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Article history:
Received 24 June 2008
Received in revised form
20 March 2009
Accepted 17 June 2009
Available online 8 August 2009
Prediction of the part-load performance of gas turbines is advantageous in various applications. Sometimes reasonable part-load performance is sufcient, while in other cases complete agreement with the
performance of an existing machine is desirable. This paper is aimed at providing some guidance on
methodologies for predicting part-load performance of aero-derivative gas turbines. Two different
design models one simple and one more complex are created. Subsequently, for each of these models,
the part-load performance is predicted using component maps and turbine constants, respectively.
Comparisons with manufacturer data are made. With respect to the design models, the simple model,
featuring a compressor, combustor and turbines, results in equally good performance prediction in terms
of thermal efciency and exhaust temperature as does a more complex model. As for part-load
predictions, the results suggest that the mass ow and pressure ratio characteristics can be well predicted with both methods. The thermal efciency and exhaust temperature, however, are not well
predicted below 6070% load when using turbine constants and assuming constant efciencies for
turbomachinery.
2009 Elsevier Ltd. All rights reserved.
Keywords:
Aero-derivative gas turbine
Performance
Part-load
Map
Turbine constant
1. Introduction
Prediction of the part-load performance of gas turbines is
advantageous in various applications, such as with stationary
power plants, aero engines, and mechanical drive and prime mover
applications. Sometimes reasonable part-load performance is
sufcient, while in other cases complete agreement with the
performance of an existing machine is desirable. Which methodology for part-load performance prediction is the more appropriate
to use, depends on the required accuracy and the availability of
performance data.
The study covered in this paper is part of research aimed at
nding alternative prime movers for large ships that impact the
environment less than todays slow-speed diesel engines. One of
the technologies under consideration is gas and steam turbine
combined cycles. Part-load performance of naval prime movers is of
great importance because of the considerable portion of the
running time spent at part-load. Therefore, models are developed
for accurately predicting part-load performance of gas turbines and
other components included in such plants.
The paper is aimed at providing some guidance on methodologies for predicting part-load performance of aero-derivative gas
turbines. Such gas turbine type is considered because of its
common use for marine applications. For predicting part-load
performance, it is widely recognised that the use of component
maps is the most accurate way. However, this approach requires
that suitable maps are available, which, in practice, they rarely are
(other than for manufacturers). An alternative approach, which is
also considered here, is the use of a turbine constant for the turbine,
i.e. a constant that governs the relation among ow capacity,
pressure ratio and inlet temperature for the turbine. Such approach
simplies the calculation procedure and requires no component
information.
In order to compare different methods for performance
modelling, an existing gas turbine is selected. Performance data,
covering the load range, for this machine were provided by the
manufacturer. Two different design models one simple and one
more complex are created. Subsequently, for each of these
models, the part-load performance is predicted using component
maps and turbine constants, respectively. Comparisons with
manufacturer data are made.
Other authors have used similar approaches for predicting partload performance of gas turbines. For example, Zhu and
Saravanamuttoo [1] used generalized component maps and related
these to an actual machine. This approach is very similar to the one
Nomenclature
Abbreviations
C
compressor,
CC
combustion chamber,
CT
compressor turbine,
DNA
dynamic network analysis (computer simulation
program),
E
exhaust,
I
inlet,
MGO
marine gas oil,
PT
power turbine.
Notations
COT
combustor outlet temperature ( C),
turbine constant,
CT
fraction cupper loss,
FCU
LHV
lower heating value (MJ/kg),
TIT
turbine inlet temperature ( C),
presented here. Pathak et al. [2] as well as Najjar et al. [3] developed
correlations for the performance based on available data for gas
turbines. Deidewig and Dopelheuer [4] used a similar approach
where they explicitly used the ideal gas law and assumed constant
polytrophic efciency.
In Section 2 the numerical simulation tool used for the calculations, including the additional development of the tool required for
the current study, is described. The selected gas turbine and the
design models are described in Section 3. In Section 4 the different
methodologies for predicting part-load performance are explained.
The performance results for part-load operation are presented and
discussed in Section 5. Finally, in Section 6 the conclusions are
outlined.
2. DNA the simulation tool
In this section the fundamentals of the simulation program used
for this work are described. Moreover, the development work of the
program for the purpose of this research is explained briey.
P
R
T
W
h
b
4
y
1485
pressure (bar),
gas constant (kJ/kg K),
temperature ( C),
mass ow (kg/s),
efciency,
auxiliary coordinate in component map,
mass ow coefcient (m2),
specic volume (m3/kg).
Subscripts
3
compressor turbine inlet,
4
power turbine inlet,
Cis
compressor, isentropic,
corr
corrected,
D
design,
exh
exhaust,
PL
part-load,
std
standard atmosphere (T 15 C, P 101.325 kPa),
th
thermal,
Tis
turbine, isentropic.
Pout
2.1. Basics of DNA
DNA (dynamic network analysis) is a simulation tool used for
energy systems analyses [5,6]. It is the present result of an ongoing
development at the Department of Mechanical Engineering,
Technical University of Denmark, which began with a Masters
Thesis work in 1990 [7]. Since then the program has been developed to be generally applicable for covering unique features, and
hence supplementing other simulation programs.
In DNA the physical model is formulated by connecting the
relevant component models through nodes and by including
operating conditions for the complete system. The physical model
is converted into a set of mathematical equations to be solved
numerically. The mathematical equations include mass and energy
conservation for all components and nodes, as well as relations for
thermodynamic properties of the uids involved. In addition, the
components include a number of constitutive equations representing their physical properties, e.g. heat transfer coefcients for
heat exchangers and isentropic efciencies for compressors and
turbines. The program includes a component library with models
for a large number of different components existing within energy
Pin
is
N
Tin
Tin
Pin
1486
f1
!
p
Tin
N
; b; p 0
Pin
Tin
(1)
!
N
f2 his ; b; p 0
Tin
(2)
f3
!
Pout
N
; b; p 0:
Pin
Tin
(3)
For turbines, only the rst two relationships are needed. Suitable
map les have been implemented into DNA. At design, a location
within the map is selected (in terms of beta and speed), and the
map data are linearly scaled (in the case of pressure ratio, it is
pressure ratio - 1 that is scaled) in order to achieve the data chosen
at design. Subsequently, the component data at any off-design
operating point are obtained from the map le using linear interpolation. In DNA the operating point may be specied by any two of
the variables in the equations, giving a high exibility in specifying
the design point and part-load operation according to a given need.
3. Design point performance
In this section, the performance data for the gas turbine studied
are presented, and two different design models are created. The
full-load condition is chosen as design point.
Table 1
Full-load performance of the LM2500 gas turbine
Inlet mass ow [kg/s]
Fuel ow [kg/s]
Exhaust ow [kg/s]
Compressor outlet temperature [ C]
Exhaust temperature [ C]
Relative inlet pressure loss [%]
Relative outlet pressure loss [%]
Generator efciency [%]
Compressor pressure ratio [-]
Electrical power output [kW]
Thermal efciency [%]
88.4
1.934
89.5
495
533.8
1
2.9
97.5
23.54
31 207
37.70
CC
C
CT
PT
hCis [%]
hTis [%]
COT [ C]
TIT [ C]
PE [kW]
Texh [ C]
hth [%]
GE data
Simple model
Complex model
31 207
533.8
37.70
83.8
86.5
1236
1236
31 207
532.2
37.70
85
88
1310
1250
31 207
531.8
37.75
generator efciency, and inlet and outlet pressure drops are dened
according to the specications. Bleed is simulated by extracting 1%
of the ow after the compressor.
Cooling is used to enable higher turbine entry temperatures
than the maximum allowable metal temperature. This is accomplished by bleeding off a part of the compressed air which then
passes through cooling passages inside the blades. Also air needs to
be taken off for sealing, in order to hinder the expanding gases from
penetrating the disk system. Effects of cooling are simulated by
bleeding off 10% of the air ow after the compressor. Depending on
where expansion work takes place, this air is mixed with the hot
gases at different points along the expansion. To simulate nozzle
guide vane cooling, 8% of the bleed is injected before the
compressor turbine, and the remaining 2% is injected before the
power turbine in order to simulate the use of rotor cooling and
seals. From a modelling point of view, the cooling air ows are
mixed with the exhaust gases before the turbines. When running in
part-load the percentage of air taken off for cooling is retained.
A schematic gure of the engine model is shown in Fig. 4. In
practice, for modern gas turbines, the turbine cooling system
generally is more complex than modelled here; air is usually
extracted from the compressor at a number of places, matching the
pressure condition where it should be injected in the turbine.
Inlet mass ow, pressure ratio, generator efciency, and inlet
and exhaust pressure losses are dened according to the specications, and the compressor and turbine isentropic efciencies and
combustor outlet temperature are adjusted to meet the specications for thermal efciency and exhaust temperature. Due to the
losses in the turbine associated with cooling, in practice, the isentropic efciency of the compressor turbine would be lower than
that of the power turbine. Quantifying the detrimental effect of
cooling on the turbine isentropic efciency is, however, beyond the
scope of the current work. Since the overall performance is of
primary interest here, for simplicity, the same efciency gure,
representing an average value during the whole expansion process,
is selected. The results are given in Table 2.
3.4. Comparison of model results
From Table 2 it can be concluded that both the simple and
complex models agree very well with manufacturer data, i.e. for
a given power output the exhaust temperature and the thermal
1487
efciency for both models are very close to the manufacturer data.
As a consequence of cooling ows, the turbine inlet temperature
(TIT) is lower than the combustor outlet temperature (COT) for the
complex model, whereas these temperatures are equal for the
simple model. Since various losses are excluded from the simple
model, the isentropic efciencies for the compressor and the
turbines need to be lower.
4. Part-load performance
In this section the models for part-load performance estimations are described.
4.1. Turbine constant
The mass ow coefcient, 4, is the index of total mass ow
entering the nozzle throat of an expansion, according to the relationship for a compressible, isentropic ow in a single nozzle, and it
is dened as [11]:
f q
P
V
(4)
s
2
P
fin f 1 out
Pin
(5)
p
W Tin
CT q
2 P2
Pin
out
(6)
CC
I
CT
1% 10%
8%
Bleed
Cooling flows
PT
2%
1488
35
30
25
20
n=0.10
15
n=0.9
10
n=0.8
5
n=0.4
0
0
10
20
n=0.7
n=0.5 n=0.6
30
40
10
6
50
60
70
80
90
100
Fig. 7. The map for the compressor turbine (scaled with respect to the design data
used here) showing corrected mass ow and pressure ratio. The rotational speed, n, is
given as a relative corrected gure, i.e. the ratio of the corrected speed to the corrected
speed at design.
When the stators are rotated away from the axial direction, the
axial velocity and mass ow are decreased for a given rotational
speed. At low rotational speeds, this delays stalling of the rst few
stages and choking in the last stage, hence improving the surge
margin. Whether the compressor map used here includes any
variable geometry within its characteristics is unknown.
Wcorr
s
R T
W
Rstd Tstd
(7)
P
Pstd
N
Ncorr s
R T
Rstd Tstd
(8)
hPL
(9)
100
100
90
90
80
n=0.7
70
n=0.4
60
n=0.8
LoadhD
i
h
LoadhD 1 hD 1 FCU FCU Load2
n=0.9 n=1.0
n=0.6
n=0.5
50
40
30
20
10
80
70
n=0.4
60
n=0.5 n=0.6
n=0.7
n=1.0
n=0.9
n=0.8
50
40
30
20
10
0
0
20
40
60
80
100
35
96
30
Efficiency [%]
40
1489
25
20
15
10
5
92
GE
Formula
88
84
0
0
80
20
40
60
80
100
Load [%]
Fig. 11. Generator efciency versus load for manufacturer data and results of formula.
In order to understand the part-load behaviour of the aeroderivative gas turbine, the effect of operating two turbines in series
is considered, following the outline of Cohen et al. [16]. The nondimensional ow at the exit of the gas generator (index 4) is
a function of the non-dimensional ow at the inlet to the
compressor turbine (index 3), and the compressor turbine pressure
ratio and temperature ratio; see Eq. (10). In turn, the temperature
ratio is a function of the efciency. The efciency could be obtained
from the turbine characteristics, but, in practice, the variation with
rotational speed for a given pressure ratio is small, particularly over
the restricted range of operation of the compressor turbine.
Moreover, the effect on the non-dimensional speed becomes even
smaller as it is dependent on the square root of the temperature
ratio. If a mean value of efciency at any given pressure ratio is
used, the non-dimensional ow out becomes a function of the nondimensional ow in and the pressure ratio. Assuming this, a single
curve representing the compressor turbine outlet ow characteristics can readily be obtained for points on the single curve of the
inlet ow characteristics; see dotted curve in Fig. 16.
p
p s
T4
W T3 P3 T4
P4
P3 P4 T3
(10)
25
20
100
90
n=1.0
80
n=0.4
70
n=0.5 n=0.6
n=0.7
n=0.8 n=0.9
60
15
10
50
40
30
20
0
10
0
0
20
Fig. 10. The map for the power turbine (scaled with respect to the design data used
here) showing isentropic efciency and pressure ratio. The rotational speed, n, is given
as a relative corrected gure, i.e. the ratio of the corrected speed to the corrected speed
at design.
40
60
80
Load [%]
Complex
& maps
Simple & CT
Complex
& CT
Simple & maps
100
1490
600
90
80
70
60
50
40
30
20
500
400
300
200
100
10
0
0
0
20
40
60
80
100
20
Load [%]
60
80
100
Load [%]
Complex
& CT
Complex
& maps
GE data
40
Simple & CT
GE data
Complex
& maps
Simple & CT
Complex
& CT
Simple & maps
From Fig. 16 it can be seen that the requirement for ow compatibility between the compressor turbine and the power turbine
places a major restriction on the operation of the compressor
turbine. The maximum pressure ratio across the compressor
turbine is controlled by the choking of the power turbine (point a),
and at all times the pressure ratio is controlled by the swallowing
capacity of the power turbine (e.g. point b). A further consequence
of the xed relationship between the turbine pressure ratios is that
it is possible to plot the compressor turbine pressure ratio versus
the compressor pressure ratio. From this gure it follows that the
compressor turbine pressure ratio increases with the compressor
pressure ratio until the power turbine becomes choked, at which it
becomes constant.
At full-load, often both the compressor turbine rst-stage nozzle
and the power turbine nozzle operate at or near choked ow
condition [18]. In the case studied here, the power turbine is
operated close to choked condition, and the non-dimensional mass
ow decreases rst slowly and then with increasing rate with
40
35
30
25
20
15
10
5
0
0
20
40
60
80
100
Load [%]
GE data
Complex
& maps
Simple & CT
Complex
& CT
Simple & maps
800
600
400
200
0
1
Non-dimensional flow
Non-dimensional flow
1491
800
600
400
200
0
1
P3/P4
P4/Pa
Fig. 17. Actual operating points for the two turbines for the simple model with turbine constants. Marks indicate operating points between 10% and 100% load.
6. Conclusions
In this paper different methodologies for predicting the partload performance of an aero-derivative gas turbine have been
investigated. Model results have been compared with manufacturer data for the LM2500 gas turbine.
With respect to the design models, a simple model, featuring
a compressor, combustor and turbines, results in equally good
performance prediction (in terms of thermal efciency and exhaust
temperature) as a more complex model including also bleed,
cooling ows and pressure losses. The major drawbacks of the
simple model are that unrealistically poor component efciencies
need to be used, and the lack of cooling modelling, results in
unrealistic temperature levels within the cycle. Having a reasonable
estimation of the maximum cycle temperature can, for example, be
important if the formation of pollutant emissions should be
considered. Moreover, the complex model shows slightly better
agreement with manufacturer data in part-load; however, the
difference is indeed small.
Considering the two different methodologies for predicting the
part-load performance maps and turbine constants the results
suggest that the mass ow and pressure ratio characteristics can be
well predicted with both methods. Down to about 6070% load also
the thermal efciency and exhaust temperature can be well predicted with both methods, but below that point the use of turbine
constants and assuming constant efciencies for turbomachinery,
results in an under-prediction of the exhaust temperature and overprediction of the thermal efciency; the lower the load, the higher
the deviations. For instance, at 30% load, the model with turbine
constants gives a thermal efciency 8.5% higher and an exhaust
temperature 12% lower than the manufacturer data. For the same
operating point, the model with maps provides agreement in
thermal efciency and an exhaust temperature 1.5% lower than
manufacturer data.
Acknowledgements
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