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Abstract
BACKGROUND: Modelling of anaerobic bioprocesses requires adequate conciliation between model accuracy
and complexity. Anaerobic digestion is a highly complex biocatalysed process in which organic (waste) materials
are converted into biogas. Complex mathematical models of the process can be difficult to manage, while too
simplistic models may be insufficient for specific applications.
RESULTS: A technique based on principal component analysis (PCA) is presented to assess the most adequate
complexity in anaerobic bioprocess models using preliminary data. The technique is applied to experimental
data from a continuously operated pilot-scale anaerobic digestion process treating diluted wine and to process
simulation data generated by a highly complex model (ADM1). The results obtained suggest that models
incorporating only four reactions can describe most of the experimental data variability. Similarly, a simplification
of the highly complex modified ADM1 used to a four-reaction model could attain equivalent simulation accuracy.
A set of possible four-reaction networks was evaluated using the PCA information and a best candidate network of
reactions is obtained.
CONCLUSION: The developed PCA-based tool allows for the assessment of the adequate complexity in
mathematical models of anaerobic digestion of ethanol, a process that appears describable with a high level
of accuracy by considering only four biological reactions.
2008 Society of Chemical Industry
Keywords: mathematical modelling; principal component analysis; anaerobic digestion; model reduction; model
structure characterisation
INTRODUCTION
Mathematical models are extensively applied in the
design, optimisation and operation of a wide range
of (bio)processes. Different modelling approaches
and model structures for the same (bio)process
may be used depending on the objectives and
on the amount and quality of data available.
There is one critical step in the development
of mathematical models, called model structure
characterisation (SC), which consists of defining the
adequate level of model complexity required and
determining the mathematical relationships between
variables. Model SC can also be set out as the
selection of the best model structure among different
candidates.1
Among the methods for SC that exist in the
literature, none appears to be clearly superior and
recommendable over others in terms of its impact on
Correspondence to: Jorge Rodrguez, Department of Chemical Engineering, Universidade de Santiago de Compostela, Rua
de Marzoa s/n,E Lope Gomez
15782 Santiago de Compostela, Spain
E-mail: jrodrigu@glam.ac.uk
Present address: Sustainable Environmental Research Centre, University of Glamorgan, 2 Forest Grove, Pontypridd CF37 1UB, UK
E-mail: jrodrigu@glam.ac.uk
(Received 26 March 2008; revised version received 29 April 2008; accepted 4 May 2008)
Published online 10 July 2008; DOI: 10.1002/jctb.1990
(1)
x(t) x(t0 )
[D (xin x) Q(x)]dt
t0
=K
r()dt
(2)
t0
[D (xin x) Q(x)]dt,
0
w(t) =
r()dt
(3a)
1695
J Rodrguez et al.
[D (xin x) Q(x)]dt,
tT
w(t) =
r()dt
(3b)
tT
1
0
.
.
.
=
0
2
0
...
0
..
.
p
0
..
...
...
0
0
..
Statea
1. NO
2. HO
3. HO + OO
4. HO + OO
a
Period
(days)
HRT
(h)
Influent TOC
(mg C L1 )
04
49
913
1416
5
18
29
36
45.455
15.152
15.152
15.152
3000
3000
4500
6000
RESULTS
The proposed methodology has been applied to
an experimental data set23 covering a range of
perturbation levels of the system (see Fig. 1). By
PCA of the experimental data the percentages of data
variability retained are related with the number of
reactions considered in a candidate model structure
(i.e. dimension of matrix K ). This is calculated for
different values of the moving average window T used
for data filtration (Eqn (3)). This information about
the number of relevant processes, together with a
model structure formulation and selection, constitutes
an a priori SC methodology.
Exactly the same PCA is applied to simulation data
obtained from a large complex model (modification
of ADM116 ) of the same system and experimental
conditions in order to identify the simplest model
structure that would be able to produce equivalent
simulation results.25 These results, together with a
Figure 1. Overview of experimental results of a series of increasing influent OLR steps in a pilot-scale UASB-AF reactor treating diluted wine.
1697
J Rodrguez et al.
Figure 2. Relationship between system variability retained and number of reactions considered for different data filter time windows. Data from an
experiment with increasing steps of influent OLR in a UASB-AF reactor treating ethanol.
Figure 3. Simulation of several increasing steps of influent OLR in a pilot-scale UASB-AF reactor treating diluted wine, using a modification of
ADM1 incorporating ethanol degradation.
J Rodrguez et al.
Figure 4. Relationship between system variability retained and number of reactions considered for different data filter time windows. Data from
simulation using a modification of ADM1 incorporating ethanol degradation.
Table 2. Stoichiometries of nine possible candidate reactions to be considered for modelling anaerobic digestion of ethanol
Reaction
R1. EtOH BuH + ProH + AcH + H2
R2. BuH + ProH AcH + H2
R3. AcH CH4 + CO2
R4. H2 + CO2 CH4
R5. BuH AcH + H2
R6. ProH AcH + H2
R7. H2 + AcH CH4
R8. EtOH AcH
R9. EtOH BuH + ProH
EtOH
BuH
ProH
AcH
0.100
1
0.042
0.419
0.737
2.419
1
1
1
0.413
DISCUSSION
Consistency of results
The results obtained by PCA suggesting that four
reactions are sufficient to describe the system dynamics
are in line with recently published work that showed
how intermediate fast processes have minor effects
on the observed dynamics of methanogenic anaerobic
digesters26 and therefore might be neglected for most
purposes.
The characteristics of anaerobic digestion processes,
where slow methanogenic reactions are preceded
by faster acidogenic and acetogenic steps, and the
requirements for control of these processes suggest
that the number of reactions recommended here would
not vary much irrespective of how many and which
variables are involved, as long as a similar anaerobic
system with a hydrolysed substrate is considered.
The fact that the system studied here was strongly
perturbed at different levels, including a complete
inhibition of methanogenesis, extends the significance
of the results to a wider range of operational conditions
in similar anaerobic systems, for which simple models
considering only four reactions could be adequate.
1700
2
1
1
1
0.173
H2
CH4
CO2
1
0.25
0.419
1
0.25
1.5
1
0.5
1.758
3.257
1
2
3
2
2
0.653
0.173
H2 O
0.758
2.838
0.5
2
2
1
1
0.173
anaerobic digestion processes by avoiding unnecessary complexity while maintaining the desired model
accuracy.
ACKNOWLEDGEMENT
The authors wish to acknowledge the Spanish National
R&D Program and European Regional Development
Fund (ERDF) for the project ANACOM CTQ200407811-C02-01.
REFERENCES
CONCLUSIONS
Application of the PCA-based technique presented in
this paper appears to be a powerful tool to assess the
minimum number of reactions necessary in a model
to describe the dynamics of a pilot-scale anaerobic
digestion process treating diluted wine under a wide
range of operational conditions.
The results of the study indicate that a model
including only four reactions can describe most of the
variability in the experimental system studied. Similar
results are expected for other anaerobic digestion
systems treating hydrolysed substrates. The evaluation
of several consistent candidate reaction networks
using the GramSchmidt algorithm resulted in the
recommendation of a four-reaction model that can
describe 85.46% of the experimental data variability.
The method described contributes to the development of more adequate mathematical models of
J Chem Technol Biotechnol 83:16941702 (2008)
DOI: 10.1002/jctb
J Rodrguez et al.
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