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Harness And Wire Symbols

Harness identification code


This example indicates
wire 135 in harness "AG".

RENR7947-01
September 2007

P174
1306795

Connector Reference
Designator

J174
1306795

Part Number For


J274
Connector Assembly
3E5179
325-A135 PK-14
1
Receptacle
2

P274
1117898
325-AG135 PK-14

Socket

Pin

Single Wire
Connector

Plug
Wire
Gauge

Wire
Color

Ground
Circuit
Connection
Number
Identification

Right/Top View

Fuse
Pin or Socket
Number
200-L32 BK-14
105-9344
Component
Part Number

CIRCUIT BREAKER
171-2211(24V)90A
171-2213(12V)135A

START
RELAY
(SMMS)
3E-0075(24V)
3E-7278(12V)
E-C6 OR P515

9X-0141

3E-3382

10
6
5
4

15

11

25

21

35

31

20

16

30

26

40

36

2
3

127-5483

C9 Marine Generator Set


Electrical System

9X-1343

(4-6 AWG)

10

11

15

16

20

21

25

26

30

31

35

36

40

127-5484

SJB1-UP

(4-6 AWG)
8T-8736

D
E

C
A

B
J

Right Side View


9W-1951

COOLANT
LEVEL
SENSOR
A-C22

CLR-GA
BU-18
PK-18
QTY
1
1
1

A-C10
WIRE NAME POS TERM/PLUG
995-A15
1
180-9340
G833-A38
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347

Volume 1 of 2: Marine Generator Set

C
B

ENGINE COOLANT
TEMPERATURE
SENSOR
A-C10

J
H

Related Electrical Service Manuals


Title

2007 Caterpillar
All Rights Reserved

Form Number

Troubleshooting

RENR5032

Systems Operation / Testing and Adjusting

SENR9663

Printed in U.S.A.

COOLANT
TEMPERATURE
SENSOR
A-C10

QTY
1
1
1

FUEL
TEMPERATURE
SENSOR
A-C21

INIJECTION ACTUATION
PRESSURE CONTROL
VALVE
A-C4

Top View

A-C21
WIRE NAME POS TERM/PLUG
F421-A61
1
180-9340
G833-A62
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347

CLR-GA
PK-18
PU-18
QTY
1
1
1

INLET AIR
HEATER RELAY
A-C3

BOOST
PRESSURE
SENSOR
A-C13

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
A-C9

INJECTOR
HARNESS
CONNECTOR
A-C2/B-C23

FUEL PRESSURE
SENSOR
A-C15

CLR-GA

ATMOSPHERIC
PRESSURE
SENSOR
A-C12

OR-18
BR-18
OR-18
BK-18
OR-18
BU-18

TIMING CALIBRATION
(TC)PROBE CONNECTOR
A-C5/A-C6

GY-18

INLET AIR
HEATER
BATTERY(+)
A-C17/A-C14

WH-18
PK-18

PK-18
PU-18
GY-18
BR-18

CUSTOMER
CONNECTOR
E-C2
BU-18
YL-18

INJECTION ACTUATION
PRESSURE SENSOR
A-C16

PRIMARY
ENGINE
SPEED/TIMING
SENSOR
(TOP)
A-C8

SECONDARY
ENGINE
SPEED/TIMING
SENSOR
(BOTTOM)
A-C7

SERVICE TOOL
CONNECTOR
E-C3

ENGINE OIL
PRESSURE
SENSOR
A-C11

A-C1
OR P2

ELECTRONIC
CONTROL
MODULE
INLET AIR HEATER
CIRCUIT BREAKER (135 A)
171-2213

Left Side View (Without Junction Box)

E-C1
OR P1

BU-18
GY-16-HV
PU-16-HV
BR-16-HV
GY-16-HV
PK-18

WH-16-HV
YL-16-HV
OR-16-HV
WH-16-HV
GY-18
BK-18

TERMINATION
RESISTOR
E-C5/E-C7
BU-16-HV
GY-16-HV

YL-18

QTY
1
1
1

QTY
1
1
1

CLR-GA
OR-18
BK-18
OR-18
QTY
1
1
1

A-C22
WIRE NAME POS TERM/PLUG
R800-A60
A
180-9340
J842-A65
B
180-9340
M967-A58
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347

FUEL
TEMPERATURE
SENSOR
A-C21

A-C4
WIRE NAME POS TERM/PLUG
G854-A34
A
180-9340
G855-A35
B
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347
A-C1
WIRE NAME POS
1
997-A1
2
993-A2
3
R800-A60
4
J842-A65
5
M967-A58
6
7
G850-A4
8
9
10
11
12
13
A747-A5
14
15
A745-A7
16
17
G833-A9
18
19
20
21
F723-A10
22
F724-A11
23
994-A12
24
G849-A14
25
26
27
28
29
30
31
995-A15
32
F421-A61
33
34
C967-A16
35
A701-A17
36
A702-A18
37
A703-A19
38
J763-A20
39
A746-A29
40
41
42
43
A721-A24
44
A722-A23
45
A723-A25
46
A724-A26
47
R817-A27
48
E963-A28
49
50
51
52
53
A705-A30
54
A706-A31
55
56
57
E966-A32
58

CLR-GA
OR-18
BR-18
GY-18

A-C11
WIRE NAME POS TERM/PLUG
997-A46
A
180-9340
993-A54
B
180-9340
994-A12
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347

TERM/PLUG
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
180-9340

CLR-GA
RD-18
BU-18
QTY
1
1
1

INLET AIR
HEATER RELAY
A-C3
A-C3
WIRE NAME POS TERM/PLUG
C987-A21
1
180-9340
G850-A4
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347

A-S5

BOOST
PRESSURE
SENSOR
A-C13

PRIMARY ENGINE
SPEED/TIMING
SENSOR
(TOP)
A-C8

QTY
1
1

ENGINE OIL
PRESSURE
SENSOR
A-C11

CLR-GA
BU-18
PK-18
QTY
1
1
1

QTY
1
1

A-C9
WIRE NAME POS
C967-A16
1
G833-A37
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
BOOT

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
TERM/PLUG
A-C9
180-9340
180-9340

P/N
155-2269
155-2261
6I-4347

A-C1 (CONTINUED)
CLR-GA WIRE NAME POS TERM/PLUG
BU-18
E965-A33
59
180-9340
60
8T-8737
PK-18
G854-A34
61
180-9340
PU-18
G855-A35
62
180-9340
63
8T-8737
64
8T-8737
65
8T-8737
66
8T-8737
YL-16-HV A725-A36
67
180-9340
OR-16-HV A726-A57
68
180-9340
69
8T-8737
70
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
160-7690
1
ENDBELL
126-1774
2
STRAP
3S-2093
1
BOOT
6I-4348
1
BOOT
6I-4347

160-7690

NOTE V: WIRE 993-A6 IS BLACK ON HARNESS


246-4954 -00. THE WIRE IS BROWN ON LATER
VERSIONS OF THE HARNESS.

A-C14
CLR-GA WIRE NAME POS TERM/PLUG
1
8T-8737
2
8T-8737
ACCESSORY TABLE
INLET QTY
PART NAME
P/N
AIR
1
PLUG_AS.
155-2269

HEATER
A-C17
BATTERY(+) CLR-GA WIRE NAME POS TERM/PLUG
A-C17/A-C14 RD-18 C987-A21 1 180-9339
2
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3364
WEDGE
3E-3365
BOOT
6I-4347

CLR-GA
PK-18
PU-18

A-C8
WIRE NAME POS TERM/PLUG
E963-A28
A
111-1567
R817-A27
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
100-3320
BOOT
6I-4347

A-C7
WIRE NAME POS TERM/PLUG
E965-A33
A
111-1567
E966-A32
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
111-2416
BOOT
6I-4347

A-C12 (NOTE V)
WIRE NAME POS TERM/PLUG
997-A8
A
180-9340
993-A6
B
180-9340
A747-A5
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347

QTY
1
1
1

INJECTION ACTUATION
PRESSURE SENSOR
A-C16

QTY
1
1
1

191-7823

A-C5
WIRE NAME POS TERM/PLUG
F723-A10
1
180-9340
F724-A11
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347

A-S6

A-S1

CLR-GA

A-S4

ELECTRONIC
CONTROL
MODULE A-C1

QTY
1

CLR-GA
OR-18
BR-18
BR-18
QTY
1
1
1

CLR-GA
GY-16-HV
PU-16-HV
BR-16-HV
GY-16-HV
BU-16-HV
GY-16-HV

OR-16-HV
YL-16-HV
WH-16-HV
OR-16-HV
YL-16-HV
WH-16-HV
QTY
1
1
1

A-C2
WIRE NAME POS TERM/PLUG
A701-A17
1
180-9340
A702-A18
2
180-9340
A703-A19
3
180-9340
J763-A20
4
180-9340
A705-A30
5
180-9340
A706-A31
6
180-9340
7
8T-8737
8
8T-8737
9
8T-8737
10
8T-8737
11
8T-8737
12
8T-8737
A726-A57
13
180-9340
A725-A36
14
180-9340
A724-A26
15
180-9340
A723-A25
16
180-9340
A722-A23
17
180-9340
A721-A24
18
180-9340
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 172-6062
WEDGE
172-6065
BOOT
115-5674

172-6062

9 10 11 12

100-3320

111-2416

3E-3370

Harness 293-5393 OR 246-4954


Connector and Splice
Locations and Tables

169-8670

A
B

A
C
C

3E-3364

NOTE W: USE KIT 156-7106 WHEN REPLACING


CONNECTOR 153-9693. REFER TO REHS1809
FOR REPAIR AND INSTALLATION DETAILS.

153-9693 (NOTE W)

13 14 15 16 17 18

A-C6
WIRE NAME POS TERM/PLUG
1
8T-8737
2
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3364

A-C16
WIRE NAME POS TERM/PLUG
997-A44
A
180-9339
993-A50
B
180-9339
G849-A14
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
WEDGE
3E-3371
BOOT
6I-4347

12 11 10 9

18 17 16 15 14 13

TIMING CALIBRATION
(TC)PROBE CONNECTOR
A-C5/A-C6

SECONDARYENGINE
SPEED/TIMING SENSOR
(BOTTOM) A-C7
CLR-GA
BU-18
YL-18

QTY
1
1
1

ATMOSPHERIC
PRESSURE
SENSOR
A-C12

A-S7

CLR-GA
BK-18
GY-18

CLR-GA
OR-18
BK-18
GY-18

INJECTOR
HARNESS
CONNECTOR
A-C2

INJECTION ACTUATION
PRESSURE CONTROL
VALVE
A-C4

160-7689

COOLANT
LEVEL
SENSOR
A-C22

155-2269

(Dimensions: 34 inches x 24 inches)

CLR-GA
YL-18
PK-18

CLR-GA
OR-18
BR-18
PK-18

A-C13
WIRE NAME POS TERM/PLUG
997-A45
A
180-9340
993-A51
B
180-9340
A746-A29
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347

16 Page,

QTY
1
1
1

A-C15
WIRE NAME POS TERM/PLUG
997-A47
A
180-9340
993-A52
B
180-9340 FUEL PRESSURE
A745-A7
C
180-9340 SENSOR
A-C15
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347

RENR7947-01 VOL 1

CLR-GA
OR-18
BR-18
WH-18

FUEL PRESSURE
ANALOG TEMPERATURE SENSOR RETURN

TIMING CALIBRATION (TC) PROBE+


TIMING CALIBRATION (TC) PROBEENGINE OIL PRESSURE
INJECTION ACTUATION PRESSURE

COOLANT TEMPERATURE
FUEL TEMPERATURE
INTAKE MANIFOLD AIR TEMPERATURE
INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
BOOST PRESSURE

INJECTOR 2 RETURN
INJECTOR 1 RETURN
INJECTOR 3 RETURN
INJECTOR 4 RETURN
PRIMARY ENGINE SPEED/TIMING (TOP) +
PRIMARY ENGINE SPEED/TIMING (TOP) -

INJECTOR 5
INJECTOR 6
SECONDARY ENGINE SPEED/TIMING (BOTTOM) +
SECONDARY ENGINE SPEED/TIMING (BOTTOM) INJECTION ACTUATION PRESSURE CONTROL VALVE +
INJECTION ACTUATION PRESSURE CONTROL VALVE -

INJECTOR 5 RETURN
INJECTOR 6 RETURN

HOUR METER (-)


CAT DATA LINK (+) (NOTE M & N)
CAT DATA LINK (-) (NOTE M & N)

HOUR METER (+)

DIAGNOSTIC LAMP
WARNING LAMP
MAINTENANCE INDICATOR LAMP
MAINTENANCE CLEAR SWITCH
EMERGENCY STOP SWITCH (E-STOP SW)

J1939 (-)

RUN/STOP SWITCH
RESET SWITCH
J1939 SHIELD

DROOP/ISOCH SWITCH
LOW IDLE SWITCH
(+) BATTERY UNSWITCHED
J1939 (+)
(+) BATTERY UNSWITCHED
(+) BATTERY UNSWITCHED

(-) BATTERY
(-) BATTERY
(-) BATTERY
PRIMARY THROTTLE POSITION

R817-A27
G849-A14
R800-A60
F421-A61
995-A15
E963-A28
A745-A7
A746-A29
M967-A58
E965-A33
E966-A32
994-A12
C967-A16
A747-A5

A747-A5 GY-18
A745-A7 WH-18
G833-A9 PK-18

A-S1

F723-A10 PK-18
F724-A11 PU-18
994-A12 GY-18
G849-A14 BR-18

G833-A9 PK-18
997-A55 OR-18

A-S5

997-A44
997-A46
993-A6
993-A52
993-A51

A-S7

993-A56 BR-18

995-A15 BU-18
F421-A61 YL-18

A701-A17
A702-A18
A703-A19
J763-A20
A705-A30
A706-A31

WH-16-HV
YL-16-HV
OR-16-HV
WH-16-HV
GY-18
BK-18

A705-A30
A706-A31

BU-16-HV
GY-16-HV

E966-A32
E965-A33

YL-18
BU-18

G854-A34
G855-A35

PK-18
PU-18

F723-A10
F724-A11

A-C6
3E3364
1
2

PK-18
PU-18

A726-A57
A725-A36
A724-A26
A723-A25
A722-A23
A721-A24

R800-A60
J842-A65
M967-A58

OR-18
OR-18
BK-18
BR-18
BR-18

NOTE V

GY-16-HV
PU-16-HV
BR-16-HV
GY-16-HV
BU-16-HV
GY-16-HV

OR-16-HV
YL-16-HV
WH-16-HV
OR-16-HV
YL-16-HV
WH-16-HV

NOTE V

A-C2 B-C23
1726062 1917823
1
T951-B54 YL-16
2
T952-B55 BR-16
3
T953-B56 BU-16
4
T954-B57 GY-16
5
T955-B58 GN-16
6
T956-B63 GY-16
7
8
9
10
11
12
13
T962-B64 WH-16
14
T961-B65 GN-16
15
T960-B66 BU-16
16
T959-B67 BR-16
17
T958-B68 YL-16
18
T957-B69 PU-16

HOUR METER +

AB

B-C17
1539693
NOTE W

B-C18
1539693
NOTE W

AB

AB

INJECTOR
CYLINDER #2
242-3456

B-C19
1539693
NOTE W

AB

INJECTOR
CYLINDER #3
242-3456

BR

MAGNETIC
PICKUP
(MPU)

CHASSIS GROUND
ON BASE OR FRAME

B-C20
1539693
NOTE W

AB

PK

F429 BU
F473 YL
F424 YL
F426 BU
PU

B-C21
1539693
NOTE W

NEG

POS

G
X994

AB

BR

MTR BAT

K990 GN
P67
J1939 DATA +
A
120 OHMS
J1939 DATA B
C
J1939 SHIELD
TERMINATION RESISTOR 134-2540
J1939 DATA -

E716
N715

K900

2mm2

RD
2mm2 RD

CIRCUIT BREAKER
171-2211(24V)90A
171-2213(12V)135A

051T028-H6 BK-4
BATTERY
ISOLATOR SW
P515
052T056-H1 RD-8
1552269
2
1
START RELAY
059T265-H2 RD-10
(SMMS)
3E-0075(24V)
3E-7278(12V)
6mm2 BK

WH
BU

-BATTERY

2mm2 BK

-BATTERY

2mm2 BK
-BATTERY
PRIMARY THROTTLE POS

KEYSWITCH
1607689
P1

J906

RD-18
BK-18
GN-18

+8V
GROUND
SIGNAL

+5V
GROUND
SIGNAL

COOLANT LEVEL SENSOR


204-2518(OPTIONAL)

C967-A16
G833-A37

A-C12
1698670
A
997-A8 OR-18
B
993-A6 BK-18
C
A747-A5 GY-18

ENGINE OIL PRESSURE SENSOR


161-1705

+5V
GROUND
SIGNAL

A-C13
1698670
A
997-A45 OR-18
B
993-A51 BR-18
C
A746-A29 PK-18

+5V
GROUND
SIGNAL

A-C15
1698670
A
997-A47 OR-18
B
993-A52 BR-18
C
A745-A7 WH-18

+5V
GROUND
SIGNAL

2mm2
2mm2
2mm2
2mm2
2mm2
2mm2

- BATTERY STUD
+ BATTERY STUD

+BATT(UNSWITCHED)

CIRCUIT BREAKER
INLET AIR HEATER RELAY

10A

2mm2 RD

051T251-H5 BK-4
H-C1
1
BK-4
1275484 1275483
WIRE AS
(OPTIONAL)
205-3729

ALT

BK
BK
BK
BK
BK
BK

A-C21
1552269
1
F421-A61 YL-18
2
G833-A62 PK-18

M971

+BATT(UNSWITCHED)
+BATT(UNSWITCHED)
+BATT(UNSWITCHED)
+BATT(UNSWITCHED)

101
101
101
101

RD
RD
RD
RD

2mm2
2mm2

2mm2 RD +BATT(UNSWITCHED)
2mm2 RD +BATT(UNSWITCHED)
2mm2 RD +BATT(UNSWITCHED)
2mm2 BK
-BATT (NOTE A)
2mm2 BK
-BATT (NOTE A)
2mm2 BK
-BATT (NOTE A)
RATED SPEED SW C970 BU

DROOP/ISOCH SWITCH
LOW IDLE SWITCH
(+) BATTERY UNSWITCHED
J1939 (+)
(+) BATTERY UNSWITCHED
(+) BATTERY UNSWITCHED

(-) BATTERY
(-) BATTERY
(-) BATTERY
PRIMARY THROTTLE POSITION

(+) BATTERY KEYSWITCH


ELECTRONIC CONTROL MODULE (ECM)

FUEL TEMPERATURE SENSOR


130-9811
(OPTIONAL)

START RELAY
(SMMS)
E-C6

QTY
1
1
1

EMCP III E-STOP BATT NEG F415N PU


EMCP III E-STOP BATT NEG F415N PU

OR-4

WIRE AS
(OPTIONAL)
224-1377

REMOTE START

391A PK

STARTER INTERLOCK

X994

BR

MAINT CLEAR SW

F426

BU

RUN/STOP SW

E716

WH

RESET SW

N715

BU

E722

PK

PRIMARY THROTTLE POS M971

BR

NOTE: WIRES WHICH ARE NOT PART OF THE CUSTOMER WIRING & ARE
IDENTIFIED BY FUNCTION OR BY WIRE SIZE (IN mm2) AND COLOR
ARE PART OF THE 262-5764 HARNESS ASSEMBLY WHICH INCLUDES
THE JUNCTION BOX.

BR

BR

WARNING LAMP

F473

YL

MAINT IND LAMP

F424

YL

DIAGNOSTIC LAMP

F429

BU

HOUR METER +

F427

PK

HOUR METER-

L464

BR

KEYSWITCH

J906

BR

CAT DATA LINK -

945

BR

CAT DATA LINK +

944

0R

E-C7
WIRE NAME POS TERM/PLUG
1
2
3
4
5
6
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
208-0462

K990

GN

J1939 DATA +

K900

YL

F415A
C968A

BR
0R

2mm
BK
PRIMARY THROTTLE POS M971 BR
-BATT(EXPANDED CUST CONNECTION) BK
HOUR METER +
F427 PK
L464 BR
HOUR METER X994 BR
STARTER INTERLOCK
J1939 SHEILD
A234
K900
J1939 DATA +
K990
J1939 DATA RUN/STOP SW
E716
-BATT(EMCP III)
EMCP III REMOTE START 391B
MAINT IND LAMP
F424
DIAGNOSTIC LAMP
WARNING LAMP

F473 YL
F424 YL
F429 BU

F429
F473
MPU(+)
MPU(-)

BK
YL
GN
WH
BK
PK
YL
BU
YL
WH
BK

REMOTE START 391 PK


KEYSWITCH J906 BR
LOW IDLE SW
C968B PK
EMCP III E-STOP BATT NEG F415N PU
EMCP III E-STOP SW F415C PU
DROOP/ISOCH SW
E722 PK
LOW IDLE SW
C968A PK
MAINT CLEAR SW
F426 BU
RESET SW
N715 BU
E-STOP SW CUST
F415B PU
E-STOP SW
F415A PU
CHASSIS GROUND GN/YL

LOW IDLE SW C968B PK


EMCP III E-STOP SW F415C PU
EMCP III REMOTE START 391B PK
2mm2 +BATT(UNSWITCHED) 101 RD
2mm2 +BATT(UNSWITCHED) 101 RD
2mm2 +BATT(UNSWITCHED) 101 RD
2mm2 BK
2mm2 BK
2mm2 BK
EMCP III E-STOP BATT NEG F415N PU
REMOTE START
391A PK
X994 BR
STARTER INTERLOCK
MAINT CLEAR SW
F426 BU
RUN/STOP SW
E716 WH
RESET SW
N715 BU
DROOP/ISOCH SW
E722 PK
PRIMARY THROTTLE POS M971 BR

E-C5
WIRE NAME POS TERM/PLUG
101-E40
1
126-1767
229-E33
2
126-1767
3
8T-8737
A234-E42
4
133-0967
K990-E49
5
180-9339
K900-E46
6
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3382
WEDGE
3E-3383
TUBE
125-7876
STRAP
3S-2093
TUBE
5P-0702
BOOT
6I-4347

CLR-GA
RD-14
BK-14
BK
GN
YL
QTY
1
1
50mm
1
50mm
1

15A
+

BLACK

ALARM SILENCE
(MUTE) SWITCH

BROWN/BLACK
BLUE

INSTRUMENT PANEL

ALARM

NO

NC

ALARM SILENCE
RELAY

OR
BLUE/YELLOW

RED/YELLOW
WHITE

MAINT CLEAR IND

DIAGNOSTIC IND

KEYSWITCH

WARNING IND

C OFF
ON S
B START

VIOLET
YELLOW
ORANGE
PINK
PINK

WARNING LAMP
MAINT IND LAMP
DIAGNOSTIC LAMP
HOUR METER +
HOUR METER KEYSWITCH
CAT DATA LINK CAT DATA LINK +
J1939
A234 BK
J1939 DATA J1939 DATA +

PU
PK

F473
F424
F429

YL
YL
BU

F427
L464
J906
945
944
SHEILD
K990
K900

PK
BR
BR
BR
0R

HOUR METER +
HOUR METER STARTER INTERLOCK

F427 PK
L464 BR
X994 BR

J1939 SHEILD
J1939 DATA +
J1939 DATA RUN/STOP SW

A234
K900
K990
E716

MAINTENANCE
CLEAR SW

PINK
PINK
GREEN / YELLOW

EMCP III REMOTE START 391B PK


MAINT IND LAMP
F424 YL
DIAGNOSTIC LAMP
WARNING LAMP

F429
F473

BU
YL

REMOTE START 391A PK


KEYSWITCH J906 BR

GN
YL

EMCP III E-STOP SW


EMCP III E-STOP BATT NEG
DROOP/ISOCH SW
LOW IDLE SW
MAINT CLEAR SW
RESET SW

F415C PU
F415N PU
E722 PK
C968B PK
F426 BU
N715 BU
F415B

PU

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

TERM/PLUG
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
133-0969
8T-8737

PK-16
PK-16
RD-14
YL
RD-14
RD-14

ELECTRONIC
CONTROL
MODULE
E-C1

BK-14
BK-14
BK-14
BR-16

BR-16
QTY
1
1
50mm
2
50mm
1
1

E-C1 (CONTINUED)
44
8T-8737
45
8T-8737
E722-E15
46
180-9340
C968-E21
47
180-9340
101-E22
48
126-1768
49
8T-8737
K900-E23
50
180-9340
51
8T-8737
101-E24
52
126-1768
101-E25
53
126-1768
54
8T-8737
55
8T-8737
56
8T-8737
57
8T-8737
58
8T-8737
59
8T-8737
60
8T-8737
229-E27
61
126-1768
62
8T-8737
229-E28
63
126-1768
64
8T-8737
229-E29
65
126-1768
M971-E16
66
180-9340
67
8T-8737
68
8T-8737
69
8T-8737
J906-E34
70
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
160-7689
ENDBELL
126-1774
TUBE
5P-0702
STRAP
3S-2093
TUBE
125-7876
BOOT
6I-4348
BOOT
6I-4348

E-S9

RD-14
BR-16
OR-16
RD-14
BK-14
BR-16
PK-16
BR-16

BK
YL
GN
WH-16

YL-16
BU-16
YL-16

PK-16
BR-16

PK-16
PK-16
BU-16
BU-16
PU-16

Harness 246-4953
Connector and Splice
Locations and Tables

TERMINATION
RESISTOR
E-C5/E-C7
E-S3

944-E3
945-E4

BR-16
0R-16
BR-16

229-E27 BK-14
229-E17 BK-14

F427-E5

PK-16

A234-E58 BK-14
A234-E60 BK

E-S9

C214-E53 BK-14
229-E31 BK-14
229-E33 BK-14
E-S7
229-E1 BK-14

E-S3
E-S12

F429-E6
F473-E7
F424-E8
F426-E10
F715-E9

BU-16
YL-16
YL-16
BU-16
PU-16

A234-E20 BK
J906-E34 BR-16
K900-E23 YL
K900-E61 YL

K990-E14 GN
K990-E62 GN

K990-E14

GN

944-E3 OR-16
945-E4 BR-16

E716-E18
N715-E19
A234-E20

WH-16
BU-16
BK

E722-E15 PK-16
C968-E21 PK-16
101-E22 RD-14
K900-E23

YL

101-E24 RD-14
101-E25 RD-14

E-S6

J906-E51 BR-16
J906-E50 BR-16

E-S11
E-S4

K900-E44 YL
K900-E46 YL

E-S10
E-S5

E-S2

E-S1

229-E28
229-E29
A234-E20
C968-E21
E716-E18
E722-E15
F424-E8
F426-E10
F427-E5
F429-E6
F473-E7
F715-E9

K900-E45 YL

K990-E48 GN
K990-E47 GN
K990-E49 GN

229-E28 BK-14
229-E29 BK-14
M971-E16 BR-16

J906-E34
1607689
E-C1 OR P1

BR-16

101-E40
229-E31
229-E33
944-E39
945-E37
A234-E42
A234-E43
C214-E53
J906-E51
K900-E45
K900-E46
K990-E48
K990-E49
391-E54

RD-14
BK-14
BK-14
0R-16
BR-16
BK
BK
BK-14
BR-16
YL
YL
GN
GN
PK-16

944-E39 OR-16
944-E38 OR-16

A234-E42
K990-E49
K900-E46

BK
GN
YL

3
4
5
6

+BATT (UNSWITCHED)

TERMINATION
RESISTOR
E-C6
1552269

391-E54 PK-16
C214-E53 BK-14
J906-E51
229-E31
A234-E43
944-E39
945-E37
K990-E48
K900-E45

E-C3
8T8736
A
BR-16
B
BK-14
C
BK
SERVICE TOOL
D
0R-16
CONNECTOR
E
BR-16
F
GN
YL
G
H
J

391-E54 PK-16
101-E22 RD-14
101-E36 RD-14
101-E25 RD-14
229-E1 BK-14
229-E28 BK-14
229-E29 BK-14
944-E38 0R-16
945-E35 BR-16
A234-E41
BK
C968-E21 PK-16
E716-E18 WH-16
E722-E15 PK-16
F424-E8 YL-16
F427-E5 PK-16
F429-E6 BU-16
F426-E10 BU-16
F473-E7 YL-16
F715-E9 PU-16
J906-E50 BR-16
K900-E44 YL
K990-E47 GN
L464-E2 BR-16
M971-E16 BR-16
N715-E19 BU-16

E-S8

2mm2

CAT DATA LINK - NOTES G & H


CAT DATA LINK + NOTES G & H

CLR-GA
BR-16
BK-14
BK
OR-16
BR-16
GN
YL

2mm2

-BATT
PRIMARY THROTTLE POSITION
-BATT (EXPD CUST CONN)
2mm2
HOUR METER +
HOUR METER J1939 SHEILD
J1939 DATA +
J1939 DATA RUN/STOP SW
-BATT (EMCP III)
2mm2
EMCP III REMOTE START
MAINTENANCE IND LAMP

E-S12
E-S11

2mm2

153-2707
CABLE
NOTE J

E-S10

QTY
1
50mm
1
50mm
1

DIAGNOSTIC LAMP
WARNING LAMP
MPU +
MPU -

E-C3
WIRE NAME POS TERM/PLUG
J906-E51
A
180-9339
229-E31
B
126-1767
A234-E43
C
133-0967
944-E39
D
180-9339
945-E37
E
180-9339
K990-E48
F
180-9339
K900-E45
G
180-9339
H
8T-8737
J
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE
8T-8736
TUBE
125-7876
CAP
8C-6354
TUBE
5P-0702
BOOT
115-5674

SERVICE TOOL
CONNECTOR
E-C3

2mm2
SW
RETURN SW
SW

NOTE F

E-S1

E-S2

E-S6

LOW IDLE SW
MAINTENANCE CLEAR SW
RESET SW
E-STOP RETURN SW
E-STOP SW
CHASSIS GROUND

-VE BOX

CUSTOMER WIRING

10 AMP CIRCUIT BREAKER


20 AMP CIRCUIT BREAKER

BATTERY - STUD
BATTERY + STUD

GROUND
STUD

DC CONTROLS CONNECTOR

9X0141
+BATT (UNSWITCHED)
-BATT
-BATT

1
2
3

CIRCUIT BREAKER
NOTE D

+BATT (UNSWITCHED)
CAT DATA LINK - NOTES G & H
CAT DATA LINK + NOTES G & H
+BATT (UNSWITCHED)
-BATT
PRIMARY THROTTLE POSITION

SIGNAL
+ BATT
- BATT

ROTARY
POSITION SENSOR
134-0670
NOTE E

PWM OUTPUT WOODWARD


LOADSHARE
SIGNAL (+) MODULE
161-0797
19
NOTE E

CUSTOMER
CONNECTOR J61

HOUR METER +
HOUR METER STARTER INTERLOCK
NOTE C

J1939 SHEILD
J1939 DATA +
J1939 DATA RUN/STOP SW

CUSTOMER
CONNECTOR P61

NOTE B

EMCP III REMOTE START


MAINTENANCE IND LAMP

CUSTOMER PROVIDED
KEYSWITCH
NOTE G
R

153-2707 CABLE
NOTE J

DIAGNOSTIC LAMP
WARNING LAMP

C OFF
ON S
B START

REMOTE START
KEYSWITCH
EMCP III E-STOP RETURN SW
EMCP III E-STOP SW
DROOP/ISOCH SW
LOW IDLE SW
MAINTENANCE CLEAR SW
RESET SW

TERMINAL STRIP
(SPLICE CONNECTIONS)

NOTE A

JUNCTION BOX

E-STOP SW

CUSTOMER WIRING

SERVICE TOOL
CONNECTOR

J63
9W1951
A
BR
B
C
BK
D
0R
E
BR
F
GN
G
YL
H
J

(+) BATTERY
(+) BATTERY SWITCHED

INSTRUMENT PANEL

DC CONTROLS CONNECTOR

STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN
SENSOR / ACTUATOR SUPPLY
SIGNAL PLUS TO ECM
SIGNAL MINUS TO ECM

3E3364
1
WIRE2912 PK-16
2
WIRE2894 BK-14

E-C2
9X1343
101-E22 RD-14
229-E1 BK-14
229-E28 BK-14
101-E36
945-E35
944-E38
101-E25
229-E29
M971-E16

RD-14
BR-16
0R-16
RD-14
BK-14
BR-16

F427-E5 PK-16
L464-E2 BR-16

945-E37 BR-16
945-E35 BR-16

BK-14
BK-14
BK
PK-16
WH-16
PK-16
YL-16
BU-16
PK-16
BU-16
YL-16
PU-16

2mm

E-C5 E-C7
3E3382 2080432
1
101-E40 RD-14
2
229-E33 BK-14

A234-E41 BK
A234-E42 BK
A234-E43 BK-14

L464-E2 BR-16
M971-E16 BR-16
N715-E19 BU-16
229-E27 BK-14

JUNCTION BOX

101-E22 RD-14
101-E40 RD-14
E-S8
101-E24 RD-14
101-E36 RD-14
101-E25 RD-14

KEYSWITCH
J906
BK
J1939 SHEILD
A234
944
CAT DATA LINK +
CAT DATA LINK - 945
K990
J1939 DATA K900
J1939 DATA +

A234-E41
BK
K900-E44 YL
K990-E47 GN
E716-E18 WH-16
F424-E8 YL-16
F429-E6 BU-16
F473-E7 YL-16

391-E54 PK-16
J906-E50 BR-16

E722-E15
C968-E21
F426-E10
N715-E19

PK-16
PK-16
BU-16
BU-16

F715-E9 PU-16

CUSTOMER WIRING GROUP - HARNESS 246-4953


(USED WHEN JUNCTION BOX IS NOT PROVIDED)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

WIRE2925 RD-14
WIRE2924 BK-14
WIRE2923 BK-14
WIRE2926 RD-14

WIRE2918
WIRE2919
WIRE2925
WIRE2926
WIRE2927

CONTROL PLUS FROM ECM


CONTROL MINUS FROM ECM

PK-16
BR-16
RD-14
RD-14
RD-14

WIRE2895 RD-14

WIRE2896 RD-14

WIRE2897 RD-14

WIRE2919 BR-16

WIRE2898 RD-14

WIRE2920 BK-14

NEG

POS

12V OR 24V
BATTERY
G

WIRE2918 PK-16

NOTE D
CIRCUIT BREAKER

WIRE2800 RD-14

A-C3
3E3364 1552269
1
C987-A21
2

WIRE2801 RD-14

10A

CIRCUIT BREAKER
(OPTIONAL)

053T264-H3 OR-4

INLET AIR
HEATER RELAY
(OPTIONAL)

WIRE2918 PK-16
WIRE2919 BR-16

052T056-H1 RD-8

WIRE2894 BK-14
WIRE2912 PK-16

START RELAY
(SMMS)

059T265-H2 RD-10

HARNESS
293-5393
246-4954
215-3249
246-4953
201-7180
262-5764

CHG
00 (J2 / ENGINE)
01 (J2 / ENGINE) WIRED THE SAME AS THE 293-5393 HARNESS
03 (INJECTOR HARNESS)
00 (CUSTOMER HARNESS)
02 (ALTERNATOR/STARTER)
00 JUNCTION BOX AND ASSOCIATED ENGINE HARNESS

NOTE B: REMOVE LINK TO WIRE ADDITIONAL CUSTOMER LOW IDLE SWITCH. SWITCH TO BE
WIRED IN SERIES ON THE N/C CONTACT BETWEEN PIN 35 AND PIN 9.

NOTE D: REQUIRED CIRCUIT PROTECTION.


NUMBER AND TYPE OF DISPLAYS.

250T265-H4 OR-4
051T251-H5 BK-4

051T028-H6 BK-4

A-C17
A-C14
3E3364 1552269
1
RD-18
2

THIS SCHEMATIC IS FOR THE C9 MARINE GENSET (SJB)


IDENT.
A
A
B
E
H
-

NOTE C: REMOVE LINK TO WIRE ADDITIONAL CUSTOMER RUN/STOP SWITCH. SWITCH TO BE


WIRED IN SERIES ON THE N/C CONTACT BETWEEN PIN 19 AND PIN 9.

CIRCUIT BREAKER
135A

MOTOR

CUSTOMER SUPPLIED WIRING

NOTE A: REMOVE LINK TO WIRE ADDITIONAL CUSTOMER E-STOP SWITCH. SWITCH TO BE


WIRED IN SERIES ON THE N/C CONTACT BETWEEN PIN 39 AND PIN 2.

MTR BAT

C OFF
ON
B START

TO G850-A4 BU-18 LOCATED


IN THE A HARNESS

WIRE2905 OR-4

135A

J1939 DATA LINK

R
ON

WIRE2925 RD-14

10A

CIRCUIT BREAKER

CUSTOMER PROVIDED
SHUTDOWN SW

WIRE2927 RD-14
WIRE2922 BK-14

WIRE2921 BK-14

WIRE2826 RD-14

10A

CAT DATA LINK

CUSTOMER PROVIDED
START SWITCH

CIRCUIT BREAKER

WIRE2924 BK-14
WIRE2923 BK-14
WIRE2922 BK-14

CUSTOMER
CONNECTOR

WIRE2897 RD-14

10A

CIRCUIT BREAKER

-BUSBAR

WIRE2921 BK-14

CIRCUIT BREAKER

+BUSBAR

WIRE2904 OR-18
WIRE2906 BU-18

L464-E2

BK
KEYSWITCH J906 BR
CAT DATA LINK - 945 BR
944 0R
CAT DATA LINK +
J1939 SHEILD
A234 BK
K990 GN
J1939 DATA K900 YL
J1939 DATA +

CUSTOMER
CONNECTOR
E-C2

E-S5

SERVICE TOOL CONNECTOR


2mm2

QTY
1
50mm
1
50mm

E-C2
WIRE NAME POS TERM/PLUG
101-E22
1
126-1767
229-E1
2
126-1767
229-E28
3
126-1767
4
8T-8737
101-E36
5
126-1767
945-E35
6
180-9339
944-E38
7
180-9339
101-E25
8
126-1767
229-E29
9
126-1767
M971-E16
10
180-9339
11
8T-8737
F427-E5
12
180-9339
L464-E2
13
180-9339
14
8T-8737
15
8T-8737
A234-E41
16
133-0967
K900-E44
17
180-9339
K990-E47
18
180-9339
E716-E18
19
180-9339
20
8T-8737
21
8T-8737
F424-E8
22
180-9339
23
8T-8737
F429-E6
24
180-9339
F473-E7
25
180-9339
26
8T-8737
27
8T-8737
28
8T-8737
391-E54
29
180-9339
J906-E50
30
180-9339
31
8T-8737
32
8T-8737
33
8T-8737
E722-E15
34
180-9339
C968-E21
35
180-9339
F426-E10
36
180-9339
N715-E19
37
180-9339
38
8T-8737
F715-E9
39
180-9339
40
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 9X-1343
TUBE
5P-0702
BOOT
6I-4348
TUBE
125-7876

E-S4

E-S7

REMOTE START
KEYSWITCH
LOW IDLE RETURN
EMCP III E-STOP
EMCP III E-STOP

CLR-GA
RD-14
BK-14
BK-14

CUSTOMER CONNECTOR P61

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

BK
YL
GN
WH

ENGINE
SHUTDOWN
(E-STOP)
SWITCH

LOW IDLE SPEED SW

ORANGE
BLACK/WHITE

9X1343
1
101 RD

+BATT(UNSWITCHED)
101 RD
CAT DATA LINK - 945 BR
944 0R
CAT DATA LINK +
+BATT(UNSWITCHED)
101 RD
2mm2 BK
PRIMARY THROTTLE POS M971 BR

WH-16
BU-16
BK

HOURMETER

CUSTOMER CONNECTOR J61


+BATT(UNSWITCHED)
2mm2 BK
2mm2 BK

GN

E-C6
WIRE NAME POS TERM/PLUG
391-E54
1
180-9340
C214-E53
2
126-1768
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347

-VE PANEL

J1939 SHEILD

J1939 DATA -

945
944

RED

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

HOUR METER + F427 PK


HOUR METER - L464 BR
KEYSWITCH
J906 BR
CAT DATA LINK - 945 BR
944 0R
CAT DATA LINK +
J1939 SHEILD
A234 BK
K990 GN
J1939 DATA K900 YL
J1939 DATA +
EMCP III REMOTE START 391B PK
EMCP III E-STOP SW F415C PU
LOW IDLE SW C968B PK

GND

INLET AIR
HEATER
(OPTIONAL)

9X1343
1
+BATT(UNSWITCHED) 101 RD

CAT DATA LINK CAT DATA LINK +

+BATT(UNSWITCHED) 101 RD
BK

WIRE 2899 OR-4

RUN/STOP SWITCH
RESET SWITCH
J1939 SHIELD

SIGNAL
GROUND

INJECTION ACTUATION PRESSURE SENSOR


224-4536

WARNING LAMP
MAINT IND LAMP
DIAGNOSTIC LAMP

WIRE2902 RD-4

J1939 (-)

ENGINE COOLANT TEMPERATURE SENSOR


264-4297

CLR-GA
PK-16
BK-14

MPU(+) WH
MPU(-) BK
-BATT(EXPANDED CUST CONNECTION)
-BATT(EMCP III)

WIRE2901 RD-4

DIAGNOSTIC LAMP
WARNING LAMP
MAINTENANCE INDICATOR LAMP
MAINTENANCE CLEAR SWITCH
EMERGENCY STOP SWITCH (E-STOP SW)

BU-16
YL-16
YL-16
BU-16
PU-16

FUEL PRESSURE SENSOR


194-6725

OR-18 +5V
YL-18 GROUND
GN-18 SIGNAL

WIRE2903 BK-4

HOUR METER (+)

INTAKE MANIFOLD AIR TEMPERATURE SENSOR


264-4297

BOOST PRESSURE SENSOR


161-1704

E-STOP SW CUST

CAT DATA LINK (+) (NOTE M & N)


CAT DATA LINK (-) (NOTE M & N)

SIGNAL
GROUND

1
2

995-A15 BU-18
G833-A38 PK-18

ATMOSPHERIC PRESSURE SENSOR


161-1703

E-STOP SW
F415A PU
LOW IDLE SW
C968A PK
EMCP III E-STOP BATT NEG F415N PU
REMOTE START
391A PK
STARTER INTERLOCK
X994 BR
MAINT CLEAR SW
F426 BU
RUN/STOP SW
E716 WH
RESET SW
N715 BU
DROOP/ISOCH SW
E722 PK
PRIMARY THROTTLE POS M971 BR

E-STOP SW
LOW IDLE SW

HOUR METER (-)

SIGNAL
GROUND

DC CONTROLS CONNECTOR

2mm2
2mm2
2mm2
2mm2

A234 BK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

A-C9
1552269
1
BU-18
2
PK-18

A-C10
1552269

2mm2

6mm2 RD

YL

RATED SPEED SWITCH

2mm2 BK

A-C22
1698670
A
OR-18
B
BK-18
C
OR-18

CHASSIS GROUND GN/YL

+BATT(UNSWITCHED)
+BATT(UNSWITCHED)

BU

OR-16
BR-16

SECONDARY (BOTTOM)

QTY
1

DROOP/ISOCH SW

C970

SIGNALSIGNAL+

INJECTOR
CYLINDER #6
242-3456

WIRE AS
(OPTIONAL)
224-1374

250T265-H4 OR-4

MOTOR

DROOP/ISOCH SW
E722 PK
LOW IDLE SW
C968A PK
+BATT(UNSWITCHED)
2mm2 RD
J1939 DATA +

INJECTOR
CYLINDER #5
242-3456

JUNCTION BOX
GROUND STUD

20A

A-C3
1552269
3E3364 2 1 INLET AIR
CIRCUIT BREAKER
HEATER RELAY
(OPTIONAL)
(OPTIONAL)
171-2213
223-4453(24V)
212-7766(12V)
OR-4
OR-4
135A

053T264-H3 OR-4

RUN/STOP SW
RESET SW
A234-E20 BK

E965-A33
E966-A32

A-C16
3E3370
A
997-A44 OR-18
B
993-A50 BR-18
C
G849-A14 BR-18

B-C22
1539693
NOTE W

CIRCUIT BREAKER

A-C17
A-C14
3E3364 1552269
1
C987-A21 RD-18
1mm2 BU
2

WIRE AS
(OPTIONAL)
224-1378

12V OR 24V
BATTERY

STARTER INTERLOCK

INJECTOR
CYLINDER #4
242-3456

MPU (+) WH
MPU (-) BK
-BATT(EXPANDED CUST CONNECTION)
-BATT(EMCP III)
6mm2 RD

DIAGNOSTIC LAMP
WARNING LAMP
MAINT IND LAMP
MAINT CLEAR SW
E-STOP SW
F415A

A.C7
1112416
A
BU-18
B
YL-18

391A PK

0R
BR

F427

BR-16

CLR-GA

INJECTOR
CYLINDER #1
242-3456

944
945

CAT DATA LINK +


CAT DATA LINK -

PRIMARY (TOP)

A-S6

A725-A36 YL-16-HV
A726-A57 OR-16-HV

L464

SIGNALSIGNAL+

ENGINE SPEED / TIMING SENSORS


245-4630

A-C11
1698670
A
997-A46 OR-18
B
993-A54 BR-18
C
994-A12 GY-18

G850-A4 BU-18

HOUR METER-

E963-A28
R817-A27

E963-A28 BK-18
E965-A33 BU-18
R817-A27 GY-18
G833-A37 PK-18
995-A15 BU-18
G833-A38 PK-18
E966-A32 YL-18
C967-A16 BU-18
G833-A62 PK-18
F421-A61 YL-18

TIMING CALIBRATION
(TC) PROBE CONNECTOR

A-C8
1003320
A
BK-18
B
GY-18

PK-16

INJECTOR HARNESS
CONNECTOR

REMOTE START

E-C1
WIRE NAME POS
1
2
3
4
L464-E2
5
6
7
944-E3
8
945-E4
9
10
11
12
F427-E5
13
14
15
16
17
18
F429-E6
19
F473-E7
20
F424-E8
21
F426-E10
22
F715-E9
23
24
25
26
27
28
29
30
31
32
33
K990-E14
34
35
36
37
38
39
E716-E18
40
N715-E19
41
A234-E20
42
43

CLR-GA

INJECTION ACTUATION PRESSURE CONTROL VALVE

993-A50 BR-18
993-A54 BR-18
J842-A65 BK-18

993-A2 BR-18

BU-18
GY-16-HV
PU-16-HV
BR-16-HV
GY-16-HV
PK-18

A721-A24
A722-A23
A723-A25
A724-A26
R817-A27
E963-A28

A-C5
1552269

GY-18
BR-18
OR-18
YL-18
BU-18
BK-18
WH-18
PK-18
OR-18
BU-18
YL-18
GY-18
BU-18
GY-18
G833-A62 PK-18
G833-A37 PK-18
G833-A38 PK-18
997-A8 OR-18
997-A47 OR-18
997-A45 OR-18

A-S4

997-A1 OR-18

1
2

PK-18
PU-18

F723-A10 PK-18
G850-A4 BU-18

G850-A4 BU-18

C967-A16
A701-A17
A702-A18
A703-A19
J763-A20
A746-A29

G854-A34
G855-A35

WIRE2893 BK-4

(Dimensions: 34 inches x 24 inches)

16 Page, Color 2,

RENR7947-01 VOL 1

(+) BATTERY KEYSWITCH


ELECTRONIC CONTROL MODULE (ECM)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

997-A1 OR-18
993-A2 BR-18
R800-A60 OR-18
J842-A65 BK-18
M967-A58 OR-18

A-C4
1552269

PU-18
PU-18

SIGNALSIGNAL+

TRANSMISSION OIL PRESSURE

F724-A11
G855-A35

A
B

IAH RELAY

A-C1 OR P2
1607690

1552269

ANALOG SENSOR SUPPLY +5V


ANALOG SENSOR RETURN
DIGITAL SENSOR POWER +8V
DIGITAL SENSOR RETURN
COOLANT LEVEL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

ALT

GND

H-C1
1275484
1

WIRE2907 BU-4
INLET AIR
HEATER
(OPTIONAL)

CIRCUIT PROTECTION WILL VARY BASED ON THE


SEE INSTALLATION GUIDE.

NOTE E: MAY USE EITHER WOODWARD LOAD SHARE MODULE OR ROTARY POSITION SENSOR.
NOTE F: REQUIRED IF CUSTOMER PROVIDED CONTROLS ARE FITTED, AND START/STOP BOX
OR EMCPIII IS NOT USED.
NOTE G: CAT DATA LINK MUST BE UNSIELDED TWISTED PAIR OF 18 AWG OR LARGER WIRE.
ONE TWIST PER 25 MM MINIMUM.
NOTE H: 30 METER MAXIMUM TOTAL LENGTH FROM P61 TO ALL OTHER CAT DATALINK CONNECTIONS.
NOTE J: USE RECCOMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS FOR ALL
J1939 DATALINK CONNECTIONS.
NOTE K: -BATT ON CUSTOMER CONNECTOR AND ECM GROUND STRAP MUST BE CONNECTED DIRECTLY
TO THE -BATT STUD AND NOT CONNECTED TO -BATT THROUGH ANY OTHER INDIRECT PATH.
NOTE V: WIRE 993-A6 IS BLACK ON HARNESS 246-4954 -00. THE WIRE IS BROWN
ON LATER VERSIONS OF THE HARNESS.
NOTE W: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
FOR REPAIR AND INSTALLATION DETAILS.

REFER TO REHS1809

LEFT SIDE VIEW


INLET AIR
HEATER
CIRCUIT
BREAKER

TO MAGNETIC
PICKUP
HARNESS 262-5764
(IN BLACK CONDUIT)

TERMINATION
RESISTOR
TO INLET AIR
HEATER RELAY

JUNCTION BOX
SERVICE TOOL
CONNECTOR

CUSTOMER
CONNECTOR P61

DIFFERENTIAL PRESSURE
SWITCH (FUEL FILTER ALARM) (W)

INJECTION ACTUATION
PRESSURE CONTROL
VALVE (R)

COOLANT TEMPERATURE
TRANSMITTER
(HIGH TEMP ALARM) (Z)

BOOST
PRESSURE SENSOR (E9)
(BEHIND AFTERCOOLER)

INLET MANIFOLD
AIR TEMPERATURE
SENSOR (U)

ATMOSPHERIC
PRESSURE
SENSOR (B)

RENR7947-01
September 2007

ENGINE OIL PRESSUR


SENSOR (N)
ECM P2 CONNECTOR
ECM P1 CONNECTOR
PRESSURE TRANSMITTER
(LUBE OIL PRESSURE ALARM) (G)
LOW LUBE OIL
PRESSURE SWITCH (H)
CONTROL BOX 23 WAY
CONNECTOR A
CONTROL BOX 31 WAY
CONNECTOR B

FUEL PRESSURE
SENSOR (S)

AC CONNECTOR

INJECTION
ACTUATION
PRESSURE
SENSOR (L)

AC HARNESS
315-1122

ENGINE SPEED/TIMING
SENSOR (TOP) (K)
ENGINE SPEED/TIMING
SENSOR (BOTTOM) (J)

K5 Relay
F1 10A
Breaker
F2 10 A
Breaker
F3 10 A
Breaker

MAGNETIC PICKUP
(OVERSPEED SHUTDOWN) (F)

C9 Marine Generator Set


Electrical System

LEFT SIDE VIEW

B- PWM
converter
B+ PWM
converter

K3 Relay

Main control power


failure alarm

Backup Start
Stop Switch
Reset Switch
Shutdown
Overide
Switch

FRONT VIEW

Additional
magnetic
speed pickup

K2 Relay

K4 Relay

SJB1-UP

S PWM
converter

17

Engine running
+ve supply (backup)
-ve supply
+ve supply (main)
Remote stop switch
(Remove link if fitted)
Ground

K1 Relay

Internal Component layout


HIGH LUBE OIL
HIGH COOLANT
HUEI SYSTEM OIL LEAK
TEMPERATURE
ALARM LEVEL SWITCH (O) TEMPERATURE SWITCH (I)
ALARM SWITCH (M)

TIMING CALIBRATION (TC)


PROBE CONNECTOR (DD)

Key to External Features


1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.

PRESSURE TRANSMITTER
(FUEL PRESSURE HIGH-LOW ALARM) (X)
COOLANT LEVEL SWITCH ALARM (V)

DIFFERENTIAL PRESSURE
SWITCH (FUEL FILTER ALARM) (W)

Service Tool (Diagnostic) Connector


Connector A (23 way)
Connector B (31 way)
Battery Isolator Switch (-VE)
Acess hole for Battery Supply Lead (-VE)
Battery Isolator to Starter -VE
Audiable Alarm Connector
Gland Plate for Customer Connections
AC Connector
Emergency Shutdown Switch
Control Module Display (when fitted)
ECM Warning Lamp
Diagnostic Lamp
Maintenance Warning Lamp
Maintenance Clear Switch
Shutdown Overide Lamp
Customer Connect Terminal Block

Component Identification Chart - MCS Engine Control Box

COOLANT TEMPERATURE
TRANSMITTER
(HIGH TEMP ALARM) (Z)
STARTER
RELAY

STARTER
CIRCUIT BREAKER

Volume 2 of 2: Marine Class Society (MCS) Generator Set


PRESSURE TRANSMITTER
(COOLANT PRESSURE ALARM) (BB)

Printed in U.S.A.

2007 Caterpillar
All Rights Reserved

DIFFERENTIAL PRESSURE
SWITCH (LUBE OIL FILTER) (CC)

HARNESS 315-1125
CONNECTOR DESCRIPTION
B - Atmospheric Pressure Sensor
C - Boost Pressure Sensor
N - Engine Oil Pressure Sensor
S - Fuel Pressure Sensor

RIGHT SIDE VIEW

G - Pressure Transmitter Lube Oil Pressure


Alarm
H - Low Lube Oil Pressure Switch
I - High Coolant Temperature Switch
M - High Lube Oil Temperature Alarm
W - Differential Pressure Switch Fuel Filter
Alarm
X - Pressure Transmitter Fuel Pressure
High-Low Alarm
Z - Temperature Transmitter Coolant High
Temperature Alarm
BB - Pressure Transmitter Coolant Pressure
Alarm
CC - Differential Pressure Switch Lube Oil
Filter Alarm

Starter Relay

P - Injector Harness Connector

A1 - Engine Connector A

A2 - Engine Connector B

ENGINE HARNESS 315-1125


CONNECTOR & SPLICE
LOCATION & TABLES

FA

(Dimensions: 39 inches x 24 inches)

J & K - Engine Speed/Timing Sensors

20 Page, B&W

F - Magnetic Pickup,
O - Level Switch HEUI System Oil Leak Alarm
Q - Engine Coolant Temperature Sensor
R - Injection Actuation Pressure Control Valve
T - Inlet Air Heater Relay
U - Inlet Manifold Air Temperature Sensor
V - Coolant Level Switch Alarm
AA - Start Relay
DD - Timing Calibration Probe Connector

RENR7947-01 VOL 2

L - Injection Actuation Pressure Sensor

INPUT ASSIGNMENTS
N

75

73

AC HARNESS 315-1122

124

211

F2(-)
3

10

19

ALTERNATOR
INLET AIR
HEATER
(OPTIONAL)

84

85

87

88

89

N GEN VOLT

L1 BUS VOLT

L2 BUS VOLT

L3 BUS VOLT

N BUS VOLT

83

238
239
240
242

236

Q
1

232
233
234
235
236
237

36
37
38
39
54
55

ECM P2 CONNECTOR (ENGINE HARNESS CONNECTOR E)

25mm2

257
258
259
260
261
262
263
264
265

NEXT CABLE IDENT

ENGINE HARNESS 315-1125

CIRCUIT DIAGRAM, C9 MARINE CLASS SOCIETY ENGINE ELECTRICAL SYSTEM

PART NUMBER

DRAWING No.

N39072
SYMBOL

07-1007-0
DESCRIPTION

CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
1

STARTER & ALTERNATOR HARNESS 315-1137

(P300 172-6062)
ENGINE HARNESS
CONNECTOR - P

INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
INJECTOR 5
INJECTOR 6

231

FUEL TEMPERATURE 33

230

229

224

223

222

204

F1(+)
210
F1(+)
F1(+)
F1(-)
F1(-)
F1(-)
F1(-)
213
F1(+)

F1(-)

ECM P1 CONNECTOR (ENGINE HARNESS


CONNECTOR D)

COOLANT TEMPERATURE 32

WIRE BREAK
RESISTOR 270R
KEY TO TRANSMITTERS AND SWITCHES
BB - PRESSURE TRANSMITTER COOLANT PRESSURE ALARM 0.4Bar 5Sec (0-4Bar)
G - PRESSURE TRANSMITTER LUBE OIL PRESSURE ALARM 2.5Bar 5Sec (0-10Bar)
X - OPTION - PRESSURE TRANSMITTER FUEL PRESSURE HIGH-LOW ALARM 4-7Bar 5Sec (0-10Bar)
Z - TEMPERATURE TRANSMITTER COOLANT HIGH TEMP ALARM 102C 5 Sec (-50 to 150C)
O - LEVEL SWITCH HUEI SYSTEM OIL LEAK ALARM 20% 5Sec
CC - OPTION - DIFFERENTIAL PRESSURE SWITCH LUBE OIL FILTER ALARM 1Bar 5Sec
W - DIFFERENTIAL PRESSURE SWITCH FUEL FILTER ALARM 1Bar 5Sec
I - HIGH COOLANT TEMPERATURE SWITCH CLOSES AT CLOSES 108C RISING TEMPERATURE 2Sec
H - LOW LUBE OIL PRESSURE SWITCH CLOSES AT 2Bar FALLING PRESSURE 2Sec
M - HIGH LUBE OIL TEMPERATURE ALARM 110 5Sec (PT100)
FA - PROVISION FOR ADDITIONAL MAGNETIC PICKUP
F - MAGNETIC PICKUP, OVERSPEED SHUTDOWN
V - COOLANT LEVEL SWITCH ALARM 80% 20Sec

ENGINE OIL PRESSURE 24

254
207
255
256
208
209
211
212

205
206

F2(-)

108
109
110

3 2 1

FUEL PRESSURE 16

ATMOSPHERIC PRESSURE 14

1
M

INJECTION ACTUATION (+) 51


PRESSURE CONTROL - 52

1
H

(J300 191-7823)
18 17 16 15 14 13
TERMINALS 7-12 NOT USED

220
221

1 2 3 4 5 6

220
221

218
219

238
239
240
241
242
243

DD

243

S
23 WAY CONNECTOR (A)

44
45
46
47
67
68

INJECTOR 1 RETURN
INJECTOR 2 RETURN
INJECTOR 3 RETURN
INJECTOR 4 RETURN
INJECTOR 5 RETURN
INJECTOR 6 RETURN

237

A C

INLET AIR HEATER 8

1
I

115

107

129

130

F3(-)

F3(-)

2
F3(-)

97
F3(+)

CC

CONNECTOR
CIRCUIT CONNECTED
BLADE, SPADE, RING OR SCREW
TERMINAL
SPLICE

PANEL HARNESS 317-4943


CONNECTOR & SPLICE
LOCATIONS & TABLES

2
ENGINE HARNESS
CONNECTOR - T

FA
1

E17
A

INTAKE MANIFOLD AIR TEMPERATURE 35

M N F

K Q V X L

SECONDARY ENGINE SPEED/ + 58


TIMING (BOTTOM) - 59

E16
A

STARTER RELAY

245

NEG

L3 GEN VOLT

226
227
228

F1(-)-401

207-207

209-209
210-210

205-205
206-206
H J

218
219

21 22

216
217

18 19 20

216
217

17

16

DATA LINK (+) 8


DATA LINK (-) 9
HOUR METER 13
DIAGNOSTIC LAMP 19
WARNING LAMP 20
MAINTENANCE INDICATOR LAMP 21
MAINTENANCE CLEAR SWITCH 22
REMOTE SHUTDOWN SWITCH 23
J1939 (-) 34
RUN/STOP SWITCH 40
RESET SWITCH 41
J1939 SHIELD 42
DROOP/ISOCH SWITCH 46
LOW IDLE SPEED 47
BATTERY UNSWITCHED (+) 48
J1939 (+) 50
BATTERY UNSWITCHED (+) 52
BATTERY UNSWITCHED (+) 53
RATED SPEED SWITCH 59
BATTERY (-) 61
BATTERY (-) 63
BATTERY (-) 65
PRIMARY THROTTLE POSITION 66
BATTERY KEYSWITCH (+) 70

1
204

128

249
250

F1(+)

2
F3(+)

F3(+)

25mm2

202
203

INLET AIR
HEATER
RELAY

1
X

25mm2

246

244

202

202

POS

F3(+)

BB

6mm2

95

93

91

135A
CIRCUIT
BREAKER

15

F2(-)
ENGINE HARNESS
2 CONNECTOR - AA

90A (12V)
135A (24V)
CIRCUIT
BREAKER

14

A B C D E F G H I
SERVICE TOOL
CONNECTOR
A - VDC+
B - VDCC - J1939 SHIELD
D - DATA LINK (+)
E - DATA LINK (-)
F - J1939 (-)
G - J1939 (+)

25mm2

STARTER
MOTOR

23 12 13

PRIMARY ENGINE SPEED/ + 48


- 49
TIMING (TOP)

10 11

214
215

A
B
C

E18

214
215

+ 22
TIMING CALIBRATION (TC) PROBE
- 23

ENGINE HARNESS PANEL HARNESS


CONNECTOR - A1 CONNECTOR - I1

PANEL HARNESS
CONNECTOR - D
F1(+)-303
F1(-)-404
405- ?
205-205
206-206
209-501

SCREENED CABLE
3

105

31 WAY CONNECTOR (B)

104

201

23 WAY CONNECTOR (A)

A
B
C

210-502

102

70mm 2

AUDIBLE
ALARM

U T

100
101

A B C

ENGINE HARNESS PANEL HARNESS


CONNECTOR - A2 CONNECTOR - I2

34

ENGINE HARNESS PANEL HARNESS


CONNECTOR - A1 CONNECTOR - I1

2.5mm2

DC SUPPLY -VE

2.5mm2

33

PANEL HARNESS
CONNECTOR - VV
05
F1(-)-417

34

DC BACKUP +VE

2.5mm2

DC SUPPLY -VE

2.5mm2

35

L2 GEN VOLT

225

D 1
2
S 3
PWM CONVERTER
(CUSTOMER FIT)

DC BACKUP
DC MAIN
CONTROL
CONTROL
POWER SUPPLY POWER SUPPLY

STARTER
BATTERY
+VE

B+

B-

RESET
ISOLATOR
SWITCH

DC MAIN +VE

(Dimensions: 39 inches x 24 inches)

20 Page, B&W,

RENR7947-01 VOL 2

42

A
B
C

E14
A

224

F1(-)-414

STARTER
BATTERY
-VE

E15

TERMINATION RESISTOR
R1 120 OHM O.5W

2.5mm2

A
B
C

241

41

REMOVE LINK
IF REMOTE
EMERGENCY
STOP IS FITTED

DC SWITCHED -VE

81

76

75
L3 GEN AMP

L2 GEN AMP

L1 GEN AMP

CAN BUS 2

PD5
40

235

F2(+)

F1(-)-428

E13
A

A
B
C

ANALOG TEMPERATURE SENSOR RETURN 18

249

ENGINE RUNNING

PD4

213

74

73

F1(-)-413

250

MAIN CONTROL
POWER FAILURE
ALARM

CUSTOMER CONNECT
TERMINAL BLOCK

29

INJECTOR HARNESS 215-3249


E13 - INJECTOR CYLINDER 1 (J301 153-9693)
E14 - INJECTOR CYLINDER 2 (J302 153-9693)
E15 - INJECTOR CYLINDER 3 (J303 153-9693)
E16 - INJECTOR CYLINDER 4 (J304 153-9693)
E17 - INJECTOR CYLINDER 5 (J305 153-9693)
E18 - INJECTOR CYLINDER 6 (J306 153-9693)

F1(-)-415

ADDITIONAL
MAGNETIC
PICKUP

252

253

248

247

30

233

HH

F1(-)-416

27

MOMENTARY
CONTACT
SWITCH
256

118

207-215

SP2

K2

NOTE: THE FOLLOWING


CABLES ARE TO BE
ASSEMBLED AS TWISTED
PAIRS
232 & 238
233 & 239
234 & 240
235 & 241
236 & 242
237 & 243

234

PD6

QQ

28

SP1

PD3

F1(+)-312
F1(-)-418

PD1

255

2 3

PANEL DISPLAY COMPONENTS:


PD1 ECM WARNING LAMP (RED)
PD2 DIAGNOSTIC LAMP (BLUE)
PD3 MAINTENANCE INDICATOR LAMP
(YELLOW)
PD4 MAINTENANCE CLEAR SWITCH
PD5 EMERGENCY STOP SWITCH
PD6 SHUTDOWN OVERIDE INDICATOR
LAMP (GREEN)

PD2

F3(-)

DIGITAL SENSOR POWER +8V 4


DIGITAL SENSOR RETURN 5
COOLANT LEVEL 6

F2(-)

SHUTDOWN
OVERIDE
SWITCH

F1(-)-413

KEY TO ENGINE COMPONENTS (CONNECTOR REF CONNECTOR PART No)


DD - TIMING CALIBRATION (TC) PROBE CONNECTOR (P400 155-2269)
K - ENGINE SPEED/TIMING SENSOR (TOP) (P401 100-3320)
J - ENGINE SPEED/TIMING SENSOR (BOTTOM) (P402 111-2416)
R - INJECTION ACTUATION PRESSURE CONTROL VALVE (P500 155-2269)
B - ATMOSPHERIC PRESSURE SENSOR (P203 169-8670)
S - FUEL PRESSURE SENSOR (P209 169-8670)
N - ENGINE OIL PRESSURE SENSOR (P201 169-8670)
L - INJECTION ACTUATION PRESSURE SENSOR (J204 3E3370)
C - BOOST PRESSURE SENSOR (169-8670)
Q - ENGINE COOLANT TEMPERATURE SENSOR (P100 130-9611)
U - INLET MANIFOLD AIR TEMPERATURE SENSOR (P103 155-2269)

232

DEIF CONNECTOR

227
228

16

222

K4

16

227
228

2 3

F1(+)

84

DEIF GENERATOR PROTECTION UNIT (SLOT 5)

F1(-)

F2(-)

114

F2(+)

2 3

83

AC CONNECTOR

B3

B2

B1

A3

A2

CAN BUS 1
F2(+)

254

251

253
252

K3

127

116
4

203

K5

202
2 3

201

248

F1(-)

F3(-)

DC BACKUP +VE

K1

122

12

247

DC SWITCHED -VE

DC MAIN +VE

2 3

BACKUP
START
STOP
(EMERGENCY
USE ONLY)

207-214

81

14

F2(+)
124

118

2.5mm2

2.5mm2

DC SWITCHED +VE

22,000uF
CAPACITOR

F1(+)

2.5mm2

A1

RUN COIL
START PREPARE
118
119
120

STOP COIL

BINARY IN
117

123
124

BINARY IN
116

CRANK

BINARY IN
115

121
122

BINARY IN
114
114

START STOP

F1
10A BREAKER

77

12

DEIF CONNECTOR

F2(+)
122

BINARY IN
113

116

BINARY IN
112

115

COMMON
FOR 112-117
111
F2(+)

PT100
AI CH4
108 (A)
109 (B)
110 (C)
108
109
110

BINARY IN
AI CH3
105 (A)
106 (B)
107 (C)
107

105

104

AI CH1

BINARY IN
AI CH2

PANEL HARNESS
CONNECTOR - T

102 (A)
103 (B)
104 (C)
102

RPM INPUT
100 (+)
101 (-)
100
101

V
F2(-)

133 BINARY IN

132 BINARY IN

131 BINARY IN

130 BINARY IN

129 BINARY IN

130

127 BINARY IN

128 BINARY IN

129

128

127

COMMON
FOR 127-133
F3(+)

126

COMMON
AI CH8
97 4-20mA IN
96

F3(-)

8-32 +VE DC
0V DC

PANEL HARNESS
CONNECTOR - S

6A DIODE

79

BREAKERS

DEIF M4 (SLOT 7)

PANEL HARNESS
CONNECTOR - U

PANEL HARNESS
CONNECTOR - NN

97

COMMON
AI CH7
95 4-20mA IN
94

F3(-)

95

COMMON
AI CH6
4-20mA IN
92

93

F3(-)

93

COMMON
AI CH5
4-20mA IN
91

90

91

F3(+)
12

DEIF M13 CARD (SLOT 8)

PANEL HARNESS
CONNECTOR - MM

183

AC HARNESS 317-4944

98
99

DEIF M15 CARD (SLOT 6)

F3(+)

DEIF GPU (SLOT 1)

F3(-)

COMMON PANEL HARNESS


FOR 23-27 CONNECTOR - H

BINARY IN
23

28

0 VDC
22

BINARY IN

kvar PULSE
21

BINARY IN

kWh PULSE
20

27

SYNC
17
18
19

26

RELAY 4
14
15
16

BINARY IN

HARNESS
RELAY 3 PANEL
CONNECTOR - G

11
12
13

BINARY IN

RELAY 2
8
9
10

25

PANEL HARNESS
RELAY 1 CONNECTOR - F

5
6
7
05
F1(+)

24

STATUS

F3(-)

F3(+)

F2(-)

F2(+)

F2
10A BREAKER

8-32 +VE DC
PANEL HARNESS
CONNECTOR - E
0V DC

2.5mm2

DC SWITCHED -VE

F3(-)

DC +VE
F3(+)

2.5mm2

3
4

PANEL HARNESS 317-4943


F3
10A BREAKER

76

10

181

227
228

REMOTE START STOP

179

226
227
228

25

HIGH COOLANT TEMPERATURE


LOW OIL PRESSURE

L1

BOOST PRESSURE 40
ANALOG SENSOR SUPPLY +5V 2
ANALOG SENSOR RETURN 3

AC WINDING TEMPERATURE

76

79

133

P2
S2

P1
S1

L1 GEN VOLT

ALARM ACKNOWLEDGE

OIL TEMPERATURE

225

24

3800 HIGH
3810 LOW
3740
3770

L2

P2
S2

P1
S1

U1

INJECTION ACTUATION PRESSURE 25

AIR STARTER LOW AIR


PRESSURE ALARM
(5 bar 30secs)

ALTERNATOR

ISSUE 10 WIRE Nos ADDED TO CT/BREAKER LOOM 16/05/07 GW

L3

P2
S2

P1
S1

CT COILS
V2

78

132
COMMON SHUTDOWN

15 & 16

W3

GROUND NOW ON PIN 16

L3 GEN AMP

ENGINE READY

PD6 ADDED AND LAMP COLOURS SHOWN


ENGINE ECM ALARM
OIL LEAKAGE (HUEI) ALARM
OIL DIFFERENTIAL ALARM
FUEL DIFFERENTIAL ALARM
FUEL LEVEL LOW
START AIR PRESSURE LOW
SPARE (AC WINDING TEMPERATURE)
SHUTDOWN OVERIDE
COOLANT LEVEL LOW
DC ALTERNATOR CHARGE WARNING

223

CONTROL FAILURE

FUNCTION

2.5mm2

3&4
8&9

COOLANT PRESSURE
OIL PRESSURE
HIGH FUEL PRESSURE
COOLANT TEMPERATURE

CHANNEL
No.
3370
3380
3390
3400
3410
3420
3430
3320
3330
3340

77

131

FUEL TANK LOW LEVEL


ALARM (20% 20secs)

TERMINAL
No.
127
128
129
130
131
132
133
114
115
116

L3 GEN AMP

FUNCTION

FUNCTION

2.5mm2

TERMINAL

FUNCTION

CHANNEL
No.
3520
3540
3560
3580

L2 GEN AMP

TERMINAL

TERMINAL
No.
91
93
95
97
108
109
110
102
105

2.5mm2

OPTIONAL INPUTS ON M13 CARD

2.5mm2

OPTIONAL INPUT / OUTPUTS ON GPU

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