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Documente Profesional
Documente Cultură
1 Introduction
input
output
DC
DC
B
Dp
A
XVG
PA
XVG
Winj
Pt
Gp=Gp
Dp
av
Mav
Winj
Dp
Wa
We
B
A
CO2
Pf
Pf
Gp
xVG
Ge
VG
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of input-output.
On the left side are passed the input variables
(variable which can be command directly with the
usual actuators), and in the right the measurable
output variables under which it will develop the
control structures with typical feedback.
B the fuel flow
A air
Ge the evacuated gas
X VG - the command of the gas ventilator
Winj the injection flow
L the water level in the drum
Pf the furnace pressure
VG the gas ventilator
It is important to choose the adequate input-output
pair, which to assure an efficient control for the
output variables through the input variable, with
maxim effect and without main perturbation for the
other output variables [2].
We will choose as the output variables that
measurable variable how permit the obtaining a
complete information on the state of the boiler in
each moment of time (Fig. 1).
The dependence between input-output variables:
- The steam pressure p in the drum is a variable how
depend on the boiler steam flow Dp and the turbine
steam flow Dc.
- The furnace pressure depending on the resulted gas
flow Gp and the evacuated gas flow Ge.
- The water level in the drum depending on the
water flow, the boiler steam flow Dp and the turbine
steam flow Dc.
- The fuel flow B is an independent variable,
because it isnt affected by the other variable and it
may be modified with the conveyor.
- The air flow, from the burning process, it must to
has a value how corresponding with fuel flow B.
- The oxygen, oxide and carbon dioxide in the
combustion gases depends on the air / fuel and
therefore may be acting as the flow of air and fuel.
- The boiler steam flow Dp depends on the quantity
of heat boiler developed in the furnace zone,
meaning depends on the fuel flow and the air flow
because the quantity of heat developed depends on
both.
- The turbine steam flow Dc is, in relation to the
boiler, a random variation of variable because the
loading turbine depends on the conditions of
operation
of
the
energetically
area.
We will choose the supply water flow for the control
of the level drum, and the fuel flow for the control
of the furnace pressure [3].
For the control of the steam pressure in the drum we
will choose the heat transfer coefficient through
ISSN: 1991-8763
= A C pA T A + K comb B H cn
dt
Ge C pg Tg K Re (Tm4 Ts4 )
(1)
mgH
gf
VC
vg
Pf
(2)
where:
V- the volume used from the gases in the furnace
zone;
Cvg- the specific heat of gases at constant volume;
R- the perfect gases constant;
Pf- the furnace pressure.
Writing the equation (1) depends by the furnace
pressure Pf with Tg and Tm calculated, result:
VC
vg
dP
= AC pA T A + K comb BH
R
dt
G e C pg T g K Re ( T m4 T s4 )
CN
(3)
where:
918
(4)
[Ve + Vtv + VV (1 )] dp dt
dme
dVe
dvs dp
= (ls vs )
+ + (Vlm Vl + VV )
(5)
dt
dt
dp dt
d
(ls vs )
VV
dt
where:
Vl- the liquid volume used in the drum;
Vtv- the descending pipes volume;
Vlm- the liquid volume measured with a transducer
level;
Ve- the volume used from steam in the liquid space;
Vv- the volume used from steam in the drum;
- the fraction used from steam in Vv;
ls , vs - the density at saturation for steam and
liquid
p- the steam pressure in the drum.
The balance thermal for the water and steam from
the drum and the boiler pipes:
dTs
dH
dH
+ M1 ls + Mv vs (Vlm + Vv + Vtv ) +
MmCm
dp
dp
dp
dls
dp
+
(
H
H
)
[
V
+
V
+
V
(
1
)]
+
=
vs
ls
l
tv
v
dp
dt
dvs
+ (Vlm Vl + Vv)
dp
The correction
l R2
2
B
O
I
L
E
R
M
O
D
E
L
PID
+
Pf
B
O
I
L
E
R
PI
-
(6)
Ts4 )
Dc
The boiler
temperature
p
Dp
f
f
(7)
ISSN: 1991-8763
PI
1
( R L ) R sin
2
2
L
cos
;
=1
2
R
V v = R 2 l V lm
Kcomb
where:
Mm the metal mass of the drum and pipes;
Cm the specific heat of the metal;
Ml the total liquid mass from drum and pipes;
Mv the total steam mass from drum;
Hvs, Hls the steam and liquid content heat at
saturation;
-the steam fraction who condense in the drum;
We can express the measured liquid level depending
on the liquid volume measured Vlm.
V lm =
Kre
We
919
D P0 = DC 0 = D 0
DP DC
Ca
dp
p (t ) = p (t0 ) +
(8)
wa
D max
dt
= D P DC
(11)
(12)
p (t ) = p1 (t ) + p 2 (t )
m =
(10)
p (t ) =
K P
D
sT P
(s )
(13)
K P
D C (s ) (14)
sT P
where:
K P =
(9)
pN
C p
, T P = a 0 N , C a 0 = C a (D 0 )
D max
D max
C a (D 0
dp ( t )
dt
KP/sTP
= D P (t ) D C (t )
p(s)
p(t)=p0+p(t)
DC(s)
KP/sTP
Dp(t)=DP0+DP(t)
DC(t)=DC0+DP(t)
DC
KW
Tw
P
CW
CP
EE
KB
Boiler
Dp
1
Ti s
DP
P*
TP
Fig. 5. The block scheme for the automatic control circuit of the drum pressure
ISSN: 1991-8763
920
Ot = C ' +
Ge
A
B
MF
X VG
M VG
M Pf
Ot
= 0,087
0, 21
T =
Pf
Gp
= a t = 2,5 m 3 / kg
GP = g p B
C + O2 = CO2
GP = k1 B + k 2 A
Q1 = 8140Kcal / kg
C
C' =
16,8 10 3
12 100
A= B
k1 = 22,4 (C + H + W + N + O + S ) + 5 Z inj
2C + O2 = 2CO
k1 = 1,33 ; k 2 = 0,838
Q2 = 2473Kcal / kg
H' =
H'
+ S ' O' = 0,0183 moli / gram
2
H
= 9,5 10 3
2 100
2 H + O2 = 2 H 2 O
Pf V f = m R T f
O
O =
= 3,5 10 3
32 100
'
S + O2 = SO2
dm
= G p Ge
dt
S
S' =
= 0,25 10 3
32 100
where
N
N' =
= 0,14 10 3
28 100
Vf
R T
Ge
dP f
dt
= G p Ge
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921
Vf
R T
dPf
dt
= G p Ge
Ge = k 3 Pf + k 4
T2 =
Vf
R T f k3
T3
dT f
= k 6 B2 + k 7 Tai + k8 A T f
dt
k 9 Ge + k10 Tat
dTa
T4
= k11 T f + k12 Tapi Tat T f
dt
k13 Fat
= 1,05s
V f C f
dT f
dt
= Pci B2 + ai C ai Tai A
Fa = Fai
T f 4 T 4
a
Pf C f G p k r
100 100
B2 = k 5 B1
B2 = 0,965x86,112
ai = 0,672 Kg / m 3
C ai = 1094,6 J / KgK
Tai = 603K
k 5 = 0,965
The water-steam balance equation:
A = 140,4m 3 / s
Pf = 0,404Kg / m 3
T f = 1373K
C f = 3146,6 J / KgK
G P = 189,2m 3 / s
k r = 8,64
S = 2384 m 2
Ta = 589,6 K
Tapi = 562,4 K
X ab = 0,82
C api = 2136,2 J / KgK
Fapi = 164,1Kg / s
C ab = 4986,6 J / KgK
C P = 3142,5K / KgK
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922
B
k1
+
1/ k3
k2
Pf
1
k 3 (1 + T2 s )
+
-
k3 / k 4
Ge
k3
+
+
k4
Fig. 7. The control scheme for furnace pressure
steam
MDp
We
ML
Pomp
Fig. 10. The block scheme for control of the water level
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to
TURBINE
D. steam
P
H BT = e b s =
Reference
pressure
BM
l
, b = B
BB
vB
PID
mB (t ) =
Adjustment revolution
BRn
air
+ revolution
BR2
PI
la BR2,
VM C B
B2 (t )
g2
3,....
HM =
P
1
B (s )
=
TM s + 1 BM (s )
n
Variation
revolution
band
BR1
gaz
D. gaz
coal
M1
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924
600
0.5
400
Kcomb
H[cm]
Kre; Kcomb; Wa
200
We
Kre
-0.5
-1
10
-200
15
100
Time[s]
Kre; Kcomb
1.5
1
Kcomb
0.5
Kre
0
10
2500
2000
1500
1000
15
500
0
10
20
30
40
50
Time[s]
1000
Pressure variations p[m m H2O]
0.5
0
Kre; Kcomb
400
3000
Time[s]
Kre
-0.5
Kcomb
-1
-1.5
-2
300
-0.5
200
Time[s]
10
600
400
200
0
-200
15
Time[s]
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800
100
200
300
Time[s]
400
925
500
References:
[1] G. DiPierro, An on-line method of detecting
parametric faults, M.S. Thesis, George Mason
[2] J. Gertler, Fault detection and diagnosis in
engineering systems, Ed. Marcel Dekker, 1998, New
York.
[3] E. Iancu, M.Vinatoru, Fault detection and
isolation in dynamic systems, Ed. SITECH. Craiova,
1999.
[4] E. Iancu, M.Vinatoru, Analytical method for
fault detection and isolation in dynamic systems
study case, Ed. Universitaria Craiova, 2003.
4 Conclusion
We have realized the simulated model of the boiler
and the control structure for the boiler.
This structure of simulation permit as to estimate the
correction which be done in the model of the boiler
to assure the tuning parameters corrections of the
controllers.
We intend to realize a program, which can be offer
to users the dedicated software for fault detection
and the solution for the value corrections which be
done in the model of the boiler.
ISSN: 1991-8763
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