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INSTRUCTIONS FOR
INSTALLATION, OPERATION AND MAINTENANCE
SIZETEC, INC.
4845 FULTON DR.
CANTON, OH 44718
Website : www.sizetec.com
Phone : (330)492-9682
Fax
: (330)492-9041
SDS38-6MV-5 (SR4639)
DESCRIPTION
PAGE
Introduction
Installation
Checklist
11
Parts List
12
13
SDS38-6MV-5 (SR4639)
INTRODUCTION
The Step Deck Screen is designed and built for an efficient wet sizing of fine particles
with horizontal step decks using polyurethane screen panels under high frequency and
high G force linear vibrating motion.
Although the Step Deck Screen is the most simplified approach to screening fine
particles in slurry, the owner/operator still plays an important role in the machines
overall performance. Please study this manual carefully and keep it handy for reference
to proper installation, operation and maintenance.
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INSTALLATION
The Step Deck Screen is designed for pedestal mounting on four (4) coil springs.
Drawing No. SDS3801R-6MV-5 on the next page shows the general arrangement of the
completely assembled Step Deck Screen with step deck transitions and the locations of
pedestal mount stand and anchor bolts.
The structure must be strong enough to support the following load:
Static Weight
Dynamic Load
Impact Load
Four (4) anchor bolts (5/8-11) are used at each pedestal mounting stand base plate.
When lifting the unit, hook a lifting cable to the lifting lugs with a minimum cable length
of 6 feet at each corner (see Figure 1). If 6 feet of cable cannot be used due to
restricted headroom, use 900 mm (36) spreaders for both front and rear.
After the Step Deck Screen is mounted on the structure, remove the shipping brace
plate & bolts at each suspension spring pad. Make sure the top and bottom spring pads
are level and parallel. After adjusting the spring pads, check that all nuts and bolts on
the suspension system are set at the proper tension (see Figure 2).
The Step Deck Screen is a well-balanced & well-isolated unit and does not transfer
excessive vibration to the structure. When an installation angle of the unit needs to be
changed, make the adjustment by inserting or removing the feed-end or discharge-end
spacers between the bottom spring pad and the pedestal mounting support leg.
-3SDS38-6MV-5 (SR4639)
SDS38-6MV-5 (SR4639)
Lifting Lugs
Make sure the feed is evenly spread to the full width of the screen deck
The oversize product is discharged at the front discharge lip under which a chute must be
placed.
Spread feed full width of the
screen deck
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-6SDS38-6MV-5 (SR4639)
SDS38-6MV-5 (SR4639)
After changing screens, make sure there are no loose screens or irregular noises during
start up operation. Any irregular noise indicates the possibility of damage occurring to
the screens.
WS 85
Side Bars
Polyurethane
Screen
Cotter
Wedges
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Nokin bars only go in the center girders, The WS 85 side panels have the nokin bar
section molded into them and they go in the outside girders of each 4 section of panels.
A short handle, 4-8 lb. mallet works best for knocking in the nokin bars. It also helps to
put some type of lubricant in the nokin bar legs. We recommend a GO JO type hand
cleaner, which is available in most work areas and mining operations, be used as a
lubricant to help the nokin bars go in. It should be applied to the nokin bar legs where
they fit into the girder.
When installing the nokin bars it is important to maintain the 4 lengths. The bars can
be stretched or compressed when being installed. If the nokin bars extend over the
girders on staggered decks, they can interfere with fit and cause gaps between the
modular panels. We recommend the nokin bar be pounded in at one end for about 8
10, then start the other end even with the end of the girder or at the 4 mark on in-line
decks and pound in the nokin bar back toward the other end that has been started. This
procedure can be followed when installing the side panels as well.
INSTALLING THE WS 85 SCREEN PANELS
Most WS 85 panels may be pounded in with a 4-8 lb. mallet. 50 mm 100mm BH
panels can require a large sledgehammer to pound them in. Using GO JO or some
other lubricant will make the center panels insert easier if needed. The side panels on
each 4 row should be installed first, then the center panels. One side of the center
panel is fit under the lip of the mushroom head on the nokin bar then the other side is
pounded in. Care should be taken to keep the panels ends straight and even at the 4
mark or with the end of the girder. Molded panels can be stretched or compressed
while being installed. The procedure used to prevent the nokin bars from stretching or
compressing can also be used on the screen panels.
INSTALLING THE URETHANE SIDE WEAR BARS
WS 85 urethane side wear bars are available in various sizes and materials. The
height, length, and material type of the side bar are dictated by the screening
application in which they are being used. Typically, A material side bars are used with
A material screens and D material side bars are used with D material screens.
The bed depth on the screen deck dictates the height of the side bars.
Bolt style side bars are simple bolted on after the screens are in place. Wedge style
side bars are placed flat against the side plate even with the ends of the side panel.
The wedges are driven in tight and secure between the top of the bar and the wedge
angle clip. We recommend the wedges be checked and retightened after the first 8
12 hours of operation.
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SDS38-6MV-5 (SR4639)
CHECKLIST
Before the Step Deck Screen is started for continuous operation, review this checklist to
avoid any problems.
( )
The screen frame is freely suspended without any contact to the structure, feed
box, undersize pan and discharge chute.
( )
( )
Verify the screen is vibrated in 45-degree upfront linear motion with no side
motion. Stroke amplitude can be read on the stroke meter attached to the side of
the screen frame. The X point where the two horizontal lines cross will show the
stroke amplitude in millimeters.
( )
( )
( )
Make sure feed stream is spread full width when it contacts the screen surface.
( )
After a few hours of continuous operation, check all bolts and nuts for proper
tension, especially, vibrator motor mounting bolts. Since the loosening of even
one fastener on a vibrator motor could result in damage to the unit or an
accident, the bolt fasteners must be re-torqued to more than 450 ft-lb after one
hour of operation. Re-torquing should be performed at least once a week until no
loose bolts are found.
- 11 SDS38-6MV-5 (SR4639)
PARTS LIST
Qty
Part No.
Description
SDS3805-121
MV12-6050 (460V)
Vibrator Motor
0875-14x5.5
1100
300600L25R30-0.8X118
SHIM21600GA30
1255G235
12528W
12
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Power Supply
Amperage Draw
6043 lbs.
Rotating Speed
NJ 311 EC4
B10 Life
29337 hrs.
18 grams
2000 hrs.
Type of Grease
Almost all motor problems are caused by lack of grease or over grease. We strongly
recommend setting up a monthly greasing schedule per your monthly operating hours in
relation to 18 grams greasing per 2000 operating hours.
Vibrator motors should be always installed in the orientation as such where the power
cable enters from the lower side (see Figure 3). If the power cable enters from the
upper side, rain water may penetrate inside the motor by traveling along the power
cable, resulting in motor failure. Please refer to the Electric Vibrator Operators
Manual for details on lubrication and Motor Maintenance.
- 13 SDS38-6MV-5 (SR4639)
VIBRATOR
MOUNTING
ARRANGEMENT
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