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General Information
Connecting to a Laptop or Desktop PC
1.0 Installation Instructions
1.1 Parallel Port Data Module
1.2 Software Patch for the DIAG1300 EDi Service tool
2.0 Starting and using the diagnostic software
2.1 Connecting the hardware
2.2 Starting the software program
2.3 Menu bar
2.4 Save as
3.0 Data List
3.1 View Engine data
3.2 View Engine Information
3.3 Custom data lists
3.4 Change font style and size
3.5 Print or preview data lists
3.6 Save data list
4.0 Diagnostic codes
4.1 Active codes
4.2 Inactive codes
4.3 Save diagnostic codes
4.4 Clear codes
5.0 Programmable parameters
5.1 Save As programmable parameters
5.2 Reprogram parameters
6.0 Diagnostic tests
6.1 Key on engine turn off tests
6.2 Key on engine operating test
7.0 Data Recording
7.1 Setup recording
7.2 Recording mode
7.3 Playback mode
7.4 Changing file directories (Browse)
7.5 Deleting a record file
7.6 Printing or previewing a recording file frame
7.7 Exporting a recording file
8.0 Loss of ECM communication
9.0 Exit diagnostic software
10.0 Emergency shut down
11.0 Working offline
11.1 Playback of data recordings offline
Exit offline session
11.2
12.0 Uninstall Perkins diagnostic software
12.1 Method 1
12.2 Method 2
13.0 Glossary of terms
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General Information
This manual has been written specifically for version 2.0 of the diagnostic tool software for the Peregrine EDi
and 1300 Series EDi family of engines. This manual gives a brief explanation of the diagnostic tool and its
functions. It was written for the user who has a working knowledge of the Windows 2000 or XP operating
system, its conventions, how to use a mouse, standard menus, commands and how to Open, Save and
Close files.
Screen illustrations are used throughout this manual, taken from Windows 2000 and XP only, to help
clarify use and functions. For help with any of these techniques please refer to your Windows help
documentation and Perkins Help.
Please take the time to study this manual and become familiar with the features and functions version 2.0 of
the Perkins Peregrine EDi/1300 Series EDi Engine Diagnostic Software. In order to use this tool correctly,
this handbook, the appropriate engine Users Handbook and the Workshop Manual should be used together.
Users Handbook:
Perkins Peregrine EDi, models WK to WS, publication number TPD 1360E
Perkins 1300 Series EDi, models WK to WS, publication number TPD 1352E
Workshop Manual:
Perkins Peregrine EDi and 1300 Series EDi, models WK to WS, publication number TPD 1353E (to be
updated for models WR & WS. Refer to the Perkins Publicity Distribution Centre at the address below.)
Read and remember the Safety Precautions in the Users Handbook, and the Workshop and Diagnostic
Manuals. They are given for your protection and must be used at all times.
Danger is indicated by two methods:
Warning! This indicates that there as a possible danger to the person.
Caution: This indicates that there is a possible danger to the engine.
The tool is available from:
Perkins Engines Company Limited
Parts Distribution Centre
Northbank Industrial Park
Irlam
Manchester
M44 5PP
England
Telephone: +44 (0) 161 776 5000
Fax: + 44 (0) 161 776 5200
3)
4)
5)
6)
Please complete the Perkins Diagnostic Software License Application Form and send it to the
address details at the top of the form.
The Perkins Diagnostic Software License Form is located on the Perkins Secured Internet: www.perkins.com >> Product Support >> TIPSS >> DIAG1300 >> Perkins Diagnostic Software
Application Form or obtain the form from the DIAG1300 CD (Perkins Diagnostic Software License
Application Form. PDF).
Insert CD into the CD-ROM.
If Auto run is enabled on your PC/Laptop the installation of the 1300Edi service tool will begin
automatically. If so, proceed to step 5.
Click on the Windows Start Button and select Run.
Type D:\Setup and click OK.
Figure 1.1
7)
8)
Note: - If the Perkins Help Desk has not received the completed Perkins Diagnostic Software
License Application Form, the Perkins Help Desk will not provide the Authorization Code.
Figure 1.2
9)
Tell the Help Desk personnel the Product ID number that appears on your screen.
Important! Give the number in the three groups as it appears on the screen. Do not cancel from this screen
unless you wish to restart the install and authorization process. Each time you start the software installation
the Product ID number will change.
10) Follow directions given by the Help Desk personnel. They will instruct you to click on the Next
button.
11) Enter the Authorization Code in the spaces provided. Use the Tab key to move between the boxes.
Figure 1.3
12) Press the Next button when instructed by the Help Desk personnel.
13) Verify the expiration date on your screen with the Help Desk personnel. If it is correct, Click on the
Done button.
Figure 1.4
Authorization is now complete, and the Perkins software application installation process will begin.
Installation Instruction
11) Follow the on-screen instructions. You will be asked to make several choices, and default settings will be
offered. Accept all the defaults offered, with the possible exception of:
a)
b)
Note: - Option B is for the legacy Serial Port Data Module, this module is obsolete now and the PDM is the
current module sold into the market place.
The PDM or SDM option refers to whether you are using a Parallel Port Data Module (PDM) or a Serial Port
Data Module (SDM). The default offered is the SDM.
If you are unsure about your hardware please contact the Technical Support Centre via the request form
located on the Perkins secured Internet: www.perkins.com >> Product Support >> Support Centres.
1.1 Parallel Port Data Module (PDM) Installation
If you are using the PDM, the operator will have to install the driver for the PDM. The drivers for the PDM
are stored on a CD and will come with the PDM. The operator can install the drivers for the PDM by
performing the steps below: 1)
2)
3)
4)
5)
6)
Note: - The parallel communication adapter (PDM) driver is also available on the Perkins secured Internet:
www.perkins.com >> Product Support >> TIPSS >> DIAG1300 >> Parallel Communication Adapter
Software driver.
Important! If you are using a PDM the service tool will not work until you have rebooted the PC with the
PDM powered and connected.
Download the software patch from www.perkins.com >> Product Support >> TIPSS >>
DIAG1300 >> Software Patch for Windows 2000 and XP
Click Save
Save the file to a location on your PC/LAPTOP and click Save
Open win2000_xp patch. Zip
Extract the contents to a location on your PC/LAPTOP
Double click win2000 1300 patch.exe
Follow the onscreen prompts and click Finish
The application will prompt you to restart the PC/LAPTOP. This is recommended.
Figure 2.1
The screen displays a Select Application dialog box. You can Connect or run Offline.
To connect you can choose to either double-click the application icon or click once on the icon and click
Connect. See Section 11.
Figure 2.2
If you are not connected to an engine you will get the following error message and be given the option to
exit, via the cancel button.
Figure 2.3
Select from the following options by clicking on a toolbar button or click on Actions in the menu bar to
display a drop list of available procedures:
Data Lists
Diagnostic Codes
Programmable Parameters
Diagnostic Tests
Data Recording
Figure 2.4
2.3 Menu Bar
Menu bar options allow you to perform the following tasks while working with the Perkins Diagnostic
Software.
Figure 2.5
File This menu option allows you to perform the above functions. Use options to select English or Metric
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units.
Actions - displays and launches application menu options
Data List launches a list of select data from the ECM
Help - explains Perkins Diagnostic Software.
Perkins Diagnostic Software
2.4 Save As
The File menu option Save As gives the ability to save (or export) Data Lists, Diagnostic Codes,
Programmable parameters and Data Recordings to a .csv (comma-separated variable) file. This can be
opened in a Spreadsheet application such as MS Excel or Lotus 1-2-3 for analysis at a later time.
Files will be saved in Directory C:\VDS\Data using the following default filenames.
dMMDD_hhmmss.csv
cMMDD_hhmmss.csv
pMMDD_hhmmss.csv
rMMDD_hhmmss.csv
The first letter of the filename denotes the type of data saved, MMDD is the month and day, and hhmmss
the time in hours, minutes and seconds that the file was created (except in the case of Data Recording when
it is the time of the trigger point).
The file layouts are described later in this manual under the relevant Sections.
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Figure 3.1
3.1 View Engine Data
Select Engine Data from the available data list and click OK to view the variable engine parameters and
current value status. The following screen will be displayed.
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Figure 3.2
To select a different Data List from that on the screen, click Data List/Select Data List on the Menu Bar.
3.2 View Engine Information
Select Engine Information from the available Data lists and click OK to view fixed Engine Parameter
Information.
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Figure 3.3
Perkins Diagnostic Software
3.3 Custom Data Lists
These allow you to select a limited number of parameters to view for a
specific test. Custom lists are saved when the software is shut down.
They may be deleted, but not edited.
To create a Custom list:
Select Data list from the toolbar, then select Create custom.
Assign a name to the list (if you do not, a default name is automatically assigned).
You will find your new custom list in the Data list menu any time you use this application.
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Figure 3.4
3.4 Change Font Style and size
To change the type font and size select Data list on the menu bar and select Set Font. It is especially useful
to enlarge the font so that a data value may be read from a distance.
Figure 3.5
Figure 3.6
Perkins Diagnostic Software
3.5 Print or Preview Data Lists
To print or preview data or custom lists at a single point in time, select File from the menu bar, then Print (or
Print Preview). Print Preview allows you to preview the printout on screen before printing.
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Figure 3.7
Select Print Set Up to open the normal Windows dialogue box, where you can select page orientation or
modify the printer properties. If you are not connected to a printer use the Save option below to create a .csv
file.
3.6 Save Data List
The Data List may be saved to a .csv file for later analysis. Select File/Save As to bring up the standard
Windows file save dialogue box. It is recommended that you accept the default directory and filename. See
Section 2.4.
Note: The data saved will represent only a single point in time.
Sample file format:
Headings:
Parameter, Value/Units
Active Codes, 3
Inactive Codes, 3
Engine Hours, 55 Hr
Perkins Diagnostic Software
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Figure 4.1
If desired, you may view the more detailed J1587 data, which includes PID/SID and FMI. To access these
codes, select Diagnostic Codes from the drop down menus, select J1587 Details and click ON.
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Figure 4.2
Footnote:
Code
115
122
Code
115
122
FMI
3
4
Description
Engine Coolant Temperature Signal Out of Range HIGH
Intake Manifold Abs. Press. Signal Out of Range LOW
FMI
3
4
Description
Engine Coolant Temperature Signal Out of Range HIGH
Intake Manifold Abs. Press. Signal Out of Range LOW
The PID/SID and FMI data will not be saved if this option is not selected to view. It is not usually necessary
to select J1587 Data.
ic Software
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Figure 4.3
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Figure 5.1
Programmable Parameters are grouped by category. To view the parameters under a given category, click
once on the plus sign (+) to the left of the category name. The parameter names will appear under the
category name. Click on the parameter name to view its current value, and where applicable, the upper and
lower limits, and the number of times the parameter has been modified.
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Figure 5.2
5.1 Save As Programmable Parameters
The programmable Parameters may be saved to a .csv file for later analysis. Select File/Save As to bring up
the standard Windows file save dialogue box. It is recommended that you accept the default directory and
filename. See Section 2.4.
Parameter Group
EECM Manufacturing Data
EECM Manufacturing Data
Programming Trace
Parameter Name
ECM Serial Number
H/W Version
Calibration Download Date
Value
0274773
N/A
N/A
Units
N/A
N/A
N/A
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Figure 5.4
You may change the password, if desired. Remember to record the new password and keep it in a secure
location. If you have forgotten the password you will have to go to a Perkins Engines Company Limited
authorized reprogrammer to reset the password by reflashing the ECM. The Help Desk can advise you of
your nearest reprogrammer.
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Figure 6.1
Under Available Tests click on the down arrow to select from the following Diagnostic Tests menu options.
Key On Engine Off - Standard Test
Key On Engine Off - Injector Test
Key On Engine Off - Output Test
Key On Engine Off - Wiggle Test
Key On Engine Operating - Standard Test
Key On Engine Operating - Injector Test
Key On Engine Operating - Wiggle Test
Note that the Key On Engine Off Standard Test must always be performed before any other Engine Off tests
may be run and the Key On Engine Operating Standard Test must be run before other engine operating
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tests. If you do not do this you will be prevented from running other tests and prompted to run the Standard
test first. To start the selected Diagnostic Test, click the start button. The test will begin. View test status box
for results.
When in the Outputs Are Low mode the ECM will pull down the output voltage to their low state. This will
actuate the output components that are controlled by the ECM grounding the circuits. During this test
Outputs Are Low will be displayed on the screen.
When in the Outputs Are High mode the ECM will pull up the output voltage to their high state. This will
actuate the output components that are controlled by the ECM energizing the control circuits. During this test
Outputs Are High will be displayed on the screen.
During this test, the output of the circuit in question can be monitored with a Digital Voltmeter (DVM). The
DVM will measure a High or Low voltage state condition as the outputs are toggled. The actual voltage will
vary with the circuit tested.
Perkins Diagnostic Software
Wiggle Test (Key On Engine Off)
Checks for intermittent conditions that cause faults to be detected in the wiring or connections. While the test
is running move wiggle any connections you find on the engine to allow the program to detect any
intermittent ones. The status box will display the results, and diagnostic codes may appear, but then
disappear as the connection is remade. They will be visible in the Inactive Codes list.
6.2 Key On Engine Operating Tests
Standard Test (Key On Engine Operating)
This checks the health of the high-pressure oil system by requesting step changes in Actuation pressure,
and monitoring the speed of change and the actual pressures achieved. The status box will display the
results, and diagnostic codes may appear.
Injector Test (Key On Engine Operating)
This tests the contribution from each cylinder. It increases fuel on one cylinder and reduces the fuel on the
other five cylinders to maintain engine speed constant. It then repeats for each cylinder in turn. The status
box will display the results, and diagnostic codes may appear.
Wiggle Test (Key On Engine Operating)
The operation of this test is the same as the Engine Off Wiggle Test; the added conditions of vibration and
high temperature on the operating engine may cause additional diagnostic codes to be discovered.
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Figure 7.1
7.1 Setup Recording
The Data Recording Setup dialog allows you to specify the length of the recording, the time interval between
the recording frames (Display Interval), the Trigger Position within the recording, and the Trigger Mode
(Manual, Any Fault Code, or Specific Fault Code). If you choose to trigger the recording on a specific fault
code, you can select the appropriate code from a drop-down list.
Click the Setup button to bring up the Data Recording Setup dialogue box.
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Figure 7.2
Click the down arrow in the Display Interval box and select the desired interval between recording
frames
Click the down arrow in the Trigger Mode box and select the desired mode.
Figure 7.3
Perkins Diagnostic Software
If you selected Specific Fault Code as Trigger Mode, click the down arrow in the Specific Fault
Code Selection box and select the desired code.
Figure 7.4
Click and hold the Trigger Position slider bar and drag it to the desired position. The percentage
of recording time before the trigger is displayed below the slider bar.
Click OK to begin monitoring live data and waiting for the trigger event, or click Cancel to cancel
the new recording and close the Data Recording Setup dialog.
If in the Data Recording Setup dialog you selected Any Fault Code or Specific Fault Code as the Trigger
Mode;
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Click Trigger to proceed with data recording anyway, or Click Cancel to abort and discard the
recording.
Perkins Diagnostic Software
7.2 Recording Mode
While recording data or waiting for the trigger, the data list background turns green, signifying that you are
viewing real-time data, as opposed to recorded data. Live Data is displayed on the status bar at the bottom
of the screen. The file list and all buttons except Trigger and Cancel are disabled. While waiting for the
trigger, a flashing indicator and an appropriate Waiting-for-Trigger message are displayed above the data
list.
If in the Data Recording Setup dialog you selected Manual Trigger Mode,
Click Trigger to trigger the Data Recording, or Click Cancel to abort and discard the recording.
Figure 7.5
Once the trigger event occurs, a progress indicator appears below the data list, moving left to right as the
recording is completed. At the end of the specified recording period, the data is saved to a file, whose name
is assigned automatically to indicate the date and time of the trigger event. The filename is added to the
Data Recording File list, and the file is opened in Playback Mode. There will be a delay while the recorded
data is being saved to file, a progress indicator will show on the screen while this is happening.
The file is assigned a name in the format: RMMDD_hhmmss.rec where R signifies a Data Recording and
the numbers are the date and time of the trigger point.
If you click Cancel before the trigger, the recording is aborted and the data list background turns gray,
signifying that no data has been recorded. You can then select an existing file for Playback, or Click Setup to
start a new recording. If you click Cancel after the trigger, you will be given a choice to save the data
collected so far, or to abandon it.
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Click [
Click [
Click [
Click [
Click [
Click [
Click [
Click OK to change to the new directory and display any Recording Files.
The Default Directory is C:\VDS\Data.
Perkins Diagnostic Software
7.5 Deleting a Recording File
To delete a Recording File, while in Playback mode:
Click on the name of the file you wish to delete from the Data Recording Files List.
Select File/Save As from the menu to export the currently displayed Recording File.
The default name assigned to the Export File is the same name as the Recording File, with the file extension
changed from .REC to .CSV. The first record (row) of the file contains the parameter names. The second
record contains the parameter units. Each successive record contains the timestamp and associated
parameter values for a recording frame.
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-00:00:01.00, 0, 3, 5500,
+00:00:00.00, 0, 3, 5500,
+00:00:01.00, 0, 3, 5500,
Perkins Diagnostic Software
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Figure 8.1
If the J1708 on the Data Module is illuminated or are flashing, the loss of communication was only
temporary. Click Retry to clear the dialogue box and allow continued operation of the software.
If the Data Module lights are not flashing and the dialogue box returns almost immediately, check that the
ECM still has power and that the key is on. Check the connections between the ECM and the computer, and
the cables for wear and damage. Damaged cables or connectors must be replaced.
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Figure 9.1
If Communication has been lost with the ECM and you wish to exit the software, click Exit on the No Data
dialogue box (Section 8).
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Figure 11.1
When Offline mode is selected a file Open dialog is displayed.
Figure 11.2
There are three demonstration files:
1.
2.
3.
In the first two files you can view Data Lists, view Diagnostic codes, Programmable Parameters and
diagnostic tests. You can create and playback a Data Recording, and perform the all Print, Preview and
Save functions.
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As you select each diagnostic feature during the demonstration run, the software will find the point in the
recorded session where that feature was invoked, and replay that part continuously. However because
some of the diagnostic features require two-way communication with the ECM, they will not perform exactly
as in a live diagnostic session.
In particular, you cannot
Reprogram parameters
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Figure 12.1
Select Automatic
Click Next
Follow the on screen instructions to complete the uninstall process.
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Method 2
Find and click on Perkins Engine Diagnostics and then click Change/Remove button.
Figure 12.2
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Figure 12.3
Click Next
Continue to follow the on-screen instruction to complete the uninstall process.
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ECM
ECT
EOP
Export (file)
FMI
Fault Code
J1587 Data
H/W
HPG
ICP
ID
IPR
IST
N
N/A
OCC
Offline
Online
Parallel Port
PC (Personal Computer)
PDM
PID
PTO
RAM
Real Time playback
Real Time
Receive (light)
Session file
Session
SID
SIL
S/W
Tattletale
Timestamp
TLT
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Transmit (light)
Trouble Code
VS
VSS
WW
A light on the Data Module that shows that data transmitted by the PC is
being received by the ECM
See Diagnostic Code
Vehicle Speed
Vehicle Speed Sensor
Way Warning (as in 2-Way Warning)
Glossary
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