Documente Academic
Documente Profesional
Documente Cultură
NETAFIM USA
5470 E. HOME AVE.
FRESNO, CA 93727
CS 888 638 2346
F 800 695 4753
www.netafimusa.com
Table of Contents
Features and Applications..................................................................................... 3
Specifications...................................................................................................... 3
Filter Dimensions................................................................................................. 4
Water Quality & Maximum Flow Rates.................................................................. 5
Filter Operation................................................................................................... 5
Installation.......................................................................................................... 8
Filter Start-up.................................................................................................... 10
System Maintenance.......................................................................................... 10
Troubleshooting................................................................................................. 13
Replacement Parts............................................................................................. 15
Maximum Flow
1200
1600
2000
2400
Number of Units
10
Maximum Flow
2800
3200
3600
4000
Disc Color
Disc Color
Non-corrosive materials prevent rusting and corrosion from chemicals and weather.
Less backflush water and time required for otimized irrigation scheduling resulting in
uniform watering.
Innovative design captures and stores large amounts of solids reducing the need for
backflushing.
Number of Units
Blue
Yellow
Red
Black
Brown
Mesh
40
80
120
140
200
Micron
400
200
130
115
70
Applications - Agriculture
For surface water containing algae and other organic materials such as reservoirs,
canals, rivers and reclaimed water applications
For systems requiring high volumes of water
Specifications
Specifications
10
Pressure (psi)
4
5
1.4
.14
9
10
44
Sustaining valve is recommended for all 2-unit Galaxy Filters and all other
sizes if the downstream pressure is less than 40 psi during backflush
Solenoid Options
Solenoid Type
24VAC
12VDC
12VDCL
.5
100 200
440
1000 2000
4000
Manifold Connections
Number of Filters
Connection
Number of Filters
Connection
10
Filter Dimensions
Materials
Side View
Length
Width
Height
Discs: Polypropylene
Dimensions
No. of Units
Length
10
Width
34
34
34
34
55 3/4
55 3/4
55 3/4
55 3/4
Height
56
56
56
56
56
56
56
56
Weight* (lbs.)
640
820
1,070
1,345
1,590
2,010
2,380
2,590
72 27/32 88 3/16 107 7/8 127 9/16 80 5/16 80 5/16 107 7/8 107 7/8
3
Units
4
Units
5
Units
6
Units
7
Units
8
Units
9
Units
10
Units
Good
1,200
1,600
2,000
2,400
2,800
3,200
3,600
4,000
Average
1,125
1,500
1,875
2,250
2,625
3,000
3,375
3,750
Poor
940
1,250
1,550
1,850
2,150
2,450
2,750
3,100
Very Poor
600
800
1,000
1,200
1,400
1,600
1,800
2,000
3
Units
4
Units
5
Units
6
Units
7
Units
8
Units
9
Units
10
Units
Good
1,200
1,600
2,000
2,400
2,800
3,200
3,600
4,000
Average
1,100
1,460
1,825
2,200
2,560
2,950
3,300
3,650
Poor
884
1,179
1,474
1,769
2,064
2,358
2,655
2,950
Very Poor
541
722
902
1,082
1,263
1,443
1,623
1,804
3
Units
4
Units
5
Units
6
Units
7
Units
8
Units
9
Units
10
Units
Good
1,200
1,600
2,000
2,400
2,800
3,200
3,600
4,000
Average
900
1,300
1,650
1,980
2,310
2,640
2,970
3,300
Poor
660
880
1,100
1,320
1,540
1,760
1,980
2,200
Very Poor
436
581
726
871
1,016
1,162
1,310
1,454
Water Quality
Good Water Quality: Municipal water supply or
well water from a clean aquifer with no sand, iron
or manganese.
Average Water Quality: Wells with small amounts
of sand (< 2 ppm) or clean surface water which
includes lakes, ponds, reservoirs and canals.
Poor Water Quality: Well water from a poor
quality aquifer (> 2 ppm) or surface water in hot
climates with increased biological growth and no
chemical treatment which includes lakes, ponds,
reservoirs and canals.
Very Poor Water Quality: Well water with
greater than 10 ppm of sand including rivers,
muddy canals, lakes and ponds with severe run off
deposits and raw municipal wastewater.
Greater than 3 ppm Sand or Silt: May require a
pre-filter such as a hydrocyclone.
Filter Operation
The discs are stacked on the spine. The discs are color-coded by micron
size, and are assembled according to your water filtration requirements.
The spine assembly has a spring compression unit and an internal piston
which are used to alternately compress and release the discs during filtering and backflushing cycles.
Filtration Mode
Backflush Mode
Filtration Mode:
During the filtration process the filtration discs are tightly compressed
together by the spring and the differential pressure, thus forcing the water
to flow through the grooves and traps of the discs.
Backflush Mode:
During backflush, the discs are uncomressed by the releasing the inlet
hydraulic pressure. Multi-jet nozzles provide peripheral spray on the loosened discs, causing them to spin, and release the retained solids, which
are flushed out to the drain.
Inlet
To Drain
Outlet
Backflush
Water Inlet
Filter Operation
Backflush Valve:
The Backflush valve has two built-in chambers, the N.O. filter port and the N.C. drain
port. Each port has its own valve seat, but they share a common shaft and diaphragm.
The valve chambers are mutually integrated units. When one port is open, the other is
closed, permitting the backflush valve to perform two modes of operation:
Filtration Mode: The valve permits flow from the inlet manifold through the filter, into
the pipeline.
Filtration Mode
Flushing Mode: The valve closes the inlet manifold and opens the drain port, causing
reverse flow through the filter, ejecting impurities via the drain port.
The backflush valve is either controlled by water pressure or a pneumatic source.
Operation is initiated by an electric solenoid with a manual override feature. A manual
override knob is installed on the base of all AC and DC continuous solenoids. During
normal operation, the dot on the round brass knob should be pointing towards the
brass solenoid base (down). Turning this knob 90 degrees to the left or right will activate
the solenoid and put the valve/filter into a backflush mode. Backflushing should be
maintained for 20 seconds, then the knob can be returned to the auto position for normal
irrigation. For DC latching solenoids, the manual override green lever is in a vertical
position. Turning to the left 90 degrees will put the valve/filter into a bachflush mode.
AC and DC Continuous
Solenoid Manual Override
BASE
Manual
Inlet Valve
No. 3
3
2
IN
Booster
Valve No. 1
On
Off
Auto
Auto
During the filtration process, the water flows through the inlet manifold, through the 4
filters and the 4x 3 inlet valves. The filter water gathers in the outlet manifold and flows
into the system.
DC Latching Solenoid
Manual Override
COIL
Filtration Process:
DRAIN
Flushing Mode
Filter Operation
Backflush Process:
The backflush process begins with an electrical command from the control unit to the first solenoid activated
by the pressure difference between the inlet and outlet or by time.
The solenoid then sends a pressure command to the booster valve (assembled on 4x 3 inlet valve No. 1).
The booster valve opens causing the No. 1 valve to close the 4 inlet to the filter and open the 3 drain port.
Filter No. 1 is now in a backflush position.
The 5 spines in filter No. 1 operate simultaneously, releasing the compressed discs. Peripheral jets of water are
pumped against the discs, causing them to spin fast and free, flushing trapped solids out to the drain.
The filtered backflush water is supplied from the other filters through the outlet manifold.
The contaminated water from the backflushed filter drains through the drainage manifold.
Backflush time per filter is 20 seconds. When the time elapses, the control unit stops the backflush signal to
the solenoid.
The solenoid releases the water pressure signal allowing the inlet valve and the discs of the 5 spines to return to
filtration position.
Once filter No. 1 is in the filtration position again, the control unit sends a signal to begin the backflush
process in filter No. 2.
After all the filters have been backflushed, the system returns to filtration mode until the next backflush cycle.
Inlet Valve
No. 3
1
DRAIN
3
2
IN
Booster
Valve No. 1
Installation
Air Release
Valve
Air Release
Valve
Cover
Clamps
Installation:
Make sure that the inlet and outlet orientation
is correct (shown by arrows on filter).
Prior to start-up, check for any damage to the
unit (system operates under pressure).
Connect backflush drainage line.
Out
Out
Drain
Vent
Command
Filter
In
Drain
In
Pressure Guage
Command
Filter
Drain Manifold
Installation Guidelines
40 psi
184 GPM
Topographic Elevation
40
48
58
68
Length in Feet
33
470
1000
1540
1500
1000
500
0
0
Please Note: It is highly recommended to try to keep the length of the drain
pipe to a minimum in order to achieve and ensure highly effective backflushing.
20
230 VAC
M
Master
Valve
Relay
Solenoid on Tanks
115 or 230
50/60 Hz
Transformer
Solenoid Common
Do not use transformer and wire + 12 VDC to first two terminals. Do not use third terminal.
From
Solar
Panel
12 VDC
12 VDC
Battery
OPEN CONTACT
80
Yellow
Orange
Yellow
the solenoids.
60
AC POWER WIRING
C
24 VAC
Use 1/2 conduit and 16 gauge wire or larger from the controller to
40
Solenoid on Tanks
Common
Red lead from latching solenoid on DCL models.
Relay
M
Master
Valve
Minimum Battery
Pressure Downstream
2000
Installation
Backflush Controller Installation:
Refer to the controllers handbook for installation instructions.
Make sure that the voltage of both the solenoid unit and controller are correct.
Set the manual operation button to automatic.
Check that the PD hydraulic switch HIGH and LOW pressure lines are correctly
connected to the appropriate ports.
Set the starting backflush point on the PD switch to 6 to 8 psi above the clean
pressure difference.
Set the controller to a flush time of 20 seconds and a dwell time of 10 seconds.
These settings may require adjustment to conform to local water conditions.
Typically, a 4 to 8 hour interval between backflushes is recommended.
Backflushing Controller
Flushing Time
Solenoid
Time orP
Dwell
Flushing Cycle
Time orP
2
P Switch
LP
24 VAC
HP
PD
Murphy
Backflush
Valve
In
Drain
Out
Galaxy
Filter
HP
Booster
Valve
In
To Valve
Out
Command
Water Filter
In
Out
Vent
LP
Filter Start-Up
Start-up Operation:
Flush out the main line upstream of the filter by opening the
If the pressure difference remains high, check and see if the flow
rate is too high. An excessive flow rate through the filter uses
excessive pressure loss.
System Maintenance
General Requirements and Maintenance:
Confirm there is 40 psi of pressure upstream of the filter during backflush.
Check that the Pressure Differential (PD) Gauge returns to 0-2 psi after a backflush.
All vent tubes need to vent freely to atmosphere without any back pressure.
To minimize damage to the backflush controller, always keep the door closed and turn
off the power when not using the controller for long periods of time.
Seasonal Maintenance:
For the 2-Station DC model backflush controller only, replace two 9 Volt batteries
every two-three years, or as needed. Batteries are located inside the backflush controller.
Use three year life lithium or one year life alkaline batteries.
At the end of the irrigation season, just before shutdown, initiate a backflush with the
required pressure and turn off the water. This will ensure the discs remain clean during
the offseason.
Manually clean the discs if needed see detailed instructions on Page 11.
In order to prevent the filter from becoming damaged under freezing conditions,
drain all the water from the filter and leave the drain valve open.
10
Weekly Check
Inlet/Outlet Pressure
Backflush Controller
Leakage
Clean Command Filter
Solenoids
Downstream Pressure and Drain
Backflush Valves
System Maintenance
Disc Cleaning Instructions:
Thoroughly wash the discs with fresh water and then reassemble the
discs on the spine (Figure 6).
Replace the tightening cylinder and tighten the butterfly nut until it
stops - do not overtighten (Figure 8, 9).
Tie each disc set on a string and place them in a cleaning solution.
Refer to instructions on page 12 for recommended cleaning
solutions based on water deposits.
Reassemble the filter cover and tighten the clamp (Figure 10, 11).
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
11
System Maintenance
Disc Cleaning Instructions for Surface Water
with Organic and Biological Residue:
Step 1
Step 1
Soak the discs in this solution making sure the discs are loose and
have good contact on both sides with the Peroxide solution. Do not
put too many discs in at one time.
Stir the discs in the solution a few times.
Total soaking time is 1 to 3 hours. If the solution is no longer
cleaning the discs, replace it with a new mixture.
Remove the discs and rinse well with water there should only be a
pale sedimentation on the discs.
Step 2
After the discs have been rinsed with water, they must be soaked in
a 10% Hydrochloric Acid solution to remove the organic residue.
Step 2
After the discs have been rinsed with water, they must be soaked in
a 10% Peroxide solution to remove the organic residue.
Soak the discs in this solution making sure the discs are loose and
have good contact on both sides with the acid solution. Do not put
too many discs in at one time.
Soak the discs in this solution making sure the discs are loose and
have good contact on both sides with the Peroxide solution. Do not
put too many discs in at one time.
Remove the discs and rinse well with water there should no
longer be any residue between the grooves of the discs.
Remove the discs and rinse well with water there should no longer
be any residue between the grooves of the discs.
Put the discs on the spine and spine assembly in the filter bank.
Put the discs on the spine and spine assembly in the filter bank.
Caution: When blowing out with compressed air, make sure all parts are opened.
12
Soak the discs in this solution making sure the discs are loose and
have good contact on both sides with the acid solution. Do not put
too many discs in at one time.
Troubleshooting
No Water Going Through the Filter:
If the system has upstream and downstream valves around the filter, check to make sure they are open. Check that field valves are open.
At start-up, the backflush valves need a minimum 12 psi to start working. If air is trapped in the system, close the downstream butterfly valve so that
pressure builds up at the filter. Then, slowly open the butterfly valve to allow water to flow to the field.
Verify that the manual override buttons on all the solenoids are in the correct position. For AC and DC continuous solenoids, the dot in the round
brass knob should be pointing towards the brass base of the solenoid, not towards the black square plastic solenoid coil. For DC latching solenoids, the
green lever should be vertical. See page 6 for illustrations. If all of the manual override buttons are in the wrong position, water will not flow through
the filter.
Make sure all vent tubes are venting to atmosphere with no backpressure.
No Backflush Operation:
Check the Upstream and Downstream Pressure
The pressure downstream of the filter needs to be at least 40 psi during backflushing. The Pressure Sustaining Normally Open (PSNO) Valve should
be set to at least 40 psi during backflushing.
13
Troubleshooting
Check the Backflush Controller (cont)
For DC backflush controllers, make sure the batteries are charging. Batteries should be changed every 2-3 years depending upon frequency of filter
irrigation and flushing. Use three year life 9 volt lithium or one year life alkaline batteries.
For AC backflush controllers, make sure the transformer is still functioning and replace if needed.
The controller panel can malfunction if exposed to moist or dusty conditions, rust, or lightning. If you suspect any of these causes, contact the
backflush controller manufacturer for inspection and possible warranty or repair. Or call Netafim USA Technical Support for assistance.
Continuous Backflushing:
Constant Water Flowing Out of the Drain Manifold
If there is constant water going through the drain manifold, then one of the backflush valves is stuck in the flush position. This can be caused by one of
these three issues:
- There may be debris stuck in the drain port of the backflush valve which does not allow the valve to return to the filtration position. Determine
which valve is flushing all of the time. Turn the manual override of the solenoid to flush and then return the knob to filtration. Make sure the knob
is in the exactly in the correct position. If the valve is still flushing, turn off the water.
- Remove the entire 4 drain manifold from the back of the backflush valves. Visually inspect the back side of all valves to see if there is debris. Start to
disassemble the backflush valve from the back by removing the large plastic union. Put the large spring or large o-ring in a secure place. Remove the
small bolt from the stem, pull out the black round piece and remove any debris. Carefully reassemble the valve and attach the drain manifold.
- The solenoid may be stuck and not returning to filtration mode. On the Backflush Controller, switch the terminal wire (the wire connected to
terminal 1 and 2 for example) from a stuck solenoid to a working solenoid. If the problem moves with the solenoid that is stuck, then the problem is
in the solenoid. Disassemble the solenoid to clean any debris. If the problem persists, replace the solenoid coil with a new one.
- The diaphragm of the backflush valve may be torn. To confirm, close the ball valve in front of the 2 command filter. If water is still flushing from
the drain manifold, the diaphragm may be torn. Turn off the water and remove all of the bolts from the bonnet of the valve. Remove the diaphragm
and inspect for tear. Replace if necessary.
14
Replacement Parts
2
Detail B
Detail A
Detail C
27
16
30
Detail A
16
11
12
13
14
16
23
Detail B
22
9 or 10
29
22
10
Detail E
19
Detail D
21
Detail C
18
11
26
Item Number
1
2
3
4
5
6
7
8*
9
10
11
12
13
14
15
16
17
18
19
20*
21
22
23
24
25
26
27
28*
29
30
70040-003100
70620-003444
71600-006855
71680-000790
76400-003400
76400-004635
76400-003575
70561-001700
76400-003500
78201-010100
70640-005313
70620-007585
76400-007200
70620-002255
70620-004860
75050-008500
00105-007500
40001-000382
70800-003260
Model Number
44VIC04
25AP14941001
61BFG4GPG-DM
61PIL25300
55P4694802
25AP50780433
25AP50780432
65ARIB2PP
25AP50480222
25AP22530001
55P4694804
44VICCP04
25A49-120SDS
25AP22531213
25AP50540009
55P1030404
25AP50540118
25AP22534043
25AP22530425
595177100
25AP22530512
25AP50500116
15CONT8C50
61BBC-024
Description
24
25
Detail D
17
10
22
21
15
19
Detail E
15
Replacement Parts
Galaxy Disc-Kleen Filter Battery Parts
Key
Item Number
1
1
2
2
3
4
5
5a
5b
5c
5d
5e
5f
6
6
6
7
8
9
9
10
10
11
12
-
70620-002260
70620-002265
70620-008351
70620-008352
70620-008350
70620-003600
70620-006000
70620-007390
70620-006450
70620-006480
70620-005850
70620-007050
70620-001667
70620-001670
70620-001675
70620-007055
70620-007057
70620-002235
70620-002230
70620-008290
70620-008300
70620-007900
70620-008000
70620-011500
70620-007575
70620-007580
70620-007585
70620-007590
00105-007500
76400-003575
76400-004635
70041-004000
75200-003500
75200-003670
Model Number
25AP22530040
25AP25010402
25AP50403409
25AP50403410
25AP50420042
25AP50408140
25AP21991002
25AP25060224
25AP25060226
25AP25300216
25AP25531225
25AP50760009
25AP50060008
25AP20221-080DK
25AP20221-120DK
25AP20221-140DK
25AP50060012
25AP50060014
25AP22491001
25AP22491005
25AP22530042
25AP22530044
25AP50760028
25AP133499
27AP5B00000024
25AP22531018
25AP22531211
25AP22531213
25AP22531214
25AP50500116
25AP50780432
25AP50780433
25AP22541230
25AP50127501
25AP50127505
Description
NOTE: For ITEM NUMBERS not listed, contact Netafim USA Customer Service.
Model Number
Description
71600-006855
71680-016900
70620-012850
61BFG4GPG-DM
25AP5060442408
25AP50032246
3 Backflush Valve
3 Backflush Valve Stem Rubber Seal
O-Ring for Female Threaded Adapter
NETAFIM USA
5470 E. HOME AVE.
FRESNO, CA 93727
CS 888 638 2346
F 800 695 4753
www.netafimusa.com
A050
10/09