth pressure.

2.5.3

Underground piping shall be sloped to all drain points with a downward slope of not less than 1
m in 150 m.

2.5.4

Expansion elbows or joints of underground piping for hot fluids, such as steam or heated heavy
oil, shall be enclosed in a conduit from which they are separated to allow free longitudinal
expansion.

2.5.5

Where it is impossible to run pipe aboveground or underground, trenches may be used.

2.5.6

Trenches for piping close to process equipment should be avoided, whenever possible.

2.5.7

All underground pipe work shall be provided with following protection:


a) At location where Underground Piping becomes above ground, INSULATING GASKET
with material Glass Filled Teflon shall be provided.
b) IMPRESSD CURRENT CATHODIC PROTECTION shall be provided to all underground
piping.
c) Underground piping shall be wrapped & coated by PYP KOTE tapes / sheets, 4.00 mm
thick & shall be HOLIDAY TESTED before Hydro Test as per Specification
4292/1073/1074/Q-PR-2001.
d) All underground pipes shall have Sand Bed, at least 150 MM all around the pipe.
e) All road crossings by Underground piping shall be through Hume Pipe Sleeves.

2.5.8

Pipes at road crossing shall be under culverts in general. Where culverts are not

2.6

BURIED PIPES

provided, pipe sleeves shall be used for underground road crossing.

The following points to be considered in designing of buried pipes.


i)

Underground pipe crossing roads, access ways, rails shall have casing pipe (R.C.C
or C.S)

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ii) All underground metallic piping shall be coated and wrapped and provided with cathodic
protection system. If sacrificial metal is used, permanent testing arrangement shall be
provided.

iii) Valve chamber wherever required shall be made of brick or concrete. Valve
chamber should be spacious to attend valves during operation/Maintenance.
iv) All U.G. headers shall clear equipment foundations as far as possible. Under special
cases, the C.W. header may be laid over the footing of foundations.
v) Provide break flange at + 500 MM from floor level connection with cathodic
protection to isolate underground pipe from above ground piping.
vi) Pipes shall be laid below electrical cables if any.
2.7

GROUTING
Grouting of pipe supports, structures, equipments and machineries etc. shall be carried out in
general as per PDIL Engineering standard E-5213, except the following:
A)
i)

SELECTION AND TYPE OF GROUT


For piping support, ordinary grout mix as mentioned below may be used:
1:1:2 cement grout to which anti-shrinkage compound is added, such as CONBEX
MONOLITHEX OR FERROGROUTE ETC.

ii)

During actual grouting three cubes for testing are to be taken for each batch prepared
and to be tested and must meet the strength required as mentioned.

Contractor shall check and ensure that cement containing calcium chloride is not used for
grouting and all grouting shall be suitably cured so as to achieve full strength. After the
grout has been cured fully, anchor bolts shall be checked for adhesion with the grout by
tightening of nuts.
Instructions for grouting received from equipment vendor shall override specification in this
enquiry.
2.8

MARKING

2.8.1

Each pipe shall be legibly marked using stencilling or etching on the outer surface of pipes in
accordance with the ASTM or API Standard.
For pipes of NFS 3/4 and under, which can be bundled/ the standard marking may be made on a
label or tag securely attached to each bundle. In this case, pipes bundled shall comprise of same
item code only.

2.8.2

In addition to the standard marking of the above, each pipe shall be color marked with
continuous stripe(S) throughout entire length on t he outside surface to identify the material
specification in the same size, e.g. material type or grade, seamless or welded, partial or full
radiograph, wall thickness.

2.9

PAINTING
All the painting material will be bought in accordance with Spec. ES-2001 (Engg.
Standard: Selection and Application of Protective Coating) or equivalent Standard
applicable.

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2.10

CONSTRUCTION
All construction works be carried out as per Approved for Construction drawings,
procedures, specifications and applicable codes and standards. Any changes at site
shall also need prior approval from the NFL and revision of drawings.
BIDDER shall procure and supply all materials whatsoever required for
temporary/permanent installations of piping system in required and at appropriate
time. All equipment, materials, components etc. shall be suitable for the intended
service and the design life of the system. W herever no specification is available in
the contract, the same shall be prepared by the BIDDER and shall be subject to NFL
approval.

3.0
3.1
3.2
3.3
3.4
3.5
3.6

BIDDERS RESPONSIBILITY
All works shall be carried out by Bidder in accordance with the drawings / documents
/ specifications indicated in the subsequent paragraphs.
Specifications:
Standards:
Piping Support Standards:
Flexibility analysis
Drawings:
3D Modelling & Design Review:
Bidder shall submit all proposal designs, analysis, drawings, installation and testing
procedure for review & approval by NFL as mentioned in the scope work. B idder
shall as a minimum, provide above deliverables for NFLS information / records &
review / approval.

3.7

Site location Plan drawing no- NFVP/CWP/2013-AMM2 CW Package is included in


the bid package. T his drawing is INDICATIVE only and is furnished for Bidders
information. Issued for construction (IFC) drawings shall be prepared by BIDDER
after detailed engineering being done by him and shall be subject to approval by the
NFL.

3.8

The BIDDER shall submit separately, the material take off for piping, valves, fittings
and all other accessories as per requirements.

3.9

The BIDDER shall obtain statutory approval from various authorities having
jurisdiction over the area as necessary for construction of the unit package.

3.10

Sizes of various Piping indicated in the Tie-in List & NFVP/CWP/2013- TI-002 are
tentative and final sizes shall be as per designing & recommendation of Vendor.
However, Sizes of existing lines where Tie-in is to be taken are actual.

3.11

Piping specifications enclosed in ITB indicates all the details like Material & Class of
Pipe, Pipe Fitting, Bolting, Valve Type / Tag No. etc.

4.0

DRAWINGS/ DOCUMENTATION SCHEDULE


Bidder shall furnish all the drawings/ documents to NFL for comments/ approval. He
shall incorporate all comments/ modification suggested by NFL. The

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drawings/documents should be properly organised, supplied & submitted as per


documentation schedule.
4.1

With Bid
Following drawings/documents must be submitted along with the bid.
i) Proposed equipment layout drawing.
ii) Proposed piping Layout drg.
iii) Quality control procedure & plan for piping system.
iv) Completion schedule of piping job in Bar-chart format.
v) List of all construction equipments, tool-tackles & man power resources proposed to
be used.
vi) Clause wise list of deviations / exclusions, if any, to bid requirements shall be
furnished. BIDDER is cautioned that exclusions and deviations listed elsewhere in
bidders offer shall not be considered for evaluation
vii) List of existing drawings for existing plot plan, tentative location/size of C. W.
Pumps package & tie in point location
BIDDER to note that the location/size of CW Package and Tie in points is tentative only & they
have to physically verify all these points at site & quote accordingly.

4.2

With Supply
The pipes shall be supplied with 3 copies of the mill test certificates indicating the following
and duly signed by the inspecting authority along with supply of materials. In addition 8 copies
of these certificates shall be sent to Contractor for final compilation.

a) Purchase order no.


b) Material test certificates (Material specification, grade, physical property, chemical
composition & heat treatment report) shall also be furnished for the flanges supplied.
c) Size and Sch. No. /thickness
d) Quantity
e) Heat and lot no.
f) Results of Chemical analysis
g) Mechanical test results (as per applicable Clause).
i) Non-destructive test results (as per applicable clause),
5.0

PACKAGING
Packaging of piping items shall be as per the guidelines of NFL.

6.0

RUBBER EXPANSION BELLOWS


Rubber expansion bellows to be provided in the suction & discharge piping of
Cooling Water Pumps shall conform to Technical scope, supply of rubber
expansion bellow NFVP/CWP/2013-Bellow.

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