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Table of
Contents
Series 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Series 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Series 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Series 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Series 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Torque Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Information contained in this publication is accurate as of the publication date and is subject to change without notice. Performance values are typical values. Customers are responsible for selecting
products for their applications using normal engineering methods.
Description and
Advantages
SERIES 20 (236-XXXX-XXX)
Displacement
Flow
Pressure
60 - 985 cm3/r
38 - 114 l/min
241 bar
3.6 - 60 in3/r
10 - 30 GPM
3500 PSI
30 - 75 in3/r
25 - 40 GPM
3500 PSI
75 - 185 in3/r
40 - 60 GPM
3500 PSI
Description and
Advantages
Torque Generator
SERIES 217, 227
Char-Lynn torque generators have been completely Displacement 76 - 160 cm3/r
Flow
15 l/min
redesigned to meet the needs of the changing
69 and 172 bar
marketplace. These torque generators have served Pressure
the industry well, providing:
2.2 - 33 inch
with and without
10 Upper End Types
Hydraulic Circuit
Explanation
Neutral Circuits:
Open Center
and Open Center
Power Beyond
Open Center
Gerotor
P
Fixed
Displacement
Pump
Gerotor
T PB P
To Auxilliary Circuit
Open Center Valves
Fixed
Displacement
Pump
Hydraulic Circuit
Explanation
Neutral Circuits:
Closed Center
Closed Center
Uses a pressure
compensated variable
displacement pump
In neutral position
pump and tank are
disconnected
Most suitable on large
construction equipment
Pressure
Compensated
Pump
Valve Option A
Closed Center System
Gerotor
Metering
Mechanism
Direct
Mechanical
Link
P
with
Neutral
Bleed
Steering
Control
Unit
Hydraulic Circuit
Explanation
Neutral Circuits:
Load Sensing
Load Sensing Circuits
Steering Cylinder
Manual
Input
LS
LS
Load Sensing
Steering Unit
High Pressure
Carryover
CF
DS
Main
Relief
PP
EF
Priority Valve
Dynamic Signal
Filter
Pump
LS Load Sensing
DS Dynamic Signal
PP Pilot Pressure
CF Control Flow
EF Excess Flow
Prime Mover
Hydraulic Circuit
Explanation
Neutral Circuits:
Load Sensing
Load Sensing Circuits
Signal Systems
Dynamic Signal
Open Center Pump
L
Dynamic
Signal
Load
Sensing
(Dynamic
Signal)
Steering
Control Unit
(non-load
reaction)
T LS P
LS CF
EF
T
P
High Pressure
Carryover to
Auxiliary Circuit with
Open Center Valve(s)
Priority Valve
(Dynamic Signal)
Dynamic Signal
Load Sensing Pump
Dynamic
Signal
T LS P
LS CF EF
T
Shuttle Valve
Load
Sensing
(Dynamic
Signal)
Steering
Control Unit
(non-load
reaction)
Auxiliary
Circuit with
Load Sensing
Valve(s)
Priority Valve
(Dynamic Signal)
P
Pilot Signal
from Auxiliary
Circuit
Pressure and Flow
Compensated Pump
Hydraulic Circuit
Explanation
Neutral Circuits:
Load Sensing
Static Signal
Open Center Pump
conventional applications
where response or circuit
stability is not a problem.
The load sensing pilot line
should not exceed 2 meters
[6 feet] in length.
Static Signal
T LS P
LS CF EF
T
P
Load
Sensing
(Static
Signal)
Steering
Control Unit
(non-load
reaction)
Auxiliary
Circuit with
Open Center
Valve(s)
Priority Valve
(Static Signal)
Fixed Displacement Pump
10
Hydraulic Circuit
Explanation
Work Circuits:
Non-Load Reaction
and Load Reaction
Non-Load Reaction
Gerotor
Metering
Mechanism
Direct
Mechanical
Link
P
Steering
Control
Unit
Pressure and Flow
Compensated Pump
Closed Center System
Non-Load Reaction Circuit
Load Reaction
Gerotor
Metering
Mechanism
Direct
Mechanical
Link
Steering
Control
Unit
Fixed
Displacement
Pump
Open Center System
Load Reaction Circuit
11
Steering Units
with Integral
Valves
Valve Description:
1 Anti-cavitation check
valve for cylinder ports
(R & L) protects steering
circuit against vacuum
(cavitation) conditions.
1
2
3
4
5
EF
12
Special Features
and Application
Manual Steering
Description
Use of Graph
30-60
RPM
[1000]
10-15
RPM
1-3
RPM
Displacement
cm3/r [in3/r]
70
46
46
[2.8]
[2.8]
59
59
[3.6]
[3.6]
[ 800]
74
74
[4.5]
[4.5]
60
96
96
[5.9]
[5.9]
120
120
[7.3] 146
[7.3]
146
[8.9]
[8.9]
[ 600]
160
160
[9.7]
[9.7]
[PSI]
40
185
185
[11.3]
[11.3]
[ 400]
230
230
[14.1]
[14.1]
295
295
[17.9]
[17.9]
370
370
[22.6]
[22.6]
[ 200]
50
27
[20]
81
54
[60]
[40]
Manual Input Torque
Nm [lb-ft]
108
[80]
136
[100]
bar
30
20
10
0
13
Special Features
and Application
2-Speed
Description
14
Benefits
Manual steering
capability in unpowered
mode (emergency
steering)
Steering flow is always
proportional to steering
speed
Allows for excellent
roadability and operator
selectable quick-steer
for work cycles
Features
Open Center, Load
Sense
All Integral Valves
Wide Angle
Max System pressure:
241 Bar [3500 psi]
Applications
All Ackerman Steering
Tractors, Telehandlers,
Sweepers, Forestry
Equipment, Backhoes,
Loaders
Sprayers, Combines,
Motor Graders
Special Features
and Application
Dual
Displacement
Manual Gerotor
M
Moo
reedd
Logic Valve
wwee
Added Gerotor
6.0
5.5
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0
PPoo
Gerotor 1 and 2
Powered displ.
cm3/rev
156
179
205
218
244
ddee
Steering
circuit:
Load
spring returned to the
Sensing
Dynamic
Signal
3.6
14.9
60
smaller manual
Max. system pressure: For any other displacement please see your Eaton Representative.
displacement when inlet
241 bar [3500 psi].
pressure falls below 8 bar
Manual 60 cm3/r [3.6 in3/r]
[120 psi]. Above 8 bar [120
Valve options and other
Powered 244 cm3/r [14.9 in3/r]
psi] the logic valve connects
features: same as those
both gerotors to provide full
available on Series 10
7.5
powered displacement.
(single displacement)
7.0
units
6.5
ee
Moodd
uuaall M
Maann
M
0 15 30 45 60 75 90 60 105 120
Input Speed RPM
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
Description
15
Eaton Patented
Technologies
Q-Amp (Flow
Amplification)
for Load Sensing
Circuits
Description
Fast
Turn
Rotary
Valve
Meter
Cylinder
Pump
Variable Ratio
2:1
1.6:1
Ratio
Fast
Turn
1:1
10 20 30 40 50 60 70 80 90 100
RPM
6
5
Turns 4
Lock 3
to
2
Lock 1
Meter
Cylinder
Pump
Manual Steering
Steering a vehicle with
loss of engine power may
not be possible with a
large displacement
steering control unit (SCU).
Q-Amp with manual
feature has the smaller
displacement required for
manual steering and has
the additional flow
requirement of the larger
displacement SCU for
power steering.
Single Cylinder
(Unequal area)
16
Rotary
Valve
No Flow
Slow
Turn
Pump
Rotary
Valve
Meter
Cylinder
Eaton Patented
Technologies
Q-Amp (Flow
Amplification)
for Load Sensing
Circuits
Applications
Variable Ratio
Wheel Loaders
Scrapers
Articulated AG Tractors
Articulated Dumpers
Mine Trucks
Forestry Equipment
Rough Terrain Lift Trucks
AG Tractors
Small Wheel Loaders
Rubber Tired Excavators
Sprayers
Site Handlers
Graders
Combines
17
Eaton Patented
Technologies
Wide Angle
Benefits
60 RPM
Flow
rd
125 ms
nda
Sta
Description
e
Wid
Ang
le
Time
Computer Simulation
Jerk (g/sec)
60 RPM CW
Jerk (g/sec)
4
0
-4
60 RPM CCW
-8
0
2
3
4
Time (Seconds)
Standard Steering on a 25 Ton Loader
Jerk (g/sec)
60 RPM CW
Jerk (g/sec)
4
0
-4
60 RPM CCW
-8
0
2
3
4
6
Time (Seconds)
Wide Angle Steering on a 25 Ton Loader
These graphs show a computer simulation of the jerk levels and have been verified by
actual vehicle tests.
18
Eaton Patented
Technologies
Cylinder Damping
Description
Features
Benefits
Damps or stabilizes
unstable systems.
Applications
Large Articulated Vehicles
Wheel Loaders
Skidders
Scrapers
19
Eaton Patented
Technologies
VersaSteer
Description
Eatons patented
VersaSteer technology
offers operator-selectable
Metered or Quick Steering
modes at any time, with the
touch of a button or the flip
of a switch, and provides
the operator flexibility to
significantly improve the
overall steering experience.
Dual Steering Modes
Metered Steering The
steering unit operates the
same as a traditional
hydrostatic steering control
unit. Steering (flow) is a
function of steering wheel
rotations (rpm). Metered
(gerotor) steering provides
precise, responsive, and
smooth steering.
Quick Steering
20
Benefits
VersaSteer System
Components
Provides steering
Steering Control Unit
system cost savings by
eliminating the need for
Solenoid Shift Valve
a separate joystick
Four 04 hoses
Available on Load Sense
Electric Switch
steering systems
Compatible with
Series 10 VersaSteer
Integral Valves, Bolt-On
Priority Valves, Q-Amp
and Cylinder Damping
Emergency manual
steering capability
Minor size increase
can retrofit to existing
vehicles
Smoother steering with
Eaton Patented Wide
Angle technology.
Traditional Metered Steering
Features
Dual steering modes in
one integrated Steering
Control Unit (SCU)
High pressure rating
and flow capabilities
Compatible with current
steering options
Easily retrofit to existing
vehicles
Proven base technology
Easy one-touch switch
(OEM defined)
Series 20 VersaSteer
SPECIFICATIONS
1. System Pressure Rating a. 241 Bar [3500 psi] - Series 10
b. 241 Bar [3500 psi] - Series 20
2. Back Pressure Rating - 21 Bar [305 psi]
3. Flow Rating
a. 15 gpm - Series 10
b. 25 gpm - Series 20
Eaton Patented
Technologies
Benefits
21
Steering Control
UnitsSeries 5
Product
Description
Features
The new Series 5 steering
control units (SCU) are
Open Center
exciting new products
Load Sensing
designed for low flow, low
pressure applications.
Open Center
Power Beyond
The Series 5 units are
available in two compact
Integral Column
designs:
Manual Steering
Option 1:
Check Valve
Square Housing (Mount)
Inlet Relief Valve
Unit with Side Ports
1: Square Housing
Load Sense Relief Valve Option
with Side Ports
Option 2:
Cylinder Relief Valve
refer to Model Code, page 23
Round Housing (Mount) Unit
Anti-Cavitation Valve
with End Ports
In addition to the installation
Applications
flexibility provided by the
two options above, this new
Lawn and Garden
family of products has bestEquipment
in-class steering feel and
Turf Equipment
provides crisp centering.
These units also have better
Golf Course
SPECIFICATIONS
efficiency (lower pressure
Maintenance
Max. System Pressure
drop) than competitive units.
Equipment
Max. Back Pressure
Power Beyond Models
Lift Trucks
Flow
Optional power beyond
Compact Utility Tractors Max.
Max. Differential
steering control units supply
Between Steering Unit
steering and flow to auxiliary
and System Temperature
valve functions. The power
Max. System Operating Temperature
beyond unit is used in open
Input Torque
center (fixed displacement
Powered -Standard
pump) systems in the
medium pressure range.
Low
When not steering, the
power beyond unit directs all
Max. Non Powered
inlet flow to the excess flow
Fluid
port (power beyond) for use
Recommended Filtration
in the auxiliary circuit. Once
Port Options
steering is initiated, and
since steering has priority,
inlet flow will be diverted to
Check Valve for Manual Steering
the steering circuit as
Optional Relief Valve Settings
required. Flow out the
bar [PSI]
excess flow port (power
beyond) and tank port will
vary or stop depending upon
the steering requirement.
The tank port of the steering
unit has flow only when
steering is operating.
22
Steering Control
UnitsSeries 5
Model Code
Ordering
Information
C A
A B R
Nos
Feature
Code
1,2,3
4
5
6
7-8
9
10
11
12,13
Product Series
Nominal Flow
Rating
Inlet Pressure
Rating
Tank Pressure
Rating
Displacement
ABR
1
B
C
A
B
35
37
39
41
43
46
48
Flow Amplification 0
Neutral Circuit A
B
F
Load Circuit
A
Valve Options
01
04
05
12
13
14,15
16,17
Integral Inlet
Relief Valve
Setting
Cylinder Relief
Setting
00
18
1J
1Z
26
2G
2T
34
3W
00
37
42
55
68
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
0
A
Description
* All low torque units need approval from an Eaton Steering Engineer.
Nos
Feature
A 0
Code
Input Torque
1
3
A
23
Fluid Type
24
25,26
27
28
Special Application 0
Special Feature AA
Paint
1
Identification
0
29
Mechanical
Interface
D
30
Eaton Assigned
Design Code
1 0
Description
23
Steering Control
UnitsSeries 5
Model Code
Ordering
Information
A B R
Nos
1,2,3
4
5
6
7-8
9
10
11
12,13
Feature
Product Series
Nominal Flow
Rating
Inlet Pressure
Rating
Tank Pressure
Rating
Displacement
A
Code
Cylinder Relief
Setting
Description
C
A
12
16,17
35
37
39
41
43
46
48
Flow Amplification 0
Neutral Circuit A
B
C
F
Load Circuit
A
Valve Options
01
04
Integral Inlet
Relief Valve
Setting
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
ABR
1
B
05
14,15
00
18
1J
1Z
26
2G
2T
34
3W
4C
00
0 0
Nos
Feature
Code
22
23
24
25,26
27
28
29
30
* All low torque units need approval from an Eaton Steering Engineer.
** Plug-O ports rated to 103 bar [1500PSI]
24
A 0
1 0
Description
Steering Control
UnitsSeries 5
Installation
Drawing
4X M10 x 1.5-6H
15,2 [.60] Min
58.37
[2.298]
29,18 48.26+0.13
[1.149] [1.900+.005]
Side View
40,6
[1.60] MAX
58,37
[2.298]
38,4
[1.51]MAX
58,37
[2.298]
78,5
[3.09]MAX
29,18
[1.149]
Displacement
cm3/r [in3/r]
31.5 [1.92]
39.5 [2.41]
50.8 [3.10]
63.1 [3.85]
73.8 [4.50]
100.0 [6.10]
120.0 [7.33]
Code
35
37
39
41
43
46
48
Dim. A Max.
mm [inch]
123.4 [4.86]
125.2 [4.93]
124.2 [4.89]
126.2 [4.97]
128.0 [5.04]
132.3 [5.21]
135.4 [5.33]
Sectional Drawing
Relief Valve/Check
Shaft
Seal
Manual Check
Bearing
Race
Spool
Gerotor
Anti-Cavitation Valve
Relief Valve/Check
or Manual Check
Dust Seal
Housing
Drive O-ring
Spacer Plate
End Cap
Gerotor Seal
View of Gerotor Section
25
Steering Control
UnitsSeries 5
Installation
Drawing
44,4
[1.75] MAX
9,9
[.39] MIN
9,1
[.36] MAX
69,850,05
[2.750.002] Dia.
28,6
25,7
80,5
[1.126] MAX Dia. [1.01] MAX Dia.
[3.17] MAX
59,00
[2.323] Dia.
80,5
[3.17] MAX
5,10.8
[.20.03]
4 x M6 x 1.0-6H
12,2 [.48] Min. Depth
8,9
[.35] MIN
26,40,5
[1.04.02]
20,30,5
[.80.02]
19,80,5
[.78.02]
Displacement
cm3/r [in3/r]
31.5 [1.92]
39.5 [2.41]
50.8 [3.10]
63.1 [3.85]
73.8 [4.50]
100 [6.10]
120 [7.33]
Additional Port
Pressure Port
13,70,5
[.54.02]
27,90,5
8,90,5 14,50,5 [1.10.02]
[.35.02] [.57.02]
23,60,5
[.93.02]
Right Port
Tank Port
5X .5625-18
UNF-2B SAE
O-Ring Port
11,40,5
[.45.02]
Left Port
Sectional Drawing
11
10
16
VIEW B
D
15
23
22
21
VIEW B
D
C
7
26
Dim. A Max.
mm [inch]
135.1 [5.32]
137.2 [5.40]
136.1 [5.36]
137.9 [5.43]
139.7 [5.50]
144 [5.67]
147.3 [5.80]
11
10
8
3
5
2
22
16
15
21
23
7
6
Pin
Sleeve
Drive
O-ring
Gerotor
End cap
Dust seal
Bearing
Race
Quad seal
Retaining ring
Wear plate
housing
Steering Control
UnitsSeries 5
Performance Data
[PSI]
[120]
8
6
[ 80]
4
[ 40]
2
0
4
[1]
7
[2]
11
[3]
[PSI]
[250]
14
[200]
10
[150]
[100]
[ 50]
2
8
[2]
11
[3]
15
[4]
L/min [GPM]
19
[5]
23
[6]
[ 0]
L/min
7
9
11
13
15
2000
1900
1800
1700
1600
1500
1400
1300
125
115
105
95
bar
135
[ 0]
15
[4]
L/min [GPM]
bar
85
1200
PSI
1100
1000
75
65
55
45
35
0
GPM
900
800
700
600
500
0
25
20
Nm 2
in-lb
15
10
1
0
10 20 30
40 50 60 70 80 90 100
Percent Deflection
Standard torque
Low torque
27
Steering Control
UnitsSeries 5
Integral Column
Option
Integral Column
Option Available in
Square Housing with
Side Ports, and Round
Housing with End
Ports
65.0 0.5
[2.56 .02]
29.36 0.25
[1.156 .010]
14.27 0.25
[.562 .010]
9.1
[.36] MAX
17.919
[.7055]
19.2
25.7
[1.01] MAX [.755] MAX
M16 x 1.5-6g
Tapered 17.919mm (.7055in)
diameter, .083:1 and serrated
17.5 (.688) diameter, 40 tooth,
M16x1.5-6g, Extension length
65.02 (2.56)
.0831:1
9,9
[.39] MIN
69,850,05
25,7
28,6
[2.750.002] Dia. [1.126] MAX Dia. [1.01] MAX Dia.
28
5,10,8
[.20.03]
8,9
[.35] MIN
Steering Control
UnitsSeries 10
Product Description
SPECIFICATIONS
Max. System Pressure
Max. Back Pressure
Rated Flow
Low
Medium
High
Low (with Q-Amp)
Medium (with Q-Amp)
High (with Q-Amp)
Max. Differential
Between Steering Unit
and System Temperature
Max. System
Operating Temperature
Input Torque
Powered
Non-Powered
Fluid
Recommended Filtration
PORT SIZES:
Work Ports (4)
3/4-16 (SAE)
M18 x 1,5 - 6H
G 1/2 (BSP) Straight Thread
STC Dash 08**
29
Steering Control
UnitsSeries 10
Model Code
Ordering
Information
The following 32-digit coding system has been developed to
identify all of the configuration options for the Series 10
steering control units. Use this model code to specify a unit
with the desired features. All 32-digits of the code must be
present when ordering. You may want to photocopy the
matrix below to ensure that each number is entered in the
correct box.
1
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
A D R
Nos
A A
A A A 1
0 A
Feature
Code
Description
Nos
Feature
Code
Description
ADR
10
Flow Amplification**
A
B
C
D
E
G
A
B
C
01
02
03
04
05
Unit Type
V
1
2
3
4
5
6
7
1
2
8-9
8-9
Return Pressure
Rating
Displacement
cm3/r [in3/r]
Dual Displacement
Combined/Manual
Displacement
cm3/r [in3/r]
40
43
45
48
50
51
52
54
57
59
61
64
66
60 [3.6]
75 [4.5]
95 [5.9]
120 [7.3]
145 [8.9]
160 [9.7]
185 [11.3]
230 [14.1]
295 [17.9]
370 [22.6]
460 [28.2]
590 [35.9]
740 [45.1]
E
G
12
Load Circuit
A
C
D
E
Open Center
Closed Center
Load Sensing, Static Signal
Load Sensing, Dynamic Signal
A
B
Non-Load Reaction
Load Reaction (Open Center
3,8 - 30 l/min [1 - 8 GPM] Only
Non-Load Reaction,
Cylinder Damped
00
None
1-8 GPM
8-16 GPM
Neutral Circuit
01
02
03
04
05
06
07
08
Inlet
Check
Valve
Cylinder
AntiInlet
Relief Cavitation Relief
Valve
Valve
Valve
09
10
11
Steering Control
UnitsSeries 10
Model Code
Ordering
Information
Continued
Nos Feature
17,18 Inlet or Load Sense
Relief Valve
bar [PSI]
Code
00
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
99
19,20 Cylinder Relief Valve 00
bar [PSI]
23
** Cylinder Relief
24
setting recommen- 25
dation is 870 PSI
26
(60 bar) above
27
steering inlet/load
28
sense pressure.
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
Description
None
124 [1800]
131 [1900]
138 [2000]
145 [2100]
152 [2200]
158 [2290]
165 [2390]
172 [2490]
179 [2600]
186 [2700]
193 [2800]
200 [2900]
207 [3000]
214 [3100]
220 [3190]
227 [3290]
234 [3390]
241 [3500]
248 [3600]
255 [3700]
262 [3800]
269 [3900]
276 [4000]
136 [1970]
None
158 [2290]
165 [2390]
172 [2490]
179 [2600]
186 [2700]
193 [2800]
200 [2900]
207 [3000]
214 [3100]
220 [3190]
227 [3290]
234 [3390]]
241 [3500]
248 [3600]
255 [3700]
262 [3800]
269 [3900]
276 [4000]
283 [4100]
289 [4190]
296 [4290]
303 [4390
310 [4500]
317 [4600]
324 [4700]
331 [4800]
338 [4900]
Nos
Feature Code
21,22,23,24 Ports and AAAA
Mounting
Threads
AABA
AACA
BAAA
BADA
BAEA
CAAA
Description
4 x 3/4-16 (SAE) Ports
None (No Additional Port)
2 x M12 Mounting Threads
Port Face
4 x M10 Mounting Threads
Mounting Face
4 x 3/4-16 (SAE) Ports
7/16-20 Load Sensing Port on Side
2 x M12 Mounting Threads
Port Face
4 x M10 Mounting Threads
Mounting Face
4 x 3/4-16 (SAE) Ports
7/16-20 Load Sensing Port Port
Face
2 x M12 Mounting Threads
Port Face
4 x M10 Mounting Threads
Mounting Face
4 x M18 x 1,5 - 6H Metric
O-ring Ports
None (No Additional Port)
2 x M12 Mounting Threads
Port Face
4 x M10 Mounting Threads
Mounting Face
4 x M18 x 1,5 - 6H Metric
O-ring Ports
M12 x 1,5 - 6H Load Sensing Port
on Side
2 x M12 Mounting Threads
Port Face
4 x M10 Mounting Threads
Mounting Face
4 x M18 x 1,5 - 6H Metric
O-ring Ports
M12 x 1,5 - 6H Load Sensing Port
Port Face
2 x M12 Mounting Threads
Port Face
4 x M10 Mounting Threads
Mounting Face
31
Steering Control
UnitsSeries 10
Model Code
Ordering
Information
Continued
Nos
Feature Code
21,22,23,24 Ports and CAFA
Mounting
Threads
(continued)
Description
4 x G 1/2 (BSP) Straight Thread
Ports
G 1/4 (BSP) LS Straight Thread Port
on Side
2 x M12 Mounting Threads Port
Face
4 x M10 Mounting Threads
Mounting Face
CAGA 4 x G 1/2 (BSP) Straight Thread
Ports
G 1/4 (BSP) LS Straight Thread Port
on Port Face
2 x M12 Mounting Threads Port
Face
4 x M10 Mounting Threads
Mounting Face
DAAA Dash 08 STC Ports ***
None (No Additional Port)
2 x M10 Mounting Threads Port
Face
4 x M10 Mounting Threads
Mounting Face
DAHA Dash 08 STC Ports ***
Dash 06 STC Port on Side
2 x M10 Mounting Threads Port
Face
4 x M10 Mounting Threads
Mounting Face
DAJA Dash 08 STC Ports ***
Dash 06 STC Port Face
2 x M10 Mounting Threads Port
Face
4 x M10 Mounting Threads
Mounting Face
25 Mechanical
A
Internal Involute Spline,
Interface
12 Tooth 16/32 DP 30 PA
26 Input Torque
3
Standard
27 Fluid Type
A
See Eaton Technical
Bulletin 3-401
28,29 Special Features
AA
None
30 Paints and Packaging 1
Black Primer
31 Identification
0
Eaton Product Number on
Nameplate
32 Eaton Assigned
B
Assigned Design Code
Design Code
STCAeroquip
STC Hose/Connector
*** STC with inlet check requires threaded adapter. Contact your Eaton Account Representative for assistance.
32
Release Sleeve
Backup Washer
O-ring
Steering Control
UnitsSeries 10
Installation Drawing
Column
Mounting
Thread
M10 x 1,5-6H
M10 x 1,5-6H
M10 x 1,5-6H
M10 x 1,5-6H
Load
Sensing*
Port
7/16 - 20
M12 x 1,5-6H
STC
G 1/4 (BSP)
Port
Mounting
Thread
M12 x 1,75-6H
M12 x 1,75-6H
M12 x 1,75-6H
M12 x 1,75-6H
* LS side port
location changes
with a LSR
83,8
[3.30]
Dia. Max.
8,89/8,39
[.350/.330]
2,05/3,36 [.081/.132]
56,1[2.21]*
63,25/62,49
[2.490/2.460]
37,08/36,32 [1.460/1.430]
63,12/62,62 [2.485/2.465]
56,13/55,37 [2.210/2.180]
12 Tooth Involute Spline
16/32 D.P. 30 P.A.
14,2 [.56] Deep
Left
22,48/21,98
[.885/.865]
Tank
Pressure
Port Mounting Thread x 24,1 [.95] Min. Deep (2)
Displacement
cm3/r
[in3/r]
60 [ 3.6]
75 [ 4.5]
95 [ 5.9]
120 [ 7.3]
146 [ 8.9]
159 [ 9.7]
185 [11.3]
231 [14.1]
293 [17.9]
370 [22.6]
462 [28.2]
588 [35.9]
739 [45.1]
Dimension C
mm [in.]
10,2 [ .40]
10,2 [ .40]
13,2 [ .52]
16,5 [ .65]
20,1 [ .79]
21,8 [ .86]
25,4 [1.00]
31,7 [1.25]
40,4 [1.59]
50,8 [2.00]
63,5 [2.50]
80,8 [3.18]
101,6 [4.00]
Dimension D
mm [in.]
138,1 [5.44]
138,1 [5.44]
141,1 [5.56]
144,4 [5.69]
148,0 [5.83]
149,9 [5.90]
153,3 [6.04]
159,7 [6.29]
168,3 [6.63]
178,7 [7.04]
191,4 [7.54]
208,8 [8.22]
229,6 [9.04]
Load Sensing
Side Port
Load Sensing
Port Face
44,96/43,94
[1.770/1.730]
83,8
[3.30]
Dia.
Max.
Column Mounting
Thread x 15,2 [.60]
45
Right
38,61/38,41
[1.52/1.480]
58,67/58,17
[2.310/2.290]
94,0
[3.70]
Max.
60,51/59,49
[2.382/2.342]
45,0/44,0
[1.77/1.73]
Max.
33
Steering Control
UnitsSeries 10
Sectional Drawing
and Integral Valves
AA
BB
CC
AA
Inlet Check Valve
DD
EE
FF
BB
Load
Inlet
Relief or Sense
Valve
Relief
Valve
CC
Internal
Check
Valve for
Limited
Manual
Steering
DD
Cylinder Port
Shock Valves
EE
Anti-Cavitation Valves for Cylinder Ports
FF
34
Steering Control
UnitsSeries 10
Performance Data
350
Flow l/min
8 10 12
16
18
220
[5000]
280
[4000]
bar
210
3
Flow GPM
P1
(23)
Legend*
P2
(27)
P3
(30)
[PSI]
[2500]
[PSI]
[2000]
[1500]
100
[2000]
70
P4
(34)
Flow l/min
8 10
Legend**
12
14
2
Flow GPM
[1000]
P2
16
[100]
[PSI]
[ 50]
1
Flow GPM
P1
10
[150]
Input Torque
Anti-Cavitation Valve
40
160
bar
130
Flow l/min
20
30
[3000]
10
190
[3000]
140
[ 0]
3
Nm
2
1
0
10 20 30 40 50 60 70 80 90 100
32
28
24
20
16
12 lb-in
8
4
0
Percent Deflection
Standard Torque
35
Steering Control
Units
Series 10 Dual
Displacement
Installation
Drawing
12 Tooth
Involute Spline
16/32 D.P. 30 P.A.
14,2 [.56] Deep
37,08/36,32 [1.460/1.430]
63,12/62,62 [2.485/2.465]
56,13/55,37 [2.210/2.180]
Load Sensing/Power
Beyond Side Port
45
Left
21,1
[.83]
38,61/38,41
[1.52/1.480]
44,96/43,94
[1.770/1.730]
Load Sensing
Side Port
8,89/8,39
[.350/.330]
83,8
[3.30]
Dia.
Max.
Right
63,25/62,49
[2.490/2.460]
60,51/59,49
[2.382/2.342]
44,45/44,34
[1.750/1.746]
Dia.
Powered
Displacement
cm3/r [in3/r]
Gerotor 1 and 2
156 [ 9.5]
179 [10.9]
205 [12.5]
218 [13.3]
244 [14.9]
36
Port Mounting
Thread
M12 x 1,75-6H
M12 x 1,75-6H
M12 x 1,75-6H
M12 x 1,75-6H
Gerotor 1
48,8
[1.92]
Max.
Load Sensing*
Port
7/16 - 20
M12 x 1,5-6H
STC**
G 1/4 (BSP)
Gerotor 2
Column Mounting
Thread x 15,2 [.60]
Column Mounting
Thread
M10 x 1,5-6H
M10 x 1,5-6H
M10 x 1,5-6H
M10 x 1,5-6H
Dimension B
mm [in.]
Dimension A
mm [in.]
146,5 [5.77]
146,5 [5.77]
146,5 [5.77]
146,5 [5.77]
146,5 [5.77]
182,9 [7.20]
186,2 [7.33]
189,7 [7.47]
191,5 [7.54]
195,1 [7.68]
Manual
Displacement
cm3/r [in3/r]
Gerotor 1
60 [ 3.6]
60 [ 3.6]
60 [ 3.6]
60 [ 3.6]
60 [ 3.6]
Dimension C
mm [in.]
10,2 [
10,2 [
10,2 [
10,2 [
10,2 [
.40]
.40]
.40]
.40]
.40]
Displacement
cm3/r [in3/r]
Gerotor 2
95 [ 5.9]
120 [ 7.3]
145 [ 8.9]
160 [ 9.7]
185 [11.3]
Dimension D
mm [in.]
13,2 [ .52]
16,5 [ .65]
20,0 [ .79]
21,8 [ .86]
25,4 [1.00]
Steering
Control Units
Series 20
Product
Description
SPECIFICATIONS
Max. System Pressure
Max. Back Pressure
Rated Flow
Max. Flow
Max. Differential
Between Steering Unit
and System Temperature
Max. System
Operating Temperature
Input Torque
Powered
Non-Powered
Fluid
Recommended Filtration
37
Steering Control
UnitsSeries 20
Model Code
Ordering
Information
A C C
Nos Feature
1,2,3 Product Series
4
Nominal Flow
Rating
5
6
7-8
Inlet Pressure
Rating
Return Pressure
Rating
Displacement
cm3/r [in3/r]
6 A
Code
ACC
4
6
7
A
6
40
43
45
48
50
51
52
54
57
59
61
64
66
69
Flow Amplification 0
1
3
10
11
Neutral Circuit
Load Circuit
F
A
D
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
F
Description
Series 20 Steering Control Unit
38 l/min [10 GPM] (Q-Amp)
76 l/min [20 GPM] (Q-Amp)
95 l/min [25 GPM] (Non-Q-Amp)
114 l/min [30 GPM] (Q-Amp)
241 bar
[3500 PSI]
10 bar [145 PSI] Maximum
60 [3.6]
75 [4.5]
Use with 38
95 [5.9]
l/min [10 GPM]
120 [7.3]
145 [8.9]
160 [9.7]
185 [11.3]
230 [14.1]
Use with 76
295 [17.9]
l/min [20 GPM]
370 [22.6]
460 [28.2]
590 [35.9]
Use with 114
740 [45.1]
l/min [30 GPM]
985 [60.0]
No Q-Amp
1.6 : 1.0 Ratio
(Actual Displ. 185 to 985 cm3/r
[11.3 to 60.0 in3/r])
2.0 : 1.0 Ratio
(Actual Displ. 60 to 370 cm3/r
[3.6 to 22.6 in3/r])
Load Sensing, Dynamic Signal
Non-Load Reaction
Non-Load Reaction, Cylinder
Damped
A A 1 0 C
Nos Feature
12,13 Valve Options*
Manual** Load
Inlet** Cylinder
AntiSteering Sensing Check
Relief Cavitation
Check
Relief
Valve
Valve
Valve
00
01
02
09
10
13
21
24
40
*Not all valve options will work with all unit combinations
**76 l/min [20 GPM] Max.
14,15 Load Sensing Relief 00 None
Valve Setting
4N 150 bar [2180 PSI]
50 160 bar [2320 PSI]
5A 170 bar [2470 PSI]
5L 180 bar [2610 PSI]
5Y 190 bar [2760 PSI]
68 200 bar [2900 PSI]
6J 210 bar [3050 PSI]
6V 220 bar [3190 PSI]
76 230 bar [3340 PSI]
7G 240 bar [3480 PSI]
Steering Control
UnitsSeries 20
Model Code
Ordering
Information
Continued
Nos
16,17
Feature
Cylinder
Relief
Valve
Setting
**Cylinder Relief
Setting recommendation is 870 PSI
(60 bar) above steering
inlet/load sense
pressure.
Code
00
6J
6V
76
7G
7T
84
8E
8R
92
9C
18,19,20,21 Ports and AABN
Mounting
Threads
DACN
FAFN
FBFN
RACN*
SAFN*
SBFN*
18,19,20,21 Ports and DADN
Mounting
Threads
(Load
AAWN
Sensing
Relief
Only)
RADN*
FAVN
SAVN*
Description
None
210 bar [3050 PSI]
220 bar [3190 PSI]
230 bar [3340 PSI]
240 bar [3480 PSI]
250 bar [3630 PSI]
260 bar [3770 PSI]
270 bar [3920 PSI]
280 bar [4060 PSI]
290 bar [4210 PSI]
300 bar [4350 PSI]
4 x G 1/2 (BSP) Ports with
G 1/4 (BSP) Load Sensing Port on
Side, M10 Mounting Threads
4 x 3/4 (SAE) Ports with 7/16 (SAE)
Load Sensing Port on Side,
M10 Mounting Threads
4 x M18 (Metric) Ports with M12
(Metric) Load Sensing Port on Side,
M10 Mounting Threads
4 x M18 (Metric) Ports with M14
(Metric) Load Sensing Port on Side,
M10 Mounting Threads
4 x 7/8 (SAE) Ports with 7/16 (SAE)
Load Sensing Port on Side,
M10 Mounting Threads
4 x M22 (Metric) Ports with M12
(Metric) Load Sensing Port on Side,
M10 Mounting Threads
4 x M22 (Metric) Ports with M14
(Metric) Load Sensing Port on Side,
M10 Mounting Threads
4 x 3/4 (SAE) Ports with 7/16 (SAE)
Load Sensing Port on Port Face,
M10 Mounting Threads
4 x G 1/2 (BSP) Ports with G 1/4
(BSP) Load Sensing Port on Port
Face, M10 Mounting Threads
4 x 7/8 (SAE) Ports with 7/16 (SAE)
Load Sensing Port on Port Face,
M10 Mounting Threads
4 x M18 (Metric) Ports with M12
(Metric) Load Sensing Port on Port
Face, M10 Mounting Threads
4 x M22 (Metric) Ports with M12
(Metric) Load Sensing Port on Port
Face, M10 Mounting Threads
Nos Feature
22 Input Torque
23
24
Code
1
3
A
Description
Low
Standard (Includes Stiffer Springs)
See Eaton Technical Bulletin 3-401
Fluid Type
Special Application
Options
1
V
25,26 Special Features
AA
27 Paints and Packaging 1
28 Identification
0
29
Eaton Assigned
Design Code
39
Steering Control
UnitsSeries 20
Installation Drawing
C
B
A
E*
19,6 [.77]
44,40 [1.748]
12 Tooth Involute Spline
16/32 D.P. 30 P.A.
13,58 [.535] Deep
M10 x 1,5-6H
16,2 [.60] (4)
76,7
[3.02]
48,13
[1.895]
Left
Mounting
Surface
26,16
[1.030]
Right
46,7
[1.84]
48,51
[1.910]
RP
90,9
[3.58]
Max.
27,69
[1.09]
40
A
mm [in.]
6,1 [ .24]
7,9 [ .31]
10,2 [ .40]
12,7 [ .50]
15,5 [ .61]
16,8 [ .66]
19,6 [ .77]
24,4 [ .96]
31,0 [1.22]
39,1 [1.54]
48,8 [1.92]
62,2 [2.45]
78,2 [3.08]
103,9 [4.09]
B
mm [in.]
143,3 [5.64]
145,0 [5.71]
147,3 [5.80]
149,9 [5.90]
152,7 [6.01]
153,9 [6.06]
156,7 [6.17]
161,5 [6.36]
168,1 [6.62]
176,3 [6.94]
185,9 [7.32]
199,3 [7.85]
215,3 [8.48]
241,0 [9.49]
Tank
Pressure
Inlet Check Valve
(with Q-Amp Option)
60,2
[2.37]
63,7
[2.51]
Max.
48,51 [1.910]
33,40 [1.315]
D
M10 x 1,56H
M10 x 1,56H
M10 x 1,56H
M10 x 1,56H
E*
7/1620 UNF 2B**
G 1/4***
M12 x 1,56H, M14
M12 x 1,56H, M14
Steering Control
UnitsSeries 20
Installation Drawing
(Load Sense Relief
Option)
50,5/49,5
[1.99/1.95]
Tank
Right
Pressure
Load Sense Port*
7/16-20 UNF-2B (SAE) O-ring Port
G 1/4 (BSP) Straight Thread Port
M12 x 1,5 -6H (Metric) O-ring Port
*Load sense port on port face (is only available
on units with load sense relief valve).
41
Steering Control
UnitsSeries 20
Sectional Drawing
and Integral Valves
Load
Sensing
Port
Inlet Check
Valve (with
Pressure Ports (4)
Q-Amp Option)
(Side)
Inlet
Check
Valve
Load Sensing Port*
Load Sense
Relief Valve
*Load Sense Port on Port Face
Available with Load Sense
Relief Option Only
Cylinder Relief
Valves (2)
(Standard)
or
Shaft
Bearing
Seal
Race
(3 piece)
Centering Spring
(High Capacity)
Sleeve
Spool
Gerotor
Cap Screw
Dust Seal
Housing
42
Steering Control
UnitsSeries 20
Performance Data
350
Flow l/min
10 12
14
16
18
[5000]
280
[4000]
bar
[PSI]
210
[3000]
140
Legend
(Code)
3
Flow GPM
P1
P2
(4Z)
(5S)
5
P3
(6J)
[2000]
P4
(7B)
Input Torque
3
Nm
2
1
0
10 20 30 40 50 60 70 80 90 100
Standard Torque
Low Torque
32
28
24
20
16 lb-in
12
8
4
0
Percent Deflection
43
Steering Control
UnitsSeries 25
Product Description
44
Benefits
Balanced architecture
provides passageways
that are equal in both
directions and pressure
areas that are staged
for minimum leakage.
This gives balance,
precise servo response
and uniform steering
action in both directions
while reducing drift.
Progressive valving
makes it possible to
produce the
spool/sleeve valve in a
way that assures
reliability and reduces
costs.
Eaton's high capacity
SPECIFICATIONS
gerotor assembly
provides a lot of
Max. System Pressure
241 bar [3500 PSI]
capacity in a small
Max. Back Pressure
21 bar [300 PSI]
package.
Rated Flow
95 l/min [25 GPM]
Heavier valve
Max. Flow
189 l/min [50 GPM]
components- housing, Max. Differential
spool and sleeveBetween Steering Unit
28 C
provides stability,
and System Temperature
50 F
especially during
Max. System
pressure and thermal
Operating Temperature
93C [200 F]
transient conditions.
Input Torque
Powered
2,8-3,4 Nm @ 6,9 bar back pressure
The seal and centering
[25-30 lb-in @ 100 PSI back pressure]
spring designs provides Non Powered
positive, low-effort
ATF Type A and most petroleum based fluids
steering feel assuring Fluid
Recommended
Filtration
ISO
18/13 cleanliness level
excellent vehicle
Manual steering is not possible without hydraulic power.
control, an important
feature on large
vehicles.
Steering Control
UnitsSeries 25
Model Code
Ordering
Information
A B W
Nos
Feature
1,2,3
4
Product Series
Nominal Flow
Rating
Inlet Pressure
Rating
Return
Pressure Rating
Displacement
cm3/r [in3/r]
6
7-8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
6 A
0 0
3 A
Code Description
ABW
7
8
E
6
62
65
67
69
71
0
1
A
C
D
F
A
D
Nos
00
02
21
00
490 [30]
625 [38]
795 [48]
985 [60]
1230 [75]
None
1.6 : 1.0 Ratio
Open Center
Closed Center
Closed Center with Neutral Bleed
Load Sensing, Dynamic Signal
Non-Load Reaction
Non-Load-Reaction, Cylinder Damping
(Use with Flow Amp and Wide Angle
Only)
None
Anti-Cavitation Valve
Anti-Cavitation Valve, Cylinder
Relief Valves
None
00
6F
70
7H
83
8L
95
None
207 bar [3000 PSI]
224 bar [3250 PSI]
241 bar [3500 PSI]
259 bar [3760 PSI]
276 bar [4000 PSI]
293 bar [4250 PSI]
9
10
11
Flow
Amplification
Neutral Circuit
Load Circuit
Feature
Code
22
23
24
Input
Torque
Fluid Type
Special
Applications
Description
4 x 11/6 Ports
with 3/8-16 UNC Column
Mounting
4 x 11/6 Ports with 7/16 Load
Sensing Port and 7/16 SAE Pilot
Pressure Port (Capped) with
3/8-16 UNC Column Mounting
(Use with Load Sensing Units
Only)
NBDN 4 x M27 with M12LS and
M12 PP (Capped) M10 Mounting
Threads (Use with Load Sensing
Units Only)
NAAN 4 x M27 with M10 Mounting
Threads
3
Standard
A
0
1
AA
1
0
29
Eaton Assigned
Design Code
A A 1 0 D
45
Steering Control
UnitsSeries 25
Installation Drawing
63,5 [2.5]
3,63/1,85 [.143/.073]
Right
8,8 [.35] Min.
31,8
[1.25]
Left
108,8
[4.28]
Dia.
Max.
71,4 [2.81]
Max. 4
Tank
Pressure
1 1/16 UN O-ring Port (4)
89,7 [3.53]
25/27
5,4 [.21]
6,3 138,5
[.25]* [5.45]
Max.
44/46
89,7
[3.53]
Max.
34/36*
59,2
[2.33]
Max.*
8,9 [.35] Max.
9,3 [.37] Min. Depth
(7,1 [.28] Max.
Mating Spline Depth)
46
73,7
[2.90]
Max.
.7,4/5,8
[.29/.19]
Spline
86,1
[3.39]*
95,5 [3.76]*
D Max.
mm [in.]
205,5 [ 8.08]
211,4 [ 8.32]
219,0 [ 8.62]
228,4 [ 8.99]
239,8 [ 9.44]
Load Sensing*
7/16-20 UNF*
O-ring Port (2)
Plug in PP Port
Steering Control
UnitsSeries 25
Installation Drawing
with Cylinder Relief,
Anti-Cavitation
3,63/1.42 [.143/.096]
108,8
[4.28]
Dia.
Max.
Left
63,5 [2.5]
31,8 [1.25]
96,3 [3.79]
Max. (4)
Right
Tank
Pressure
1 1/16 UN O-ring Port (4)
70,4 [2.77] Max (4)
25/27
5,4 [.21]
6,3 165,9
[.25]* [6.53]
Max.
44/46
89,7
[3.53]
Max.
73,7
[2.90]
Max.
34/36*
59,2
[2.33]
Max.*
8,9 [.35] Max.
9,3 [.37] Min. Depth
(7,1 [.28] Max.
Mating Spline Depth)
.7,4/5,8
[.29/.19]
Spline
86,1
[3.39]*
95,5 [3.76]*
Load Sensing*
7/16-20 UNF*
O-ring Port (2)
Plug in PP Port
Displacement
cm3/r [in3/r]
490 [30]
625 [38]
795 [48]
985 [60]
1230 [75]
D Max.
mm [in.]
205,5 [ 8.08]
211,4 [ 8.32]
219,0 [ 8.62]
228,4 [ 8.99]
239,8 [ 9.44]
47
Steering Control
UnitsSeries 25
Performance Data
75
[ 800]
45
bar
[ 600]
30
[ 400]
15
[ 200]
38
[10]
75
[20]
l/min [GPM]
114
[30]
[PSI]
[ 0]
151
[40]
Input Torque
2
1
0
[200]
[160]
[120]
[ 80]
[ 40]
0
10 20 30 40 50 60 70 80 90 100
Percent Deflection
Low Torque
Wide Angle
[32]
[28]
[24]
[20]
[16] [lb-in]
[12]
[ 8]
[ 4]
[ 0]
75
[20]
l/min [GPM]
38
[10]
20
300
[ 0]
114
[30]
40
l/min
60
80
[10] [15]
[GPM]
[20]
100
250
200
bar
150
100
50
0
[0]
[5]
[25]
[4500]
[4000]
[3500]
[3000]
[2500] [PSI]
[2000]
[1500]
[1000]
[ 500]
[0]
Left
Right
25
20
40
l/min
60
80
100
20
bar
15
10
5
0
Tank
48
[PSI]
3
Nm
14
12
10
bar
8
6
4
2
0
[1000]
60
Pressure
10
GPM
15
20
25
26.4
[360]
[320]
[280]
[240]
[200]
[PSI]
[160]
[120]
[ 80]
[ 40]
[ 0]
Steering Control
UnitsSeries 40
Product Description
Features
The Series 40 steering
control unit includes two
Open Center
patented designs that make
Closed Center
it even more responsive,
reliable and cost effective.
Load Sensing
Q-amp
Benefits
Pilot Pressure Port*
Symmetrical valving
*This is an added feature
provides passageways
that can be used for:
and valving that are
1. pilot pressure to
equal in both directions
priority valve.
and pressure areas that
are staged for minimum
2 diagnostics.
leakage. This gives
Cylinder Damping
balance, precise servo
response and uniform
steering action in both Applications
Articulated Vehicles
directions.
Loaders
Progressive valving
Scrapers Frame Vehicles
makes it possible to
produce the spool/
Large Front End
sleeve valve in a way
Loaders
that assures reliability
Large Graders
and reduces costs.
SPECIFICATIONS
Mining Trucks
Eatons high capacity
Max. System Pressure
241 bar [3500 PSI]
gerotor assembly
Articulated Haulers
Max. Back Pressure
21 bar [300 PSI]
provides a lot of
Rated Flow
151 l/min [40 GPM]
Transporters
capacity in a small
Max. Flow
212 l/min [56 GPM]
package.
Max. Differential
Heavier valve
Between Steering Unit
28 C
and System Temperature
50 F
componentshousing,
spool and sleeve
Max. System
Operating Temperature
93C [200 F]
provide stability,
especially during
Input Torque
Powered
2,8-3,4 Nm @ 6,9 bar back pressure
pressure and thermal
[25-30 lb-in @ 100 PSI back pressure]
transient conditions.
Non Powered
49
Steering Control
UnitsSeries 40
Model Code
Ordering
Information
A B Y
Nos Feature
1,2,3 Product Series
4
Nominal Flow
Rating
5
Inlet Pressure
Rating
6
Return Pressure
Rating
7-8 Displacement
cm3/r [in3/r]
9 Flow Amplification
10
Neutral Circuit
11
Load Circuit
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
6 B
0 0 0 0 0 0
Code
ABY
8
9
6
Description
Series 40 Steering Control Unit
151 l/min [40 GPM]
227 l/min [60 GPM] (Q-amp only)
241 bar [3500 PSI]
71
74
76
78
80
0
1
A
C
D
F
A
E
1230 [ 75]
1560 [ 95]
1970 [120]
2460 [150]
3030 [185]
None
1.6 : 1.0 Ratio
Open Center
Closed Center
Closed Center with Neutral Bleed
Load Sensing, Dynamic Signal
Non-Load Reaction
Non-Load Reaction, Cylinder
Damping (Use with Q-amp only)
None
None
50
None
3 A 0 A A 0 0 C
Nos
Feature Code
18,19,20,21 Ports and GAAA
Mounting
Threads
GAGA
Input Torque
Fluid Type
Special
Applications
25,26 Special Features
27
Paint
28
Identification
Description
4 x 1 5/16 SAE Ports with
3/8-16 UNC Column Mounting
Threads
4 x 1 5/16 SAE ports with
7/16 SAE Load Sensing Port and
7/16 SAE Pilot Pressure Port with
3/8-16 UNC Column Mounting
Threads (Use with Load Sensing
Only)
Standard
See Eaton Technical Bulletin 3-401
None
22
23
24
3
A
0
29
AA None
0 No Paint
0 Eaton Product Number on
Nameplate
C Assigned Design Code
Eaton Assigned
Design Code
Steering Control
UnitsSeries 40
Installation
Drawing
44/46
40,7
[1.60]
Right
63,5 [2.5]
66,3
[2.61]
Max.
31,8 [1.25]
34/36
1/2 - 13 UNC 13,5 [.53] Deep
on 161,93 [6.375] Dia. Bolt Circle
6,3
[.25]
44,45/44,43
[1.750/1.746]
Dia.
27,9 [1.10]
3/8 -16 UNC x
15,2 [.60] Deep
on 82,5 [3.25]
Dia. Bolt Circle
134,2
[5.28]
Max.
81,3
[3.20]
1/2 - 13 UNC
x 13,4 [.53]
Deep (3)
127,0/126,4
[5.00/4.98]
Dia.
Left
67,5
[2.66]
T
Tank
Pressure
1 5/16 -12 UN O-ring Port (4)
63,5 [2.5]
LS
Displacement
cm3/r [in3/r]
1230 [ 75]
1555 [ 95]
1965 [120]
2460 [150]
3030 [185]
D Max.
mm [in.]
230,9 [ 9.09]
245,9 [ 9.68]
265,2 [10.44]
288,3 [11.35]
315,0 [12.40]
PP
86,1 [3.39]
*
7/16-20 UNF*
O-ring Port (2)
Load Sensing
95,5 [3.76]
Plug in PP Port
D
51
Steering Control
UnitsSeries 40
Performance Data
bar
[PSI]
[1200]
75
[1000]
60
[ 800]
45
[ 600]
30
[ 400]
15
[ 200]
38
151
[20]
[40]
l/min [GPM]
227
[60]
[200]
[160]
[120]
[ 80]
[ 40]
0
38
[20]
151
[40]
l/min [GPM]
227
[60]
[ 0]
Input Torque
3
Applications
Nm
2
1
0
52
0]
[PSI]
[240]
bar
16
14
12
10
8
6
4
2
0
10 20 30 40 50 60 70 80 90 100
Standard Torque Percent Deflection
32
28
24
20
16 lb-in
12
8
4
0
Torque Generator
Product Description
Load Sensing
AUX
IN
EF
OUT
AUX
IN
Output Torque
Gerotor/Geroler
Torque Generator
Output Torque
Gerotor/Geroler
Torque Generator
53
Torque Generator
Product Description
Continued
54
Load Sensing
Input Torque
Output Torque
Gerotor/Geroler
LS
Out
Torque Generator
Output Torque
Gerotor/Geroler
Out
Case Drain
Torque Generator
Torque Generator
Product Information
Control End
Valve, Sleeve
Housing, Port/Valve
Spacer
Gerotor/
Geroler
Housing,
Power End
Power End
(with/Needle
Bearing Option)
Shaft, Input/
Valve, Spool
Shaft,
Output
Centering
Springs
Shaft
Seal
Quad
Seal
Pin
Drive
Spacer
Plate
Static
Seals (4)
76 [4.7]
62 Nm
[550 lb-in]
11,4 l/min
[3 GPM]
125 RPM
96 [5.9]
79 Nm
[700 lb-in]
13,2 l/min
[3.5 GPM]
118 RPM
80 [4.9]
69 Nm
[608 lb-in]
11,7 l/min
[3.1 GPM]
125 RPM
102 [6.2]
86 Nm
[760 lb-in]
15,1 l/min
[4 GPM]
118 RPM
In Port
69 bar [1000 PSI]
138 bar [2000 PSI]
69 bar [1000 PSI]
172 bar [2500 PSI]
Needle
Bearings
Drive
Rated Flow
Max. System
Operating Temperature
Input Torque Powered
Non-Powered (Max.)
Output Shaft Side Load at
Keyway Centerline
without Bearing
with Bearing
Fluid
Spacer
Plate
160 [9.7]
131 Nm
[1160 lb-in]
18,9 l/min
[5 GPM]
102 RPM
Recommended Filtration
Rated Pressure
Out Port
3 bar [ 50 PSI]
3 bar [ 50 PSI]
3 bar [ 50 PSI]
103 bar [1500 PSI]
Aux. Port
55
Torque Generator
Model Code
Ordering
Information
9 10 11 12 13 14 15 16 17 18 19 20
A B P
Nos Feature
Code
1,2,3 Product Series ABP
4,5,6 Circuit Type .
and Ratings A4A
Max
D4C
E4B
C4D
7,8
56
Displacement 08
cm3/r [in3/r] 10
17
58
60
66
Description
Torque Generator
0 1 A 1 A
Nos Feature
9
Ports
A 1 B
Code
A
B
C
D
E
10
11
12
13
F
Shaft Bearings 0
1
Integral Valves 0
Input Torque 1
Shaft Ends
A
14
15
Shaft Seals
1
Mounting
A
Threads
16,17 Special Feature 00
01
18 Paint and
A
Packaging
19 Identification 1
20
Eaton Assigned B
Design Code
Description
2 x .625 inch Dia. Manifold Ports
with 2 x 5/16-18 UNC Mounting
Holes (use with port block) open center only
3 x .625 inch Dia. Manifold Ports
with 3 x 5/16 - 18 UNC Mounting
Holes (use with port block)
2 x 9/16 SAE Ports
open center only
3 x 9/16 SAE Ports
2 x G3/8 (BSP) Ports
open center only
3 x G3/8 (BSP) Ports
None
Output Shaft Needle Bearings
None
Standard
22,17 [.874] Dia. with Keyway and
Cross Hole
Quad Rings
5/16-18 UNC
None
Port Block Installed
Black Primer
Eaton Product Number on
Nameplate
Assigned Design Code
Torque
Generator
Conventional
System Circuits
In
Torque
Generator Out
Pump
Pump
Pump
Valve
Cylinder
Parallel circuit
Steering has priority
Simple system
Single relief valve
Flow to auxiliary
function is reduced
while steering
Cylinder
Valve
In
Torque EF
Generator Out
Relief Valve
Pump
Cylinder
Valve
57
Torque Generator
Conventional
System Circuits
In
Torque LS
Generator Out
Priority CF
Valve EF
Pump
Valve
58
Cylinder
In
Case Drain
Torque Out
Generator
Relief Valve
Cylinder
Pump
Relief Valve
Valve
Torque Generator
Installation Drawing
217 Series
(Gerotor Unit)
227 Series
(Geroler Unit)
Displacement
cm3/r [in3/r]
96,1 [5.86]
159,6 [9.73]
80,3 [4.90]
101,6 [6.20]
160,0 [9.64]
Dimension mm [inch]
A
B
231,9 [9.13]
114,5 [4.51]
240,6 [9.47]
123,2 [4.85]
233,3 [9.18]
115,9 [4.56]
237,2 [9.34]
119,8 [4.72]
247,5 [9.74]
130,1 [5.12]
C
60,4 [2.38]
69,3 [2.73]
62,0 [2.44]
65,9 [2.59]
76,2 [3.00]
59
Torque Generator
Ports
217 Series
(Geroler Unit)
227 Series
(Gerotor Unit)
Displacement
cm3/r [in3/r]
96,1 [5.86]
159,6 [9.73]
80,3 [4.90]
101,6 [6.20]
160,0 [9.64]
Dimension mm [inch]
C
D
60,4 [2.38]
63,5 [2.50]
69,3 [2.73]
72,1 [2.84]
62,0 [2.44]
65,9 [2.59]
76,2 [3.00]
Torque Generator
217 Series
Port Block
Installation Drawing
Port Block with 3/8-18
Dryseal NPTF Ports
61
Torque Generator
227 Series
Port Block
Installation Drawing
9/16-18 UNF SAE
O-ring Port
Displacement
cm3/r [in3/r]
227 Series
(Geroler Unit)
62
Dim. mm [inch]
E
80,3 [4.90]
101,6 [6.20]
160,0 [9.64]
62,0 [2.44]
71,2 [2.80]
76,2 [3.00]
Torque Generator
Performance Data
Torque Generator
Pressure Drop
63
Steering System
Components
Antijerk Valves
Description
Ordering Information
1. Reference Part Number: 5991006-001
Ports:
3/4-16 UNF
CF1, CF2
3/4-16 UNF
L1, L2, R1, R2
LS1, LS2
7/16-20 UNF
Pressure Setting Range: 100-600PSI
2. Specify Ports.
Port Options
Ports
CF1, CF2
L1, L2, R1, R2
LS1, LS2
Option 1
3/4-16 UNF
3/4-16 UNF
8 Size
7/16-20 UNF
Steering
Control Unit
Electric
Pump M
LS L
Emergency
Steer
Pump
Supply
Implement
Valve
CF1
EF
LS2 L2 R2
Anti
Anti
Jerk
Jerk
Valve Manifold
LS1 L1
CF
Priority
R1
Valve
LS
P
PFC
Pump
Steer
Cylinders
Option 2
Option 3
M18
M18
M12
1 1/6-12UNF
7/8-18 UNF
7/16-20 UNF
12 Size
Option 4
M27
M22
M12
3. Choose Pressure Setting Options: Within the 7-40 bar [100-600 PSI] range with a minimum
increment of 3.45 bar [50PSI].
Options:
1
7 bar [100 PSI]
1.5
10.5 bar [150 PSI]
---6
40 bar [600 PSI]
64
Steering System
Components
Code
Number
DD
HE
LA
MC
NC
QA
UA
VD
VK
System Pressure
bar [PSI]
83 [1200]
120 [1725]
138 [2000]
150 [2175]
160 [2300]
172 [2500]
207 [3000]
230 [3325]
240 [3475]
Static
Signal
5,2 [75]
Dynamic Static
Dynamic
Signal Signal Signal
7,6 [110] 6,9 [100] 10,0 [145]
606-1333 606-1334
System Pressure
Code Number
For comprehensive
information on all steering
system components
Valves see Eaton catalog
11-508.
65
Steering System
Components
Code
Number
DD
HE
LA
MC
NC
QA
UA
VD
VK
System Pressure
bar [PSI]
83 [1200]
120 [1725]
138 [2000]
150 [2175]
160 [2300]
172 [2500]
207 [3000]
230 [3325]
240 [3475]
High
Pressure*
For comprehensive
information on all steering
system components
Valves see Eaton catalog
E-VLFL-MLOO1-E
66
Static
Dynamic Static
Dynamic
Signal Signal Signal Signal
6,9 [100] 8,6 [125] 10,3 [150] 12,8 [185]
606-1094 606-1295 606-1095 606-1296
606-1047 606-1342 606-1048 606-1343
606-1059 606-1345 606-1060 606-1346
606-1142 606-1348 606-1143 606-1349
606-1351 606-1281 606-1352 606-1283
606-1355 606-1356 606-1357 606-1358
606-1361 606-1362 606-1363 606-1364
Steering System
Components
VLH In-Line
Priority Valves
System Pressure
bar [PSI]
83 [1200]
120 [1725]
138 [2000]
150 [2175]
160 [2300]
172 [2500]
207 [3000]
230 [3325]
240 [3475]
High
Pressure
Rated CF Pressure is
276 bar [4000 psi]
Rated inlet and EF Pressure
is 296 bar [4300 psi]
Static
Dynamic Static
Dynamic
Signal Signal Signal Signal
6,9 [100] 7,6 [110] 10,3 [150] 11,4 [165]
606-1202 606-1289 606-1203 606-1290
606-1369 606-1285 606-1370 606-1286
606-1190 606-1372 606-1191 606-1373
For comprehensive
information on all steering
system components Valves
see Eaton catalog 11-508.
EATON Char-Lynn Steering Catalog C-STOV-MC001-E1 July 2006
67
Steering System
Components
VLC, VLE and VLH
Priority Valves
Pressure Drop
Curves
VLC Series
VLE Series
VLH Series
Symbols
Steering System
Components
Check Valves
Product
Description
Performance Data
Pressure Drop Curves
Inlet Check Valves
69
Steering System
Components
Check Valves
Installation Drawing
C
Hex.
Straight
O-ring
Face Seal
(ORS)
C
Hex.
90 Elbow
B
D
E
C
Hex.
Configuration
37
37
Straight ORS
ORS
90
ORS
70
Product
Number
608-1003
608-1004
608-1007
608-1009
608-1013
D
43.69/43.18 [1.72/1.70]
41.15/40.64 [1.62/1.60]
39.88/39.37 [1.57/1.55]
38.16/37.59 [1.50/1.48]
37,6/35,5 [1.48/1.40]
E
14.48/13.46 [.57/.53]
14.48/13.46 [.57/.53]
14.48/13.46 [.57/.53]
14.48/13.46 [.57/.53]
41.15/40.13 [1.62/1.58]
Steering System
Components
Relief Valves
Model 32107
In-Line Relief ValveDirect
Acting Cartridge
Specifications
Max. Flow Through
Relief Valve
57 l/min
[15 GPM]
Relief Valve
Setting Range 47276 bar
[6754000 PSI]
Standard Relief
Valve Setting
138 bar [2000 PSI]
Housing Rated
Pressure
345 bar [5000 PSI]
Model 32107
In-Line Relief ValvePilot
Operated Cartridge
Specifications
Max. Flow Through
Relief Valve
75,7 l/min
[20 GPM]
Relief Valve
Setting Range 103241 bar
[15003500 PSI]
Housing Rated
Pressure
345 bar [5000 PSI]
Model 32112
In-Line Relief Valve
Specifications
Max. Flow Through
Relief Valve
132,5 l/min
[35 GPM]
Relief Valve
Setting Range 69241 bar
[10003500 PSI]
Housing Rated
Pressure
345 bar [5000 PSI]
71
Steering System
Components
Columns
Product
Description
Features
SPECIFICATIONS
Rated Tortional
Rated Bending Moment*
Rated Radial Load**
Rated Axial Load
Tortional Friction Drag
Recommended Wheel Nut Torque
*Bending moments are taken about the plane of the column mounting surface.
**Radial load at the bearing centerline must not exceed the horizontal bending moment rating.
1
2
3
4
5
72
L
T
CL of Bearing
Mounting Flange Surface
Pa
Steering System
Components
Columns
Model Code,
Ordering
Information
9 10 11 12 13 14 15 16 17 18 19 20 21 22
A C K
Nos Feature
1,2,3
4,5
Product Series
Jacket/Base Type
(page
74)
0 0
Code Description
ACK
SJ
MN
HG
SH
Button
6
Lower Shaft End
(see page
75)
7,8
TJ
Nos Feature
Steering Column
Standard (38 mm [1.50 inch] O.D.)
Round Series 5 (38mm [1.5 inch] O.D.)
Heavy Wall (41,4 [1.63 inch] O.D.)
Tabbed Flange
Standard With flat Flange
(38mm [1.50 inch] O.D.) (No Tabs)
Tilt Column with Flat Flange, Mechanical Push
1
3
AJ
MJ
DN
EJ
GC
CL
PT
SV
YM
022
033
058
078
099
108
118
157
178
253
273
298
325
060
080
56,6 [ 2.23]
82,8 [ 3.26]
147,8 [ 5.82]
197,1 [ 7.76]
250,7 [ 9.87]
273,3 [10.76]
298,7 [11.76]
399,8 [15.74]
451,6 [17.78]
642,1 [25.28]
692,4 [27.26]
756,4 [29.78]
826,3 [32.53]
152,4 [ 6.00]
203,2 [ 8.00]
Code Description
100
120
140
160
026
036
062
081
103
111
121
162
182
257
276
302
329
AAA
254,0 [10.00]
304,8 [12.00]
355,6 [14.00]
406,4 [16.00]
66,1 [ 2.60]
92,3 [ 3.63]
157,3 [ 6.19]
206,6 [ 8.13]
260,2 [10.24]
282,8 [11.13]
308,2 [12.13]
409,3 [16.11]
461,1 [18.15]
651,6 [25.65]
701,9 [27.63]
765,9 [30.15]
835,7 [32.90]
190,5 [ 7.50] Above Pivot
546,4 [21.51] Below Pivot
AAB 190,5 [ 7.50] Above Pivot
Tilt Column
101,6 [ 4.00] Below Pivot
AAC 127,0 [ 5.00] Above Pivot
127,0 [ 5.00] Below Pivot
12-16 Horn Wire Feature 00000 No Horn Wire
(page 79)
1A045 Single Horn Wire
2B045 Two Horn Wires
17
Horn Brush Wire 0
NoneSelect When No Horn Wire Used
Terminal End
D
SAE J928 Pin and Double End Connector
(page 79)
K
Blade ReceptacleInsulated
(Compatible with SAE J858a)
18,19 Shaft End Wire
00
None
Terminal
01
One Horn Button (Only with One Horn Wire)
(page 79)
02
One Horn Button with Wire Eyelet
(Select with Two horn Wire)
08
Tinned Bare Wire End
20,21 Special Feature 00
None
22
Eaton Assigned
Design Code
B
For Tilt columns
Separate kits are available for purchase to use with steering columns
9900157-000
9900158-000
9900159-000
9900160-000
9900161-000
73
Steering System
Components
Columns
Jacket/Base Type
SJ Standard Wall
(Available on Square Series 5, Series 10, 20, 25, 40)
6,4 [.25]
Dimension X*
15,2 [.60]
20,3 [.80]
44,32
[1.745]
Pilot Dia.
Position 4-5
40,6
[1.6]
Dia.
SH Standard Wall
(Available on Square Series 5, Series 10, 20, 25, 40)
40,6
[1.6]
Dia.
41,4
[1.63]
Dia.
Shaft End
Position 4-5
Dimension X*
23,6 [.93]
44,32 5,77 [.227]
[1.745]
Pilot Dia.
38,1
[1.5]
Dia.
Shaft End
Mounting
Surface
Mounting
Surface
Tab (4)
HG Heavy Wall
(Available on Square Series 5, Series 10, 20, 25, 40)
Dimension X*
23,6 [.93]
44
5,77
[.227]
[1.73]
Pilot Dia.
40,6
[1.6]
Dia.
Shaft End
Position 4-5
40,6
[1.6]
Dia.
38
[1.49]
Dia.
Mounting
Surface
74
MN
(Round Series 5 with End Ports Only)
6,4 [.25]
Position 4-5
6,4 [.25]
Shaft End
9,4 [.37]
6,4 [.25]
Dimension X*
23,6 [.93]
44
5,77
[.227]
[1.73]
Pilot Dia.
38
[1.49]
Dia.
Mounting
Surface
9,4 [.37]
Steering System
Components
Columns
Lower End Type
1
6,4 [.25]
Position 6
Column Mounting
Flange with Tabs
Column Mounting
Flange without Tabs
Column Mounting
Flange for Round Series 5
with Side or End Ports
6,1 [.24]
3
Position 6
107,8/105,6
[4.24/4.16]
13,54/13,44
[.533/.529]
75
Steering System
Components
Columns
Upper Shaft End
AJ
Position 7-8
26,4 [1.04]
12,7 [.50]
45,34
[1.785]
EJ
Position 7-8
21,8 [.86]
15,2 [.60]
MJ
R 1,6 [.06]
Max.
16,26 [.640]
36 Tooth Straight Serration
18,59 [.732] Major Dia.
GC
Position 7-8
Position 7-8
26,4 [1.04]
12,7 [.50]
Note: Torque Nut to
41-54 Nm [30-40 lb-ft]
For bending moment
calculation when using
Eaton wheel product
No. 209-1007, wheel rim
is 22,1 [.87] above threaded
end steering shaft.
45,34
[1.785]
.052 : 1
36 Tooth Straight Serration
21,79 [.858] Major Dia.
M20 x 1,5 - 6g Thread
DN
Position 7-8
Not Available
with Horn 32,3 [1.31]
Wire
16,0 [.63]
57,15
[2.250]
22,22 x 4,775
[.870 x .1880]
Wide Key
76
45,34
[1.785]
.0625 : 1
3/4 -16 UNF-2A Thread
Not Available
with Horn
Wire
10,9 [.43]
30,99 [1.220]
9,48 [.373]
Dia.
Crosshole
Steering System
Components
Columns
Upper Shaft End
Continued
CL
YM
Position 7-8
Position 7-8
50,5 [1.99]
Not Available
with Horn 45,50 [1.790]
Wire
29,36 [1.156]
14,27 [ .562]
Note: Torque Nut to
41-54 Nm [30-40 lb-ft]
M16 x 1,5 - 6g Thread
40 Tooth Straight Tooth Serration
17,48 [.688] Major Dia.
Not Available
with Horn
Wire or Tilt 32,0 [1.26]
M18 x 1,5 - 6g Thread
26,9 [1.06]
52,1 [2.05]
5 [.197] x
6,5 [.256]
Woodruff Key
M18 x 1,5 - 6H
Thread Jam Nut
8,9 [.35]
Note: Torque Nut to
41-54 Nm [30-40 lb-ft]
.083 : 1
.050 : 1
37,3 [1.47] Dia. Washer
16,0 [.63]
SV
PT
Position 7-8
Position 7-8
55,00 [2.165]
30,00 [1.181]
15,00 [.590]
Note: Torque Nut to
41-54 Nm [30-40 lb-ft]
M18 x 1,5 - 6g Thread
36 Tooth Straight Serration
20,55 [.809] Major Dia.
.0625 : 1
47,0 [1.850]
24,90 [.980]
21,55 [.848] Dia.
14,00 [.551]
Note: Torque Nut to
41-54 Nm [30-40 lb-ft]
M18 x 1,5 - 6g Thread
36 Tooth Straight Serration
.052 : 1
21,79 [.858] Major Dia.
77
Steering System
Components
Columns
Tilt Column
20
20
5 TILT POSITIONS
10
1/4" BLADE RECEPTACLE
FULLY INSULATED
10
B
.8125-20
UNEF-2A
36 TOOTH STRAIGHT SERRATION (7/8 X 36)
.858 .002 MAJOR
.816 .002 ROOT
90 1 INCL. ROOT ANGLE
.052:1
.9488 .002 OVER
.859 .001 START
TWO .0625 PINS
4.0"
1.04 .01
.50 .01
LENGTH "A"
CUSTOMER TO SPECIFY
LENGTH ABOVE PIVOT
(3.25" MINIMUM)
1.785 .035
RUBBER BOOT
1.50
"PUSH"
TO RELEASE
TILT LOCK
RUBBER BOOT
2.47
4.66
LENGTH "B"
CUSTOMER TO SPECIFY
LENGTH BELOW PIVOT
(5.75" MINIMUM) FOR
SINGLE HORN WIRE AND
3.625 MINIMUM
FOR NON HORN WIRE
1.50
ALSO AVAILABLE WITH
1.63 HEAVY DUTY TUBE
.80
SAE J928 TYPE I
.156 PIN TYPE
WIRE END WITH
DOUBLE END SOCKET
CONNECTOR
1.745
.25 .03
.227 .015
A C K T J
Position 9
A
A
A
10
A
A
A
9 10 11 12 13 14 15 16 17 18 19 20 21 22
A J
11
C
B
A
*Dim. A (minimum) above pivot is 165,1 [6.5] (with one horn wire)
**Dim. A (minimum) above pivot is 203,2 [8.0] (with two horn wires)
78
2.01 .05
Steering System
Components
Columns
Horn Wire
Electrical
Single Wire
01
Single Wire
28,4 [1.12]
9,52 [.375] Dia.
Position 18-19
1A045
Position 12-16
08
K or T
Position 18-19
Position 17
K Blade
Receptacle
Insulated
Compatable with
6,4 [.25] Blade
Per SAE J858a
35,8 [1.41]
114,3
[4.50]
Two Wire
Two Wires
2B045
Position 12-16
One Horn Button
with Wire Eyelet
(Select with Two Horn Wires)
02
08
K or T
Position 18-19
Position 17
K Blade
Receptacle
Insulated
Compatable with
6,4 [.25] Blade
Per SAE J858a
114,3
[4.50]
112,0 [4.41]
35,8 [1.41]
114,3
[4.50]
79
Steering System
Components
Steering
Column
Two Bolts
3/8 -16 NC x
Y + 30,5 [1.20]
Series 20, 25
Mounting Bracket
or Bulkhead
Four Bolts
3/8 -16 NC x
Y + 30,5 [1.20]
Port Face
45
Port Face
45
80
Y Dim.
Mounting Bracket
or Bulkhead
Y Dim.
Steering System
Components
Columns
Product
Information
Round Series 5
5,8 [.23]
Cap Screw (3 or 4)
M6 x (W + 12,2 [.48])
W Dim.
15,0 [.59]
Series 40
81,3
[3.20]
LS
13,4 [.53] Max.
PP
40,7
[1.60]
12,9
[.51]
67,5
[2.66]
Z Dim.
Mounting
Bracket
81
Steering System
Components
Steering Wheels
and Accessories
Steering Wheel
Cap
Nut, Hex
7
2
3
5
4
1
6
1
2
3
4
5
6
7
Weather Cover
Horn Button
Contact Cup
Horn Button Spring
Contact Cup
Screw
Base Plate Assembly
Steering Wheel
No. 209-1007
Steering Wheel
Hub Section
Nut, Hex
Part Number
14517
14593
14603
21084
No. 208-1013
No. 209-1005
82
Thread
Size
M18 x 1,5
M20 x 1,5
M16 x 1,5
13/16-20 UNF
Steering System
Components
Steering Wheels
and Accessories
New Steering Wheels
Horn Buttons
9900416
9900417
Caps
9900308
9900415
83
Steering System
Components
Steering Wheels
and Accessories
See Note
Below
61,0 [2.40]
Note: Two screws (3/8-24 UNF x 31,8 [1.25] long not included)
are required to join isolator to mating steering columns. Torque
screws to 41 Nm [360 lb-in].
Want to Make your Own Column? You Must use these Spline
Specs. Lower Shaft End
Major Dia.
20,40/20,24
[.803/.797]
22,23
[.875] Dia.
18,09/18,00
[.712/.709] Dia.
12 Tooth Spline to
Fit Char-Lynn SCU
Pitch Dia.
.7500 [19,05]
Fit
Flat Root Side Fit
Number of Teeth
12
Pitch
16/32
Pressure Angle
30
Class of Fit
Special
Circular Tooth Thickness
Max. Effective
2,428 [.0956]
Min, Actual
2,362 [.0930]
Splined EndAISI 8620 Mt'l Case hardened to RC 40-50
84
22,4 [.88]
9,4 [.37]
16,38/15,88
[.645/.625] Dia.
25
Involute Spline
(see Spec.)
1,0 [.04]
30 Two Places
Steering System
Components
EH Proportional
Loadsensing
Steer Valves
Description
DSV2-8
Shuttle Valve
CBV2-10
Counterbalance Valve
KDG4V3S
Features / Applications
features counterbalance
valves on the turn ports
to minimize leakage and
improve stability. The
counter balance valves
make it particularly
suitable for articulated
machines and machines
with hydraulic Tie Rods
- such as sprayers.
The valve also features
a load sense drain and
shuttle checks to
resolve the load signal
with the steering
Orbitrol, making it
suitable for use in
Dynamic or Static
signal systems.
SPECIFICATIONS
Ordering Information
Part Number
5991008-001
5991010-001
5991012-001
P,T
3/4-16 UNF
M18 x 1,5-6H
3/4-16 UNF
Ports
R, L
3/4-16 UNF
M18 x 1,5-6H
9/16-18 UNF
LS
7/16-18 UNF
M12 x 1,75-6H
7/16-20 UNF
85
Steering System
Components
Four Wheel Steer
Switching Valves
Description
FRONT
Applications
R
P
S2
S1
S4
S3
A
BACK
86
Steering System
Components
Flow Divider
Valves
96,6 l/min
[25 GPM]
172,4 bar
[2500 PSI]
Excess
Flow
Controlled
Flow
In
113,6 l/min
[30 GPM]
172,4 bar
[2500 PSI]
Specifications
Rated Input Flow
Return
75,7 l/min
[20 GPM]
172,4 bar
[2500 PSI]
Inlet
Controlled
Flow
IN
PRIOR
Rated Pressure
OUT
87
Steering System
Components
Brake Valve
88
IN
SS
PS
SpecificationsValve
Max. Rated Pressure
Rated Flow
Steering System
Components
T Series Hydraulic
Motors
L T
R
Hydraulic
Reservoir
Pump
Steering work
lines (switch
lines to
reverse
steering)
Motor
Electric
Propel
Motor
Steered Wheel
Gear or Chain Drive
89
Sizing and
Application
Ackermann Type
Steering
Step One:
Kingpin Torque
F
r
Minimum
Effective
Radius Arm
0.7
0.6
0.5
f
0.4
0.3
0.2
0.1
A
Weight
B2
2
8 +E
T = Total Kingpin Torque required to steer axle.
T =wf
Kingpin
90
T
Actual
Length
Radius Arm
Sizing and
Application
Ackermann Type
Steering Continued
Step Two:
Force Required
F = Tr
F = Force required for the axle.
T = Kingpin torque as determined in Step 1.
The value calculated in Step 1 is the total torque for the
axle. If the steered axle is power driven, double this value
to approximate the additional dynamic loads.
r = Effective radius arm about the kingpin axis at which
the cylinder force is applied. The effective radius is the
minimum distance from kingpin to the axis of the cylinder
not the actual length of the arm.
Cylinder Area
A = F
P
A = Cylinder area for the axle cylinder set.
F = Force required
P = Hydraulic pressure
For vehicle with a steered axle that can never be overloaded
use 80% of the steering circuit relief valve setting. For
moderately loaded vehicles use 60%. For vehicles that can be
severely overloaded use 30%.
Cylinder Diameter
Once the required cylinder
set area is determined, the cylinder diameter can be calculated.
D = Inside diameter of cylinder.
d = Rod diameter as required.
Differential Cylinder
4A + d2
D =
Note:
(( ))
d
D
Balanced Cylinder
D =
2A + d2
2
D =
.15
Opposed Cylinder
4A + d2
4A
D =
Cylinder Stroke
S = Stroke Length
The cylinder stroke is determined by axle geometry. That is, the
required stroke is a function of the radius arm and the total
angle through which the arm turns.
Differential Cylinder
(Large Volume)
V =Sx
x D2
((
((
))
))
Differential Cylinder
V =Sx
D2 d2
(Small Volume or
4
Balanced Cylinder)
Cross Connected
2D2 d2
V =Sx
4
Cylinder
Cylinder Volume
V = Volume V = S x A
The volume of oil required to move cylinder rod(s) through
the entire stroke.
91
Sizing and
Application
Ackermann Type
Steering Continued
Step Three:
Step Four:
Selecting Steering
Unit Displacement
Before proceeding further, a decision must be made as to the
number of steering wheel revolutions desired for the application
to steer the axle from full one side to the other. Depending on
vehicle usage, this will vary, normally 2 1/2
to 5 1/2 with 4 being a good typical value
Displ. = NV
V = Volume full stroke
N = number of steering wheel revolutions lock
to lock
Once this calculation is
complete, select the closest standard steering unit displacement
from the catalog information.
Now the number of steering wheel revolutions should be
recalculated.
V
N = displ
.
displ. = Steering unit displacement per revolution.
Note: for different cylinder applications, the cylinder volume will
be different for right and left turns and the value N will vary
accordingly.
Calculating Required
Pump Flow
Pump sizing is important to assure adequate power for steering
under all operating conditions. The required pump flow can be
calculated by the following equation.
QP =
Rmax. x displ.
QP (L/min):
Required pump flow.
Rmax =
Max. steering wheel input of steering control
unit (SCU).
displ. =
Displacement of steering control unit per
revolution.
Before proceeding to evaluation required pump flow the
maximum required steering wheel speed must be determined.
Typically 120 revolutions per minute (RPM) is used for Rmax.
It is important at engine
low idle condition that the maximum steering wheel speed
should be more
than 60 rpm.
For engine normal idle
condition, maximum steering wheel speed should be more
than
100 rpm if possible.
When using open center SCU connected with pump directly,
maximum pump flow should be less than
1.4 times of SCU rated
flow. Higher flow into SCU increases pressure-loss of the
steering system. If higher flow is unavoidable, install a flow
divider valve into the system or use a load sensing system.
92
Sizing and
Application
Articulated Type
Steering
Forward
Forward
E1
E1
C1
CG1
OS1
OS1
B1
OS2
B2
CG2
C1
CG1
B1
OS2
C2
B2
CG2
E2
S1
C2
E2
S1
93
94
Sizing and
Application
Articulated Vehicle
Steering Analysis
Manufacturer __________________________________________________________________________________________________________
Vehicle Type____________________________________________________________________________________________________________
Model Number ________________________________________________________________________________________________________
Completed By____________________________________________________________________________ Date________________________
Indicate Unit of Measurement Used ______________________________________________________________________________________
1.
2.
3.
4.
5.
6.
7.
Note:
1-10 Should always be completed; this information is needed for
basic steering system sizing.
1-26 Needed for sizing and an analysis of steering pressure
characteristics.
1-35 Needed for a full steering system analysis including
dynamic characteristics.
EATON Char-Lynn Steering Catalog C-STOV-MC001-E1 July 2006
95
96
Sizing and
Application
Articulated Vehicle
Steering Analysis
Manufacturer __________________________________________________________________________________________________________
Vehicle Type____________________________________________________________________________________________________________
Model Number ________________________________________________________________________________________________________
Completed By____________________________________________________________________________ Date________________________
Indicate Unit of Measurement Used ______________________________________________________________________________________
1.
2.
3.
4.
5.
6.
7.
Note:
1-10 Should always be completed; this information is needed for
basic steering system sizing.
1-26Needed for sizing and an analysis of steering pressure
characteristics.
1-35Needed for a full steering system analysis including
dynamic characteristics.
EATON Char-Lynn Steering Catalog C-STOV-MC001-E1 July 2006
97
Eaton
Eaton
20 Rosamond Road
Footscray
Victoria 3011
Australia
Tel: (61) 3 9319 8222
Fax: (61) 3 9318 5714
Eaton