Documente Academic
Documente Profesional
Documente Cultură
1. ACCEPTANCE INSPECTION.........................................................................................................................
2 . STRUCTURE ...................................................................................................................................................
2.1 Structure ....................................................................................................................................................
2.2 Removal and Reinstallation of the Front Cover ......................................................................................
2.3 Removal and Reinstallation of the Parameter Unit .................................................................................
2.4 Removal and Reinstallation of the Accessory Cover ..............................................................................
2.5 Handling of the FR-PUOI E Parameter Unit .............................................................................................
2.6 Handling of the FR-ZRWE Parameter Copy Unit ....................................................................................
2
2
3
4
4
5
5
3 INSTALLATION ...............................................................................................................................................
7
3.1 Transportation ........................................................................................................................................... 7
3.2 Place of Installation .................................................................................................................................. 7
3.3 Installation Direction and Clearances ...................................................................................................... 8
4 WIRING ............................................................................................................................................................
4.1 Wiring Instructions ....................................................................................................................................
4.2 Main Circuit .............................................................................................................................................
4.3 Control Circuit .........................................................................................................................................
5 OPERATION ..................................................................................................................................................
5.1 Operation Mode ......................................................................................................................................
5.2 Pre-Operation Checks ............................................................................................................................
5.3 Pre-Operation Settings ...........................................................................................................................
5.4 Check Points during Test Run ...............................................................................................................
.......................................................................................................................................
6 PARAMETER UNIT
6.1 Structure of the Parameter Unit .............................................................................................................
6.2 Installation of the Parameter Unit ..........................................................................................................
6.3 Functions of the Parameter Unit ............................................................................................................
6.4 Operation .................................................................................................................................................
Running the Motor from the Parameter Unit .....................................................................................
Changing the Monitor Screen ............................................................................................................
Changing or Checking the Function (Parameter) Set Values ..........................................................
Applying the Help Function ................................................................................................................
Calibrating the Frequency Meter ........................................................................................................
Adjusting the Bias and Gain of the Frequency Setting Signal .........................................................
6.5 Parameters ..............................................................................................................................................
Parameter List .....................................................................................................................................
Explanation of the Parameters ...........................................................................................................
5-Point Flexible v/f Characteristic ......................................................................................................
PU Disconnection Detection Function ...............................................................................................
Magnetic Flux Vector Control .............................................................................................................
V/F Slip Control ...................................................................................................................................
Switch-over Function ..........................................................................................................................
.
.
9
9
11
15
17
17
17
18
20
22
22
23
26
28
28
32
36
38
48
50
52
52
56
72
74
75
77
78
CONTENTS
79
79
79
82
84
85
8 TROUBLESHOOTING...................................................................................................................................
8.1 Clearing Up the Cause of Fault ..............................................................................................................
8.2 Faults and Check Points.........................................................................................................................
8.3 Protective Functions ...............................................................................................................................
8.4 Alarm Code Output ..................................................................................................................................
86
86
87
88
90
9. OPTIONS .......................................................................................................................................................
9.1 Option List ...............................................................................................................................................
9.2 Inboard Dedicated Options .....................................................................................................................
9.3 External Dedicated Options....................................................................................................................
91
91
93
96
99
99
103
104
106
110
112
113
114
Power supply
No-fuse breaker
(NFB) or earth
leakage circuit
breaker (ELB)
it usenot
installed,
Fuse
do or
Handling Points
-.
&*
reactors
contactor
Magnetic
(MC)
the
111
Power factor
improving
reactor
(FR-BAL)
111
I :
Refer To:
(FR-BEL)
It 113 p.
Installing
Thereactor(option)mustbeusedwhenthepower
factor
is
to
improved
installed
inverter
the
be
isnear
or
a large power supply capacity
(lOOOKVA or more and
wiring distance within 10m).
Useeither of thefollowingreactorsaccordingtothe
model used:
Power factor improving DC reactor (FR-BEL)...5.5K to
55K (200V, 400V) (The DC reactor cannot be
connected to any inverters of 3.7K and down.)
Power factor improving AC reactor (FR-BAL)...0.4K to
55K (200V, 400V)
Place of installation
The inverter life is influenced by ambient temperature.
Use the inverter at the ambient temperature as low as
possible
permissible
within
the range.
Thismust
benotedespeciallywhentheinverteris
installed in a panel.
Wrong
wiring
might
lead
to
inverter
damage.
The
controlsignallinesmustbekeptsufficientlyawayfrom
the main circuit to protect them from noise.
Topreventaccidentalelectricshock,themotorand
inverter must be grounded.
p. 1,
p. 97
98
p . 1p0. 723
P.9-14
and ensure that the type and output rating agree with your order.
(2) Check for damage in transit.
If you have found any discrepancy, damage, etc., please contact your sales representative.
MITSUBISHI
MODEL
INPUT
Output rating.d
Serial number
Serial number
--L
OUTPUT
SERIAL
INVERTER
FR-A220-0.4KP-UL
'***A
3PH AC200-23OV
M
:A
X AC200-230V
CONSTANTTORQUE
VARIABLE
TORQUE
"'HP
:""'0020
BD464UOOD
"'A
MITSUBISHIELECTRICCORPORATION
MADEIN JAPAN
Rating Plate
Capacity Plate
Inverter type
FR-
F33
Voltage Serles
Capacity
0.4 to 55
Capacity in
"Kw"
'I
Symbol
P
Verslon
North American
None
Japanese
-1-
*
Parameter Unlt
With
parameter
unit
None
Inverters 11 K and up are not equipped with the parameter unit as standard.
the parameter unit is available as an option.
Applicable
power supply
Symbol
Type definition
Symbol
60Hz
2. STRUCTURE
2.1 Structure
of thechargelamp,seetheterminalblockarrangementdiagramon
P.106,107.)
FR-A220-0.4K(P) to 7.5K(P),FR-A240-0.4K(P) to 7.5K(P)
Inverter LED
unit
Parameter
Cooling air
FR-A220-3.7K rear vlew
Rating plate
Coolmg alr
Cooling
Inverter LED
Accessory cover
Chassis
Rating plate
Capacity plate
Front cover
installation screws
Accessory cover
Capacity plate
Front cover
A0
Rating plate
The chassis and cover are made of steel plate. This model is not equipped with a brake resistor.
-2-
2. STRUCTURE
2.2 Removal and Reinstallation of the Front Cover
FR-A220-0.4K(P) to7.5K(P)
FR-A240-0.4K(P) to 7.5K(P)
To remove the front cover, hold both sides of the front cover top and pull the cover toward you.
Catch
2.2.)
Socket
Cover
Fig.
2.2
Reinstalling
the
Front
Cover
FR-A240-11K to 22K
and pull both ends of the cover bottom toward you. (See Fig. 2.3.)
To reinstall the front cover, insert the catches inside the cover top into the sockets
of the inverter,
press the cover against the inverter, and fix it with the bottom screws. (See Fig. 2.4.)
-I
Catch
Socket
Fig.
2.3
Removing
the
Front
Cover
hole
FR-A240-30Kto
55K
rating plate on the side face. Before reinstalling the front cover, check the serial number
ensure that the cover removed
to
When the inverter surface is stained with fingermarks, oil and/or the like, gently wipe that area with a
soft cloth soaked with a neutral detergent or ethanol.
Note: (1) Do not use any solvent, such as acetone, benzene and toluene, that will cause the inverter
surface to dissolve and the paint to peel.
Note: (2) Do not clean the lens of the inverter LED with a detergent or alcohol which will easily affect
the lens.
2.3 Removal and Reinstallation of the Parameter Unit
as a
of the cover, then push it into the inverter (using the catch as a
support).
Note:
Do not install the parameter unit when the front cover does
When installing the parameter unit, do not apply force
Fixing hole
not exist
on the inverter.
hold down the top and pull the accessory cover toward
catch of the cover and push the cover into the inverter.
-4-
by connectiontotheFR-Aseriesinverterbyacable
(option).
Note: When the FR-PUOlE parameter unit is used, reset (or power down) the inverter after the unit is
connected. Otherwise the parameter unit will not function. The functions
inverter are limited with the FR-PUO1 E. (Read and write of the parameters Pr. 80 to 231
cannot be performed. Any attempt to set the above parameters results in Err display.) The
calibration function parameter numbers 900 to 905 should be set using the third functions C1
to C6 of the FR-PUO1E.
cable (option), provided that the functions are limited. In addition, the function
a batch of parameters to another inverter cannot be used.
..
MEMO
-6-
3. INSTALLATION
3.1 Transportation
oil mist, flammable gases, fluff, dust, dirt, etc. Install the inverter in a clean place
or inside a to-
tally enclosed panel which does not accept any suspended matter.
Note: When the inverter is installed in a panel, determine the cooling method and panel
dimensions so that the ambient temperature of the inverter is within the permissible range
(as specified on page 102).
Extreme care must be taken when two or more inverters are installed and a ventilation fan
is mounted in the panel. If the inverters and/or ventilation fan is installed in an improper
position, the ambient temperature will rise and ventilation effect will reduce.
Like the inverter, protect the parameter unit from direct sunlight, high temperature and
high humidity.
r---1
(Incorrect)
Ventilation
(Incorrect)
(Correct)
of Ventilation Fan
(Correct)
Installation of Two or More inverters
Position
-7-
3. INSTALLATION
3.3 Installation Direction and Clearances
(so that
the
letters
(1) Install
the
inverter
on
an
installation
surface
securely
and
vertically
(2) Leave sufficient clearances around the inverter for adequate heat dissipation.
(3) For theinvertermodel
Leave sufficient
clearances
above and under
the inverter to ensure proper ventilation.
Cooling fan built
-8-
position
5 crn
(2 inches)
5 cm
7
5cmI
x
Measurement
posltion
4. WIRING
4.1 Wiring Instructions
Notes on Wiring
(1) The power must not be applied
be damaged.
P and PR. In
(2) Connect only the recommended optional brake resistor between the terminals
SD, 5 and
not be grounded.
away from the main and power circuits (such as 200V relay sequence circuit).
(6) Whenrewiringafteroperation,makesurethattheinverter
LED hasgoneoffandthatthe
charge lamp on the printed circuit board or beside the terminal block has gone off.
(7) The cable size for connection
bles so that they do not occupy much of the control box terminal block space.
( 8 ) Cut off the wiring cover (protective bush) windows using nippers
cables.
(9) When the power supply voltage is special (400V class), change
by
MC1
supplyPower
! m " ; ' " c k
MC2
* -__-_--____
the right.
To preventthis,provideelectricalandme-
Sneak current
Inverter
(2) If the start signal (start switch) remains on after a power failure, the inverter will automatically restart as soon as the power is restored. When a machine restart is
power restoration, provide a magnetic contactor
to be prevented at
also make up a sequence which will not switch on the start signal.
(3) Since input signals to the control circuit are
4. WIRING
(4) Do not apply a voltage to the contact input terminals (e.9.
(5) Do not apply a voltage directly to the alarm output signal terminals (A,
- 10-
4. WIRING
4.2 Main Circuit
..... Refer to page 106 and 107 for the terminal block arrangement.
nd
Fig. 4.1
(2) Connecting the control circuit to a power supply separately from the main circuit
If the magnetic contactor (MC) in the inverter power supply
R1 and S1 areavailable.Inthiscase,connectthe
power supply terminals R 1 and S1 of the control circuit to the primary side of the MC.
FR-AwO.~K(P) to 3.7K(P)
FR-A*0.4K(P) to 3.7K(P)
FR-AZZO-SSK(P)
to 55K
FR-Az@-SSK(P)to 55K
Control circuit
%for
Connection procedure
1) Loosen
upper
the
screw.
Remove the lower
screw.
Pull out the jumper.
,y#
'T,-
R1 S1
for seperate
power
supply
Terminal
block
Fig. 4.2
Connection procedure
1 ) Loosen the upper
screw.
Remove the lower
screw.
Pull out the jumper.
/" .s
4.3
for seperate
power
supply
Fig.
Note': The power supply cable mustnot be connected onlyto the upper terminalto protect the inverter
from damage.
To use a seperate power supply, the jumpers betweenR-R1 and S-SI must be removed.
- 11 -
4. WIRING
(3) Connection of the dedicated brake resistor (option)
The built-in brake resistor is connected across terminals
resistor cannot thermally accept operation at high duty, disconnect the jumper from across terminals P R - P X . Inplace
of thatresistor,connecttheexternaldedicatedbrakeresistor(option)
across terminals P and PR. Do not connect any brake resistor other than the dedicated brake resistor. Do not connect the external brake resistor with the terminals between
Terminal PR Terminal
Fig. 4.4
px
FR-A220-5.5K(P) to 7.5K(P)
Terminal P
Connection procedure
1) Remove the screw from terminal PR.
2 ) Remove the screw from terminal PX
and remove the jumper.
3 ) Connect the brake resistor between
terminals P and PR.
,Terminal
PR
Printed Circuit
Board
Jumper
Fig. 4.5
Connection of the FR-BU brake unit (option)
Connect the optional
to im-
nals so that their symbols match with each other. (Incorrect connectionmaydamagetheinverter.)
Also, thejumperacrossterminals
Note: The wiring distance between the inverter, brake unit and resistor
unit should be within 5m (within 10m if twisted wires are used).
- 12-
Inverter
$-$ET1
brake unit
Prb-1
FR-BR
resistor unit
(5) Connection of the power factor improving DC reactor (option) (for 5.5K to 55K inverters)
Connect the FR-BEL power factor improving DC reactor between terminals P i and P.
In this case, the jumper connected across terminals
FR-BEL
.--aJ
r-------
I
Remove the jumper.
L,,,,,-a
(6) Where the power supply is special (342V or below, 484V or above) for the 400V series (11K
to 55K inverters)
Change the connection of the jumper to the internal transformer according to the operating power
supply voltage. (Factory
for 7.5K or
below inverter.)
Voltage range
Operatlng Power Supply Voltage
Jumper
Connecting
Posltlon
Note
60HZ
50Hz
v1
323V (380V-15%) to
456.5V (415V+10%)
As on the ,eft
v2
342V (380V-10/o) to
484V (44OV+1O0/o)
342V (38OV-lOYo) to
506V (46OV+1O0/o)
v3
391V (46OV-15%) to
506V (460V+10%)
As on the ,eft
- 13-
FACTORY
SET
damaged.
4. WIRING
Changing the jumper position
FR-A240-11
K
to 22K
FR-A240-30K to 55K
1)Removetheterminalcoveroftheinternaltransformer
1) Removethemountingscrews
of theterminalsymbol
cover and remove the cover.
located under the main circuit terminal block (R, S,T).
2) After removing the screws from the jumper in the termi2) Thisrevealstheterminalblock
of theinternaltransformer. After removingthescrewsfromthejumperinnalblock,reconnectthejumperinaccordancewiththe
theterminalblock,reconnectthejumperinaccordanceoperatingvoltageintheabovetable.
with the operating voltage in the above table.
Terminal
symbol
cover
Terminal cover
TransfArmer
terminal block
Jumper
Jumper
Notes on Grounding
The leakage current of the
A200
electric shock, the motor and inverter must be grounded (class 3 grounding ...g rounding resistance
must be 100 R or less).
- 14-
... ..
Alarm output
(Change-over
contact output)
Running
i'
i
Analog
selection
I
I
Multi-speed selection
RM
RT
self-holding
i
i
i
(1/3W 10Kn)
Stan
Output stop
Reset
L-------------
between
(switched
common
transistor
External
0 to 5VDC
and 0 to IOVDC)
(Common is terminal 5)
1. Terminals SD and 5 , which are the common terminals of the I/O signals and are isolated from
each other, must not be grounded.
2. Use shielded or twisted cables for connection to the control circuit terminals and run them away
from the main and power circuits (including the 200V relay sequence circuit).
3. Since the frequency setting signals are micro currents, use two parallel micro signal contacts
or
('2) 5. Input signal switching can be done from the parameter unit.
- 15-
4. WIRING
Using
STOP
terminal
the
Using
the
CS terminal
RES
Forward
rotation
'Reverse
rotatlon
'
SD
-
STF
STR
(Connect)
UsingthePCterminal
Used to connect transistor output (open collector output) such
as a programmable logic controller (PC). Connecting the
external power supply common for transistor output to the PC
terminal prevents a faulty operation caused by a sneak current.
i
i
i
i
i
AY40 transistor
output module
i[
._
r -
5. OPERATION
5.1 OperationMode
Select any of the following operation modes according to the application and operating specifications:
Operation Mode
Combined operation
using the external input
signals and parameter
unit
Descrlptlon
Remarks
nverter
q: I
switch
Potenbometer
7;
3)
%h
nverter
Potentiometer
*Parameter unit operation mode may be selected at power on. (See page 27.)
5.2 Pre-Operation Checks
operation:
(1) Check that the wiring is correct. Especially check that the power supply is not connected
to termi-
nals U, V and W.
(2) Check that there are no faults such
(3) Check that the screws, terminals, etc. are securely tightened.
page 80.
Do not conduct the insulation resistance test on the inverter terminals and control circuit
terminals.
- 17-
5. OPERATION
5.3 Pre-Operation Settings
acceleration/deceleration time, electronic overcurrent protector) according to the load and operational
specifications. (See page 52 for the factory-set values of the functions.)
For the set value changing and checking procedures, see the section
Descrlptlon
D
Maximum
output
frequency
Ret. Page
p.68
p.50
Acceleration/dec
eleration time
~~
Factory-set to 5 seconds for the 7.5K or down, and 15 seconds for the 11K or up. Set the
required value if the inverter is operated at other than the above value.
The set time is the length of time until when the setvalue in "acceleration/deceleration
reference frequency Pr. 20" is reached.
~
Electronic
overcurrent
protector
~~~
p.57
~
The set value is identical to the protection level valueof the conventional inverters
(FR-Z120, 2200, 2300).Set the value of current for 50Hz indicated on the motor rating plate.
The operational characteristics are based on the Mitsubishi standard squirrel-cage
Note: motor.
Sincetheelectronicovercurrent
protector cannot be applied to a special motor,
protecta
specialmotor
usingan
externalthermalrelay
or the like.(For
a
constant-torque motor, this function canbe set inthe parameter.)
-18-
p.57
5. OPERATION
Descrlptlon
Ref. Page
Set the specifications of the frequency setting voltagesignal entered across terminals 2-5.
(The A200 inverter does not contain the switchingconnector unlike the 2200 and 2300
series inverters.)
Operatlon
at
0SVDC
to
Set 1function
in
number 73.
+5V 4
Oto5
VDC
I-12
Operatlon
at
0 to lOVDC
Set 0 in function number 73.
+1 ov 4
p.68
0 to 10
VDC
Operatlon at 4 to 20mADC
4 to 20mADC input is only selected when terminals AU-SD are connected.
Hence, AU and SD must be connected to perform operation with thissignal.
To be only used to restrict the upper and lower limits of the output frequency.
Though setting may be made at less than the maximum output frequency, proper
operation cannot be performed if it is s e t to an unreasonable value.
p.56
Note: Setting the minimum frequency causes the motor to operate at the set minimum
frequency by merely switching on the start signal.
4llows the meter to be calibrated from the parameter unit without
using the calibration
.esistor.
- 19-
p.48
After checking that the inverter start signal is off (in the external signal operation mode), switch on the
no-fuse breaker (NFB) and magnetic contactor (MC) in the inverter input circuit.
Perform a test run and check the operating status in the following procedure:
D
Power On
..............................................................
information
For full
on operation, see the section of the
'PARAMETER UNIT" (from
page 22 on)
~~
Operation
mode
Start
I
Acceleration
.1
stop
. Dlrect
settlng
Enter the required frequency with
numeral keys andpress the
[WRITE] key.
Step settlng
Press the [ A ] key until the required frequency is reached and
press the [WRITE] key.
Run
Deceleration
Press the1-(
key to select the
parameter unit operation mode.
'Note: If the parameter unit is not in the monitoring mode, a frequency increase or decrease is
not displayed.
- 20 -
.....The
Check Points
(1) Check that the direction
rection.)
(2) Check that the motor is free from unusual noise or vibration.
or decelera-
too large.
Note
(1) The inverter is not started up if the forward rotation (STF) and reverse rotation (STR) start
signals are turned on at the same time.
The motor is decelerated to a stop if the above signals are switched on at the same time
during operation.
(2) When ALARM is displayed on the inverter
LED and the motor is coasted
to astop,make
sure that the motor has stopped, then reset the inverter
by switching the power off or using
the reset terminal.
.-
-Display
r-
1111111111l1111111111
PU
STF FWD
I \
If
I I
[m]
-I-Ir
C
I
I
--Write
--
<
@@@
L I
Helpkey
key
-Read
@Jj
key
Shift key
Clear key
Used to shift to the next item in the setting or monitoring
Used to clear set data or a wrong value in the
mode.
Press
this
key
together
with
either
of the A and V keys
setting
mode.
Acts as a graphic display stop key.
on the menu screen to shift the display screen one page
Press only when returning from the help mode to
forward or back.
the previous mode.
- 22 -
6. PARAMETER UNIT
6.2 Installation of the Parameter Unit
The PU may either be installed directly
cable so that it may be hand-held or installed to a panel. The PU may be installed and removed when
the inverter is powered up or running.
(1) Direct Installation to the Inverter
ThePU
isused onthefrontcover
of theinverter(electricallycoupled
by theconnector).Forthe
PU, remove the accessory cover from the inverter front cover and install
\Catch
Fixinghole
[CAUTION]
(2) Removal
1 ) Gently finger-push the top button
2)
of the PU.
(Arrow @)
Pull the PU toward you using the catch as a
support.
The PU should only be installed on the inverter when the inverter cover is installed
may beinstalled
notonly
to theinverterbutalsoonthesurface
of apanel
or maybe
hand-held for adjustment, maintenance, inspection, etc. In this case, the dedicated cable (option) is
required for connection of the PU and inverter.
(1) Connection
--e
Insert
along
[CAUTION]
(2) Fixture
Secure the inverter-side cable plug with
The dedicated PU cable (option) may only be used to connect between the PU and inverter.
operation and functions to be set and operation status to be monitored. (The [ A ] and [ v ]keys are
different in function from those of the FR-PU02E.)
TheFR-ARWEalsoallowstheinverterparameterssetperapplicationtobereadinbatchesand
easily copied to the other inverter.
(4) Use of the FR-PUOlE Parameter Unit
Like the FR-PU02E, the FR-PUO1E can be used by connection to the inverter by the cable (option). It
is to be understood that the FR-PUO1E cannot be fitted directly to the inverter.
Note the following:
1)Whenthepowerison,theFR-PUOlEparameterunitandFR-PU02Eparameterunitcannot
be exchanged with each other. Before using the FR-PUOlE parameter unit, reset (or switch
off) the inverter once with the FR-PUO1E and inverter connected by the cable.
The inverter recognizes the parameter unit type
at the time
2)
list:
lo.
FR-PUO1Speclflcatlona
FR-PUOZ Speclflcatlons
Frequency setting (0 to 400Hz)
As on the left.
Forward rotation, reverse rotation,
stop
PU opration, external operation
As on the left.
Jog operation
Combined PU/external operation
Output frequency, output current,
output voltage, alarm display,
frequency set value, running speed,
motor torque, converter output
voltage, regenerative brake duty,
Output frequency, output
electronic overcurrent protector load
current, output voltage and
factor. output current peak value, Monitoring function
alarm display can only be
converter output voltage peak value,
monitored,
input power, output power, input
terminal state, output terminal state,
load meter, motor exciting current,
position pulse, cumulative operation
Functlon
Operation setting
function
Operation mode
designation
function
Pr.
set. be can231
Calibratlon function
54.
Parameter clear
(Returning the
parameters to the
factory setting)
Alarm display
PE
OVT
inthis way.
( Alarmsdisplayed
indicated
are
- 24 -
on theleft
6. PARAMETER UNIT
(5) Use of the FR-ZRWE Parameter Copy Unit
rectly, the parameters of the inverter to which the parameters have been copied may be corrupted
and normal operation not performed.
The other functions can be used as in the FR-PUOlE.
- 25 .-
6. PARAMETER UNIT
6.3 Functions of the Parameter Unit
The PU may be used in a wide variety
described below:
Note: A parameter will be referred to as Pr.
External operation and/or PU operation mode can be selected.
External operation ........The inverter is operated using the start switch and
frequency setting potentiometer connected to the
inverter terminal block.
PU operation .................The inverter is startedktopped and running frequency
is set from the PU keys.
Selecting the operation mode
The frequency may either be entered directly from the ten-key pad or by holding
down the [A](or [r]
) key.
The required function can be read directly or rewritten .....p. 36
Convenient functions
0 All set value clear (initialization) ........ p. 42
0
0
Monitoring
p. 69
p. 68
The operating status (e.g. output frequency, motor current, input power) can be
checked, and I/O terminal states and up to eight past alarm definitions can be
monitored. The inverter is monitored by either the inverter LED display, PU main
display or PU level display.
- 26 -
6. PARAMETER UNIT
Operation Mode
Theinverterhasthreeoperationmodes;operation
by externalinputsignals,operation
PU/externalinputsignalcombinedoperation.Theoperation
between the external input signal operation mode and
the PU. The other modes are selected by setting in
byPU
and
mode canbeselected(switched)
of
to
be limited (fixed). The PU operation mode may be output as a signal (see Pr. 40).
input signal operation mode. Hence, powering the inverter up makes it ready to operate with external
input signals. In this state, turn on the start signal (across STF/STR-SD) to start operation.
at power on
1
1-
(D
-1
[CAUTION]
'Frequency
Operation by PU
Press the [PU OP] key.
+-u
settlng
potentlometer
----J
Inverter
30
Input
ThemotorcanbestartedandstoppedfromthePUwithoutusingtheexternalfrequencysetting
potentiometer or start switch.
The PU also allows jog operation.
Operating Procedure
1 -
at 30Hz.
PU Screen Display
Remarks
Power on
[PU OP]
DIRECTLY-
0-400
0. OOHz
DIRECTLY
Set
0 . OOHz
[WRITE ]
IISTF 30.OOmII
I
11111111111
FWD
[STOP]
Completed
PU
I _ - - STOP Pu
- 28 -
PU Screen Dlsplay
[FWD1
I 1
IIIIIIIIIII
30.00HzI
I
LSTF FWD
[PU OP]
Remarks
PU
0-400
@ @
DIRECTLY
0-400
[WRITE ]
[FWD1
Completed
111111111111111111111
I
I
I 60.OOmII
ISTF FWD
[STOP]
II _ _ _
PU
O.OOHz1
STOP PU
- 29 .
(Step setting)
(or [REV] )
[STOP:
v ] key
PU Screen Dlsplay
Remarks
~~
[PU OP]
[ V
rote
0-400
This value changes (reduces) continuously while
key is pressed.
the [v]
0-400
4 0 . OOHz
[FWD1
STF FWD
PU
[ S T 0 PI
Note 2.
STOP PU
[WRITE]
STOP PU
- 30 -
,---------------------------------------------------~
[PU OP] [ SHIFT] [FWD] (or [REV] )
L.---.--.--..---------------------------------------~
Hold down the[FWD] (or [REV] ) key to operate, and release to stop.
The jog operation frequency is the value set in the parameter (Pr. 15).
Operation example1 1) Perform jog operation in the forward direction at 5Hz.
(5HZ is the factory-set value in Pr. 15)
2) Change the jog operation frequency to 7Hz and perform jog operation.
Operation and Keying
Procedure
PU Screen Display
Remarks
[PU OP]
Factory-set value
5 . OOHz
0-4 0 0
I 5.
O O H J
- (release the
key)
@ [WRITE]
[FWD1
ISTF J O G f PU j
- (release the
key)
- 31 ...
I (26)
[PU OP]
... .
. .
For full information on the setting method, see the explanation of Pr. 53.
3. PU main monitor
5 types of data can be selected in sequence by the SHIFT key as shown below.
Among the five monitor screens, the fifth monitor screen (selective monitoring) allows selection
from 12 types of data such as the frequency set value and running speed.
Additionally, Pr. 52 allows selection from four types of data such as the load meter and
cumulative operation time.
For full information on the select items, see the explanation of Pr. 52.
(1) Monitor selection in the factory-set state
r - - - - - - - - - - - - - (Exa-mple)
- - _- _ _
I
_ _ - _ - _ -1
_ _ _
(First priority screen)
+ (sHIFT)
t
I
By pressing the
nnvt
(m)
key, five types of data can be called in sequence. Press the [WRITE]
key on any monitor screen to always start from that screen (first priority screen). Example: By
pressing the [WRITE] key on the output voltage monitor screen, pressing
t h e [ m R ] k e y first
callstheoutputvoltagemonitorscreen,whichisthefirstpriorityscreen.(Thesequenceof
screens switched by the[m]key remains unchanged from the above diagram.)
- 32 -
OTHERS
1-
][READ] [WRITE]
PU Screen Display
Remarks
The following operation can also be
carried out in the external operation
mode.
;Pu OP]
I---
(MONITOR)
(36)
O.OOH,/
STOP PU
(37)
<HELP>
I
[Vl[Vl[Vl
Withoutpressing
I . )
Key
10 T h e r mO / L
11 P e a k I
[READ] [WRITE]
/ORTI
Note 1 : In this state, the I/O term al states selected here are first ( ;played with priority when the
other operation mode is switched to the monitoring mode. (Refer to the preceding page.) When
first priority has been given to other data, press the [WRITE] key with that monitor screen being
displayed. The first priority screen then switches to that monitor screen.
Note 2: When the selective monitor screen is not the first priority screen as in the above operation, the
selected data is erased from the memory as soon as the power is shut off or the other operation
mode (such as external operation) is selected.
In this case, the selective monitoring mode must b e selected again by the above procedure.
When the selective monitor screen remains as the first priority screen, the selected data
remains intact in the memory.
- 33 -
ofthesefouritemshasbeen
selected, therefore, the output current or output voltage monitor screen cannot be used.
I
When
"load
meter"
or
When
"position
pulse"
or
"motor
exciting
current"
mulative
operation
time"
monitor
has
been
semonitor
has
been
selected,
lected,
this
screen
this
screen
is switched.
is
switched.
"cu-
[ M O N I T O R ~
t
I
I
L - - - _RO_!i!O_r_--- _I
L _ _ _ _ _!?!E
_ _ _l)
_J
(Selective
monitor)
(Alarm
monitor)
code
- 34 -
1-
Main monitor
- IIIIIIIIIIllIIII1ll11
12
0
O
O
STF FWD PU
Level meter (display in 40): Like the main monitor, allows 15 types of data to be monitored in %.
(Different data from those in the main monitoring can be selected.)
!EDisplay
___
. (48)
FWD
REV
STOP
JOGf
JOGr
:
:
:
:
:
status.
Forward
rotation
Reverse
rotation
No command or
both ON
:
:
:
unit]
e3
Indicates
the
operation
Indicates
the
operation
command.
STF
STR
During
forward
rotation
NET
During
reverse
rotation
Atstop
a
During
forward
jog
operation
PRG
During
reverse
jog
operation
PUj
EXTj
PU+E
: operation
PU
: External
operation
: PUjogoperation
: Externaljogoperation
: Computer, PC link operation
: PU/external
combined
operation
: Programmed
operation
Note: For more information on the 20 monitor screens available, refer to page 64 (monitor/output signal
selection).
(1) Direct in
(2)Jog operation
(3) Combined PU/external operation
( 4 ) Special operation
I(
Monitoring mode
1 f monitor
2 I monitor
3 V monitor
4 Alarmhistory
5Speed
6 Regenerative brake duty
9 DC bus voltage
10 Output current peak
11DC bus voltage peak
12 Thermal load factor
13Inputterminalmonitor
14 Output terminal monitor
15Frequencycommand
16Outputtorque
7 Inputpower
8 Outputpower
L
(1)
Monitoring
clear
(4)
(2) PUoperation
(3) Parameter
1) Setting
Alarm
history
(5)
2) Parameterlist
(6)
3) Change
list
(7)
4)initial value list
Setting mode
Parameter
(8) Troubleshooting
notrotate.
1) 0 to 899 clear(exceptcalibrationfunctions)1)Motordoes
2) Speed
does not
increase.
2)
All
clear
(including
calibration
functions)
3) Acceleration/deceleration timeislong.
4) Output current is large.
Alarmhistoryclear
Inverter
reset
- 35 .--
__.
..
.... .
to theapplication.
The factory-setvaluesneednotbechangedwhentheyare
Operating Procedures
(1) Directly entering the Pr. number, calling and setting the parameter
[PU OP][SET]
@ @ [READ] @ @ @
number
IPr.
[WRITE]
value]
[Set
* The function names (abbreviation) of parameters Pr. 0 to Pr. 9, which are most often used,
are given below the numerals on the numeral keys (0 to 9).
Setting Pr. 7 (acceleration time) to 3.5 seconds.
PU Screen Dlsplay
Remarks
NO.
Set Pr.
FOR PR.Liet
1
SETTING MODE
Pr.NO.
<READ>
[READ]
(50)
*
[READ]
(51)
Pr
71
[WRITE]
(Returns to the previous screen)
f MONITOR^
or
[MI
To move to the next parameter number Pr. 8 in this case), press the
key.
o.ooizl
i,505
(h]
8 Dec.T1
0-3600
-36-
(m)
(54)
[Settingexample1
t
:PU OP] [SET] [READ]
[HELP)
1
PU Screen Dlsplay
SETTING MODE
Set Pr.NO.
FOR PR.List
<HELP>
Remarks
(56)
1 Max.F1
2 Min.Fl
Note:
13Wtart F
14 Load vp
VI
[READ]
Start F
(59)
[WRITE]
Start F
( m j
(63)
(60)
(hnONITOR)
or
HELP)
(
W
T
key)
and press the [ v ] key.
- 37 ..--.-_.
..
.. .-
By pressing HELP in any PU operation mode, the inverter gives the operation guide.
[m]+ I Monitoring(item)list
i (2) [Setting mode I [m)+ [Parameter(item)list 1
(1) [Monitoringmode
i
i
(3) [Settingmode
I [m)+ I Graphicdisplay]
(4) [ PUoperationmode
I Keyoperationexplanation 1
(m)(m)
+ 1 Help(item)list
I
(HELP) +
(5) [Generaloperationmodel
PU Screen Dlsplay
( p u ) [MoNIToR_)
Remarks
(HELP)
3 Voltage
Move the cursor (indicated by
[READ] key to
* Furthermore, press the [WRITE] key to store the data so that this screen is displayed first in
the monitoring mode after the monitor screen has been switched to another display screen.
- 38 -
(pu)
Remarks
PU Screen Display
@g
SETTING MODE
Set Pr.NO.
FOR Pr.List
<HELP>
(HELP)
(66)
1 Max.F1
2 Min.Fl
Move the cursor (
(3) Help function in the setting mode (Part 2) Operation example Pr. 0 (torque boost)
Remarks
PU Screen Dlspiay
( p u ) ISET)
SETTING MODE
Set Pr .NO.
FOR Pr.List
<HELP>
0 Trg.Bst1
6.0%
(69)
The function of the corresponding parameter is displayed graphically.
next num
ber.
(4) Help function in the PU operation mode (before frequency setting)
Operating and
Keying
(pu)
Procedure
Remarks
PU Screen Dlspiay
(71)
- 39 -
Press the (HELP) key twice in any operation mode to call the help menu, with which various
functions can be executed.
Help Menu
Function Name
Descrlptlon
1. MONITOR
2. PU OPERATION
Informs how to perform PU operation and PU-assisted jog operationvia direct input (direct setting from the ten-key pad).
3. PARAMETER
4. PARAMETER CLEAR
5. ALARM HISTORY
7. INVERTER RESET
8. TROUBLESHOOTING
The inverter displays the most likely cause of mismatch in inverter operation with operation/settingor the cause of inverter fault.
- 40 -
Displays only the set values of the parameters which have been changed from the factory-se,
values.
PU Screen Display
( p u ) (HELP) ( H E L P )
Remarks
Help menu screen
2 PU Oger
3 Pr.List
Help menu screen regarding the parameters
2 Pr.List
31)Set Pr. List
PU Screen Display
2 PU Oger
3 Pr.List
Remarks
2 Pr.List
3 Set Pr.List
DEF.Pr.LIST
[READ]
0 Trg.Bst1
6.0%
- 41 -
of Pr. 900 to Pr. 905, but the all parameter clear opera-
PU Screen Display
1#MONITOR
2 PU Oper
4 Pr Clear
3 Clear
(80)
None
Exec<WRITE>
Cancel<CLEAR>
Press the [PU OP], [CLEAR]or other
key to return to another mode.
[WRITE]
L=J
-42-
,e=\
PU Screen Dlsplay
( o p ] (HELP)
Hold down
(m]
and press [v I
Alarm history screen
(88)
[WRITE]
* The alarm history can also be displayed by pressing the SHIFT key in the monitoring
mode
If any protective function of the inverter has tripped the inverter, the following operation allow
the inverter to be reset via the keypad.
The inverter can also be reset by switching the power off or connecting the terminals RES-SD
PU Screen Dlsplay
___~
Remarks
2 PU Oger
3 Pr.List
Hold down [SHIFT] and press [V1
further [v1 [vI [READ]
INV. RESET
Exec<WRITE>
Cancel<CLEAR>
[WRITE]
I --- 0.
OOHzl
STOP EXT
- 43 -
...........
...............
-.
(93)
is displayed. This operation mode can be selected during the inverter operation (PU operation, external operation), alarm trip (protection activated), etc.
Operating and Keying Procedure
Remarks
PU Screen Display
2 PU Oger
3 Pr.List
Hold down [ SHITT] and press [ V I
further [v1 lv 1 lv I
6 Alarmclear
7 1nv.Reset
2 M.Spd Error
Symptom menu.
Move the cursor to the item matching
the fault and press the (READ) key.
M.NOT RUNNING
M.NOT RUNNING
Indicated
<SHIFT>
(ge)
ON
SetF<StartF
Pr. 13
The inverterstarting frequency (Pr. 13) set value is higher than the
current set frequency.
(101)
-44-
is OFF
102)
Neither of the FWD and REV keys are ON in the PU operation mode.
NO Command
From PU
103)
M.NOT RUNNING
MaX.Fl<StartF
1I
See Pr. 78
M.NOT RUNNING
l A c ~ ~ ~ ? k ~1?
TS Control
Under
PI Control
(106)
because it isthestopperiod
in the
107)
- 45 -
".SPEED
SetF>MaxFl/F2
60.00 Pr1/18
Since the running frequency set value is lower than the minimum
SetF<Min.Fl
60.00 Pr. 2
frequency (Pr. 2) set value, the running frequency has been risen to the
minimum
frequency.
(111)
F jump Working
See Pr.31436
Current Limit
Activated
M.SPEED ERROR
(1 13)
MM.A/Dec Err
0- 60. OOHZ
'+'HO
(1l 5 )
- 46 -
1nv.Output
6 0 . OOHZ
10A 230V
<SHIFT>
First, the running frequency, output current and output voltage of the
(1 17)
[SHIFT)
I
Low Impedance
Motor?
Reduce TrqBst
Pr.0,38,46 B
(118)
induction motor?
If so, reduce the torque boost set value.
Related parameters: Pr. 0, 38, 46
Low T r g
a
Motor?
Reduce TrgBst
Pr.0,38,46 5
+ A1
+6
Since the torque boost set value may be inappropriate, check the
Trq.Bst
Setting E r r ?
See Pr.0,38,
(120)
Error?
See Pr.3,14,
Since the V/F pattern setting may be inappropriate, check the following
relevant parameters:
Related parameters: Pr. 3, 14, 19, 47
60. OOHZ
1OA 230V
(123)
If the cause of the fault could not be found in the inverter, the current
running frequency, output current and output voltage are displayed on
the screen.
Press
to display the relevant assumed cause.
(SHIFT)
-47-
When a digital meter is used, the PU allows the frequency of the pulse train output signal to be adjusted
(across terminals FM-SD).
(1) Calibration of the FM-SD output
Preparation (1) Connect a meter across inverter terminals FM-SD. (Note polarity. FM is the positive
terminal.)
(2) When a calibration resistor has already been connected, adjust the resistance value
to zero or remove the resistor.
(3) When 1 or 2 has been set in Pr. 54 to select therunning frequency or inverter
output current as the output signal, preset in Pr. 55 or Pr. 56 the running frequency
or current value at which the output signal is 1440Hz. This 1440Hz normally makes
the meter full-scale.
The motor need not be connected.
Operating Procedure (The following example indicates that the meter iscalibrated to the running
frequency of 6OHz.)
Operating and Keylng Procedure
PU Screen Dlsplay
Remarks
'he current PU set frequency is disdayed
Run Inverter
Set
0. OOHz
Set the running frequency.
@ @
(124)
900 F M Tune
Run Inverter
[WRITE)
(125)
(FWD]
MntrF 60.00Hz
MntrF 60.00Hz
Zalibration is complete.
Completed
<MONITOR>
IIIIIIIIIIIIIIIIIIIII
(128)
Note: This calibration (Pr. 900) is only valid when any of 1 to 3, 5 to 14, 17, 18 and 21 has been set in Pr. 54 to output a signal to terminal FM. When any other value has been set (signal output to terminal AM has been selected in Pr. 54), the absence of Pr. 900 is displayed on the screen as soon as this parameter is selected by
the above operation.
-48
Preparation (1) Connect a meter of 0-1OVDC across inverter terminals AM-5. (Note the polarity. AM
is the positive terminal.)
(2) When 101 or 102 has been set in Pr. 54 to select the running frequency or inverter
output current as the output signal, preset in Pr. 55 or Pr. 56 the running frequency
or current value at which the output signal is 1OV.
Operating Procedure (The following example indicates that the meter iscalibrated to the running
I
frequency of 60Hz.)
Operating and Keylng Procedure
[ p u ) ISET)
@ @
0 (m)
@ @ [m)
PU Screen Dlsplay
Run
Set
Inverter
O.OOHz
Remarks
The current PU set frequency is displayed
( 130)
901 AM Tune
Run Inverter
(131)
[FWDJ
MntrF 60.00Hz
Adjust the frequency meter reading to
a predetermined position using the
[A]or [VI key.
MntrF 60.00Hz
(GiFE)
Calibration is complete.
Completed
<MONITOR>
(MoNR)
(134)
IIIIIIIII IIIIIIIII
STF FWD
PU
(135)
Note: This calibration (Pr. 901) is only valid when any of 101 to 103, 105 to 114, 117, 118 and 121 has been set in
Pr. 54 to output a signal to terminal AM. When any other value has been set (signal output to terminal
FM has
been selected in Pr. 5 4 ) , the absence of Pr. 901 is displayed on the screen as soon as this parameter is selected by the above operation.
- 49 -
..
from outside the inverter to set the output frequency, e.g. 0 to 5VDC, 0 to 10VDC or 4 to 20mADC,
and the output frequency.
Parameters Pr. 902 to Pr. 905 are used for this adjustment.
Adjustment examples
Frequency setting voltage bias setting
Set the output frequency to
.....
.....
PU Screen Display
( o p ) [SET]
)a@-
(note)
Set
0. OOHz
<WRITE>
Remarks
fv
1 OH
I-
-v
-_________--____
[READ)
902 EXTVbias
10. OOHz
0.5%
v,
lOHz
(Continued)
- 50 -
--
TwRlrr)
fv
Pu screen DlsDlay
Remarks
902 EXTVblas
10. OOHz
1OH
+ZKE-)
(note)
______.____
_
_
._
_
__
__
_
_
_
_
_
_
_
-._
___
_
__
-_
_
_
_
_
._
[READ)
(WRITE)
(WRITE)
Note:
903 EXTVgaln
60. OOHz
97.1%
99.0%
903 EXTVgaln
60. OOHz
97.1%
99.0%
Factory-set value
(Preceding setvalue is displayed.)
(141)
60. OOHz
99.6%
Pr. 904, Pr. 905 (bias and gain of frequency setting current signal)can also be set in a similar manner.
Pr. 903 and Pr. 905 (gains) remain unchanged if Pr. 20 (acc./dec. reference f) is changed.
6. PARAMETER UNIT
6.5 Parameters
Parameter List
l o I
I
1
2
Torque boost
(manuall
ScreenDisplay
Ne
t:
SettingRange
Maximum
frequency
Base
freauencv
I VFbaseFl
Max.Fl
Minlmum
Setting
increment
0.1%
Trq.Bst1
I I
I
I 0 to 120Hz
I 0 to 120Hz
I 0 to 400Hz
Factory
Settlng
6%/3%
(note 1)
120Hz
0 Hz
60Hz
0.01 Hz
lefer
To :
56
60Hz
30Hz
1
1
1
I
7
8
I
I
l2
13
14
Joa
15
l6
input
v1
17
18
'9
.-L0
0
3
deceleration
c
20
.-5
E
time
deceleration
a
21
8
m
23
28
Acceleration time
Deceleration
time
Dec.Tl
Electronic thermal
Set THM
O/L relay
DC
in'ection brake Br.F DC
operalion
frequency
10
I
Acc.Tl
I
1
DC in'ection
brake
/oDera Ion tlme
DC injection
brake
voltaae
Startina
freauencv
DC B ~ , T
Base frequency
voltage
Acceleration/
reference frequency
Acceleration/
Increments
Stall prevention
operation
level
at
double meed
Multi-speed input
compensation
0 to 3600 seconds/
0 to 360 seconds
1.1 seconds/
1.01 seconds
0 to 3600 seconds/
0 to 360 seconds
3.1 seconds1
1.01 seconds
0 to 500A
120Hz,9999
0 to
I I 0 to
10 seconds
DC B ~ . V
I Start
F
sekction
Ap lied load
freauencv
Jog acceleration/
deceleration time
External thermal OIL
relay
1 High-speed
I maximum freauencv
I 1
I /
1OHz
LoadVF
I
0
0.1 seconds
0.5 seconds
0 to 60Hz
0.01 Hz
0, 1,2, 3
0 to 400Hz
0 to 3600 seconds/
0 to 360 seconds
JOG F
JOG/OH
0.01Hz
Rated outputcurrent
3 Hz
0.01 A
0.1o/o
I I
0.01 Hz
120
400Hz
to
0.01 Hz
120Hz
0.1v
9999
1ncr.T
0, 1
0.01 Hz
60Hz
0 to 200%
0.1 %
0 to 200%, 9999
0.1 %
9999
0 to 400Hz, 9999
0.01 Hz
9999
0, 1
- 52 -
1 to 400Hz
0.5Hz
0, 1,293
Acc/DecF
Pre,~omp
6%3/?0'
(note ll
__-
0.5 seconds
0 to 1ooov, 9999
57
--
0.1 seconds/
1.01 seconds
VFbase V
Stll Pv2
5 seconds/
15 seconds
(note 1)
5 seconds/
15 seconds
(note 1)
58
59
60
6. PARAMETER UNIT
60
0 to 400Hz, 9999
61
62
63
64
65
- 53 -
Func Parameter
Number tlon
60
66
67
68
69
EnableWr
77
78
79
1
I
80
81
82
__
I
~
v1
.-0
89
90
$09
0
.,t&
2
.-.X
1 08
to
113
Retry waiting
time
Retry count display
erasure
qarameter write
disable selection
Reverse rotation
Dreventlon
selection
Note
Screen Dlsplay
Name
Stll coF
0 to 400Hz
Retry N~
0 to 10
Retry t
Retry
0.01 Hz
60 Hz
Operation
mode
selection
ContMode
Motor caDacitv
Number of motor
poles
MotorKW
SDeed control
aain
TO:
66
67
~ n a b l e ~ ~
1
0 to 6
Mpole No
2,4,
6,
9999
0.01kW
9999
I-
Refel
1000.0
I 0 to
0.1
l O O & % - b -
0,io
77
Not defined
-
1 14
Retry selection
1 15
to
Parameters for inboard options. For details, refer to the option manual.
*IA Q
Factory
Setting
-lng
Increment
0 to 6
Int.Mode
Settlng Range
10,1,2,3,4
RT activated
condltlon.
0,lO
I56
0 to 31, 100
*1 57
OL signal waiting
me.
0.1 seconds
0 to 25 seconds,
9999
67
70
Note 3 : The setting range depends on the Inverter capacity (0.4K to 1 5K)/(2 2K l o 7 . 5 K ) / ( l l K a n dup). The operation factor indicates %ED of the bullt-In brake transistor
operation
Note 4 : Indicates the parameters which are ignored when the magnetic flux vector control mode is selected.
* : When the FR-PUOl is used, read and write of these parameters cannot be performed
(I1 performed, Err is dlsplayed.) (Set the calibration (unction numbers 900 to
905 using C-1 to C-6.) For more information, see page 5
Note 5 The parameters hatched allow their set values to be changed during operation if 0 (factory setting) has been set in Pr. 77 (parameter write disable)
- 54 -
6. PARAMETER UNIT
- 55 -
Pr. 0-Pr. 6
6. PARAMETER UNIT
Explanation of the Parameters
Pr. 0-Pr. 6
,ooyo
\ -------
frequency
Base
400Hz
* Setting 9999 (factory setting ) in IPr. 191 makes the maximum output voltage identical to the power supply voltage.
Note: When the magnetic flux vector control mode has been
selected in
V
Outputfrequency (Hz)
V I ,
is regarded
as
F
6
Setting
] of multiple speeds
Basefrequency
m2]-
ilmits
-
and
Maximurn frequency
minimum
frequency
5V
] keys.
pressed.)
[Pr.\
[ A ] and [ V
( 1o w
(20mA)
Base frequency
[ A ] and [ V
- 56 -
(Pr.
6.
UNIT
PARAMETER
Pr. 6-Pr. 12
Pr. 6-Pr.12
N
Soeed 1
I,
2.
-tL
a
C
Across RH-SD
Across RM-SD
EON
Across RL-SD
ON
ON
Time
ON
ON
(factory setting).
external operation.
To adjust the gains, adjust calibration Pr. 903 and Pr. 905.
~ ~ _ _ _
Acceleration/deceleration
reference frequency
Deceleration time
Accelerationldeceleration
time increment
In acceleration time Pr. 7, set a period of time required to
Ameleration
time
[Pr.]
- 57 -
r.
6.UNIT
PARAMETER
12-Pr. 16
Pr. 12-Pr.16
(Set1
Time
Operation time
* 2.
(factory
setting)
60Hz.
output
frequency
(Hz)
Base frequency
Output frequency (Hz)
(Set value 21
I Set value 3 1
For lift
For lift
...................Pr. 0 set
.. ...
...... ....
.. ............ .....* . ...O%
value
...................... .................0%
....................
7 Forward
rotatlon
Base frequency
Output frequency (Hz)
Base frequency
Output frequency (Hz)
(Pr.1 I p I . 1
(Pr.1
1 1 6 1 jog
acceleration/
deceleration time
Jogfrequency
Across
JOG-SD
Forward rotation
STF-SD
- 58 -
STR-SD
II
I
8
ON
,
6. PARAMETER UNIT
Pr. 17-Pr. 23
Pr.17-Pr.23
, ,
IpI.22)
Pr23
Setttng
of
level
-
current
limit
operatlon
operation.
Pr. 17 Set
Value
JOWOH Tennlnal
Functlon
Jog mode
1
2
OH (extenui
th.rm.1 relay
Input)
0
0
0
0
MRS Termlnal
Functlon
Output stop
SD
4
Setting example (Pr. 22 = 150%, Pr. 23 = 100% Pr. 66 =
q-7
I i\
o
360
l(pr.1
2b0
Output
4b0
frequency
6'0 1'00
100
100
where,
= Pr.66(Hz) x Pr.22(%)
Pr.66(Hz) x Pr.22(%)
A=
Output frequency(Hz)'
400(Hz)
- 59 -
Pr. 24-Pr. 30
6. PARAMETER UNIT
Pr.24-Pr.30
fil
F
2
4
)
IpI.1
See
sectlon
the
of
parameters.
selected by the RH, RM and RL terminals to be compensated for by entering a compensation signal into the auxiliary input terminal 1.
Set Value
0
1
NuFker
++
JJ
Backlash
acceleration
stopping frequency
I
1
I
11
Setting
Factory
Range
SettinaOto
1Hz
400Hz
(9999)
Backlash acceleration
stopping time
to 360
seconds
35
Backlash deceleration
stopping frequency
0 to
400Hz
Backlash deceleration
stopping time
0.5
seconds
(9999)
1Hz
(9999)
0.5
functions.
IPr.1
duty
selection
IPr. 70) Special regenerative brake operation duty
spindles.
Set value 2 (S-pattern acceleration/deceleration 6)
provides an S-pattern acceleration/deceleration from
Function
34
36
(linearacceleration/
deceleration)
I I
(Setvalue1
I1
1-
resistor.
(S-pattern acceleration1
deceleration B)
- 60 -
FRA220-0.4K to 3.7K
FR-AZ0-5.5K. 7.5K
(note
3%
3)
FR-A240-0.4K to 7.5K
2%
6. PARAMETER UNIT
Pr. 30-Pr. 39
Pr.30-Pr.39
brake resistor.
2. Setting is invalid for the 11K and higher capacity
models.
3. The brake operation duty indicates%ED of the
built-in brake transistor operation.
'Set the machine speed at 60Hz operation. Example: At the set value of 150
(m/min), 150 (without display unit)is displayed when 60Hz is output.
l1
to
Jump
(frequency
avoldance)
area
*
V
The runningfrequency
command within the set area is
the running frequency at potnt
I
I
Function
Number
38
39
e.g conveyor
- 61 -
Set Value
~
ame
6. PARAMETER UNIT
39-Pr.
Pr.39-Pr.43
Pr.
43
fil
Base
frequency
Output
frequency(H2)
Runnlng frequency
Note: The automatic torque boost need not be set when the
magnetic flux vector control mode has been selected in
Pr. 80 and 81.
3
IPr.1
1-
HighOutputtransistorOFF
Pr42
Outputfrequencydetection
U
Terminals: SU IPF OL FU
0
Pr43
Inverter
running
signal, etc.
Detectlon
frequency can
be set if required.
a
n
ae,joad
alarm
FU1
Frequency detecbon
FU2
Second
frequency
detection
RBP
0'
I I
7
9
THP
low
RUN
High
(factory setting: 1 2 3 4)
RelatedFunction
Set Function
Code
Low
High
Low Outputtransistor ON
y
h
I
Time
1 - - ~__-
Swenerative
$P
;~w-
~ ~ ~ $
PTOteCtion
alarm
PU operation
pr.
22,23
Pr .
42, 43
Output signal
Low
across FU-SE High
LowOutputtransistor
Pr. 50
7,,
r"
'"
Pr. 9
- 62 -
ON
High
High.OutputtransistorOFF
6. PARAMETER UNIT
Pr. 43-Pr. 54
Pr.43-Pr.54
Note: Pr. 46 need not beset when the magnetic flux vector
control mode has been selected in Pr. 80 and Pr. 81.
Note: The 2nd acc./dec. time is the time taken for acceleration
fi]
frequency
rotation.
Fomard rotation
Detection frequency
Time
Detection frequency
Acceleration
R e v e m rotation
current.
a-
output
IPr.
441 IPr. 451
U
I
set.
Pr. 40, the signal can be output from any of the SU,
Set Functlon
Acceleration
time
Deceleration
time
Torque boost
(manual)
1
I
Slgnal across
Termlnais RTSD
OFF
Parameter number
Pr. 7
Pr. 44
Pr. 8
Pr. 45
Pr. 0
Pr. 46
frequency
Running
I
1
ON
o
0
1 0 1
Pr. 3
Base frequency
Pr. 47
I o
lote: Setting 9999 (factory setting) in Pr.45 causes both the
- 63 -
0
Pr 53 PU level
display
data
selection
6. PARAMETER UNIT
Pr. 54-Pr. 56
Pr.54-Pr.56
cannot
Monitor
Note:
By settingany of thenumbersinthefollowingtable,
the required signal can be selected from among the 21
marked x.
be selected
items
for
a corresponding
value
the
in
PU
operation.
in themagnetic
occurrence.
Factorysetting:
Pr. 51 .....1
Pr. 52.....0
stop or alarm.
Pr. 53 .....1
Pr. 54 .....1
p
5
5
J)
pr.1
0
Pr 56 Current monitoring
reference
Output t (Hz)
Pr. 5 5
I
I monitormg
reference
Pr. 56
Running speed
(Pr. 37)
Outputl (A)
11
17
Motor
excitation I (A)
17
_________-__
Load
mind
speed
output frequency
f setting
Running
Output
current
Peak I
Motor ex.
-64-
102
; r>
meter
106
b/l*
Peak I (A)
Load meter ( 4 6 )
IPr56/
Pr. 57-Pr. 59
Pr.57-Pr.59
[p1.571 mp1.581
functions.
Merely setting this parameter provides functions
E l
Set Value
9999 (factory setting)
0,0.1 to 5
Automatic Restart
OserationEnabldDisable
Disable
Enable
Forward rotation
Reverse rotation
Acceleration
Deceleration
Setting clear
0.1 and
of loadinertia
$ 4
Normallyoperationissatisfactorywith
adjustedbetween
values.
Acceleration
Deceleration
of 1.0 seconds.The
Setting clear
Pz*
Forward rotation
thisparameter
remainingatthefactorysetting
ET!
5 secondsaccordingtothemagnitude
is
aboutoneminute,therunningfrequencysetvalue
0: yes, X: no
failure
Pr. 57 (coasting time)
0
0
Operation
Remote setting
Frequency set value
function
storage function (*)
X
Pr. 59 .
Set Value
to the
a
n
Pr. 45, but the output f acc./dec. times in Pr. 7 and Pr. 8.
sDP
I
M C switching
-65-
6. PARAMETER UNIT
Pr. 60
Pr.60
IPr.1
80
set
Value
0
factor)
ietting:
1
2
~~
5
6
Opention
~~
Ordinary
operation mode
Pr. 7
Pr. 8
180%
Set Functlon
150%
S e t value 2: current limit value
Pr.
mode
Elevator mode
Pr. 0
Pr. 7
Pr. 8
Pr. 0
Pr. 13
Pr. 19
- 66 -
Pr. 66-Pr. 73
Pr.66-Pr.73
IPr.1
fil
m
6
7
]
-1141
functlons
Retry
the operator.
2. The cumulative number in Pr. 69 is incremented by 1
1-1
Retry selection
Value
Set67Pr.
Number of Retrles
I Retry ismade.
not
~
0
1 to 10
1 to 10 times
Pr. 71 S e t
Value
0
1
For a general-purposemotor
5-ooint flexible v/f characteristic (Note)
~
~~
~~
refer to p. 72.
When 9999 has been set in Pr. 19,2 cannot be set in Pr.
71, so set the appropriate value in Pr. 19. (base frequency
voltage)
When 2 has been set in Pr. 71, the setting rangesof Pr.
100 to Pr. 109 are not displayed on the PU screen. At this
time, if the set value of any of Pr. 100 to Pr. 109 is
changed, the new set value is not displayed in the
"INITIAL VALUE LIST" and "CHANGE LIST.
fi]
Changing of
P W M carrier frequency
- 67 -
6. PARAMETER UNIT
Pr.73-Pr.76
Input
Termlnal 2
Input
VoHage
Termlnal 1
TrmlMl
4lnpul, 4
to 20mA
Voltago * l
OfOlOVOtoilOV'I
Oto5V
0 to 1ov
0tOf5V
* 1ov
0 to * 5v
o*
*3
=Hr
' By
* 5v
mainspeedsetting
on,
the
data
is
of electronic
overcurrent
protection
and
to a stop.
to
1 or 4 is the
and 2 istheoverridesignal
(50 to
15096 at 0 to 5 V or 0 t o 1OV).
3:lndicatesthat
short-circuiting
across
terminals
RES-SD
during
operation,theinvertershutsoffoutputwhilethesignal
Operation will
be continued
withthe pu
disconn&ed.
0 to 1ov
0 to 5v
lower response.
0 to ? 1ov
0 to
0 to
I o
1ov *
0 to + 5v *
0 to 1ov
0 to 5v
0 to?
Revoral
blllty
1pI.l
4"'
0 to 5v
Overrlde Polarlfy
Functlon
2
0 to 5v
Pr. 73-Pr. 76
a negative-polarityfrequencycommand
as a 4-bit
Set Value
SU
Output Terminal
IPF
OL
0
Depends on the output terminal assignment
(factory setting) (Pr. 40).
Alarm
Alarm Alarm
Alarm
1
code bit 3 code bit 2 code bit 1 code bit 0
Normal operation...Operation status signal
2
(same as set value 0)
Alarm occurrence...Alarm code signal
For alarm code, refer to Sec. 8.4.
- 68 -
6. PARAMETER UNIT
Pr. 77-Pr. 81
Pr.77-Pr.81
parameter unit.
~~~
*l.Intheparameterunivexternalsignalcombinedopera-
~~~~~~~~~
**
***
set Value
Operation Frequency
Parameter unit
Direct setbng and
brig
-1
IpI.1
4, 6 ) of the motor.
When the constant-torque motor is used, set 1 in Pr. 71
Note 1 :When themagnetic flux vector control mode is
selected, the following motor conditions apply:
(1) Mitsubishi general-purpose squirrel-cage motor
Set value 0
Set value
is
external operations.
mode.
Parameter unit
Fornard rotation key
e Reverse rotation key
Jog operation
Dlrectlon of Rotatlon
Both forward and reverse rotations allowed
(factory setting)
Note: This function is valid for both the parameter unit and
JOQOH
Terminal symbo
Across 2-5
0 to 5VDC
Across 2-5
0 to lOVDC
410 20mA
*Across 4 5
Across 1-5
0 to t 5VDC
0 tot lOVDC
M u l t i - s w d selection
(Pr 4 to 6, 24 to 27)
I Forwardrotationdisallowed
I A ]Iv ] k e y set-
Set value
Start Signal
Terminal symbol
STF
STR
'
Set value 2
,,
Set value 4
,*
Set value
I
I
1
I
Operation can be switched between the parameter unit and externaloperation modes.
(Factory setting)
Operation is only allowed in the parameter
unit ODeration mode.
I
Operation is only allowed in the external operation
Running frequency ...Set from the parame-
S e t value
Switch-over function
See page 78.
Pr.81
- 69 -
6
14
16
6. PARAMETER UNIT
1-
Pr.155-Pr.159
IpI.1
10
[Pr.]
I Sei Value = 0 I Speed fluctuation not corrected, comwnsation in high range not
I
I mode (factorys H n g ) .
in high range notmade.
I Set value 1 1 Speed fluctuation corrected,
comaensation
.
..
~~
S e t value = 2
S e t value = 3
(3) When the overload alarm (OL) signal is output after the
time set in Pr. 157 has elapsed, inverter output shut-off
or not can be selected.
/ Pr. 159=0
I,
50
For the set values and modes, see the table below.
o u t p u t s(gMl
iOHz
Output
frequency
(Hz)
- 70 -
6. PARAMETER UNIT
Pr.900-Pr.905
1-
IPr.1
1-
I=[
DC).
page 48.)
Factory setting
Ti
Meter
1mA full scale
Analog
meter
I"
output
(Hz)
0
4
-m
5v
1ov
20mA
Note: If the gain adjustment (Pr. 903, Pr. 905) is changed, the
Frequency
setting
signal
in the
-.
of this FM output
?I
1440Hz
u FM
SD
- 71 -
HOperation
An optional V/F characteristic can be set by setting V/F1 (first frequency)(first frequency voltage),
V/F2, V/F3, V/F4 and V/F5 from the parameter unit in advance.
Boost value
(Pr. 0)
I
I
I
I
I
I
I
* Frequency
Base frequency
(Pr. 3)
v/f characteristic
Adjustment
Set 2 in Pr. 71 from the parameter unit. (When Pr.
characteristic is provided.)
Set the desired frequencies and voltages
F l z F2 f F3 z F4
F5 z base frequency
Notes
The V/F 5-point flexible characteristic functions for V/F control only.
The V/F 5-point flexible characteristic does not function when Pr.
60 (intelligent mode
selection) is selected.
Thebasefrequencyvoltage
may besetoptionallybetween
frequency.
to 2.)
If "2" is set in Pr. 71, Pr. 47 (second V/F (base frequency)) does not function.
When "2" isset in Pr. 71, the electronic overcurrent protection is calculated as a general-purpose motor.
- 72 -
1 Armllcable
Motor Selection (Pr. 71) 2
..
I
I
Appllcable
Motor Selectlon (Pr. 71) 2
..
Parameter
NO.
Functlon Name
Functlon Name
Settlng range
Mlnlmum
Increments
Factory
settlng
0 to 400Hz, 9999
0.01
9999
Settlng range
(Note 2)
Pr. 100
0 to 400Hz
101
0 to lOOOV
0.1
102
0 to 400Hz
0 to 400Hz, 9999
0.01
9999
103
lo4
Binary input
(gain)
IO to 400Hz, 9999
BCDhinary
selection
IO, 1, 2, 3, 9999
to
looov
IO to 400Hz, 9999
0.1
0.01
I
1
9999
Speed feedback
lo5
range
0 to lOOOV
0.1
106
0 to 100
0 to 400Hz, 9999
0.01
9999
lo'
108
109
Feedback gain
Slip
compensation
selection
o,
0.1
0 to 400Hz,9999
0.01
9999
0 to lOOOV
0.1
Note: 1. The set values of Pr. 100 to 109 set when Pr. 71 = 0 or 1 are stored internally and remain
unchanged if the set values are written with Pr. 71 = 2.
When the inboard option is added with 2 set in Pr. 71, the parameters set with Pr. 71 = 0 or 1 are
made valid and the option operates with these parameters.
2. These setting ranges are not displayed on the PU screen with Pr. 71 = 2.
- 73 -
IOperation
When the PU disconnection detection function is selected from the parameter unit, this function
detects that the PU has been disconnected from the inverter and brings the inverter
to an alarm
stop.
Function
Number
Function
Descrlptlon
Setting
Factory
Range
Settlng
Name
75
Reset selection
0, 1, 2, 3
detected.
*When the inverter comes to an alarm stop, the alarm messages displayed are PU DISCON
NECTED (PU) and E.PUE (inverter
LED).
INotes
1. Alarm does not occur
2. This disconnection detection function judges that the PU is disconnected when the PU
3. When the FR-PUO1 is used, this function can also be used but its alarm display is
PE.
4. Toresumeoperation,resettheinverteraftercheckingthatthePUisconnectedse-
curely.
- 74 -
E.
When 9999 has been set to either of Pr. 80 and Pr. 81, V/F control is selected.
By switching on/off the signal across terminals RT-SD, operation can be switched between the
V/F control and magnetic flux vector control.
(Note) The magneticfluxvectorcontrolisavailableforthe
U.S. Baldor's400Vseriesinverter-
duty motor when any of 0.75 to 55kw is set in Pr. 80 and 4 is set in Pr. 81 for the A200 US
version 400V series inverter.
In the following cases, this function is available only for the Mitsubishi standard motor.
0
For the 400V series inverter, 0.4kw is set in Pr. 80 or 2 or 6 is in Pr. 81.
For motors other than the listed above, please contact your Mitsubishi representative.
Precautions for magnetic flux vector control
The degree of speed fluctuation correction is slightly lower than in the
V/F control.
- 75 ..".
81
Motor
capacity
Number
of
motor
poles
Settlng
Range
9999,
0.4 to 55kW
9999
V/Fcontrol is selected.
9999
V/F controlisselected.
9999,
2, 4, 6
12, 14, 16
71
Applied
motor'
Factory
Settlng
Descrlptlon
/Standard motor
Constant-torque motor
- 76 -
0
0
Theoutputfrequencyisriseninthedrivingload
mode andisloweredin
theregenerativeload
mode.
Related parameters
Pr. NO.
107
Function
increments
I Factory
Settlng
100.0%
~~
Pr. 107
0.1 o/o
Remarks
0
I
0 to 1000.0~/0
0, 10
89
I Settlng
Range
~~~
This parameter selects the FR-A's slip compensation function which will improve speed
regulation.
Pr. 89
Use Pr. 89 to adjust the slip compensation value. This parameter determines the amount of
speed correction that the slip compensation function will add. Experimentation is usually
required.
'1 :
10 is in Pr. 107.
'2 :
Motor slip is calculated on the assumption that the motor capacity is equal to the inverter capacity
and the motor pole number is 4 when 10 is set in Pr. 107 with 9999 in Pr. 80 or 9999 in Pr. 81.
*3 :
Set values other than 9999 in Pr. 80 and in Pr. 81 to give priority to magnetic flux vector control.
*4 :
Slip compensation does not work at the output frequency of 120Hz and above.
- 77 -
This function allows the operation mode to be switched during operation as follows:
External input mode
PU mode
Use Pr. 79 to set the switch-over mode.
Example
Computer (or external) operation
(*)
\
.Computer link mode
A : Thespeedcommandused
for operationinthecomputer(orexternal)modeisswitched
to the
speed command to be used for operation in the PU mode.
The operation command used for operation in the computer (or external) mode is switched to the
operation command to be used for operation in the PU mode.
B: The speed command used for operation in
the PU mode is switched to the speed command to be
used for operation in the computer mode (or the set speed of the external potentiometer).
The operation command used for operation in the PU
mode is switched to the operation command
in the computer mode (or the external operation command).
Modes
Swltchlng
External to PU
I External to
2 computer
(Pr.79 0 to 5 atorementloned)
Only during stop, operation via PU
opera-
PU to external
3
~~
'
Swltchlng Status
(Pr.79 6)
The data of the external operation
is used unchanaed
for
operation in the PU mode.
I During stop,duringoperation,
Thedataoftheexternal
Operation
mode is used unchanged
for
computer operation ('1)
operation in the computer mode.
During stop, during operation,
Thesetvalue of the external
operation
variable
PU
via
resistor
and the start
command on mode switching are
used .
During stop, during operation,
The data of the PU mode is used
computer operation
(direct)
unchanged
for operation in the
(code E l 0003)
computer mode.
During stop, during operation,
operation
mode
PU
via
Computer to PU Only during stop, computer + PU op- During stop, during operation,
computeroperation, PU operaeration
tion
'1 : External to (PU, computer) :Operation is performed with the STF/STR state shifted to the forwardheverse operation and the
external setting f (example: 0-5V, multi-speed, etc.) shifted to the speed in the PU or computer mode.
'2: (PU, computer) to external : Operation is performed according to the speed setting and STF/STR of the external input on mode
switching.
'3: (PU, computer) to external (STOP terminal ON): 3-wire operation is performed with the forwardireverse operationin the PU mode
used unchanged.
'4: When any mode is switched to the other during operation, the reset code is sent to the PU once and the communication error
alarm is displayed but this is not a fault.
'5: The jog operation should be selected or reset from the PU duringstop.
- 78 -
anyfaultfromoccurringduetoadverseinfluence
by the installation
environment, such as temperature, humidity, dust, dirt and vibration, changes in the parts with time,
service life, and other factors.
to preventanyperson
not inchargefrom
off, thecapacitorremainscharged
(2) Forsomeshorttimeafterthepowerisswitched
voltage. Before performing any inspection, make sure that the charge lamp on
is off andcheckthatthevoltageacrossthemaincircuitterminals
3OVDC or less using a tester, etc. (For the location of the charge lamp, see
at ahigh
P and N of theinverteris
of thedefinitionsofpowerandalarmindicationsprovided
for the
inverter. Also, have a proper understanding of the settings of electronic overcurrent protection, etc.
(1) Dailyinspection
(c)Coolingsystemfault
curelytightenedandretightenasneces-
sary.
Duringoperation,checktheinverter
I/O
(c)
Conductors
and
insulating
materials:
Check
for corrosion and damage.
- 79 ..
..
(a) Before performing the insulation resistance test using a megger on the external circuit, disconnect the cables from all terminals of the inverter so that the test voltage is not applied to the inverter.
(b) For the inverter, conduct the insulation resistance test on tha main circuit
7.1 and do not perform the test on the control circuit. (Use a
SOOVDC megger.)
( c ) For the continuity test of the control circuit, use a tester (high resistance range) and
the megger or buzzer.
Motor
Power supply- - - -
----
SOOVDC megger
Ground terminal
- 80 -
do not use
1 1
General
cables
(I)
Check
~ conductors
~ for distortion
~
Terminal block
Check
(1)
Smoothing(2)Check
for safety valve prolectlon
bulge.
capacltw
and
(3) Measure electrwtatlc capacity
~
~
(l),
(2) Vlsual check.
I 1 I
O I
No fault.
1 II
Visual check
No fault
( S e e p 84 )
Analog tester
(1) No fault
(2) Relay should b e s w i M e d on
in0.l toO.15seconds
Universal counmr
(I),
(2)Visual
check
No fault.
No fault.
( I ) , (2) No fault
(1) Auditwy
check.
(2) Length of time from power on
II
5M or
o
.-
(4) Clean.
Seemteonp.7.
Tester,
di9iQl multimeter
Cooling fan
mise.
(2) Check for loose connection.
(1) Check for LED lam^ blown
General
resistance
- I
nals and
ground
terminal)
I
~
panel.
voltmeter,ammeter,
etc.
1 i I
' '
W, lncludlog motorcables.
( I ) 5M Or more
- 81 .. ..
I
I
Since the voltages and currents on the inverter power supply and output sides include harmonics,
accurate measurement depends on the instruments used and circuits measured.
When instruments for commercial frequency are used
Input voltage
Output voltage
Output current
Input current
Inverter
U
3-phase power
supply
To motor
I P
Instrument
types
t t
+x
L@J
+t- t T
- 82 -
Measuring Polnt
Measurlng
Instrument
Moving-irontype
Converter output
p1
Pfl = T i z
x10046
Rectifier type
Across U-V, V-W andW-U(notmoving-irontype)
(note 1)
type
Electrodynamic type
I
P2 = w2i + w 2 2
I
5 Zp2- G x 100%
Movingcoil type
(such as tester)
Across P-N
Across 2-5
0 to 5V/O to 10VDC
0 to rt5V/O to flOVDC
4 to 20mADC
Across 4-5
Frequency setting power
supply
Across 10-5
Across FM-SD
Across 1OE-5
Movingcoil type
(Tester, etc. may be used)
(Internal resistance: 50k or
larger)
lOVDC
EE
.-v)
Reset
output stop
Alarm signal
Calculate after measuring powersupply voltage, power supply side current and power supply side
power.
Start signal
Select signal
Remarks(Referencehbasured
Value) *
Across A-C
Across B-C
Movingcoil type
(such as tester)
- 83 -
Continuity check
<Normal> Fault>
Across A-C: Discontinuity Continuity
Across B-C: Continuity Discontinuit)
Disconnect the external power supply cables (R, S , T), motor cables (U, V, W).
Prepare a tester. (Use 1 R range.)
Checking
Change the polarity of the tester alternately
R, S , T, U, V, W, P and N,
is discharged.
Note 2 : At the time of discontinuity, the measured value indicated is a nearly infinite value.
to the
influence
Due
of the
smoothing
capacitor,
continuity
may
instantaneously
establishedandinfinite
several to severaltenohmsdependingonthenumber
be
of continuity,themeasuredvalueis
of modules,number
of parallel
modules, circuit tester type, etc. If all measured values are almost the same, the modules
are without fault.
Converter
p
module
Inverter
module
- 84 -
Theinverterconsists
of manyelectronicpartssuchassemiconductordevices.Thefollowingparts
to reduced
For preventivemaintenance,thepartsmustbechanged
periodically.
(1) Coolingfan
The cooling fan cools heat-generating parts such as the main circuit semiconductor devices. The
life of the cooling fan bearing is usually
changedevery
2 to 3 years if theinverteris
runcontinuously.Whenunusualnoiseand/or
vibration is noticed during inspection, the cooling fan must be changed immediately.
(2) SmoothingCapacitor
5 years.
When 5 years have elapsed, the capacitor deteriorates more rapidly. Check the capacitor
at least
every year (less than six months if the life will be expired soon). Check the following:
1) Case (side faces and bottom face for expansion)
2) Sealing plate (for remarkable warp and extreme crack)
When the measured capacitance of the capacitor has reduced below 85% of the rating, change
the capacitor. For capacitance measurement, a handy device is available on the market.
(3) Relays
To preventcontactfault,relaysmustbechangedaccording
switching times (switching life). See Table
to thenumber
of accumulative
1 Standard
Replacement
Interval
Cooling fan
2 to 3 years
5 years
5 years
- 85 -
Same as above
Change as required.
Relays
. .
Descrlptlon
8. TROUBLESHOOTING
If anyfunction
oftheinverterislostdue
to occurrence ofafault,establishthecauseandmake
the corresponding fault is not found below, the inverter has failed, the part has been damaged,
or any
to indicatethecause
of afaulty
operation.
Cheek Polnt
OC
During Acc
spd
st*
oc
OC During Dec
ov
spd
stedy
Overvoltage on DC bus
(terminals P-N)
Or During Dec
Motor Ovedoad
Inv
Overload
lnst.
Pwr.
Loss
Under Voltage
Fault
Stll
Prev STP
Option
Fault
Memry
Retry
No
her
CPU Fault
~~~,B~~~~~~~~z
~ ~ ~ ~ ~ ~ ~ ~
Sudden
change?
load
( S e t deceleration
time
Reduce lord.
Increase motor and inverter capacities
u
s
&under overload?
Reduce lord.
Increase motor and inverter capacities
Securely connect.
Storage devc
i a (EEPROM) capadty
exceeded,
faulty
Change inverter.
CPU malfunction
Reset signal ON
Loose connection between PU and inverter
Communication clrcuit fault
~~~
Change inverter.
Check mat me PU is mnnecmd securely.
PU to Inverter
mmms. Error
Inv. Reset ON
which matches
load
I
II
Remedy
Securely installthe PU
Turn the reset signal off
Securely connect
Change inverter
Note: This alarm does not occur due to the cooling fan stop, but it will occur to prevent the power devices
from overheating by the fan failure.
- 86 -
8. TROUBLESHOOTING
8.2 Faults and Check Points
Fault
- 87 -
8. TROUBLESHOOTING
8.3 Protective Functions
When any of the protective functions has been activated, switch the power off, then on,
or reset the
inverter with the reset terminal (RES). (Inverter reset can also be executed in the PU help menu.)
c
Functlon
Display
Descrlptlon
Alarm
Inverter LED
Parameter unlt
fiercurrent shut-off
If a current not less than 150%' of the rated Inverter current flows
In the motor during acceleratlon, thls functlon stops the increase
In frequency unnl the load current reduces toprevent the Inverter
from resulbng In overcurrent trlp If a current not less than 1 5 W
of the rated current Rows durlng steady (constant-speed) operation, this functlon also lowers the frequency until the load current
reduces to prevent the inverter from resulting In overcurrent trip
When the load current has reduced below 150% this function increases the frequency again and accelerates up to the set speed
or continues operatton
If the brake operabng amount has exceeded the speclfied value
due to excessive regeneratwe energy during motor deceleration,
this function stops the decrease in frequency to prevent the inverter from resulting in overvoltage tnp As soon as the regenerabve energy has reduced, this functlon reduces the frequency
again and continues decelerabon.
When a d.c bus overvoltage is caused by regenerative energy from the motor, the protective circuit is activated to stop the Bansistor
output and keep 11 stopped
During
acceleration
DUrW
WnStat-speed
operation
OL IS shown
stedy
spd
lot providec
Provided by
EOLT
dsplay
Durlng
During
acceleration
During Acc
stedy
Dy
spd
Provided
oc
Ck
During
decelerabon
OC During Acc
During
decelerabon
During
constant-speed
operation
Alarm
output
Dec
Provided
ov
Durlng
Dec
Pwr
Loss
-t--
Instantaneous power
failure protection
Inst.
Undervoltage protecbon
If the Inverter power supply voltage has reduced, the control circuit cannot operate properly, resulbng In the decrease in motor
torque and/or the Increase In heat generatton To prevent this, If
the power supply voltage reduces below about 150V (300V for
the 400V series), th~sfunction stops the inverter output
Under Voltage
Prwlded
Brake tranststor
alarm detectlon
If the brake transistor fault has occurred due to extremely large regeneratwe brake duty etc , Uvs funcbon detects that fault and
stops the inverter ourput
Provided
m e d o a d shut-off
(electronlc overcurrent protection)
Provlded
Motor protectlon
Motor medoad
1
I
Inverter protectlon
Inv. medoad
- 88 -
:1
f-
f-
1-1 II l l
Provided
8. TROUBLESHOOTING
FumUon
Cod. I
Alum
Dercriptbn
Output sidegrwnd
fault overcurrent protection
External thermal
relay operation
OH
Stops the inverter output if b e dedicated option used inthe inverter results In connection (connector) faultduring operation.
%tion
Parameter storage
device alarm
~~~~~~
(Not displayed)
(Not displayed)
outpul
Alum
Not provided
Provided
Provided
Provided
Provided
Provided
CPU error
If the operabon of the built-In CPU does r a t end within a predetermined period of time, the Inverterself-determines it a6 alarm and
stops b e output.
CPU
PU Leave a t
- 89 -
Fault
Fault
Provided
1
F
Provided
8. TROUBLESHOOTING
8.4 Alarm Code Output
Thesetting
of Pr. 76 (alarmcodeoutputselection)allowsalarmdefinition
to be outputasa4-bit
digital signal. The signal is output from the open collector output terminals equipped as standard
for
the inverter. Correlation between alarm definitions and alarm codes are as follows.
Overcurrent shutoff
Q*pl.Y
During
constant-speed
operation
l n w r LED
Alarm [kflnltlon
(Protrtlve Functlon)
su
I o
E.OC2
E OV1 to 3
OL
IPF
(Alarm Code)
FU
l o
I
Electronic
- Motor protection
overcurrent protector
Inverter protection
E THM
E THT
E IPF
Stlll-activated stop
E GF
EBE
E OHT
E.OLT
E.OPT
E. PE
E RET
CPU error
E CPU
E PUE
1
1
1
1
- 90 -
9. OPTION
9.1 Option List
Option Name
Type
FR-APA
FR-APB
Programmable controllerlink
function
FR-APC
FR-APD
PI control
I/O function
FR-APE
t-
2) (Note
FR-ARWE
Drip shield
FR-ACA 0 0
This option allows conduit to be connected to the inverter and the inverter to
be changed to an enclosed structure
model (NEMA1).
Common to all
models
0.4K to 55K
According to capacity
(Note 1) The FR-APA orientation function is described in the option manual, but it will not operate with the
FR-A200-U/UL inverters.
(Note 2) The FR-APD battery back-up function is described in the option manual, but it will not operate
with the FR-A200-U/UL inverters.
(Note 1)
FR-PU02E
Appllcable Inverter
Optlon Name
Power factor improving DC reactor
Type
FR-BEL(H)
Brake unit
FR-BU-(H)
Resistor unit
FR-BR-(H)
Appllcable Inverter
5.5K to 55K
According to capacity
Common to all
models
- 92 -
15K to 55K
According to capacity
9. OPTION
9.2 Inboard Dedicated Options
Functlons
Optlon
FR-APA
(industrial equipment compatible function)
FR-APB
(computer link function)
FR-APC
(programmable controllerlink function)
FR-APD
(automatic control
compatible function)
FR-APE
(I/O function)
Out of the above option cards,only one can be installed in the inverter. Each option card has several functions as listedabove.
Orientation function is described in the FR-APA option manual, and battery back-up function in the FR-APD option manual,but they
will not operate with the FR-A200-U/UL inverters.
input
~~~~
12-bit digital
Rating, Etc.
Speedvariationratio:within
0.2% at the load variation of 0
- 100% ( * ) (at 1800rpm)
Applicablemotor:standard
motor of 4 - 8 poles
Encoderspecifications:3
phase, differential output,
1024P/rev. 5VDC power
supply
Example: Tamagawa Seikis
TS 1508 N 207, etc.
( ) Load of 100% indicates
the continuous operation
torque of the motor at each
running frequency.
- 93 -
Inputvoltage,current:24VDC,
5mA (per circuit)
Input signal format: contact
signal input or transistor open
collector (sink type) input
Example: MELSEC AY40,
AY40A, etc.
Signaltypes:change-over
contact (three output relays
installed)
Contactcapacity:230VAC 0.3A
30VDC 0.3A
Outputvoltage
(acrossLM2-LMO): 0 - lOVDC,
max. I m A
Outputcurrent
(across LM1-LMO): 0 - 1mA
Output resolution:
3mV for voltage output
l p A for current output
Outputaccuracy: + l o %
Conformingstandard: EIA
Standard, for RS422 and
RS485
Transmissionformat:
multidrop link system
Communicationspeed:max.
9600 baud rates
Max.number of inverters
connected: RS422 10 inverters
RS485 32 inverters
Overallextension:500m
Max.number of inverters
connected: 16 inverters (up to
64 inverters when used with
remote I/O stations)
lnterstationtransmission
distance: 50m max., l m min.
PIcontrolrange:
proportional band: 1
1000%
integral time: 0.1 3600
seconds
Output signal: high limit, low
limit, during forward rotation,
during reverse rotation
Relay output
(3 points)
,
Extension analog
output
Computer link
function
hELSECNET/MlN
1-53 interface
PI control
Ratlng, Etc.
- 94 -
9. OPTION
Connection Examples
PLG feedback control
rotatlon
rotation
STF
shielded cables
STR
SD
I
I
I
I
I
I
I
I
I
I
Frequency
setting
potentiometer
I
I
I
Forward rotation
Reverse rotation
q:;.
r
limlt
High
FUP
11-
b a d mmmand
'
Extenslon
analog
output
f-*++Kh
Voltage
0-1ov
monitoring
O-lmA
Current monltoring
- 95 -
9. OPTION
9.3 External Dedicated Options
Option (Type)
Parameter copy unit
FR-ARW (Japanese)
FR-ARWE (English)
Remarks
of the FR-PU02E
Accessory cover
Unlt: mm
Drip shield
FR-ACAOO
- 96 -
&
9. OPTION
External Dimensions (Unit: mm)
Dption (Type)
Wiring, Etc.
Input power factor: about 0.9
lnvener
Termlnal block
Spaficallon number
Y,
Serlal
number
0.4KW
1.5KW
3.7KW
5
.5KW
.
. .. .
7.5KW
15KW
30KW
37KW
k%W-
M6
110
270
270
156 110
295 M8
27
27
~ 2 9 0 ~ 2 2 0 ~ 3 0 0 ~ 2 4 0 M8
~ 1 0 0 ~43
~ 2 9 0 ~ 2 2 0 ~ 3 0 0 ~ 2 4 0 j M8
l Q O ~ 43
~ 3 3 0 ~ 2 4 0 ~ 3 1 0 ~ 2 7 0 ~ 1 0 0 50
~ M 1~03~3 0 ~ 2 2 0 ~ 3 6 0 / 2 7 0 / 1 Q O ~ M50
lO~
~ 3 3 0 ~ 2 4 0 ~ 3 6 0 ~ 2 7 0 ~ 1 9 0 60
~Ml~
O 3~3 0 ~ 2 2 0 ~ 4 1 0 ~ 2 7 0 ~ 1 Q 060
~M10~
-97-
... . .
9. OPTION
External Dlmenslons
mm) (Unit:
102
75
135 2
M4 6
2; Fig.
3.7K
150
40
1.7
5.5K
150
126
75
135 2
M5 6
40
2.2
2.6
165M8 7
56
5 1
2.6
165
M8 7
70
5.4
2.6
165M8 7
70 2 7 6
Type
t
>
18.H
185
94
22K
185
119
182
8 -
30K
185
119
184
201
I 3 7 K [ 1 9 5 [ 1 3 6 [ 2 1 5 / 2 . 6 1 1 7 5 17
45K
195
55K
195
215
2.6
175
I M l O I 7 01 7 . 4 1
8.0
246
3.2
175
M12
80
9,8
75
102
135
M4
40
1.7
H1iK
170
93
132
23
155
M5
50
3 1
HI~K
93
170
M6
70
50
80
I 8.6 1
173
2.6
165
24.8
56
M67
=Olsconnect ltnk
'
F I ~ . ~
H22K165
2.6
171
119
185
195
23.7
160
56
M66155
2.3
w s u 94
185
I 1381219
3.2
195
3.2219138
I 175 1
175
M8
2
M8 80 9.0
tote: The numeral in the type indicates a motor capacity (kW).
Note, Use the FR-BAL AC reactor for inverter capacities of 0 4K to 3.7K
The FR-BEL cannot be connected lo the inverters of 3 7K and down.
H55Kj
J \ '----'
70
136
1 M5K]
M10
150
H(1.71
5* .
136
I Straight type ]
Fig. 2
>
L
I I
Inverter
rlde
I L shape type 1
Straiohf
TYpe
Etc.Wiring,
Input power factor: about 0.9!
Parsnnter
rldeunlt
Length I (m)
- 98 -
10. SPECIFICATIONS
10.1 Standard Specifications
m200V Series
4
v)
75
100
34
44
55
67
20
25
30
VT
31.5
10
10
20
25
30
1.1
1.9
3.1
4.2
6.5
9.2
12.6
11
46
17 33 24
3 8
3.6 VT
I I i 1 i
29
90 76 61
115 175145
5 12 9.6 80 68 54
18 37 28
130
104
82
5 21
185154
248
VT
200V to 220V
50Hz,
200
I
Oo0/o/5s
value/time
braking Permissible
torque 2%ED
3%ED
duty
21
60
15
15oyO/5s
Regenera-
50
10
Voltage Three
phase,
*4
1
40
7.5
CT
CT
Overload
CurrentRating
'3
75
17.6
23.3
30K
50
31
I 1 I I 1 I
40
0.5
Rated
Continuous
Current
CT
to 230V
60Hz
20%
100%/5s
3%ED
Continuous
Rated input AC
voltage, frequency
Permissible AC
voltage fluctuation
I-
$0
Permissiblefrequency
fluctuation
55%
Power supplycapacity
(kVA)
* 64.5 2.5 1.5
175.512
Protective structure
28 20
41 66 52
80
100
69
70
34
air cooling
3.3 2.5
3.57.5 3.7
14
29
14.517 17
+: The value for the 7.5K or down is approximate weight including that of the PU.
- 99 -
50
10. SPECIFICATIONS
W O O V Series
1.1
1.96.9
4.2 3
Continuous 9 CT 6
Current
VT
1.54
2.5
CT
Overload
Current Rating
3
Voltage
9.1 23.6
17.5
13
17
43.4
32.8
29
12
23
21 14
31
38
27 65 3452
84 65 54
43
40
57
71
124 92 77
VT
I
*4
Rated input AC
voltage, frequency
Permissible AC
voltage fluctuation
Permissible frequency
fluctuation
f5%
1.5
2.5
4.5
5.5
type
Enclosed
1220 17
34 28
(IP20)
41
100
5280 66
type Open
(IPOO)
4.0 4.0
16 8.2 4.0
8.2 4.5 4.5
16 20 20 72 72 54 54
* : The value for the 7.5K or down is approximate weight including that
- 100 -
of the PU.
86
110
.Common
Specifications
Control system
High carrierfrequency sine-wave PWM control (VIF controlor magnetic flux vector control can be selected)
0.2
- 400HZ
ting resolution
0.01 HiY6OHZ
Frequency accuracy
Voltage/frequency Characteristic
Base frequency set as required between0 and 400Hz. Constant torqueor variable
torque pattern can beselected.
Starting torque
Torque boost
0 3600 seconds (acceleration and decelerationcan be set individually), linear orS-pattern acceleration/deceleration mode can be selected.
DC dynamic brake
Operation frequency (0
variable
Digital input
I
BCD 3-digit or 12-bit binary using parameter unit (when theFR-APA or FR-APE option is
used)
Start signal
Forward and reverse rotations individual, startsignal self-holding input (3-wire input) can
be selected.
Multi-speed selection
Up to 7 speeds can be selected. (Each speed can be set between 0 and 400Hz, running
speed can be changed during operation from the parameter unit.)
output stop
Alarm reset
Operation functions
Operation status
4 types can be selected from inverter running, up to frequency, instantaneous power failure (undervoltage),frequency detection, second frequency detection, during PU operation, overload alarm, regenerative brake prealarm, and electronic overcurrent protector
prealarm. Open collector output
For meter
1 type can be selected from output frequency, motor current (steady or peak value), output voltage, frequency set value, running speed, motor torque, converter output voltage
(steady or peak value), regenerative brake operation factor, electronicovercunent protector load factor, input power, output power, load meter,and motor exciting current.
Pulse train output (1440HiYfull scale) or analog output (0 to 10VDC).
- 101 .
. ...- .
I O . SPECIFICATIONS
'
Display on
parameter unitor
inverter LED
Additional display
to parameter unit
only
Operating
status
Output frequency, motor current (steady or peak value), output voltage, frequencyset
value, running speed, motor torque, overload, converter output voltage (steadyor peak
value), motor torque, electronic overcurrent protector load factor, input power, output
power, load meter, motor exciting current, cumulative operation time, regenerative brake
duty
Alarm
definition
Operating
status
Alarm
definition
Interactive
guidance
Protective/alarm functions
protection
- +50C (non-freezing), -10- +40C when the drip shield (FR-ACA) is used.
Ambient temperature
-10
Ambient humidity
*9
Storage
temperature
-20C
-45C
Ambience
Altitude, vibration
Note:
*2
*3
4
*5
*6
*7
*8
*
9
10
11
: The applicable motor capacity indicated is the maximum applicable capacity when the Mitsubishi 4-pole standard
motor is used.
: The rated output capacity indicated assumes that the output voltage is 220V for the 200V series and 440V for
the 400V series.
: The YO value of the overload current rating indicates a ratio to the rated output current of the inverter. For repeated use, it is necessary to wait until the inverter and motor return to temperature below the value at 100%
load.
: The maximum output voltage does not exceed the power supply voltage. Below the power supply voltage, the
maximum output voltage can be set as required.
: Indicates the average torque at a time when the inverter is decelerated to a stop from 60Hz.Depends on the
motor loss.
: The power supply capacity depends on the value of impedance on the power supply side (including the input re.
actor and cables).
: Jogging operation can also be performed from the parameter unit.
: Not provided for the FR-A220-11K to 55K and FR-A240-11 K to 55K which do not have a built-in brake circuit.
: Temperature applicable for a short period in transit, etc.
: Where a power supply is 342V and below or 484V and above for the 400V class inverters, change the position
of
the jumper to the internal transformer, according to page 13.
: Short Circuit Ratings
Thedrive i s suitable foruse onaCircuitCapableofdelivering
not more than
RMS SymmetricalAmperes,
500 volts Maximum.
HP rating
0-1
1.5
51
- 50
- 200
*
1.000
5.000
10.000
- 102 -
10. SPECIFICATIONS
10.2 Block Diagram
,
Power supply
Power lactor
improving DC reactor
FR-BEL
(option)
High-duty
brake resistor
FR-ABR
(option)
L$
I
-------
CPU
Gate
array
Second acceleration
/deceleration
output stop
Current input
selection
Common
Reset
Automatic restart after
instantaneous power failure
selection
Externaltransistorcommon
Frequency setting
potentiometer
Common
option connector
?PC
+l2V
@-J
r n
I1 I1
'-
DC4-20mA
+5v
?E
Parameter
unit
FR-PUOP
Note: 1. Terminals PR and PX are provided for the FR-A220-0.4K to 7.5K and FR-A240-0.4K to 7.5K.
2. Terminal P1 is provided for the FR-A220-5.5K to 55K and FR-A240-5.5K to 55K.
* 3. The models of 11 K and up are not provided with the built-in brake resistor and brake transistor.
4. When the FR-BEL is used, disconnect this jumper.
5. When the FR-ABR, FR-BU (brake unit) or FR-RC (power return unit) is used, disconnect this
jumper.
- 103 -- -. . . .
10.3 Terminals
Type
Termlnal name
Symbol
R, S, T
AC power input
U, V, W
Inverter output
R1 "
Power supplyfor
control circuit
Connected to the AC power supply terminals R and S. To retain the alarm display
and alarm output, remove thejumper from terminal block and apply external power
to these terminals.
.-a
.-e
.-cm
1'
-L
1
-.-- -
a v)
n c
.-c .-0
a
.-F
0
s
C
Power factor
improving DC
reactor connection
Disconnect the jumper from terminals P-P1 and connectthe optional power factor
improving reactor (FR-BEL).
Built-inbrakeWhen
circuit connection
Forward rotation
start
STR
Reverse rotation
start
Start self-holding
selection
Turn on the signal across terminals STOP-SDto select the self-holding of the start
signal.
RH, RM, RL
Multi-speedTurn
selection
Act
as
group
1,
mode selection
thermal
relay input
Second acceleration
'deceleration
time
selection
Turn on the signal across terminals RT-SD to select the second acceleration/deceleration time. When the second torque boost and secondV/F (base frequency) functions have beenset, these functions can also be selected by turning on the signal
across terminals RT-SD.
Output stop
Turn on the signal across terminals MRS-SD (20msor longer) to stop the inverter
output. Used to shut off the inverter output to bring the motor to a stop by the magnetic brake.
Reset
Used to reset the protective circuit activated. Turn on the signal across terminals
RES-SD for more than 0.1 sec, then turn it off.
Current input
selection
Only when the signal across terminals AU-SDis turned on, the inverter can be operated with the 4-20mADCfrequency setting signal.
cs
Automatic restart
after instantaneous
power failure
selection
When the signal across terminalsCS-SD has been turnedon, restart can be made
automatically when the power is restored after instantaneous power failure. Note
that this operation requires restart parametersto be set. When the inverter is
shipped from the factory, it is set to disallow restart.
SD
Contact input
common
Common to the contact input terminals and terminal FM. Isolated from the common
terminal of the control circuit.
External transistor
common
RT
c
a
4-
v)
mc
Or
Turn on the signal acrossterminals JOG-SD to select jog operation (factory setting).
Jog operation can beperformed with the start signal (STF or STR). Can also be
used as the thermal relay contact input terminalto stop the inverter by the operation
of the external thermal relay.
STF
-2 ?iMRS
4-
Connect the optional FR-BU brake unit or power regenerative converter (FR-RC).
0
a,
3a
-
Brake unit
connection
Ground
- .-s
2
.-0
v)
c
v)
PR,PX'
Disconnect thejumper from terminals PR-PX and connect the optional brake resistor (FR-ABR) across terminals P-PR. connection
Brake resistor
p, PR
4-
Descrlptlon
RES
- 104 -
Termlnal name
Frequency setting
power supply
loVDC~
permissible load
current 1OmA
When the frequency setting potentiometeris connected in the factory-set state, connect it to terminal
10. When it is connected to terminal 1OE, change the
input specifications of terminal 2.
Frequency setting
(voltage)
Frequency setting
(current)
Auxiliary frequency
setting
Frequency setting
input common
Common to the frequency setting signals (terminals 2, 1 or 4) and analog output terminal AM. Not isolated from the commoncircuit of the control circuit. Do not ground.
~_____
Alarm output
RUN
Inverter running
Switched low when the inverter output frequency is equal to or higher than the starting frequency (factory set to 0.5Hz, variable). Switched high during stop or DC dynamic brake operation( ** ). Permissible load 24VDC 0.1A.
Up-to-frequency
tt
*,.
Overload alarm
? :
, , , 3i
Switched low when the output frequency has reached within10% of the set frequency (factory setting, variable). Switchedhigh during acceleration, deceleration,
or stop( ** ). Permissible load 24VDC 0.1A.
Switched low when the current limit function has caused stall prevention to be activated. Switched high when stall prevention is reset ( ** ). Permissible load 24VDC
0.1A.
Instantaneous power Switched low when instantaneous power failure or undervoltage protection is activated( ** ). Permissible load 24VDC 0.1A.
failure '**
~~
'I I
FU
Frequency detection
Switched low when the outputfrequency has reached or exceeded the detectionfrequency set optionally. Switched high when below the detection frequency( ** ). Permissible load 24VDC 0.1A.
Open collector
output common
Common to the RUN, SU, OL, IPF and FU terminals. Isolated from the commoncircuit of the control circuit.
L
$1
FM
.tt
For meter
.tt
A, B, C
I
!
Change-over contact output indicatingthat the output has beenstopped by the inverter protective function activated.
2OOVAC 0.3A, 30VDC 0.3A. Alarm: discontinuity across B-C (continuity across AC), normal: continuitv across B-C (discontinuitv across A-C).
.
I
-
Descrlptlon
Terminals PR, PX are provided for the FR-A220-0.4K to 7.5K and FR-A240-0.4K to 7.5K.
Low indicates that the open collector outputting transistor is on (conducts). High indicates that the transistor is off
(does not conduct).
The output of these terminals can be reassigned by Pr. 40.
- 105 -
10. SPECIFICATIONS
10.4 Terminal Block Arrangement
El
200V Series
F R - A z z o - ~ ~45K
K,
FR-Az~o-O.~K(P)-~.~K(P)
terminal
;
n block;
R1
S1
Charge lamp
(yellow)
PR P X
Screw size M4
>*
(Me1
FR-A220-5.5K(P), 7.5K(P)
Jumper
FR-Azzo-~~K
FR-A220-11K, 15K
Control
circuit
[Br,minal
block
Control circuit
,q
[,
Charge lamp
(yellow)
Screw Size
RIM;sl
Jumper
Charge lamp
(yellow)
Screw Size M6
Structure. . Two-stage
molded terminals
FR-A220-18.5K, 22K
Screwsize
. M3
SE
Control circuit
terminal block
(Me)
@ +
Charge lamp
(yellow)
RM
Jumper
RT
Charge lamp
(yellow)
( M y
> -
Screw slze Me
STF
ST R
JOGiOH
PC
Jumper
- 106 -
10. SPECIFICATIONS
Terminal Block for Main Circuit
400V Series
FR-A240-18.5K, 22K
Control circuit
terminal block
-barge
R1 S1
size
Screw
M4
PR PPX
lamp
Charge lamp
(yellow)
R
(yellow)
\u/
Jumper
F R - A ~ ~ o - ~ 37K,
O K , 45K
FR-A240-5.5K(P), 7.5K(P)
Control circuit
termlnal block
Charge lamp
(yellow)
Charge lamp
w/
M4
Jumper
FR-AMo-~1K, 15K
Screw size
-Charge lamp
(yellow)
Screwsize
L
Y
Jumper
ULversionM10
- 107 -
IO. SPECIFICATIONS
Field wiring reference tablefor input (R,S,T) and output (U,V,W)
Note (*1) Manufacturer : AMP INCORPORATED, HARRISBURG, PA 17105
PHONE : 717-564-0100 TWX 510-657-4110
(+2) Use copper wire only
Invertre model
Screw torque
(Pound inch)
Screw size
Crimping terminals
Type and tool,type
Crimping terminals
Crimping
tools
32968
M4
FR-A220-11 K
M5
23
M5
23
M6
40
FR-A220-18.5K
-22K
~~
47387
32959
13
FR-A220-0.4K
-0.75K
-1.5K
-2.2K
13
~~
AWG14 I 75'C
59239
AWG10 I 75'C
59239
320634-0AWGlO I 75'C
322128
322048
322002
322 154
Hand tool
59974-1
Dies
48752-1
AWG8 I 75'C
322051
321 670
322155
Hand tool
59974- 1
Dies
48753-1
AWG6 I 75'C
32543
Wire size
I temp-rating ( 4
(el)
~~~
M6
40
322053
3181 1
M8
70
Hand tool
322074
326896 59974- 1
Dies
48755-1
M8
70
M10
131
MI0
131
MI2
219
Hand tool
59974-1
Dies
48754-1
Foot operated
power unit
69325-3
Head
69066
Dies
48756-1
322 160
Foot operated
power unit
69325-3
Head
69066
Dies
48758-1
power unit
69040
Head
300430
48131
Dies
69065
171500-2
- 108 -
power unit
69040
Head
4881 6
Dies
69060
AWG2 I 75'C
322086
AWG110 I 75'C
AWG3lO I 75'C
322059
AWG410 I 75'C
Foot
operate
FR-A240-0.4K
-0.75K
-1.5K
-2.2K
-3.7K
M4
13
FR-A240-5.5K
-7.5K
M4
32959
47387
AWG14 I 75'C
13
35787-0
32543-0
59239
AWGlO I 75'C
M6
321669
40
322049
Hand tool
327268
Dies
48752- 1
FR-A240-18.5K
-22K
M6
40
322051
3221 51
FR-A240-30K
M8
70
322006
Hand tool
59974- 1
Dies
48753- 1
AWGG I 75'C
FR-A240-37K
-45K
M8
70
322074
326896
322074-0
Hand tool
59974-1
Dies
48755-1
AWG2 I 75'C
322087-0
3221 73-0
Foot operated
power unit
69325-3
Head
69066-0
Dies
48757- 1
FR-A240-11 K
-15K 59974-1
FR-A240-55K
131
M10
tool
59974-1
Dies
48753-1
- 109 ..
AWGB I 75'C
AWG210 I 75'C
IO. SPECIFICATIONS
10.5 Outllne DRAWINGS
[ Unit : mm ]
Parameter
unit
'
-4
I
View arrow
'
inverter type
FR-A220-0.4K(P)
125
FR-A220-0.75K(P)
Parameter
unit
w
View arrow
200V series
,K
400V series
- 110-
110
10. SPECIFICATIONS
[Unit : m m ]
1
Parameter
unit
installation
positio
View arrow
200V series
400V series
* Parameter
unit
I
installation
position
[Unit : m m ]
!-$Dmm hole
J
View arrow
200V series
3.2
+
400V series
* The 11K to 55K models are not equipped with the parameter unit
as standard.
- 111 -
J
Inverter type
A AA B EA C
D DD E EE 0
15 12
10 12 434
250
FR-A240-30K
550 525
380 250 12 12 15 10
434
FRoA240-37K 450
FR-A240-45K14801410(70016751250I12
I 1 2 I 1 5 I 1 0 (1301464
FR-A240-55K ) 4 8 0 ) 4 1 0 ) 7 0 0 1 6 7 5 ) 2 5 0 I 12 1 1 2 I 1 5 1 1 0 ) I 3 0 1 4 6 4
130
525
130
550
380
I1 11/1 1 1 W
t-
Ambient humidity
Operating ambience
F
n
r hole
. l
r-,
c
I
Effective depth 4.5mm
'
+k
Specifications
Operating
(Unit: mm)
Item
Ambient temperature
-10-50"c
When the temperature is at less than 0 'C, the liquid crystal diaplay(LCD) may be slower in operation.
Andhigh temperature may reducethe LCDlife.
-2045C
Storage
90%RH max
Non-condensing
Power supply
Connection
Display
Keyboard
Size
Note: Do not expose the liquid crystal display directly to the sun.
Do not use any sharp objects on the keypad of the FR-PUOPE, or it may damage the membrane.
-112-
10. SPECIFICATIONS
10.7 Peripheral Device List
0.4
FR-ASU0.4K
NoN-lo(Buss)or
(Gould)
OT10
I
I
K5
(A)
10
250 V
AC
600 v
AC
22
FR.A2G22K
NOS-150 (Buss) or
OTS150(Gould)
3o
FR-Ma30K
NOS-225(Buss) or
OTS225(Gould)
37
FR-A24&37K
NOS-300 (BUSS) or
OTS300(Gould)
45
55
250
FR.A2GsK
NOS-350(BUSS) or
OTS350 LGouldI
K5
I
I
K5
225
K5
K5
I
I
I
1
150
K5
S-KW
30
22
300
S-KW
38
30
350
200A
50
- 113 -
50
10. SPECIFICATIONS
10.8 Selecting the Rated Sensitivity Current for the Earth Leakage Circult Breaker
When using the earth leakage circuit breaker with the inverter
ype series
Conventional
NV
..
-1
1- '
0.26
0.72
la,
input side
Igm
0.65
18.5
60
30
70
0.87
1 .w
37
: leakagecurrent of motorduringcommercial
SelectionExamples(forthediagram
(mA)
33~-=0.17
Leakage current
Leskage current
I
Note: (1) The NV should be installedto the primary (power supply) sideof the inverter.
(2) Ground fault inthe secondary side of the inverter canbe detected at the running
frequency of 120Hz or lower.
(3) In the W E connection nemal point grounded system,the sensitivity current is
purified against ground fault in the inverter secondary side. Hence,
the protective
ground resistance ofthe load equipment shouldbe 10 s2 OT less .
For the leakage current value ofthe noise filter installed on
the inverter input
side, contactthe corresponding filter manufacturer.
- 114-
3 3 x m z 2 . 3 1
1000m
b2
Mdor m
e
current lgm
Total leakage
current Ig
Rated sensitivity
current le x 10)
30
la,
11. APPENDIX
~
~~
~~~~
~~
The following countermeasures are available for inverter noise, but the effect will differ greatly
according to the type of noise. Refer to the following table and enforce the countermeasures.
Shield the inverter unit. Store it in a separate panel, or shield it with a metal case and ground
the metal case.
Shield the inverter input/output wire. Use a metal conduit and ground the conduit, or use a
shielding wire and groung the shield.
Install a noise filter on the inverter input side.
0
Details of countermeasures
Radiated
Radiated
Radiated from input
from
from
wirdgrounding wire
output wire
inverter
Conductive noise
Electro- Electromagnetic static Input Grounding
coupling Wire
couplingwire
0
A
-115-
......
Route ofspreading
nolse
Types of noise
The following types of noise occur according to
how the noise is conducted.
1 . Atomospheric
emission
Route
1 ) Noise radiated from inverter................ ( 1 )
2) Noise radiated from input
(2)
h i
(4)(5)
(6)
4. Conductive noise
1 ) Noise that conducts through input
wires ........................................................
(7)
(8)
The inverter and the motor must be grounded securely using their ground terminalsto prevent an
electric shock due to earth leakage. Any accident due to the leakage current is not covered by our
warranty.
Where grounding is difficult or for larger grounding resistance, grounding accident, deteriorated
insulation, portable motor-operated machine, etc., the earth leakage circuit breaker (ELCB) should
be installed to protect personnel from electric shock.
But the ELCB may operate unnecessarily when used with the PWM inverter, because the inverter
output voltage changes instantaneously, high harmonic leakage currents flow due to the earth stray
capacity and the ELCB might respond to harmonic leakage current. Generally, the higher sensitivity
the ELCB rating is, the more often the ELCB operates unnecessarily.
ELCB
Stray capacity
To
supply
v - 0
--- --- ---
0--------_
Inverter
+-----e3
---\
I
1
I
1
I
I
ILL
- 116-
when using two or more motors with one inverter, etc., increase the external thermal setting value by
the amount of the leakage current, to suppress operation.
If the motor capacity exceeds 1 1 kW, the rated current will be large so the effect of the leakage
leakage current.
a
X
I
I
- 117.. .
0
0
I
I
REVISIONS
The manual number is given on the bottom left of the back cover.
Revision
*Manual Number
IB (NA) 66430-A
First edition
IB (NA) 66430-8
A MlTSUBlSHl ELECTRICCORPORATION
HEAD OFFICE MlTSUBlSHl DENKl BLDG MARUNOUCHI TOKYO 100
IB (NA) 66430-B
(9402)
MEE
Printed
Japan
in
Specifications
subject
to change
without
notice.