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ABSTRACT
Small bars of Ti activated with mixed-metal oxide (commercially produced for permanent impressed-current anodes in
cathodic protection) were used as embedded reference electrodes (RE) in concrete. Their electrochemical behavior was
evaluated through measurements and analyses of potential,
electrochemical impedance spectroscopy (EIS), cyclic polarization (CP), and galvanostatic tests in buffer solutions of
pH 4, 7, and 10, saturated calcium hydroxide (Ca[OH]2,
pH ~ 12.5) simulated concrete pore solution (SPS) with
pH ~ 13.5, and various concrete mixes with and without
pozzolanic additions as cement replacement. Effects of deaeration and sodium chloride (NaCl) additions were
evaluated. The potential of the activated Ti rod (ATR) electrodes resembled the expected dependence for the system
Ir2O3 + H2O = 2IrO2 + 2H+ + 2e in aqueous solutions. The
ATR electrode presented generally good stability with time in
concrete for up to 900 days. Anomalous behavior was found
in two concrete mixes with the highest pozzolanic content.
Results from EIS tests revealed a constant phase element
(CPE) behavior, which agreed with results of CP tests that
showed a very large apparent interfacial capacitance. The
apparent capacitance was on the order of 102 F/cm2, resulting in very low impedance, which is advantageous when
using ATR electrodes to conduct EIS or polarization resistance tests. Galvanostatic application of ~ 0.075 A/cm2
caused little variation of potential with time (~ 60 mV in
INTRODUCTION
Monitoring and control of corrosion of reinforcing steel
in concrete requires reliable measurement of electrode
potentials. A reference electrode (RE) provides a metallic surface at a fixed potential away from the electrolyte
(the moisture present in the concrete pores). In a RE,
the difference in potential between its metallic surface
and the electrolyte should be stable, reproducible, and
well known with respect to the standard hydrogen electrode (SHE). The RE should develop only small
overpotentials when subject to the current demand of
ordinary potential measurement instrumentation. Potential recovery from reasonable excursions should be
quick. For polarization measurements of reinforcing
steel, the electrode should have low impedance and
excellent short-term stability.
Use of RE in concrete presents several challenges. Conventional electrodes such as the
copper-copper sulfate (CuSO4) electrode (CSE) can be
placed easily on an external concrete surface. However, significant errors can develop because of
various factors such as the often large resistance
path between the steel and the surface, the presence
of junction and streaming potentials, rapid variation
0010-9312/96/000137/$5.00+$0.50/0
1996, NACE International
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EXPERIMENTAL PROCEDURE
Reference Electrodes
The RE examined were made from ATR stock
(3-mm [0.12-in.] diam) produced commercially for
permanent impressed-current anodes in cathodic
protection of reinforcing steel in concrete. The
surface of the ATR was covered with a precious
mixed-metal oxide applied using a proprietary process. Energy-dispersive x-ray spectroscopy (EDS) of
the ATR coating identified Ir as the main metallic
species, with others in lower quantities (e.g., Ru, Ta,
and Si). The ATR surface had a flat black appearance.
ATR electrodes (Figure 1) were prepared by cutting the rod in 5-cm (2-in.) segments, drilling a
1.5-mm (0.06-in.)-diam hole 6 mm (0.24 in.) deep at
Trade name.
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one end, and crimping the stripped end of an insulated braided Cu cable in the hole. The crimped and
opposite ends of the bar were covered by beads of
epoxy resin, leaving a ~ 4-cm (1.57-in.)-long ATR
segment exposed. Surface area was ~ 4 cm2 (0.62 in.2).
For comparison, graphite RE as used in other
investigations were prepared using 5-mm (0.20-in.)diam as-received commercial rod stock for dry-cell
batteries.15 A Cu wire was inserted in a hole in the
end of a graphite rod 5 cm (2 in.) long, and the junction was sealed with epoxy.
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TABLE 1
Concrete Mix and Properties
Series
Cementitious Material(A)
Cementitious
Content
(kg/m3)
Water-toCementitious
Ratio
Admixtureto-Cement
Ratio
Measured Strength
28-day
(MPa)
Prisms
A
B
C
D
E
F
100% PC
80% PC + 20% FA
70% PC + 30% FA
72% PC + 20% FA + 8% SF
62% PC + 30% FA + 8% SF
100% PC
333
444
444
444
444
360
0.55
0.41
0.43
0.39
0.39
0.41
NA(B)
0.25
0.43
0.39
0.61
NA
37
46
42
58
56
34(C)
Concrete Columns
BB(D)
80% PC + 20% FA
DD
75% PC + 20% FA + 5% SF
302
302
0.45
0.45
0.25
0.33
34
35
(A)
PC = Portland cement, Type II; FA = fly ash, Class F; and SF = silica fume.
NA = not available.
(C)
Design, measured not available.
(D)
Three sets (BB1, BB2, and BB3) of identical columns.
(B)
Tests in Concrete
The results were limited to ATR electrodes in
moist concrete, using external conventional RE in
temporary contact with permanently moist concrete
surfaces or salt water surrounding the concrete.
Embedded ATR electrodes were cast in the center
of reinforced concrete prisms (15 cm by 7.5 cm by
30 cm [6 in. by 3 in. by 12 in.]) as part of a separate
research program. Each prism had two pieces of no.
4 rebar (1.25 cm [0.5 in.] diam, 20 cm [8 in.] length)
embedded in the concrete. The connecting cable of
the ATR electrode protruded from the concrete surface, allowing easy external contact. The prisms were
made of six types of concrete (Table 1).
Four prisms of each concrete formulation were
kept nearly saturated with fresh water inside plastic
bags following an initial 28-day curing period in a
moist chamber. The ATR electrodes were calibrated
periodically against a CSE that touched the external
concrete surface at one corner of the prism. There
was no evidence of significant potential errors from
corrosion macrocell ohmic drops.
EIS tests were performed in the prisms by connecting the ATR electrode as the WE and using one of
the embedded rebar as the CE. The remaining rebar
served as a temporary RE. The tests were performed
in the 200 Hz to 1 mHz range.
ATR electrodes also were cast in reinforced
concrete columns that were part of an investigation
of corrosion in marine substructure conditions.17
The two concrete mix designs used for the columns
are shown in Table 1. The columns were 12.5 cm by
12.5 cm by 250 cm (5 in. by 5 in. by 100 in.) and
stood vertically with the lower 60 cm (24 in.) immersed in 5% NaCl solution. A total of 12 columns
were used. The potentials of ATR electrodes in the
center of the immersed portion of the column were
monitored against an SCE in contact with the
NaCl solution. Potential gradients from corrosion
macrocells were judged to be negligible in the specimens relevant to these tests.
RESULTS
Liquid Solutions
Potentials Figure 2 shows the potential evaluation with time of a typical set of ATR electrodes
immersed in liquid solutions. A trend line was drawn
to each data series, showing a tendency to stabilize
after ~ 1 week of immersion. The trend value corresponding to the seventh day of exposure was
considered representative of the electrode potential
for that solution and electrode set. The average of
those values is given in Table 2. Table 2 also shows
the maximum and minimum potential values of several electrode test sets. The potentials, taken against
a SCE, were converted to the SHE scale.
Effect of Deaeration Figure 3 shows a typical
result from experiments to determine sensitivity of
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TABLE 2
Eoc (SHE) of ATR Electrodes at the Seventh Day
Following Immersion in Various pH Solutions
No. tests(A)
Maximum
Minimum
Average
(A)
pH 4
(mV)
pH 7
(mV)
pH 10
(mV)
pH 12.5
(mV)
pH 13.5
(mV)
5
649
541
560
5
456
373
392
5
331
118
251
5
275
48
143
2
149
134
141
Each test involved a new specimen and liquid solution for each pH.
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Concrete
Potentials Figure 10 shows the ATR electrode
potential (converted to the SCE scale from the actual
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DISCUSSION
Figure 12 summarizes the liquid solution and
concrete potential measurements. Results are
overimposed on a simplified Pourbaix diagram of the
Ir-H2O system. The pH dependence of the ATR electrode potential in the liquid solutions was evident.
The slope of the line joining the results was 45 mV.
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FIGURE 10. Eoc (vs SCE) of ATR electrodes in the concrete prisms.
Concrete compositions are given in Table 1.
FIGURE 11. Eoc (vs SCE) of ATR electrodes in the concrete columns.
Concrete compositions are given in Table 1.
CP test results for the ATR electrodes were consistent with the presence of a very large apparent
interfacial capacitance, which dominated the polarization behavior at the scan rate chosen. During the
forward cathodic polarization scan, the interface
stored charge, as determined primarily by the scan
rate and the effective interfacial capacitance (which
may have reflected mostly electrode processes that
involve conversions between oxide forms).19-20,25 As
the scan rate reversed, the charge was released,
causing the hysteresis. Similar behavior has been
reported for other mixed-metal oxide systems.25
Other electrode processes, such as hydrogen
evolution or oxygen reduction, appeared to be secondary since the general shape of the curves and
magnitude of the currents for a given deviation from
the initial Eoc was roughly the same at all pH values
examined.
These observations agreed with results from the
EIS tests, which revealed a CPE behavior with a large
admittance factor (Yo). A CPE subject to a polarization potential ramp develops, unlike a true capacitor,
a current that increases with time (as observed in the
sloping portion of the downward polarization
curves).26 Nevertheless, the electrode behavior can be
considered approximately as that of a large capacitor.
The apparent capacitance of the ATR electrodes can
be computed using the difference in current values
between the downward and upward portions of the
CP curves or the magnitude of the CPE impedance at
low frequencies.26 These estimates resulted in apparent interfacial capacitances on the order of 101 F to
102 F (specimen area ~ 4 cm2 [0.62 in.2]) for the time
domain range of interest (minutes to hours).
(1)
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TABLE 3
Low-Frequency Parameters of ATR Electrodes in Liquid Solutions and in Concrete
pH 4
Yo(B)
No. tests
Maximum
Minimum
Average
(A)
(B)
pH 7
n
Yo
6
0.045
0.028
0.034
pH 10
n
Yo
5
0.77
0.70
0.73
0.067
0.033
0.049
Yo
6
0.83
0.81
0.82
0.053
0.042
0.047
Concrete(A)
pH 12.5
n
Yo
6
0.85
0.77
0.84
0.030
0.015
0.022
n
6
0.81
0.69
0.73
0.041
0.016
0.023
0.83
0.79
0.81
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CONCLUSIONS
The ATR electrode potentials in liquid solutions
approximated the absolute values and pH dependence of the reaction Ir2O3 + H2O = 2IrO2 + 2H+ + 2e.
Unlike graphite electrodes, the ATR electrode potential in liquid solutions showed little short-term
sensitivity to variations in PO2 at neutral and high pH
values.
The ATR electrode showed excellent short-term
stability in concrete. This behavior, together with low
impedance at moderate to high frequencies, makes
embedded ATR electrodes useful for steel polarization
measurements.
The ATR electrode showed reasonable long-term
(2- to 3-year tests) stability in most of the concretes
tested under moist conditions with various amounts
of pozzolanic addition and in the presence of chlorides from the surrounding environment.
In concretes with low to moderate pozzolanic addition, the ATR electrode potentials approached values
expected from measurements in liquid solutions and
the estimated pH of the pore water. In two concretes
with high fly ash and silica fume additions as cement
replacement, the potentials showed anomalous behavior, drifting by several hundred millivolts in the
negative direction over a 2-year period.
Results underscored the need to calibrate ATR
electrodes against an external conventional electrode,
especially when dealing with new concrete formulations using silica fume.
The ATR electrode behaved as a pseudocapacitor
that tolerated brief current application without significant polarization.
There was evidence that a finite polarization resistance of ~ 200 k in 4 cm2 (0.62 in.2) electrodes
limited the extent of potential excursion that may be
caused by long-term application of small currents.
ACKNOWLEDGMENTS
The authors acknowledge support of the Consejo
Nacional de Ciencia y Tecnologa (CONACYT), Mxico,
contract no. 0527-A9109, E 120-3052; the National
Science Foundation (NSF), contract no. INT9217441;
and the Florida Department of Transportation. Opinions and findings are those of the authors and not
necessarily of the supporting organizations. The authors acknowledge the assistance of R.G. Powers
(FDOT), M. Balancn, L. Diaz, F. Presuel, and J.
Boodts (Universidade de So Paulo).
REFERENCES
1. J.E. Bennett, T.A. Mitchell, Reference Electrodes for Use with
Reinforced Concrete Structures, CORROSION/92, paper no.
191 (Houston, TX: NACE, 1992).
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