Mellitah Oil & Gas BV

Company Job No

Company Doc. No.

C/584/ME/08

G-050-P-Z-0010 00

GAS DIVISION
LIBYAN BRANCH

Plant

Saipem S.p.A.

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

032074

50 000-ZA-E-09010

Design basis and plant expected

production

Sh. 1 of 20

Rev
.

P1 P2 F1

DESIGN BASIS AND PLANT EXPECTED PRODUCTION

FOR
MELLITAH COMPLEX

F1

5/05/2010

As built

R. Diamanti

M. Forgnone

A.Oliva

P2

21/04/2009

Approved for design

R. Diamanti

M. Forgnone

A.Oliva

P1

12/01/2009

Issued for Approval

M. Forgnone

R. Di Pietro

A.Oliva

Rev.

Date

Prep.

Check.

Appr.

Description

Company Appr.

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

File name: g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

Plant

Saipem S.p.A.

C/584/ME/08

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

Design basis and plant expected production

INDEX

032074
Sh. 2 of 20

50 000-ZA-E-09010
Rev.

P1 P2 F1

INTRODUCTION

PLANT TARGET CAPACITY

2.1

2.1.1

Mellitah Plant

2.1.2

Wafa Coastal Plant

2.2

Mellitah plant gas production

2.3

Wafa Coastal plant gas expected production

2.4

Plant total gas expected production

BASIC CONSIDERATIONS AND ASSUMPTIONS

3.1

Simulations cases

3.2

Sparing philosophy

3.3
4

Inlet streams

3.1.1

Mellitah Gas Train

3.1.2

Mellitah Condensate Stabilization train

3.1.3

SRU and TGCU train

3.1.4

Wafa Coastal plant

Overdesign margins

FEEDSTOCK AND PRODUCT SPECIFICATION

4.1

4.2

Feedstock

8
8

4.1.1

Raw gas and Unstabilized condensate from Sabratha Platform

4.1.2

Sales Gas and Unstabilized Condensate from Wafa desert

12

Product specification

16

4.2.1

Sales Gas Specification @ Mellitah Plant outlet battery limit

16

4.2.2

Stabilized Condensate from Mellitah Plant to storage facilities

17

4.2.3

LPG from Mellitah Plant to Wafa Coastal Plant

17

4.2.4

Fuel Off-Gas from Mellitah Plant Deethanizer OVHD to Wafa

Coastal Plant

17

4.2.5

Stabilized Condensate from Wafa Coastal Plant to storage facilities

17

4.2.6

Propane liquid from Wafa Coastal Plant to storage facilities

18

4.2.7

Butane liquid from Wafa Coastal Plant to storage facilities

18

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

Plant

Saipem S.p.A.
4.3
5

C/584/ME/08

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

Design basis and plant expected production

Effluents specification

032074
Sh. 3 of 20

UTILITIES

50 000-ZA-E-09010
Rev.

P1 P2 F1

19
20

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

Plant

Saipem S.p.A.

C/584/ME/08

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

032074

Design basis and plant expected production

Sh. 4 of 20

50 000-ZA-E-09010
Rev.

P1 P2 F1

INTRODUCTION
Mellitah and Wafa Coastal onshore plants (called herein Mellitah Complex), built by Agip Gas
BV Libyan Branch at GSPLAJ, are located on the west side of Libyan Coast. The purpose of
these plants is to export sales gas to Italy and sell other outputs on local market.
The production Enhancement project is the first step versus an increasing of the actual gas
production from Mellitah Complex by processing:

Within Mellitah Plant, an increased feedstock from Sabratah Offshore platform

and additional from Bouri Field

Within Wafa Coastal Plant, an increased feedstock from Wafa Desert Plant &
NC118

The new total plant capacity corresponds to an increase of sales gas production from
Mellitah Plant of 15 % and from Wafa Coastal plant of 10 %
During EPC phase all the design basis and plant expected production applied in the FEED
phase has been maintained. Make reference to P-60-G-O-0001 00 Mellitah complex
production Enhancement Phase 3 Design basis for Mellitah and Wafa coastal plants

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

Plant

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

Saipem S.p.A.

C/584/ME/08

Design basis and plant expected production

PLANT TARGET CAPACITY

2.1

Inlet streams

2.1.1

Mellitah Plant

032074
Sh. 5 of 20

50 000-ZA-E-09010
Rev.

P1 P2 F1

Mellitah plant currently processes the Raw Gas and Unstabilized Condensate
feedstock coming from Sabratha offshore platform by means of two subsea pipelines of
36 and 10 respectively. The Production Enhancement Project for Mellitah plant will
be developed based on the feedstock coming from:
-

Sabratha platform (Raw Gas and Unstabilized Condensate) and

Bouri platform (Raw Gas and Unstabilized Condensate).

Note:
The Raw Gas from Sabratha platform and Bouri field arrives to Mellitah plant via the
same 36 pipeline while, the Unstabilized Condensate from Sabratha platform and
Bouri field arrives to Mellitah Plant via the same 10 pipeline.
The sales gas production from Mellitah Plant is sent to Wafa Coastal Plant where it is
commingled with the sales gas coming from Wafa Desert Plant and then routed to
Mellitah Gas Compression System (MGCS) for export and HP fuel gas production.
2.1.2

Wafa Coastal Plant

Wafa Coastal plant currently processes the Unstabilized Condensate coming from
Wafa Desert plant and the LPG fraction coming from Mellitah plant. No gas processing
treatment facilities are installed in Wafa Coastal plant, only the fiscal measurement
requirements are provided for the sales gas (Treated Gas) prior to be exported.
The Prduction Enhancement Project for Wafa Coastal plant will be developed based on
the feedstock coming from:
-

Wafa Desert plant (Unstabilized Condensate and Stabilized oil),

NC118 (Stabilized Oil) and

Mellitah Plant (LPG stream)

Note:
Both, the Unstabilized Condensate and Stabilized Oil arrive to Wafa Coastal Plant via
the same pipeline. Prior to be exported, the Sales Gas (Treated Gas) is first routed to
the fiscal measurement system and then to Mellitah Gas Compression System
(MGCS), and future to LGCS (Sioic) under construction for Local Gas Compression
Station.

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

C/584/ME/08

Plant

Saipem S.p.A.
2.2

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

032074

Design basis and plant expected production

Sh. 6 of 20

50 000-ZA-E-09010
Rev.

P1 P2 F1

Mellitah plant gas expected production

The Net Sales Gas expected production from Mellitah plant should be tentatively:

Current Net sales gas production without swing factor

16.44

MSm3/d

6.00

BSm3/y

Current Net sales gas production with swing factor

18.25

MSm3/d

6.66

BSm3/y

PE3 Net sales gas production without swing factor

18.90

MSm3/d

6.9

BSm3/y

PE3 Net sales gas production with 11% swing factor

20.98

MSm3/d

7.659

BSm3/y

Note: The swing factor shall be considered only on feedstock from Sabratha platform
(not on feedstock from Bouri platform)
2.3

2.4

Wafa Coastal plant gas expected production

Current Net sales gas production without swing factor

10.96

MSm3/d

4.00

BSm3/y

Current Net sales gas production with swing factor

12.16

MSm3/d

4.44

BSm3/y

PE3 Net sales gas production without swing factor

12.06

MSm3/d

4.4

BSm3/y

PE3 Net sales gas production with 11% swing factor

13.38

MSm3/d

4.884

BSm3/y

Current Net sales gas production without swing factor

27.40

MSm3/d

10

BSm3/y

Current Net sales gas production with swing factor

30.41

MSm3/d

11.1

BSm3/y

PE3 Net sales gas production without swing factor

30.96

MSm3/d

11.3

BSm3/y

PE3 Net sales gas production with 11% swing factor

34.36

MSm3/d

12.543

BSm3/y

Plant total gas expected production

The existing process and utility facilities are to be debottlenecked to cope with the
above net sales gas production.

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

Plant

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

Saipem S.p.A.

C/584/ME/08

Design basis and plant expected production

BASIC CONSIDERATIONS AND ASSUMPTIONS

3.1

Simulations cases

032074
Sh. 7 of 20

50 000-ZA-E-09010
Rev.

P1 P2 F1

Two simulations cases shall be considered:

Case 1: Summer
Case 2: Winter
Both cases will be based on target plant production of 11.3 BSCMY + 11% swing
factor, with Bouri Platform feed included.
3.2

Sparing philosophy

3.1.1

Mellitah Gas Train

Each gas processing train shall be debottlenecked to cope with an expected net sales
gas production of tentatively:
2.3 BSCMY (6.30 MSCMD) +11% (swing factor)

3.1.2

Mellitah Condensate Stabilization train

During detailed engineering phase of Mellitah plant, each liquid processing train
(Condensate stabilization and NGL fractionation) has been designed with an
overcapacity factor of 33% in order to allow the plant running with two gas processing
trains at the design capacity and only one liquid processing train. In the FEED phase
and consequently in the EPC phase, this philosophy is not considered and each liquid
train shall be verified or debottlenecked to process 50% of the total liquid flow rate.

3.1.3

SRU and TGCU train

The current facilities include three (3) SRU trains and three (3) TGCU trains. In the
FEED phase, each SRU and TGCU train has been verified and/or debottlenecked to
process 50% of the feed gas. The original sparing philosophy has been maintained; i.e.
one train shall be spare.

3.1.4

Wafa Coastal plant

The wafa coastal plant includes two (2) liquid processing trains. In the FEED design,
each liquid train has been verified and/or debottlenecked to process 50% of the
incoming liquid flow from Wafa desert and NC 118.

3.3

Overdesign margins
The overcapacity philosophy applied during the engineering for the existing Mellitah
Complex has been also considered for the FEED design and for EPC phase. However,
the Condensate Stabilization train of Mellitah plant shall be verified or debottlenecked
to process 50% of the total liquid flow rate (Refer to 3.1.2).

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

C/584/ME/08

Plant

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

Saipem S.p.A.

G-050-P-Z-0010 00

032074

Design basis and plant expected production

FEEDSTOCK AND PRODUCT SPECIFICATION

4.1

Feedstock

4.1.1

Raw gas and Unstabilized condensate from Sabratha Platform

Sh. 8 of 20

50 000-ZA-E-09010
Rev.

P1 P2 F1

The inlet battery limit conditions for Mellitah Plant are the inlet of gas slug catcher for
the raw gas and the pipeline onshore arrival for the Unstabilized condensate. The
operating pressure and temperature are given in the following table for the design year
in both summer and winter conditions.
The two conditions are identical in terms of fluids composition but are different in terms
of arrival temperature, which have been assumed to be equal to the coastal sea water
temperature in the relative season.
Tab. 4.1.1.1: Mellitah Plant inlet battery limit conditions
Mellitah Plant
feedstock

Pressure (bara)

Temperature (C)

Summer

Winter

Summer

Winter

Raw Gas

45

45

29

14

Unstabilized
Condensate

13.5

13.5

29

14

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

Plant

Saipem S.p.A.

C/584/ME/08

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

032074

50 000-ZA-E-09010
P1 P2 F1

Sh. 9 of 20
Rev.
Design basis and plant expected production
Tab. 4.1.1.2: Composition of Raw Gas and Unstabilized Condensate from Sabratha

Raw Gas
SUMMER/WINTER
Fluid Compositions (%mol)

(note 4 - 5 )

Unstabilized
Condensate
SUMMER/WINTER
(note 4 - 5 )

H2O

7.5 lb/MMSCF

Note 3

N2

4.35

0.01

CO2

13.33

1.66

H2S

1.19

0.74

C1

72.18

1.48

C2

4.52

1.59

C3

2.26

3.72

IC4

0.43

1.67

NC4

0.78

4.13

IC5

0.31

3.35

NC5

0.27

3.68

C6*

0.12

12.45

C7*

0.17

14.98

C8*

0.07

16.13

C9*

0.02

12.01

C10*

0.00

7.89

C11*

0.00

5.12

C12+

0.00

9.40

TOTAL MERCAPTAN S

17.5 mg/Sm3

152 ppm wt

Total Flow rate (kg-mol/h)

note 1

note 2

Notes:
1. Gas flow rate shall be determined based on the target sales gas production.
2. Condensate flow rate shall be determined based on the Condensate to Gas Ratio
(CGR) of 38.05 STB/MMSCF
3. Condensate flow shall be considered as water saturated (at 50.4 C and 51.6 bara)
with free Water content of 40 ppm vol. The composition is shown on the table on a
dry basis and shall be normalized in the simulation report to include water content.
4. The compositions of Raw gas and Unstabilized condensate are assumed to be
identical for SUMMER and WINTER cases.
_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

C/584/ME/08

Plant

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

Saipem S.p.A.

G-050-P-Z-0010 00

032074

50 000-ZA-E-09010
P1 P2 F1

Sh. 10 of 20
Rev.
Design basis and plant expected production
5. The composition of the Raw Gas is shown on a dry basis and shall be normalized
in the simulation report to include water content.

Tab. 4.1.1.3: Sabratha Pseudo components characterization

PSEUDO COMPONENT PROPERTIES
Normal
Boiling
Point

Std
Liquid
Density

Tc

Pc

Vc

MW

Kg/m3

(bar a)

(m3/kgmole)

C6*

84.85

71.46

713

294.2

29.89

0.421

0.2645

C7*

98.13

100.8

737

279.8

30.19

0.3992

0.316

C8*

112.2

127.8

750

308.4

26.83

0.4662

0.3563

C9*

126

152.3

759

332.9

24.07

0.5354

0.3909

C10*

140.4

174.9

758

347.4

21.19

0.606

0.474

C11*

155.9

196.5

753

367.5

19.68

0.6646

0.5181

C12+

200

244.3

827

516

15.73

0.9806

0.6586

Accentricity

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

C/584/ME/08

Plant

Saipem S.p.A.

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

032074

Design basis and plant expected production

Sh. 11 of 20

50 000-ZA-E-09010
Rev.

P1 P2 F1

Tab. 4.1.1.4: Composition of Raw Gas and Unstabilized Condensate from Bouri
Raw Gas
Fluid composition

(%mol)
H2O
N2
CO2
H2S
C1
C2
C3
IC4
NC4
IC5
NC5
NC6
NC7
NC8
NC9
NC10
NC11
C12+
TOTAL
MERCAPTANS S
MOLECULAR
WEIGHT
Flow rate (kg-mol/h)
(Note 1)

SUMMER/WINTER

Unstabilized
Condensate
SUMMER/WINTER
0.08

0.00
18.76
10.74
0.03
56.36
7.53
4.38
0.56
1.13
0.23
0.19
0.08
0.01
0.00
0.00
0.00
0.00
0.00

0.11
4.09
0.08
2.60
5.21
16.50
5.85
17.33
8.76
9.87
15.86
7.41
3.67
1.65
0.67
0.26
0.0009

0.00 mg/Sm3

0.00 ppm wt

24.59

66.81

2230

217.8

Notes:
1- Swing factor shall not be applied to the feedstock from Bouri platform

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

C/584/ME/08

Plant

Saipem S.p.A.
4.1.2

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

032074

Design basis and plant expected production

Sales Gas and Unstabilized Condensate from Wafa desert

Sh. 12 of 20

50 000-ZA-E-09010
Rev.

P1 P2 F1

Tab. 4.1.2.1: Wafa Coastal Plant inlet battery limit

Wafa Coastal Plant feedstock

Pressure (bara)

Temperature (C)

Summer

Winter

Summer

Winter

Sales Gas from Wafa Desert

33

33

28.0

13.0

Unstabilized
Condensate
from Wafa Desert and
stabilized oil from NC 118

18.5

17.9

28.0

13.0

Sales Gas from Mellitah Plant

32.8

32.8

28

23

LPG from Mellitah Plant

27.0

27.0

30

30

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

Plant

Saipem S.p.A.

C/584/ME/08

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

032074

Sh. 13 of 20
Design basis and plant expected production
Tab. 4.1.2.2: Composition of Sales Gas from Wafa Desert Plant

Fluid composition
(molar percents)

Summer case

Winter case

H2O
N2
CO2
H2S
C1
C2
C3
IC4
NC4
IC5
NC5
NC6
NC7
NC8
NC9
NC10
NC11
C12+

0.00
0.39
1.85
0.00
87.85
9.79
0.11
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.00
0.39
1.85
0.00
87.85
9.79
0.12
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Wobble Index, (MJ/Sm3)

50.42

50.42

Gross Heating
(MJ/Sm3)

39.80

39.80

24682.64

24683.68

Value,

Total Flow rate (kg-mol/h)

50 000-ZA-E-09010
Rev.

P1 P2 F1

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

C/584/ME/08

Plant

Saipem S.p.A.

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

032074

50 000-ZA-E-09010
P1 P2 F1

Sh. 14 of 20
Rev.
Design basis and plant expected production
Tab. 4.1.2.3: Composition of unstabilized condensate from Wafa Desert Plant

Fluid composition
(molar percents)
H2O
N2
CO2
C1
C2
C3
IC4
NC4
IC5
NC5

NC6
NC7
NC8
NC9
NC10
NC11
G-C12+
O-C12+
Total mercaptans S ppm
wt
Total Flow rate, kg-mol/h
(Note 1)

Summer case

Winter case

0.01
0.00
0.00
0.00
0.40
32.96
6.30
13.78
6.00
5.99
7.14
6.40
5.94
3.88
2.31
1.39
0.45
7.06

0.01
0
0.00
0.00
0.39
33.02
6.30
13.75
5.96
5.96
7.10
6.40
5.97
3.89
2.32
1.40
0.45
7.08

0.00

0.00

3389

3385

Notes:
1- Swing factor shall not be applied to this flow rate.

Tab. 4.1.2.4: Pseudo components characterization

Components
G-C12+ cut
O-C12+ cut

MW
186,5
336,8

SP GR
0,82
0,942

TC (C)
380
601,56

PC (bara)
20,2
15,36

Acentric factor
1,0216
0,8316

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

Plant

Saipem S.p.A.

C/584/ME/08

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

Design basis and plant expected production

Tab. 4.1.2.5: Composition of stabilized oil from NC118

Name
H2S
CO2
N2
C1
C2
C3
IC4
NC4
IC5
NC5
C6*
C7*
C8*
C9*
C10*
C11*
C12*
C13+* Oil 1
C13+* Oil 2
C13+* Oil 3
TOT
Water content
Flow rate (note 1)

G-050-P-Z-0010 00

032074
Sh. 15 of 20

50 000-ZA-E-09010
Rev.

P1 P2 F1

NC118 Stabilized oil

SUMMER / WINTER
mol% (dry basis)
0.00
0.00
0.00
0.00
0.00
0.86
2.47
8.48
3.95
4.50
8.48
8.61
8.18
6.42
5.91
2.76
2.87
2.98
4.40
29.11
100.00
0.1% vol
8000 BOPD

Note:
1- Swing factor shall not be applied to this flow rate.

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

C/584/ME/08

Plant

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

Saipem S.p.A.

G-050-P-Z-0010 00

032074

50 000-ZA-E-09010

Sh. 16 of 20
Design basis and plant expected production
Tab. 4.1.2.6: Pseudo components characterization (NC 118)

MW

Normal
Boil. Point

Std Liquid
Density

Tc

Pc

Vc

(C)

(kg/m3)

(C)

(bar a)

(m3/kgmole)

Name

4.2

Rev.

P1 P2 F1

Acentricity

C6*

86.17

68.43

664

236

30.17

0.3723

0.2811

C7*

100.2

97.81

688

268.1

27.25

0.4304

0.3333

C8*

114.2

124.7

706

296.4

24.89

0.4879

0.3823

C9*

128.3

149.8

721

322

22.91

0.5455

0.4289

C10*

142.3

173.4

734

345.4

21.22

0.6036

0.4736

C11*

156.3

195.3

744

366.5

19.75

0.6615

0.5158

C12*

170.3

215.9

752

385.7

18.46

0.72

0.5561

C13+* Oil 1

287

343.6

887.2

528.3

16.73

0.9342

0.6667

C13+* Oil 2

285

341.5

885.7

526.2

15.26

1.018

0.6695

C13+* Oil 3

290

342.8

869

512.3

14.41

1.024

0.7947

Product specification
For the below tables, reference is made to Mellitah Plant Operating Manual for
Gas Treatment Units, AGBV Doc. No. G-50-P-Z-0006 00 CTR Doc. No. 50 000ZA-E-03073) and Wafa Coastal Plant Operating Manual for Liquid Hydrocarbon
Recovery Units, AGBV Doc. No. J-61-M-O-0002-00 Rev C3 CTR Doc. No. J-60-SQ-0233-00 Rev.C3. All the expected value are within the following table ranges.

4.2.1

Sales Gas Specification @ Mellitah Plant outlet battery limit

Characteristics

Unit of measure

Specification Value

Wobble Index

MJ/Sm3

47.31 52.1

Gross Heating Value

MJ/Sm3

38.1 + 10% - 5%

CO2

% vol.

<2.0

O2

% vol.

<0.3

N2

% vol.

<10

mg/Sm3

<5

mg/Sm3

<10

mg/Sm3

<100

Water Dew point

@ 1 to 69 barg

<-10C

Hydrocarbon Dew point

@ 1 to 69 barg

<-5C

bar abs

32.8

H2S
Sulphur
content

Mercaptans

Total sulphur content

Delivery Pressure

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

Plant

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

Saipem S.p.A.
4.2.2

C/584/ME/08

Design basis and plant expected production

Stabilized Condensate from Mellitah Plant to storage facilities
Characteristics

032074

50 000-ZA-E-09010

Sh. 17 of 20

Rev.

P1 P2 F1

Unit of measure

Specification Value

psia

<10.5

Max. H2S content

ppm wt.

50

Max. H2O content

% vol.

0.1

Max. salt content

PTB (1)

20

45

RVP

Storage temperature
(1) PTB = Pounds per thousand barrels

4.2.3

LPG from Mellitah Plant to Wafa Coastal Plant

Specification
C3 + C4 99.0% mol.
C2- 0.5% mol.
C5+ 0.5% mol.

4.2.4

Fuel Off-Gas from Mellitah Plant Deethanizer OVHD to Wafa Coastal Plant
Specification
C3+ 8.76% mol.

4.2.5

Stabilized Condensate from Wafa Coastal Plant to storage facilities

Characteristics

Unit of measure

Specification Value

psia

<12

Max. H2S content

ppm wt.

50

Max. H2O content

% vol.

0.1

Max. salt content

PTB (1)

20

45

TVP @ 100F

Storage temperature
(1) PTB = Pounds per thousand barrels

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

C/584/ME/08

Plant

Saipem S.p.A.

4.2.6

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

032074

Design basis and plant expected production

Sh. 18 of 20

50 000-ZA-E-09010
Rev.

P1 P2 F1

Propane liquid from Wafa Coastal Plant to storage facilities

Characteristics

Unit of measure

Specification Value

psia

<222.7

H2O content

ppm wt @ 100F

<5

C2 content

% liquid volume

<1.85

C4 + content (1)

% liquid volume

<2.5

1 max.

TVP @ 100F

Copper Strip Test

(1) C4+, consists of nC4 and iC4

4.2.7

Butane liquid from Wafa Coastal Plant to storage facilities

Characteristics

Unit of measure

Specification Value

psia

<84.7

H2O content

ppm wt @ 100F

<5

C2 content

% liquid volume

<0.2

C5 + content

% liquid volume

<1.5

1 max.

TVP @ 100F

Copper Strip Test

The expected C3 content in the liquid Butane is about : 19.6 % liquid volume.

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

Plant

Saipem S.p.A.

4.3

C/584/ME/08

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

032074

Design basis and plant expected production

Sh. 19 of 20

50 000-ZA-E-09010
Rev.

P1 P2 F1

Effluents specification
Refer to Design Premises for Mellitah Plant: doc. No. G-65-S-Z-0001 CTR doc. No.
50 000-ZA-E-09010 and Project Design Basic Data for Wafa Coastal Plant: doc. J-60S-Z-0001-00.

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.

Mellitah Oil & Gas BV

GAS DIVISION
LIBYAN BRANCH

Plant

Saipem S.p.A.
5

UTILITIES

C/584/ME/08

G-050-P-Z-0010 00

Contractor Job No. Contractor Doc. No.

MELLITAH COMPLEX
Production Enhancement Project

032074

Design basis and plant expected production

Sh. 20 of 20

50 000-ZA-E-09010
Rev.

P1 P2 F1

Refer to Design Premises for Mellitah Plant: doc. No. G-65-S-Z-0001 CTR doc. No.
50 000-ZA-E-09010 and Project Design Basic Data for Wafa Coastal Plant: doc. J-60S-Z-0001-00.

_______________________________
Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96
File
name:
g050pz001000p2.doc
This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than
those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.