API 510 Calculaor

Minimum Thickness Calculation for Welded Tanks
Date:
Client:
Site:
Tank No:
Tank
Formula
Tmin = 2.6 (H-1)DG/SE

1
Strake No
mm/metric
2.6
19300
22000
0.97
25200
1
ft/conv.
2.6
63.32
72.18
0.97
25200.00
1.00
mm/metric
2.6
16900
22000
0.97
24900
1
ft/conv.
2.6
55.45
72.18
0.97
24900.00
1.00
Tmin
0.450
11.43
Inches
mm
0.398
10.11
Inches
mm
Code
Accept.
Tmin
11.43
0.450174787
10.11
0.398034743
2.6
H
D
G
S
E
3
mm/metric
2.6
14500
22000
0.97
27400
1
4
ft/conv.
2.6
47.57
72.18
0.97
27400.00
1.00
mm/metric
2.6
12100
22000
0.97
27400
1
ft/conv.
2.6
39.70
72.18
0.97
27400.00
1.00
0.309
7.86
Inches
mm
0.257
6.53
Inches
mm
7.86
0.30940604
6.53
0.2570943805
Height "H" (Bottom of shell course under consideration to maximum liquid level)
Specific gravity "G"

Maximum allowable stress "S"
Joint efficiency "E"
Table 4.2
Table 4.1
mm/metric
2.6
9700
22000
0.97
27400
1
ft/conv.
2.6
31.82
72.18
0.97
27400.00
1.00
mm/metric
2.6
7300
22000
0.97
27400
1
ft/conv.
2.6
23.95
72.18
0.97
27400.00
1.00
mm/metric
2.6
4900
22000
0.97
27400
1
ft/conv.
2.6
16.08
72.18
0.97
27400.00
1.00
0.205
5.20
Inches
mm
0.152
3.87
Inches
mm
0.100
2.54
Inches
mm
5.20
0.2047827187
3.87
0.1524710569
2.54
0.1001593951
1
Years
Nominal
Actual
Minimum
CR
RL
16
6.35
5.7
5.35
0.0406
8.54
16
6.35
6
4.63
0.0219
62.81
16
6.35
6.1
3.54
0.0156
163.92
16
6.35
5.8
2.88
0.0344
84.99
16
6.35
5.8
2.54
0.0344
94.84
0.35
1.37
2.56
2.92
3.26
163.92
84.99
94.84
AMFC
Diameter
Height
Volume
RL
10.005
15.7
1234.3085
8.54
62.81
171.25
16
6.35
5.9
2.54
0.0281
119.47
16
6.35
6.1
2.54
0.0156
227.84
16
6.35
6.2
2.54
0.0094
390.40
3.36
3.56
3.66
119.47
227.84
390.40
Available material for corrosion
Diameter
Height
Volume
10
16.02
1258.21
Safe Fill Height

Date:
Client:
Site:
Tank No:
Formula
H = S x E x tmin / 2.6 D x G + 1
1
Strake No
2.6
tmin
D
G
S
E
mm/metric
2.6
7.21
10005
0.9
23600
0.7
ft/conv.
2.6
0.2839
32.82
0.90
23600.00
0.70
62.051
Feet
18.91
meters

Table 4.2
Table 4.1
Tank No:
Age:
Height of the tank:

Diameter of the tank:
Strake height:
Tank volume:
Product:
Product SG:
Material used:
Maximum allowable stress for strakes 1
& 2:
Maximum allowable stress for upper
strakes:
Joint efficiency:
Age of tank
Shell plate evaluation table
No. of strakes: 6
Strake height:
1. Nominal shell plate thickness (N.T.) in
millimetres
1
2.31
8

millimetres
2. Minimum acceptable thickness (tmin)

calculated in millimetres; however tmin
shall not be less than 2.54mm for any
shell course
6.76
3. the least minimum thickness(t2) in

millimetres measured from manual
survey with UT wall thickness meter
6.50
4. Metal loss (amount corroded) in

millimetres
1.5
5. Corrosion rate; Millimeters per year
0.214
6. Available material for corrosion in

mm
-0.26
7. Estimated remaining life span, in

years
-1.2
8. Inspection interval, out of service
10
9. External visual inspection interval in

years
37 Years
ft/conv.
mm/metric
47.080
14350
26.247
8000
7.874
2400
720.94
Alkylate/Reformate
0.77
Unknown
23600
26000
0.7
2.31
2.31
5.68
4.21
7.03
6.08
0.97
1.92
0.139
0.274
1.35
1.87
9.7
6.8
10
10
Bottom plate evaluation table

1. Age of tank in years
2. Nominal floor plate thickness (N.T.) in millimetres
3. Least minimum thickness in millimetres measured
4. Metal loss (amount corroded) in millimetres
5. Corrosion rate: millimetres per year
6. Available material for corrosion in millimetres
7. Remaining life in years
8. Maximum internal inspection interval in years
9. Criteria for continued operation
9.1. Minimum acceptable bottom plate thickness in
the critical zone area: The smaller of 9.1.1) 50 % of the original bottom plate thickness in
millimetres =
9.1.2) 50 % of t min of the lower shell course in
millimetres =
9.1.3.) But not less than 0.1/2.54mm
9.2. Minimum acceptable bottom plate thickness for
all other bottom plates in
millimetres
7
Strake number
4
2.31
2.31
3.27
2.54
4.05
5.0
1.95
0.279
0.143
0.78
2.46
2.8
17.2
10
10
37
6.35
4.6
1.75
0.0472972973
0.6
97.3
10
4
3.44
2.54
6
2.31
6
2.54
4.53
1.47
0.210
1.99
9.5
10
7
1.87
6
2.54
4.47
1.53
0.219
1.93
8.8
10
Minimum Thickness Calculation for Welded Tanks

Date:
Client:
Site:
Tank No:
Formula
2.6
H
D
G
S
E
Tmin = 2.6 HDG/SE

Area 1 - Strake No.1
mm/metric ft/conv.
2.6
2.6
15780
51.77
10600
34.78
1.22
1.22
24900
24900.00
0.85
0.85
Tmin
0.270
6.85
Code
Accept.
Tmin
6.85
mm/metric
ft/conv.
Inches
mm
Table 4.2
Table 4.1
Critical Length Calculation for Corroded Areas

Date:
Client:
Site:
Tank No:
Formula
L = 3.7 (D*t)
Diameter
Least thickness t
L=
L=
13570.00
0.00
0.00
mm
mm
mm
Inches
Metal Loss Calculation (Amount corroded)

Formula
Nominal Thickness - Least min thickness t
Strake
Nominal Thk mm
Least thickness t mm
Metal loss mm
1
8
2
8
3
6
4
6
5
6
6
6
7
6
8
6
8.00
8.00
6.00
6.00
6.00
6.00
6.00
6.00
0.00
2
54
8.00
0.148
3
54
6.00
0.111
4
54
6.00
0.111
5
54
6.00
0.111
6
54
6.00
0.111
7
54
6.00
0.111
8
54
6.00
0.111
9
54
0.00
0.000
Corrosion rate loss per year

1
54
8.00
0.148
Strake
Age of tank
Metal loss mm
Corrosion Rate mm
Available Material for Corrosion

Date:
30 December 1899
Client:
Site:
Tank No:
Tank
Formula
Entire Shell
1
6.5
2
0
3
0
4
0
5
0
6
0
7
0
8
0
9
0
Strake
Least thickness t mm
T min
6.75
10.11
7.86
6.53
5.20
3.87
Err:509
Err:509
Err:509
Available material mm
-0.25
-10.11
-7.86
-6.53
-5.20
-3.87
Err:509
Err:509
Err:509
2
-10.11
0.148
-68
3
-7.86
0.111
-71
4
-6.53
0.111
-59
5
-5.20
0.111
-47
6
-3.87
0.111
-35
7
Err:509
0.111
Err:509
8
Err:509
0.111
Err:509
9
Err:509
0.000
Err:509
Remaining life in years

Entire Shell
1
-0.25
0.148
-2
Strake
Corrosion Rate mm
Remaining life in years
Ultrasonic Thickness Inspection Interval in Years

Entire Shell
1
-0.250
0.296
-1
Strake
Twice corrosion rate
UT inspection int. years
2
-10.110
0.296
-34
3
-7.859
0.222
-35
4
-6.530
0.222
-29
5
-5.201
0.222
-23
6
-3.873
0.222
-17
7
Err:509
0.222
Err:509
8
Err:509
0.222
Err:509
9
Err:509
0.000
Err:509
3
6.000
0.444
14
4
6.000
0.444
14
5
6.000
0.444
14
6
6.000
0.444
14
7
Err:509
0.444
Err:509
8
Err:509
0.444
Err:509
9
Err:509
0.000
Err:509
External Visual Inspection in Years

Date:
30 December 1899
Client:
Site:
Tank No:
Tank
Formula
Entire Shell
Strake
Four X corrosion rate
VT inspection int. years
1
7.320
0.593
12
2
6.000
0.593
10
Average thickness Calculation from manual survey with UT wall thickness

Date:
30 December 1899
Client:
Site:
Tank No:
Tank
Formula
No of Readings/Readings
Strake 1: Localised pitting corrosion - Area 1

No of readings
5
Readings in mm
3.81
3.56
3.05
Average in mm
3.75
mm
5.35
Strake 1
No of readings
Readings in mm
Average in mm
5
5.8
5.98
5.9
mm
6.1
6.1
Strake 2
No of readings
Readings in mm
Average in mm
5
5.9
5.86
5.7
mm
5.7

Date:
Client:
Site:
Tank No:
Tank
Formula
Strake 3
No readings
Readings in mm
Average in mm
5
5.7
5.98
6
mm
5.7
6.3
6.2
Strake 4
No of readings
Readings in mm
Average in mm
5
6.2
6.14
6.2
mm
5.9
6.2
6.2
Strake 5
No of readings
Readings in mm
Average in mm
5
6.2
6.10
6.1
mm
6.2
6.2
5.8

Date:
Client:
Site:
Tank No:
Tank
Formula
Strake 6
No of readings
Readings in mm
Average in mm
Strake 7
No of readings
Readings in mm
Average in mm
Strake 8
No of readings
Readings in mm
Average in mm
120000
6.5
0.00
mm
5
0.00
mm
5
0.00
mm

Date:
Client:
Site:
Tank No:
Tank
Formula
Strake 9
No of readings
Readings in mm
Average in mm
5
0.00
mm
Criteria to continue Operations

Date:
30 December 1899
Client:
Site:
Tank No:
Tank
Formula
ave
ave
must be t
Strake
must be t min
T 2 must be 60 % of t min
ave
Strake
must be t min
T 2 must be 60 % of t min
min
YES
NO
Yes
Yes
100
100.00
-5.45
-6.86
-4.25
-6.07
-1.88
-4.72
-0.39
-3.92
0.90
-3.12
9
Err:509
Err:509
-3.87
-2.32
Err:509
Err:509
Err:509
Err:509
Age of tank
Strake number (Tank 000)
Shell plate evaluation table
2.4
2.4
2.4
2.4
2.4
2.4
2.1
2. Minimum acceptable thickness (tmin)

calculated in millimetres; however tmin shall
not be less than 2.54mm for any shell course
7.03
5.99
4.5
3.55
2.6
2.54
2.54
3. the least minimum thickness(t2) in

millimetres measured from manual survey with
UT wall thickness meter
7.65
8.00
7.91
5.60
6.0
5.75
5.80
4. Metal loss (amount corroded) in millimetres
0.35
0.001
0.09
0.4
0.001
0.25
0.2
5. Corrosion rate; Millimeters per year
0.050
0.000
0.013
0.057
0.000
0.036
0.029
6. Available material for corrosion in mm
0.62
2.009
3.41
2.05
3.40
3.21
3.26
7. Estimated remaining life span, in years
12.4
14063.0
265.2
35.9
23793.0
89.9
114.1
8. Inspection interval, out of service
10
10
10
10
10
10
10
9. External visual inspection interval in years
No. of strakes: 7
Strake height:
millimetres
safe fill height

Date:
Client:
25600.61113438
Site:
Tank No:
Formula
Ht=St x e x t min/4.9 D x G + 0.3

1
Strake No
4.9
Tmin
D
G
S
E
Ht
Ht
mm/metric
4.9
10.38
22
1
176.51
1
ft/conv.
4.9
0.4087
0.07
1.00
176.51
1.00
17.296
17.30
17.30
Feet
meter
17.30
2.6
Tmin
D
G
S
E
Ht
Strake No
mm/metric
4.9
11.43
22
0.97
176.51
1
ft/conv.
2.6
0.4500
0.07
0.97
176.51
1.00
19.015
19.02
19.02
Feet
meter
19.02

Table 4.2
Table 4.1

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Minimum Thickness Calculation for Welded Tanks

Tmin = 2.6 (H-1)DG/SE

Specific gravity "G"

Available material for corrosion

Safe Fill Height

Maximum allowable stress "S"

Height of the tank:

1. Nominal shell plate thickness (N.T.) in

2. Minimum acceptable thickness (tmin)

3. the least minimum thickness(t2) in

4. Metal loss (amount corroded) in

5. Corrosion rate; Millimeters per year

6. Available material for corrosion in

7. Estimated remaining life span, in

8. Inspection interval, out of service

9. External visual inspection interval in

Bottom plate evaluation table

Minimum Thickness Calculation for Welded Tanks

Tmin = 2.6 HDG/SE

Critical Length Calculation for Corroded Areas

Metal Loss Calculation (Amount corroded)

Nominal Thickness - Least min thickness t

Corrosion rate loss per year

Available Material for Corrosion

Remaining life in years

Ultrasonic Thickness Inspection Interval in Years

External Visual Inspection in Years

Average thickness Calculation from manual survey with UT wall thickness

Strake 1: Localised pitting corrosion - Area 1

Average thickness Calculation from manual survey with UT wall thickness

Average thickness Calculation from manual survey with UT wall thickness

Average thickness Calculation from manual survey with UT wall thickness

Criteria to continue Operations

Strake number (Tank 000)

Shell plate evaluation table

2. Minimum acceptable thickness (tmin)

3. the least minimum thickness(t2) in

4. Metal loss (amount corroded) in millimetres

5. Corrosion rate; Millimeters per year

6. Available material for corrosion in mm

7. Estimated remaining life span, in years

8. Inspection interval, out of service

9. External visual inspection interval in years

safe fill height

Ht=St x e x t min/4.9 D x G + 0.3

Maximum allowable stress "S"

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