INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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SENR9249-06
December 2012

320B Excavator
Hydraulic System
320B:
3MR1-UP
5BR1-UP
9KR1-UP
1CS1-UP
4XW1-UP

320B N:
4NR1-UP

2012 Caterpillar, All Rights Reserved

320B L:
4MR1-UP
6CR1-UP
5CS1-UP
5GW1-UP
2WZ1-UP

Printed in U.S.A.

COMPONENT LOCATION
Description

Part
Machine Schematic
Number Location Location

AccumulatorGp

087-4456

B-4

CoolerGp-HydraulicOil

109-9496

A-6

CylinderGp-Boom

118-3949

E-3

CylinderGp-Bucket

134-6987

E-3

CylinderGp-Stick

123-2082

E-7

FilterGp-CaseDrain

126-2075

A-6

4I-3741

A-3

FilterGp-Return

107-6995

A-5

MotorGp-Swing

176-5104

F-6

MotorGp-Travel(Left)

107-7029

10

F-5

MotorGp-Travel(Right)

107-7029

11

F-4

SensorAs-Pressure

106-0178

12

B-2

SwitchAs-BoomRaisePressure

106-0180

13

C-6

SwitchAs-Implement/SwingPressure

106-0179

14

D-4

SwitchAs-TravelPressure

106-0179

15

D-4

TankGp-Hydraulic

118-4113

16

A-5

ValveAs-BypassCheck

094-6526

17

A-6

ValveGp-Check

184-3831

18

A-6

ValveGp-CushionCrossoverRlf

116-3420

19

E-6

ValveGp-FlowControl

111-1141

20

B-6

ValveGp-HydraulicActivationControl

107-7058

21

A-6

ValveGp-MainControl

154-0529

22

D-2

ValveGp-Pilot

123-2419

23

D-2

ValveGp-PilotControl(Bucket/Boom)

176-4985

24

B-3

ValveGp-PilotControl(Swing/Stick)

176-4986

25

B-6

ValveGp-PilotControlTravel

123-2148

26

B-7

ValveGp-PilotOilManifold

111-9950

27

B-5

ValveGp-StickDriftReduction

155-7067

28

D-5

ValveGp-TravelBrake(Left)

137-3718

29

E-5

ValveGp-TravelBrake(Right)

137-3718

30

E-4

FilterGp-Pilot

TAP LOCATION
Tap
Number

Description

Schematic
Location

AA

Drive Pump Powershift Pressure

A-2

BB

Idler Pump Powershift Pressure

B-1

CC

Idler Pump Delivery Pressure

B-1

DD

Drive Pump Delivery Pressure

A-1

Hydraulic Oil Sampling Port

A-3

SOS

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

VARIABLE and PRESSURE

COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

PEDAL

LINES CROSSING

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

VALVE GP
SOLENOID
(SWING PARKING BRAKE)

(11) MOTOR GP
TRAVEL (RIGHT)
107-7029

(10) MOTOR GP
TRAVEL (LEFT)
107-7029
(9) MOTOR GP
SWING
176-5104

MOTOR

TRAVEL MOTOR (LEFT)

TRAVEL MOTOR (RIGHT)

PG
DR
Pp3
MU

(29) VALVE GP
TRAVEL BRAKE (LEFT)
137-3718

(5) CYLINDER GP
STICK
123-2082

(30) VALVE GP
TRAVEL BRAKE (RIGHT)
137-3718
(3) CYLINDER GP
BOOM
118-3949

(4) CYLINDER GP
BUCKET
134-6987

E
B

(19) VALVE GP
CUSHION CROSSOVER
RLF
116-3420

SWIVEL

(28) VALVE GP
STICK DRIFT
REDUCTION
155-7067

(15) SWITCH AS
TRAVEL PRESSURE
106-0179
(14) SWITCH AS
IMPLEMENT/
SWING PRESSURE
106-0179

AP2

ADr
APi
BR3

AT

dR4

aR3

PSL
R3

AR3

R1

BR2

aR2
(R)

(L)

(B)

HR

PSW

AR1 aR1

PTA

(F)

BOOM (1)
CONTROL
VALVE

AL1
(F)

aL1 BL1
(B)
RIGHT
TRAVEL
CONTROL
VALVE

LEFT
TRAVEL
CONTROL
VALVE

R4

BOOM (2)
CONTROL
VALVE

BPi

BL2

AL2

aL3

BL3

AL3

BP3

aL4 BL4

BUCKET
CONTROL
VALVE

ATTACHMENT
CONTROL
VALVE

LINE RELIEF
VALVE
(BOOM
CYLINDER
HEAD END)

BP2

BDr

aL2

AP1

AR4

BOOM DRIFT
REDUCTION
VALVE

BR1
AR2

(23) VALVE GP
PILOT
123-2419

BP1

BT

AL4

R2

aL5

STICK (2)
CONTROL VALVE

STICK (2)

STRAIGHT
TRAVEL
CONTROL
VALVE

HL
R3

LINE RELIEF
VALVE
(STICK
CYLINDER
HEAD END)

MAIN
RELIEF
VALVE

(22) VALVE GP
MAIN
CONTROL
154-0529

BOOM (2)

(13) SWITCH AS
BOOM RAISE
PRESSURE
106-0180

BUCKET
SWING
STICK (1)

aR4

bR3

PiL

bR2

dSW

dST1

bR1

PR

PL

PP

bL1

LINE RELIEF VALVE

(BUCKET CYLINDER HEAD
END)
bL3
PiB

ATCH

TRAVEL (R)

TRAVEL (L)

PAT

bL2

DR

BOOM (1)

LINE RELIEF VALVE

(BUCKET CYLINDER ROD END)

bL4
dL5

(26) VALVE GP
PILOT CONTROL
(TRAVEL)
123-2148
JLT

(25) VALVE GP
PILOT CONTROL
(SWING/STICK)
176-4986

TRAVEL (R)

(20) VALVE GP
FLOW CONTROL
111-1141

PSA
(PUMP)

(TRAVEL)
(RELIEF)

PAC

SOLENOID
VALVE
(SWING
PRIORITY)

SP

(1) ACCUMULATOR GP
087-4456

X1

BOOM

JR2

JR3

JR1
M3

(25) VALVE GP
PILOT CONTROL
(BUCKET/BOOM)
176-4985

SA3

SA2

IDLER
PUMP

(2) COOLER GP
HYDRAULIC OIL
109-9496

P
M

DRIVE
PUMP

PG

PIN

TOUT

Pi1

Pi2

Pi3

CC

J M1

(12) SENSOR AS
PRESSURE
106-0178

A2

DD

M2

SOLENOID VALVE
(TRAVEL SPEED)

SA1

BB

X3 A1

PILOT RELIEF
VALVE

SA5 SA4

(6) FILTER GP
CASE DRAIN
126-2075

ST SB1

JRT
R2

JR4

SOLENOID
VALVE
(FINE
CONTROL)
SB5 SB4 SB3 SB2

JRP

BUCKET

DR1

(21) VALVE GP
HYDRAULIC
ACTIVATION
CONTROL
107-7058

PROPORTIONAL
REDUCING VALVE
(POWER
SHIFT)

(SWING)

DR6

TRAVEL (L)

(LEVELING)

DR5

TRA1

DR4

TLA1

JL2

JL1

TRA2

DR2
DR3

TLA2

C/V

JL4

JL3

JPi

SWING

STICK

PEU

JLP

Pi5

TP

Pi8

TT

PILOT PUMP

LINE PATTERNS

A3

(27) VALVE GP
PILOT OIL
MANIFOLD
111-9950

Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines

X2

Component Group
AA

Attachment

R1

(18) VALVE GP
CHECK
184-3831
(17) VALVE AS
BYPASS CHECK
094-6526

(8) FILTER GP
RETURN
107-6995

(16) TANK GP
HYDRAULIC
118-4113

Air Line

CALLOUTS

(7) FILTER GP
PILOT
4I-3741

R1

SOS

Taps (Pressure, Sampling, Sensor - by letter)

YY

THIS SCHEMATIC IS FOR THE 320B EXCAVATOR HYDRAULIC SYSTEM

MEDIA NUMBER: SENR9249-06
SCHEMATIC PART NUMBER: 115-9034, CHANGE: 10, VERSION: HE

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

MACHINE COMPONENT LOCATIONS

VIEW ALL CALLOUTS

5
3
20

12

21 22 16 24

26
4

PILOT PUMP

19
SOLENOID VALVE
(SWING PARKING
BRAKE)

IDLER PUMP

9
DRIVE PUMP

29
10

SWIVEL

27

11

30

MAIN CONTROL VALVE

VIEW ALL CALLOUTS

13

MAIN RELIEF VALVE

BOOM (1)
CONTROL VALVE
STICK (2)
CONTROL
VALVE
LINE RELIEF
VALVE
(BUCKET
CYLINDER
HEAD END)

23
14

BUCKET
CONTROL VALVE

ATTACHMENT
CONTROL VALVE

RIGHT TRAVEL
CONTROL VALVE

MAIN
RELIEF VALVE

STRAIGHT TRAVEL
CONTROL VALVE

LEFT TRAVEL
CONTROL VALVE
BOOM (2)
CONTROL VALVE

LINE RELIEF VALVE

(STICK CYLINDER
HEAD END)

18

17
15
28

PUMP GP - MAIN HYDRAULIC

DD

CC

VIEW ALL CALLOUTS

AA

HYD.
TANK

SOS

BB

PILOT MANIFOLD
VIEW ALL CALLOUTS

25
PILOT
RELIEF VALVE

PROPORTIONAL
REDUCING VALVE
(POWER SHIFT)

SOLENOID VALVE
(SWING PRIORITY)

SOLENOID VALVE
(TRAVEL SPEED)

SOLENOID VALVE
(FINE CONTROL)