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Reading the IGES files of each part separately and saving in ANSA format.
Opening a new empty ANSA database and merging the two parts to form the assembly.
Managing the assembly using the Part Manager.
Cleaning up geometry, removing small holes and other details.
Offsetting to the middle skin.
Creating linked flanges for compatible mesh.
Creating connection points from existing positions and new ones.
Manage connection points and create mesh dependant spot weld connections
Mesh the parts with an element length of 20 mm
Check mesh for penetration and quality
Create mesh independent spot weld connections
Define loads and constraints for two different subcases
Create the NASTRAN header
Output the NASTRAN file.
2.1.2. Prerequisites
Reading the 4 pages of section Intro.2.1. Getting Started of this Guide, as well as performing
Tutorial 1, is recommended in order to obtain a familiarization with the ANSA interface and
terminology. Some basic knowledge of the NASTRAN solver is also suggested.
2.1.3. Problem description
The case consists of the assembly shown below. It consists of two metal sheet parts with the given
specifications:
loads
constraints
PartA
module ID:
100
PID:
10 sheet t=0.8mm
MID:
1 steel
PartB
module ID:
200
PID:
20 sheet t=1.2mm
MID:
1 steel
Loads
50 N at each node axial force
25 N at each node shear force
Constraints
No xyz translation at one end
No yz translation at the other end
The two different loadings are applied in separate Subcases. The constraints are the same for both
Subcases.
2.1.4. Data files
The files required for this tutorial are located in the directory tutorial_files/02-shell_assy.
They are two IGES files named partA.igs and partB.igs . The result can be found for
reference in the file assembly.ansa .
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One property exists with ID=1. Select it from the list with the left mouse button and it becomes
marked in black. Press EDIT to open the Property card and modify its specifications.
Place the mouse cursor in the respective
fields and type in:
Property name: sheet t=0.8mm
PID: 10
T, (thickness): 0.8
At the end press the OK button.
Press the ESC key to exit
from the Properties List
Esc
window.
Press the M.LIST button
M.LIST
(just below the PR.LIST
button), to open the Materials window.
Select with the left mouse button the
"Default MAT1 Material" with
ID=1 and press EDIT.
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Esc
Edit
Repeat the same procedure for the IGES file partB.igs . Open the IGES file from FILE>OPEN.
Open the Property List window, EDIT the Property and specify PID=20 with name "sheet
t=1.2mm" and thickness 1.2. Open the Materials List, EDIT the Material and specify MID=1 with
name "steel". Finally Open the Part Manager and Edit the Part, specifying name "partB", and
Module ID 200, and save it in ANSA format as partB.ansa from FILE>SAVE AS.
Note that for multiple CAD files you can use the FILE>AUTO command, where you can select more
than one CAD files and let ANSA perform the translation and save them as ANSA databases with
their initial name and with the .ansa extension.
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NEW
Then select FILE>MERGE to merge the
two previously saved ANSA databases in
one, and create the assembly.
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PARTS
Open
Edit
Ungroup
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Current
Esc
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However, in this case you will use the functionality of the Part Manager to isolate a Part, and work
on one at a time. Start working on "PartA".
PARTS
Lock
Esc
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Now you can only see the red, yellow and cyan
CONS corresponding to single, double and
triple boundaries.
hole
gaps
hole
overlaps
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F7
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2
1
PASTE
OR
F9
1 2
PASTE
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crosshatches
F7
INFO
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F10
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In case you do not have Curves in your ANSA database to help you
in the identification of such details, you can increase the resolution
of the CONS at selected regions using the FINE function, located in
the Geometry group. This group of functions is located at the
bottom center of the ANSA GUI.
Activate the FINE function and left
FINE
click on a CONS. Each left click
increases the resolution by a factor of 2.
Be aware that altering the
resolution of a CONS in
such a way has a direct
effect on the local element
length of the respective
Perimeter Segment in the
MESH menu.
To decrease the resolution use right-click.
To automatically identify and
remove the holes present in the
part use the CONS>FILL HOL function.
The Fill Hole Parameters window appears:
FILL HOL
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joined CONS
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direction
vector
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Unlock
Lock
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function.
Enter a diameter of 10mm,
press the Select button to detect automatically
the holes
and OK to close them.
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Unlock
Esc
ALL
assembly.
d=
t1 + t 2 0.8 + 1.2
=
= 1.0
2
2
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LINK
CREATE
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d= f
t1 + t 2
0.8 + 1.2
= 1.0
= 1.0
2
2
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d = 1.1
0.8 + 1.2
= 1.1
2
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ALL
3D Points.
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As expected there are 26 Connection Points. Scroll in the list and observe that the first 17
Connection Points refer to "partA" with Module ID 100 and the remaining 9 refer to "partB" with
Module ID 200. This means that the information of the Connection Points is incomplete. Normally,
for a connection between two parts, a Connection Point should have two Module IDs, one for each
connected Part. The 17 Connection Points contain information about "partA" (module ID 100)
only as they were created from 3Dpoints that initially belonged to that Part. On the other side the 9
Connection points contained information about "partB" (module ID 200) as they were defined on
a Face that belonged to that Part.
Press Edit. Five empty fields appear where you
can input manually the connection diameter and
up to four Module IDs to be assigned to the
selected Connection points.
You can perform this operation automatically,
pressing the Auto button.
The Auto Edit Parameters window appears.
Here you specify the search distance within
which ANSA will search and identify Faces that
belong to Parts close enough to be considered
for connection.
Press OK.
The information of the 26 Connection Points has
been updated. Two Parts with the Module IDs
100 and 200 participate in each connection as
presented in the list.
Press the OK button at the bottom of the
window to close the Connection Manager.
Now you can proceed with the realization of the connection elements. At this stage you will only
connect the two top flanges. For the bottom one you will create mesh independent connections
after meshing.
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SPOT-ME
Visible
Mesh algorithm.
SHADOW
many angles.
Zoom out and view the other sides of the part.
The bottom flange has only one row of
elements.
Switch to ENT selection mode in the FOCUS
group and isolate with OR the flange.
Activate the
PERIMETERs>NUMBER function
and select with the left mouse button the
Perimeter Segment shown.
The Input window appears where the current
nodal number is displayed. Specify a new
number of 1 and press Enter.
NUMBER
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INVERT
visible.
Note that the linked flanges are already meshed
with the same mesh. You only need to mesh the
remaining. You can help in the generation of a
good quality mesh by placing some Hot Points
at specific location to align and orient the mesh.
Prepare the internal perimeters
for meshing. Activate the HOT
POINTS>DELETE function and select with the
left mouse button the Hot Points shown.
DELETE
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Zoom in closer.
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Press OK to exit.
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SPC1
Node
SPC1s on.
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Press OK to accept.
The created SPC1s appear in blue color in ENT
mode, with three branches indicating the
restriction in the three degrees of freedom.
If you are in PID view mode they will appear
colored according to the Set that they belong to.
Note that yellow Connecting Spots have been
defined at the nodes where Geometry shell
mesh is connected to FE-model entities (SPC1s
in this case).
Move on the other end of the
SPC1
part, and activate again the
SPCs>SPC1 [Node] function.
Node
Select the nodes and press
middle mouse button.
Again the SPC1 card opens. Input 23 in the C
field, to constrain the translational DoFs in the
global y and z-axes. Again the SID field has the
value 1. These SPC1s will also be put to the
same SPC Set 1.
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Esc
You have created the SPC1s and the SPC Set. Proceed with the definition of the Loads and their
Sets.
Move to the top end of the part to apply
FORCES.
Activate the
FORCES
LOADs>FORCES [Node]
function and select with left
Node
mouse button the nodes on
which you want to apply the loads to.
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Press OK to confirm and close the ForceMoment card. New Force entities are created
and displayed.
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Esc
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Esc
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