KENR1689

April 1993

11

COMPONENT LOCATION CHART

18

12
15

Machine
Location

A
6

13

19 10

17

16

5
14

Schematic
Location

Component

Machine
Location

Schematic
Location

Component

Alarm Backup

E-8

11

Sensor Compactor Drum Speed

Alternator

C-8

12

Solenoid Brake

B-5

Battery

D-7

13

Solenoid Engine Shutdown

C-8

Battery

D-8

14

Solenoid Ether Start Aid

B-8

Breaker Alternator

F-4

15

Solenoid Trans Speed Select

B-5
A-6

B-5

Fuse Block

E-3, F-3

16

Solenoid Vibration Control

Gauge Engine Oil Pressure

E-2

17

Solenoids Propel Interlock

A-5

Gauge Engine Water Temp

E-2

18

Switch Backup Alarm

D-2

Gauge Fuel Level

E-2

Switch Coolant Temp (Start Aid)

B-8

Gauge Hydraulic Temperature

E-2

Switch Engine Oil Pressure

C-7

Gauge Vibration Tachometer

D-2

Switch Ether Start Aid

E-4

Horn Forward

D-1

Switch Flood Lamp

C-2

Meter Service

E-2

Switch Forward Horn

C-1

Motor Starter

D-8

Switch Key Start

E-4

Relay Main

F-4

19

Switch Neutral Start

B-8

Relay Start

E-5

Switch Park Brake

D-3

Sender Engine Coolant Temp

C-7

Switch Transmission Speed Select

C-3

Sender Engine Oil Pressure

C-7

Switch Vibration On/Off

D-2

Sender Fuel Level

B-7

Switch Vibration Select

C-3

10

Sender Hydraulic Oil Temp

C-7

Machine locations are repeated for components located close together.

A = Located inside in the dash.
B = Located on the right console.

CS-563

A
B

10
2

18
15
12

1
3

11

8XF779-UP
7GG400-UP

1YJ385-UP
5AJ106-UP

HARNESS CONNECTOR LOCATION CHART

16

19

17

13

14

CAT

CP-563 & CS-563

Vibratory Compactors
Electrical System

Schematic
Location

Machine
Location

P1 - R1

E-6

P2 - R2

D-6

10

P3 - R3

C-5

10

P4 - R4

D-5

10

P5 - R5

D-5

10

P6 - R6

E-5

P7 - R7

A-6

Contacts

Connector

10
10

Machine locations are repeated for connectors located close together.

* = Connector is located at the component.

Machine Harness Connector And Component Locations

1993 Caterpillar
All Rights Reserved

Harness And Wire Electrical Schematic Symbols

A

AA

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

1
2

1
2

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number

Pressure
Symbol
Wire, Cable, or Harness
Assembly Identification

A
325-PK-14

Pin

AA
1

9X-1123
325-PK-14

Wire
Color

Socket

Temperature
Symbol

Level
Symbol

Flow
Symbol

Component
Part Number

Single Wire
Connector
C

Electrical Schematic Symbols And Definitions

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

200-BK-14

Circuit Number
Identification

Wire
Gauge

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

No circle indicates that the wire cannot be disconnected from the component.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

Printed in U.S.A.

TO
PLATFORM
OPERATOR'S STATION

200-BK
608-GN

INSTRUMENT PANEL

3E5239
101-RD-12

87 87a
ALTERNATOR
BREAKER
9S0174
101-RD-12
101-RD-6

200-BK

308-YL
200-BK

MAIN RELAY
3T0376
109-OR-6
109-OR-6

60A

P18 R18

112-PU-10

101-RD

10

105-BR

101-RD

10

128-PK

112-PU

10

116-BR

608-GN

310-PU

200-BK
200-BK

109-OR-6

TO
FRAME

200-BK
109-OR-6
304-WH-8
101-RD-6
310-PU

P16 R16

121-YL
321-BR

608-GN
321-BR
326-PU
405-GY
447-PK
B921-WH
B920-GN
777-PU
751-GN

STARTER
8C4774

10

143-BR

112-PU

10

103-YL

112-PU

10

115-PK

112-PU

10

121-YL

112-PU

10

123-WH

112-PU

10

148-WH

VIB. TERM.

I
441-OR

FRONT FLOODS

607-PK

3
5
4
1
8
7
2
9
6
10
P1 R1

5
6
10
3
2
1
7
8
4
9

BACKUP ALARM

450-YL
405-GY
447-PK
449-BU
128-PK
116-BR
143-BR
103-YL
200-BK

8
7
6
5
4
1
2
9
3
10
R2 P2

1
4
3
5
7
2
6
8
9
10
R5 P5

KEY
START SW
9G7641

308-YL
308-YL
326-PU
307-OR
105-BR

C
S
B

OFF
ON
ST

308-YL

607-PK

607-PK

200-BK

123-WH
607-PK
200-BK
123-WH

VIBRATION
TACH. 780594
LAMP 5D0019

309-GY
105-BR

SIG

L1

I
607-PK

607-PK

405-GY

200-BK
450-YL

200-BK

105-BR
200-BK
450-YL
405-GY
447-PK

1G-9047 INSTRUMENT PANEL HARNESS

200-BK
LEVER PANEL

POS NEG

BK-6

BK-OO

BATTERY
3T5760
TO
ENGINE
BLOCK

103-YL
143-BR
116-BR

TO
FRAME

BATTERY
3T5760

607-PK
608-GN
321-BR
B920-GN
751-GN
C720-BU

TO
FRAME

326-PU

200-BK

128-PK
607-PK
115-PK
B921-WH
777-PU

400-GN

TO
ENGINE BLOCK

200-BK-10
301-BU-10

103-YL

322-GY
200-BK

86

5
2
3
10
9
1
6
7
4
8
P3 R3

B765-BR
B766-YL
B766-YL
200-BK

87a

200-BK

85

BACKUP ALARM SW
PART OF 7R5703

30
C720-BU
BR2
3E5239

321-BR

103-YL
B919-GN

TRANSMISSION SPEED
SELECT SW
8D2676
143-BR

87

P14 R14

751-GN

751-GN
777-PU

B919-GN

200-BK

FLOOD LAMP
SW
7T3946

R10

115-PK

B920-GN
B921-WH

FORWARD HORN
SW
3T2357

P10

VIB. ON/OFF SW
PART OF 7R3157

VIB. SELECT
SW
1V6652

607-PK
607-PK

116-BR
608-GN

B921-WH
B920-GN
116-BR
115-PK
607-PK
607-PK
608-GN
321-BR
200-BK

ENGINE OIL
PRESS. SENDER
302010

TO
PLATFORM

200-BK
86

B766-YL
143-BR
870548
870541
871771
868953

87BR1
3E5239
85

B766-YL

PARK BRAKE
SWITCH

143-BR

ENGINE OIL
PRESS. SW
6T1546

200-BK

ENGINE SHUTDOWN
SOL
7T7743

B765-BR

R4 P4
7
3
2
9
1
8
10
5
4
6
R4 P4

FORWARD HORN
7T0969

200-BK
322-GY

POS NEG

87a
777-PU

30

LEVER PANEL

MOTOR

BK-00

128-PK
322-GY

RD-00

1
2

101-RD-6
RD-00

MTR BAT

200-BK
322-GY

304-WH-8

321-BR
200-BK

1
2

OIL PRESS.
GUAGE 7W0780
LAMP 5D0019

123-WH

+
450-YL

447-PK

G
200-BK

200-BK
308-YL
450-YL
105-BR
449-BU

FUEL LEVEL
GUAGE 4W2141
LAMP 5D0019

L1

400-GN

123-WH

ALT. IND.
LAMP
LAMP 5D0019
BASE 9D3127
LENS 9D2868

DIODE
7X8631

449-BU

123-WH

121-YL
309-GY
400-GN
441-OR
442-GY

P6 R6

200-BK

GUAGES

442-GY

308-YL
115-PK
607-PK
308-YL

123-WH

449-BU
308-YL
121-YL
309-GY
400-GN
441-OR
442-GY
307-OR
326-PU
115-PK
607-PK

1
2
3
4

SERVICE METER
6T7337

123-WH

HYD. TEMP.
GUAGE 4W1129
LAMP 5D0019

R8 P8
1
2

E
121-YL
309-GY
400-GN
441-OR
442-GY
330-YL
308-YL
450-YL
607-PK
449-BU

SWITCH AS.
STARTING AID
3T3453

112-PU

WATER TEMP.
GUAGE 7W0782
LAMP 5D0019

BRAKE TERM.

R15 P15

R17 P17

BACKUP ALARM
3T1815

148-WH

304-WH-8

REAR FLOODS
L1

200-BK
306-GN

START RELAY
9F3099

HORN

P19 R19

109-OR-6

449-BU
REAR FLOOD
LAMP GP9X1439

KEY START

OPERATOR'S STATION

FPM
GENERATOR
853412

330-YL

143-BR

TO
FRAME

NSR1

INSTRUMENT PANEL

86

30

C720-BU

REAR FLOOD
LAMP GP9X1439

30

307-OR

306-GN

85

86

200-BK

NSR2
3E5239
87
85

87a

405-GY

ALTERNATOR
9W3043

309-GY

C
103-4706 CONTROL HARNESS

441-OR

B+
W
ALT
B-

FUEL LEVEL
SENDER
6T3670

103-1802 HARNESS

FRONT FLOOD
LAMP GP9X1439

200-BK

B919-GN

442-GY

TO
ENGINE
BLOCK

B920-GN

B921-WH

PLATFORM

L2

607-PK
200-BK

L2

R12 P12
1
2

607-PK
200-BK

447-PK

NEUTRAL/START
SW
PART OF 1G-8279 PUMP

NOTE A: RESISTORS
TRANS. SPEED
SELECT SOL.
PART OF 7X8164

R11 P11

TO ENGINE
BLOCK

B
VALVE AS.
ETHER START
9G4365

BK-18
BK-18

2
1

R13 P13

200-BK
311-WH

COMPACTOR DRUM
SPEED PICKUP
7R3145

311-WH
310-PU

450-YL
200-BK

P18 R18

B922-GN

1
2

B924-OR

1
2
P20 R20

1V6652
VIB SELECT SW

1
4
3
2

B920-GN
200-BK
200-BK
B921-WH

R7 P7

TO
ENGINE
BLOCK

5 1

5 1

5 1

6 2

6 2

6 2

7 3

7 3

7 3

8 4

8 4

8 4

FRONT FLOOD
LAMP GP9X1439

20 OHM
50 OHM
50 OHM
180 OHM
50 OHM

COMPONENT ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

200-BK
607-PK

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

NOTE B
CONNECTION MADE AT ASSEMBLY.

DESCRIPTION

CIRCUIT NOT CONNECTED

814135
4

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE

R1 6T4469

200-BK
200-BK-12

200-BK

200-BK

FIXED RES.
ADJ. RES.
RHEOSTAT
FIXED RES.
ADJ. RES.

CIRCUIT CONNECTED

450-YL
63

R2
1G-6252

R9 P9

R1
R2
R3
R4
R5

BLADE, SPADE, RING,

OR SCREW TERMINAL

B916-OR

B923-YL

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL
200-BK

777-PU
VIB CONTROL
SOLENOID

1
2

200-BK
200-BK
200-BK

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

A
BK

R3

BRAKE SOL.
PART OF 7X8164
777-PU
200-BK

B
YL

R6 1G-6251
D801-PU

BK

ABBREV
C
RD

7R0635
7R0636

SWITCH AS.
TEMP
8C3569

1
2

105-BR
449-BU
450-YL
308-YL
200-BK

751-GN
200-BK

BK

RECORDER
814433

R4
6R1374

330-YL

D800-WH

200-BK-6

HYD. TEMP.
SENDER
8N3844

308-YL

LEVER PANEL

102-3512

D+
109-OR-6

128-PK
322-GY

COOLANT SENDER
8N3844

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

TO
PLATFORM

ATCH WIRE, CABLE,

COMPONENT
777-PU
200-BK

PROPEL INTERLOCK SOL.

PART OF 7X8050

777-PU
200-BK

PROPEL INTERLOCK SOL.

PART OF 7X8051

L#

CIRCUIT GROUPING
DESIGNATION

200-BK
200-BK
VIB VARIABLE FREQUENCY
OPTION

RECORDING MODULE
ATTACHMENT

(9X-4257)