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DYEING
1) Dye- is described as a colored substance that has an affinity to the substrate to which it is applied.
The dye is usually used as an aqueous solution & may require mordant to improve the fastness of the
dye to the fiber.
2) Mordant- substance having affinity for both the fiber & the dye i.e. form a bond between fiber
&dye.
There are different types of dyes which are applicable to different fibers.
Like the dyes which are used for cellulosic fibers may not give good affinity when applied to the
protein fibers.
3) Colorfastness- refers to the color ability to remain unchanged.
Different dyes of different colors have different degrees of fastness to various conditions.
Different factors which affect fastness- perspiration, salt water, crocking, dry cleaning,
atmospheric gases etc.
The whiteness is caused by absorption of ultra violet light & reflection of visible blue light.
5) Color Flare- when the color may appear to match in one light (e.g. day light) but will not match
in another light (tube light)
6) Level describes the color that looks the same through out the product.
7) Pigments- are insoluble color particle that are held on the surface of a fabric by a binding agent.
Pretreatment Processes Pretreatment processes consist of cleaning operations to rid the fabric of all soil and additives that
have accumulated during the weaving or knitting process.
Desizing- removal of starch from the fabrics which is applied
during manufacturing or finishing of fabrics.
These processes are usually the first treatments a fabric
undergoes after leaving the loom or knitting machine, and are
required before any dyeing, printing, or finishing can be
accomplished.
Pretreatment processes may also include bleaching.
Fabrics to be dyed in light to medium shades, as well as most prints, are first bleached.
Bleaches are required to obtain pure whites because natural fibers are rarely pure white in their
natural state; they are usually slightly yellowish or grayish.
The Dyeing Process The medium most often used to dissolve or disperse dyes for
application to textiles is water.
Prepared by: Ms Anshu Singh Choudhary, HOI, Amity University Madhya Pradesh
Natural DyesObtained from different natural sources such as plants, animals & different insects.
Indigo- from a plants belong to the genus Indigoferae, the leaves of which yield a yellow juice that
rapidly turns blue when exposed to air.
Tyrian Purple- from species of fish & small insects. Highly priced so also called Royal Purple.
B) Synthetic Dyes1.
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Direct Dyes
Vat dyes
Sulphur dyes
Disperse dyes
Azoic dyes
Reactive Dyes
Basic dyes
Acid dyes
1) Direct Dyes These dyes are for the cellulosic fibers from the aqueous solution.
The fabric or the yarns are dip in the water at low temperature & then the solution is boiled, while
stirring the yarns or fabric so that it picks up the dye uniformly to give even dyeing effect.
Salt is added which forced the color out of the solution into the fiber.
2) Basic dyes- Acrylic fibers, nylon, polyester
3) Acid dyes- Wool, silk, Nylon
Prepared by: Ms Anshu Singh Choudhary, HOI, Amity University Madhya Pradesh
High cost
2) Yarn Dyeingo The purpose of yarn dyeing is to have dye stuff penetrate to the fibers in the core of the yarn.
o To create interesting checks, stripes with different colored yarns in weaving process.
o Different Methods:
Prepared by: Ms Anshu Singh Choudhary, HOI, Amity University Madhya Pradesh
(ii) Package Dyeing Yarns are wound on small perforated spools, cones, tubes called as a Package.
These are immersed in a tank wherein the dye is forced through packages.
The dye is then pressured back through the packages toward the center to fully penetrate the entire
yarn.
immersed
Dyes of the same hue but of a type suited to each fiber to be dyed are mixed together in the same
dye bath.
E.g.- all solid color blend fabrics
Prepared by: Ms Anshu Singh Choudhary, HOI, Amity University Madhya Pradesh
The fabric is passed through a trough containing dye and then between two heavy rollers which force
the dye into the cloth and squeeze out the excess
4) Solvent or Dope Dyeing In this process addition of dye pigments to the solvent solution of the synthetic fibers before extruded
from the spinneret.
Have high degree of color fastness.
5) Garment Dyeing
Dyeing Defects:
1) Barre- is a horizontal shaded band running across the width of the fabric.
Cause- by variations the size of filling yarn or difference in tension of warp or filling yarns
2) Bleeding- is a loss of color when dyed fabric is wetted or immersed in water.
The water becomes colored & causes the discoloration of other fabrics.
3) Crocking- Some dyes tend to crock, or rub off on fabrics or other material with which they come in
contact.
Cause- inadequate washing subsequent to dyeing
4) Shading- is the variation in color either horizontally or vertically. Cause- due to uneven tension on the
fabric
5) Off shade- refers to a color that does not exactly match the standard or prepared sample.
6) Shade bar- is a horizontal bar of different hue running across the fabric.
7) Stained fabric- indicates a discoloration caused by the foreign substance, dirt, oil on the fabric being dyed.
8) Streaked fabric- indicates either a stain or uneven dyeing caused by folds in the fabric during the dyeing
process.
9). Migration- is shifting of color to the surrounding area or to an adjacent area.
10.) Frosting- occurs when the colored portion of fibers or yarns are abrade.
Prepared by: Ms Anshu Singh Choudhary, HOI, Amity University Madhya Pradesh