Documente Academic
Documente Profesional
Documente Cultură
RENR7947-01
September 2007
P174
1306795
Connector Reference
Designator
J174
1306795
P274
1117898
325-AG135 PK-14
Socket
Pin
Single Wire
Connector
Plug
Wire
Gauge
Wire
Color
Ground
Circuit
Connection
Number
Identification
Right/Top View
Fuse
Pin or Socket
Number
200-L32 BK-14
105-9344
Component
Part Number
CIRCUIT BREAKER
171-2211(24V)90A
171-2213(12V)135A
START
RELAY
(SMMS)
3E-0075(24V)
3E-7278(12V)
E-C6 OR P515
9X-0141
3E-3382
10
6
5
4
15
11
25
21
35
31
20
16
30
26
40
36
2
3
127-5483
9X-1343
(4-6 AWG)
10
11
15
16
20
21
25
26
30
31
35
36
40
127-5484
SJB1-UP
(4-6 AWG)
8T-8736
D
E
C
A
B
J
COOLANT
LEVEL
SENSOR
A-C22
CLR-GA
BU-18
PK-18
QTY
1
1
1
A-C10
WIRE NAME POS TERM/PLUG
995-A15
1
180-9340
G833-A38
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347
C
B
ENGINE COOLANT
TEMPERATURE
SENSOR
A-C10
J
H
2007 Caterpillar
All Rights Reserved
Form Number
Troubleshooting
RENR5032
SENR9663
Printed in U.S.A.
COOLANT
TEMPERATURE
SENSOR
A-C10
QTY
1
1
1
FUEL
TEMPERATURE
SENSOR
A-C21
INIJECTION ACTUATION
PRESSURE CONTROL
VALVE
A-C4
Top View
A-C21
WIRE NAME POS TERM/PLUG
F421-A61
1
180-9340
G833-A62
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347
CLR-GA
PK-18
PU-18
QTY
1
1
1
INLET AIR
HEATER RELAY
A-C3
BOOST
PRESSURE
SENSOR
A-C13
INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
A-C9
INJECTOR
HARNESS
CONNECTOR
A-C2/B-C23
FUEL PRESSURE
SENSOR
A-C15
CLR-GA
ATMOSPHERIC
PRESSURE
SENSOR
A-C12
OR-18
BR-18
OR-18
BK-18
OR-18
BU-18
TIMING CALIBRATION
(TC)PROBE CONNECTOR
A-C5/A-C6
GY-18
INLET AIR
HEATER
BATTERY(+)
A-C17/A-C14
WH-18
PK-18
PK-18
PU-18
GY-18
BR-18
CUSTOMER
CONNECTOR
E-C2
BU-18
YL-18
INJECTION ACTUATION
PRESSURE SENSOR
A-C16
PRIMARY
ENGINE
SPEED/TIMING
SENSOR
(TOP)
A-C8
SECONDARY
ENGINE
SPEED/TIMING
SENSOR
(BOTTOM)
A-C7
SERVICE TOOL
CONNECTOR
E-C3
ENGINE OIL
PRESSURE
SENSOR
A-C11
A-C1
OR P2
ELECTRONIC
CONTROL
MODULE
INLET AIR HEATER
CIRCUIT BREAKER (135 A)
171-2213
E-C1
OR P1
BU-18
GY-16-HV
PU-16-HV
BR-16-HV
GY-16-HV
PK-18
WH-16-HV
YL-16-HV
OR-16-HV
WH-16-HV
GY-18
BK-18
TERMINATION
RESISTOR
E-C5/E-C7
BU-16-HV
GY-16-HV
YL-18
QTY
1
1
1
QTY
1
1
1
CLR-GA
OR-18
BK-18
OR-18
QTY
1
1
1
A-C22
WIRE NAME POS TERM/PLUG
R800-A60
A
180-9340
J842-A65
B
180-9340
M967-A58
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347
FUEL
TEMPERATURE
SENSOR
A-C21
A-C4
WIRE NAME POS TERM/PLUG
G854-A34
A
180-9340
G855-A35
B
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347
A-C1
WIRE NAME POS
1
997-A1
2
993-A2
3
R800-A60
4
J842-A65
5
M967-A58
6
7
G850-A4
8
9
10
11
12
13
A747-A5
14
15
A745-A7
16
17
G833-A9
18
19
20
21
F723-A10
22
F724-A11
23
994-A12
24
G849-A14
25
26
27
28
29
30
31
995-A15
32
F421-A61
33
34
C967-A16
35
A701-A17
36
A702-A18
37
A703-A19
38
J763-A20
39
A746-A29
40
41
42
43
A721-A24
44
A722-A23
45
A723-A25
46
A724-A26
47
R817-A27
48
E963-A28
49
50
51
52
53
A705-A30
54
A706-A31
55
56
57
E966-A32
58
CLR-GA
OR-18
BR-18
GY-18
A-C11
WIRE NAME POS TERM/PLUG
997-A46
A
180-9340
993-A54
B
180-9340
994-A12
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347
TERM/PLUG
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
180-9340
CLR-GA
RD-18
BU-18
QTY
1
1
1
INLET AIR
HEATER RELAY
A-C3
A-C3
WIRE NAME POS TERM/PLUG
C987-A21
1
180-9340
G850-A4
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347
A-S5
BOOST
PRESSURE
SENSOR
A-C13
PRIMARY ENGINE
SPEED/TIMING
SENSOR
(TOP)
A-C8
QTY
1
1
ENGINE OIL
PRESSURE
SENSOR
A-C11
CLR-GA
BU-18
PK-18
QTY
1
1
1
QTY
1
1
A-C9
WIRE NAME POS
C967-A16
1
G833-A37
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
BOOT
INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
TERM/PLUG
A-C9
180-9340
180-9340
P/N
155-2269
155-2261
6I-4347
A-C1 (CONTINUED)
CLR-GA WIRE NAME POS TERM/PLUG
BU-18
E965-A33
59
180-9340
60
8T-8737
PK-18
G854-A34
61
180-9340
PU-18
G855-A35
62
180-9340
63
8T-8737
64
8T-8737
65
8T-8737
66
8T-8737
YL-16-HV A725-A36
67
180-9340
OR-16-HV A726-A57
68
180-9340
69
8T-8737
70
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
160-7690
1
ENDBELL
126-1774
2
STRAP
3S-2093
1
BOOT
6I-4348
1
BOOT
6I-4347
160-7690
A-C14
CLR-GA WIRE NAME POS TERM/PLUG
1
8T-8737
2
8T-8737
ACCESSORY TABLE
INLET QTY
PART NAME
P/N
AIR
1
PLUG_AS.
155-2269
HEATER
A-C17
BATTERY(+) CLR-GA WIRE NAME POS TERM/PLUG
A-C17/A-C14 RD-18 C987-A21 1 180-9339
2
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3364
WEDGE
3E-3365
BOOT
6I-4347
CLR-GA
PK-18
PU-18
A-C8
WIRE NAME POS TERM/PLUG
E963-A28
A
111-1567
R817-A27
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
100-3320
BOOT
6I-4347
A-C7
WIRE NAME POS TERM/PLUG
E965-A33
A
111-1567
E966-A32
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
111-2416
BOOT
6I-4347
A-C12 (NOTE V)
WIRE NAME POS TERM/PLUG
997-A8
A
180-9340
993-A6
B
180-9340
A747-A5
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347
QTY
1
1
1
INJECTION ACTUATION
PRESSURE SENSOR
A-C16
QTY
1
1
1
191-7823
A-C5
WIRE NAME POS TERM/PLUG
F723-A10
1
180-9340
F724-A11
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347
A-S6
A-S1
CLR-GA
A-S4
ELECTRONIC
CONTROL
MODULE A-C1
QTY
1
CLR-GA
OR-18
BR-18
BR-18
QTY
1
1
1
CLR-GA
GY-16-HV
PU-16-HV
BR-16-HV
GY-16-HV
BU-16-HV
GY-16-HV
OR-16-HV
YL-16-HV
WH-16-HV
OR-16-HV
YL-16-HV
WH-16-HV
QTY
1
1
1
A-C2
WIRE NAME POS TERM/PLUG
A701-A17
1
180-9340
A702-A18
2
180-9340
A703-A19
3
180-9340
J763-A20
4
180-9340
A705-A30
5
180-9340
A706-A31
6
180-9340
7
8T-8737
8
8T-8737
9
8T-8737
10
8T-8737
11
8T-8737
12
8T-8737
A726-A57
13
180-9340
A725-A36
14
180-9340
A724-A26
15
180-9340
A723-A25
16
180-9340
A722-A23
17
180-9340
A721-A24
18
180-9340
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 172-6062
WEDGE
172-6065
BOOT
115-5674
172-6062
9 10 11 12
100-3320
111-2416
3E-3370
169-8670
A
B
A
C
C
3E-3364
153-9693 (NOTE W)
13 14 15 16 17 18
A-C6
WIRE NAME POS TERM/PLUG
1
8T-8737
2
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3364
A-C16
WIRE NAME POS TERM/PLUG
997-A44
A
180-9339
993-A50
B
180-9339
G849-A14
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
WEDGE
3E-3371
BOOT
6I-4347
12 11 10 9
18 17 16 15 14 13
TIMING CALIBRATION
(TC)PROBE CONNECTOR
A-C5/A-C6
SECONDARYENGINE
SPEED/TIMING SENSOR
(BOTTOM) A-C7
CLR-GA
BU-18
YL-18
QTY
1
1
1
ATMOSPHERIC
PRESSURE
SENSOR
A-C12
A-S7
CLR-GA
BK-18
GY-18
CLR-GA
OR-18
BK-18
GY-18
INJECTOR
HARNESS
CONNECTOR
A-C2
INJECTION ACTUATION
PRESSURE CONTROL
VALVE
A-C4
160-7689
COOLANT
LEVEL
SENSOR
A-C22
155-2269
CLR-GA
YL-18
PK-18
CLR-GA
OR-18
BR-18
PK-18
A-C13
WIRE NAME POS TERM/PLUG
997-A45
A
180-9340
993-A51
B
180-9340
A746-A29
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347
16 Page,
QTY
1
1
1
A-C15
WIRE NAME POS TERM/PLUG
997-A47
A
180-9340
993-A52
B
180-9340 FUEL PRESSURE
A745-A7
C
180-9340 SENSOR
A-C15
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347
RENR7947-01 VOL 1
CLR-GA
OR-18
BR-18
WH-18
FUEL PRESSURE
ANALOG TEMPERATURE SENSOR RETURN
COOLANT TEMPERATURE
FUEL TEMPERATURE
INTAKE MANIFOLD AIR TEMPERATURE
INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
BOOST PRESSURE
INJECTOR 2 RETURN
INJECTOR 1 RETURN
INJECTOR 3 RETURN
INJECTOR 4 RETURN
PRIMARY ENGINE SPEED/TIMING (TOP) +
PRIMARY ENGINE SPEED/TIMING (TOP) -
INJECTOR 5
INJECTOR 6
SECONDARY ENGINE SPEED/TIMING (BOTTOM) +
SECONDARY ENGINE SPEED/TIMING (BOTTOM) INJECTION ACTUATION PRESSURE CONTROL VALVE +
INJECTION ACTUATION PRESSURE CONTROL VALVE -
INJECTOR 5 RETURN
INJECTOR 6 RETURN
DIAGNOSTIC LAMP
WARNING LAMP
MAINTENANCE INDICATOR LAMP
MAINTENANCE CLEAR SWITCH
EMERGENCY STOP SWITCH (E-STOP SW)
J1939 (-)
RUN/STOP SWITCH
RESET SWITCH
J1939 SHIELD
DROOP/ISOCH SWITCH
LOW IDLE SWITCH
(+) BATTERY UNSWITCHED
J1939 (+)
(+) BATTERY UNSWITCHED
(+) BATTERY UNSWITCHED
(-) BATTERY
(-) BATTERY
(-) BATTERY
PRIMARY THROTTLE POSITION
R817-A27
G849-A14
R800-A60
F421-A61
995-A15
E963-A28
A745-A7
A746-A29
M967-A58
E965-A33
E966-A32
994-A12
C967-A16
A747-A5
A747-A5 GY-18
A745-A7 WH-18
G833-A9 PK-18
A-S1
F723-A10 PK-18
F724-A11 PU-18
994-A12 GY-18
G849-A14 BR-18
G833-A9 PK-18
997-A55 OR-18
A-S5
997-A44
997-A46
993-A6
993-A52
993-A51
A-S7
993-A56 BR-18
995-A15 BU-18
F421-A61 YL-18
A701-A17
A702-A18
A703-A19
J763-A20
A705-A30
A706-A31
WH-16-HV
YL-16-HV
OR-16-HV
WH-16-HV
GY-18
BK-18
A705-A30
A706-A31
BU-16-HV
GY-16-HV
E966-A32
E965-A33
YL-18
BU-18
G854-A34
G855-A35
PK-18
PU-18
F723-A10
F724-A11
A-C6
3E3364
1
2
PK-18
PU-18
A726-A57
A725-A36
A724-A26
A723-A25
A722-A23
A721-A24
R800-A60
J842-A65
M967-A58
OR-18
OR-18
BK-18
BR-18
BR-18
NOTE V
GY-16-HV
PU-16-HV
BR-16-HV
GY-16-HV
BU-16-HV
GY-16-HV
OR-16-HV
YL-16-HV
WH-16-HV
OR-16-HV
YL-16-HV
WH-16-HV
NOTE V
A-C2 B-C23
1726062 1917823
1
T951-B54 YL-16
2
T952-B55 BR-16
3
T953-B56 BU-16
4
T954-B57 GY-16
5
T955-B58 GN-16
6
T956-B63 GY-16
7
8
9
10
11
12
13
T962-B64 WH-16
14
T961-B65 GN-16
15
T960-B66 BU-16
16
T959-B67 BR-16
17
T958-B68 YL-16
18
T957-B69 PU-16
HOUR METER +
AB
B-C17
1539693
NOTE W
B-C18
1539693
NOTE W
AB
AB
INJECTOR
CYLINDER #2
242-3456
B-C19
1539693
NOTE W
AB
INJECTOR
CYLINDER #3
242-3456
BR
MAGNETIC
PICKUP
(MPU)
CHASSIS GROUND
ON BASE OR FRAME
B-C20
1539693
NOTE W
AB
PK
F429 BU
F473 YL
F424 YL
F426 BU
PU
B-C21
1539693
NOTE W
NEG
POS
G
X994
AB
BR
MTR BAT
K990 GN
P67
J1939 DATA +
A
120 OHMS
J1939 DATA B
C
J1939 SHIELD
TERMINATION RESISTOR 134-2540
J1939 DATA -
E716
N715
K900
2mm2
RD
2mm2 RD
CIRCUIT BREAKER
171-2211(24V)90A
171-2213(12V)135A
051T028-H6 BK-4
BATTERY
ISOLATOR SW
P515
052T056-H1 RD-8
1552269
2
1
START RELAY
059T265-H2 RD-10
(SMMS)
3E-0075(24V)
3E-7278(12V)
6mm2 BK
WH
BU
-BATTERY
2mm2 BK
-BATTERY
2mm2 BK
-BATTERY
PRIMARY THROTTLE POS
KEYSWITCH
1607689
P1
J906
RD-18
BK-18
GN-18
+8V
GROUND
SIGNAL
+5V
GROUND
SIGNAL
C967-A16
G833-A37
A-C12
1698670
A
997-A8 OR-18
B
993-A6 BK-18
C
A747-A5 GY-18
+5V
GROUND
SIGNAL
A-C13
1698670
A
997-A45 OR-18
B
993-A51 BR-18
C
A746-A29 PK-18
+5V
GROUND
SIGNAL
A-C15
1698670
A
997-A47 OR-18
B
993-A52 BR-18
C
A745-A7 WH-18
+5V
GROUND
SIGNAL
2mm2
2mm2
2mm2
2mm2
2mm2
2mm2
- BATTERY STUD
+ BATTERY STUD
+BATT(UNSWITCHED)
CIRCUIT BREAKER
INLET AIR HEATER RELAY
10A
2mm2 RD
051T251-H5 BK-4
H-C1
1
BK-4
1275484 1275483
WIRE AS
(OPTIONAL)
205-3729
ALT
BK
BK
BK
BK
BK
BK
A-C21
1552269
1
F421-A61 YL-18
2
G833-A62 PK-18
M971
+BATT(UNSWITCHED)
+BATT(UNSWITCHED)
+BATT(UNSWITCHED)
+BATT(UNSWITCHED)
101
101
101
101
RD
RD
RD
RD
2mm2
2mm2
2mm2 RD +BATT(UNSWITCHED)
2mm2 RD +BATT(UNSWITCHED)
2mm2 RD +BATT(UNSWITCHED)
2mm2 BK
-BATT (NOTE A)
2mm2 BK
-BATT (NOTE A)
2mm2 BK
-BATT (NOTE A)
RATED SPEED SW C970 BU
DROOP/ISOCH SWITCH
LOW IDLE SWITCH
(+) BATTERY UNSWITCHED
J1939 (+)
(+) BATTERY UNSWITCHED
(+) BATTERY UNSWITCHED
(-) BATTERY
(-) BATTERY
(-) BATTERY
PRIMARY THROTTLE POSITION
START RELAY
(SMMS)
E-C6
QTY
1
1
1
OR-4
WIRE AS
(OPTIONAL)
224-1377
REMOTE START
391A PK
STARTER INTERLOCK
X994
BR
MAINT CLEAR SW
F426
BU
RUN/STOP SW
E716
WH
RESET SW
N715
BU
E722
PK
BR
NOTE: WIRES WHICH ARE NOT PART OF THE CUSTOMER WIRING & ARE
IDENTIFIED BY FUNCTION OR BY WIRE SIZE (IN mm2) AND COLOR
ARE PART OF THE 262-5764 HARNESS ASSEMBLY WHICH INCLUDES
THE JUNCTION BOX.
BR
BR
WARNING LAMP
F473
YL
F424
YL
DIAGNOSTIC LAMP
F429
BU
HOUR METER +
F427
PK
HOUR METER-
L464
BR
KEYSWITCH
J906
BR
945
BR
944
0R
E-C7
WIRE NAME POS TERM/PLUG
1
2
3
4
5
6
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
208-0462
K990
GN
J1939 DATA +
K900
YL
F415A
C968A
BR
0R
2mm
BK
PRIMARY THROTTLE POS M971 BR
-BATT(EXPANDED CUST CONNECTION) BK
HOUR METER +
F427 PK
L464 BR
HOUR METER X994 BR
STARTER INTERLOCK
J1939 SHEILD
A234
K900
J1939 DATA +
K990
J1939 DATA RUN/STOP SW
E716
-BATT(EMCP III)
EMCP III REMOTE START 391B
MAINT IND LAMP
F424
DIAGNOSTIC LAMP
WARNING LAMP
F473 YL
F424 YL
F429 BU
F429
F473
MPU(+)
MPU(-)
BK
YL
GN
WH
BK
PK
YL
BU
YL
WH
BK
E-C5
WIRE NAME POS TERM/PLUG
101-E40
1
126-1767
229-E33
2
126-1767
3
8T-8737
A234-E42
4
133-0967
K990-E49
5
180-9339
K900-E46
6
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3382
WEDGE
3E-3383
TUBE
125-7876
STRAP
3S-2093
TUBE
5P-0702
BOOT
6I-4347
CLR-GA
RD-14
BK-14
BK
GN
YL
QTY
1
1
50mm
1
50mm
1
15A
+
BLACK
ALARM SILENCE
(MUTE) SWITCH
BROWN/BLACK
BLUE
INSTRUMENT PANEL
ALARM
NO
NC
ALARM SILENCE
RELAY
OR
BLUE/YELLOW
RED/YELLOW
WHITE
DIAGNOSTIC IND
KEYSWITCH
WARNING IND
C OFF
ON S
B START
VIOLET
YELLOW
ORANGE
PINK
PINK
WARNING LAMP
MAINT IND LAMP
DIAGNOSTIC LAMP
HOUR METER +
HOUR METER KEYSWITCH
CAT DATA LINK CAT DATA LINK +
J1939
A234 BK
J1939 DATA J1939 DATA +
PU
PK
F473
F424
F429
YL
YL
BU
F427
L464
J906
945
944
SHEILD
K990
K900
PK
BR
BR
BR
0R
HOUR METER +
HOUR METER STARTER INTERLOCK
F427 PK
L464 BR
X994 BR
J1939 SHEILD
J1939 DATA +
J1939 DATA RUN/STOP SW
A234
K900
K990
E716
MAINTENANCE
CLEAR SW
PINK
PINK
GREEN / YELLOW
F429
F473
BU
YL
GN
YL
F415C PU
F415N PU
E722 PK
C968B PK
F426 BU
N715 BU
F415B
PU
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
TERM/PLUG
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
133-0969
8T-8737
PK-16
PK-16
RD-14
YL
RD-14
RD-14
ELECTRONIC
CONTROL
MODULE
E-C1
BK-14
BK-14
BK-14
BR-16
BR-16
QTY
1
1
50mm
2
50mm
1
1
E-C1 (CONTINUED)
44
8T-8737
45
8T-8737
E722-E15
46
180-9340
C968-E21
47
180-9340
101-E22
48
126-1768
49
8T-8737
K900-E23
50
180-9340
51
8T-8737
101-E24
52
126-1768
101-E25
53
126-1768
54
8T-8737
55
8T-8737
56
8T-8737
57
8T-8737
58
8T-8737
59
8T-8737
60
8T-8737
229-E27
61
126-1768
62
8T-8737
229-E28
63
126-1768
64
8T-8737
229-E29
65
126-1768
M971-E16
66
180-9340
67
8T-8737
68
8T-8737
69
8T-8737
J906-E34
70
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
160-7689
ENDBELL
126-1774
TUBE
5P-0702
STRAP
3S-2093
TUBE
125-7876
BOOT
6I-4348
BOOT
6I-4348
E-S9
RD-14
BR-16
OR-16
RD-14
BK-14
BR-16
PK-16
BR-16
BK
YL
GN
WH-16
YL-16
BU-16
YL-16
PK-16
BR-16
PK-16
PK-16
BU-16
BU-16
PU-16
Harness 246-4953
Connector and Splice
Locations and Tables
TERMINATION
RESISTOR
E-C5/E-C7
E-S3
944-E3
945-E4
BR-16
0R-16
BR-16
229-E27 BK-14
229-E17 BK-14
F427-E5
PK-16
A234-E58 BK-14
A234-E60 BK
E-S9
C214-E53 BK-14
229-E31 BK-14
229-E33 BK-14
E-S7
229-E1 BK-14
E-S3
E-S12
F429-E6
F473-E7
F424-E8
F426-E10
F715-E9
BU-16
YL-16
YL-16
BU-16
PU-16
A234-E20 BK
J906-E34 BR-16
K900-E23 YL
K900-E61 YL
K990-E14 GN
K990-E62 GN
K990-E14
GN
944-E3 OR-16
945-E4 BR-16
E716-E18
N715-E19
A234-E20
WH-16
BU-16
BK
E722-E15 PK-16
C968-E21 PK-16
101-E22 RD-14
K900-E23
YL
101-E24 RD-14
101-E25 RD-14
E-S6
J906-E51 BR-16
J906-E50 BR-16
E-S11
E-S4
K900-E44 YL
K900-E46 YL
E-S10
E-S5
E-S2
E-S1
229-E28
229-E29
A234-E20
C968-E21
E716-E18
E722-E15
F424-E8
F426-E10
F427-E5
F429-E6
F473-E7
F715-E9
K900-E45 YL
K990-E48 GN
K990-E47 GN
K990-E49 GN
229-E28 BK-14
229-E29 BK-14
M971-E16 BR-16
J906-E34
1607689
E-C1 OR P1
BR-16
101-E40
229-E31
229-E33
944-E39
945-E37
A234-E42
A234-E43
C214-E53
J906-E51
K900-E45
K900-E46
K990-E48
K990-E49
391-E54
RD-14
BK-14
BK-14
0R-16
BR-16
BK
BK
BK-14
BR-16
YL
YL
GN
GN
PK-16
944-E39 OR-16
944-E38 OR-16
A234-E42
K990-E49
K900-E46
BK
GN
YL
3
4
5
6
+BATT (UNSWITCHED)
TERMINATION
RESISTOR
E-C6
1552269
391-E54 PK-16
C214-E53 BK-14
J906-E51
229-E31
A234-E43
944-E39
945-E37
K990-E48
K900-E45
E-C3
8T8736
A
BR-16
B
BK-14
C
BK
SERVICE TOOL
D
0R-16
CONNECTOR
E
BR-16
F
GN
YL
G
H
J
391-E54 PK-16
101-E22 RD-14
101-E36 RD-14
101-E25 RD-14
229-E1 BK-14
229-E28 BK-14
229-E29 BK-14
944-E38 0R-16
945-E35 BR-16
A234-E41
BK
C968-E21 PK-16
E716-E18 WH-16
E722-E15 PK-16
F424-E8 YL-16
F427-E5 PK-16
F429-E6 BU-16
F426-E10 BU-16
F473-E7 YL-16
F715-E9 PU-16
J906-E50 BR-16
K900-E44 YL
K990-E47 GN
L464-E2 BR-16
M971-E16 BR-16
N715-E19 BU-16
E-S8
2mm2
CLR-GA
BR-16
BK-14
BK
OR-16
BR-16
GN
YL
2mm2
-BATT
PRIMARY THROTTLE POSITION
-BATT (EXPD CUST CONN)
2mm2
HOUR METER +
HOUR METER J1939 SHEILD
J1939 DATA +
J1939 DATA RUN/STOP SW
-BATT (EMCP III)
2mm2
EMCP III REMOTE START
MAINTENANCE IND LAMP
E-S12
E-S11
2mm2
153-2707
CABLE
NOTE J
E-S10
QTY
1
50mm
1
50mm
1
DIAGNOSTIC LAMP
WARNING LAMP
MPU +
MPU -
E-C3
WIRE NAME POS TERM/PLUG
J906-E51
A
180-9339
229-E31
B
126-1767
A234-E43
C
133-0967
944-E39
D
180-9339
945-E37
E
180-9339
K990-E48
F
180-9339
K900-E45
G
180-9339
H
8T-8737
J
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE
8T-8736
TUBE
125-7876
CAP
8C-6354
TUBE
5P-0702
BOOT
115-5674
SERVICE TOOL
CONNECTOR
E-C3
2mm2
SW
RETURN SW
SW
NOTE F
E-S1
E-S2
E-S6
LOW IDLE SW
MAINTENANCE CLEAR SW
RESET SW
E-STOP RETURN SW
E-STOP SW
CHASSIS GROUND
-VE BOX
CUSTOMER WIRING
BATTERY - STUD
BATTERY + STUD
GROUND
STUD
DC CONTROLS CONNECTOR
9X0141
+BATT (UNSWITCHED)
-BATT
-BATT
1
2
3
CIRCUIT BREAKER
NOTE D
+BATT (UNSWITCHED)
CAT DATA LINK - NOTES G & H
CAT DATA LINK + NOTES G & H
+BATT (UNSWITCHED)
-BATT
PRIMARY THROTTLE POSITION
SIGNAL
+ BATT
- BATT
ROTARY
POSITION SENSOR
134-0670
NOTE E
CUSTOMER
CONNECTOR J61
HOUR METER +
HOUR METER STARTER INTERLOCK
NOTE C
J1939 SHEILD
J1939 DATA +
J1939 DATA RUN/STOP SW
CUSTOMER
CONNECTOR P61
NOTE B
CUSTOMER PROVIDED
KEYSWITCH
NOTE G
R
153-2707 CABLE
NOTE J
DIAGNOSTIC LAMP
WARNING LAMP
C OFF
ON S
B START
REMOTE START
KEYSWITCH
EMCP III E-STOP RETURN SW
EMCP III E-STOP SW
DROOP/ISOCH SW
LOW IDLE SW
MAINTENANCE CLEAR SW
RESET SW
TERMINAL STRIP
(SPLICE CONNECTIONS)
NOTE A
JUNCTION BOX
E-STOP SW
CUSTOMER WIRING
SERVICE TOOL
CONNECTOR
J63
9W1951
A
BR
B
C
BK
D
0R
E
BR
F
GN
G
YL
H
J
(+) BATTERY
(+) BATTERY SWITCHED
INSTRUMENT PANEL
DC CONTROLS CONNECTOR
STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN
SENSOR / ACTUATOR SUPPLY
SIGNAL PLUS TO ECM
SIGNAL MINUS TO ECM
3E3364
1
WIRE2912 PK-16
2
WIRE2894 BK-14
E-C2
9X1343
101-E22 RD-14
229-E1 BK-14
229-E28 BK-14
101-E36
945-E35
944-E38
101-E25
229-E29
M971-E16
RD-14
BR-16
0R-16
RD-14
BK-14
BR-16
F427-E5 PK-16
L464-E2 BR-16
945-E37 BR-16
945-E35 BR-16
BK-14
BK-14
BK
PK-16
WH-16
PK-16
YL-16
BU-16
PK-16
BU-16
YL-16
PU-16
2mm
E-C5 E-C7
3E3382 2080432
1
101-E40 RD-14
2
229-E33 BK-14
A234-E41 BK
A234-E42 BK
A234-E43 BK-14
L464-E2 BR-16
M971-E16 BR-16
N715-E19 BU-16
229-E27 BK-14
JUNCTION BOX
101-E22 RD-14
101-E40 RD-14
E-S8
101-E24 RD-14
101-E36 RD-14
101-E25 RD-14
KEYSWITCH
J906
BK
J1939 SHEILD
A234
944
CAT DATA LINK +
CAT DATA LINK - 945
K990
J1939 DATA K900
J1939 DATA +
A234-E41
BK
K900-E44 YL
K990-E47 GN
E716-E18 WH-16
F424-E8 YL-16
F429-E6 BU-16
F473-E7 YL-16
391-E54 PK-16
J906-E50 BR-16
E722-E15
C968-E21
F426-E10
N715-E19
PK-16
PK-16
BU-16
BU-16
F715-E9 PU-16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
WIRE2925 RD-14
WIRE2924 BK-14
WIRE2923 BK-14
WIRE2926 RD-14
WIRE2918
WIRE2919
WIRE2925
WIRE2926
WIRE2927
PK-16
BR-16
RD-14
RD-14
RD-14
WIRE2895 RD-14
WIRE2896 RD-14
WIRE2897 RD-14
WIRE2919 BR-16
WIRE2898 RD-14
WIRE2920 BK-14
NEG
POS
12V OR 24V
BATTERY
G
WIRE2918 PK-16
NOTE D
CIRCUIT BREAKER
WIRE2800 RD-14
A-C3
3E3364 1552269
1
C987-A21
2
WIRE2801 RD-14
10A
CIRCUIT BREAKER
(OPTIONAL)
053T264-H3 OR-4
INLET AIR
HEATER RELAY
(OPTIONAL)
WIRE2918 PK-16
WIRE2919 BR-16
052T056-H1 RD-8
WIRE2894 BK-14
WIRE2912 PK-16
START RELAY
(SMMS)
059T265-H2 RD-10
HARNESS
293-5393
246-4954
215-3249
246-4953
201-7180
262-5764
CHG
00 (J2 / ENGINE)
01 (J2 / ENGINE) WIRED THE SAME AS THE 293-5393 HARNESS
03 (INJECTOR HARNESS)
00 (CUSTOMER HARNESS)
02 (ALTERNATOR/STARTER)
00 JUNCTION BOX AND ASSOCIATED ENGINE HARNESS
NOTE B: REMOVE LINK TO WIRE ADDITIONAL CUSTOMER LOW IDLE SWITCH. SWITCH TO BE
WIRED IN SERIES ON THE N/C CONTACT BETWEEN PIN 35 AND PIN 9.
250T265-H4 OR-4
051T251-H5 BK-4
051T028-H6 BK-4
A-C17
A-C14
3E3364 1552269
1
RD-18
2
CIRCUIT BREAKER
135A
MOTOR
MTR BAT
C OFF
ON
B START
WIRE2905 OR-4
135A
R
ON
WIRE2925 RD-14
10A
CIRCUIT BREAKER
CUSTOMER PROVIDED
SHUTDOWN SW
WIRE2927 RD-14
WIRE2922 BK-14
WIRE2921 BK-14
WIRE2826 RD-14
10A
CUSTOMER PROVIDED
START SWITCH
CIRCUIT BREAKER
WIRE2924 BK-14
WIRE2923 BK-14
WIRE2922 BK-14
CUSTOMER
CONNECTOR
WIRE2897 RD-14
10A
CIRCUIT BREAKER
-BUSBAR
WIRE2921 BK-14
CIRCUIT BREAKER
+BUSBAR
WIRE2904 OR-18
WIRE2906 BU-18
L464-E2
BK
KEYSWITCH J906 BR
CAT DATA LINK - 945 BR
944 0R
CAT DATA LINK +
J1939 SHEILD
A234 BK
K990 GN
J1939 DATA K900 YL
J1939 DATA +
CUSTOMER
CONNECTOR
E-C2
E-S5
QTY
1
50mm
1
50mm
E-C2
WIRE NAME POS TERM/PLUG
101-E22
1
126-1767
229-E1
2
126-1767
229-E28
3
126-1767
4
8T-8737
101-E36
5
126-1767
945-E35
6
180-9339
944-E38
7
180-9339
101-E25
8
126-1767
229-E29
9
126-1767
M971-E16
10
180-9339
11
8T-8737
F427-E5
12
180-9339
L464-E2
13
180-9339
14
8T-8737
15
8T-8737
A234-E41
16
133-0967
K900-E44
17
180-9339
K990-E47
18
180-9339
E716-E18
19
180-9339
20
8T-8737
21
8T-8737
F424-E8
22
180-9339
23
8T-8737
F429-E6
24
180-9339
F473-E7
25
180-9339
26
8T-8737
27
8T-8737
28
8T-8737
391-E54
29
180-9339
J906-E50
30
180-9339
31
8T-8737
32
8T-8737
33
8T-8737
E722-E15
34
180-9339
C968-E21
35
180-9339
F426-E10
36
180-9339
N715-E19
37
180-9339
38
8T-8737
F715-E9
39
180-9339
40
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 9X-1343
TUBE
5P-0702
BOOT
6I-4348
TUBE
125-7876
E-S4
E-S7
REMOTE START
KEYSWITCH
LOW IDLE RETURN
EMCP III E-STOP
EMCP III E-STOP
CLR-GA
RD-14
BK-14
BK-14
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
BK
YL
GN
WH
ENGINE
SHUTDOWN
(E-STOP)
SWITCH
ORANGE
BLACK/WHITE
9X1343
1
101 RD
+BATT(UNSWITCHED)
101 RD
CAT DATA LINK - 945 BR
944 0R
CAT DATA LINK +
+BATT(UNSWITCHED)
101 RD
2mm2 BK
PRIMARY THROTTLE POS M971 BR
WH-16
BU-16
BK
HOURMETER
GN
E-C6
WIRE NAME POS TERM/PLUG
391-E54
1
180-9340
C214-E53
2
126-1768
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347
-VE PANEL
J1939 SHEILD
J1939 DATA -
945
944
RED
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
GND
INLET AIR
HEATER
(OPTIONAL)
9X1343
1
+BATT(UNSWITCHED) 101 RD
+BATT(UNSWITCHED) 101 RD
BK
RUN/STOP SWITCH
RESET SWITCH
J1939 SHIELD
SIGNAL
GROUND
WARNING LAMP
MAINT IND LAMP
DIAGNOSTIC LAMP
WIRE2902 RD-4
J1939 (-)
CLR-GA
PK-16
BK-14
MPU(+) WH
MPU(-) BK
-BATT(EXPANDED CUST CONNECTION)
-BATT(EMCP III)
WIRE2901 RD-4
DIAGNOSTIC LAMP
WARNING LAMP
MAINTENANCE INDICATOR LAMP
MAINTENANCE CLEAR SWITCH
EMERGENCY STOP SWITCH (E-STOP SW)
BU-16
YL-16
YL-16
BU-16
PU-16
OR-18 +5V
YL-18 GROUND
GN-18 SIGNAL
WIRE2903 BK-4
E-STOP SW CUST
SIGNAL
GROUND
1
2
995-A15 BU-18
G833-A38 PK-18
E-STOP SW
F415A PU
LOW IDLE SW
C968A PK
EMCP III E-STOP BATT NEG F415N PU
REMOTE START
391A PK
STARTER INTERLOCK
X994 BR
MAINT CLEAR SW
F426 BU
RUN/STOP SW
E716 WH
RESET SW
N715 BU
DROOP/ISOCH SW
E722 PK
PRIMARY THROTTLE POS M971 BR
E-STOP SW
LOW IDLE SW
SIGNAL
GROUND
DC CONTROLS CONNECTOR
2mm2
2mm2
2mm2
2mm2
A234 BK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
A-C9
1552269
1
BU-18
2
PK-18
A-C10
1552269
2mm2
6mm2 RD
YL
2mm2 BK
A-C22
1698670
A
OR-18
B
BK-18
C
OR-18
+BATT(UNSWITCHED)
+BATT(UNSWITCHED)
BU
OR-16
BR-16
SECONDARY (BOTTOM)
QTY
1
DROOP/ISOCH SW
C970
SIGNALSIGNAL+
INJECTOR
CYLINDER #6
242-3456
WIRE AS
(OPTIONAL)
224-1374
250T265-H4 OR-4
MOTOR
DROOP/ISOCH SW
E722 PK
LOW IDLE SW
C968A PK
+BATT(UNSWITCHED)
2mm2 RD
J1939 DATA +
INJECTOR
CYLINDER #5
242-3456
JUNCTION BOX
GROUND STUD
20A
A-C3
1552269
3E3364 2 1 INLET AIR
CIRCUIT BREAKER
HEATER RELAY
(OPTIONAL)
(OPTIONAL)
171-2213
223-4453(24V)
212-7766(12V)
OR-4
OR-4
135A
053T264-H3 OR-4
RUN/STOP SW
RESET SW
A234-E20 BK
E965-A33
E966-A32
A-C16
3E3370
A
997-A44 OR-18
B
993-A50 BR-18
C
G849-A14 BR-18
B-C22
1539693
NOTE W
CIRCUIT BREAKER
A-C17
A-C14
3E3364 1552269
1
C987-A21 RD-18
1mm2 BU
2
WIRE AS
(OPTIONAL)
224-1378
12V OR 24V
BATTERY
STARTER INTERLOCK
INJECTOR
CYLINDER #4
242-3456
MPU (+) WH
MPU (-) BK
-BATT(EXPANDED CUST CONNECTION)
-BATT(EMCP III)
6mm2 RD
DIAGNOSTIC LAMP
WARNING LAMP
MAINT IND LAMP
MAINT CLEAR SW
E-STOP SW
F415A
A.C7
1112416
A
BU-18
B
YL-18
391A PK
0R
BR
F427
BR-16
CLR-GA
INJECTOR
CYLINDER #1
242-3456
944
945
PRIMARY (TOP)
A-S6
A725-A36 YL-16-HV
A726-A57 OR-16-HV
L464
SIGNALSIGNAL+
A-C11
1698670
A
997-A46 OR-18
B
993-A54 BR-18
C
994-A12 GY-18
G850-A4 BU-18
HOUR METER-
E963-A28
R817-A27
E963-A28 BK-18
E965-A33 BU-18
R817-A27 GY-18
G833-A37 PK-18
995-A15 BU-18
G833-A38 PK-18
E966-A32 YL-18
C967-A16 BU-18
G833-A62 PK-18
F421-A61 YL-18
TIMING CALIBRATION
(TC) PROBE CONNECTOR
A-C8
1003320
A
BK-18
B
GY-18
PK-16
INJECTOR HARNESS
CONNECTOR
REMOTE START
E-C1
WIRE NAME POS
1
2
3
4
L464-E2
5
6
7
944-E3
8
945-E4
9
10
11
12
F427-E5
13
14
15
16
17
18
F429-E6
19
F473-E7
20
F424-E8
21
F426-E10
22
F715-E9
23
24
25
26
27
28
29
30
31
32
33
K990-E14
34
35
36
37
38
39
E716-E18
40
N715-E19
41
A234-E20
42
43
CLR-GA
993-A50 BR-18
993-A54 BR-18
J842-A65 BK-18
993-A2 BR-18
BU-18
GY-16-HV
PU-16-HV
BR-16-HV
GY-16-HV
PK-18
A721-A24
A722-A23
A723-A25
A724-A26
R817-A27
E963-A28
A-C5
1552269
GY-18
BR-18
OR-18
YL-18
BU-18
BK-18
WH-18
PK-18
OR-18
BU-18
YL-18
GY-18
BU-18
GY-18
G833-A62 PK-18
G833-A37 PK-18
G833-A38 PK-18
997-A8 OR-18
997-A47 OR-18
997-A45 OR-18
A-S4
997-A1 OR-18
1
2
PK-18
PU-18
F723-A10 PK-18
G850-A4 BU-18
G850-A4 BU-18
C967-A16
A701-A17
A702-A18
A703-A19
J763-A20
A746-A29
G854-A34
G855-A35
WIRE2893 BK-4
16 Page, Color 2,
RENR7947-01 VOL 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
997-A1 OR-18
993-A2 BR-18
R800-A60 OR-18
J842-A65 BK-18
M967-A58 OR-18
A-C4
1552269
PU-18
PU-18
SIGNALSIGNAL+
F724-A11
G855-A35
A
B
IAH RELAY
A-C1 OR P2
1607690
1552269
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
ALT
GND
H-C1
1275484
1
WIRE2907 BU-4
INLET AIR
HEATER
(OPTIONAL)
NOTE E: MAY USE EITHER WOODWARD LOAD SHARE MODULE OR ROTARY POSITION SENSOR.
NOTE F: REQUIRED IF CUSTOMER PROVIDED CONTROLS ARE FITTED, AND START/STOP BOX
OR EMCPIII IS NOT USED.
NOTE G: CAT DATA LINK MUST BE UNSIELDED TWISTED PAIR OF 18 AWG OR LARGER WIRE.
ONE TWIST PER 25 MM MINIMUM.
NOTE H: 30 METER MAXIMUM TOTAL LENGTH FROM P61 TO ALL OTHER CAT DATALINK CONNECTIONS.
NOTE J: USE RECCOMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS FOR ALL
J1939 DATALINK CONNECTIONS.
NOTE K: -BATT ON CUSTOMER CONNECTOR AND ECM GROUND STRAP MUST BE CONNECTED DIRECTLY
TO THE -BATT STUD AND NOT CONNECTED TO -BATT THROUGH ANY OTHER INDIRECT PATH.
NOTE V: WIRE 993-A6 IS BLACK ON HARNESS 246-4954 -00. THE WIRE IS BROWN
ON LATER VERSIONS OF THE HARNESS.
NOTE W: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
FOR REPAIR AND INSTALLATION DETAILS.
REFER TO REHS1809
TO MAGNETIC
PICKUP
HARNESS 262-5764
(IN BLACK CONDUIT)
TERMINATION
RESISTOR
TO INLET AIR
HEATER RELAY
JUNCTION BOX
SERVICE TOOL
CONNECTOR
CUSTOMER
CONNECTOR P61
DIFFERENTIAL PRESSURE
SWITCH (FUEL FILTER ALARM) (W)
INJECTION ACTUATION
PRESSURE CONTROL
VALVE (R)
COOLANT TEMPERATURE
TRANSMITTER
(HIGH TEMP ALARM) (Z)
BOOST
PRESSURE SENSOR (E9)
(BEHIND AFTERCOOLER)
INLET MANIFOLD
AIR TEMPERATURE
SENSOR (U)
ATMOSPHERIC
PRESSURE
SENSOR (B)
RENR7947-01
September 2007
FUEL PRESSURE
SENSOR (S)
AC CONNECTOR
INJECTION
ACTUATION
PRESSURE
SENSOR (L)
AC HARNESS
315-1122
ENGINE SPEED/TIMING
SENSOR (TOP) (K)
ENGINE SPEED/TIMING
SENSOR (BOTTOM) (J)
K5 Relay
F1 10A
Breaker
F2 10 A
Breaker
F3 10 A
Breaker
MAGNETIC PICKUP
(OVERSPEED SHUTDOWN) (F)
B- PWM
converter
B+ PWM
converter
K3 Relay
Backup Start
Stop Switch
Reset Switch
Shutdown
Overide
Switch
FRONT VIEW
Additional
magnetic
speed pickup
K2 Relay
K4 Relay
SJB1-UP
S PWM
converter
17
Engine running
+ve supply (backup)
-ve supply
+ve supply (main)
Remote stop switch
(Remove link if fitted)
Ground
K1 Relay
PRESSURE TRANSMITTER
(FUEL PRESSURE HIGH-LOW ALARM) (X)
COOLANT LEVEL SWITCH ALARM (V)
DIFFERENTIAL PRESSURE
SWITCH (FUEL FILTER ALARM) (W)
COOLANT TEMPERATURE
TRANSMITTER
(HIGH TEMP ALARM) (Z)
STARTER
RELAY
STARTER
CIRCUIT BREAKER
Printed in U.S.A.
2007 Caterpillar
All Rights Reserved
DIFFERENTIAL PRESSURE
SWITCH (LUBE OIL FILTER) (CC)
HARNESS 315-1125
CONNECTOR DESCRIPTION
B - Atmospheric Pressure Sensor
C - Boost Pressure Sensor
N - Engine Oil Pressure Sensor
S - Fuel Pressure Sensor
Starter Relay
A1 - Engine Connector A
A2 - Engine Connector B
FA
20 Page, B&W
F - Magnetic Pickup,
O - Level Switch HEUI System Oil Leak Alarm
Q - Engine Coolant Temperature Sensor
R - Injection Actuation Pressure Control Valve
T - Inlet Air Heater Relay
U - Inlet Manifold Air Temperature Sensor
V - Coolant Level Switch Alarm
AA - Start Relay
DD - Timing Calibration Probe Connector
RENR7947-01 VOL 2
INPUT ASSIGNMENTS
N
75
73
AC HARNESS 315-1122
124
211
F2(-)
3
10
19
ALTERNATOR
INLET AIR
HEATER
(OPTIONAL)
84
85
87
88
89
N GEN VOLT
L1 BUS VOLT
L2 BUS VOLT
L3 BUS VOLT
N BUS VOLT
83
238
239
240
242
236
Q
1
232
233
234
235
236
237
36
37
38
39
54
55
25mm2
257
258
259
260
261
262
263
264
265
PART NUMBER
DRAWING No.
N39072
SYMBOL
07-1007-0
DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
1
(P300 172-6062)
ENGINE HARNESS
CONNECTOR - P
INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
INJECTOR 5
INJECTOR 6
231
FUEL TEMPERATURE 33
230
229
224
223
222
204
F1(+)
210
F1(+)
F1(+)
F1(-)
F1(-)
F1(-)
F1(-)
213
F1(+)
F1(-)
COOLANT TEMPERATURE 32
WIRE BREAK
RESISTOR 270R
KEY TO TRANSMITTERS AND SWITCHES
BB - PRESSURE TRANSMITTER COOLANT PRESSURE ALARM 0.4Bar 5Sec (0-4Bar)
G - PRESSURE TRANSMITTER LUBE OIL PRESSURE ALARM 2.5Bar 5Sec (0-10Bar)
X - OPTION - PRESSURE TRANSMITTER FUEL PRESSURE HIGH-LOW ALARM 4-7Bar 5Sec (0-10Bar)
Z - TEMPERATURE TRANSMITTER COOLANT HIGH TEMP ALARM 102C 5 Sec (-50 to 150C)
O - LEVEL SWITCH HUEI SYSTEM OIL LEAK ALARM 20% 5Sec
CC - OPTION - DIFFERENTIAL PRESSURE SWITCH LUBE OIL FILTER ALARM 1Bar 5Sec
W - DIFFERENTIAL PRESSURE SWITCH FUEL FILTER ALARM 1Bar 5Sec
I - HIGH COOLANT TEMPERATURE SWITCH CLOSES AT CLOSES 108C RISING TEMPERATURE 2Sec
H - LOW LUBE OIL PRESSURE SWITCH CLOSES AT 2Bar FALLING PRESSURE 2Sec
M - HIGH LUBE OIL TEMPERATURE ALARM 110 5Sec (PT100)
FA - PROVISION FOR ADDITIONAL MAGNETIC PICKUP
F - MAGNETIC PICKUP, OVERSPEED SHUTDOWN
V - COOLANT LEVEL SWITCH ALARM 80% 20Sec
254
207
255
256
208
209
211
212
205
206
F2(-)
108
109
110
3 2 1
FUEL PRESSURE 16
ATMOSPHERIC PRESSURE 14
1
M
1
H
(J300 191-7823)
18 17 16 15 14 13
TERMINALS 7-12 NOT USED
220
221
1 2 3 4 5 6
220
221
218
219
238
239
240
241
242
243
DD
243
S
23 WAY CONNECTOR (A)
44
45
46
47
67
68
INJECTOR 1 RETURN
INJECTOR 2 RETURN
INJECTOR 3 RETURN
INJECTOR 4 RETURN
INJECTOR 5 RETURN
INJECTOR 6 RETURN
237
A C
1
I
115
107
129
130
F3(-)
F3(-)
2
F3(-)
97
F3(+)
CC
CONNECTOR
CIRCUIT CONNECTED
BLADE, SPADE, RING OR SCREW
TERMINAL
SPLICE
2
ENGINE HARNESS
CONNECTOR - T
FA
1
E17
A
M N F
K Q V X L
E16
A
STARTER RELAY
245
NEG
L3 GEN VOLT
226
227
228
F1(-)-401
207-207
209-209
210-210
205-205
206-206
H J
218
219
21 22
216
217
18 19 20
216
217
17
16
1
204
128
249
250
F1(+)
2
F3(+)
F3(+)
25mm2
202
203
INLET AIR
HEATER
RELAY
1
X
25mm2
246
244
202
202
POS
F3(+)
BB
6mm2
95
93
91
135A
CIRCUIT
BREAKER
15
F2(-)
ENGINE HARNESS
2 CONNECTOR - AA
90A (12V)
135A (24V)
CIRCUIT
BREAKER
14
A B C D E F G H I
SERVICE TOOL
CONNECTOR
A - VDC+
B - VDCC - J1939 SHIELD
D - DATA LINK (+)
E - DATA LINK (-)
F - J1939 (-)
G - J1939 (+)
25mm2
STARTER
MOTOR
23 12 13
10 11
214
215
A
B
C
E18
214
215
+ 22
TIMING CALIBRATION (TC) PROBE
- 23
PANEL HARNESS
CONNECTOR - D
F1(+)-303
F1(-)-404
405- ?
205-205
206-206
209-501
SCREENED CABLE
3
105
104
201
A
B
C
210-502
102
70mm 2
AUDIBLE
ALARM
U T
100
101
A B C
34
2.5mm2
DC SUPPLY -VE
2.5mm2
33
PANEL HARNESS
CONNECTOR - VV
05
F1(-)-417
34
DC BACKUP +VE
2.5mm2
DC SUPPLY -VE
2.5mm2
35
L2 GEN VOLT
225
D 1
2
S 3
PWM CONVERTER
(CUSTOMER FIT)
DC BACKUP
DC MAIN
CONTROL
CONTROL
POWER SUPPLY POWER SUPPLY
STARTER
BATTERY
+VE
B+
B-
RESET
ISOLATOR
SWITCH
DC MAIN +VE
20 Page, B&W,
RENR7947-01 VOL 2
42
A
B
C
E14
A
224
F1(-)-414
STARTER
BATTERY
-VE
E15
TERMINATION RESISTOR
R1 120 OHM O.5W
2.5mm2
A
B
C
241
41
REMOVE LINK
IF REMOTE
EMERGENCY
STOP IS FITTED
DC SWITCHED -VE
81
76
75
L3 GEN AMP
L2 GEN AMP
L1 GEN AMP
CAN BUS 2
PD5
40
235
F2(+)
F1(-)-428
E13
A
A
B
C
249
ENGINE RUNNING
PD4
213
74
73
F1(-)-413
250
MAIN CONTROL
POWER FAILURE
ALARM
CUSTOMER CONNECT
TERMINAL BLOCK
29
F1(-)-415
ADDITIONAL
MAGNETIC
PICKUP
252
253
248
247
30
233
HH
F1(-)-416
27
MOMENTARY
CONTACT
SWITCH
256
118
207-215
SP2
K2
234
PD6
28
SP1
PD3
F1(+)-312
F1(-)-418
PD1
255
2 3
PD2
F3(-)
F2(-)
SHUTDOWN
OVERIDE
SWITCH
F1(-)-413
232
DEIF CONNECTOR
227
228
16
222
K4
16
227
228
2 3
F1(+)
84
F1(-)
F2(-)
114
F2(+)
2 3
83
AC CONNECTOR
B3
B2
B1
A3
A2
CAN BUS 1
F2(+)
254
251
253
252
K3
127
116
4
203
K5
202
2 3
201
248
F1(-)
F3(-)
DC BACKUP +VE
K1
122
12
247
DC SWITCHED -VE
DC MAIN +VE
2 3
BACKUP
START
STOP
(EMERGENCY
USE ONLY)
207-214
81
14
F2(+)
124
118
2.5mm2
2.5mm2
DC SWITCHED +VE
22,000uF
CAPACITOR
F1(+)
2.5mm2
A1
RUN COIL
START PREPARE
118
119
120
STOP COIL
BINARY IN
117
123
124
BINARY IN
116
CRANK
BINARY IN
115
121
122
BINARY IN
114
114
START STOP
F1
10A BREAKER
77
12
DEIF CONNECTOR
F2(+)
122
BINARY IN
113
116
BINARY IN
112
115
COMMON
FOR 112-117
111
F2(+)
PT100
AI CH4
108 (A)
109 (B)
110 (C)
108
109
110
BINARY IN
AI CH3
105 (A)
106 (B)
107 (C)
107
105
104
AI CH1
BINARY IN
AI CH2
PANEL HARNESS
CONNECTOR - T
102 (A)
103 (B)
104 (C)
102
RPM INPUT
100 (+)
101 (-)
100
101
V
F2(-)
133 BINARY IN
132 BINARY IN
131 BINARY IN
130 BINARY IN
129 BINARY IN
130
127 BINARY IN
128 BINARY IN
129
128
127
COMMON
FOR 127-133
F3(+)
126
COMMON
AI CH8
97 4-20mA IN
96
F3(-)
8-32 +VE DC
0V DC
PANEL HARNESS
CONNECTOR - S
6A DIODE
79
BREAKERS
DEIF M4 (SLOT 7)
PANEL HARNESS
CONNECTOR - U
PANEL HARNESS
CONNECTOR - NN
97
COMMON
AI CH7
95 4-20mA IN
94
F3(-)
95
COMMON
AI CH6
4-20mA IN
92
93
F3(-)
93
COMMON
AI CH5
4-20mA IN
91
90
91
F3(+)
12
PANEL HARNESS
CONNECTOR - MM
183
AC HARNESS 317-4944
98
99
F3(+)
F3(-)
BINARY IN
23
28
0 VDC
22
BINARY IN
kvar PULSE
21
BINARY IN
kWh PULSE
20
27
SYNC
17
18
19
26
RELAY 4
14
15
16
BINARY IN
HARNESS
RELAY 3 PANEL
CONNECTOR - G
11
12
13
BINARY IN
RELAY 2
8
9
10
25
PANEL HARNESS
RELAY 1 CONNECTOR - F
5
6
7
05
F1(+)
24
STATUS
F3(-)
F3(+)
F2(-)
F2(+)
F2
10A BREAKER
8-32 +VE DC
PANEL HARNESS
CONNECTOR - E
0V DC
2.5mm2
DC SWITCHED -VE
F3(-)
DC +VE
F3(+)
2.5mm2
3
4
76
10
181
227
228
179
226
227
228
25
L1
BOOST PRESSURE 40
ANALOG SENSOR SUPPLY +5V 2
ANALOG SENSOR RETURN 3
AC WINDING TEMPERATURE
76
79
133
P2
S2
P1
S1
L1 GEN VOLT
ALARM ACKNOWLEDGE
OIL TEMPERATURE
225
24
3800 HIGH
3810 LOW
3740
3770
L2
P2
S2
P1
S1
U1
ALTERNATOR
L3
P2
S2
P1
S1
CT COILS
V2
78
132
COMMON SHUTDOWN
15 & 16
W3
L3 GEN AMP
ENGINE READY
223
CONTROL FAILURE
FUNCTION
2.5mm2
3&4
8&9
COOLANT PRESSURE
OIL PRESSURE
HIGH FUEL PRESSURE
COOLANT TEMPERATURE
CHANNEL
No.
3370
3380
3390
3400
3410
3420
3430
3320
3330
3340
77
131
TERMINAL
No.
127
128
129
130
131
132
133
114
115
116
L3 GEN AMP
FUNCTION
FUNCTION
2.5mm2
TERMINAL
FUNCTION
CHANNEL
No.
3520
3540
3560
3580
L2 GEN AMP
TERMINAL
TERMINAL
No.
91
93
95
97
108
109
110
102
105
2.5mm2
2.5mm2