RE054 reverse circulation

Parts & tools guide

RECOMMENDED SAFETY PROCEDURES

These are the primary generic hazards identified with the use of this product and the user should use this information
as input to their own risk assessment / procedures reflecting the specific use the product is put to.

Personal safety measures

Safety Helmet

Take 5 minutes !

Hearing Protection

Plan, sequence and determine the resources

required for each step of the job

Safety Glasses
Protective Clothing
Safety Boots

Identify any hazards. A risk assessment using

the Sandvik Risk Matrix or similar should be
performed
Determine how to control the hazards
identified and acquire the resources to do so

Take 5 every day is a quick and effective way to prevent incidents that can cause injury, property damage and
can also improve the way a job is done

Stored energy (isolation)

Before stripping the hammer allow several minutes after ceasing operation for any compressed air
trapped inside the hammer to dissipate
Always use correctly rated chain type breakout tools. Preferably operate breakout tools remotely
Take care when servicing the hammer or changing bits. Heavy internal parts can fall within from inside
the hammer

Manual handling
Beware of pinch points between the bit and the hammer shroud. The bit is a moving part - keep hands
clear of this area if manual handling is necessary
The hammer is cylindrical and very heavy. Make sure the hammer is stored safely to remove falling and
rolling hazards
Use safe and proper lifting practices to avoid injuries
Always use a lifting bale and the rigs winch to remove and install a RC hammer

Emergency response

Familiarize yourself with emergengy stop switches and emergency response equipment. Always make
sure you have a way of summoning help in an emergency

Copyright 2010 Sandvik Mining and Construction

RE054 - version 2

HAMMER TOP SUB ASSEMBLIES AND PARTS LIST

A

14

**

**

**

4
15
5

7
8
9
16

Part description
Hammer assy 4.5 inch Remet

33-054-R45

Top sub 4.5 inch Remet

20-054-R45

Adaptor tube 4.5 inch Remet

21-054-000

Air screen

41-D1400-0520 Circlip
Hammer assy 4.5 inch Remet Retention

32-054R-R45

33-054-R45

Top sub 4.5 inch Remet

20-054-R45

Adaptor tube 4.5 inch Remet

21-054-000

Air screen

41-D1400-0520 Circlip

32-054-M45

Hammer assy 4.5 inch Metzke

33-054-M45

Top sub 4.5 inch Metzke

20-054-M45

Adaptor tube 4.5 inch Metzke

21-054-000

Air screen

41-D1400-0520 Circlip
Hammer assy 4.5 inch Metzke Retention

32-054R-M45

33-054-M45

Top sub 4.5 inch Metzke

20-054-M45

Adaptor tube 4.5 inch Metzke

**

21-054-000

Air screen

**

41-D1400-0520 Circlip

32-054R-DS45 Hammer assy 4.5 inch Metzke Drillstar R.

17

18

33-054-DS45

Top sub 4.5 inch Metzke

**

20-054-DS45

Adaptor tube 4.5 inch Metzke

21-054-000

11

19

12

32-054-R45

10

**
**

**

Part no

Ref

Air screen

41-D1400-0520 Circlip

20

**

13

Copyright 2010 Sandvik Mining and Construction

RE054 - version 2

HAMMER TOP SUB ASSEMBLIES AND PARTS LIST

A

14

**
3

**

**

4
15
5
6
7
8
9
16
10

**
**
**

17

Ref

Part no

Part description

5
6
7
8
9
10
11
11A

25-054-000
22-054-000
39-054-000
24-054-000
28-054-000
29-054-000
37-054-000
37-054-00V

Plunger
Spring
Spring seat (optional)
Make up ring steel
Viton make up ring
Distributor
Sample tube
Sample tube venturi

12

30-054-000

Mount sample tube

13

31-054-000

Inner cylinder

14
15

36-054-000
35-054-000

Piston
Piston case

16

23-054-000

Piston retaining ring

17

26-054-000

Bush drive sub

18

27-054-000

Bit retaining ring

19

Shroud Hrdn

(Refer to the following chart)

20

16-054-000

Drive sub

Retent. option
(Refer to the following chart)
Shroud Hrdn
20A 16-054R-000 Retention option - Drive sub
19A

**
**

38-054-001

Rubber parts kit (for items 2, 5, 10, 11, 12,

17 ,18) ** sold separately

18

**

This hammer and components are protected by various patents

11

19

12

20

**

13

Copyright 2010 Sandvik Mining and Construction

RE054 - version 2

SHROUD DETAILS

Hardened and metal sprayed shroud assortment

Hard Formation

Hardened shroud

Metal sprayed shroud

40-054-503
40-054-504
40-054-505
40-054-506
40-054-507
40-054-508
40-054-509
40-054-510
40-054-511
40-054-607
40-054-615
40-054-707
40-054-715

40-054M-503
40-054M-504
40-054M-505
40-054M-506
40-054M-507
40-054M-508
40-054M-509
40-054M-510
40-054M-511

Size
(mm)
131,7
133,4
134,9
136,5
138,1
139,7
141,3
142,9
144,5
163,5
175,8
188,5
201,2

Size
(inch)
5 3/16
5 1/4
5 5/16
5 3/8
5 7/16
5 1/2
5 9/16
5 5/8
5 11/16
6 7/16
6 15/16
7 7/16
7 15/16

Metal sprayed shrouds are sold separately as an option

Retention shrouds
Shroud part no

Size (mm)

Size (inch)

40-054RM-505
40-054RM-506
40-054RM-507
40-054RM-508
40-054RM-509
40-054RM-510
40-054RM-511

134,9
136,5
138,1
139,7
141,3
142,9
144,5

5 5/16
5 3/8
5 7/16
5 1/2
5 9/16
5 5/8
5 11/16

Drop Centre

Copyright 2010 Sandvik Mining and Construction

RE054 - version 2

BIT DETAILS

Bit assortment
63-054-506DC
63-054-506HF
63-054-508DC

Size
(mm)
136,5
136,5
139,7

Size
(inch)
5 3/8
5 3/8
5 1/2

63-054-508HF
63-054-510DC
63-054-510HF
63-054-512DC
63-054-512HF
63-054-608
63-054-700
63-054-708
63-054-800

139,7
142,9
142,9
146
146
165,1
177,8
190,5
203,2

5 1/2
5 5/8
5 5/8
5 3/4
5 3/4
6 1/2
7
7 1/2
8

Bit part no

Hard Formation

Recommended shroud
40-[
40-[
40-[

]-505
]-505
]-507

40-[
40-[
40-[
40-[
40-[
40-[
40-[
40-[
40-[

]-507
]-509
]-509
]-511
]-511
]-607
]-615
]-707
]-715

Bit assemblies include a hardened (non-coated) shroud 1,6 mm (1/16 inch) smaller than the
bit diameter

Retention drill bits

Bit part no
63-054R-506DC
63-054R-506HF
63-054R-508DC
63-054R-508HFDC
63-054R-510DC
63-054R-510HFDC
63-054R-512DC
63-054R-512HFDC

Size
(mm)
136,5
136,5
139,7
139,7
142,9
142,9
146
146

Size
(inch)
5 3/8
5 3/8
5 1/2
5 1/2
5 5/8
5 5/8
5 3/4
5 3/4

Drop Centre

Copyright 2010 Sandvik Mining and Construction

RE054 - version 2

Recommended shroud
40-[
40-[
40-[
40-[
40-[
40-[
40-[
40-[

]-505
]-505
]-507
]-507
]-509
]-509
]-511
]-511

GENERAL SPECIFICATIONS
C
RE054

Wear limits

Pressure

Air consumption

Size
87,5 mm (3 7/16)

16,1

Piston large OD

110,4 mm (4 6/16)

19,3

Piston back OD

102,3 mm ( 4)

750

21,9

Piston seal ID

54,4 mm (2 2/16)

27,5

830

24,3

Inner cylinder ID 102,6 mm (4 1/16)

31,0

925

27,0

Piston case ID

110,8 mm (4 6/16)

34,5

1030

30,1

Piston bush ID

88,0 mm (3 7/16)

bar

cfm

m/min

250

17,2

550

300

20,7

660

350

24,1

400
450
500

Warranty

Measurements
Item

Size

Standard hole size

Feature
Piston nose

psi

140 mm (5 8/16)

A- Overall length (ex bit) 1252 mm (49 5/16)

B- Spanner flat ( A/F )

100 mm (3 15/16)

C- Cylinder OD

130 mm (5 2/16)

Weight (approx ex bit)

76 kg (167.2 lb)

- Warranty is void if the maximum

recommended air pressure is
exceeded. Given flows are indicative only
- Inadequate lubrication will damage
the hammer and void the warranty

Lubrication
Correct lubrication is critical to the performance and longevity of the hammer.
Sandvik recommends:
- Oil Grade: SAE 320 Hammer Oil for most operating conditions
- Rate: 2 liter/hour minimum via an automatic feeder
- Double the rate when injecting fluids such as water, foam & polymers
- Clean and relubricate the hammer each day after use to prevent corrosion and
premature failure
* Refer to the Operators manual for more detailed information

Correct positions for breakout tools

Bit range

100mm (4) 50mm (2)

50mm (2) 100mm (4)

140 mm to 146 mm
5 1/2 to 5 3/4

Do not place/use breakout tools in red areas. Use a bit basket/breakout

plate to breakout the bit. Incorrect breakout will void warranty
Top Sub

Inner cylinder

Piston Case

Stand off is the gap existing between the top

sub and the inner cylinder when the hammer
is assembled and hand-tightened

Copyright 2010 Sandvik Mining and Construction

RE054 - version 2

Stand off
0,6 mm to 1 mm
0.024 to 0.04

Sandvik is a high-technology engineering group with

world-leading positions in selected areas tools for metal
working, advanced materials technology, and mining and
construction. We are represented in 130 countries.

SANDVIK is a registered trademark owned by Sandvik Companies in Sweden and other countries. 2010 SANDVIK
Performance is based on ideal conditions. Sandvik reserves the right to amend specifications without notice

Sandvik Mining and Construction represents one third of

the overall Sandvik Group and serves a broad range of
customers in construction, mineral exploration, mining
and bulk materials handling. Our construction expertise
covers quarrying, tunneling, demolition and recycling, and
other civil engineering applications. Our mining products
and services support customers on the surface and under
ground, in all mineral, coal and metal mining applications
from exploration to ore transportation.

SANDVIK MINING AND CONSTRUCTION www.sandvik.com 47 - 51 Vulcan Rd, Canning Vale WA 6155 Australia - Tel: +61 8 9455 4433