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5upe,r*isi0n::Cansulrtant,,,'
lrn,plCmentati0,h,

- Khatib& Alami
Systra,SA
and,SCIC
Consultants:lnc.,
Ini;, in JointVentilrewith Can,arai!
l.he:Lsuis:Berger":roup

$audi Rari:lwa SAR}Proiect

Mr. SalehA. Al-Olaiyan

JVAl Ayuni,Al Omaier,ChinaCivilEngineering

Our Ref,:

3.6.6s/L/081

Construction
Corporation
POBox4247

DCSRef.r
YourRef,:

Doc
1,.1S.
CTW400C00081
l
AOClRLYles3120l

Riyadh11.41,2

Date:

15 January201"1.

Kingclom
of SauaiArabia
T e l :4 6 15 3 3 0
F a x :4 6 15 3 3 4
DearMr. Saleh,
Civila*d Traik:WorkaContractCTW400 - Az ZabirahJunctionto KirngKhalidInternationelrAi:r:port
Resbonse
to the commentso4 submittalof SupplierJaniNaid Factorvfor
TgnsionineDuct Material
CorrueatedRoun4P-eSt
y6ur re-submittalfor abovecorrugatedpost tensioningd:uctfort,thebltidgeworks,
ln:response,tO,
sentundercoverof your letter referenceno. AOC/RLY
/g53l2}Lf receivedon 10tnJanuary2011,we
commentasfollow:
tensioningduct suppliedby JaniNajd Factoryis here:by
PleaSe:
be a.dvised,
tha,tthe corrugatedp,o,st
approvedas notedwith code'A'.
:
:, .
lssuance
of a Code(A,B,C)this shotlnat Ue apeii'ito
Pleasenote 'l*,,Jtw thstdrlding'theEntg'ineer|s
diluteor relieve the Contractorof ony of its obligationsunder the Contract,and the Contractorshall
remain solely responsiblefor the adequocy,ond/or fitnessfar purpose, af the designsldiowings
submittedto theEngineerunder the provisionsof the ContrQct."

ffi,H
lan Knill
Manager-CTW400
Construction
Encl.: N/A
lSC
Cc;

CM+CM
SpniorContractManager,
PD,DPD,Comp.C Manager,
(400),headofficcfile
: GassimAl Gassirn,Deputy,CO,fo:r
:::::: ::SAR:
Project,Saudi Railway:C:ompany

POBox3900,Riyadh11481,KSA
Fax+966-1-4785437
Tel.+966-1-4181.94A,

Page1 of 1

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ReI.09/L74

ProjectManager'MASCO'
Abukeshk,
To: Engr.Abdulrahman
Roadsin RiyadhArea(group 1)
RE:Secondary
Subject: Reviewof submittals

DearMr.Abdulrahman,
to your tetters66' t ' 1/1 ; 3 4
pursuant
to v3 letterno,90/164andwith reference
the following:
085/1-rs ! and086/1-l & ! we wouldliketo sate
prestresslng
o oVM is an approvedsub-contractorfor post tensioning
of girdersin the project'
svstem/work
to supplyducts to accommodate
o JaniNajdis an approvedsub-contractor
tendonsin the proiect'
posttensioning
to supply15.24and15'6mmdia.
sub-contractor
is anapproved
o Maadanivah
ASTMA416-90Strands'
are to be submittedby
submittals/requirements
the followingessential
However,
before
package
prestressing
posttensioning
the contractorin orderto completethe
of workon site:
commencement
.

to verify structuraladequacyof post-tensioning

Structuralcalculations
to OVMsystem
girdersin the proiectaccording
prestressed

whichtrypeand detailsintendedto be usedfor

o Specifyin OVM'scatalogue
differenttvpeof girdersin the project'
.

Maadaniyahand JaniNajd
A letter from OVM statigthat productsof
withtheirsystems'
arecompatible
factories

- Alesayi Consultants Co'

Vf
sr\rJi Busineis Center. Sui!e 607
P.(l.Box 132250, Jeddah21382
Ardbra
Saudi
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are
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Please
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ofthe projectseparately
on differentlocations
progress
r

Regards,
Co'
Consultants
V3AlesaYi
In

tA**,.-^"1\.

Saeed
Eigr.Humayun
Engineer
Resident
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'

JANI NAJDFACTORY
P.O.Bo\ 280287
Riyadh 11392
IndustrialArca
ol AL KhariRoad
Kingdom
ol SaudiArabia
c.R.1010233291
LicenceNo (378/1)

i r-;.:

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(l/lYA) r|.ir oiLta

lJ..j" i

PageNo: 1

SelectedList of Majorprojects SuppliedBy

"Jani NajdFactory,'.

Project Name

Consultant

Contractor/ Client

I) Nonh WesrLegof Ril adhRingRoadS.A.

ShibhAl- JaziraConrracting
Co / K.S.A.

2) Airyoft Roadintersectionwith
SecondRingRoad,At Madinah-K.S.A.

ShibhAl- JaziraConflactjngCo, K.S.A.

3) PrincessNouraBint Abdulrahmal
University-Bridge,
tuyadh- K.S.A..

Al SeifContracting
Co / K.S.A.

4) HammainHigh SpeedRail- K.S.A.

The Arab Conhactors/ K.S.A.

5) EntrancesandExits ofCARp-ARK
ith Two PedestrianUndelpass,
Al Madina-K.S.A.

SAUDIBINLADIN GROUP/ K.S.A.

06)P & C OFTS-3FORruBAIL 2.

ROYAL
COMISSION
FOR
AI ruBAIL

MOIID,ALI AI-SWAILEMCO/ K,S.A,

7) HaramainHigh SpeedRail-K.S.A.

AL RAJHI ALLIANCE CO / K.S.A.

8) HaramainHigh SpeedRail - K.S.A

Freyssinet
\4enaradSaudiArabiaLld / K.S.A.

9) MadinaRoad& Al Amal Road

on ,JeddahK.S.A.
I 0) Developmentof Eastrenpart of
King AbdullahRoad, Riyadh - K.S.A
into@aniduct.com: ,rj!j.sJ' lJJ +11'l-o' ,l I
Manulaclurersof Ah DlstributionTel.:.966-l

SAI'A GENERALCONT/ K.S.A

AL MABANI GENERAI CONTRACTORS/
K.S.A.
r : lJl.sli.111-l -rtlillv : .ijl6 rl9+t! ,J!l!sjl dJ4 i8lj!-.
- E-mail:inlo@janiduct.com
32 - Mobile: 66-500414797

r-+

JANI NAJDFACTORY
P.O.Box280287
Riyadh 11392
IndustrialA.eaot AL Khar, Road
Kingdomol SaudiArabia
c.R. 1010233291
LicenceNo {378/l}

1|-+

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SelectedList of MajorProjectsSupptiedBy
"Jani NajdFactory".

ProjectName
11)KingAbdulAziz Airyort,Jeddah
K.S.A.

Consultant

Contractor
/ Client

Dar Al Handasah.

SAUDIBINLADIN GROUP/ K.S.A.

12)Bekik/ Al Alik Projects- K.S.A.

A1DerbasCo./ K.S.A.

13) Abu HydriahRoadIntrsectionvr'ith

King Saod, Dammam- K.S.A.

AL HazaaContractingCo. / K.S.A.

l4) AI Halouf Projects,- K.S.A.

Ziad SaeedA1QasasEst./ K.S.A.

15) SaudiRailwayCTW 400 - K.S.A.

The Louis Berger

Al Ayuni ConhactingCo / K.S.A.

16) King AbdullahBridge - RiyadhK.S.A.

Al RawafContractirgCo / K.S.A.

17) 3rd Ring RoadProject,Al MadinahK.S.A.

Al Mardoof EsL/ K.S.A.

18) Shuqiq/ TawalRoadProjectK.S.A.

Ital Consult

Bin Jaxallah
Est. / K.S.A.

19)Nasseem
Bridge,Riyadh- K.S.A.

IjzalaContracting
Co / K.S.A.

20) Intersectionofking Abdul Aziz &

King FahdRoads,Al Ahsah- K.S.A.

Al EnjazContactingCo./ K.S.A.

- K.S.A.
2l) Jeddah- JizanExpressway

FreyssinetMenaradSaudiArabiaLtd / K.S.A.

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PO.Box 280287
Riyadh 11392
InduslrialAreaof AL Kharj Road
Kingdomof SaudiArablE
c.R. 1010233291
LicenceNo {378/1)

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PageNo: 3

SelectedList of MajorProjectsSuppliedBy
"Jani NajdFactory".

ProjectName

Consultant

Gontractor/ Client

22) King AbdullahFinancialDesAict

,Riyadh-K.S.A.

FreyssinetMenaradSaudiArabia Ltd / K.S.A.

23)Business
cate,Riyadh- K.S.A.

FreyssinetMenaradSaudiArabiaLtd / K.S.A.

24) BusaiteenLinks - Bahrain.

Mekano4Co. / Bahrain.

25)Al Rassam
ShowRoom,JeddahK.S.A.

CCL GULF / K.S.A.

26)GulfRealEstate
, Riyadh-K.S.A.

CCLGT]LF/ K.S.A,

27) Al NakhilTower
, (Al AJLAN) - Riyadh - K.S.A.

CCL GULF/ K.S.A.

28) WaterFrontMall Rabegh- K.S.A.

CCL GULF/ K.S.A.

29)King RoadTower,Jeddah- K.S.A.

CCL GULF/ K.S.A.

30) Concorde
Tower- U.A.E.

31)MAF Tower- U.A.E.

32) TiffanyTower- U.A.E.

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Websll6: www.Janlducl.com

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JANI NAJDFACTORY
P.O.Box280287
Riyadh 11392
IndustrialArea
of AL Khat Foad
Kingdomof SaudiArabia
c.R. 1010233291
LicenceNo (378/1)

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PageNo: 4

SelectedList of MajorProjects SuppliedBy

"Jani NajdFactory',.
Project Name

Consultant

Gontractor
/ Client

33) G+ 31 Residential
Tower- Qatax.

MZ & Partners.

CCL QATAR

34) JaidahHotel - Qat x.

MZ & Paxtners.

CCL QATAR

35) Laffar Tower- Qatar.

JarnesCubit.

CCL QATAR

36) ZaabiBeachTower- Qatar.

ACC

CCL QATAR

37) PearlTowerD/Parcel6 - Qatar.

KEO

CCL QATAR

38) DiplomatTower- Qatar,

CCL QATAR

39) EmadiTower - Qatar.

CCL QATAR

40) PearlTown Houses- Qatar.

CCLQATAR

41) Al NakheelTower- Qatar.

CCL QATAR

42)Educarion
CiryCMU- Qarar.
43) PearlTower FP - Qalar.

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llanulacturersof Air DistributlonTel.:.966-l-4989937- Fax :.966-1-4989932
" Mobile: +966-500414797
Website:www.ianlduct.com

18 Frogmore Road

RSK STATS Ltd

Hemel Hempstead
Hertfordshire
HP3 9RT
United Kingdom

Tel: +44 (0) 1442 437500

Fax: +44 (0) 1442 437550
Email: info@stats.co.uk
Website: www.stats.co.uk

Determination of Flexural Behaviour

BS EN 524-2: 1997
281595 Steel strip duct testing

Contact Name
Order Reference

Jani Najd Factory

PO Box 280287, 11392, Riyadh, Saudi Arabia
Samer Reziq
20100502/JN
Order Date

11/05/2010

Sample Details
Sample Type
Sampled By
STATS Batch No
Receipt Date

Steel strip ducts

Client
10339
14/05/10

1
Not advised
1
04/06/10

Client Details

Methods
Preparation
Test
Deviations
Specification
Acceptance Criteria

No Samples Received
Sampling Date
No Samples Tested
Test Date

BS EN 524-1. 1200mm long steel ducts, nominal 110mm diameters

BS EN 524-2
None
BS EN 523: 2003. Table 1
110
Duct size
No requirements, values reported for information
Category 1
6.5
Category 2 Fpl/dI

Results
STATS
Sample ref

di

Fpl

ft

ft

Fpl/dI

(mm)

(N)

(mm)

mm)

(N/mm)

Assessment against
criteria

O1

110.0

583.5

1.5

16.0

5.6

Category 1 only

Fpl = Load at deformation, di = Internal diameter of ducts, ft = Irreversible deflection at Fpl

ft = Total deflection at Fpl
See figure 1 on page 2 for graphical results.
Certification
Certificate prepared by

Certificate reviewed by

Clive Rayner
Senior Technician
Tested by

Dr Ian G Blanchard
Senior Consultant
Certificate issue date

CR

15/06/10

The results given in this certificate relate only to those samples submitted and specimens tested and to any materials properly
represented by those samples and specimens. Any opinions and interpretations are outside the scope of UKAS accreditation.

STATS Certificate of Test 281595/34859

Page 1 of 2

18 Frogmore Road

RSK STATS Ltd

Hemel Hempstead
Hertfordshire
HP3 9RT
United Kingdom

Tel: +44 (0) 1442 437500

Fax: +44 (0) 1442 437550
Email: info@stats.co.uk
Website: www.stats.co.uk

Figure 1. Graph showing the displacement of duct O1 when a flexural load is applied.

110mm duct - flexural behaviour

800
700
600

Load (N)

500
400
300
200
100
0
0

10

15

20

25

30

35

Displacement (mm)

STATS Certificate of Test 86747/30996

Page 2 of 2

18 Frogmore Road

RSK STATS Ltd

Hemel Hempstead
Hertfordshire
HP3 9RT
United Kingdom

Tel: +44 (0) 1442 437500

Fax: +44 (0) 1442 437550
Email: info@stats.co.uk
Website: www.stats.co.uk

To-and-fro Bending Test

BS EN 524-3: 1997
281595 Steel strip duct testing

Contact Name
Order Reference

Jani Najd Factory

PO Box 280287, 11392, Riyadh, Saudi Arabia
Samer Reziq
20100502/JN
Order Date

11/05/2010

Sample Details
Sample Type
Sampled By
STATS Batch No
Receipt Date

Steel strip duct

Client
10703
10/10/10

2
Not advised
2
12/10/10

Client Details

Methods
Preparation
Test
Deviations
Specification
Test requirements
Radius of curvature

No Samples Received
Sampling Date
No Samples Tested
Test Date

BS EN 524-1. 1200mm long steel duct, nominal 110mm diameter

BS EN 524-3
None
BS EN 523: 2003. Table 1
Duct Size
110mm
Category 1 (mm)
1000
Category 2 (mm)
1800
Acceptance criterion
No significant deformation and <5% loss of diameter

Results
Sample
Reference

Nominal
Diameter
(mm)

O2

110

Assessment against criteria

Radius of
curvature
(mm)

Observations

1800

No significant deformation

1000

Ovality to 107 - 113 (<5% change)

Complies with Category 1 and Category 2 requirements

Certification
Certificate prepared by

Certificate reviewed by

Clive Rayner
Principal Technician
Tested by

Dr Ian G Blanchard
Senior Consultant
Certificate issue date

CR

12/10/10

The results given in this certificate relate only to those samples submitted and specimens tested and to any materials properly
represented by those samples and specimens. Any opinions and interpretations are outside the scope of UKAS accreditation.

STATS Certificate of Test 281595/35820

Page 1 of 1

18 Frogmore Road

RSK STATS Ltd

Hemel Hempstead
Hertfordshire
HP3 9RT
United Kingdom

Tel: +44 (0) 1442 437500

Fax: +44 (0) 1442 437550
Email: info@stats.co.uk
Website: www.stats.co.uk

Determination of Lateral Load Resistance

BS EN 524-4: 1997
281595 Steel strip duct testing

Contact Name
Order Reference

Jani Najd Factory

PO Box 280287, 11392, Riyadh, Saudi Arabia
Samer Reziq
20100502/JN
Order Date

11/05/2010

Sample Details
Sample Type
Sampled By
STATS Batch No
Receipt Date

Steel strip duct

Client
10339
14/05/10

1
Not advised
1
04/06/10

Client Details

Methods
Preparation
Test
Deviations
Specification
Acceptance Criteria

No Samples Received
Sampling Date
No Samples Tested
Test Date

BS EN 524-1. 1200mm long steel duct, nominal 110mm diameter

BS EN 524-4
Measurements of external diameter rather than internal diameter as specified
BS EN 523: 2003. Table 1
Category 1: 1050N without stiffeners. Deformation < 5mm
Category 1: 1500N with stiffeners. Deformation <5mm
Category 2: 1500N without stiffeners. Deformation < 5mm

Results
Sample O3

Without Stiffeners

Load (N)

1050

Location
Deformation (mm)

1500

Off seam

On seam

Off seam

On seam

3.1

3.5

9.4

13.5

Sample O3

With Stiffeners

Load (N)

1500

Location
Deformation (mm)
Assessment against criteria

Off seam

On seam

0.7

1.0

Complies with category 1 only

Certification
Certificate prepared by

Certificate reviewed by

Clive Rayner
Senior Technician
Tested by

Dr Ian G Blanchard
Senior Consultant
Certificate issue date

CR

15/06/10

The results given in this certificate relate only to those samples submitted and specimens tested and to any materials properly
represented by those samples and specimens. Any opinions and interpretations are outside the scope of UKAS accreditation.
STATS Certificate of Test 281595/34863

Page 1 of 1

18 Frogmore Road

RSK STATS Ltd

Hemel Hempstead
Hertfordshire
HP3 9RT
United Kingdom

Tel: +44 (0) 1442 437500

Fax: +44 (0) 1442 437550
Email: info@stats.co.uk
Website: www.stats.co.uk

Determination of Tensile Load Resistance

BS EN 524-5: 1997
281595 Steel strip duct testing

Contact Name
Order Reference

Jani Najd Factory

PO Box 280287, 11392, Riyadh, Saudi Arabia
Samer Reziq
20100502/JN
Order Date

11/05/2010

Sample Details
Sample Type
Sampled By
STATS Batch No
Receipt Date

Steel strip duct

Client
10339
14/05/10

1
Not advised
1
04/06/10

Client Details

Methods
Preparation
Test
Deviations
Specification
Acceptance Criteria

Results
STATS
Sample ref

No Samples Received
Sampling Date
No Samples Tested
Test Date

BS EN 524-1. 1200mm long steel duct, nominal 110mm diameter

BS EN 524-5
Duct cut shorter to fit into testing machine
BS EN 523: 2003. Table 1
Category 1 and 2. Record deformation at 2200N load. Coupler not to come
detached during test

Notes

Nominal
Diameter, mm

O4

110

Assessment against criteria

Maximum applied load 2200N. 8mm displacement.

Category 1 and 2

Certification
Certificate prepared by

Certificate reviewed by

Clive Rayner
Senior Technician
Tested by

Dr Ian G Blanchard
Senior Consultant
Certificate issue date

CR

15/06/10

The results given in this certificate relate only to those samples submitted and specimens tested and to any materials properly
represented by those samples and specimens. Any opinions and interpretations are outside the scope of UKAS accreditation.

STATS Certificate of Test 281595/34866

Page 1 of 1

18 Frogmore Road

RSK STATS Ltd

Hemel Hempstead
Hertfordshire
HP3 9RT
United Kingdom

Tel: +44 (0) 1442 437500

Fax: +44 (0) 1442 437550
Email: info@stats.co.uk
Website: www.stats.co.uk

Determination of Leaktightness
BS EN 524-6: 1997
281595 Steel strip duct testing

Contact Name
Order Reference

Jani Najd Factory

PO Box 280287, 11392, Riyadh, Saudi Arabia
Samer Reziq
20100502/JN
Order Date

11/05/2010

Sample Details
Sample Type
Sampled By
STATS Batch No
Receipt Date

Steel strip ducts

Client
10339
14/05/10

1
Not advised
1
04/06/10

Methods
Preparation
Test
Deviations
Specification
Acceptance Criteria

BS EN 524-1. 1200mm long steel ducts, nominal 110mm diameters

BS EN 524-6
None
BS EN 523: 2003. Table 1
Category 1 and 2. Water loss in 5 minutes <1.5% by volume

Client Details

No Samples Received
Sampling Date
No Samples Tested
Test Date

Results
STATS Sample ref

Initial mass of water

(g)

Mass of water lost

(g)

Water loss
(%)

O5

11380

3.0

0.1

Assessment against criteria

Sample 05 complies with criteria for Categories 1 and 2

Certification
Certificate prepared by

Certificate reviewed by

Clive Rayner
Senior Technician
Tested by

Dr Ian G Blanchard
Senior Consultant
Certificate issue date

CR

15/06/10

The results given in this certificate relate only to those samples submitted and specimens tested and to any materials properly
represented by those samples and specimens. Any opinions and interpretations are outside the scope of UKAS accreditation.

STATS Certificate of Test 281595/34868

Page 1 of 1

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