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Analysis in SI Engines
A.E. Catania, *D. Misul, A. Mittica and E. Spessa
Dipartimento di Energetica, Politecnico di Torino
c.so Duca degli Abruzzi, 24 10129 Torino, Italy
Key Words: Combustion, Modeling, Diagnostics
ABSTRACT
The present work gives a further contribution to the heat release analysis of the measured cylinder pressure timehistory, that is the most commonly used combustion diagnostic for determining the actual burning rate in spark-ignition
engines. A critical examination was made of the thermodynamic models applied for such an analysis, paying specific
attention to their calibration techniques, to the simplifications adopted and to the correlations used for evaluating the
bulk gas-wall heat transfer. With respect to these latter, the convective surface-averaged heat flux is usually determined
by a quasi-steady application of Newtons law, regarding the heat transfer coefficient as a function of the instantaneous
flow properties as well as of geometric and operating engine variables. In a previous paper, the authors proposed and
applied a more general complex-variable formulation of Newtons law of convection for modeling the instantaneous
surface-averaged heat flux so as to take the unsteadiness effect of the gas-wall temperature difference into account.
A refined two-zone heat release model for cylinder pressure-data reduction was developed and assessed. As in the
former version of the model, the thermodynamic properties of both reactants and products were evaluated from JANAF
tables with a multiple species equilibrium composition calculation performed for the burned zone. The novelties of the
present model include the following improvements and their combined implementation. In addition to the new unsteady
convection model, a CAD procedure was introduced in order to estimate the burned- and unburned-zone heat-transfer
wall areas for assigned geometric features of the flame front, whereas the burned- and unburned-gas volumes are often
used as weighting factors of their related heat fluxes in the global heat-transfer calculation. Furthermore, the energy
conservation equation was applied to the unburned-gas zone instead of the isentropic relation that is commonly used for
evaluating the temperature of the unburned gas. A refinement was also included for the calibration procedure of the
cumulative mass-fraction burned, or of the fuel-energy released, at the end of the flame propagation process. Usually,
the predicted mass-fraction burned after combustion is completed is matched to the measured combustion efficiency by
adjusting the heat-transfer correlation constants. More specifically, the amount by which the theoretical maximum
mass-fraction burned is taken to be less than unity is set equal the unreleased energy fraction determined from either the
measured HC or the measured HC, CO and H2 in the engine exhaust. This lost energy is evaluated as a fraction of the
total fuel energy available. In the proposed heat-release model, the heat-transfer calibration is made through an overall
energy balance of the whole cylinder charge during the combustion process. The unreleased energy predicted at the end
of the flame propagation is correlated to the combustion efficiency determined from the exhaust gas composition.
The new heat-release model was applied to the analysis of the combustion parameters in a multivalve SI engine
fueled by either gasoline or CNG under a significant sample of operating conditions. The model appeared to be an
accurate tool of combustion diagnostic for SI engines, being also relevant to diesel engine application.
.
RAFR = 1.00
RAFR = 0.91
5.0
4.0
q [MW/m2]
0.8
Calibration
Authors
[12]
xb
0.6
0.4
RAFR = 1.00
Authors
[12]
3.0
2.0
1.0
0.2
0
328
Calibration
qb
qu
qb
qu
348
368
[deg]
388
408 325
345
365
385
405
[deg]
0.0
328
348
368
[deg]
388
408 325
345
365
385
[deg]
(a)
(b)
(c)
(d)
Influence of the calibration procedure on the mass-fraction burned (a,b) and heat fluxes (c,d) from burned and
unburned gases to the chamber wall, at the indicated operating conditions.
290
405
The Fifth International Symposium on Diagnostics and Modeling of Combustion in Internal Combustion Engines
(COMODIA 2001), July 14, 2001, Nagoya
INTRODUCTION
The heat release analysis of a carefully measured
cylinder pressure time-history has long been used as a
diagnostic of the combustion process for determining
the mass fraction of the charge burned in spark-ignition
(SI) engines ([1,5]1). The pressure data reduction to that
end is usually done by a zero-dimensional application of
the thermodynamics laws to the cylinder contents ([3]).
Hence, the heat release type models have the advantage
of simplicity. Although they have no spatial resolution,
they have been a significant contribution because they
incorporate the rate processes occurring in the engine.
Such models are powerful investigation tools as is given
evidence by the current interest they retain as well as by
the continuous enhancement they are being subjected to
([6-13]). In order to examine the combustion parameters
in a newly developed multivalve SI engine running on
either gasoline or CNG, a critical analysis of currently
used heat release models was performed by the authors,
paying specific attention to the simplifications adopted,
to the calibration techniques, and to the global gas-wall
heat transfer correlations. Improvements were proposed
for a more accurate evaluation of combustion quantities.
Therefore, a refined heat release analysis method was
developed, tested and applied for cylinder pressure data
reduction in SI engines.
The Fifth International Symposium on Diagnostics and Modeling of Combustion in Internal Combustion Engines
(COMODIA 2001), July 14, 2001, Nagoya
dVu + dVb = dV
(1)
(2)
mu = (1 xb ) m
(3)
(4)
(5)
+ Vu dp = (1 xb ) m diu
(6)
292
The Fifth International Symposium on Diagnostics and Modeling of Combustion in Internal Combustion Engines
(COMODIA 2001), July 14, 2001, Nagoya
dp
= (1 xb ) m c p dTu RuTu
(7)
p
(9)
(qu Au + qb Ab )
V m vu p V m RuTu
=
vb v u
RbTb RuTu
d ( pV m RuTu )
+
RbTb RuTu
( pV m RuTu )
d (RbTb RuTu )
(RbTb RuTu )2
n =1
Tn = An cos n t + Bn sin n t
Twn = Dn cos n t + En sin n t
(11)
(12)
D d (T Tw )
q = h T Tw + K
vp
dt
Tw = Tw0 + Twn
n =1
(14)
T = T0 + Tn ;
(10)
taking eqs. (1) and (5) into account, the following form
can be derived for eq. (8):
d
n = 1,2,.., N
1 d Tn Twn
q = h T Tw +
n
dt
n =1
(15)
(13)
Hp
1+ +
d 1 p
1
qA
Vdp +
m p
m
(16)
+ 1 xb iu iu + xb ib ib
xi H p =
)(
e0
e0
293
The Fifth International Symposium on Diagnostics and Modeling of Combustion in Internal Combustion Engines
(COMODIA 2001), July 14, 2001, Nagoya
CNG - bmep = 200 kPa - n = 2000 rpm - RAFR = 1.0 - MBT timing
300
SFF model
xb weighted
Vb weighted
250
200
200
150
150
100
100
50
50
0
323
343
363
qb
qb
qb
4.0
0.6
0.4
0.2
0
403
383
5.0
SFF model
xb weighted
Vb weighted
0.8
Ab [cm2]
Au [cm2]
250
Au
Au
Au
xb
Ab
Ab
Ab
q [MW/m2]
300
qu
qu
qu
SFF model
xb weighted
Vb weighted
363
383
3.0
2.0
1.0
0
323
343
363
[deg]
(a)
383
403
0.0
323
343
[deg]
(b)
403
[deg]
(c)
Fig. 2 - Effect of burned and unburned gas-wall heat-transfer areas (a) on mass-fraction burned (b) and heat flux (c).
with the end-of-combustion composition for both gases.
The second term on the left side of eq. (16) represents
the unreleased energy, per unit charge mass, at the end
of flame propagation. This energy can be estimated on
the basis of measured exhaust emissions, with particular
reference to HC, CO and H2. More specifically, if xiex is
xi H p
1+
ex 1 + + ,
1
xi
ex
H pi
(17)
c = 1
x H
i
Hp
pi
(1 + + )
,
= 1
x
i
ex H p
iex
Hp
(1 + )
(18)
Gasoline - bmep = 790 kPa - n = 4000 rpm - RAFR = 1.0 - MBT timing
1
16.0
qb
qb
0.8
2500
xb
0.4
Unburned gas calculation
Energy equation
Isentropic evolution
0.2
356
376
[deg]
396
416
T [K]
q [MW/m2]
12.0
0.6
0
336
3000
8.0
4.0
0.0
336
2000
1500
Tb
Tb
1000
356
376
[deg]
396
416
500
336
356
376
396
[deg]
Fig. 3 - Combustion quantities obtained by applying the energy or the isentropic equation to the unburned gas.
294
416
The Fifth International Symposium on Diagnostics and Modeling of Combustion in Internal Combustion Engines
(COMODIA 2001), July 14, 2001, Nagoya
RAFR = 1.00
RAFR = 1.06
1
0.8
Calibration
Authors
[12]
xb
0.6
0.4
0.2
0
328
348
368
388
408
325
345
[deg]
365
385
405
323
343
[deg]
363
383
403
383
403
[deg]
HRR [1/deg]
0.05
0.04
Calibration
Authors
[12]
0.03
0.02
0.01
0
328
348
368
[deg]
388
408
325
345
365
[deg]
295
385
405
323
343
363
[deg]
The Fifth International Symposium on Diagnostics and Modeling of Combustion in Internal Combustion Engines
(COMODIA 2001), July 14, 2001, Nagoya
bmepbmep
= 440
kPa - RAFR = 1.0
= 440 kPa - RAFR = 1.0
n = 2000 rpm
n = 2600 rpm
n = 3300 rpm
n = 4000 rpm
1
0.8
xb
0.6
0.4
0.2
0
296
The Fifth International Symposium on Diagnostics and Modeling of Combustion in Internal Combustion Engines
(COMODIA 2001), July 14, 2001, Nagoya
bmepbmep
= 440
kPa - RAFR = 1.0
= 440 kPa - RAFR = 1.0
n = 2000 rpm
n = 2600 rpm
n = 3300 rpm
n = 4000 rpm
RAFR = 1.06
RAFR = 1.11
0.8
xb
0.6
0.4
0.2
0
HRR [1/deg]
0.05
0.04
0.03
0.02
0.01
0
0
20
40
60
80
20
40
60
80
20
40
60
(a)
(b)
(c)
80
Fig. 6 - Effects of engine load (a), speed (b) and RAFR (c) on xb and HRR, for CNG operations.
on gasoline (Fig. 5) and CNG (Fig. 6). The abscissa axis
reports the crank-angle interval starting from the
spark advance (SA) setting. The results in Figs. 5a,6a
show that for both fuels the ignition delay grows when
the engine load is decreased. In fact, at MBT timing and
fixed speed, an increase in engine load corresponds to
higher intake pressure values, which in turn determine
higher cylinder pressures at spark timing. Hence, the
pre-flame reaction rate increases according to Arrhenius
law. The HRR distributions in Figs. 5a,6a show peak
values that are lower for CNG with respect to gasoline.
n = 2000 rpm - RAFR = 1.0
3.2
[ms]
2.4
1.6
0.8
100
300
500
700
900
bmep [kPa]
297
The Fifth International Symposium on Diagnostics and Modeling of Combustion in Internal Combustion Engines
(COMODIA 2001), July 14, 2001, Nagoya
NOMENCLATURE
A: Surface area. Combustion-chamber area
cp: Specific heat at constant pressure
D: Bore diameter
h: Convective heat transfer coefficient
Hp: Lower heating value at constant pressure
i =iT + ich : Specific enthalpy
m: Mass. Cylinder charge mass
p: Cylinder pressure
q: Heat flux, or heat transfer rate per unit area
R: Gas constant
t : Time
T: Temperature
u = uT + uch : Specific internal energy
vp: Mean piston speed
V: Volume. Combustion chamber volume
x: Mass fraction
: Air-fuel ratio
: Residual gas to fuel ratio
c: Combustion efficiency
: Crank angle
, n: Engine angular speed
CONCLUSION
Subscript
a: Air
b: Burned
ch: Chemical
e: end of combustion
ex: Exhaust
f: Fuel
i:
r:
s:
T:
u:
w:
Emission product
Residual gas
Start of combustion
Thermal
Unburned
Wall
REFERENCES
[1] Gatowski, J.A., Balles, E.N., Chun, K.M., Nelson,
F.E., Ekchian, J.A., and Heywood, J.B., Heat Release
Analysis of Engine Pressure Data, SAE Trans., Journal
of Engines, Vol. 93, pp. 961-977, 1984.
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The Fifth International Symposium on Diagnostics and Modeling of Combustion in Internal Combustion Engines
(COMODIA 2001), July 14, 2001, Nagoya
299