Friction and Singular Pressure Drop

1.
- Pressure loss calculation routine, for water

Pipe nominal diameter (CS)
Pipe schedule
Pipe absolute rugosity
Kinematic viscosity
Water flow rate
Pipe lengths
dn
sch =
Rabs =
Q=
Lsucc =
4
STD
0.15
1.3E-06
37.5
5
Ldisch =
Nominal diameter
Shedule
Exterior diameter
Pipe thickness
Lining thickness
Interior pipe diameter
Interior diameter
data
data
de = Pipe_Imp_CS_Dext_dn
s = Pipe_Imp_CS_Thickness_dn_sch
data
di = Pipe_Imp_CS_Dint_dn_sch
di = Pipe_Imp_CS_Dint di - 2*sLining
Area
Absolute rugosity
Relative rugosity
A = (/4) * di^2
Extracted flow
data
Qi = Qi-1 - Qextr
Volumetric flow
Flow velocity
Reynolds
Friction coefficient
Kinematic pressure.
Darcy unit loss
Section length
Friction pressure loss in section
400
data
Rrel = Rabs / di
v = Q/ A
Re = v * di /
f = Pipe_Friction_Factor_Rrel_Re
hv = v/(2*g)
J = f*(1/d)*hv
data
Pf_sect = J * L
Singularities
Average friction factor value
Tee stright, STD
Tee branch, STD (90)
Curve 90 (5D)
Curve 45(5D)
Curve 90 (3D)
Curve 45(3D)
Elbow 90 STD
Elbow 45 STD
Reduction. = d1/d2 (Note 1)
fave =
[12]
[12]
[12]
[12]
[12]
[12]
[12]
[12]
[12]
L/d =
L/d =
L/d =
L/d =
L/d =
L/d =
L/d =
L/d =
=
Expansion. = d1/d2
(Note 1)
[12]
[6]
[6]
[5]
[3]
[10]
[1]
[2]
[2]
[4]
[9]
[8]
[11]
[12]
[12]
Diaphragm valve (Weir K = f(dn)

Diaphragm valve (Thru) K = f(dn)
Pinch valve
K = f(dn)
Knife valve
K = f(dn)
Cone valve
K = f(dn)
Ball valve
K = f(dn)
Butterfly v. Bray 20/21
K = f(dn)
K = f(dn)
Globe valve
K = f(dn)
Angular valve (90)
K = f(dn)
Check valve
K = f(dn)
Y-Filter
K = f(dn)
Pipe inlet (r/D = 0)
Pipe outlet
Other
Other
Note 1. d2 is the largest diameter
=
dn =
dn =
dn =
dn =
dn =
dn =
dn =
dn =
dn =
dn =
dn =
dn =
Singular loss coefficient in sections

Singular losses in sections.
Friction losses in sections
Other losses in sections
Sum of losses in sections
Suction losses
Discharge losses
Total losses
g=
9.80665
m/s
Pump
dp_in =
in
mm
[m/s]
m/h
3 1/2
dp_out =
in
dout =
din =
4
Pipe
m
m
Suction
1
Discharge
2
dn
in
4
STD
4
STD
de
mm
mm
#VALUE!
#VALUE!
#VALUE!
#VALUE!
mm
mm
9
#VALUE!
9
#VALUE!
s
slining
di
di
mm
#VALUE!
#VALUE!
di
#VALUE!
#VALUE!
A
Rabs
Rrel
Qextr
m
mm
-
#VALUE!
0.15
#VALUE!
#VALUE!
0.15
#VALUE!
m/h
m/h
m/s
-
37.5
#VALUE!
#VALUE!
#VALUE!
37.5
#VALUE!
#VALUE!
#VALUE!
m
m
m/m
#VALUE!
#VALUE!
5
#VALUE!
#VALUE!
400.0
#VALUE!
#VALUE!
d-Inlet
Kinlet
Q
v
Re
f
hv
J
L
Pf_sect
#VALUE!
20
60
15
7.5
11
6.4
30
16.0
Beta
d-Outlet
Beta
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0.88
Koutlet
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
-
4
4
4
4
4
4
4
4
4
4
4
4
-
s coefficient in sections
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0.50
1.00
1.00
4
4
4
4
4
4
4
4
4
4
4
4
4
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0.50
1.00
Resume of singular and frictional losses in sections. All pressure loss units in meters water column (mw
Ksing_section
ses in sections.
Ps_section= Ksing_section*hv
Ps_section
es in sections
Pf_section
Pf_section
Pothers
s in sections
es in sections
Psection = Ps_section + Pf_section
Psection
Psuccion
Pimpulsion
P = PsuccionPimpulsion
Rev. cjc. 03.04.2016
Validation list
Do not delete
Pump
4
in
in
Pipe
Discharge
www.piping-tools.net
cjcruz[at]piping-tools.net
Input the number of singularities in each section

Suction
1
1
4
1
Discharge
2
3
3
26
1
1
1
1
e loss units in meters water column (mwc)

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
mwc
#VALUE!
#VALUE!
mwc
2.- Pressure loss calculation routine, for slurry

Input data for pressure loss calculation routine
Pipe nominal diameter (CS)
Pipe schedule
Particle diameter d50
dn
sch =
d50 =
Volumetric concentration
Cv =
Solid's specific weight
SS =
Lining and deposition thickness

Pipe absolute rugosity
Kinematic viscosity
Water flow rate
Inlet section lenght
Outlet sectio lenght
slining
Rabs =
Q=
Linlet =
Loutlet =
Nominal diameter
Shedule
Exterior diameter
Pipe thickness
data
data
de = Pipe_Imp_CS_Dext_dn
Lining thickness
Interior diameter
data
di = Pipe_Imp_CS_Dint_dn_sch
Area
Absolute rugosity
Relative rugosity
A = (/4) * di^2
Extracted flow
Volumetric flow Qi = Qi-1 - Qextr
data
Qi = Qi-1 - Qextr
s = Pipe_Imp_CS_Thickness_dn_sch
data
Rrel = Rabs / di
Flow velocity
v = Q/ A
Limit deposition velocity

Reynolds
Friction coefficient
Velocity ratio
Kinematic pressure.
Darcy unit loss
Section length
Use of VBA function

Re = v * di /
f = Pipe_Friction_Factor_Rrel_Re
hv = v/(2*g)
J = f*(1/d)*hv
Friction pressure loss in section
hv = v/(2*g)
J = f*(1/d)*hv
data
Pf_sect = J * L
Singularidades
Valor promedio del factor de friccin
Tee stright, STD
[12]
Tee branch, STD (90)

Curve 90 (5D)
Curve 45(5D)
Curve 90 (3D)
Curve 45(3D)
Elbow 90 STD
Elbow 45 STD
Reduction. = d1/d2 (Note 1)
[12]
[12]
[12]
[12]
[12]
[12]
[12]
Expansion. = d1/d2
[12]
[6]
[6]
[5]
[3]
[3]
[10]
[1]
[2]
[2]
[4]
[9]
[8]
[11]
[12]
[12]
(Note 1)
Diaphragm valve (Weir K = f(dn)

Diaphragm valve (Thru) K = f(dn)
Pinch valve
K = f(dn)
Knife valve
K = f(dn)
Knife valve
K = f(dn)
Cone valve
K = f(dn)
Ball valve
K = f(dn)
K = f(dn)
K = f(dn)
Globe valve
K = f(dn)
Angular valve (90)
K = f(dn)
Check valve
K = f(dn)
Y-Filter
K = f(dn)
Pipe inlet (r/D = 0)
Pipe outlet
Other
Other
Note 1. d2 is the largest diameter
[12]
Pump inlet diameter dp_in

4
STD
in
-
145
mm
20.10
2.65
9
0.15
1.3E-06
37.5
5
400
mm
mm
[m/s]
m/h
m
m
dp_in =
3 1/2
in
din =
4
STD
Sch =
Suction
p_CS_Dext_dn
p_CS_Thickness_dn_sch
mp_CS_Dint_dn_sch
dn
in
de
s
slining
mm
mm
1
4
STD
#VALUE!
#VALUE!
mm
mm
m
m
mm
-
9
#VALUE!
#VALUE!
#VALUE!
0.15
#VALUE!
m/h
m/h
m/s
37.5
#VALUE!
m/s
-
#VALUE!
#VALUE!
#VALUE!
#VALUE!
J
L
m
m
m/m
#VALUE!
#VALUE!
5
Pf_section
#VALUE!
Inlet
Kinlet
di
di
A
Rabs
Rrel
Qextr
Q
v
vL
Re
f
v/vL
ction_Factor_Rrel_Re
hv
fav =
L/d =
#VALUE!
20
#VALUE!
Outlet
L/d =
L/d =
L/d =
L/d =
L/d =
L/d =
L/d =
60
15
7.5
11
6.4
30
16.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0.88
dn =
dn =
dn =
dn =
dn =
dn =
dn =
dn =
dn =
dn =
dn =
dn =
dn =
#VALUE!
4
4
4
4
4
4
4
4
4
4
4
4
4
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0.50
1.00
1.00
4
4
4
4
4
4
4
4
4
4
4
4
4
Resume of singular and frictional losses en sections. All pressure loss units in meters
Singular losses in sections
Singular losses in section
Ps_tramo= Ksing_tramo*hv =
Friction losses in sections
Other losses in sections

Sum of losses in sectionsos
Psection = P
Suction losses
Discharge losses
Total losses
P = PsuccionPimpulsion
For pump selection, see "piping-tools.net":
Pumps_Froth_Selection_Warman
Pumps_Heterogeneous_Slurries_Type_A_Warman
Pumps_Slurry_Selection_Typical_Warman
Validation
Do not
Pump outlet diameter dp_out

dp_out =
in
dout =
in
Sch =
STD
Discharge
3
4
STD
#VALUE!
#VALUE!
9
#VALUE!
#VALUE!
#VALUE!
0.15
#VALUE!
0
37.5
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
400
#VALUE!
Input the number of singularities in each section

Koutlet
#VALUE!
Suction
1
1
Discharge
2
3
3
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
26
1
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0.50
1.00
1
2
1
1
1
1
ections. All pressure loss units in meters pulp column (mpc)

Ksing_section
#VALUE!
0.0
Ps_section
#VALUE!
0.00
Pf_section
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0.00
#VALUE!
0.00
Ptramo
#VALUE!
0.00
#VALUE!
#VALUE!
Psuccion
#VALUE!
mpc
#VALUE!
mpc
Pothers
Pimpulsion
n_Warman
us_Slurries_Type_A_Warman
us_Slurries_Type_A_Warman
on_Typical_Warman
#VALUE!
mpc
list
delete
Valve references
Also, strainers and Expansion/reduction, fittings
[1]
1.- Ball valves

http://info.jamesbury.com/public/publicdocs/Docs/T120-1.pdf
[2]
2.- Butterfly valves Bray 2021

http://www.bray.com/docs/brochures/20.pdf
[2]
2.- Butterfly valves Bray 3031

http://www.bray.com/docs/brochures/30.pdf
[3]
3.- Knife valves

http://www.sureflowequipment.com/pdf/Knife-Gate-Valves-Catalog-2008-SureFlow.pdf
[4]
4.- Globe valves

http://www.fnwvalve.com/FNWValve/assets/images/PDFs/FNW/FlgGGC_tech-Cv.pdf
[5]
5.- Pinch valves

http://www.jecwoodland.com/pinch_valve_CV.html
[6]
6.- Diaphragm valves

Weir type
Unlined
http://www.thevalveshop.com/pdf/saunders9.pdf
[6]

Weir type
Lined
[6]

Straight_Thru
Unlined
[6]

Straight_Thru
Lined
[7]
7.- Round plug valve

http://www.gaindustries.com/MProducts/Bulletins/EccentricPlugValves/GAI_PV517.pdf
[7]
7.- Rectangular plug valve

http://www.gaindustries.com/MProducts/Bulletins/EccentricPlugValves/GAI_PV517.pdf
[8]
8.- Check valves

http://www.acuster.com/files/documentos/FC-69-PVV-10_es.pdf
[9]
9.- Angle valves

http://www.controlvalves.com/series/125/125_sizing.html
[10] 10.- Cone valve

http://www.detroitcontracting.com/documents/Cone-Valve-1.pdf
[11] 11.- Strainers

http://www.coltonind.com/file_library/products/33_STR990-1_Pressure%20Drop%20Data%2
[12] 12.- Expansion/reduction, fittings
Crane A-46 [1]
Crane Co., Flow of Fluids Through Valves, Fittings and Pipe. Technical Paper No. 410M, 21
Crane Co., 300 Park Ave., New York (1982).
[20] Slurry pumping manual
Warman International Ltd.
1st edition, 2002
http://www.pumpfundamentals.com/slurry/WeirSlurryPumpingHandbook.pdf
[21]
Warman Slurry Pumping Handbook - AU
Warman International Ltd.

Feb. 2000
http://www.pumpfundamentals.com/slurry/Warman_slurry_pumping.pdf
[22]
piping-tools.net
008-SureFlow.pdf
GC_tech-Cv.pdf
es/GAI_PV517.pdf
es/GAI_PV517.pdf
e%20Drop%20Data%20Y.pdf
l Paper No. 410M, 21 st printing.

Friction and Singular Pressure Drop

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Friction and Singular Pressure Drop

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1.

- Pressure loss calculation routine, for water

Diaphragm valve (Weir K = f(dn)

Singular loss coefficient in sections

Psection = Ps_section + Pf_section

Rev. cjc. 03.04.2016

Input the number of singularities in each section

e loss units in meters water column (mwc)

2.- Pressure loss calculation routine, for slurry

Solid's specific weight

Lining and deposition thickness

Limit deposition velocity

Use of VBA function

Friction pressure loss in section

Tee branch, STD (90)

Diaphragm valve (Weir K = f(dn)

Pump inlet diameter dp_in

Friction losses in sections

Other losses in sections

For pump selection, see "piping-tools.net":

Pump outlet diameter dp_out

Input the number of singularities in each section

ections. All pressure loss units in meters pulp column (mpc)

1.- Ball valves

2.- Butterfly valves Bray 2021

2.- Butterfly valves Bray 3031

3.- Knife valves

4.- Globe valves

5.- Pinch valves

6.- Diaphragm valves

6.- Diaphragm valves

6.- Diaphragm valves

6.- Diaphragm valves

7.- Round plug valve

7.- Rectangular plug valve

8.- Check valves

9.- Angle valves

[10] 10.- Cone valve

[11] 11.- Strainers

Warman Slurry Pumping Handbook - AU

Warman International Ltd.

l Paper No. 410M, 21 st printing.

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