Manual Prompt Erosion

ELECTRIC DISCHARGE MACHINE
ZNC & PNC
OPERATION MANUAL
PROMPT INTEGRATED TECHNOLOGY LTD.

TEL:+886-4-23306655
FAX:+886-4-23317766
Http: //www.promptcnc.com E-mail: sales@promptcnc.com
NO. 7, WUGONG 3rd ROAD, WUFENG INDUSTRIAL PARK, TAICHUNG 41353, TAIWAN
I
PC-Base EDM System
Installation Information
CHAPTER 1 EDM SPARKING SAFETY DESCRIPTION

1-1 GENERATOR CABINET SAFETY SYMBOL POSITION
1. EMERGENCY STOP IS A YELLOW BOTTON WITH RED TOP FOR EMERGENCY SHUT
DOWN.
2. ALWAYS TURN OFF THE MASTER POWER CONTROL SWITCH FOR SAFETY ASSURANCE
BEFORE MAINTANCE.
1-2 MACHINE SAFETY SYMBOL POSITION
1-3 NOTICES FOR SAFETY OPERATION

Accident caused by abnormal operation and machine malfunction in case, always keep an eye on safety
notices to protect damage and injury from machine and operator.
Machine have equipped many devices to protect human and machine safety, but over rely on those safety
devices is a main cause result in accident also, never ignore safety check before working and watch below
notices.
SAFETY NOTICE:
1. Always use EDM dielectric fluid, fluid flash point must higher then 72C.
2. Smoke expel device is necessary during sparking, collecting smoke with proper handle or disposed to
outdoor by factory exhaust system, the fume extraction pipe must cover top of full work tank, the
evaporated fume and mist may cause human injury.
3. Belt on top machine may broken, please inform local agent check belt tensile every 6 month or 4500
working hours to prevent Z axis slide down from hurting people, spindle should be supported by a
wooden bar during replace gear belt to avoid sliding.
4. Turn off the main power before change filters.
5. Dielectric fluid will injure skin, please wear oil-proof gloves, skin may hurt if touch dielectric fluid
for a long time, skin cleaning is necessary if touch fluid.
6. SERIOUS WARING! There is dangerous voltage could cause people death during sparking. Prevent
touch any part below isolated plate which including electrode strictly.
7. Be careful with flame during sparking.
8. Do not put the fingers into the space between upper, center and foundation base to avoid injury when
X, Y move to limit.
9. Be careful fingers clipped when open the work tank door to the limit.
10. Dielectric fluid burning to damage property and life caused by touch of spark, dielectric and air make
temperature upgrading while sparking without dielectric submerged, therefore, prevent sparking
without dielectric submerged strictly, and dielectric fluid level must 40mm higher then work piece.
11. There is a fire extinguisher above the work tank, when abnormal spark occur machine will stop,
buzzer will beeping and the FIRE MONITOR red indicator light on. Please check if dielectric fluid
distortions reduce the flash point or sparking without dielectric fluid.
12. Arcing caused by bad chips expelling while sparking, electrode driven up by feedback signal over
dielectric level, arc will ignite dielectric fluid, therefore, always turn on the arcing supervising switch
while eroding.
13. Dielectric fluid overheats or too low will cause flame easily.
14. Shut down generator cabinet and exhaust device, and put out fire when fire alarm occur. If machine
equipped with auto fire extinguisher, work area will lack of oxygen after extinguisher executing.
15. Never mix with another low flash point, high stickiness oil, and those materials will make dielectric
fluid distortion and influence sparking speed, rubbish removal, result in arcing during fine eroding
due to difficult chips removing specially.
16. Sparking must be executed under operator watching.
4
17. Special notices for flushing eroding are that operator supervising, dielectric fluid flash point higher
than 72C, efficient dielectric fluid flowing and fire extinguisher ready.
18. There is some dielectric fluid on work table surface make it slippery, never stand on top of it.
19. Power PE ground wire must be connected well to avoid electrical shock.
20. If there were crack either on the power cable or cable between generator cabinet and machine
structure might cause electrical shock, please asking help from local agent to get away from such
potential dangerous.
21. Sensors might out of order occasionally, always check their functions before operation.
22. No smoking allowed in the working area to prevent gas and smoke from burning.
23. Electrode and work piece are hot after and under working, never touch without insulated grove to
prevent a burn.
24. Pay attention when install electrode and work piece, operator might hurt by squeezing or cutting.
25. Cooling fan inside generator cabinet always turning after power on, never put fingers into it.
26. Electricity exists inside machine structure and generator cabinet, never open cover plates to prevent
electrical shock.
27. There is electricity remains inside capacitor even the power off, be careful of electrical shock.
28. Turn off power before open generator cabinet backside junction box to prevent electrical shock.
29. Never remove E and PE wires inside machine structure and generator cabinet to prevent electrical
shock.
30. Never touch electrode during eroding to prevent electrical shock.
31. Hanging NO SMOKING and PAY ATTENTION TO FIRE symbols surround the machine 2
meters, and put necessary fire extinguishing devices in the suitable place.
32. Never put flammable materials into work tank.
33. PVC nozzles and rubber pipes can not put above the electrode to prevent fire igniting.
34. Turn off main power and generator cabinet power when open generator cabinet to prevent electricity
shock.
35. Check on three-phase power terminal connect well, any phase will result in shortage of voltage.
36. Always check dielectric fluid level inside tank, inefficient dielectric fluid might result in fire disaster
which caused by air pump into pipe and stock dielectric flowing.
37. Always check safety devices before operation, such as fire detector and dielectric level detector.
38. Waste materials after EDM process (waste dielectric fluid, mud, grease, filter and parts) shall look for
specialist to clean according to local regulation.
1-4 SAFETY OPERATION FOR OPERATOR AND WORK SITE

1.
2.
3.
4.
Machine surrounding should be cleaned, keep away from leaking oil and chips.
Exhaust device is necessary in order to collect or expel smoke outdoor.
Operator should always wear protect goggles and safety shoes to avoid squeezing and sliding injury.
Operator should wear safety shoes during upload and download work piece from work table, be
careful of work piece dropping.
1-5 HOW TO SHUT DOWN MACHINE
1. EMERGENCY STOP: During sparking or machine stand by, this button (emergency stop) always
efficient to stop power and function completely.
2. MAIN-POWER-SWITCH: Position ON is power on, OFF is power off.
3. OFF BUTTON: Press the button will cut off main power and all functions.
1-6 SAFETY PREPARATION BEFORE OPERATE EDM

1. PREVIOUS INSPECTION BEFORE OPERATION
a.
b.
c.
1)
Make sure work piece fixed on work table well and correctly.
Make sure electrode cable stick on the electrode head well.
Check is there work table travel abnormal?
Make sure lubrication well after power on, pull the rod of oil pouring device twice then move 3 axes
full travel.
2) Make sure no obstacles on the work table motion way.
d.
1)
2)
3)
CHECK FLUSH MODE SET UP WELL

Avoiding flushing coolant only while sparking.
Make sure flushing nozzle will not interfere with work piece and electrode.
Avoiding dielectric fluid level lower than sparking point.
2. PREVIOUS INSPECTION BEFORE SPARKING

a.
b.
1)
2)
3)
c.
1)
2)
d.
Check dielectric fluid level is suitable.

Check dielectric fluid.
Check dielectric fluid pollution situation.
Dielectric fluid turbid and become white color means fluid quantity shortage.
Is there filter stocked result in low fluid flowing capacity?
Check is there dielectric fluid unexpected descending.
Check the door of work tank locked well.
Check door seal if hardened and damaged.
Check valid date of the fire extinguisher.
3. INSPECTION DURING SPARKING

a.
b.
c.
d.
e.
1)
2)
3)
4)
Check is there any leakage on the fluid flushing pipe.

Check dielectric fluid flushing pressure is setting suitable.
Check sparking conditions are setting suitable.
Check dielectric fluid temperature is normal.
Necessary inspection while doing non-people working.
Is sparking steady?
Is flushing pressure normal?
Is the dielectric fluid level steady?
Is the dielectric fluid temperature normal?
CHAPTER 2 EDM INSTALLATION DESCRIPTION

2-1 EDM MACHINE SPECIFICATION AND TRANSPORTATION
2-1.1 LIFTING WOODEN CASE AND MACHINE STRUCTURE VIEWING
2-1.2 TRANSPOTATION LIFTER SPECIFICATIONS

MODEL
LIFTER POWER
FORK LENGH
EDM-322CS
EDM-432CS
EDM-432C
EDM-542C
EDM-433MS
EDM-433M
EDM-544M
2TONS OR ABOVE
2000mm
EDM-540L
3TONS OR ABOVE
2000mm
EDM-640L
EDM-655H
4TONS OR ABOVE
2000mm
EDM-1050L
EDM-1086H
6TONS OR ABOVE
2000mm
EDM-1470L
10TONS OR ABOVE
2000mm
EDM-1670L
10TONS OR ABOVE
2000mm
EDM-1880L
10TONS OR ABOVE
2000mm
EDM-2010L
15TONS OR ABOVE
2000mm
EDM-865H
5TONS OR ABOVE
2000mm
EDM-1286H
7TONS OR ABOVE
2000mm
EDM-1586H
8TONS OR ABOVE
2000mm
EDM-1886H
8TONS OR ABOVE
2000mm
EDM-20106H
13TONS OR ABOVE
2000mm
EDM-25106H
16TONS OR ABOVE
2000mm
10
REMARK
2-1.3 WOODEN CASE DIMENSIONS

MODEL
PACKAGE
LENGH
(cm)
WIDEH
(cm)
HIGH
(cm)
WEIGHT
(kg)
EDM-322CS
WOOD CASE
179
132
225
1400
EDM-322CS
WOOD PLATE
179
132
225
1350
EDM-432CS
MACHINE+GENERATOR
CABINET
WOOD CASE
179
164
225
1570
EDM-432CS
MACHINE+GENERATOR
CABINET
WOOD PLATE
179
164
225
1339
EDM-432CS
1.MACHINE
2.TANK+ GENERATOR CABINET
WOOD CASE
152
139
161
106
226
209
1522
550
EDM-432CS
1.MACHINE
STRIP TYPE
WOOD BOX
152
139
161
106
226
209
1270
385
EDM-432CS
1.MACHINE
WOOD PLATE
152
139
161
106
226
209
1270
385
EDM-432CS
1.MACHINE+COOLANT
WOOD CASE
174
139
164
106
226
209
1730
496
EDM-432CS
1.MACHINE+COOLANT
WOOD CASE
153
114
152
158
229
208
1642
577
EDM-542C
1.MACHINE
STRIP TYPE
WOOD BOX
154
150
183
138
224
203
2100
600
EDM-544M
1.MACHINE+COOLANT
WOOD CASE
199
106
158
134
255
212
2194
580
EDM-544M
1.MACHINE
WOOD PLATE
199
106
158
134
255
212
1977
460
2-1.4 Lifting the wooden cast by suitable lifter, use steel belts hang the machine from center of gravity to
keep balance, workers have to keep away more than 10 feet from the lifting position.
11
2-1.5 MACHINE SPECIFICATIONS

MODEL
SIZE(W*D*H)mm
NET WEIGHT(kg)
EDM-322CS
1360x1430x2100
1300
EDM-432CS
1600x1400x2300
1300
EDM-432C
1400x1200x2200
1400
EDM-542C
1050x1250x2050
1500
EDM-433MS
1400x1380x2250
1150
EDM-433M
1200x1410x2250
1280
EDM-544M
1350x1640x2350
1900
EDM-540L
1700x1560x2380
2800
EDM-640L
1720x1800x2610
3600
EDM-1050L
1930x2050x2845
5200
EDM-1470L
2600x3500x3200
8000
EDM-1670L
2950x3550x3200
8300
EDM-1880L
3150x3600x3200
8500
EDM-2010L
3500x3200x3150
12300
EDM-655H
1800x1300x2800
3200
EDM-865H
2200x2000x2800
4600
EDM-1086H
2400x2000x3200
5300
EDM-1286H
2800x2000x3200
6800
EDM-1586H
3600x2000x3200
7800
EDM-1886H
3600x2000x3200
7800
EDM-20106H
4500x2800x3200
12000
EDM-25106H
5400x3000x3200
15000
REMARK
2-1.6 For safety reason, always lift machine from rear side and keep forks insert into wooden plate deeper
than 2/3, keep balance during and never lift machine higher than 20cm from the ground during
transportation; machine volume is big and heavy, lifter sleeves must be fixed by screws during load down
from truck to avoid sleeves sliding away.
12
2-2 GENERATOR CABINET TRANSPORTATION VIEW
2-2.1 GENERATOR CABINET SPECIFICATIONS

MODEL
LENGH CM
WIDTH CM
HIGH CM
60A
80
56
180
120A
105
56
180
180A
217
56
180
250A
217
56
180
300A
217
56
180
WEIGHT
2-2.2 STEEL BELT SPECIFICATIONS

< ANGLE
< 45
SUPPORT WEIGHT
600KG
2-2.3 Lifting the wooden cast by suitable lifter, use steel belts hangs the machine from center of gravity to
keep balance, workers have to keep away more than 10 feet from the lifting position, generator gravity is
higher, workers have to support it during lifter moving from serious shaking.
13
2-3 OIL TANK TRANSPORTATION VIEW
2-3.1 OIL TANK SPECIFICATIONS

MODEL
LENGH (MM)
WIDTH (MM)
HIGH (MM)
EDM-432C
1017
640
340
EDM-542C
1170
690
425
EDM-433M
970
550
350
EDM-544M
1200
690
425
WEIGH
2-3.2 STEEL BELT SPECIFICATIONS

< ANGLE
< 45
SUPPORT WEIGHT
600KG
2-3.3 Lifting the wooden cast by suitable lifter, use steel belts hang the machine from center of gravity to
keep balance, workers have to keep away more than 10 feet from the lifting position. Oil tank gravity
center close to motor position, keeps balance during lifting from machine falling down to damage.
14
CHAPTER 3 EDM SYSTEM DESCRIPTION

3-1 EDM INSTALLATION AND WIRING DIAGRAM
3-1.1 INSTALLATION
15
16
17
3-1.2 WIRING DIAGRAM
GTB 1: THREE-PHASE POWER INPUT, PUMP POWER OUTPUT, BACKUP POWER

THREE PHASE
PUMP POWER OUTPUT
BACKUP POWER OUTPUT
POWER INPUT
L1
L311
L41
L2
L312
L42
L3
L313
L43
GND
GND
GND
1) SK1: X Axis liner scale input connector (D-9 PIN)
2) SK2: Y Axis liner scale input connector (D-9 PIN)
3) SK3: Z Axis liner scale input connector (D-9 PIN)
4) SK4: Backup
5) SK5: Remove control signal connector (D-15 PIN)
6) SK6: Machine safety device signal connector (D-25 PIN)
7) SK7: X Axis limit switch signal, DC servo motor output connector (metal 10 PIN, except ZNC).
8) SK8: Y Axis limit switch signal, DC servo motor output connector (metal 10 PIN, except ZNC).
9) SK9: Z Axis limit switch signal, DC servo motor output connector (metal 10 PIN, except ZNC).
10) SK10: Sparking current output (Electrode cable red+ Ground wires black)
18
3-1.3 THE MACHINE AND ACCESSORIES
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
SPINDLE: LOGO
DIAL INDICATOR
COLUMN LEFT SIDE HAND WHEEL
WORK TANK
WORK LAMP
DIELECTRIC FLUID RELEASE VALVE ROD
PRESSURE METER
DIELECTRIC FLUID PRESSURE VALVE
SUCTION PRESSURE METER
DIELECTRIC FLUID FLUSHING CONTROL VALVE
DIELECTRIC FLUID LEAKAGE TANK
LUBRICANT POURING DEVICE
SPINDLE: DC SERVO MOTOR PART
COLUMN RIGHT SIDE HAND WHEEL
ELECTRODE
WORK TABLE
HAND WHEEL
DIELECTRIC FLUID TANK
19
3-1.4 WORK TANK STRUCTURE
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
WORK TANK FRONT VIEW

SUCTION VALVE
FLUSHING VALVE
PRESSURE METER AND VACUUM METER
FLUSHING PIPE
FLUSHING PIPE
FLUSHING PIPE
FLUSHING PIPE
WORK LAMP
DIELECTRIC FLUID LEVER
DIELECTRIC FLUID LEAKAGE LEVER
20
3-1.5 DIELECTRIC FLUID LEVEL MEASUREMENT
EDM-432C MODEL
EDM-432CS MODEL
21
EDM-432C
EDM-432CS
1. Fire extinguisher pipe.

2. Fire extinguisher fixed box.
3. Fire extinguisher spray nozzle
INSTRUCTION:
1. Turn the fire extinguisher spray nozzle to sparking position.
2. IF FIRE OCCURRED
A. Fire Sensor stops EDM sparking.
B. Fire extinguisher executed, gas spray out to put off fire through the lead pipe, once fire
extinguisher be executed, working area will be asphyxias.
C. Serious warning! If flushing sparking needed, operator have to be aware of sparking condition,
dielectric fluid flash point must higher than 72C and must have efficient dielectric fluid flush
working area.
D. Always switch on OIL LEVEL, working area covered with efficient dielectric fluid.
E. Always switch on dielectric fluid supervision and work tank fire supervision switch.
22
Fire extinguisher profile
1.
2.
3.
4.
5.
Fire extinguisher start lever

Fire extinguisher pipe
Pin ( pull off the pin before use, otherwise, fire extinguisher can not be used)
Fire extinguisher volume indicator
Fire extinguisher body
23
Oil tank level measurement

EDM-432CS DOWNWARD FIGURE
1. Oil tank level detect hole

2. Oil level detect ruler: Check oil level and make up shortage by inserting ruler into oil level detect hole
every daily, weekly, season and a half year routine check.
24
3-1.6 ELECTRODE HEAD
1.
2.
3.
4.
5.
6.
ELECTRODE ANGLE ADJUST SCREW

LEFT-RIGHT HORIZONTAL ADJUST SCREW
FRONT-REAR HORIZONTAL ADJUST SCREW
V SHAPE CHUCK
ELECTROD CLAMPING SCREW
ISOLATING BOARD BETWEEN ELECTROD AND MACHINE BODY
25
3-1.7 OIL TANK FILTER SYSTEM

CS MODEL OIL TANK
1.
2.
3.
4.
5.
6.
7.
Filter network
Dielectric fluid return tank
Dielectric fluid pouring pipe
Dielectric fluid tank
Flow control valve
Fast dielectric fluid feeding pipe
Pump
26
C/M/L MODEL DIELECTRIC FLUID TANK
8. Dielectric fluid tank

9. Filter network
10. Reverse-proof valve
11. Dielectric fluid return tank
12. Dielectric fluid pouring pipe
13. Fast dielectric fluid feeding pipe
14. Pump
27
3-1.4 Work Tank Structure and pipe distribution
1. Work tank front view figure

2. Suction valve
3. Flushing valve
4. Pressure and vacuum meter
5. Flushing pipe
6. Flushing pipe
7. Flushing pipe
8. Flushing pipe
9. Work lamp
10. Dielectric fluid control lever
11. Dielectric fluid leakage lever
28
1. Screw
2. Leakage-proof rubber circle
3. Filter cover
4. Oil seal
5. Flat washer
6. Oil resist rubber
7. Filter network
8. Filter tube
29

PC-Base EDM System
Operation Manual
30
1. Cabinet Layout
200
250
150
100
50
GAP
0
SINITRON EDM
250
200
150
100
50
0
GAP
SINITRON EDM
MAIN
POWE
X AXIS
LIMIT
Y AXIS
LIMIT
Z AXIS
LIMIT
EMER
GENCY
SYSTE
M
OIL
TEMP
OIL
LEVEL
FIRE
MONIT
ARCIN
G
POL
ERODI
NG
HE
F1
F2
F3
X
Y
Z
C
AU AU
TO X
ON
F4
F5
31
F7
7 8 9
4 5 6
1 2 3
0
N E
OFF
F6
F8
2. Layout of the Operating:

MODE
FUNCTION
F1MANUAL F1HOME
: Ref. Mark Approaching
F2AXIS_POS : Manual Data Input for Axis Positioning

F3DATUM
: Working Datum setting: 1 ... 20 sets of datum can be set.
F4
F5OB CEN.
: ORBIT Head Auto. Centering (Option)
F6
F7MP_SET
: Machine parameter setting

( Should done by experienced engineer)
F8
F2PROBE
F1SURFACE
: Probing 3 axes surface = Datum
F2SPK_TCH
: Sparking touching for alignment
F3AXIS_CEN
: Probing externally, Workpiece midpoint = Datum of one axis
F4CAVE_CEN
: Probing internally, Circle Center = Datum
F5CORNER
: Probing Corner=Datum
F6SIDE_CEN
: Probing Center point of 4 sides
F7AXIS_POS
: Manual Data Input for Axis Positioning
F81/2
: Actual Pos. Data divided by 2. (Center point data)
F3SPK_EDT F1
F2
F3INS_BLK
: Insert One Sparking Block
F4DEL_BLK
: Delete One Sparking Block
F5FeedHold
: Cycle stop at block for intermediate check
F6COD_SAVE
: Save the new Sparking Code contents
F7
F8
32
F4PATTERN POS. ( X.Y.Z.) ENT.multi-cave position data editing

F1 MARK_ALL
: Mark whole table data for editing
F2 MARK ONE
: Mark selected POS. data for editing
F3 MARK INS
: Insert selected POS. data
F4 MARK DEL
: Delete selected POS. data
F5 DATA SET
: Enter new POS. data to all marked datas.
F6 INC DATA
: Adding data to all marked original datas
F7 DATA INC
: Adding all marked datas with incremental one by one.
F8 AUTO CAV
: Multi-cave position data editing with fixed pattern

F1MATRIX
: Matrix pattern
F2PATTERN2
: Pattern with Inserting mid-point of matrix
F3PATTERN3 : Pattern with whole line shifted of matrix
F5RUN
F4SQUARE
: Square pattern
F5CIRCULAR
: Circular pattern
F6LINEAR
: Linear pattern
Program Run
F6AUX._SET Sparking Auxiliary Condition setting

F7SAVE
F8FILE_EDT
Saving current system data

F1
F2
F3COD_EDIT
: Sparking Codes editing
F4TIME_SET
: Time-Control setting (Enable & Timer setting)
F5PGM_DIR
: Program Directory
F6PGM_DEL
: Program Delete
F7PGM_COPY
: Program Copy
F8
33
3. Machine Panel:
34
4. Power Switch/ Button:

Main-Power-Switch (Prime Power)
After ON, PC be ON too.
Power-ON-Button (Power Enable)
After PC be ready, press
to enable Sparking Power,
Servo Power
Power-OFF-Button
Power disabled when
be pressed.(not including PC Power)
35
5. System indicator on Panel:
After Main Power Switch ON, system supervision start working:

Indicator
Description
Normal
MAIN POWER
Main Power O.K.
ON
X AXIS LIMIT
X-Axis L.S. not touched
ON
Y AXIS LIMIT
Y-Axis L.S. not touched
ON
X AXIS LIMIT
Z-Axis L.S. not touched
ON
EMERGENCY
No Emergency Stop
ON
SYSTEM
PC Ready
ON
**Caution
If any one of the above Green indicator not ON, then Power Enable will be impossible.
Indicator
Description
Normal
Remark
OIL TEMP.
Dielectric Temp. too High
OFF
If ON, then Spark OFF
OIL LEVEL
Dielectric Level too Low
OFF
FIRE MONITOR
Flaming Status
OFF
ARCING
Arcing Status
OFF
POL
Polarity Command display
ON
+ or Sparking Polarity
ERODING
During Sparking working
ON
36
Sparking
Aux. Function ON/OFF on Panel

Dielectric Level & Temperature Supervision ON/OFF button
1. Securing dielectric level & Temperature during sparking.
2. Enabled automatically after system Start-up.
3. Sparking OFF as soon as alarm happened.
4. Alarm Indicator ON indicating alarm, Buzzer also works then..
5. After alarm status clear actually, pressing ENT key to erase alarm memory,
START button pressed to continue sparking.
Indicator for Oil Over-Temperature

Indicator for Oil Level too Low
Flame Supervision ON/OFF button
1. Securing flame during sparking.
Indicator for flaming
Arcing Supervision ON/OFF button

1. Securing arcing during sparking.
Indicator for Arcing
37
Electrode Alignment button ( Short Supervision Disable )

This function works only in PROBE Mode .
Be careful for traversing axes when this function be activated,
there is no Short security then.
Dielectric Pump Manual ON/OFF button
Synchronized Flushing ON/OFF button

Strengthening Flushing when electrode jumps back. In Auto. Jump cycle.
Better for reducing wear ratio of electrode.
Automatical Power Off button

Power be Off or not after Working completed.
Reserved button
38
6. System Start-up:
1. Switching ON (in C.W. direction) the Main-Power-Switch that located on the right
side of Cabinet. Power of PC also be activated.
2. After PC Self-Diagnosis O.K. PC Monitor display:
ON
3.Pressing Function Key F1 to initiate the EDM PC-Base Control System.

4.Pressing Power-ON-Button to enable the Power for Sparking & Servo
39
5. System Start-up O.K.
40
7. Removable Box:
STOP
START
Z+
ZY+
X
+
X
YSPEED
41
Sparking ON
During Sparking, press
Sparking OFF,
resume Sparking ON.
Sparking OFF, Stop Program-Run, SHORT-Supervision disable in Manual Mode.

When Short happened between electrode and workpiece, axes moving inhibited.
Pressing STOP button and Axis +/- button together to move out of Short status.
(Normally, STOP & Z+ pressed together).
Sparking Off: After "STOP" key pressed,
need press "ESC" key then, to activate the "Sparking Off".
Electrode Manual traverse Up
Electrode Manual traverse Down
Electrode Manual traverse in X+ direction
Electrode Manual traverse in X- direction
Electrode Manual traverse in Y+ direction
Electrode Manual traverse in Y- direction
Feedrate override for Manual traverse
Emergency Stop Button

Disable Power, not including Power for PC.
42
After Start-Up succeeded, PC shows the above Main Menu.

System be operational for the following functions:
1. Manual Traverse:
(1).Pressing one of the Axis keys Z+,Z-,X+,X-,Y+,Y- on Removable Box for Axis Moving.
(2). Feedrate override also on the Removable Box, showed on PC Monitor JOG_FEED
(3). System has SHORT security feature, Axis-moving inhibited when Short happened.
Pressing the STOP button on Removable Box to disable the SHORT security feature,
Pressing one of the Axis keys on Removable Box together to move out of Short.
Be careful to press the correct Axis key when Short happened.
2. Preset position coordinate:

X or Y or Z,
+ or -, Number,
ENT
3. Do the Sparking job.

(1) Pressing F5 Function key (RUN) or START button on Removable Box ,to Run the Last
Program to Spark ON. Be sure that the Position data as before or not.
(2) Sparking job can be interrupted by STOP button on Removable Box ,
43
8.
Operating
Mode:
8.1 Main Menu:
44
8.2 F1 PROBE MODE
PNC F1 MANUAL
F1: Homing for Reference Mark Approaching, for Datum Memory
1. Z up automatically, until Limit Switch be reached.

2. X-, Y- then done in the same way one by one for PNC.
3. 3 Axes move back to look for the Ref. Mark of Encoder automatically,after Ref.
Mark be passed over, Axis stop then.
* mark before MACHINE_POS disappear means Ref. Mark passed already.
4. WORK_POS displaying the Actual position data.
MACHINE_POS displaying the Reference position to Ref. Mark.
45
8.3 MANUAL MODE
PNC F1
MANUAL MODE
F2: Axis Positioning by Manual Data Input
1. Selecting Axis for positioning:

X or Y or Z
2. Entering the positioning data, including sign if necessary.
3. Pressing ENT key.
ORBIT-CUT (COC-280) Special Option of OBPNC or OBZNC.

F 5 Pressed for COC-280 Auto. Centering.
MP_SET is supposed only done by experienced service engineer.
After one option done, press key, back to Last Menu for next job.
46
8.4 F2 PROBE MODE
PNC F2 PROBE MODE

Auto. Probing Function
1. Calibrating the electrode and aligning the workpiece before Probe Mode.
2. Pressing the PROBE key on Operating Panel to disable Short-Protection
for accurate calibration & alignment.
Electrode Alignment button ( Short Supervision Disable )
This function works only in PROBE Mode .

Be careful for traversing axes when this function be activated in PROBE mode,
there is no Short security then.
47
PNC F2F1 PROBESURFACE

F1 : Probing Edge of 3 axes for Surface = Datum

Description:
SELECT AXIS
Choose Axis & Direction via ( - +)
0:DATUM 1-200 RANDOM SET Reset 0Probing point = 0
Preset 1-200 The probing data will be transferred to
RETURN POS.
F5
RUN
START
SPEED UP
the corresponding pos. data of pos. table of Pattern.

Key in Back Position after Probing, then ENT
Press F5, start the probing
Press START (on Box) to increase Probing speed
TOUCH_POS (PRESET NEW DATA) Preset new position data for Touched Edge
48
PNC F2F1 PROBESURFACE

F1 : Probing Edge of 3 axes for Surface = Datum
Measuring (Auto. Probing) for big Mold (Workpiece):.

Do the "SURFACE" probing twice for each axis, the average data will show on the table of each
"AXIS CENTER" at the upper-right corner of CRT.
Pressing "F7" (AXIS_POS), and key in this Axis & Center Data to move the axis to the CENTER point by
control. Then can reset its data be the new Datum.
49
PNC F2F2 PROBESPK_TCH
F2: Sparking Touch for Probing

Caution: Sparking Probing with low JOG_FEED & low LV code.
SELECT AXIS
F5
Choose Axis & Direction via
RUN
After sparking codes, axis & direction decided, press F5 to run

Press START to start the probing with sparking ON
1. Waiting till electrode down to touch the workpiece, sparking happened
2. Reduced the JOG_FEED = 0 1
3. Jogging axes with (X+,X-,Y+,Y-) keys, watching the spark, till the axes moved to the
wanted position.
4. Press STOP to finish the sparking probing.
5. Press back to previous page, preset the new Datum
50
PNC F2F3 PROBEAXIS_CEN

F3: Axis Centering by probing both external sides of workpiece
Moving the electrode to the start point above workpiece, press
F2
PROBE, then
F3
(A)
Procedure:
SELECT AXIS
: Choose Axis & Direction via ( - + )
0:DATUM 1-200 RANDOM SET Reset 0Probing point = 0
PROBING DISTANCE
Z UP DISTANCE
F 5
RUN
START
SPEED UP

Probing distance
(B)
Z up position during probing
(C)
: Press F5 to start probing cycle
: Press START to increase probing speed
TOUCH_POS (PRESET NEW DATA) :
Preset new Axis Center Position Data

51
PNC F2F4
PROBECAVE_CEN
F4: Cave Centering by probing Cave internally
Manual traverse the electrode into the probed cave, press F4
CAVE_CEN
Available for square or circular caves.

Procedure:
1. 0:DATUM 1-200 RANDOM SET
Reset 0Probing point = 0


2. Press F5 to start the auto.cave centering.
Press START to increase probing speed
3. Eventually stop at the Cave center. Preset a new position data be Datum
52
PNC F2F5
PROBECORNER:

QUADRANT CHOICE
: 4 corner (1,2,3,4) can be selected for probing
PROBING DISTANCE
: Entering the bigger rough range of X and Y distance
Z UP DISTANCE
: Down-Distance of Z-axis for probing
0:DATUM 1-200 RANDOM SET : Reset 0Probing point = 0
F5
RUN

53
PNC F2F5
PROBECORNER:
After Corner probed automatically, the display showed as:
XCEN. _
YCEN. _
Preset new data or Reset 0 , press
54
ENT
to finish the probing cycle.
PNC F2F6 PROBESIDE_CEN:
Manual traverse electrode to the rough center,

above the workpiece. Press F6 (SIDE_CEN)
Procedures:
1. X PROBING DISTANCE Enter the X width + electrode radius +10 (safety clearance)
2. Y PROBING DISTANCE Enter the Y width + electrode radius +10 (safety clearance)
3. Z UP DISTANCE
Down-Distance of Z-axis for probing
4. 0:DATUM 1-200 RANDOM SET : Reset 0Probing point = 0
5. F 5
RUN
Press START to increase probing speed
55
PNC F2F6 PROBESIDE_CEN:
After SIDE_CEN finished, display showed as:
YCEN. _
XCEN. _
Preset new data or Reset 0 , press
56
ENT
to finish the probing cycle.
8.5 Sparking PGM Editing Mode
F3 SPK_EDT
Move the cursor to somewhere of program format to preset new data:

1. PGM: Program Number 1 9999
Existing, suggesting Program Nr. in Buffer Memory:
1001 1025 Copper Steel, 1A25A
2001 2060 Graphite Steel, 1A 60A
Entering the existing program for the wanted Current Code, and Depth command,
the program can be Run then.
For instance: 6A from rough to fine finish, 10 MM Depth, Copper -- Steel
1) PGM: 1006 ENT ( loading the existing program from Memory )
2) DEPTH: -10 ENT
3) START or RUN ( Start Sparking )
2.DEPTH: Sparking depth command, Range +/- 999.999
Sparking up be possible when Depth command higher than current WORK-POS.
3.P-BLK: Total block Nr. in program, calculated by PC itself.
4.DIRECTION: Sparking direction, defaulted
5.AXIS: Sparking Axis, all of X, Y, Z be available for PNC, Z only for ZNC.
57
F3 SPK_EDT
ERODING TABLE:
1.DEPTH: Depth command for each block of program.
All the depth commands must be logical.
2.CODE: Sparking code command. Sparking codes stored in buffer memory.
The contents can be modified when spark off.
Using the key - + to search code or enter the code Nr. directly.
Please refer to the COD_EDIT.

3.LV: Low Voltage Current command, Standard rangeA.
1) Can be modified only when spark off.
2) Bigger LV, then bigger spark, quicker, bigger gap, but rougher.
Smaller LV, then smaller spark, slower, smaller gap, better on surface.
Caution: When big LV be set, the security must be paid attention to especially.
Flame, Dielectric Level and Dielectric Temperature
3) Only when matched well with Ton & Toff, better working efficiency be got.
4) Enter value directly or use - + to fetch & set.
4.HV: High Voltage Current
1) Range 0 - 7
2) Bigger HV, then bigger spark, quicker, bigger gap, but rougher.
Smaller HV, then smaller spark, slower, smaller gap, better on surface.
3) Enter value directly or use - + to fetch & set.
4) Application:
(1) Working with LV
(2) HV only, with Positive Discharge for fine finish.
(3) HV only, with Negative Discharge for fine finish.
5.Ton: ON duty of Sparking cycle.
1) Range 1 - 2000us, divided into 48steps.
2) Comparing with constant LV command,
Bigger Ton, then worse roughness, bigger gap, lower wear ratio.
Smaller Ton, then better roughness, smaller gap, higher wear ratio.
3) Ton set fetched by pressing
- + keys.
6.Toff: OFF duty of Sparking cycle.
1) Range 1 - 255 us, real data display.
2) Comparing with constant LV & Ton commands,
Smaller Toff, then quicker, but rubbish removal not easy.
Bigger Toff, then slower, but rubbish removal easier.
3) Enter value directly or use
- + to fetch & set.
58
F3 SPK_EDT
Caution: There is a rough formula between Ton vs LV for good sparking performance:
Copper Steel, Rough eroding, Low wear-ratio, Ton/LV about 30
Medium eroding, medium wear, Ton/LV about 20 - 25
Finish eroding, higher wear, Ton/LV about 10 - 15
Suggesting table between LV & Ton for lower Copper electrode wear-ratio:
0
1
2
3
4
5
6
7
8
9
0
30
60
90
125 150 175 200 200 250
10
300 300 350 350 400 450 450 500 500 550
20
600 600 650 650 700 750 750 800 800 850
30
900 900 950 950 1000 1000 1000 1100 1100 1100
40 1200 1200 1200 1200 1300 1300 1300 1400 1400 1400
50 1500 1500 1500 1500 1600 1600 1600 1600 1700 1700
60 1800 1800 1800 1800 1800
GraphiteSteel, Rough eroding, Low wear-ratio, Ton/LV about 25

Medium eroding, medium wear, Ton/LV about 15 - 20
Finish eroding, higher wear, Ton/LV about 5 - 10
Suggesting table between LV & Ton for lower Graphite electrode wear-ratio:
0
1
2
3
4
5
6
7
8
9
0
25
50
70
100
120
150
125
200
200
10
250
250
300
300
350
350
400
400
450
450
20
500
500
550
550
600
600
650
650
700
700
30
700
700
800
800
800
800
900
900
900
900
40
1000 1000 1000 1000 1100 1100 1100 1100 1100 1100
50
1200 1200 1200 1200 1200 1200 1200 1200 1200 1200
60
1200 1200 1200 1200 1200
7.GAP: Gap Voltage setting for retracting control.

1) Range 0 15
2) Smaller GAP, then smaller sparking gap, quicker, not easy to remove rubbish.
Bigger GAP, then bigger sparking gap, slower, easier to remove rubbish.
GAP
3) GAP data set by pressing
- +
59
keys to fetch.
F3 SPK_EDT
8.SPD: SPeeD of Auto. Jump.
1) Range 0 15
2) Smaller SPD, then slower jump for bigger area of electrode and fine sparking.
3) Bigger SPD, then quicker jump for long electrode doing deep sparking,
for longer jump distance, for rubbish removed easier.
4) Matched well with UPD & WT, better efficiency got.
5) Enter data directly or use - + keyed to fetch data.
9.UPD: jump UP Distance
1) Range 1 255 steps
2) Smaller UPD, then save dry-run time.
Bigger UPD, then waste longer dry-run time.
10.WT: Working Time after auto. Jump
1) Range 1 255 steps, WT=0 means no Auto. jump
2) Smaller WT, then shorter working time, easier for rubbish removal.
Bigger WT, then longer working time, harder for rubbish removal.
11.P/N: discharge Polarity
1) +: Electrode be positive polarity, - : Electrode be Negative polarity
2) Changing the setting by - + key
12.TIME: TIME record of each block of sparking program. Calculated by PC itself.
13.CTL: ConTroL of Z_LOCK ON/OFF for extra external Orbit Head function.
1Orbit Head activated, 0Orbit Head OFF
F3 : INSert 1 block in program.

F4 : DELete 1 block in program.
F5 : Feed Hold when this block finished.
F8 : SAVE the Sparking CODE DATA to its corresponding CODE TABLE in memory.
it will cover the old CODE DATA in memory.
60
F3 SPK_EDT
After editing, press
key to exit. Pressing "Y" key for saving new CODE data to CODE
Table in memory, then back to main menu.

Pressing
key for no saving, then back to main menu..
61
8.6 PNC F4 PATTERN MODE
PNC F4 PATTERN MODE
Pressing "PATTERN" for multi-cave editing: key in the sub-program Number.

now you can set up max. 20 sets of multi-caves pattern forms and be stored in memory.
Pressing "ENT" key to enter PATTERN programming menu to start the editing
1
2
3
4
5
For the multi-caves sparking, editing the Sparking Codes and Depth firstly.
F4 to edit the multi caves sparking position pattern and sparking types.
There are some fixed patterns available. (AUTO_CAV).
After pattern editing finished, press , back to previous page.
Press
F5 to run the multi-caves sparking.
62
PNC F4 PATTERN MODE
1Following the dialogue to edit the Pattern mode

2The POS. table of pattern (Max. 200 POS.) will be positioning & sparking.
3CautionWhen sparking, the Z POS. in the pattern POS. table is the start sparking
point, and the DEPTH in Sparking PGM will be the distance to spark.(Incremental)
4The POS. table can be random editing or edited by
5Press
F8
F8
AUTO_CAV into fixed pattern.
for fixed pattern POS. editing.
6The multi-caves sparking is available on different planes as following:
63
PNC F4 PATTERN MODE
Pattern POS. editing

Cursor moved to "POS.(X,Y,Z) ENT", the pattern POS. table will appear. F1-F8 for functions
Paging any NO. of table, editing random data or editing with any functionsF1-F8.
1MARK ALLSelecting whole table for POS. editing.
2MARK ONESelecting the chosen cave NO.(cursor POS.) for POS. editing.
3MARK INSInserting one POS. as the chosen cave NO.(cursor POS.) before it.
4MARK DELDeleting the chosen cave NO.(cursor POS.).
5DATA SETEntering new POS. to marked datas.
6INC DATAAdding the same data to all marked original datas.
7DATA INCAdding incremental to all marked datas one by one. (The 1st
marked one no change)
8AUTO CAVFixed pattern POS. editing.

*** Moving the cursor to the wanted start cave NO. Press
64
F8
for fixed pattern POS. editing.
PNC F4 PATTERN MODE
PATTERN with AUTO_CAV (fixed pattern cycle)

1Cursor moved to "POS.(X,Y,Z) ENT", the pattern POS. table appeared with cursor.
2Moving cursor to wanted 1st cave NO. of wanted pattern block. (Could be not the 1st cave of POS. table)
3Pressing
F8
(AUTO CAV) for fixed pattern cycle editing.
4Selecting wanted pattern cycle.

5Following the dialogue to edit the POS. Distance, Cave Nr. and so on.
6Pressing
ENT All the new calculated POS. data will be generated into the table.
7Moving the cursor to the next wanted 1st cave NO. of next wanted pattern block.
8Repeating the same procedures 3 6 .
9Ensuring the programmed caves POS.NR.Z POS. are correct, press
10Pressing
F5
to run the pattern sparking.
65
to finish pattern editing.
PNC F4 PATTERN MODE

PNC F4 PATTERN POS.(X.Y.Z.) ENT.
1Moving the cursor to NO 1.

2Pressing F8 (AUTO CAV), for fixed pattern cycle editing.
3CautionThe cursor NO. is the start cave NO.
4Multi blocks of fixed pattern cycles can be edited and executed.
66
PNC F4 PATTERN MODE
PNC F4 PATTERNPOS.(X.Y.Z.) ENT. F8 AUTO_CAV
F1 MATRIX
F 2 PATTERN2
F 3 PATTERN3
F5 CIRCULAR
F6 LINEAR

F 4 SQUARE
67
PNC F4 PATTERN MODE

Multi Blocks of AUTO_CAV editing
68
PNC F4 PATTERNPOS.(X.Y.Z.) ENT. F8 AUTO_CAVF1 MATRIX
1Following the dialogue, Referring to the drawing to edit the pattern data.
2Pressing ENT then back to the pattern table display automatically. The calculated new
POS. datas will be inserted into the table like following display
69
PNC F4 PATTERN F5 RUN

Finishing the pattern editing, press out of the pattern POS. table display,
Rechecking the CAVE NR., Z POS. DURING MOVING, ERODING START POINT,
WORK TYPE, BLK_SET, CAVE_SET,
press F5 to RUN the pattern machining
Presing
F5
, Dialogue showed
1FROM BEGIN, 2SET BLK_NR,CAVE_NR1
Pressing "1 + ENT" to spark from cave NO. 1 of pattern table.
Pressing "2 + ENT" to select BLK_NR. and CAVE NR. for sparking.
70
PNC F4 PATTERN F5 RUN

Display of pattern machining:
1. PNC pattern machining can be interrupted by pressing

box temporary. Pressing
ESC
STOP
of
remote control
for sparking OFF.
2. During interruption, Z-axis can be moved up/down, X & Y can be moved away for
intermediate check of sparking.
3. Pressing
START
of remote control box, X & Y axes will be moved back to
interrupted position firstly, then Z down to resume sparking.
71
PNC F4 PATTERNPOS.(X.Y.Z.) ENT. F8 AUTO_CAVF1 MATRIX
PNC F4 PATTERNPOS.(X.Y.Z.) ENT. F8 AUTO_CAVF2 PATTERN 2
72

F3 PATTERN 3

F4 SQUARE
73
PNC F4 PATTERNPOS.(X.Y.Z.) ENT. F8 AUTO_CAVF5 CIRCULAR
PNC F4 PATTERN(POS.(X.Y.Z.) ENT. F8 AUTO_CAV(F6 LINEAR)
Operating procedure:
1. Editing program : Depth, Sparking Code, AUX. Function ...
2. Editing Pattern for multi-Caves machining with PNC.
3. Pattern Program executed.
74
8.7 F5 RUN MODE
F5 RUN Mode
1. After electrode and workpiece aligned, sparking PGM edited. press
F5
for single cave sparking.
2. During sparking, when security system find something wrong, sparking will be OFF automatically. Only
when the fault be cleared, press ENT to erase the error status(latch), then press START to resume
75
sparking.
3. For PNC, intermediate stop by pressing STOP , then ESC for sparking off.
4. For ZNC, only need press STOP for sparking off.
5. START of Remote Box for sparking ON & Resume working.
F5 RUN
Single Cave sparking can be started from Block Nr. 1 or someone else.
76
8.8 F6 AUX.SET MODE
F6 AUX. SET Mode

AUXiliary sparking function SETting
Contents of each AUX edited by pressing - + set to toggle switch.
END_UP Z UP or not after program END.

MAX Up to Limit Switch.
STAR Up to STARt position of program.
NO
NO Up
IN_DST. DIStance to MIN._POS of sparking job for slow down. Range 5steps.
SEN_SETSENsitivity of retracting. Range 0 255.
Bigger SEN_SET, more sensitive to retract for rubbish removal, slower machining speed.
Smaller SEN_SET, less sensitive to retract for rubbish removal, better machining speed.
BEEP
Buzzer off delay ON / OFF control.

System activates alarm buzzer after PGM_END or malfunction encountered to call
Operator to take care of it.
ON keep BEEP until any key on panel be pressed.
77
OFF BEEP 5 second only, then Beep off.
AUTOPUMPDielectric PUMP AUTOmatically ON or not with Sparking ON.

ON PUMP ON with Sparking ON
OFF PUMP not ON with Sparking ON AUTOmatically.
BACK_PROBACK PROtection function activated or not when arcing happened due

to poor rubbish removal, then sparking off to prevent electrode and workpiece damaged.
ON BACK_PRO activated.
OFF BACK_PRO not activated.
ENT_LOCKENTry LOCKed or not during sparking in case of careless mistake.

ONprogram editing not allowed during sparking.
OFFNo ENT_LOCK.
SCREENSCREEN protection mode ON/ OFF.

ONActivate Screen Protection mode, Screen background be black.
OFFScreen Protection mode not activated.
Z_LOCKZ-Axis LOCK ON / OFF during sparking.

ONZ_LOCK for external Orbit Head application.
OFFNo Z_LOCK, be normal mode.
ZXYZ/XY For OBCUT option: Working Plane

OB CODE For OBCUT option: Working Code
OB SPEED For OBCUT option: Working Speed
INT-JUMP For automatically deepen rubbish removal during sparking. There is a two digits number.
The first number represents that electrode holder will be jump after N times; the second number represents
that multiple of normal rubbish removal height. When UPD = 8, WT = 5 and INT-JUMP = 23, the
electrode will be jumped in the 3rd time and its retention period has 24 (8 x 3 = 24).
When UPD = 8, WT =
5 and INT-JUMP = 35, the electrode will be jumped in the 4th time and its retention period has 40.
78
8.9 F7 SAVE MODE
F7 SAVE Mode
Save the current machining data into buffer memory before power off
79
8.10 F8 FILE_EDT MODE
F8 FILE_EDT Mode
Sparking FILe EDiTing Mode
F3 COD_EDIT
CODes EDITing / Eroding Table Editing
F4 TIME_SET
: TIME control enable & SET timer
F5 PGM_DIR
ProGraM DIRectory
F6 PGM_DEL
ProGraM DELete
F7 PGM_COPY : ProGraM COPY
80
F8 FILE_EDT F3 COD_EDIT
F3 : CODES EDITING / Eroding Table Editing
We offer an Eroding Table DataBase for your reference to choose for working.
You can optimize its contents or setup your own combination be a new code for your specific application.
We suggest you divide the codes into groups according to material & LV for easier recall.
CODE
Nr. range 001- 499 , according to material:

001 199 Copper Electrode Steel
200 299 Graphite Electrode Steel
300 309 Steel Electrode
Steel
310 319 Copper Electrode Tungsten
320 499 Reserved for Users
81
Copper Electrode --- Steel:

001 009 1 A 3 A HV
010 109 1 A 9 A LV
> 1st digit: bigger number, bigger gap, lower wear ratio, used for deeper machining
> Every 10 steps with same LV & different wear ratio
110 114
12 A LV with different wear ratio
> 1st digit: bigger number, bigger gap, lower wear ratio, used for deeper machining
> Every 5 steps with same LV, with different wear ratio
115 119 15A LV with different wear ratio
165 199 Reserved
Graphite Electrode --- Steel:

200
210
215
220
225
230
235
240
245
250
255
260
265
209
214
219
224
229
234
239
244
249
254
259
264
299
LV 1A 9A
10A LV with different wear ratio
Reserved
Steel Electrode --- Steel:

300
301
302
303
304
305
306
307 ~ 309
5 A LV
10 A LV
20 A LV
30 A LV
40 A LV
50 A LV
60 A LV
Reserved
82
F8 FILE_EDT F4 TIME_SET
F4 : TIME control enable & SET timer

In addition to Depth control, we also can enable the TIME_CONTROL to finish the machining.
1.SET_TIMER showed above programming table, at right side, when TIME_CTL enabled.
2. When the last block of program be executed, program completed due to Depth reached or
Set_Timer run out of, depend on which one comes earlier.
3. Then, Z Up or not according to END_UP of AUX._SET to finish sparking work.
TIME_SET
83
F8 ( FILE_EDT ( F5 PGM_DIR)

F5ProGraM DIRectory
84
F8 ( FILE_EDT ( F6 PGM_DEL)
F6 ProGraM DELete
DELETE PGM_NR : key in PGM_NR,
85
F8 FILE_EDT F6 PGM_DEL
F7ProGraM COPY
Copy from an existed source program to a new target program

for setup an experienced, practical, specific users program .
SOURCE PGM_NR : Key in Source PGM Nr, then ENT

TARGET PGM_NR : Key in Target PGM Nr, then ENT
86
III
PC-Base EDM System
Program Table
(Sparking)
87
Copper
Steel
LV
A
HV
A
Ton
Toff
GAP V
45
10
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
15
0.4
0.02
15
0.2
45
17
0.7
0.02
10
0.6
45
19
0.9
0.04
0.9
20
10
45
20
1.0
0.06
1.3
40
10
45
22
1.26
0.07
1.8
1.6
80
10
45
23
1.6
0.09
0.9
1.8
100
15
45
24
1.8
0.10
0.6
1.2
125
15
45
25
2.1
0.11
0.4
0.8
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
45
18
0.8
0.02
20
0.4
45
19
0.9
0.03
18
0.8
10
45
22
1.26
0.06
10
2.1
20
10
45
23
1.4
0.07
2.5
40
10
45
24
1.6
0.08
3.0
80
10
45
26
2.0
0.10
2.0
100
15
45
27
2.2
0.11
1.5
1.5
125
15
45
28
2.5
0.12
0.8
1.2
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
45
19
0.9
0.02
24
0.5
45
20
1.1
0.04
21
0.9
10
10
45
22
1.28
0.06
12
2.4
20
15
45
24
1.6
0.07
8.4
2.8
40
15
45
25
1.7
0.08
5.8
3.4
80
20
45
26
2.2
0.08
2.2
2.4
100
20
45
28
2.4
0.09
1.6
1.9
125
20
45
29
2.8
0.09
1.0
1.6
VDI
VDI
VDI
88
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
40
20
1.0
0.05
9.6
0.7
40
23
1.4
0.06
2.1
10
10
40
24
1.6
0.07
1.4
4.1
20
10
40
25
1.8
0.08
4.8
40
15
40
26
2.0
0.09
1.0
6.6
60
20
40
27
2.24
0.12
0.9
4.6
80
20
40
29
2.8
0.16
0.8
4.1
100
20
40
31
3.3
0.18
0.4
3.2
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
40
20
1.0
0.02
9.1
0.8
40
21
1.5
0.06
7.6
1.6
10
40
23
1.3
0.07
6.4
4.3
20
40
24
1.6
0.09
4.1
5.4
40
40
26
1.9
0.10
2.8
7.3
80
10
40
28
2.3
0.12
1.2
12
100
10
40
29
2.5
0.13
0.8
18
125
10
40
30
3.15
0.14
0.5
14
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
40
20
1.13
0.04
9.3
40
21
1.12
0.05
8.4
20
40
25
1.82
0.09
5.2
80
10
40
29
2.86
0.13
1.4
20
100
10
40
30
3.15
0.14
1.0
23
125
10
40
31
3.42
0.15
0.6
21
VDI
VDI
VDI
89
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
40
22
1.42
0.07
9.6
10
40
24
1.60
0.08
8.4
20
40
27
2.24
0.10
6.1
40
10
40
29
2.84
0.11
4.2
18
80
10
40
30
3.15
0.13
1.8
27
100
10
40
31
3.42
0.14
1.4
28
125
20
40
32
3.76
0.15
0.8
24
150
20
40
33
4.50
0.16
0.4
21
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
10
40
24
1.6
0.09
9.2
20
40
28
2.7
0.11
6.8
10
40
10
40
30
3.15
0.12
4.6
22
80
10
40
31
3.7
0.14
2.1
28
100
10
40
31
3.7
0.15
1.6
32
125
20
40
32
3.9
0.16
1.0
31
150
20
40
33
4.4
0.17
0.6
27
175
20
40
33
4.5
0.17
0.4
24
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
10
40
25
1.9
0.09
9.8
11
20
40
27
2.24
0.12
7.8
21
40
40
28
2.46
0.13
5.6
27
80
10
40
30
3.15
0.15
2.6
34
100
10
40
31
3.6
0.16
1.6
38
125
20
40
31
3.8
0.17
1.2
36
150
20
40
32
4.2
0.17
0.8
34
175
20
40
33
4.5
0.18
0.6
32
VDI
VDI
VDI
90
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
20
40
29
2.8
0.13
8.7
36
40
40
30
3.1
0.14
6.4
42
80
50
40
31
3.4
0.16
3.2
46
100
10
40
32
3.8
0.17
1.9
52
125
10
40
32
4.15
0.18
1.4
50
150
20
40
33
4.5
0.18
47
175
20
40
34
5.2
0.19
0.7
44
200
20
40
35
5.8
0.21
0.4
40
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
10
40
40
31
3.2
0.14
7.6
52
10
80
40
32
3.9
0.16
4.6
57
10
100
40
32
4.2
0.18
2.4
69
10
125
10
40
33
4.5
0.19
2.2
79
10
150
10
40
34
5.2
0.20
1.7
65
10
175
20
40
35
5.4
0.21
1.5
53
10
200
20
40
36
6.3
0.21
0.8
50
10
250
20
40
37
6.8
0.22
0.4
48
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
12
40
10
40
32
3.4
0.16
8.1
74
12
80
10
40
32
4.1
0.17
5.2
81
12
100
10
40
33
4.5
0.19
3.6
87
12
125
20
40
34
5.0
0.20
3.2
92
12
150
20
35
5.4
0.21
86
12
175
20
40
36
6.3
0.23
2.4
81
12
200
20
40
36
7.1
0.23
78
12
250
20
40
37
7.3
0.24
0.8
72
VDI
VDI
VDI
91
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
15
50
10
40
32
3.9
0.17
8.6
81
15
100
10
40
33
4.5
0.19
4.1
96
15
125
20
40
35
5.2
0.21
3.4
112
15
150
20
40
36
6.3
0.22
3.1
105
15
175
20
40
38
7.1
0.23
2.6
101
15
200
20
40
37
7.4
0.24
1.2
98
15
250
20
40
38
7.8
0.25
0.8
95
15
300
30
40
38
8.2
0.26
0.5
91
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
20
20
35
32
3.9
0.21
9.4
132
20
50
10
35
34
5.1
0.23
9.0
139
20
100
10
35
36
6.3
0.24
5.2
146
20
150
20
35
37
7.2
0.27
4.1
158
20
200
20
35
38
8.1
0.29
1.8
155
20
250
20
35
39
9.0
0.30
1.2
151
20
300
30
35
40
10.1
0.32
0.8
144
20
350
30
35
41
11.4
0.34
0.4
142
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
25
50
34
5.2
0.24
9.2
161
25
100
10
40
36
6.3
0.26
5.6
172
25
150
10
40
37
7.3
0.28
4.1
184
25
200
20
40
38
8.5
0.31
2.1
181
25
250
25
40
39
9.0
0.33
1.4
177
25
300
30
40
10.7
0.34
1.0
171
25
350
30
40
41
11.0
0.35
0.7
165
25
400
30
40
42
12.5
0.36
0.3
161
VDI
VDI
VDI
92
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
30
100
10
40
38
7.0
0.27
6.4
196
30
150
10
40
38
7.5
0.30
5.2
214
30
200
20
40
39
8.6
0.32
2.3
222
30
250
20
40
39
9.9
0.35
1.6
213
30
300
30
40
40
11
0.36
1.2
210
30
350
30
40
40
11.5
0.37
0.9
206
30
400
40
40
41
12
0.38
0.6
201
30
450
40
40
41
11.2
0.40
0.4
195
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
35
100
10
40
39
0.28
6.7
232
35
200
20
40
40
8.2
0.31
3.2
264
35
250
20
40
40
8.9
0.33
1.8
287
35
300
20
40
41
10.3
0.36
1.4
272
35
350
30
40
41
11.6
0.38
1.0
269
35
400
30
40
42
12.1
0.40
0.8
263
35
450
40
40
42
12.4
0.41
0.6
258
35
500
40
40
43
13
0.43
0.3
254
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
40
200
20
40
40
0.32
4.6
291
40
250
20
40
41
9.6
0.34
2.6
314
40
300
30
40
41
10.7
0.37
1.8
326
40
3.5
30
40
42
11.9
0.39
1.2
317
40
400
30
40
42
12.8
0.41
1.0
311
40
450
30
40
43
13.1
0.42
0.8
3.5
40
500
40
40
43
14
0.44
0.5
297
40
550
40
40
44
15.1
0.47
0.2
292
VDI
VDI
VDI
93
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
45
200
17
40
41
10
0.33
4.8
316
45
300
18
40
41
10.6
0.36
2.3
347
45
350
19
40
42
11
0.38
1.7
345
45
400
20
40
42
12.1
0.40
1.0
341
45
450
21
40
43
13.6
0.42
0.9
336
45
500
22
40
43
14.3
0.43
0.7
332
45
550
22
40
44
15.6
0.46
0.5
326
45
600
23
40
44
16.4
0.49
0.2
321
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
50
300
17
40
42
11
0.37
388
50
350
22
40
43
11.8
0.39
1.3
391
50
400
19
40
43
12.9
0.41
0.9
386
50
450
19
40
44
14
0.43
0.7
383
50
500
20
40
44
14.9
0.45
0.5
379
50
550
21
40
45
16.9
0.47
0.4
372
50
600
21
40
45
18
0.51
0.2
364
50
650
22
40
45
>18
0.54
0.2
361
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
55
300
30
40
42
12.1
0.38
3.1
407
55
400
40
40
43
12.9
0.40
1.6
424
55
450
40
40
43
13.4
0.42
0.9
428
55
500
40
40
44
15.1
0.44
0.7
418
55
550
40
44
15.9
0.47
0.5
407
55
600
40
45
17
0.49
0.3
402
55
650
40
40
45
18
0.52
0.2
397
55
700
40
40
45
>18
0.55
0.2
392
VDI
VDI
VDI
94
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
43
14.1
0.41
2.7
446
40
44
15.3
0.43
1.8
478
40
40
44
16.4
0.45
1.1
481
550
40
40
45
17.8
0.48
0.9
472
600
40
40
45
18
0.50
0.7
467
60
650
40
40
>45
>18
0.53
0.6
461
60
700
40
40
>45
>18
0.56
0.3
453
60
800
40
40
>45
>18
0.59
0.2
450
LV
HV
Ton
Toff
GAP V
60
400
40
40
60
450
40
60
500
60
60
VDI
95
Carbide
Steel
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
10
10
50
24
1.6
0.04
6.4
4.2
20
10
50
25
1.8
0.06
5.6
5.1
30
10
50
24
1.9
0.08
5.1
5.4
40
10
50
26
2.0
0.10
4.2
6.8
50
20
50
26
2.1
0.10
3.6
6.4
60
20
50
27
2.24
0.11
2.1
5.2
20
29
2.8
0.13
1.6
4.7
80
20
50
29
2.8
0.13
1.3
4.4
LV
HV
Ton
Toff
GAP V
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
10
10
50
23
1.3
0.07
6.8
4.3
20
10
50
24
1.6
0.09
6.2
5.4
30
10
50
29
1.7
0.10
5.6
6.4
40
10
50
26
1.8
0.10
4.5
7.3
50
20
50
31
1.9
0.11
3.8
8.2
60
20
50
33
2.0
0.11
2.4
9.6
70
20
50
34
2.1
0.12
1.8
10.4
80
20
50
28
2.3
0.12
1.4
12
VDI
VDI
LV
HV
Ton
Toff
GAP V
10
10
50
20
10
30
VDI
ROUGHNESS TWO GAP WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
24
1.60
0.08
7.6
4.6
50
25
1.82
0.09
5.6
7.1
10
50
29
2.06
0.10
5.2
12
40
10
50
27
2.24
0.11
16
50
20
50
31
2.38
0.12
2.8
18
60
20
50
33
2.61
0.12
2.1
20
80
20
50
29
2.86
0.13
1.6
23
100
20
50
30
3.15
0.14
1.2
27
96
LV
HV
Ton
Toff
GAP V
10
10
40
20
10
30
VDI
ROUGHNESS TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
24
1.60
0.08
9.4
40
27
2.24
0.10
6.13
10
10
40
29
2.6
0.10
5.7
14
40
10
40
29
2.84
0.11
4.8
19
60
20
40
30
3.04
0.12
3.6
24
80
20
40
30
3.15
0.13
2.0
29
100
20
40
31
3.42
0.14
1.5
31
125
20
40
32
3.76
0.15
0.9
27
LV
HV
Ton
Toff
GAP V
WEARATIO
SPEED
20
20
40
30
20
40
VDI
ROUGHNESS TWO GAP

mRa
2GAP(mm)
mm3/min
28
2.8
0.11
6.4
14
40
28
3.0
0.12
5.7
17
20
40
30
3.15
0.12
4.6
23
60
20
40
30
3.2
0.13
3.4
26
80
20
40
31
3.4
0.14
2.1
33
100
20
40
31
3.7
0.15
1.6
34
125
20
40
32
3.9
0.16
1.0
31
150
20
40
33
4.4
0.17
0.6
29
LV
HV
Ton
Toff
GAP V
WEARATIO
SPEED
20
20
40
30
20
40
VDI
ROUGHNESS TWO GAP

mRa
2GAP(mm)
mm3/min
28
2.9
0.12
6.8
18
40
28
3.1
0.12
6.7
23
20
40
30
3.2
0.13
4.1
29
60
20
40
30
3.3
0.14
2.4
31
80
20
40
31
3.7
0.15
1.6
35
100
20
40
31
3.8
0.16
1.2
37
125
20
40
32
4.1
0.17
0.8
34
150
20
40
33
4.5
0.18
0.6
32
97
LV
HV
Ton
Toff
GAP V
20
20
40
30
20
40
VDI
ROUGHNESS TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
29
2.8
0.12
7.8
42
40
31
3.0
0.13
7.2
45
20
40
30
3.1
0.14
4.4
51
60
20
40
33
3.2
0.15
3.2
54
80
20
40
31
3.4
0.16
1.7
59
100
20
40
32
3.8
0.17
1.3
67
125
20
40
32
4.5
0.18
0.9
63
150
20
40
33
4.5
0.19
0.6
58
LV
HV
Ton
Toff
GAP V
WEARATIO
SPEED
10
20
20
40
10
40
20
10
80
10
10
VDI
ROUGHNESS TWO GAP

mRa
2GAP(mm)
mm3/min
30
3.1
0.13
8.2
46
40
31
3.2
0.14
4.6
54
20
40
32
3.9
0.16
1.9
68
100
20
40
32
4.2
0.18
1.4
74
125
20
40
33
4.5
0.19
88
10
150
20
40
34
5.2
0.20
0.6
78
10
175
20
40
35
5.4
0.21
0.4
64
10
200
20
40
36
6.3
0.21
0.4
62
LV
HV
Ton
Toff
GAP V
WEARATIO
SPEED
12
20
20
40
12
40
20
12
80
12
12
VDI
ROUGHNESS TWO GAP

mRa
2GAP(mm)
mm3/min
33
3.3
0.14
8.9
76
40
32
3.4
0.16
4.8
84
20
40
32
4.1
0.17
2.1
96
100
20
40
33
4.5
0.19
1.6
104
125
20
40
34
5.0
0.20
1.2
112
12
150
20
40
35
5.4
0.21
0.6
108
12
175
20
40
36
6.3
0.23
0.6
104
12
200
20
40
36
7.1
0.23
0.4
98
98
LV
HV
Ton
Toff
GAP V
15
40
20
40
15
80
20
15
100
15
15
VDI
ROUGHNESS TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
35
3.6
0.16
5.2
97
40
37
4.2
0.18
2.3
118
20
40
33
4.5
0.19
1.7
126
125
20
40
35
5.2
0.21
1.3
134
150
20
40
36
6.3
0.22
0.8
132
15
175
20
40
38
7.1
0.23
0.6
128
15
200
20
40
37
7.4
0.24
0.6
124
15
250
20
40
38
7.8
0.25
0.4
119
LV
HV
Ton
Toff
GAP V
WEARATIO
SPEED
20
50
20
40
20
80
20
20
100
20
20
VDI
ROUGHNESS TWO GAP

mRa
2GAP(mm)
mm3/min
34
5.1
0.23
5.3
164
40
37
5.6
0.24
3.2
187
20
40
36
6.3
0.25
2.1
192
125
20
40
37
7.2
0.26
1.6
206
150
20
40
37
7.4
0.27
1.1
194
20
175
20
40
39
7.6
0.28
0.8
192
20
200
20
40
38
8.1
0.29
0.4
188
20
250
20
40
39
9.0
0.30
0.4
183
LV
HV
Ton
Toff
GAP V
WEARATIO
SPEED
25
80
20
40
25
100
20
25
125
25
25
VDI
ROUGHNESS TWO GAP

mRa
2GAP(mm)
mm3/min
39
6.1
0.25
3.6
227
40
36
6.3
0.26
2.3
236
20
40
39
6.8
0.27
1.7
248
150
20
40
37
7.3
0.28
1.4
240
175
20
40
41
7.6
0.31
1.1
231
25
200
20
40
38
8.5
0.32
0.6
221
25
250
20
40
39
9.0
0.33
0.4
214
25
300
30
40
40
10.1
0.34
0.4
210
99
LV
HV
Ton
Toff
GAP V
30
100
20
40
30
125
20
30
150
30
30
VDI
ROUGHNESS TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
38
6.8
0.28
2.6
251
40
37
7.0
0.28
1.8
2680
20
40
38
7.5
0.30
1.6
272
175
20
40
39
8.4
0.32
1.3
266
200
20
40
39
8.6
0.32
0.7
254
30
250
20
40
39
9.9
0.35
0.4
251
30
300
30
40
40
11
0.36
0.4
247
30
350
30
40
40
11.5
0.37
0.4
243
LV
HV
Ton
Toff
GAP V
WEARATIO
SPEED
35
125
20
40
35
150
20
35
175
35
35
VDI
ROUGHNESS TWO GAP

mRa
2GAP(mm)
mm3/min
37
7.0
0.28
2.4
298
40
38
7.6
0.30
1.8
312
20
40
39
8.0
0.31
1.4
326
200
20
40
40
8.2
0.32
0.8
311
250
20
40
40
8.9
0.33
0.4
308
35
300
30
40
41
10.3
0.36
0.4
303
35
350
30
40
41
11.6
0.38
0.4
296
35
400
40
40
42
12.1
0.40
0.4
291
LV
HV
VDI
ROUGHNESS TWO GAP WEARATIO SPEED
mRa
2GAP(mm)
mm3/min
Toff
s
GAP V
Ton
s
40
150
20
40
38
8.0
0.30
2.4
332
40
175
20
40
39
9.0
0.32
1.6
354
40
200
20
40
40
0.32
0.8
368
40
250
20
40
41
9.6
0.34
0.6
374
40
300
30
40
41
10.7
0.37
0.6
364
40
350
30
40
42
11.9
0.39
0.4
358
40
400
40
40
42
12.8
0.41
0.4
351
40
450
40
40
43
13.1
0.42
0.4
348
100
LV
HV
Ton
Toff
GAP V
45
175
20
40
45
200
20
45
250
45
45
VDI
ROUGHNESS TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
39
9.0
0.32
1.8
386
40
41
10
0.33
1.2
392
20
40
41
10
0.33
0.6
398
300
30
40
41
10.6
0.36
0.6
392
350
30
40
42
11
0.38
0.4
386
45
400
40
40
42
12.1
0.40
0.4
381
45
450
40
40
43
13.6
0.42
0.4
371
45
500
50
40
43
14.3
0.43
0.4
364
LV
HV
Ton
Toff
GAP V
WEARATIO
SPEED
50
200
20
40
50
250
20
50
300
50
50
VDI
ROUGHNESS TWO GAP

mRa
2GAP(mm)
mm3/min
44
10
0.34
1.4
412
40
41
11.2
0.36
426
30
40
42
11
0.37
0.8
413
350
30
40
43
11.8
0.39
0.6
406
400
40
40
43
12.9
0.41
0.4
393
50
450
40
40
44
14
0.43
0.4
383
50
500
50
40
44
14.9
0.45
0.4
387
50
550
50
40
45
16.9
0.47
0.4
381
ROUGHNESS
TWO GAP
WEARATIO
SPEED
mRa
2GAP(mm)
mm3/min
LV
HV
Ton
Toff
GAP V
55
250
20
40
41
11.2
0.36
1.3
434
55
300
30
40
42
12.1
0.38
0.9
438
55
350
30
40
42
12.1
0.38
0.7
432
55
400
40
40
43
12.9
0.40
0.4
426
55
450
40
40
43
13.4
0.42
0.4
418
55
500
50
40
44
15.1
0.44
0.4
409
55
550
50
40
44
15.9
0.47
0.4
402
55
600
60
40
45
17
0.49
0.4
398
VDI
101
LV
HV
Ton
Toff
GAP V
60
250
20
40
60
300
30
60
350
60
60
VDI
ROUGHNESS TWO GAP
WEARATIO
SPEED
mm3/min
mRa
2GAP(mm)
41
11.2
0.36
1.4
442
40
42
12.6
0.39
1.2
464
30
40
43
14
0.42
0.8
448
400
40
40
43
14.1
0.41
0.4
442
450
40
40
44
15.3
0.43
0.4
437
60
500
50
40
44
16.4
0.45
0.4
431
60
550
50
40
45
17.8
0.48
0.4
428
60
600
60
40
45
18
0.50
0.4
420
102
PGM example: Copper Steel

PGM 1001 DEPTH -1.000
NR DEPTH CODE LV HV
1
-0.960
014
1
1
2
-0.975
014
1
1
3
-0.990
004
0
2
4
-1.000
001
0
1
5
6
7
8
9
10
11
12
P_BLK 6 DINECTION: - AXISZ

Ton Toff GAP SPD UPD WT P/N
30
10
2
6
2
4
+
9
10
2
6
2
4
+
2
5
2
8
2
2
1
5
3
8
2
2
-
TIME
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
PGM 1002 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.935
025
2
1
2
-0.950
023
2
1
3
-0.965
013
1
2
4
-0.075
005
0
1
5
-1.000
001
0
1
6
7
8
9
10
11
12

50
10
2
6
2
4
+
25
10
2
6
2
4
+
10
5
2
8
2
4
2
5
3
8
2
4
1
5
3
8
2
4
-
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
PGM 1003 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.930
037
3
2
2
-0.940
034
3
2
3
-0.960
023
2
2
4
-0.970
023
2
2
5
-0.985
004
0
2
6
-1.000
001
0
1
7
8
9
10
11
12

90
30
2
8
4
6
+
30
20
2
8
4
6
+
20
10
2
8
4
6
+
9
10
2
8
4
6
+
2
5
2
8
4
6
1
1
3
8
4
6
-
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
0
103
PGM 1004 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.900
045
4
2
2
-0.920
034
3
2
3
-0.940
023
2
1
4
-0.960
021
2
1
5
-0.980
011
1
1
6
-1.000
004
0
2
7
8
9
10
11
12

100
20
2
8
4
8
+
50
10
2
8
4
8
+
40
10
2
8
4
6
+
6
10
2
8
4
6
+
3
10
2
8
4
6
+
1
5
2
8
4
6
-
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
0
PGM 1005 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.920
058
5
2
2
-0.940
034
3
2
3
-0.960
023
2
1
4
-0.980
011
1
1
5
-1.000
004
0
2
6
7
8
9
10
11
12

125
30
2
8
4
8
+
50
20
2
8
4
8
+
20
10
2
8
4
6
+
6
5
2
8
4
6
+
2
5
2
8
4
6
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
P_BLK 6
DINECTION: - AXISZ
TIME
175
40
2
8
4
8
+
00:00:00
80
30
2
8
4
8
+
00:00:00
50
10
2
8
4
6
+
00:00:00
10
10
2
8
4
6
+
00:00:00
4
8
2
8
4
6
+
00:00:00
CTL
0
0
0
0
0
PGM
NR
1
2
3
4
5
6
7
8
9
10
11
12
1006
DEPTH
-0.860
-0.900
-0.950
-0.980
-1.000
DEPTH
CODE
068
064
043
030
004
-1.000
LV HV
6
2
6
2
4
2
3
2
2
1
104
PGM 1007 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.920
078
7
2
2
-0.950
064
6
2
3
-0.980
042
4
2
4
-1.000
021
2
1
5
6
7
8
9
10
11
12

175
40
2
8
4
8
+
80
20
2
8
4
8
+
20
10
2
8
4
6
+
6
8
2
8
4
6
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
PGM 1008 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.850
08
8
2
2
-0.910
064
6
2
3
-0.950
042
4
2
4
-0.980
031
3
2
5
-1.000
021
2
1
6
7
8
9
10
11
12

175
40
2
8
4
8
+
80
20
2
8
4
8
+
20
10
2
8
4
6
+
10
8
2
8
4
6
+
5
8
2
8
4
6
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
P_BLK 4
DINECTION: - AXISZ
TIME
175
40
2
8
4
8
+
00:00:00
80
20
2
8
4
8
+
00:00:00
20
10
2
8
4
8
+
00:00:00
10
10
2
8
4
6
+
00:00:00
CTL
0
0
0
0
PGM
NR
1
2
3
4
5
6
7
8
9
10
11
12
1009
DEPTH
-0.900
-0.940
-0.970
-1.000
DEPTH
CODE
097
064
042
031
-1.000
LV HV
9
2
6
2
4
2
3
2
105
PGM 1010 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.860
108
10
2
2
-0.920
084
8
2
3
-0.970
043
4
2
4
-1.000
032
2
2
5
6
7
8
9
10
11
12

200
40
2
8
4
8
+
100
20
2
8
4
8
+
50
10
2
8
4
8
+
20
10
2
8
4
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
PGM 1012 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.850
114
12
2
2
-0.920
095
9
2
3
-0.960
063
6
2
4
-1.000
032
3
2
5
6
7
8
9
10
11
12

250
40
2
8
4
8
+
100
30
2
8
4
8
+
50
10
2
8
4
8
+
20
10
2
8
4
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
PGM 1015 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.850
119
15
2
2
-0.920
096
9
2
3
-0.960
064
6
2
4
-1.000
033
3
2
5
6
7
8
9
10
11
12

300
40
2
8
4
8
+
125
30
2
8
4
8
+
80
20
2
8
4
8
+
30
10
2
8
4
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
106
PGM 1020 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.850
123
20
2
2
-0.900
116
15
2
3
-0.950
095
9
2
4
-1.000
043
4
2
5
6
7
8
9
10
11
12

300
40
2
8
4
8
+
150
30
2
8
4
8
+
80
20
2
8
4
8
+
30
10
2
8
4
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
PGM 1025 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.800
128
25
2
2
-0.850
124
20
2
3
-0.900
117
15
2
4
-0.950
104
10
2
5
-1.000
062
6
2
6
7
8
9
10
11
12

300
40
2
8
4
8
+
150
30
2
8
4
8
+
100
20
2
8
4
8
+
60
15
2
8
4
8
+
25
10
2
8
4
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
107
Practical application hint:

Electrode with sharp shape to penetrate workpiece for sparking, at beginning, it should work
with smaller LV to prevent big wear ratio, then LV increased for efficiency when working area
be bigger and bigger, then LV decreased for fine finish.
For instance, sharp Copper electrode ---- SKD-11
PGM 1109 DEPTH -40.000
P_BLK 10
NR DEPTH CODE LV HV
Ton Toff GAP
1
-1.000
016
1
1
60
20
2
2
-2.000
028
2
1
80
20
2
3
-3.000
038
3
1
100
20
2
4
-4.000
047
4
2
125
30
2
5
-5.000
058
5
2
125
30
2
6
-7.000
078
7
2
150
30
2
7
-39.880
099
9
2
175
20
2
8
-39.920
044
4
2
80
20
2
9
-39.960
022
2
1
20
10
2
10
-40.000
011
1
1
5
10
2
11
12
108
DINECTION: SPD UPD WT

8
4
8
8
4
8
8
4
8
8
4
8
8
4
8
8
4
8
8
4
6
8
4
6
8
4
6
8
4
6
AXISZ
P/N
TIME
+
00:00:00
+
00:00:00
+
00:00:00
+
00:00:00
+
00:00:00
+
00:00:00
+
00:00:00
+
00:00:00
+
00:00:00
+
00:00:00
CTL
0
0
0
0
0
0
0
0
0
0
Graphite electrode Steel

PGM 2001 DEPTH -1.000
NR DEPTH CODE LV HV
1
-0.970
201
1
1
2
-0.980
201
1
1
3
-0.990
201
0
1
4
-1.000
201
0
1
5
6
7
8
9
10
11
12

50
20
2
8
4
6
+
20
10
2
8
4
6
+
3
10
2
8
4
6
1
5
2
8
4
6
-
TIME
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
PGM 2002 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.960
202
2
1
2
-0.980
201
1
1
3
-0.990
201
0
1
4
-1.000
201
0
1
5
6
7
8
9
10
11
12

50
20
2
8
4
6
+
20
10
2
8
4
6
+
3
10
2
8
4
6
1
5
2
8
2
4
-
TIME
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
PGM 2003 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.940
203
3
1
2
-0.960
202
2
1
3
-0.980
201
1
1
4
-0.990
201
0
2
5
-1.000
201
0
1
6
7
8
9
10
11
12

60
20
2
8
8
8
+
30
10
2
8
8
8
+
10
10
2
8
8
8
+
3
10
2
8
8
8
1
5
2
8
8
8
-
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
109
PGM 2004 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.940
204
4
2
2
-0.960
202
2
1
3
-0.980
201
1
1
4
-0.990
201
0
2
5
-1.000
201
0
1
6
7
8
9
10
11
12

80
20
2
8
8
8
+
50
20
2
8
8
8
+
10
10
2
8
8
8
+
3
10
2
8
8
8
1
5
2
8
8
8
-
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
PGM 2005 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.910
205
5
2
2
-0.940
204
4
2
3
-0.960
202
2
1
4
-0.980
201
1
1
5
-0.990
201
0
2
6
-1.000
201
0
1
7
8
9
10
11
12

80
20
2
8
8
8
+
50
20
2
8
8
8
+
20
10
2
8
8
8
+
8
5
2
8
8
8
+
3
5
2
8
8
8
1
5
2
8
8
8
-
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
0
PGM 2006 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.950
206
6
2
2
-0.970
206
4
2
3
-0.985
203
2
1
4
-1.000
202
1
1
5
6
7
8
9
10
11
12

125
40
2
8
6
8
+
60
40
2
8
6
8
+
40
25
2
8
6
8
+
20
20
2
8
6
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
110
PGM 2007 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.930
207
7
2
2
-0.960
206
6
2
3
-0.980
204
4
2
4
-1.000
202
2
1
5
6
7
8
9
10
11
12
PGM 2008 DEPTH -1.000
NR DEPTH CODE LV HV
1
-0.820
208
8
2
2
-0.960
206
6
2
3
-0.980
204
4
2
4
-1.000
202
2
2
5
6
7
8
9
10
11
12
PGM 2009 DEPTH -1.000
NR DEPTH CODE LV HV
1
-0.930
209
9
2
2
-0.960
206
6
2
3
-0.980
204
4
2
4
-1.000
202
2
2
5
6
7
8
9
10
11
12

175
40
2
8
8
8
+
80
30
2
8
8
8
+
40
20
2
8
8
8
+
20
10
2
8
8
8
+

125
40
2
8
8
8
+
80
20
2
8
8
8
+
40
20
2
8
8
8
+
20
20
2
8
8
8
+

125
30
2
8
8
8
+
80
20
2
8
8
8
+
40
10
2
8
8
8
+
20
10
2
8
8
8
+
111
TIME
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
TIME
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
TIME
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
PGM 2010 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.930
214
10
2
2
-0.960
207
7
2
3
-0.980
204
4
2
4
-1.000
202
2
2
5
6
7
8
9
10
11
12

150
40
2
8
8
8
+
80
30
2
8
8
8
+
40
20
2
8
8
8
+
20
10
2
8
8
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
PGM 2012 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.930
214
12
2
2
-0.960
207
7
2
3
-0.980
204
4
2
4
-1.000
202
2
2
5
6
7
8
9
10
11
12

150
40
2
8
8
8
+
80
30
2
8
8
8
+
40
20
2
8
8
8
+
20
10
2
8
8
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
PGM 2015 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.850
219
15
2
2
-0.910
209
9
2
3
-0.950
206
6
2
4
-0.980
206
6
2
5
-1.000
204
4
2
6
7
8
9
10
11
12

150
40
2
8
8
8
+
100
30
2
8
8
8
+
60
20
2
8
8
8
+
40
20
2
8
8
8
+
20
10
2
8
8
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
112
PGM 2020 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.800
224
20
2
2
-0.860
216
15
2
3
-0.910
209
9
2
4
-0.950
206
6
2
5
-0.980
206
6
2
6
-1.000
204
4
2
7
8
9
10
11
12

200
40
2
8
8
8
+
100
30
2
8
8
8
+
80
20
2
8
8
8
+
50
10
2
8
8
8
+
20
10
2
8
8
8
+
5
10
2
8
8
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
0
PGM 2025 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.800
224
25
2
2
-0.860
216
15
2
3
-0.920
209
9
2
4
-0.960
206
6
2
5
-0.980
206
6
2
6
-1.000
204
4
2
7
8
9
10
11
12

200
40
2
8
8
8
+
100
30
2
8
8
8
+
70
20
2
8
8
8
+
50
10
2
8
8
8
+
20
10
2
8
8
8
+
5
10
2
8
8
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
0
PGM 2030 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.750
234
30
2
2
-0.800
220
20
2
3
-0.850
216
15
2
4
-0.920
209
9
2
5
-0.960
206
6
2
6
-1.000
204
4
2
7
8
9
10
11
12

250
40
2
8
8
8
+
150
30
2
8
8
8
+
100
20
2
8
8
8
+
70
20
2
8
8
8
+
50
10
2
8
8
8
+
20
10
2
8
8
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
0
113
PGM 2040 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.700
242
40
2
2
-0.800
220
20
2
3
-0.870
216
15
2
4
-0.930
209
9
2
5
-0.970
206
6
2
6
-1.000
204
4
2
7
8
9
10
11
12

250
30
2
8
8
8
+
150
20
2
8
8
8
+
100
20
2
8
8
8
+
70
15
2
8
8
8
+
50
10
2
8
8
8
+
20
10
2
8
8
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
0
PGM 2050 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.750
254
50
2
2
-0.820
220
20
2
3
-0.880
216
15
2
4
-0.920
209
9
2
5
-0.950
206
6
2
6
-0.980
206
6
2
7
-1.000
204
4
2
8
9
10
11
12

300
30
2
8
8
8
+
125
20
2
8
8
8
+
100
20
2
8
8
8
+
70
20
2
8
8
8
+
50
10
2
8
8
8
+
20
10
2
8
8
8
+
5
10
2
8
8
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
0
0
PGM 2060 DEPTH -1.000

NR DEPTH CODE LV HV
1
-0.700
264
64
2
2
-0.820
220
20
2
3
-0.880
216
15
2
4
-0.920
209
9
2
5
-0.950
206
6
2
6
-0.980
206
6
2
7
-1.000
204
4
2
8
9
10
11
12

350
30
2
8
8
8
+
150
30
2
8
8
8
+
100
20
2
8
8
8
+
70
20
2
8
8
8
+
50
10
2
8
8
8
+
20
10
2
8
8
8
+
5
10
2
8
8
8
+
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
CTL
0
0
0
0
0
0
0
114
Practical application & example:

Electrode with sharp shape to penetrate workpiece for sparking, at beginning, it should work
with smaller LV to prevent big wear ratio, then LV increased for efficiency when working area
be bigger and bigger, then LV decreased for fine finish.
PGM 2615 DEPTH -34.300

NR DEPTH CODE LV HV
1
-4.000
206
6
2
2
-12.000 212
12
2
3
-34.000
217
15
2
4
-34.100
212
12
2
5
-34.200
206
6
2
6
-34.250
206
6
2
7
-34.300
204
4
2
8
9
10
11
12
P_BLK 7
DINECTION: - AXISZ
TIME
100
25
2
8
8
8
+
00:00:00
125
20
2
8
8
8
+
00:00:00
200
20
2
8
8
8
+
00:00:00
100
20
2
8
8
8
+
00:00:00
80
10
2
8
8
8
+
00:00:00
60
10
2
8
8
8
+
00:00:00
20
5
2
8
8
8
+
00:00:00
CTL
0
0
0
0
0
0
0
PGM 2620 DEPTH -34.300

NR DEPTH CODE LV HV
1
-4.000
206
6
2
2
-12.000
218
15
2
3
-34.000
223
20
2
4
-34.100
217
15
2
5
-34.200
206
6
2
6
-34.250
206
6
2
7
-34.300
204
4
2
8
9
10
11
12
P_BLK 7
DINECTION: - AXISZ
TIME
100
30
2
8
8
8
+
00:00:00
125
30
2
8
8
8
+
00:00:00
200
40
2
8
8
8
+
00:00:00
100
30
2
8
8
8
+
00:00:00
80
20
2
8
8
8
+
00:00:00
40
20
2
8
8
8
+
00:00:00
20
10
2
8
8
8
+
00:00:00
CTL
0
0
0
0
0
0
0
115
PGM 2625 DEPTH -47.450

NR DEPTH CODE LV HV
1
-3.900
206
6
2
2
-7.900
218
15
2
3
-10.000
222
20
2
4
-47.200
228
25
2
5
-47.300
216
15
2
6
-47.350
209
9
2
7
-47.400
206
6
2
8
-47.450
206
6
2
9
10
11
12
P_BLK 8
DINECTION: - AXISZ
TIME
90
10
2
8
8
8
+
00:00:00
100
10
2
8
8
8
+
00:00:00
150
20
2
8
8
8
+
00:00:00
200
20
2
8
8
8
+
00:00:00
100
10
2
8
8
8
+
00:00:00
70
10
2
8
8
8
+
00:00:00
50
10
2
8
8
8
+
00:00:00
20
10
2
8
8
8
+
00:00:00
CTL
0
0
0
0
0
0
0
0
PGM 2630 DEPTH -51.400

NR DEPTH CODE LV HV
1
-4.800
206
6
0
2
-8.600
218
15
0
3
-11.000
223
20
0
4
-15.100
234
30
0
5
-51.200
216
15
0
6
-51.300
209
9
0
7
-51.350
206
6
0
8
-51.400
206
6
0
9
10
11
12
P_BLK 8
DINECTION: - AXISZ
TIME
90
30
2
8
8
8
8
00:00:00
100
30
2
8
8
8
8
00:00:00
175
40
2
8
8
20
20
00:00:00
250
40
2
8
8
20
20
00:00:00
100
30
2
8
8
20
20
00:00:00
70
30
2
8
8
20
20
00:00:00
50
10
2
8
8
20
20
00:00:00
20
10
2
8
8
20
20
00:00:00
CTL
0
0
0
0
0
0
0
0
PGM 2640 DEPTH -85.350

NR DEPTH CODE LV HV
1
-7.000
206
6
0
2
-12.000
218
15
0
3
-25.000
223
20
0
4
-85.100
243
40
0
5
-85.200
216
15
0
6
-85.250
209
9
0
7
-85.300
206
6
0
8
-85.350
206
6
0
9
10
11
12

90
30
2
8
8
8
+
100
30
2
8
8
8
+
175
40
2
8
20
20
+
300
40
2
8
20
20
+
100
30
2
8
20
20
+
70
30
2
8
20
20
+
50
30
2
8
20
20
+
20
20
2
8
20
20
+
CTL
0
0
0
0
0
0
0
0
116
TIME
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
00:00:00
PGM 2650 DEPTH -56.000

NR DEPTH CODE LV HV
1
-5.000
206
6
0
2
-8.000
218
15
0
3
-15.000
223
20
0
4
-55.700
254
50
0
5
-55.800
222
20
0
6
-55.900
216
15
0
7
-55.950
209
9
0
8
-56.000
206
6
0
9
10
11
12
P_BLK 8
DINECTION: - AXISZ
TIME
90
30
2
8
8
8
+
100
30
2
8
8
8
+
175
40
2
8
20
20
+
350
40
2
8
20
20
+
150
40
2
8
20
20
+
100
20
2
8
20
20
+
50
20
2
8
20
20
+
20
10
2
8
20
20
+
CTL
0
0
0
0
0
0
0
0
PGM 2660 DEPTH -57.000

NR DEPTH CODE LV HV
1
-4.000
206
6
0
2
-8.500
218
15
0
3
-16.000
222
20
0
4
-56.700
264
60
0
5
-56.800
222
20
0
6
-56.900
209
9
0
7
-56.950
206
6
0
8
-57.000
204
4
0
9
10
11
12
P_BLK 8
DINECTION: - AXISZ
TIME
90
30
2
8
8
8
+
00:00:00
100
30
2
8
8
8
+
00:00:00
150
40
2
8
8
8
+
00:00:00
350
40
2
8
20
8
+
00:00:00
100
40
2
8
20
15
+
00:00:00
70
30
2
8
20
15
+
00:00:00
50
20
2
8
20
15
+
00:00:00
2
10
2
8
20
15
+
00:00:00
CTL
0
0
0
0
0
0
0
0
117

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ELECTRIC DISCHARGE MACHINE

ZNC & PNC

PROMPT INTEGRATED TECHNOLOGY LTD.

CHAPTER 1 EDM SPARKING SAFETY DESCRIPTION

1-2 MACHINE SAFETY SYMBOL POSITION

1-3 NOTICES FOR SAFETY OPERATION

1-4 SAFETY OPERATION FOR OPERATOR AND WORK SITE

1-5 HOW TO SHUT DOWN MACHINE

1-6 SAFETY PREPARATION BEFORE OPERATE EDM

CHECK FLUSH MODE SET UP WELL

2. PREVIOUS INSPECTION BEFORE SPARKING

Check dielectric fluid level is suitable.

3. INSPECTION DURING SPARKING

Check is there any leakage on the fluid flushing pipe.

CHAPTER 2 EDM INSTALLATION DESCRIPTION

2-1.2 TRANSPOTATION LIFTER SPECIFICATIONS

2-1.3 WOODEN CASE DIMENSIONS

2-1.5 MACHINE SPECIFICATIONS

2-2 GENERATOR CABINET TRANSPORTATION VIEW

2-2.1 GENERATOR CABINET SPECIFICATIONS

2-2.2 STEEL BELT SPECIFICATIONS

2-3 OIL TANK TRANSPORTATION VIEW

2-3.1 OIL TANK SPECIFICATIONS

2-3.2 STEEL BELT SPECIFICATIONS

CHAPTER 3 EDM SYSTEM DESCRIPTION

3-1.2 WIRING DIAGRAM

GTB 1: THREE-PHASE POWER INPUT, PUMP POWER OUTPUT, BACKUP POWER

3-1.3 THE MACHINE AND ACCESSORIES

3-1.4 WORK TANK STRUCTURE

WORK TANK FRONT VIEW

3-1.5 DIELECTRIC FLUID LEVEL MEASUREMENT

1. Fire extinguisher pipe.

Fire extinguisher profile

Fire extinguisher start lever

Oil tank level measurement

1. Oil tank level detect hole

3-1.6 ELECTRODE HEAD

ELECTRODE ANGLE ADJUST SCREW

3-1.7 OIL TANK FILTER SYSTEM

C/M/L MODEL DIELECTRIC FLUID TANK

8. Dielectric fluid tank

3-1.4 Work Tank Structure and pipe distribution

1. Work tank front view figure

2. Layout of the Operating:

: Ref. Mark Approaching

F2AXIS_POS : Manual Data Input for Axis Positioning

: Working Datum setting: 1 ... 20 sets of datum can be set.

: ORBIT Head Auto. Centering (Option)

: Machine parameter setting

: Probing 3 axes surface = Datum

: Sparking touching for alignment

: Probing externally, Workpiece midpoint = Datum of one axis

: Probing internally, Circle Center = Datum

: Probing Center point of 4 sides

: Manual Data Input for Axis Positioning

: Actual Pos. Data divided by 2. (Center point data)

: Insert One Sparking Block

: Delete One Sparking Block

: Cycle stop at block for intermediate check

: Save the new Sparking Code contents

F4PATTERN POS. ( X.Y.Z.) ENT.multi-cave position data editing

: Mark whole table data for editing

: Mark selected POS. data for editing

: Insert selected POS. data