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Competition Objective:
The SAE India ELECTRA competition challenge teams of university undergraduate and graduate
students to conceive, design, fabricate, develop and compete with 2 seater, urban style, four wheeled
electric powered cars in a cross country rally event. The engineering event give teams the maximum
design flexibility and the freedom to express their creativity and imaginations, however there are very
few restrictions on the overall vehicle design.
A1.2
A1.2.1 The vehicle should have good performance in terms of range, acceleration, braking and handling and
be sufficiently durable to successfully complete all the events described in the ELECTRA competition
rules.
A1.2.2 Once the vehicle has been completed and tested, your design form will attempt to sell the design to a
company that is considering the production of an Electric vehicle.
A1.2.3 Each design will be judged and evaluated against other competing designs to determine the best overall
car.
A1.3
Vehicles entered to Electra competitions are expected to be designed and fabricated in accordance with
good engineering practices.
A1.4
Judging Categories
The cars are Judged in a series of static and dynamic events including technical inspection, cost,
marketing presentation and engineering design, range and endurance performance.
A1.4.1 Dynamic events are scored to determine the performance of the car.
The following points are possible:
Static Events :
Marketing Presentation
Engineering Design
Cost & Manufacturing
50
250
200
Acceleration
Endurance
Manoeuvrability
Gradient climb
125
200
125
50
Dynamic Events:
Open Registration
Electra Competitions have open registration policies and accept registrations by student teams
representing universities duly recognised by UGC/AICTE which have a SAEINDIA Collegiate
Chapter/club.
A2.2
A2.3
Official Languages
The official language of the ELECTRA competition is English. Document submissions, presentations
and discussions in English are acceptable at all events in the competitions series.
A 3.2
Rules compliance
By entering the Electra competition, the team, members of the team as individuals, faculty advisors and
the University agree to comply with and be bound by, these rules and all rule interpretations or
procedures issued or announced by SAEINDIA, the Electra rules committee and the other organising
bodies.
The Organisers reserve the right to rescind vehicle approval upon further or more detailed checks. The
Organisers must be notified of any modifications to the vehicle after inspection. Non-compliance with
this rule will lead to vehicle disqualification.
A 3.3
A 3.4
Violations on Intent
The violation of intent of a rule will be considered a violation of the rule itself.
A 3.5
Right to Impound
SAEINDIA reserve the right to impound any onsite registered vehicles at any time during a competition
for inspection and examination by the organisers, officials and technical Inspectors.
A 3.6
General Authority
SAEINDIA and the competition organising body reserve the right to revise the schedule of any
competition and/or interpret or modify the competition rules at any time and in any manner that is, in
their sole judgement, required for the efficient operation of the Electra event.
A3.7
Eligibility Limits
Eligibility is limited to undergraduate and graduate students to insure that this is an engineering design
competition.
A4.2
Student Status
Team members must be enrolled as degree seeking undergraduate or graduate students in the college
or university of the team with which they are participating. Team members who have graduated during
the seven month period prior to the competition remain eligible to participate.
A4.3
Society Membership
Team members must be members of at least one of the following societies: (1) SAEINDIA, (2) SAE
International, (3) SAE Australasia, (4) SAE Brazil, (5) JSAE, (6) TSAE. Proof of membership, such as
membership card, is required at the competition.
Note: Students can join SAEINDIA online at: www.saeindia.org.
A4.4
Age
Team members must be at least eighteen (18) years of age.
A4.5
Driver's License
Team members who will drive a competition vehicle at any time during a competition must hold a valid,
government issued driver's license.
A4.6
Liability Waiver
All on-site participants, including students, faculty and volunteers, are required to sign a liability waiver
upon registering on-site.
A4.7
Medical Insurance
Individual medical insurance coverage is required and is the sole responsibility of the participant.
Participants without a valid Medical Insurance will not be allowed to participate in the Dynamic Events.
A4.9
Faculty Advisor
A5.1.1 Each team is expected to have a Faculty Advisor appointed by the university. It is mandatory for the
Faculty Advisor to accompany the team to the competition and will be considered by competition
officials to be the official university representative. Failure to abide by this rule may deny participation of
the team in Dynamic Events.
A5.1.2
Faculty Advisors may advise their teams on Fundamental principles, basic engineering skills and
engineering project management theory.
A6.2
Information Sources
The student team may use any literature or knowledge related to car design and information from
professionals or from academics as long as the information is given as a discussion of alternatives with
their pros and cons.
A6.3
Professional Assistance
Professionals may not make design decisions or drawings and the Faculty Advisor may be required to
sign a statement of compliance with this restriction.
A6.4
Student Fabrication
It is the intent of the SAEINDIA Collegiate Design Series competition is to provide direct hands-on
experience to the students. Therefore, students should perform all fabrication tasks.
The Fabrication should be done on-campus using in-house facilities of college / university. All works
done outside the Campus need to be informed to the ELECTRA organising Committee and prior
approval acquired for the same.
A6.5
A6.6
A6.6.1 First Year Vehicles may enter the ELECTRA 2015 EVENT. One vehicle built can participate in 3
successive events and will have different judging criteria.
A6.6.2 To be classified as a "first year vehicle" a car must, as a minimum, have a completely new frame.
Photographic or other evidence will be used to determine if the frame is new.
A6.6.3 If there is any question about whether or not the car is in fact a first year vehicle, it will be the sole
responsibility of the team to produce such evidence as the organizers or judges may require.
A6.6.4 Second and third year judgement criterion will be indicated in the ELECTRA subsequent edition rule
books
Article 7: REGISTRATION
A7.1
A7.2
A7.3
A7.4
A7.6
Registration Fees
A7.6.1
Registration fees must be paid to the organizer by the deadlines specified on the respective
competition website.
A7.6.2 Registration fees are not refundable and may not be transferred to a subsequent year's competition.
A7.7
Withdrawals
A7.7.1 Registered teams that find that they will not be able to attend the competition are requested to officially
withdraw by notifying the following no later than one (2) Months before the event:
A7.7.2 ELECTRA Event withdrawals: Mr. Bibhu kumar, Mail ID: cdsevents@saeindia.org
A7.10
On-site Registration
All team members and faculty advisors must complete the on-site registration procedures immediately
after they arrive at the competition site.
On-site registration must be completed and the credentials and/or other identification issued by the
organizers properly worn before the car can be unloaded uncrated or worked upon in any manner.
A8.1.1
A8.1.2
"Cost Report" - Report must comply with the Cost Event Rules. Both an electronic version and a hard
copy version are required.
A8.1.3 "Design Report" - Report must comply with the Design Event Rules - Electronic version and hard copy
version is required.
A8.1.4 "Design Spec Sheet" - Use required form located at www.saeindia.org.Program Submissions - Material
required for programs is specific to each competition. Check the website(s) of the competition(s) your
team has entered for requirements.
A8.2
Deadlines
Volunteer judges evaluate all the required submissions and it is essential that they have enough time to
complete their work. There are no exceptions to the document submission deadlines and late
submissions will incur penalties. Please note that different documents or submissions may have
different deadlines - check the event website.
A8.3
A8.4
A8.1.1 "Business Logic Plan" - The penalty for late submission of the BLP is capped at negative fifty (-50)
points.
A8.1.2 "Late Submission of Cost Report" - For the first 15 days after the deadline submission penalties for late
Cost Reports are capped at negative eighty (-80) points. After the first 15 days a late Cost Report is
classified as "Not Submitted". Cost Reports that are not submitted will receive negative one hundred (100) points and may not participate in the Cost Event.
A8.1.3 "Penalty for Late Submission or Non-submission" - The Design Report and Design Spec Sheet
collectively constitute the "Design Documents". Late submission or failure to submit all, or any one, of
the Design Documents will be penalized at the standard negative ten (-10) points per day to a maximum
of negative one hundred (-100) points. If your Design Documents are received more than ten (10) days
late they will be classified as "Not Submitted" and your team will not participate in the Design Event and
will receive zero (0) points for design.
Transfer of Team Captain Responsibility - Important
If your captain is leaving the team, through graduation or otherwise, it is important that the departing
captain "pass the baton" by designating one to the Electra SAEINDIA coordinator and will be displayed
in the website. No new members can be added after the registration.
It is recognized that thousands of hours of work have gone into fielding a vehicle and that teams are
entitled to all the points they can earn. We also recognize that there can be differences in the
interpretation of rules, the application of penalties and the understanding of procedures. The officials
and SAEINDIA staff will make every effort to fully review all questions and resolve problems and
discrepancies quickly and equitably
A9.2
A9.3
A9.4
A9.5
Protest Period
Depending on the nature protests must be lodged within the following times:
a) Vehicles: before track closure on the current day
b) Team and Driver behaviour: within 30 minutes following the end of the attempt.
c) Results: within 1 hour after the result of an attempt has been posted.
A9.6
Decision
The decision of the competition protest committee regarding any protest is final.
A9.7
Penalties
a) Non-compliance with the driving rules will result in a formal warning, invalidation of the best overall
attempt or disqualification of the Team, depending on the severity of the breach.
b) The Organisers will exclude, disqualify or otherwise penalise any Participant who, in the judgement of
the Technical Head, has gained an unfair advantage as a result of any breach of the Official Rules,
hindrance of other Participants, departure from the normal course, or any act or omission capable of
misrepresenting performance.
b) Drivers may be questioned about their knowledge of the driving rules during inspection. The
Organisers reserve the right to deny track access to Drivers with insufficient knowledge of the Rules.
c) Driving on-track: In the interest of safety it is important that Drivers learn and apply smooth and
predictable driving techniques, e.g. thinking well ahead, avoiding sudden directional changes, and being
fully aware of other vehicles around them.
d) The attendance of the daily Drivers Briefing is mandatory for the Team captain and all registered
Drivers every day. Failure in attending these Briefings by the Team Captain and Drivers will disqualify
the team from practicing and/or competing that day.
e) At no time on the race track are drivers allowed to push their vehicle or have it pushed, including to
start the run or to cross the finish line. It is forbidden to drive in reverse gear or to drive against the race
direction.
f) Drivers are required to give clear passage for other vehicles wishing to overtake. Drivers in overtaking
vehicles must sound their horn and pass with caution. The Driver of the overtaking vehicle is
responsible for the safety of the manoeuvre. Drivers of the vehicles being overtaken must use their
mirrors and must not change course suddenly. On the track, overtaking is authorised on both the right
and the left, as long as the above-mentioned safety rules are followed.
Response Time
A10.5.1 Please allow a minimum of two (2) weeks for a response. The Rules Committee will respond as quickly
as possible, however responses to questions presenting new issues, or of unusual complexity, may take
more than two weeks. Please do not resend questions.
J452
- General Information - Chemical Compositions, Mechanical and Physical Properties of SAE Aluminum
Casting Alloys - Information Report
J512
J1153 - Hydraulic Cylinders for Motor Vehicle Brakes - Test Procedure J1154 - Hydraulic Master Cylinders for
Motor Vehicle Brakes - Performance Requirements - Standard J1703 - Motor Vehicle Brake Fluid - Standard
J2045 - Performance Requirements for Fuel System Tubing Assemblies - Standard
J2053 - Brake Master Cylinder Plastic Reservoir Assembly for Road Vehicles Standard
Standard Relevant to all CDS Competitions J1739 - Potential Failure Mode and Effects Analysis in Design
(Design FMEA) Potential Failure Mode and Effects Analysis in Manufacturing and Assembly Processes (Process
FMEA) and Potential Failure Mode and Effects Analysis for Machinery (Machinery FMEA)
h) All parts of the drive train, including traction motor, battery, electrical system components, etc. must
be within the confines of the body cover.
i) All objects in the vehicle must be securely mounted, e.g. bungee cords or other elastic material are
not permitted for securing heavy objects like batteries.
j) All vehicles must have a solid floor and frame that prevents any part of the drivers body from
contacting the ground.
k) The body must cover all mechanical parts whether the vehicle is viewed from the front, the rear, the
sides or from above. However, the wheels and suspension must be fully covered by the body when
seen from above and up to the axle centre line when seen from front or rear. The covering for the
wheels and suspension must be a rigid integral part of the vehicle body.
l) Access to the vehicle by the driver must be as easy and practical as typically found in common
production type passenger cars. The door opening must be safe for the driver and passenger to ingress
and egress.
m) Any access opening mechanisms (e.g. doors) must be firmly attached to the vehicle body (e.g. by
means of hinges, sliding rails, etc.). Adhesive tape, Velcro, etc. are not permitted for this purpose.
n) The vehicle must have a roof covering the drivers compartment.
o) A windscreen with effective wiper (s) is mandatory.
p) A towing hook or ring with a minimum opening of 6 cm is mandatory on the front of the vehicle, under
the body and easily accessible, so that it can be towed with a cable by another vehicle. This hook or
ring must resist a traction force of 3,500 N (~350 kg).
q) Front and rear impact bumpers are compulsory.
be in such position that he or she must raise their head or torso above the roll bar to pass the visibility
test.
c) This roll bar must extend in width beyond the drivers shoulders when seated in normal driving
position with the safety belts fastened.
It is permissible to either use a tubular or panel type roll bar. If a tubular roll bar is used, it must be
made of metal. A panel roll bar is the rigid partition separating the cockpit from the engine compartment.
Such a panel roll bar must be an integral part of the vehicle chassis or integrated in a monocoque.
d) Any roll bar must be capable of withstanding a static load of 700 N (~ 70 kg) applied in a vertical,
horizontal or perpendicular direction, without deforming (i.e. in any direction).
e) Vehicle must have a push bar which should be capable of push and pull the vehicle
f) There must be two jack points in the vehicle, one in the front and other in the rear end.
g) Teams are free to use any material of AISI or ASTM standard fabricating the chassis, but it should full
fill the safety requirement. For body works teams can prefer glass fibre, carbon fibre, GI sheet, or any
other material which is water resistant.
h) Use of Lock Nuts (nylon nuts) is compulsory in Wheels, Motor mounting, Suspension system, and
Steering system in the vehicle.
ARTICLE T3: PROPULSION AND ENERGY STORAGE SYSTEM ISOLATION
a) A permanent bulkhead must completely separate the vehicles propulsion and energy storage
systems from the drivers compartment.
This means batteries, Super Capacitors, etc. must be placed outside the drivers compartment behind
the bulk head. Any gaps and holes between the body and the bulk head is to be avoided. It is
recommended to seal gaps with materials such as metal / aluminium sheet.
b) This bulkhead must be of fire retardant material and construction.
e) The bulkhead must prevent manual access to the energy compartment by the driver.
f) If holes are made in the bulkhead to pass through wires, cables, etc. it is essential that the wires /
cables are protected by a grommet or similar protective material to prevent chafing or damage. All
gaps/holes must also be filled.
ARTICLE T4 : VISIBILITY
a) The Driver must have access to a direct arc of visibility ahead and to 90 on each side of the
longitudinal axis of the vehicle. This field of vision must be achieved without aid of any optical (or
electronic) devices such as mirrors, prisms, periscopes, etc. Movement of the drivers head within the
confines of the vehicle body to achieve a complete arc of vision is allowed.
The drivers helmet must be 5 cm below the roll bar at all times.
b) The vehicle must be equipped with a rear-view mirror on each side of the vehicle, each with a
minimum surface area of 25 cm (e.g. 5 cm x 5 cm). The visibility provided by these mirrors, and their
proper attachment, will be subject to inspection. An electronic device must not replace a rear-view
mirror.
c) In technical inspection visibility will be checked in order to assess on-track safety by using 60 cm high
poles spread out every 30 in a half-circle, with a 4 m radius in front of the vehicle.
d) For all vehicles, wet weather visibility is also mandatory
ARTICLE T5 : SAFETY BELTS
a) The drivers seat must be fitted with an effective safety harness having at least five mounting points
to maintain the Driver securely in his/her seat. The mounting points should be fitted so that the belts will
self align with the direction of the load.
b) The safety harness must prevent any upward or forward motion of the drivers torso. Any slack in the
harness must be adjusted by using the seat belt length adjuster. The adjustor must be located as close
as possible to the connection point. The crotch strap mounting point should be behind the chest line and
the topmost straps should be at an angle of at least 10 below the shoulder line.
c) The safety harness must be worn and fastened at all times to prevent the driver from having any free
movement when the vehicle is in motion.
d) The fitness for purpose of the harness and its fitting will be evaluated during technical inspection.
This will be done by raising the vehicle with the Driver on board using the safety harness buckle as the
lifting point, this must be capable of withstanding 1.5 times the Drivers weight.
e) The vehicle safety harness must be specifically manufactured for motorsport use (e.g. certified or
compliant with FIA standards).
ARTICLE T6 : VEHICLE ACCESS
a) It is imperative for drivers, fully harnessed, to be able to vacate their vehicles at any time without
assistance in less than 10 seconds.
b) For all vehicles, the opening release mechanism must be easily and intuitively operable from the
inside and the outside of the vehicle. The method of opening from the outside must be clearly marked
by a red arrow and must not require any tools.
c) It is forbidden to use adhesive tape to securely close the drivers opening from the outside.
ARTICLE T7 : HORN
a) Each vehicle must be equipped with an electric horn mounted towards the front of the vehicle, in such
a manner that is effectively audible to other vehicles and track marshals. With the vehicle in normal
running condition, it must emit a sound greater than 85 dBA when measured 4 meters horizontally from
the vehicle.
b) The horn must have a high tone (pitch) of equal or greater than 420 Hz.
ARTICLE T8 : ON-BOARD FIRE EXTINGUISHER
a) Each vehicle must be fitted with a fire extinguisher (ABC or BC type CO2 or dry powder). Water
extinguishers (A type) should not be used. All drivers must be trained in the use of the fire extinguisher.
This extinguisher must have a minimum extinguishing capacity of 1 kg; equivalent size extinguishers are
not permitted. It must be full and have a certificate of validity bearing the manufacturer's number and the
date of manufacture or expiry.
b) Plumbed-in extinguishers may be located in the engine compartment and must discharge into the
engine compartment. Triggering systems must be located within the cockpit and be operable by the
Driver in his/her normal driving position.
c) Hand held extinguishers must be located within the cockpit and be accessible to the driver once they
have vacated the vehicle. These should be securely mounted to prevent movement while
driving/braking. In the event of a fire, drivers should first exit the vehicle and then if possible, remove the
extinguisher and attempt to extinguish the fire if safe to do so.
d) The on-board fire extinguisher does not replace the need for an adequate fire extinguisher for the
teams garage area.
ARTICLE T9 : DRIVER POSITION
For safety reasons, the head-first driving position is prohibited. The driver position should be such that
the helmet is 5 cm below the roll bar AND that the visibility for the driver is unimpaired at the same
ARTICLE T10 : TRANSMISSION COVERING
The installation of effective transmission chain or belt guard(s) is mandatory. This is required to protect
driver or technician when working on the car in the event of the chain or belt breaking. It must be made
of metal or composite material rigid enough to withstand a break.
ARTICLE T11 : SOUND LEVEL & EMERGENCY SHUTDOWN
The sound level of the vehicle must not exceed 90 dBA when measured 4 metres away from the
vehicle. Maximum sound levels will be measured and recorded at the start line and teams exceeding
the permissible level will be notified with a request for correction within a reasonable timeframe.
The emergency shutdown mechanism must provide a physical isolation of the propulsion battery from
the vehicle electrical system. If relays are used, the relays must be a normally open contact type. It is
not necessary to isolate the accessory battery.
There must be both an internal and an external shutdown mechanism.
i.
ii.
iii.
The internal emergency shutdown mechanism is for driver operation and can be designed in
any effective way.
The external emergency shutdown mechanism must be at the rear of the vehicle and
permanently installed on a non-detachable part of the bodywork.
A red arrow (on a white background) at least 10 cm long and 3 cm wide at the widest point
must be positioned on the vehicle body to indicate clearly the exterior position of the
emergency shutdown actuator.
A latching red push button type, external emergency shutdown mechanisms should be used.
o) All the plastic enclosures which are being used for the vehicle should be fire retardant (Fire should
not propagate)
p) Battery should be automatically disconnected in case of accidents. Electrical components exposed to
under body (below the vehicle platform) not be allowed as they may touch the ground while driving
through humps
q) Follow IS 1293 requirements for charging. Also it is necessary to incorporate 16A MCB and ELCB in
the charging system.
r) RCD should be implemented in charge cable to earth leakage, earth missing, short circuit, reverse
polarity etc, while charging.
s) Electrical components that are being used in vehicle should have its own thermal protection.
t) LV cables mid joints are allowed with proper soldered joints with heat sink tube covered over that. Fire
retardant protective caps for HV terminals are mandatory.
u) All batteries must be short circuit protected. Protection may be in the form of a fuse, fusible link, or a
current interrupting device (circuit breaker). Automatic reclosing current interrupting devices are not
allowed. Short circuit protection devices must be located on the positive conductor and as close as
possible to the battery or Super Capacitor itself.
v) All vehicle electrical circuits must be protected against electrical overload. Overload protection may
be in the form of fixed current limits within electric controllers or by the insertion of individual circuit
fuses.
w) The accessory battery must maintain a negative ground.
x) For safety reasons, the propulsion battery or Super Capacitors, both positive and negative circuits
must be electrically isolated from the vehicle frame and the accessory battery circuit.
y) The capacity of the accessory battery must be sufficient to power all the accessory loads with
sufficient safety margin which will be verified during inspection. The accessory battery is not allowed for
propulsion related controllers in E-mobility vehicles.
z) The Organisers reserve the right to request Teams to install one joulemeter, intended to measure the
quantity of energy provided by the accessory battery. If this amount of energy exceeds the power
typically required to operate the horn and safety devices the competitor will be disqualified.
aa) Both propulsion and accessory batteries must be installed outside of the drivers compartment
behind a bulk head. The following devices may be powered by batteries other than the propulsion or
accessory battery provided they use built-in batteries: radio communication system, GPS system, data
loggers excluding engine management units, driver ventilators.
ab) All electrical/electronic enclosures built and populated by the teams must be made of transparent
material or at least have a transparent cover to allow the technical inspectors to view the contents.
ac) The drive train in the Battery Electric category is restricted to a maximum of one electric storage
device, and up to two electric motors, with associated control units. The electric motors may be
5. A description of any batteries or Super Capacitors being used in the system, including type,
rated voltage, max charge voltage and capacity in amp-hours or capacitance.
c) Technical Documentation at event (to be reviewed during Technical Inspection)
i. Competitors must have available for inspection with the vehicle, a printed copy of the latest
version of the documents submitted above and the additional documentation as defined below.
Accessing the information on-line via the internet during inspection is not allowed. No
documentation = No inspection
ii. For all vehicles, if a Lithium-Ion battery is used as accessory battery, printed/written
documentation on the BMS operation must be provided. Accessing the information on-line via
the internet during technical inspection is not allowed. The requirement for BMS system
operation data is independent of whether the BMS is integrated into a purchased battery, part
of the charger or special built.
The BMS data MUST include:
1. Cell over-voltage protection limits.
2. Operation of cell balancing (how and when)
3. Battery operation when over-voltage limits are reached. (i.e. what will the BMS/Battery do
when these limits are reached )
iii. For vehicles printed/written documentation on the BMS operation must be provided.
Accessing the information on-line via the internet during technical inspection is not allowed.
(Note, the requirement for BMS system operation data is independent of whether the BMS is
integrated into a purchased battery or special built.)
The BMS data MUST include:
1. Cell over-voltage and under-voltage protection limits
2. Battery over-current limit
3. Operation of cell balancing (how and when)
4. Battery over-temperature limit
5. The technical documentation must also include information about how the BMS will
protect the battery when an over-voltage, under-voltage, over-current or overtemperature condition is reached, i.e. how will the BMS isolate the battery when these
limits are reached.
nspection.
*************************************
Contact:
Mr. Bibhu Kumar,
Officer CDS Events,
Email id: cdsevents@saeindia.org
Mobile: +91 8870471510
SAEINDIA #1/17 Ceebros Arcade, 2nd Floor, 3rd Cross, Kasturba Nagar, Adyar, Chennai - 600 020
Ph: +91 44 24411904, 42152280.
www.saeindia.org