Cswip 3 1 Macro PDF

MACRO-SECTION.
TWI
CSWIP 3.1
WELDING INSPECTION
MACRO-SECTION.
PRACTICAL
Section 25.
World Centre for Materials Joining Technology
Copyright 2005, TWI Ltd
MACRO SECTIONS
1. ASSESS THE MACRO PHOTOGRAPH FOR WELD
DEFECTS.
2. RECORD THE MAJOR DEFECTS ON THE
REPORT SHEET.
3. SENTENCE THE DEFECTS RECORDED TO THE
ACCEPTANCE CRITERIA GIVEN.
4. FOLLOW THE INSTRUCTIONS.

PLEASE DO NOT MARK THE PHOTOGRAPHS.
MACRO INSTRUCTIONS.

MACRO DEFECTS.
50mm
3mm
ANGULAR DISTORTION = 3mm in 50mm
MACRO DEFECTS.
INCOMPLETLEY FILLED
GROOVE
1.5mm
MISALIGNMENT

MACRO DEFECTS.
COLD LAP
& POOR
TOE
BLEND
EXCESSIVE WELD
METAL
GAS
PORE /
BLOW
HOLE

COLD
LAP &
POOR
TOE
BLEND
Macro defects
INCOMPLETELY FILLED GROOVE

MACRO DEFECTS.
LACK
OF
SIDE
WALL
FUSIO
N
LACK OF
SIDE
WALL
FUSION
& SLAG
LACK OF SIDE WALL FUSION /

INCOMPELTELY FILLED
GROOVE

MACRO DEFECTS.
COLD LAP
LACK OF SIDEWALL FUSION /

INCOMPLETELY FILLED
GROOVE
GAS
PORES
LACK OF ROOT FUSION

MACRO DEFECTS.
INCOMPETELY FILLED GOOVE
SLAG
INCLUSION
GAS
PORE
LACK OF ROOT FUSION

MACRO DEFECTS.
LACK OF
SIDEWALL
FUSION
LACK OF
SIDEWALL
FUSION &
SLAG
LACK OF
SIDEWALL
FUSION
LACK OF ROOT PENETRATION
LACK OF
SIDEWALL
FUSION
MACRO SECTIONS
QUESTIONS.

MACRO DEFECTS.
LACK OF
SIDEWALL FUSION
CLUSTER / WORMHOLE
POROSITY
LAMINATIONS
LACK OF INTER-RUN
FUSION & SLAG
LACK OF
SIDEWALL FUSION
& SLAG
LACK OF INTER-RUN
FUSION
GAS PORES
ROOT UNDERCUT
MACRO SAMPLE.
WELDING PROCESS : MAG
1 COLD LAP
5 LACK OF SIDEWALL
FUSION
4 LACK OF INTERRUN FUSION
3 COLD LAP

2 LACK OF SIDEWALL
FUSION & GAS / SILICA
MACRO
NOTE: PHOTOGRAPH IS AT X10 MAGNIFICATION
MATERIAL: LOW CARBON STEEL WELDING PROCESS: [MAG/GMAW]
9
7
6
#
1
2
3
4
5
6
7
8
9
10
DEFECT
POOR TOE BLEND
OVERLAP + 2 SMALL PORES
LAMINATIONS/INCLUSIONS
LACK OF SIDE WALL FUSION
AS ABOVE +PORES
OVERLAP
LACK OF INTERRUN FUSION
GAS PORE/PIPE
LACK OF SIDE WALL FUSION + SILICA
ANGULAR MISALIGNMENT
11
EXCESS WELD METAL
12
EXCESS PENETRATION
SIZE

2
4
ACCEPT/REJECT
Assess
To
Specification
MACRO ACCEPTANCE.

MACRO EXCERCISES.AM1030
TRAINING SAMPLE ONLY
MACRO INSTRUCTION/REPORT SHEET [I.D: AM1030]
CHECK PHOTOGRAPH I.D MATCHES THIS REPORT I.D
ALL DEFECTS TO BE REPORTED [AND SIZED IF REQUIRED]
THEN SENTENCED TO ISO 5817 LEVEL B [STRINGENT]
MATERIAL: LOW CARBON STEEL
WELDING PROCESS: [MMA/SMAW]
8
7
4
6
5
1
2
3
MACRO EXCERCISES. AM 1030

#
1
2
3
4
5
6
7
8
9
10
11
12
DEFECT
Lack of side wall fusion and slag
Misalignment
Lack of root penetration
Angular distortion
Lack of side wall fusion
Lack of inter run fusion and slag
Excess weld metal
SIZE
8.6
0.2
N/A
Reject
Accept
0.5
2.5
4.2
2.5
3.2
Accept
Reject
Reject
Reject
Reject
COMMENTS:
SIGNATURE:
DATE:
PRINT FULL NAME:

ACCEPT/REJECT
Reject

1
2
6
5


#
1
2
3
4
5
6
7
8
9
10
11
12
DEFECT
Lack of side wall fusion/ underfill
Lack of side wall fusion and slag
Cold lap
Misalignment
Excess penetration
Cold lap
Slag inclusion
Cold lap
Excess weld metal
SIZE
0.7
7.5
0.5
1.8
3.3
0.3
0.7
0.5
3.5
COMMENTS:
SIGNATURE:
DATE:
PRINT FULL NAME:

ACCEPT/REJECT
Reject
Reject
Reject
Reject
Reject
Reject
Accept
Reject
Reject

8
1
4
5
7 6


#
1
2
3
4
5
6
7
8
9
10
11
12
DEFECT
Lack of side wall fusion/underfill
Lack of sidewall fusion & Slag
Lack of side wall fusion & slag
Slag inclusion
Cold lap
Misalignment
Excess penetration
Excess weld metal
COMMENTS:
SIZE
0.5
2.8
4.5
1.5
0.3
1.8
2.0
3.3
Plate laminations noted
SIGNATURE:
DATE:
PRINT FULL NAME:

ACCEPT/REJECT
Reject
Reject
Reject
Reject
Reject
Reject
Accept
Reject

WELDING PROCESS: [MAG/GMAW]
1
6
5
4
3


#
1
2
3
4
5
6
7
8
9
10
11
12
DEFECT
Cold Lap/ Overlap
Lack of sidewall fusion & gas
Cold lap / Overlap
Misalignment
Lack of interrun fusion & gas
Lack of sidewall fusion
Blow hole
Excess weld metal
COMMENTS:
SIZE
2.8
8.0
0.3
0.6
2.0
2.6
1.5
5.0

Poor toe blend
SIGNATURE:
DATE:
PRINT FULL NAME:

ACCEPT/REJECT
Reject
Reject
Reject
Accept
Reject
Reject
Reject
Reject

10
1
2
7
6


#
1
2
3
4
5
6
7
8
9
10
11
12
DEFECT
Lack of sidewall fusion & slag
Lack of sidewall fusion
Lack of inter-run fusion & slag
Angular distortion
Misalignment
Excess penetration
Lack of inter-run fusion & slag
Spatter
Excess weld metal
COMMENTS:
SIZE
2.8
1.0
2.0
6in13
0.5
0.1
5.5
5.0
0.1
3.6

Poor toe blend
SIGNATURE:
DATE:
PRINT FULL NAME:

ACCEPT/REJECT
Reject
Reject
Reject
Accept
Reject
Reject
Reject
Reject
Accept
Reject
Macro defects

Macro defects

Macro defects

Macro defects

Macro defects

Macro defects

Macro defects

Macro defects

Macro defects

Macro defects


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MACRO-SECTION.

4. FOLLOW THE INSTRUCTIONS.

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

LACK OF SIDE WALL FUSION /

World Centre for Materials Joining Technology

LACK OF SIDEWALL FUSION /

LACK OF ROOT FUSION

LACK OF ROOT FUSION

World Centre for Materials Joining Technology

4 LACK OF INTERRUN FUSION

World Centre for Materials Joining Technology

EXCESS WELD METAL

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

MACRO EXCERCISES. AM 1030

PRINT FULL NAME:

World Centre for Materials Joining Technology

MACRO EXCERCISES. AM 1031

World Centre for Materials Joining Technology

MACRO EXCERCISES. AM 1031

PRINT FULL NAME:

World Centre for Materials Joining Technology

MACRO EXCERCISES. AM 1032

World Centre for Materials Joining Technology

MACRO EXCERCISES. AM 1032

Plate laminations noted

PRINT FULL NAME:

World Centre for Materials Joining Technology

MACRO EXCERCISES. AM 1033

World Centre for Materials Joining Technology

MACRO EXCERCISES. AM 1033

Plate laminations noted

PRINT FULL NAME:

World Centre for Materials Joining Technology

MACRO EXCERCISES. AM 1034

World Centre for Materials Joining Technology

MACRO EXCERCISES. AM 1034

Plate laminations noted

PRINT FULL NAME:

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

World Centre for Materials Joining Technology

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