Documente Academic
Documente Profesional
Documente Cultură
Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct
Review article
INEGI, Institute of Science and Innovation in Mechanical and Industrial Engineering, Campus FEUP, Rua Dr. Roberto Frias 400, 4200-465 Porto, Portugal
FEUP, Department of Mechanical Engineering, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias 400, 4200-465 Porto, Portugal
a r t i c l e
i n f o
Article history:
Received 20 January 2016
Revised 4 April 2016
Accepted 7 April 2016
Keywords:
Similitude theory
Structural similitude
Thermal similitude
Experimental scaled model testing
Impacted structures
Rapid prototyping
a b s t r a c t
Similitude theory is a branch of engineering science concerned with establishing the necessary and sufficient conditions of similarity among phenomena, and has been applied to different fields such as structural engineering, vibration and impact problems. Testing of sub-scale models is still nowadays a
valuable design tool, helping engineers to accurately predict the behavior of oversized prototypes
through scaling laws applied to the obtained experimental results.
In this manuscript it has been reviewed the developments in the methodologies used to create reduced
scale models as a design tool, including those based in the use of: dimensional analysis, differential equations and energetic methods. Besides, given their importance, some major areas of research were
reviewed apart: impacted structures, rapid prototyping of scale models and size effects. At last, some
topics on which additional efforts can be undertaken are highlighted.
2016 Elsevier Ltd. All rights reserved.
Contents
1.
2.
3.
4.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.
The model analysis as a simulation technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.
Similitude theory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.
Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Historical review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current methods to apply the similitude theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.
Use of dimensional analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1.
Structural similitude. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.2.
Thermal similitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.
Differential equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.
Similitude theory applied to the solution of the differential equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2.
Similitude theory applied directly to the differential equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.
Combined application of methodologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.
Use of energetic methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Major areas of research . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.
Impacted structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.
Rapid prototyping (RP) of scale models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1.
Traditional similarity method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2.
Empirical similarity methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.
Size effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.
Other researches and publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Corresponding author at: INEGI, Institute of Science and Innovation in Mechanical and Industrial Engineering, Campus FEUP, Rua Dr. Roberto Frias 400, 4200-465 Porto,
Portugal.
E-mail address: ccoutinho@inegi.up.pt (C.P. Coutinho).
http://dx.doi.org/10.1016/j.engstruct.2016.04.016
0141-0296/ 2016 Elsevier Ltd. All rights reserved.
82
5.
6.
Conclusions. . . . . . . . . . .
Recommended research .
Acknowledgments . . . . .
References . . . . . . . . . . .
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Latter, Szucs [177] stated that as long as a system can be characterized in terms of a mathematical model:
1. Introduction
1.1. The model analysis as a simulation technique
Before production, a new design is often subjected to many
investigations through theoretical analysis and experimental verification. If a new system is complex enough such that no
mathematical model can be formulated to predict its behavior,
even making assumptions, then extensive experimental evaluation
may be necessary until the systems gains the necessary reliability
and desired performance [158]. For large and oversized systems,
creating the actual working conditions for testing the prototype
most of the time is impossible. Even when a prototype test is possible, it is expensive, time consuming, and difficult to control
[158,80].
Alternatively to the direct observation on the prototype, as well
as, to the simulation techniques using mathematical models, it is
possible simulate the prototype with a similar model [208,158].
This technique allows to study very complex problems with relative ease and, in many cases, with fewer assumptions that those
required with the others techniques. One of the major disadvantages of similar models is that the expenses associated with experimental work must be incurred [208].
The relatively recent emergence and routine use of extremely
powerful digital computer hardware and software has had a major
impact on design capabilities and procedures [24]. Even so, testing
of subscale models is still nowadays arguably considered, by the
aeronautical engineers, as one of the more viable and valuable
design tools since the advent of flight [24].
1.2. Similitude theory
Similitude theory is a branch of engineering science concerned
with establishing the necessary and sufficient conditions of similarity among phenomena. It has been applied to different fields
such as structural engineering, vibration and impact problems,
helping engineers and scientists to accurately predict the behavior
of the prototype, through scaling laws applied to the experimental
results of a scale model related to the prototype by similarity conditions [177,158,142], as outlined in Fig. 1.
In mathematical terms, the general definition of similarity was
presented by Langhaar [92] as follows:
0
X p KfX m g
or
1
fX m g K X p
1.3. Objectives
The present paper aims to cover the lack of a review providing
as much as possible a complete perspective of the scientific contributions to the use of scaled models based on similitude theory,
ever since its establishment as a branch of the engineering science.
The potential and advantages of the scale models for industry as a
design tool are undeniable, but the best sources of information and
knowledge to create them may not be readily available.
On the other hand, although the scientific publications usually
include a brief and specific analysis of the state of the art covering
the most relevant and recent researches on a specific topic, sometimes relevant contributions already presented few decades before
were missed. Highly focused on the structural similitude of laminated plates and shells, Simitses et al. [162] presented the only
known review. Since then, several research work were published
including some innovative approaches such as the use of the governing total energy equation (Section 3.2.2.2), the use of energetic
methods (Section 3.4), the sequential similitude method (Section 4.1) or even the empirical similarity methods (Section 4.2.2).
In a recent monograph by Chambers [24], NASA claims that had
been leading contributions to the technology of model testing for
over 80 years, since its predecessor: the NACA. Virtually every
technical discipline studied by NACA and NASA for application to
aerospace vehicles has used unique and specialized models,
including the fields of aerodynamics, structures and materials,
propulsion, and flight controls. Indeed, as claimed by Chambers
[24], many of the improvements to the state of the art were presented in reports prepared under contract or in publications resulting from granted research programs, most of them totally and
other partially supported by NASA. After the update to the NASA
Technical Reports Server on 2013, more than fifty new reports
related to scale models, structural similitude and/or scale design
Fig. 1. Sketch for the prediction of the structural behavior of an oversized prototype, based on the experimental results of a scaled model.
83
Fig. 2. Time overview of the main innovations, methodologies and case studies on the use of scale models.
Singer et al. [163] as the most recent, and for including a chapter about modeling with emphasis on dimensional analysis
concepts.
The books published by Baker et al. [8] and Sonin [170] are good
alternatives to those published, respectively, by Kline [90] and
Singer et al. [163].
Although some alternative approaches to establish the similarity conditions has meanwhile been proposed and successfully
applied, the use of dimensional analysis keep motivating, as no
other, some authors to publish new manuals (or chapters) such
as the following: Harris and Sabnis [65], Szirtes [176], Tan [179].
However, even the most recent manuals are mainly written with
an academic purpose, and usually the referred case studies or
examples are relatively simple. (see Fig. 2).
Some of the remaining references of this review are presented
in Section 3, according to the approach applied to derive the similarity conditions:
84
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axially compressed sandwich column without and with geometric imperfections [52].
unidirectional delaminated beam-plates [149].
The free vibration of anti-symmetrically laminated cross and
angle-ply plates [166].
The effect of delamination damage on flutter pressure of angleply laminated composite plates [205], as well as, cross-ply and
quasi-isotropic laminated plates [206].
The free and forced vibration characteristics of isotropic plates
were also numerically predicted by Wu [199,200], while Singhatanadgid and Na Songkhla presented an experimental validation
of the similarity requirements for the natural frequencies of thin
isotropic plates [125,164].
Fewer studies on the structural similitude of shells were made;
only the buckling and free vibration of symmetric [187] and
anti-symmetric [190] cross-ply, as well as, anti-symmetric angleply [186] laminated cylindrical shells were investigated by
Ungbhakorn and his collaborators.
A more complex case study was presented by Hilburger [69].
The response of a built-up, multi-cell noncircular composite structure subjected to combined internal pressure and mechanical loads
was studied analytically. The scaling laws derived from governing
equations for shear deformable plates (based on first-order sheardeformable plate theory) are used for predicting the structural
response of a prototype representative of a portion of a blended
wing body transport aircraft.
3.2.2.1. Similitude theory applied to the equations in dimensionless form
This methodology may be applied with a slightly difference:
the governing equations are taken into dimensionless form, and
only then the similarity conditions are derived.
Canfield et al. [17] presented similarity criteria, for scaling solar
sail systems, written as dimensionless terms, while Canfield et al.
[18] presented almost the same investigation, but with the similarity criteria written in terms of scale factors (although not explicitly
defined), and some numerical predictions of 20, 30 and 40-m solar
sail from the results of a 10-m prototype. The experimental testing
and demonstration of a 1/4-symmetry deployable system with
10 m in size [124,56], as well as, of a 20-m full system [93,55]
are documented as activities supporting the system and analytical
development that will ensure scalable design and accurate predictions for larger ground systems, a flight demonstration system
(40-m scale), and mission systems of up to 200 m on a side [124].
3.2.2.2. Similitude theory applied to the governing total energy
equation
Kasivitamnuay and Singhatanadgid [85] proposed a slightly
different method based on the fact that the governing differential
equation of several structures can be derived by the variational
methods of the governing energy equation. The concept of the
method is that a total potential energy of a similar scaled model
has to be proportional to that of full size structure and satisfy
the principle of conservation of energy.
According to the authors, this method provides clear scaling
results of a full-sized structure, since the whole members are
scaled simultaneously rather than scaled separately. Besides,
the energy equation includes not only the domain of the structure
and the applied loads but also the boundary conditions. Therefore
no complementary methodology, such as the dimensional analysis,
is required to derive the implicit scaling factors for the supporting
conditions, because they are obtained directly.
Concluding, both methods have the same order of generality,
leading to the same scaling factors. The use of the energy equation
simply has the advantages of being more straightforward and efficient, directly giving the scaling factors for the structural behavior
even when the structure is constructed from several members
[85,189].
The methodology was successfully applied to the static deflection and free vibration of isotropic thin plates by Kasivitamnuay
and Singhatanadgid [85] and latter to the vibration response of
generally laminated doubly curved shallow shells by Ungbhakorn
and Singhatanadgid [189].
87
88
Tabri et al. [178] built scaled ship models to simulate a ship collision event. The tanker models made of wood were constructed
in a 1/35 scale [16].
Another research program using scale models was conducted at
NASA Langley Research Center to develop and demonstrate an
innovative and cost-effective crashworthy fuselage concept for
light aircraft [77]. During the first two years the fuselage concept
was designed and evaluated through fabrication and testing of a
1/5-scale model [75]. During the third-year, a full-scale prototype
was fabricated by scaling-up the geometry and constitutive
properties of the 1/5-scale model [76,49].
Recently, Shokrieh and Askari [156] presented a study on the
prediction of the critical buckling load of impacted composite laminates, where the concept of a sequential similitude method is
introduced.
The methodology consists in two sequential steps: firstly the
similitude method is developed for impact loading to produce similar damage areas in all plates, and then, similarity is developed
between plates under buckling loading, without considering the
effect of initial damages on buckling equations. Therefore, the similarity conditions can be derived for structures subjected to
sequentially loading situations, provided that each loading event
is simulated independently [156].
Other complementary researches related with the similitude
analysis applied to structural impact problems were found, including those: cited by Oshiro and Alves [132] and published by: MeBar [118], Zhao [211], Atkins [7], Li and Jones [102], Schleyer
et al. [152], Neuberger et al. [128]; cited by Mazzariol and Alves
[111] and published by: Jiang et al. [82], Yulong et al. [209],
Christoforou and Yigit [34]; as well as those found during this
research, published by: Emori [47], Bazant [9], Christoforou and
Yigit [33], Ambur et al. [4], Jiang et al. [81], Jones et al. [84], Yigit
and Christoforou [207], Sutherland and Guedes Soares [175],
Carrillo and Cantwell [20], Viot et al. [193], Snyman [168].
4.2. Rapid prototyping (RP) of scale models
For the contemporary industries focused in continuously
improve the product development process, the reliable functional
testing with rapid prototypes is a promising tool able to link the
design and manufacturing processes. Some technical issues affecting the prediction accuracy have historically prevented effective
functional testing while the Traditional Similarity Method (TSM)
prevailed. Based on dimensional analysis, the TSM is sensitive to
distortions such as differences between the model and prototype
materials. Therefore, to overcome such limitations the Empirical
Similarity Method (ESM), as well as, other variations of the method
were proposed. The ESM empirically derives a mathematical transformation between prototype and product behavior from the
experimental testing of a geometrically simple specimen pair
[27,29,46].
4.2.1. Traditional similarity method
Accordingly to Cho et al. [30], very little literature about the
rapid prototyping of scale models existed at the late nineties: a
research presented by Dornfeld [44] and other presented by
Steinchen et al. [173]. Most of that studies, based on dimensional
analysis, just experimentally examined the test results without
providing a way to improve test results [30]. Although equally limited, Mahn and Bayly [105] presented an interesting analysis of the
practical issues in the prediction of model properties of aluminum
prototypes using impacted SLA models. The adverse effects of mass
loading, anisotropy, damping and non-linearities in the material
were all considered [105].
89
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Table 1
Overview of previously researched fields in structural similitude of plates and shells.
If the similitude theory was applied through the solution of the governing differential
equations, directly to those equations or through both methods, then each research
field is marked, respectively, as U, U or UU.
Plates
Static
Buckling
Vibration
Shells
Isotropic
Laminated
Cylindrical
Double
curvature
Cylindrical
bending
Torsion,
bending and
pressure
hh
hU
hh
hh
hh
hh
Uh
hh
Axial
compression
Shear load
External
pressure
hh
UU
UU
hh
hh
hh
UU
hh
hh
Uh
hh
hh
hU
hU
hh
Uh
hh
Uh
UU
hh
hh
Uh
hh
hh
hU
hU
hh
hh
Free
Forced
Flutter speed
Flutter pressure
[21]. Thus, a suitably scaled model was designed and built on the
basis of an extended application of the Buckingham pi-theorem,
and appropriate dynamic scaling criteria were obtained for both
rigid body spin-up and flexural vibration within the system [21].
Other research program was created at NASA with the purpose
of updating the current buckling design guidelines (published in
the late 1960s and early 1970s). The SBKF project has the goal of
developing new analysis-based shell buckling design factors
(knockdown factors) able to take full advantage of the modern
materials, precision manufacturing processes and new structural
concepts [68]. Although, it wasnt possible to access relevant information concerning the scaling procedure, its widely documented
the buckling experimental testing of different orthogrid-stiffened
metallic cylindrical-shells: two 8-ft-diameter models and a 27.5ft-diameter prototype [68]. Ensure that the scaling assumptions
are correct is assumed as one of the main concerns, in order to have
confidence in the future scale-up of the subscale test data.
5. Conclusions
The main purpose of this review is to help engineers and scientists in the field of reduced scale models, providing them the set of
relevant references required for their research. As a secondary purpose some topics on which additional efforts can be undertaken
are highlighted.
A detailed analysis of the state of the art revealed a significant
number of publications based mainly on the dimensional analysis
or alternatively on the use of differential equations. The dimensional analysis applied to structural systems were firstly discussed
by Goodier and Thomson [58]. Although even the most recent books
and manuals had been published mainly with an academic purpose,
containing simples examples of dimensional analysis, the published aerospace industry case studies demonstrated the applicability for complex structures. However, the correct use of dimensional
analysis, although very simple, requires great effort and skill. When
selecting the complete and independent set of quantities affecting
the structural behavior neither the smallest of the details can be
forgotten, while irrelevant quantities should as much as possible
be avoided. Besides, the obtained pi-terms are not unique; although
following well defined steps the construction of the most adequate
set of pi-terms is made by trial-and-error.
On the other hand, a more intuitive approach was initially
proposed by Kline in 1965, applying the similitude theory through
the governing equations that explicitly define the response of the
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[67] Herr RW, Leonard HW. Dynamic model investigation of touchdown stability
of lunar-landing vehicles. National Aeronautics and Space Administration;
1967. Technical Report NASA TN-D-4215.
[68] Hilburger MW, Lovejoy AE, Thornburgh RP, Rankin C. Design and analysis of
subscale and full-scale buckling-critical cylinders for launch vehicle
technology development. In: 53rd AIAA/ASME/ASCE/AHS/ASC structures,
structural dynamics and materials conference, Honolulu, HI; United States.
[69] Hilburger MW, Rose CA, Starnes JHJ. Nonlinear analysis and scaling laws for
noncircular composite structures subjected to combined load. In: 42nd AIAA/
ASME/ASCE/AHS structures, structural dynamics and materials conference
and exhibit, Seattle, WA; United States.
[70] Horta LG, Kvaternik RG. A historical perspective on dynamics testing at the
Langley Research Center. National Aeronautics and Space Administration;
2000. Technical Report NASA TM-2000-210295.
[71] Hsu CS, Griffin JH, Bielak J. How gravity and joint scaling affect dynamic
response. AIAA J 1989;27:12807.
[72] Jackson KE. Scaling effects in the static and dynamic response of graphiteepoxy beam-columns Ph.d.. Virginia Polytechnic Institute and State
University; 1990.
[73] Jackson KE. Workshop on scaling effects in composite materials and
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