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Tutorial 3

SOLID MESHING FOR STRESS ANALYSIS

TETRA & HEXA MESH

Table of Contents

3.1.

Introduction

2

3.1.2. Prerequisites

2

3.1.3. Problem description

2

3.1.4. Data files

2

3.2. Read the ANSA database

3

3.3. Generate the tetra Volume Mesh

4

3.4. Identify poor quality regions of the volume mesh

7

3.5. Generate a good quality triangular surface mesh

9

3.6. Remesh the volume

20

3.7. Obtain information about the mesh

21

3.8. Obtain information about the component

24

3.9. Prepare the geometry for Hexa meshing

26

3.10. Create the interior Faces of the sub-volumes

43

3.11. Generate the Quad Surface mesh

50

3.12. Generate the Hexa Volume Mesh

78

3.13. Examine and improve the quality of the Volume Mesh

83

3.14. Conclusion

84

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

3.1. Introduction

This tutorial presents in detail all the steps taken to generate one tetra and one hexa mesh for the same component. You will read an ANSA database containing the geometry of the component create a tetrahedral mesh, and then read again the same file in order to create the hexa mesh.

The steps described in this tutorial are:

Read the ANSA database of the component.

Generate the triangular surface mesh for the tetra solid mesh.

Examine and improve the quality of the surface mesh.

Define the closed volume that will be meshed.

Generate the tetra elements.

Examine the quality of the volume mesh.

Obtain information regarding the mesh (number, quality) and the component (weight, volume)

Read the same ANSA database to mesh it from the beginning with hexa elements.

Prepare the geometry for hexa meshing, by cutting it into blocks.

Align the nodal number of the Perimeter Segments.

Create a surface mesh of quad elements only.

Generate the hexa elements using the Volume Map algorithm.

Examine and improve the quality of the volume mesh.

Note that the hexa mesh requires more effort and time than the tetra mesh. Both of them though will familiarize you with many ANSA functionalities.

3.1.2. Prerequisites

Reading the 4 pages of section Intro.2.1. Getting Started of this Guide is recommended in order to obtain a familiarization with the ANSA interface and terminology. It is also suggested to have performed Tutorial 1.

3.1.3. Problem description

The geometry of the component is shown below:

description The geometry of the component is shown below: 3.1.4. Data files The file required for

3.1.4. Data files

The file required for this tutorial is tutorial_files/03-solid_mesh/solid.ansa . The results can be found in files solid_tetra.ansa and solid_hexa.ansa in the same directory for reference.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

3.2. Read the ANSA database

Start ANSA. In this case you will read an ANSA database with clean geometry and no topological problems. Keep the default middle tolerance settings in the SETTINGS>TOLERANCES function. Select FILE>OPEN to read the ANSA file.

function. Select FILE>OPEN to read the ANSA file. The File Manager window appears. Specify a filter
function. Select FILE>OPEN to read the ANSA file. The File Manager window appears. Specify a filter
function. Select FILE>OPEN to read the ANSA file. The File Manager window appears. Specify a filter

The File Manager window appears. Specify a filter (*ansa in this case), navigate and select the ANSA file solid.ansa .

this case), navigate and select the ANSA file solid.ansa . Press OK . The geometry of

Press OK. The geometry of the part is read into ANSA.

The part should appear as shown.

SHADOW
SHADOW

Activate SHADOW display mode and rotate

the part to view it better.

You can perform a quick check of the topology by de-activating SHADOW mode and DOUBLE CONS visibility flag buttons. The display is left blank which implies that there are no free (red) or triple (cyan) CONS and hence this is the description of a closed volume. Activate SHADOW and DOUBLE flag buttons back. Save the file as solid.ansa in your local directory from FILE>SAVE AS.

solid.ansa in your local directory from FILE>SAVE AS. BE T A CAE Systems S.A. Tutorial 3

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

3.3. Generate the tetra Volume Mesh

Tetra & Hexa mesh 3.3. Generate the tetra Volume Mesh MESH > WIRE Switch to MESH
Tetra & Hexa mesh 3.3. Generate the tetra Volume Mesh MESH > WIRE Switch to MESH
Tetra & Hexa mesh 3.3. Generate the tetra Volume Mesh MESH > WIRE Switch to MESH
Tetra & Hexa mesh 3.3. Generate the tetra Volume Mesh MESH > WIRE Switch to MESH
MESH > WIRE
MESH >
WIRE

Switch to MESH menu.

Switch to WIRE display mode de-activating SHADOW.

Before proceeding to volume meshing, you should ensure that the correct element length and distortion settings are assigned to all Perimeter Segments.

PARAM.
PARAM.

Activate the SHELL MESH> PARAM. and ensure that the

Element Length minimum limit is set to zero.

ensure that the Element Length minimum limit is set to zero. Activate the MACROs>LENGTH function. Select

Activate the MACROs>LENGTH function. Select with left mouse

box selection all the Macro Areas. Confirm with middle mouse button. The Input window appears.

with middle mouse button. The Input window appears. The element length is applied on all the

The element length is applied on all the Perimeter Segments of the selected Macro Areas.

DISTOR

Finally activate the PERIMETERs>DISTOR function.

The Distortion Definition window appears. Specify a distance distortion of 20% of the local element length. Press OK to apply these settings on all the visible Perimeter Segments. Note that the appearance of the model has not changed. This is because the values of length and distortion were already applied in the ANSA database that you opened. However it is advised to always check these parameters.

In order to mesh the component with tetra elements you must first define the Volume entity.

DEFINE

Activate the VOLUMEs>DEFINE function. Keep the Auto flag

active in the Mode window. Left click on one of the Macros that form the volume. The Auto mode recognizes and selects all the Macros that form a closed volume.

Press middle mouse button to accept.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Properties window appears so that
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Properties window appears so that

The Properties window appears so that you can assign a Property for the solid elements that will be generated. As there is no available Property

in the list click on NEW to create one. A new

Solid Property card appears. (Note the appearance of the card depends on the currently active Deck, which in this case is

NASTRAN). Click OK to accept the default values.

is NASTRAN). Click OK to accept the default values. Back to the Properties window, the newly

Back to the Properties window, the newly created Property is highlighted in black. Double click on it in order to select it.

in black. Double click on it in order to select it. Next, the Part Manager appears,

Next, the Part Manager appears, in order to allocate the Volume entity to a Part.

Select NEW [PART] to create a new Part.

A new empty Part appears in the Part Manager.

Click on the name and change it to "volume".

Then left click on the new part to place the Volume entity in it.""

VOLUM.on the new part to place the Volume entity in it."" otherwise you cannot see or

otherwise you cannot see or select a Volume entity.

Make sure that the VOLUM. Visibility flag button is active,

INFO

VOLUMEs>INFO function and pick the Volume. This becomes highlighted for a preview. Press ESC to exit.

To verify the Volume entity creation, activate the

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh PARAM Before meshing the Volume, activate
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh PARAM Before meshing the Volume, activate
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh PARAM Before meshing the Volume, activate
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh PARAM Before meshing the Volume, activate

PARAM

Before meshing the Volume, activate the VOLUMEs>PARAM

function to adjust the meshing algorithm parameters. The Tetra Meshing Parameters window appears. Change the Maximum Growth rate from 1.2 to 1.0, so that the generated elements do not grow in size towards the interior of the Volume. Select IDEAS stretch and specify a guiding limit of 0.5. Press OK to close.

MESHV

To generate the tetra mesh activate the VOLUMEs>MESHV

TET MESH

[TET MESH] function and select the Volume with the left mouse button. Confirm with middle mouse button. As the Macros Areas were unmeshed the FREE TRIA algorithm is applied to all of them by default, to generate a starting surface mesh. Then the volume mesh generation process begins. A progress bar appears as well as messages in the Text Window.

2904 triangular elements are generated on the surface and 16829 tetra elements in the volume, as reported in the text legend on the bottom left of the display.

in the text legend on the bottom left of the display. (Note that the number of

(Note that the number of generated elements may vary between different machines due to round off).

MACROs
MACROs

De-activate the MACROs visibility flag to remove the Macro

Areas from the view. Only the tetra volume elements remain visible.

Save the file as solid_tetra.ansa from FILE>SAVE AS.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

3.4. Identify poor quality regions of the volume mesh

The quality of the surface and volume mesh will be examined with respect to skewness criteria.

mesh will be examined with respect to skewness criteria. F11 Activate the Presentation Parameters window by
mesh will be examined with respect to skewness criteria. F11 Activate the Presentation Parameters window by
mesh will be examined with respect to skewness criteria. F11 Activate the Presentation Parameters window by
F11
F11

Activate the Presentation Parameters window by pressing the F11 key. Keep only the Skewness flag button

active and then select the IDEAS skewness definition. Input a threshold value of 90 degrees for shells and 0.4 for solids. Ensure that you have the default threshold values shown for quality criteria (min, max elem. length =0) as they affect the surface mesh generation process. In case that these were not the values used in the previous step erase and remesh the model. De-activate the Middle Point Dev and Align. flags at the bottom. Press the OK button to accept the settings and exit.

HIDDENPress the OK button to accept the settings and exit. activating the respective flag. Elements that

activating the respective flag. Elements that violate skewness quality criterion are colored in green according to the legend on the right. The number of visible violating elements, 9 in this case, is shown on the left under OFF. Note that the number of OFF elements may vary slightly between different machines due to round off. As a result the following steps of shell mesh improvement may have to be performed in different areas.

Activate the EXTREME function of the FOCUS group to isolate the

violating tetra elements.

To perform the quality check switch to HIDDEN view mode by

EXTREME

(Note that MACROs visibility flag is de-activated and hence only failed tetras are visible).

! Note also that from ANSA v11.3.1. the EXTREME function can zoom automatically to the worst element (see ANSA User’s Guide section 9.5.3.1.).

The following steps are optional and are performed in order to mark the positions in space of the problematic tetra elements. This will allow a clearer observation of their locations with respect to the surface mesh.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh TOPO > Switch to TOPO menu.
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh TOPO > Switch to TOPO menu.
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh TOPO > Switch to TOPO menu.
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh TOPO > Switch to TOPO menu.

TOPO >

Switch to TOPO menu.

You are going to create 3D Points at the locations of the tetra elements.

POINTsto create 3D Points at the locations of the tetra elements. can see the Points that

can see the Points that you will create.

Make sure that the POINTs visibility flag is active so that you

RELAT.

Activate the POINTs>RELAT. function. Select with left mouse

button box selection all the nodes of the violating tetra elements. Confirm selection with middle mouse button.

tetra elements. Confirm selection with middle mouse button. The Relative window opens. Keep the default zero

The Relative window opens. Keep the default zero values and press OK to create the 3D Points at the selected positions.

The created 3D Points appear as cyan squares.

MESH > WIRE
MESH >
WIRE

Switch back to MESH menu.

De-activate HIDDEN display switching to WIRE to be able to

see inside the outer surface mesh.

Activate MACROs visibility again to bring the surface mesh back.

You should be able to see the surface mesh and the violating tetra elements marked by cyan 3D Points. Rotate the part to examine them better. Notice that all OFF tetra elements are near the surface.

MACROs
MACROs

To avoid such elements you should focus on the generation of a good quality surface mesh first.

Activate the SHELL MESH> ERASE [Visible] to erase the surface mesh of all the visible

Macro Areas. Notice that as a consequence the volume mesh is erased automatically, due to its dependency to the surface mesh. Note however that the Volume entity remains valid even if unmeshed. (Notice that the 3D Points remain still visible. You can switch back to TOPO and de-activate the POINTs visibility flag button.)

ERASE Visible
ERASE
Visible

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

3.5. Generate a good quality triangular surface mesh

Now you will focus on the generation of a good quality surface mesh to guarantee a volume mesh without problematic tetra elements.

guarantee a volume mesh without problematic tetra elements. MIXED MIXED QUAD TRIA TRIA FREE Visible algorithm.
MIXED MIXED QUAD TRIA TRIA FREE Visible
MIXED
MIXED
QUAD
TRIA TRIA
FREE
Visible

algorithm.

Switch to SHELL MESH> TRIA switch button position to generate triangular shell elements.

Activate the SHELL MESH>FREE [Visible] function to mesh all visible Macro Areas with the FREE

All Macro Areas are meshed as reported in the Text Window. The number of generated elements is displayed at the bottom left of the screen.

elements is displayed at the bottom left of the screen. HIDDEN To perform the quality check
HIDDEN
HIDDEN

To perform the quality check switch to HIDDEN view mode by

activating the respective flag. Elements that violate skewness quality criterion are colored in green according to the legend on the right. The number of visible violating elements, 29 in this case, is shown on the left under OFF. Note that the number of generated and OFF elements may vary slightly between different machines due to round off. As a result the following steps of shell mesh improvement may have to be performed in different areas.

The improvement of the mesh will be made in two steps. The first and most important consists of the improvement of the shape of the Macro Areas, the application of different meshing algorithms, and the adjustment of the nodal number of selected Perimeter Segments. These actions will eliminate most of the problematic elements. The second step will consist of movement of nodes on the CAD geometry, and element splitting in order to improve the quality of the remaining violating elements. Zoom in to the location shown in the small image.

Zoom in to the location shown in the small image. You can see a very narrow
Zoom in to the location shown in the small image. You can see a very narrow

You can see a very narrow Macro Area with highly skewed elements.

see a very narrow Macro Area with highly skewed elements. JOIN Activate the MACROs>JOIN function and

JOIN

Activate the MACROs>JOIN function and select with left

mouse button the Perimeter Segment shown.

Note that to retrieve a Perimeter Segment, that was joined unintentionally, activate the MACROs>RELEASE function and select it among the previewed Segments with the left mouse button.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Perimeter Segment is removed and
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Perimeter Segment is removed and
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Perimeter Segment is removed and

The Perimeter Segment is removed and the two neighboring Macro Areas are joined to form a wider one. Their mesh is erased.

JOIN

Segments shown, so that they are also joined.

While still in the same function select the other four Perimeter

The mesh of the affected Macros is erased.

DELETE

leftover Hot Points to delete them.

Activate the HOT POINTs> DELETE function and select the

As the Hot Points are deleted from the Perimeters, the Perimeter nodes are recalculated and therefore the mesh is again erased.

RE-MESH Visible
RE-MESH
Visible

Activate the SHELL MESH> RE-MESH [Visible] function to remesh all the visible

unmeshed Macros with the algorithm that was last used for each one (in this case the Free Tria). ! Note that from ANSA v11.3.1. the SHELL MESH> A.MESH function allows the automatic remeshing of Macros which were erased by such modifications (see ANSA User’s Guide section 9.4.3.). Notice that not only the violating elements have disappeared, but also the overall look of the mesh has improved.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Move to the next area. There
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Move to the next area. There
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Move to the next area. There
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Move to the next area. There

Move to the next area. There is one skewed element. Try using a different meshing algorithm for this Macro Area.

using a different meshing algorithm for this Macro Area. ERASE Select Erase the current mesh of
ERASE Select
ERASE
Select

Erase the current mesh of the Macro using the SHELL MESH>ERASE [Select]

function. Left click on the Macro and press middle mouse button to

confirm selection.

The selected Macro is highlighted.

Note that to de-select an unwanted Macro, right- click on it. Use the SHELL MESH>RE-MESH function to remesh an erased Macro.

Confirm selection with the middle mouse button.

GRADUAL Visible algorithm.
GRADUAL
Visible
algorithm.

Use the SHELL MESH> GRADUAL [Visible] function to mesh the single unmeshed Macro with the Gradual

Notice how the resulting mesh differs from the previous one. The Gradual algorithm produces more elements than the Free, and thus avoids some skewed elements.

! Note that from version 11.3.0 the [Re- Generate] option is available in all meshing functions and there is no need to erase the current mesh to try a different algorithm (see User’s Guide section 9.4.2.).

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Move to the next area. Here
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Move to the next area. Here
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Move to the next area. Here
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Move to the next area. Here

Move to the next area. Here although there are no violating elements there is a short Perimeter Segment that interrupts the “flow” of the mesh.

Segment that interrupts the “flow” of the mesh. JOIN Activate the MACROs>JOIN function and select with

JOIN

Activate the MACROs>JOIN function and select with left

mouse button this Perimeter Segment.

DELETEand select with left mouse button this Perimeter Segment. a box the leftover Hot Points to

a box the leftover Hot Points to delete them.

Activate the HOT POINTs> DELETE function and select with

The mesh is erased.

RE-MESH Visible
RE-MESH
Visible

Activate the SHELL MESH> RE-MESH [Visible] function to remesh all the visible unmeshed.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Moving upwards to the next region,
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Moving upwards to the next region,
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Moving upwards to the next region,
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Moving upwards to the next region,

Moving upwards to the next region, notice that there is a problem inside the hole.

region, notice that there is a problem inside the hole. NOT To view the inner Macros
NOT
NOT

To view the inner Macros of the hole, perform a NOT operation

from the FOCUS Group of commands, and select with box selection the Macros that you want to remove form the view.

OR

select with box selection the Macros of interest.

To further isolate the region, perform an OR operation and

Only the eight Macro Areas remain visible.

Zoom closer to view the mesh better.

Again here you can join some Perimeter Segments, to improve the quality of the generated mesh.

JOIN

Activate the MACROs>JOIN function and select with left

mouse button the Perimeter Segment shown.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The mesh is locally erased and
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The mesh is locally erased and
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The mesh is locally erased and
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The mesh is locally erased and

The mesh is locally erased and a wider Macro is formed.

JOIN

Join the remaining three intermediate perimetrical

Segments with the JOIN function.

Now you can also delete the left over Hot Points.

DELETE

box-selection with the left mouse button.

Activate the HOT POINTs> DELETE function and perform a

The four unwanted Hot Points are deleted.

MAP Visible
MAP
Visible

To demonstrate the use of another algorithm, activate the SHELL MESH> MAP

[Visible] function to mesh all the visible unmeshed Macros with the Map algorithm.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh A LL back. Press ALL from
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh A LL back. Press ALL from
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh A LL back. Press ALL from
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh A LL back. Press ALL from

ALL

back.

Press ALL from the FOCUS commands to bring all the Macros

Press the F9 key to zoom to all in the current view. current view.

In the next area there is one skewed element. This could be corrected by increasing the nodal number of the nearby Perimeter Segment.

the nodal number of the nearby Perimeter Segment. NUMBER Activate the PERIMETERs> NUMBER function and

NUMBER

Activate the PERIMETERs> NUMBER function and select the

Segment with the left mouse button.

The Segment is highlighted and the Input window appears, displaying the current nodal number.

Input a value of 2 and press enter.

The Segment is now colored in red, indicating that its nodal number has been specified explicitly.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh RE-MESH Visible Activate the SHELL MESH>
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh RE-MESH Visible Activate the SHELL MESH>
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh RE-MESH Visible Activate the SHELL MESH>
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh RE-MESH Visible Activate the SHELL MESH>
RE-MESH Visible
RE-MESH
Visible

Activate the SHELL MESH> RE-MESH [Visible] function to remesh the two visible unmeshed Macros.

Note that by now the number of OFF elements has dropped to only six. These will be corrected with the use of some manual functions for demonstration of that kind of functions.

Move to the next region shown. The problematic element will be corrected by a minor nodal movement.

element will be corrected by a minor nodal movement. MV SURF SINGLE Activate the GRIDs>MV SURF
MV SURF SINGLE
MV SURF
SINGLE

Activate the GRIDs>MV SURF [SINGLE] function to move a selected Macro Area

node. Select with the left mouse button the node to be moved. Start moving the node. The motion takes place on the underlying CAD surface.

During the motion the participating elements are highlighted and their quality is continuously monitored and colored accordingly. In this case, as soon as the green color disappears the element is fixed. Press again the left mouse button to lock the node at its new position.

Move to the next region shown, with the two skewed elements.

to the next region shown, with the two skewed elements. MV SURF SINGLE Activate again the
MV SURF SINGLE
MV SURF
SINGLE

Activate again the GRIDs>MV SURF [SINGLE] function to move a selected Perimeter

node. Select with the left mouse button the node to be moved. Start sliding the node along the Perimeter to improve its skewness.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh As soon as the element seizes
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh As soon as the element seizes
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh As soon as the element seizes
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh As soon as the element seizes

As soon as the element seizes to be green press the left mouse button again to lock the node at its new position.

Note that although this move improved the quality of the element concerned, it deteriorated the neighboring element.

Still in the same function select with the left mouse button the Perimeter node shown to improve the element. Move the node and press left mouse button again to lock it.

Still in the MV.SURF function select with the left mouse button the node of the remaining skewed element and begin sliding it along the Perimeter.

To lock the node to its new position, press the left mouse button again.

Move finally to the last problematic area.

button again. Move finally to the last problematic area. Although you could improve the skewness of

Although you could improve the skewness of the elements by moving the nodes with the MV.SURF function, a much better result can be achieved in the following way.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 1 1 2 SPLIT Shells
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 1 1 2 SPLIT Shells
2 1
2
1
1 2
1
2
SPLIT Shells
SPLIT
Shells

Activate the ELEMENTs> SPLIT [Shells] function. The Selection Mode window

appears. Keep only the Edges flag active, so that you select element edges only. Select the three edges shown with the left mouse button.

(De-select with the right mouse button if necessary).

Confirm selection with the middle mouse button.

The Split Options window appears. Press OK.

button. The Split Options window appears. Press OK . Note that the split operation left two

Note that the split operation left two QUAD elements that should be removed, so that the volume can be meshed with tetra elements later.

PASTE

that appears, as it is required for more advanced use. Select with the left mouse button the nodes with

the same order as shown. Confirm with middle mouse button.

Activate the GRIDs>PASTE function. Ignore the Paste window

The first node was pasted onto the other and as a result the QUAD elements was collapsed to a TRIA, and the collapsed small TRIA has been completely removed.

Perform the same operation for the other element.

(Note that you can paste more than one nodes to another. All the selected nodes are pasted to the last selected one. Hence you could perform the above two-step operation in a single one.)

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The resulting mesh quality is improved.
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The resulting mesh quality is improved.

The resulting mesh quality is improved.

There are no more skewed elements.

Save the file from FILE>SAVE.

Notes You should always aim to produce a good quality mesh by shaping properly the Macro Areas, using the most suitable meshing algorithm and adjusting the Perimeter element length or number. This is the faster way and it also assures that if the mesh is erased for some reason, a simple remesh operation will bring it back exactly as it was. On the contrary, corrections that were made using manual nodal movements and element splitting are not retrieved during remeshing.

The powerful Reconstruction algorithm, available from ANSA version 11.3.0, can be used during or after the mesh generation to correct most of the problems that were resolved manually in this section, thus saving time in model creation. See the ANSA User’s Guide section 9.4.4. for details on the use of Reconstruction.

without Reconstruction
without Reconstruction
with Reconstruction
with Reconstruction

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

3.6. Remesh the volume

Having completed the surface mesh, mesh the Volume entity again. Remember that you do not have to define the Volume entity, as it exists from your work in Section 3.3.

Volume entity, as it exists from your work in Section 3.3. Save the file form FILE>SAVE.
Volume entity, as it exists from your work in Section 3.3. Save the file form FILE>SAVE.
Volume entity, as it exists from your work in Section 3.3. Save the file form FILE>SAVE.

Save the file form FILE>SAVE.

Activate the VOLUMEs> MESHV [TET MESH] function and select the

Volume with the left mouse button. Confirm with middle mouse button. As the Macros Areas are meshed their mesh will be used as a starting mesh for the tetra elements.

The volume mesh generation process begins. A progress bar appears as well as messages in the Text Window.

15295 tetra elements in the volume, as reported in the text legend on the bottom left of the display.

MESHV

TET MESH

legend on the bottom left of the display. MESHV TET MESH HIDDEN quality, no OFF elements

HIDDENlegend on the bottom left of the display. MESHV TET MESH quality, no OFF elements are

quality, no OFF elements are reported

While still in HIDDEN display mode to examine the mesh

MACROs
MACROs

De-activate the MACROs visibility flag to remove the Macro

Areas from the view. Only the tetra volume elements remain visible.

SHADOW mesh.
SHADOW
mesh.

Switch to SHADOW display mode to better view the volume

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

3.7. Obtain information about the mesh.

& Hexa mesh 3.7. Obtain information about the mesh. ANSA can provide various type of information
& Hexa mesh 3.7. Obtain information about the mesh. ANSA can provide various type of information

ANSA can provide various type of information in a report format

through the D.INFO (Deck Info) command in the DECK menu (for all DECKS).

DECK >
DECK >
D.INFO
D.INFO

Activate the D.INFO function, located at the bottom of the

DECK menu. The Deck info parameters window appears. Select the type of information you want to acquire by activating the respective flag button.

Activate the Solid and Shell info flags.

Activate the Skewness flag in the SHELL QUALITY section, to obtain information about the skewness quality of the surface mesh.

Activate also the Skewness flag button in the SOLID QUALITY section, to obtain information about the skewness of the volume mesh. Click on the Custom button. The Threshold Values window appears.

the Custom button. The Threshold Values window appears. In this window there are five subdivisions of

In this window there are five subdivisions of the whole range of values that this criterion takes. Having selected the IDEAS solid skewness definition, the default subdivisions have to be altered, as the specific criterion ranges from zero to one. Type in the value 1 in the last entry box and press on the Distribute button. The limits of the subdivisions are automatically redistributed. Press OK to close.

Back to the Deck info parameters window, activate the WHOLE DB (Whole Database) flag so that you get information for all the entities in the Database and not only for the visible ones. Remember that at the moment only the solid elements are visible, as the MACROs visibility flag is de-activated.

Press OK in the Deck info parameters window to obtain the information.

The Deck Report-Information window opens, displaying all the information.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Scroll down the window to find:
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Scroll down the window to find:
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Scroll down the window to find:

Scroll down the window to find:

Min & Max ID and number and type of shell elements.

Min, Max and Average element length of shell elements.

Min & Max ID and number and type of solid elements.

Scroll down in the window to view the rest of the information.

Shell skewness info

ID of best and worst element with respect to skewness.

Distribution of shell skewness (absolute and percentage)

ID of tria shell with worst skewness (note down this ID, see next page)

ID of best and worst element with respect to skewness.

Distribution of solid skewness (absolute and percentage)

Press the SAVE AS button to save the info to a text file or press ESC to exit.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

Based on the above information, you can locate elements of best or worst quality in your model.

can locate elements of best or worst quality in your model. MACROs SHADOW INFO PICK Activate
can locate elements of best or worst quality in your model. MACROs SHADOW INFO PICK Activate
can locate elements of best or worst quality in your model. MACROs SHADOW INFO PICK Activate
can locate elements of best or worst quality in your model. MACROs SHADOW INFO PICK Activate
MACROs SHADOW INFO PICK
MACROs
SHADOW
INFO
PICK

Activate the visibility of Macros and de-activate SHADOW display mode.

Activate the ELEMENTs>INFO [PICK] function. The Input window appears. Type-in the ID

of the element you want to locate. In this case the ID of the worst skewness element is entered, ID=4149 (note that this ID will not be the same in your case as it depends on the order that the elements were generated during meshing, so make sure you type the ID of the element reported by Deck Info).

FE-Mod.
FE-Mod.

Make sure the FE-Mod. flag is active.

Press enter to locate the element. ANSA automatically highlights and zooms to the specific element. While still in the function you can manipulate the view to identify the nearby region and press enter again to zoom to the element. (From ANSA v11.3.1 the EXTREME function can zoom automatically to worst element). (Note if you are in HIDDEN display mode you may not be able to see the element if it is hidden behind).

F11
F11

exit.

Activate the Presentation Parameters window by pressing the F11 key. Activate the Elements flag at the bottom of the window and press OK to

Elements flag at the bottom of the window and press OK to Now the IDs of

Now the IDs of the elements appear on the screen. (Note that some Macros have been removed for clarity).

INFO INFO
INFO
INFO

To obtain more information about the specific element activate the ELEMENTs>INFO [INFO]

function and select the element from its center with the left mouse button. The element card opens and information is provided in the Text Window.

opens and information is provided in the Text Window . BE T A CAE Systems S.A.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

3.8. Obtain information about the component

& Hexa mesh 3.8. Obtain information about the component The D.INFO function can also be used
& Hexa mesh 3.8. Obtain information about the component The D.INFO function can also be used
& Hexa mesh 3.8. Obtain information about the component The D.INFO function can also be used

The D.INFO function can also be used to inquire about the volume, the mass and the center of gravity (CoG) of a meshed solid part. Prior to this however you must specify the correct material properties.

M.LIST

window appears. Select the single Material 1 from the list and press EDIT. (Note that the appearance of the cards depends on the active DECK, which in this case is NASTRAN). The MAT1 card opens. Note that length units are mm and mass units are kg. Change the name to "steel" in the top field and then type in 210 (kN/mm ) for the Young’s

Modulus and 7.85x10

Press OK to confirm and close the card.

Activate the Material List from the M.LIST button. The Materials

2

-6

(kg/mm 3 ) for the density.

Back in the Materials window the name has been updated.

Press ESC to exit from the Materials window.

been updated. Press ESC to exit from the Materials window. MACROs visible. WIRE De-activate MACROs visibility,

MACROsbeen updated. Press ESC to exit from the Materials window. visible. WIRE De-activate MACROs visibility, and

visible. WIRE
visible.
WIRE

De-activate MACROs visibility, and leave only the Volume entity

Stay in WIRE display mode.

and leave only the Volume entity Stay in WIRE display mode. D.INFO Activate the D.INFO function.

D.INFO

Activate the D.INFO function. The Deck info parameters window

appears. De-activate all previous flag button selections. Activate the Mass info flag.

Activate the Visible flag so that now you obtain this type of information about the visible entities, in this case the solid tetra elements. Press OK to get the information report.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh In the Deck Report-Information window that
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh In the Deck Report-Information window that

In the Deck Report-Information window that opens you will find:

Total mass of solids (1.458 kg). Coordinates of CoG. Inertia tensor. Principal Inertias

&

Directions

Total volume of component (1.86x10 5 mm 3 ).

The CoG position and principal axes are also presented graphically on the screen. (Move the Deck-Report-Information window aside to view the part. Do not exit from the window, as the axes will disappear).

Note that the units of the output correspond to the units that you use for the specification of length and material properties.

Press the SAVE AS button to save the info to a text file, or press ESC to exit.

The tetra volume meshing task has been completed.

Save the file from FILE>SAVE.

Quit ANSA from FILE>QUIT.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

3.9. Prepare the geometry for Hexa meshing

& Hexa mesh 3.9. Prepare the geometry for Hexa meshing Start ANSA, read in the file

Start ANSA, read in the file solid.ansa that you have saved in Section 3.1., and save it as solid_hexa.ansa from FILE>SAVE AS.

To create a Hexa mesh you must decompose the solid part into sub-volume blocks that can be meshed by the Volume MAP algorithm. To do so you will use certain CAD functions of ANSA to cut Faces at specific convenient locations, and also create new Faces that will be the interior boundaries of connected sub-volumes.

The volume decomposition must be made always with the scope that:

- The Volume MAP algorithm requires two opposite sets of Macros (master and slave), with

compatible shell mesh, and that all the bounding guiding sets of Macros, which close the volume and define the extrusion direction, are meshed with quad mapped mesh only. Careful Perimeter nodal alignment will be required to satisfy this requirement.

- To achieve solid mesh continuity, the created interior Faces, and hence Macros, must belong to

both adjacent Volumes.

- The blocks must have ideally orthogonal corners, so that the generated hexas are of good quality.

The image below describes the volume decomposition that will be performed in order to generate the hexa mesh. Five sub-volumes will be created and meshed separately. The extrusion directions are displayed by an arrow, indicating which surfaces will be master and slave sets and which will be guiding sets.

volume1 volume4 volume5 volume2 volume3
volume1
volume4
volume5
volume2
volume3

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

2 1
2
1
3
3
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 1 3 1 2 Begin with
1 2
1
2

Begin with the creation of volume1. You must cut Faces to separate the sub-volume from the main body. View the part exactly as shown here.

from the main body. View the part exactly as shown here. Activate the FACEs>PRJ-CUT (Project-Cut) function

Activate the FACEs>PRJ-CUT (Project-Cut) function and select

PRJ-CUTthe FACEs>PRJ-CUT (Project-Cut) function and select with the left mouse button the Hot Point shown (1).

with the left mouse button the Hot Point shown

(1). Then select with the left mouse button the CONS shown (2). Pay attention to select these Hot Points, and not other ones. The Hot Point is projected to the CONS and a CUT is made between the two positions.

As you are still in the function the last Hot Point

remains selected for projection. Select with the left mouse button the other CONS (3).

The last Hot Point is projected and another Cut is made in that Face.

The new Hot Point remains selected.

Press the ESC key to exit from the function.

CUT

two Hot Points as shown.

Activate the FACEs>CUT function and cut the Faces between the

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Now all four sides are cut
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Now all four sides are cut
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Now all four sides are cut
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Now all four sides are cut

Now all four sides are cut at that location.

In order to facilitate visualization and manipulation of sub-volumes you can create new PIDs and assign them to selected Faces. You can also have correspondence of PID and volume ID. To do so, first change the ID of the default existing PID in the database from 1 to

100.

PR.LSTof the default existing PID in the database from 1 to 100. Select the Property in

Select the Property in the list and press EDIT. The Shell Property window appears. Change the PID from 1 to 100 and press OK.

Open the Properties window from the PR.LIST button.

OK . Open the Properties window from the PR.LIST button. This is to free up the

This is to free up the PID numbers 1 to 5 so that they are assigned to the Faces that define the sub-volumes 1 to 5 that will be created, for correspondence purposes.

SET PID

mouse button the Faces that form volume1. The selected Faces become highlighted. De-select with the right mouse button if necessary.

Activate the FACEs>SET PID function and select with the left

Close selection with the middle mouse button.

The Properties window appears. Press NEW to create a new PID with ID=1 and name

"shells of volume1". A new Shell

Property window opens. Type in the name and ID as shown.

Property window opens. Type in the name and ID as shown. To specify the PID color

To specify the PID color press the ColorEdit button.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Material Editor window appears. Type
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Material Editor window appears. Type
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Material Editor window appears. Type
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Material Editor window appears. Type

The Material Editor window appears. Type the letter y (for yellow) in the Filter field. Select one of the available yellow colors.

Press OK to confirm and exit.

Returning to the Shell Property window press again OK to close.

Back in the main Properties window, the newly created PID is highlighted in black. Double click on it to select it.

The selected Faces now belong to this PID.

To view this, switch to PID and SHADOW display mode.

PID. To view this, switch to PID and SHADOW display mode. To proceed with the remaining
PID. To view this, switch to PID and SHADOW display mode. To proceed with the remaining

To proceed with the remaining part remove from the display PID 1 by performing a NOT operation in PID mode.

display PID 1 by performing a NOT operation in PID mode. ENT Return to ENT display

ENT

Return to ENT display mode.

LOCKNOT operation in PID mode. ENT Return to ENT display mode. currently visible entities. Press LOCK

currently visible entities.

Press LOCK in the FOCUS Group of commands to lock the

Note in the following steps the SHADOW mode is active for clarity. You can however proceed without it, if you prefer so.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh You will now treat the fillet
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh You will now treat the fillet
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh You will now treat the fillet
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh You will now treat the fillet

You will now treat the fillet region. This fillet must be split in half and shared between volumes 2 and 3.

must be split in half and shared between volumes 2 and 3. This will be performed

This will be performed using the FACEs>DACH [DIVIDE FACE] function. Before doing so, you

must isolate one edge of the fillet so that you can select it.

isolate one edge of the fillet so that you can select it. Perform a NOT operation

Perform a NOT operation in ENT mode as shown.

DACH

Activate the FACEs>DACH [DIVIDE FACE] function and

DIVIDE FACE

select with the left mouse button the edge of the fillet as shown.

ANSA identifies the whole string of Faces forming the fillet and highlights them. It also provides a preview of the fillet splitting. The Divide Parameters window opens. Activate the Join Macros flag and press OK to proceed.

Activate the Join Macros flag and press OK to proceed. A LL entities that were visible

ALL

entities that were visible when the LOCK flag was activated.

Press ALL from the FOCUS Group to bring back all the

The fillet was split in two and the initial boundaries of the fillet were joined to form wider Macro Areas in the MESH menu, and are therefore colored in a brown color.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

2 2 1 1
2
2
1
1
FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 2 1 1 Rotate the part to
FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 2 1 1 Rotate the part to
FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 2 1 1 Rotate the part to

Rotate the part to the other side. You will cut the two Faces at the locations shown.

side. You will cut the two Faces at the locations shown. CUT Activate the FACEs>CUT function

CUT

Activate the FACEs>CUT function

and select with the left mouse

button the Hot Points shown.

NOT

forming part of volume3. You should leave visible only the Faces shown below.

Perform NOT operations to remove all Faces except those

Perform NOT operations to remove all Faces except those SET PID Activate the FACEs>SET PID function

SET PID

Activate the FACEs>SET PID function and select with the left

mouse button the Faces that form part of volume3. Close selection with the middle mouse button.

Press NEW in the Properties window that appears and create a new PID with ID=3 and

name "shells of volume3". From

ColorEdit select a red color for this PID.

Double click on the highlighted new PID to select it. The selected Faces now have a PID=3.

ALL

PID

Press ALL to bring all the locked entities back.

Switch to PID display mode.

To proceed with the remaining part remove from the display PID 3 by performing a NOT operation in PID mode.

display PID 3 by performing a NOT operation in PID mode. Note that these were not

Note that these were not all the Faces that form volume3. In a later step, it will be easier to add the remaining Faces to this PID.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh ENT LOCK selection. LOCK Return to
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh ENT LOCK selection. LOCK Return to
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh ENT LOCK selection. LOCK Return to
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh ENT LOCK selection. LOCK Return to
ENT LOCK
ENT
LOCK
selection. LOCK
selection.
LOCK

Return to ENT display mode.

De-activate the LOCK flag in the FOCUS Group to clear the old

Press again the LOCK flag to lock the new current entities.

Now you will form

volume4.

OR

 

interest.

Now you will form volume4. OR   interest. Perform an OR operation in ENT mode to

Perform an OR operation in ENT mode to isolate the Faces of

The aim now is to cut the Face (shown in gray color here) not by a simple straight line between the two Hot Points using the CUT function, but along a curved line, similar to that of the CONS of the opposite Face. (Note that you cannot achieve the desired result with the CONS>PROJECT function as the CONS does not have the exact length for the cut). To achieve this you will use the help of the 3D Curves.

CURVEs TRANSF.
CURVEs
TRANSF.

Activate the CURVEs visibility flag. Activate the CURVEs>TRANSF. function and select with the left

mouse button the CONS shown. De-select with the right mouse button if required.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

2 1
2
1

Confirm selection with the middle mouse button.

An arrow appears indicating the start of the selected segment.

Now pick with the left mouse button two positions corresponding to the start and end of

the selected segment, according to the direction

of the preview arrow.

A new 3D Curve is created by a transformation

between initial and target start and end positions from the original segment.

You will now cut the Face using this new 3D Curve.

PROJECT NORMAL
PROJECT
NORMAL

Activate the

CONS>PROJECT

[NORMAL] function and select with the left mouse

button the 3D Curve.

Confirm with the middle mouse button.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Now select the Face on which

Now select the Face on which the 3D Curve will be projected.

Confirm with middle mouse button

Curve will be projected. Confirm with middle mouse button The Face is now cut in the

The Face is now cut in the desired shape.

NOT

the Face from the view.

Perform a NOT operation in ENT mode to remove the lower part of

a NOT operation in ENT mode to remove the lower part of Now you must separate
a NOT operation in ENT mode to remove the lower part of Now you must separate

Now you must separate the small bit at the front. This will be performed by simple Project- Cut operations.

1 2
1
2

PRJ-CUT

(1) and then the CONS (2) on which the projection will take place.

Activate the FACEs>PRJ-CUT function and select the Hot Point

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 1 2 The Hot Point is
1 2
1
2
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 1 2 The Hot Point is projected
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 1 2 The Hot Point is projected

The Hot Point is projected and a Cut is made between the two positions.

Note that the new Hot Point remains selected.

Press middle mouse button to be able to select a different Hot Point without exiting from the function.

Rotate to the other side, and select the other Hot Point (1) and then the opposite CONS (2).

Similarly a new cut is made.

Press ESC to exit the function.

NOT

Perform NOT operations in ENT mode to remove the small Faces

that do not belong to volume4.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh SET PID Activate the FACEs>SET PID
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh SET PID Activate the FACEs>SET PID
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh SET PID Activate the FACEs>SET PID
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh SET PID Activate the FACEs>SET PID

SET PID

Activate the FACEs>SET PID function and select with the left

mouse button the Faces that form volume4. Close selection with the middle mouse button.

Press NEW in the Properties window that appears and create a new PID with ID=4 and

name "shells of volume4". From

ColorEdit select a magenta color for this PID.

Double click on the highlighted new PID to select it. The selected Faces now have a PID=4.

To view this, switch to PID and SHADOW display mode.

PID=4. To view this, switch to PID and SHADOW display mode. To proceed with the remaining
PID=4. To view this, switch to PID and SHADOW display mode. To proceed with the remaining

To proceed with the remaining part remove from the display PID 4 by performing a NOT operation in PID mode.

display PID 4 by performing a NOT operation in PID mode. ENT LOCK selection. LOCK Return
ENT LOCK
ENT
LOCK
selection. LOCK
selection.
LOCK

Return to ENT display mode.

De-activate the LOCK flag in the FOCUS Group to clear the old

Press again the LOCK flag to lock the new current entities.

NOT

Performing the appropriate NOT operations in ENT mode, leave

the four Faces shown that form volume5.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 1 2 SET PID mouse button
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 1 2 SET PID mouse button
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 1 2 SET PID mouse button
1 2
1
2

SET PID

mouse button the Faces that form volume5. Close selection with the middle mouse button.

Activate the FACEs>SET PID function and select with the left

Press NEW in the Properties window that appears and create a new PID with ID=5 and

name "shells of volume5". From

ColorEdit select a blue color for this PID. Double click on the highlighted new PID to select it. The selected Faces now have a PID=5.

ALL LL

Switch to PID and SHADOW display mode to check that the correct PID has been assigned.

Press ALL to bring all locked entities.

has been assigned. Press ALL to bring all locked entities. To proceed with the remaining part
has been assigned. Press ALL to bring all locked entities. To proceed with the remaining part

To proceed with the remaining part perform an OR operation in PID mode.

the remaining part perform an OR operation in PID mode. ENT LOCK selection. LOCK Return to
ENT LOCK
ENT
LOCK
selection. LOCK
selection.
LOCK

Return to ENT display mode.

De-activate the LOCK flag in the FOCUS Group to clear the old

Press again the LOCK flag to lock the new current entities.

The remaining part must be split in two, half of it

will be merged to PID3 and the other will form volume2 with PID=2.

merged to PID3 and the other will form volume2 with PID=2. PRJ-CUT Activate the FACEs>PRJ-CUT function

PRJ-CUT

Activate the FACEs>PRJ-CUT function and select the Hot Point

(1) and then the CONS (2) on which the projection will take place.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Face is cut and the
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Face is cut and the
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Face is cut and the
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Face is cut and the

The Face is cut and the new Hot Point remains selected. Press ESC to exit the function.

CUT

selected Hot Points.

Activate the FACEs>CUT function and cut the Face between the two

The Face is split.

Move to the opposite side, and cut between the two selected Hot Points.

side, and cut between the two selected Hot Points. CUT Still in the same function select

CUT

Still in the same function select the Hot Points.

The Face is split.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

1 2
1
2
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 1 2 Viewing the part from below,
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 1 2 Viewing the part from below,
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 1 2 Viewing the part from below,

Viewing the part from below, you will now cut the upper side along a curve similar to the shape of this bottom

curve. To prepare the lower CONS project the Hot Point from the upper side on it, so that it has the appropriate length.

Activate the HOT POINTs> PROJECT function and select the

Hot Point (1) and then the CONS (2).

PROJECT

and select the Hot Point (1) and then the CONS (2). PROJECT A new Hot Point

A new Hot Point is created at the projection of the selected one.

TRANSF.

mouse button the two CONS shown.

Activate the CURVEs>TRANSF. function and select with the left

Confirm selection with the middle mouse button.

An arrow appears indicating the start of the selected segment of CONS.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

2 1
2
1
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 1 Rotate to the upper side.
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 1 Rotate to the upper side.
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 1 Rotate to the upper side.

Rotate to the upper side.

– Tetra & Hexa mesh 2 1 Rotate to the upper side. Now pick with the

Now pick with the left mouse button two positions corresponding to the start and end of

the selected segment, according to the direction of the preview arrow.

Two new 3D Curves are created by a transformation from the original segment.

Now you will cut the Faces using these two 3D Curves.

PROJECT NORMAL Curves.
PROJECT
NORMAL
Curves.

Activate the CONS> PROJECT [NORMAL] function and select with the left mouse button the two 3D

Confirm selections with middle mouse button.

Select the two Faces on which the 3D Curves will be projected. Select the Faces from their common CONS. De-select with right mouse button if necessary.

Confirm with middle mouse button.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The two Faces are cut in
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The two Faces are cut in
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The two Faces are cut in
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The two Faces are cut in

The two Faces are cut in a similar shape as that of the bottom side.

CURVEs them.
CURVEs
them.

De-activate 3D Curves visibility flag, as you no longer need

NOT

only the Faces that will be merged to PID3 as they also belong to volume3.

Perform appropriate NOT operations in ENT mode to keep

Activate the FACEs>SET PID function and select with the left

mouse button the Faces. Close selection with the middle mouse button. In this case double click on the existing PID3 in the Properties window to select it.

SET PID

PID3 in the Properties window to select it. SET PID The selected Faces acquire PID=3. To

The selected Faces acquire PID=3. To view this, switch to PID and SHADOW display mode.

PID=3. To view this, switch to PID and SHADOW display mode. OR PID mode. To proceed

OR

PID mode.

To proceed with the remaining part perform an OR operation in

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Faces that now remain visible
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Faces that now remain visible
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Faces that now remain visible
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Faces that now remain visible

The Faces that now remain visible form

volume2.

Activate the FACEs>SET PID function and select with the left

SET PID

mouse button the Faces. Close selection with the middle mouse button. Press NEW in the Properties window that appears and create a new PID with ID=2 and

name "shells of volume2". From

ColorEdit select an aqua color for this PID.

Double click on the highlighted new PID to select it. The selected Faces now have a PID=2.

To view this, switch to PID and SHADOW display mode.

PID=2. To view this, switch to PID and SHADOW display mode. LOCK A LL De-activate the

LOCKPID=2. To view this, switch to PID and SHADOW display mode. A LL De-activate the LOCK

ALL

De-activate the LOCK flag in the FOCUS.

Press ALL to bring all the Faces back and view the whole

component with its sub-volumes.

The task is completed.

Save the file from FILE>SAVE.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

3.10. Create the interior Faces of the sub-volumes

Hexa mesh 3.10. Create the interior Faces of the sub-volumes 2 1 3 4 To mesh
2 1 3 4
2
1 3
4
3.10. Create the interior Faces of the sub-volumes 2 1 3 4 To mesh each sub-volume
3.10. Create the interior Faces of the sub-volumes 2 1 3 4 To mesh each sub-volume

To mesh each sub-volume you must create interior Faces in order to close them.

Begin with volume1.

OR

Perform an OR operation in PID mode to isolate it.

COONS

the four CONS that form the Face to be created

in order to close the volume. De-select with right

mouse button if necessary. (Ignore the COONS

Options window that appears).

Activate the SURFs>COONS function and select sequentially

the SURFs>COONS function and select sequentially Confirm selection with middle mouse button. A wire frame

Confirm selection with middle mouse button.

A wire frame preview of the Surface to be

generated is given and the Accept Surface window appears. Press OK to proceed with the creation of the Face.

appears. Press OK to proceed with the creation of the Face. The Face is created and

The Face is created and the sub-volume is now closed. As this Face will be the common boundary of the two adjacent sub-volumes, it is helpful to put it in a different PID. You can use PID 100 which is unused for all the interior Faces that you will create.

CROSH
CROSH

Activate crosshatch visibility flag button so that you can select

Faces from their crosshatch.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 1 3 … SET PID
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 1 3 … SET PID
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 1 3 … SET PID
2 1 3 …
2
1 3
SET PID
SET PID

Activate the FACEs>SET PID function and select with the left

mouse button the new Face from its crosshatch. Close selection with the middle mouse button. The Properties window opens. Double click on PID=100 to place the Face in this unused PID.

click on PID=100 to place the Face in this unused PID. The Face is now colored

The Face is now colored in gray, the color of PID 100.

INVERT

entities in inverted.

Press the INVERT function of the FOCUS Group. Visibility of

OR

Perform an OR operation in PID, to isolate volume3.

Rotate the sub-volume to view its opening.

COONS

Activate the SURFs>COONS function and select sequentially

the CONS that form the Face to be created in order to close the volume. Begin selection from a CONS that belongs to a corner of the Face to be created. Zoom closer so that you do not miss any small CONS. De-select with right mouse button if necessary.

Confirm with middle mouse button.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh A wire frame preview of the
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh A wire frame preview of the
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh A wire frame preview of the
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh A wire frame preview of the

A wire frame preview of the Surface to be generated is given and the Accept Surface window appears. Press OK to proceed with the creation of the Face.

Press OK to proceed with the creation of the Face. Note that ANSA created two Faces

Note that ANSA created two Faces instead of one, so that the underlying Surfaces are of better quality.

SET PID

Activate the FACEs>SET PID function and select with the left

mouse button the new Faces from their crosshatch. Close selection with the middle mouse button. The Properties window opens. Double click on PID=100 to place the Face in this PID.

Double click on PID=100 to place the Face in this PID. The Faces are now colored

The Faces are now colored in gray, the color of PID 100.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 3 1 INVERT Press the
2 3 1
2
3
1
FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 3 1 INVERT Press the INVERT function
FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 3 1 INVERT Press the INVERT function

INVERT

Press the INVERT function of the FOCUS Group. Visibility of

entities in inverted.

OR

Perform an OR operation in PID, to isolate volume4.

Rotate the sub-volume to view its opening.

COONS

Activate the SURFs>COONS function and select sequentially

the three CONS shown.

Confirm with middle mouse button.

A wire frame preview of the Surface to be generated is given and the Accept Surface window appears. Note that in this case, as you have not specified all the boundaries of the Face to be created you have two options. The first one shown here closes the Surface with a straight line.

one shown here closes the Surface with a straight line. Press Alt. to preview the second

Press Alt. to preview the second option.

The second option closes the Surfaces with a curve that has the same curvature as that of the opposite boundary. Press OK to accept this Surface.

of the opposite boundary. Press OK to accept this Surface. BE T A CAE Systems S.A.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 3 4 1 The Face
2 3 4 1
2 3
4
1
FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 3 4 1 The Face is created.
FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 3 4 1 The Face is created.

The Face is created.

Now there is this small opening that must be closed.

COONS

Activate the SURFs>COONS function and select sequentially

the four CONS shown.

Confirm with middle mouse button.

A wire frame preview of the Surface to be generated is given and the Accept Surface window appears. Press OK to proceed with the creation of the Face.

Press OK to proceed with the creation of the Face. The Face is created and the

The Face is created and the gap is closed.

Now you can assign the two new Faces to

PID=100.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh SET PID Activate the FACEs>SET PID
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh SET PID Activate the FACEs>SET PID
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh SET PID Activate the FACEs>SET PID
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh SET PID Activate the FACEs>SET PID
SET PID
SET PID

Activate the FACEs>SET PID function and select with the left

mouse button the new Faces from their crosshatch. Close selection with the middle mouse button. The Properties window opens. Double click on PID=100 to place the Face in this PID.

Double click on PID=100 to place the Face in this PID. The Faces are now colored

The Faces are now colored in gray, the color of PID 100.

ALL

NOT

Press ALL to bring all the Faces back.

Perform NOT operations in PID mode so that you are left with

volume5 and the Faces of PID=100.

You should view the Faces shown.

NOT

Perform NOT operations in ENT mode as shown to isolate the

Faces of volume5. Keep also the interior Face of PID=100 that you created earlier, as it also belongs to this volume too.

you created earlier, as it also belongs to this volume too. BE T A CAE Systems

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 3 4 1 Save the
2 3 4 1
2
3
4
1
FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 3 4 1 Save the file from
FOR STRESS ANALYSIS – Tetra & Hexa mesh 2 3 4 1 Save the file from

Save the file from FILE>SAVE.

Rotate the view so that the small opening becomes visible.

COONS

the four CONS shown.

Activate the SURFs>COONS function and select sequentially

Confirm with middle mouse button. Press OK to accept the previewed Surface

mouse button. Press OK to accept the previewed Surface The Properties window opens. Double click on

The Properties window opens. Double click on PID=100 to place the Face in this PID.

Double click on PID=100 to place the Face in this PID. Volume5 is now closed. A

Volume5 is now closed.

ALL

Switch to ENT display mode, de-activate SHADOW and Crosshatch visibility flags.

Press ALL to bring all the Faces back.

visibility flags. Press ALL to bring all the Faces back. There should not be any red

There should not be any red CONS visible which would indicate lack of connectivity of the Faces. Cyan CONS are visible at boundaries of the created interior Faces.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

3.11. Generate the Quad Surface mesh

Tetra & Hexa mesh 3.11. Generate the Quad Surface mesh Macro with PID 100 Switch to
Macro with PID 100
Macro with
PID 100
3.11. Generate the Quad Surface mesh Macro with PID 100 Switch to the MESH menu to
3.11. Generate the Quad Surface mesh Macro with PID 100 Switch to the MESH menu to

Switch to the MESH menu to begin the surface mesh. The task

MESH >Switch to the MESH menu to begin the surface mesh. The task now is to produce

now is to produce a purely quad map mesh on all the Macro Areas. This will require that you shape the Macros in such a way that map mesh is possible.

To achieve this you will join specific Perimeter Segments and cut new ones.

You will switch to the TOPO menu occasionally, for some special cuts.

Using appropriate OR and NOT operations in ENT and PID modes isolate the Macros of volume1. Include also the interior Macro that belongs to PID100 in order to have the complete closed sub-volume description.

LOCKorder to have the complete closed sub-volume description. visible entities. Activate the LOCK flag from the

visible entities.

Activate the LOCK flag from the FOCUS group to lock the current

You will focus initially on the region near the hole which is more complicated for a map mesh.

First define the locations where you will cut the Macros to separate the region around the hole.

PARAM.

Activate the HOT POINTs> PARAM. function, and select with

the left mouse button the Perimeter Segment shown. Select it by picking near the left end so that it is recognized as start of segment.

An arrow appears indicating the direction from start to end of the Segment. The Input window opens. Type in the ~ symbol and the value 11, in order to insert a Hot Point at an absolute distance of 11 mm along the selected Perimeter Segment.

distance of 11 mm along the selected Perimeter Segment. Press enter to proceed. BE T A

Press enter to proceed.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Hot Point is inserted as
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Hot Point is inserted as
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Hot Point is inserted as
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh The Hot Point is inserted as

The Hot Point is inserted as shown.

Still in the function select with the right mouse button the other Segment, to re-apply the last command.

Another Hot Point is inserted at a distance of 11 mm along that Segment.

Now select with the left mouse button the Segment shown so that you insert a Hot point at

a different distance than the previous.

An arrow appears to indicate the start to end direction, and the Input window opens. This time specify an absolute distance of 12 mm. (The distance here is larger to follow the conical shape of the hole).

here is larger to follow the conical shape of the hole). Press enter to proceed. A

Press enter to proceed.

A Hot Point is inserted at a distance of 12 mm

along the Segment.

Still in the function select with the right mouse button the other Segment, to re-apply the last command.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Another Hot Point is inserted at
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Another Hot Point is inserted at
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Another Hot Point is inserted at
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh Another Hot Point is inserted at

Another Hot Point is inserted at a distance of 12 mm along the Segment.

(Note that you could have inserted the Hot Points using the simple HOT POINTs>INSERT and PROJECT commands at appropriate locations. However to ensure that you accurately reproduce the example here, the Hot Points were inserted at the exact locations as specified with the help of the PARAM. function).

CUT Cut
CUT
Cut

Activate the MACROs>CUT [Cut] function and select with the left mouse button the Hot Points shown, in order to cut

the Macro Area in two.

Still in the function select Hot Points in pairs to cut the other three Macros as shown.

TOPO >

that you can mesh a row of quad elements around them.

Switch to TOPO menu to create zone cuts around the holes, so

CROSH SHADOW
CROSH
SHADOW

Switch to SHADOW mode and activate the visibility of CROSSHATCHES to facilitate selections.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

4 3 1 2
4
3
1
2
FOR STRESS ANALYSIS – Tetra & Hexa mesh 4 3 1 2 ZONECUT Activate the FACEs>ZONECUT
FOR STRESS ANALYSIS – Tetra & Hexa mesh 4 3 1 2 ZONECUT Activate the FACEs>ZONECUT

ZONECUT

Activate the FACEs>ZONECUT function. Select sequentially the

four CONS of the hole.

De-select with right mouse button if required and confirm with middle mouse button.

Next select with the left mouse button from its crosshatch, the Face on which the zonecut will be made. Confirm with middle mouse button.

The Input window appears.

with middle mouse button. The Input window appears. Type in the offset distance for the zonecut

Type in the offset distance for the zonecut and press enter.

The selected CONS have been offset and a cut has been made at the specified distance.

Turn to the other side of the hole and perform the same to make a similar zonecut at 3mm.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

1
1
2
2
3
3
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 1 2 3 Having created the zones

Having created the zones you will cut the Faces along the line shown. The Project Cut function will be used for this.

PRJ-CUT

at the top (1).

Activate the FACEs>PRJ-CUT function and select the Hot Point

Next select the CONS (2) on which the projection will be made.

The Hot Point is projected and the cut is made.

The new Hot Point remains selected so proceed with the selection of the next CONS (3) to continue the cut.

Press ESC to exit the function.

Turn to the other side of the hole and perform the same.

De-activate SHADOW mode.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh MESH > Switch back to MESH
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh MESH > Switch back to MESH
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh MESH > Switch back to MESH
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh MESH > Switch back to MESH

MESH >

Switch back to MESH menu. The part should appear as shown. Activate the MACROs>JOIN function and select with the left

JOINthe MACROs>JOIN function and select with the left mouse button the Segments shown, four of them

mouse button the Segments shown, four of them inside the hole and two on the outside.

(Rotate the part and zoom in accordingly to make a clear selection. You can retrieve an unintentionally joined Segment using the MACROs>RELEASE function. You cannot however retrieve cuts that you made, you must recreate them from the start)

DELETE

Activate the HOT POINTs> DELETE function and select with

box selection the unused Hot Points. Select individually Hot Points that were not removed by box selection.

You should leave the part as shown. If some Hot Points were not deleted by the box selection, delete them by picking them with the left mouse button.

TOPO >

Switch to the TOPO menu to make a cut inside the hole (Note

that in TOPO the cut operation is not view dependant, as it is in the MESH menu, and so in this case it is more appropriate to make a straight line cut).

CUT

Activate the FACEs>CUT function and make a cut inside the hole

between the two Hot Points shown.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

12 12
12
12
12
12
6
6

MESH >

Switch back to the MESH menu.

NUMBERmesh 12 12 12 6 MESH > Switch back to the MESH menu. Perimeter Segment shown.

Perimeter Segment shown. The Input window appears. Type the value 12 and press enter.

Activate the PERIMETERs> NUMBER function and select the

Activate the PERIMETERs> NUMBER function and select the Twelve Perimeter nodes were assigned to the Segment

Twelve Perimeter nodes were assigned to the Segment which is now colored in red.

Still in the same function select with the right mouse button the other Segment to apply the same nodal number to it, too.

Similarly for the two Segments at the bottom.

Still in the NUMBER function select with the left mouse button the Segment shown and assign 6

Perimeter nodes to it.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

6 6 6 6 6
6
6
6
6
6
1
1
STRESS ANALYSIS – Tetra & Hexa mesh 6 6 6 6 6 1 2 1 Use
2 1
2
1

Use the right mouse button to assign the same number to the Segments shown.

In a similar manner assign also 1 node on the Segment shown.

CUT Cut
CUT
Cut

Activate the MACROs>CUT [Cut] function and perform the four cuts shown. Be careful to

select exactly the Perimeter Nodes that are shown to perform the cuts.

CUT Prj-Cut
CUT
Prj-Cut

Activate the MACROs>CUT

[Prj-Cut] function (Project-Cut) and select the Perimeter Node shown and then the

Perimeter Segment.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

3
3
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 3 With the new Hot Point
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 3 With the new Hot Point
SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 3 With the new Hot Point

With the new Hot Point selected pick on the other Perimeter Segment to continue the cut.

The cut is made. The last Hot Point remains selected.

Press middle mouse button to be able to select a different Hot Point to make the same cut on the other side.

Select with the left mouse button the Perimeter Node shown.

Select the two Perimeter Segments to make the cut as before.

Press ESC to exit the function.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 1 1 ? 2 2 2
1 1
1
1
? 2 2 2
?
2
2
2
CUT Cut
CUT
Cut

Activate the MACROs>CUT

[Cut] function and make the two cuts shown between the selected Hot Points and

Perimeter Nodes shown.

NUMBER

one node on these Segments.

Activate the PERIMETERs> NUMBER function and assign

Still in the number function select the Segment shown with the left mouse button. As the Input window appears displaying the current nodal number of 4, select with the cursor (which now has a ? symbol) another Segment to copy its number to the window.

? symbol) another Segment to copy its number to the window. Press enter to apply the

Press enter to apply the new nodal number.

Use the right mouse button to assign the same number on the other three Segments.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

6 6
6
6
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 6 6 Assign 6 nodes to the
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 6 6 Assign 6 nodes to the
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 6 6 Assign 6 nodes to the

Assign 6 nodes to the two remaining vertical

Segments.

The Macros are now ready to be meshed with the Map algorithm.

MAP Select
MAP
Select

Activate the SHELL MESH> MAP [Select] function and select with left mouse button

the Macro Areas to be meshed. De-select with right mouse button if necessary.

Press middle mouse button to confirm selection.

All selected Macros are meshed as reported in the Text Window.

(In the case where some Macros were not meshed, this is due to improper nodal number of some Perimeters, and as a result the map algorithm cannot be applied. Identify these Segments and assign them correct nodal number).

SHADOW W

that in the legend only quad elements are reported. No triangles should be listed there, which would indicate improper nodal number and the generation of tria elements.

Activate SHADOW display mode to view the mesh better. Note

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 38 19 GRAPHICS To view the
38 19
38
19
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 38 19 GRAPHICS To view the mesh
MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh 38 19 GRAPHICS To view the mesh

GRAPHICS

To view the mesh even clearer, activate the GRAPHICS function

from the main pull down menu. The Benchmark Settings window appears. De-activate the SHADOW UNMESH flag at the bottom of the window and press OK. Now only the meshed Macros appear shaded, and can be easily distinguished from the unmeshed ones.

and can be easily distinguished from the unmeshed ones. JOIN Hot Point with HOT POINTs>DELETE. Note

JOIN

Hot Point with HOT POINTs>DELETE.

Note that this Segment is not joined as it is an important feature line that must be retained even if it “stretches” the resulting map mesh that will be generated. To minimize this “stretching” you can place two Hot Points on the opposite side so as to spread it on the side Macros, too.

Use MACROs>JOIN to join this Segment and delete the leftover

PARAM.

Activate the HOT POINTs> PARAM. function and insert a Hot

Point on the Segments at the locations shown.

CUT Cut
CUT
Cut

Activate the MACROs>CUT [Cut] function and cut the Macros between the Hot Point locations.

Now you must assign proper nodal numbers to the Perimeter Segments to mesh them with the Map algorithm.

SOLID MESHING FOR STRESS ANALYSIS – Tetra & Hexa mesh

6 5 6 6 6 6 6 5 6 5 6 6 6 6 5
6
5
6
6
6
6
6 5
6