Five Stage Heating

Existing
Milling Rate, TCH at 100% MJ%C

Volume flowrate, US GPM
190.00
1st
920
2nd
3rd
4th
5th
CJ Reheater
Steam/Vapor Requirements
Parameter
Dimension
Stage/Heater
kg/s
Heating Media
Mass flow
kg/s
23.311
37.297
25.519
35.089
30.304
30.304
30.304
30.304
60.608
60.608
3.645
Vapor 2
Juice Volumetric Flow
cu.m./s
0.022
0.036
0.024
0.034
0.029
0.029
0.029
0.029
0.058
0.058
1st
1
1.290
Vapor 2
Average Juice Velocity
m/s
3.557
3.557
2.433
2.433
2.102
2.102
2.890
2.890
2.890
2.569
2.355
Vapor 2
Tube Outside Diameter
0.041
0.041
0.041
0.041
0.041
0.041
0.041
0.041
0.041
0.041
1.326
Vapor 2
Tube Inside Diameter
0.040
0.040
0.040
0.040
0.040
0.040
0.040
0.040
0.040
0.040
2nd
1
0.660
Vapor 2
Tube Length
4.572
4.014
4.520
4.520
4.572
4.572
4.520
4.520
4.520
4.520
0.666
Vapor 2
Available Heating Surface Area
sq. m.
57.425
112.932
99.918
87.433
88.435
88.435
90.839
90.839
127.175
143.072
1.152
Vapor 1
Required Heating Surface Area
sq. m.
57.425
112.932
99.918
87.433
88.435
88.435
90.839
90.839
127.175
143.072
3rd
1
0.576
Vapor 1
No. of Passes
pass/es
20.000
28.000
22.000
14.000
14.000
14.000
20.000
20.000
14.000
14.000
0.576
Vapor 1
tube/s per pass
5.000
8.000
8.000
11.000
11.000
11.000
8.000
8.000
16.000
18.000
0.726
Vapor 1
Total No. of Tubes
pcs
100.000
224.000
176.000
154.000
154.000
154.000
160.000
160.000
224.000
252.000
4th
1
0.363
Vapor 1
Brix
Bx
11.000
11.000
11.000
11.000
11.000
11.000
11.000
11.000
11.000
11.000
0.363
Vapor 1
Specific Heat
kJ/kg.degC
3.911
3.911
3.911
3.911
3.911
3.911
3.911
3.911
3.911
3.911
0.778
Exhaust Steam
Juice Density
kg/cu.m.
1044.190
1044.190
1044.190
1044.190
1044.190
1044.190
1044.190
1044.190
1044.190
1044.190
5th
1
0.778
Exhaust Steam
Pa.s
6.974E-04
6.974E-04
4.937E-04
4.937E-04
4.312E-04
4.312E-04
3.937E-04
3.937E-04
3.683E-04
4.207E-04
CJ Reheater
1.741
Exhaust Steam
Juice Thermal Conductivity
W/m.K
0.600
0.600
0.600
0.600
0.600
0.600
0.600
0.600
0.600
0.600
Steam/Vapor Temperatrue
deg C
100.000
100.000
100.000
100.000
110.000
110.000
110.000
110.000
120.000
120.000
Juice Temperature, In
deg C
40.000
40.000
74.709
74.709
87.336
87.336
98.173
98.173
105.005
87.000
, kJ/kg
Temperature,C
Juice Temperature, Out (Ave.)
deg C
74.709
74.709
87.336
87.336
98.173
98.173
105.005
105.005
112.236
103.179
2256.918
100.000
Juice Temperature, Out (Calculated)
deg C
71.949
76.434
89.635
85.664
98.173
98.173
105.005
105.005
112.236
103.179
2229.937
110.000
LMTD
Kelvin
42.020
38.986
16.733
19.298
16.662
16.662
7.926
7.926
10.986
24.008
2202.341
120.000
kW
2912.502
5314.116
1489.580
1503.272
1284.283
1284.283
809.618
809.618
1713.835
3834.783
Reynold's Number of Juice
Dimensionless
212892.239
212892.239
205773.042
205773.042
203446.076
203446.076
306381.999
306381.999
327587.672
254915.510
kg/s
t/h
Flow Regime
Dimensionless
Turbulent
Turbulent
Turbulent
Turbulent
Turbulent
Turbulent
Turbulent
Turbulent
Turbulent
Turbulent
4.971
17.896
Tube Inside Friction Factor
Dimensionless
0.004
0.004
0.004
0.004
0.004
0.004
0.003
0.003
0.003
0.004
1.878
6.761
Vapor 1
kW/sq. m. degC
1.2070
1.2070
0.8910
0.8910
0.872
0.872
1.124
1.124
1.227
1.116
2.519
9.070
Exhaust Steam
Pa
382118.321
526093.993
196696.363
125171.310
94041.155
94041.155
250123.058
250123.058
174712.879
139175.973
m H2O
38.968
53.650
20.059
12.765
9.590
9.590
25.507
25.507
17.817
14.193
No. of Tube/Pass
Juice Viscosity
Heat Duty
Over-all Heat Transfer Coeffcient

Pressure drop
Vapor 2
Modification
Milling Rate, TCH at 100% MJ%C
Volume flowrate, US GPM
190.00
1st
920
2nd
3rd
4th
5th
CJ Reheater
Steam/Vapor Requirements
Parameter
Dimension
Stage/Heater
kg/s
Heating Media
Mass flow
kg/s
23.311
37.297
35.916
24.692
30.304
30.304
30.304
30.304
60.608
60.608
2.323
Vapor 2
Juice Volumetric Flow
cu.m./s
0.022
0.036
0.034
0.024
0.029
0.029
0.029
0.029
0.058
0.058
1st
1
0.858
Vapor 2
Average Juice Velocity
m/s
1.778
1.778
1.712
1.712
2.102
2.102
1.445
1.445
2.890
2.569
1.466
Vapor 2
Tube Outside Diameter
0.041
0.041
0.041
0.041
0.041
0.041
0.041
0.041
0.041
0.041
1.724
Vapor 2
Tube Inside Diameter
0.040
0.040
0.040
0.040
0.040
0.040
0.040
0.040
0.040
0.040
2nd
3
0.985
Vapor 2
Tube Length
4.572
4.520
4.014
4.520
4.572
4.572
4.520
4.520
4.520
4.520
0.739
Vapor 2
Available Heating Surface Area
sq. m.
57.425
99.918
112.932
87.433
88.435
88.435
90.839
90.839
127.175
143.072
1.140
Vapor 1
Required Heating Surface Area
sq. m.
57.425
99.918
112.932
87.433
88.435
88.435
90.839
90.839
127.175
143.072
3rd
1
0.800
Vapor 1
No. of Passes
pass/es
10.000
11.000
14.000
14.000
14.000
14.000
10.000
10.000
14.000
14.000
0.341
Vapor 1
tube/s per pass
10.000
16.000
16.000
11.000
11.000
11.000
16.000
16.000
16.000
18.000
0.681
Vapor 1
Total No. of Tubes
pcs
100.000
176.000
224.000
154.000
154.000
154.000
160.000
160.000
224.000
252.000
4th
3
0.341
Vapor 1
Brix
Bx
11.000
11.000
11.000
11.000
11.000
11.000
11.000
11.000
11.000
11.000
0.341
Vapor 1
Specific Heat
kJ/kg.degC
3.911
3.911
3.911
3.911
3.911
3.911
3.911
3.911
3.911
3.911
1.371
Exhaust Steam
Juice Density
kg/cu.m.
1044.190
1044.190
1044.190
1044.190
1044.190
1044.190
1044.190
1044.190
1044.190
1044.190
5th
1
1.371
Exhaust Steam
Pa.s
7.834E-04
7.834E-04
5.687E-04
5.687E-04
4.648E-04
4.648E-04
4.133E-04
4.133E-04
4.002E-04
4.207E-04
CJ Reheater
1.741
Exhaust Steam
Juice Thermal Conductivity
W/m.K
0.600
0.600
0.600
0.600
0.600
0.600
0.600
0.600
0.600
0.600
Steam/Vapor Temperatrue
deg C
100.000
100.000
100.000
100.000
110.000
110.000
110.000
110.000
120.000
120.000
Juice Temperature, In
deg C
40.000
40.000
62.124
62.124
78.538
78.538
93.582
93.582
93.582
87.000
, kJ/kg
Temperature,C
Juice Temperature, Out (Ave.)
deg C
62.124
62.124
78.538
78.538
93.582
93.582
99.993
99.993
106.322
103.179
2256.918
100.000
Juice Temperature, Out (Calculated)
deg C
61.230
62.683
77.946
79.400
93.582
93.582
99.993
99.993
106.322
103.179
2229.937
110.000
LMTD
Kelvin
48.615
47.764
29.255
28.366
23.130
23.130
12.949
12.949
19.354
24.008
2202.341
120.000
kW
1935.322
3308.458
2222.237
1668.198
1782.837
1782.837
759.696
759.696
3019.404
3834.783
Reynold's Number of Juice
Dimensionless
94767.705
94767.705
125695.552
125695.552
188762.556
188762.556
145950.368
145950.368
301444.114
254915.510
kg/s
t/h
Flow Regime
Dimensionless
Turbulent
Turbulent
Turbulent
Turbulent
Turbulent
Turbulent
Turbulent
Turbulent
Turbulent
Turbulent
4.047
14.570
Tube Inside Friction Factor
Dimensionless
0.005
0.005
0.004
0.004
0.004
0.004
0.004
0.004
0.003
0.004
1.822
6.558
Vapor 1
kW/sq. m. degC
0.6932
0.6932
0.6726
0.6726
0.872
0.872
0.646
0.646
1.227
1.116
3.112
11.204
Exhaust Steam
Pa
49220.179
54042.692
62022.171
63086.368
94293.203
94293.203
32083.672
32083.672
175177.710
139175.973
m H2O
5.019
5.511
6.325
6.433
9.616
9.616
3.272
3.272
17.864
14.193
No. of Tube/Pass
Juice Viscosity
Heat Duty
Over-all Heat Transfer Coeffcient

Pressure drop
Vapor 2

Five Stage Heating

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Five Stage Heating

Încărcat de

Drepturi de autor:

Formate disponibile

Existing

Milling Rate, TCH at 100% MJ%C

Juice Volumetric Flow

Average Juice Velocity

Tube Outside Diameter

Tube Inside Diameter

Available Heating Surface Area

Required Heating Surface Area

tube/s per pass

Total No. of Tubes

Juice Thermal Conductivity

Juice Temperature, Out (Ave.)

Juice Temperature, Out (Calculated)

Reynold's Number of Juice

Tube Inside Friction Factor

Over-all Heat Transfer Coeffcient

Juice Volumetric Flow

Average Juice Velocity

Tube Outside Diameter

Tube Inside Diameter

Available Heating Surface Area

Required Heating Surface Area

tube/s per pass

Total No. of Tubes

Juice Thermal Conductivity

Juice Temperature, Out (Ave.)

Juice Temperature, Out (Calculated)

Reynold's Number of Juice

Tube Inside Friction Factor

Over-all Heat Transfer Coeffcient

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