Datasheet

Fuel Gas Filter Coalescer

ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM2-DSR-ST-60-0018 - Rev. 1

Page 2 of 6

Revision Sheet
ConocoPhillips (Grissik) Ltd.

REVISION

DATE

0A

29-May-15

DESCRIPTION OF CHANGE
First Issuance
All Page :Issued for Approval.
Page 1 : Add Tag No. of Filter at Document Title "(60NAD-303 A/B)".

0B

12-Jun-15

Page 3:
- Add Operating Condition for Liquid Phase.
- Update Operating Temperature and Operating Pressure.
- Change material of Construction Stud Bolts & Nuts refer to
Piping Material Specification B-84567-SB-LL0-SPC-ST-00-0001.
Page 4 : Update Sketch Drawing as per Remarks.
Page 5:
- Change "Minimum Projection" to "Minimum Projection (From Outside)".
- Change Unit Measurement of Minimum Projection Nozzle.
from "mm" to "inch".
- Update Note 5, 8, 10.
- Add Note 27, 28.
All Page : Issued for Use

6-Jul-15

All Page : Deleted for all word " 5 x 25%"

Page 3:
- Update Operating Condition as per Remark Refer to Process Datasheet
B-84567-SB-PP0-DSR-ST-60-0009 Rev.0C
- Update Operating Temperature and Operating Pressure.
- Add moment and shear column
Page 5:
- Change nozzle size for N1 and N2
- Update Note 27 for "External stud bolt & nuts shall be B7M & 2HM Hot Dip Spun
Galvanized."
- Add Note 29 For external stud bolt and nuts

Additional Approvers (If Applicable)

Name

Designation

Signature

Date

MECHANICAL DATA SHEET

DOC. NO. :

Fuel Gas Filter Coalescer

ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM2-DSR-ST-60-0018

(60NAD-303 A/B)

Page:

3 of 6

Rev.:

GENERAL INFORMATION

1
2

Applicable to

Location

Suban Gas Plant

Manufacturer

Equipment Name

Fuel Gas Filter Coalescer

Serial No.

Item No.

60NAD-303 A/B
OPERATING CONDITIONS

No. of Unit

2 x 100%
MATERIALS (Note 4)

6
7

Proposal

Fluid

10
11
12
13
14
15

As Built

Unit

Vapour

Liquid Hydrocarbon

Liquid Aqueous

Mass Flow rate

(Note 22,23)

lb/ hr

39563 (case 1)
37243 (case 2)
10206 (case 3)

0.39 (case 1)

Molar Flow rate

(Note 22,23)

MMScfd

18.73 (case 1)
18.61 (case 2)
5.10 (case 3)

0.04 (case 1)

Volume Flow rate

(Note 22,23)

bpd

Density

lb/ft

16
17

Purchase

: Hydrocarbon Gas

8
9

Viscosity

See Process Datasheet

B-84567-SB-PP0-DSR-ST-60-0009
1.098 (case 1)

1.039 (case 2)
1.039 (case 3)
0.0137 (case 1)
0.0135 (case 2)
0.0135 (case 3)

cP

18

0.034 (case 1)

19.24 (case 1)
18.23 (case 2)
18.23 (case 3)

19

Molecular Weight

37.37 (case 1)

20

Gas Composition

22

Operating Temperature

(Case 1/2/3) : 171.7/170.8/170.7

23

Operating Pressure

(Case 1/2/3) : 357.2/357/356.8

F
psig

DESIGN DATA

24

Heads

SA 240 TP316L / SA 312 TP316L

Top Flange/Cover

SA 182 F 316L

Bottom

SA 240 TP 316L / SA 403 WP 316L

Reinforcing Pad

SA 240 TP316L

Attachment (Internal)

SS316L

Attachment (External)

SS316L

Nozzle Necks

Pipe

SA 312 TP 316L

Forging

SA 182 F 316L

Forged Flange/Blind/HH Cover :

SA 182 F 316L

Filter Element

(*)

Fittings

SA 403 Gr. WP316L

External Bolts

SA 193 Gr.B7M

(Note 27)

External Nuts

SA 194 Gr.2HM

(Note 27)

Gasket

(Note 5)

Internal (Removable)

SS 316L

Internal Pipe

See Process Datasheet

B-84567-SB-PP0-DSR-ST-60-0009

21

Shell

(Note 6)

25

Code Standard

: ASME Section VIII Division 1

Internal Bolts / Nuts

SS 316

26

Edition & Addenda

: Latest Edition

Support Pad

SA 240 TP316L

27

Diameter (ID)

: (*)

in

Supports

SA 36 / SA 283 Gr.C

28

Length (T / S)

: (*)

in

Name Plate

SS 316

29

Design Temperature

: -20 / 225

Earthing Boss

SS 316

30

Design Pressure (Internal)

: 490

psig

Anchor Bolts

A 307 Gr. C (HDG) (By Others)

31

Design Pressure (External)

: -

psig

Lifting and Tailing Lugs / Pad

SA 283 Gr. C / SA 240 TP316L

32

Vacuum Design

: No

Davit Manway

SS316

33

Corrosion Allowance (Internal)

: No

34

Lining

: No

Personnel Protection

Yes

No

35

Joint Efficiency (Shell / Head)

: 1.0 / 1.0

Ladder c/w Clips

Yes

No

36

Shell Thickness (Nominal)

: (*)

in

Platform c/w Clips

Yes

No

37

Head Thickness (Nominal)

: (*)

in

Clips for Pipe Supports

Yes

No

38

Wind Speed

: 80

Km/hr

Insulation Supports

Yes

No

39

Seismic Zone

: Zone 5 (correspondence to zone 2

Lifting Lugs

Yes

No

Earthing Boss

Yes

No

Manway Cover (Top Cover)

Hinged

w/ Davit

ANSI A.58.1, Seismic coefficient 0.03)

40

FABRICATION

in

41

G Loading Factor

: N/A

42

Max. Allowable Working Pressure

: (*)

psig

43

Hydrostatic Test Pressure

: As per UG-99 (b)

psig

44

Min. Design Metal Temp. (MDMT)

: (*)

45

Support Type

: Skirt (*)

Post Weld Heat Treatment

46

Insulation

: Yes, Hot Insulation (Note 9)

Special Heat Treatment

Yes

No

47

Top Cover (Note 15)

: Quick Opening Closure (Vertical Type) with Davit

Radiography

Full

Spot

PMI (Alloy & SS material)

Yes

No

Witness

Non Witness

in accordance with ASME VIII Div 1 UG-35.2

48
49

Type of Bottom Head

INSPECTION & TESTING (Note 11)

ASME 'U' Stamp

Yes

No

MIGAS (PJIT) Inspection

Yes

No

: 2 : 1 Ellipsoidal
APPLICABLE SPECIFICATIONS & DRAWINGS

50

As Per Code & Spec.

Observe

51

1. B-84567-SB-LL0-SPC-ST-00-0001, Piping Material Specification

Impact Test

52

2. B-84567-SB-LL0-SPC-ST-00-0002, Specification Pipe Stress Analysis

Radiography

53

3. B-84567-SB-MM2-SPC-ST-00-0301, Specification Unfired Pressure Vessels

Magnetic Particle

54

4. B-84567-SB-PP0-PID-ST-60-0012 (Sht 1), P&ID Fuel Gas Scrubber and Filter

Dye Penetrant

55

5. B-84567-SB-PP0-BOD-GN-001-001, Project Design Basis Suban Compression Project

Ultrasonic

56

6. ID-N-BU-CC0-STS-GN-00-0001, Standard Spec. General Civil & Structural Design

Hydrostatic Test

57

7. ID-F-BU-DD0-STS-GN-00-0002, Std Spec. for Positive Material Identification.

58

8. ID-G-BU-DD3-STS-GN-98-0002, Coating Specification for Offshore and Onshore Facilities

59

9. ID-G-BU-GG0-AML-GN-00-0001, Standard Spec. COPI Approved Vendor List

MOMENT AND SHEAR AT BASE (AT OPERATING CONDITION)

Shear

Moment

60

10. ID-N-BU-LL2-STS-GN-00-0001, Standard Spec. Welding

Wind

(Note 16)

(Note 16)

61

11. ID-N-BU-MM0-STS-GN-00-0002, Standard Spec. Vessel and Piping Insulation

Seismic

(Note 16)

(Note 16)

PROTECTIVE COATING

62
63

External Coating

Yes

64

Internal Coating

65

Pickling and Passivation for SS

(Note 7)

WEIGHTS
Empty

(*)

lb

No

Operating (NLL)

(*)

lb

Yes

Hydrotest

(*)

lb

MECHANICAL DATASHEET

DOC. NO. :

Fuel Gas Filter Coalescer

ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM2-DSR-ST-60-0018

(60NAD-303 A/B)

Page : 4 of 6

Rev. : 1

FILTER DATA
Manufacturer

: *

Filter Element Size (Dia.x Length)

Type / Model No.

: *

Filter Element Weight

Filter Type

Maximum Liquid Carryover

Filter Material

: *

Separation Efficiency

No. of Filter

: *

Filter Efficiency

Backwash Cleaning (Y/N)

: *

Clean Pressure Drop (Allow./Calc.)

Nature of Solids

: *

Dirty Pressure Drop (Change out/Collapse)

Coalescer type

ppmw
*
99.9% free of liquid 3 microns
: and larger
: 99.9% Solid @ 10 microns
psi
: 3/*

Inlet Device required

Vortex Breaker required
SKETCH DRAWING

: 5/*
: *
: *

N10
QOC Hand wheel

Quick Opening Closure with Davit

Arm & Hand wheel (Note 15)

N14

N9

N2

N12

N5A

N5B

N3A

N13

N4A

Coalescer Element

N4B

N7A

(*)' - (*)" T/F

N7B

N6A

N6B

ID = (*)"

N1

N11A

NAME
PLATE

N8

Earthing
Boss (2EA)

0
0

(*)' - (*)"

N11B

lb/ ea

N3B

Drain Hole (Note 26)

Note :
a. This sketch is simplified and indicative only . More detail will be finalized during EPC stage
b. Anchor Bolt (Quantity and Size) and Bolt Circle Diameter (BDC) to be provided by Vendor

psi

MECHANICAL DATA SHEET

DOC. NO. :

Fuel Gas Filter Coalescer

B-84567-SB-MM2-DSR-ST-60-0018

(60NAD-303 A/B)

ConocoPhillips (Grissik) Ltd.

Page:

5 of 6

Rev.: 1

NOZZLE SCHEDULE
QTY

SIZE
(In)

RATING

FACE

TYPE

MIN. PROJECTION
(From Outside)
(In)

N1

10 (*)

300#

RF

WN

10

Gas Inlet

N2

8 (*)

300#

RF

WN

10

Gas Outlet

N3 A

300#

RF

WN

Liquid outlet- upper section

N3 B

300#

RF

WN

Liquid outlet- Lower section

N4 A/B

300#

RF

WN

LG connection - bottom section

N5 A/B

300#

RF

WN

LG/LT connection - upper section for

switchover

N6 A/B

300#

RF

WN

PDT connection

N7 A/B

300#

RF

WN

LT connection - at upper section for trip

N8

300#

RF

WN

TI connection

N9

300#

RF

WN

PI connection

N10

(*)

300#

RF

WN

Main Cover / QOC

N11A/B

300#

RF

WN

LT connection - alarm for bottom section

N12

300#

RF

WN

Equalization line for liquid trap - upper

section

N13

300#

RF

WN

Equalization line for liquid trap - bottom

section

N14

300#

RF

WN

Vent connection

MARK

SERVICE

REMARKS

Note 15

NOTES
1.

Vendor to specify and verify data at location marked with *

2.

Vendor shall propose the thickness and guarantee them on strength

3.

Vendor shall responsible for detailed engineering of the vessel. Vendor to confirm that fabrication, inspection and testing shall
follow the referenced Codes, Standards and Project Specifications

4.

All pressure parts & non pressure parts directly exposed to the fluid shall be comply to NACE MR-0175

5.

Gasket shall be 0.175 thick, spiral wound, 316 SS Windings Flexible graphite filler, 316 SS inner & outer ASME B16.20

6.

Filter Coalescer element shall pass main cover /QOC for installation and removal. All internals shall be removable and bolted
to supports welded to the vessel

7.

Painting specification shall refer to specification ID-G-BU-DD3-STS-GN-98-0002, Coating Specification for Offshore and Onshore Facilities

8.

This data sheet shall be read together with P&ID B-84567-SB-PP0-PID-ST-60-0012 (Sht 1) and Process data sheet B-84567-SB-PP0-DRT-ST-60-0009

9.

Insulation thickness and material for equipment shall refer to ID-N-BU-MMO-STS-GN-00-0002 Standard Spec. vessel & piping insulation

10. Vendor shall provide all testing and documentation for MIGAS Certification
11. Inspection and Testing shall refer to ID-G-BU-YA1-PRO-GN-00-0003 Inspection and Testing Requirements for Equipment and Material
12. All metallic material shall be provided with inspection certificate in accordance with BS EN 10204 latest edition, pressure parts and non pressure
part shall be a minimum type 3.1 certificate
13. All external nozzles localized stress analysis to be performed by Vendor as per WRC 107 & 297 Bulletin. The Allowable nozzle load shall be
as per B-84567-SB-LL0-SPC-ST-00-0002 Specification Pipe Stress Analysis. Local Stress in shell and head during lifting shall be checked
using WRC-537
14. Nozzles location and orientation shall be verified by Supplier of Filter and EPCI Contractor prior to fabrication
15. For Fuel Gas Filter Coalescer (60NAD-303 A/B), the end closure shall be quick opening closure (vertical type) with davit arm, in accordance with
ASME VIII Div 1 UG-35.2
16. Vendor shall inform and verify actual weight, shear & moment data information and by calculation
17. Delete
18. Filtration data shall refer to Process datasheet B-84567-SB-PP0-DRT-ST-60-0009
19. Vendor to provide the following actual data such as pressure drop, minimum turndown, and separation efficiency. Vendor to guarantee
the separation efficiency and pressure drop
20. Vendor to provide the performance guarantee and advise the guaranteed service life for the filter element
21. Vendor shall provide spare 300% for element filter and gasket/O-ring of Quick Opening Closure, for pre-commissioning, commissioning & start-up
22. Flow rate already includes 10% design margin
23. Vendor to consider minimum flow rate of 1.61 MMscfd as turndown condition which is the rate of fuel gas supply for one compressor train running
24. Vendor to advise :
- Pressure drop across elements at clean condition
- Maximum allowable pressure drop and flow rate across element without collapse is 5 psig
(used to estimate system pressurization)
- Vendor shall also to advise what is maximum pressure drop across element as indication the Filter Elements need to be replaced
25. Vendor to review the recommended vessel / nozzle orientation, dimension and internals
26. Minimum 2 inch radius semi circular drain hole 180o apart shall be located at bottom vessel skirt to base ring
This drain hole to avoid water ponding inside skirt.
27. External stud bolt & nuts shall be B7M & 2HM Hot Dip Spun Galvanized
28. Template which is contain information of Bolt Circle Diameter (BCD) and Anchor Bolt Size and Arrangement for Filter/Vessel foundation purpose,
shall be provided by vendor

MECHANICAL DATA SHEET

DOC. NO. :

Fuel Gas Filter Coalescer

ConocoPhillips (Grissik) Ltd.

(60NAD-303 A/B)

B-84567-SB-MM2-DSR-ST-60-0018

Page:

ATTACHMENT
PROCESS DATASHEET FOR FUEL GAS FILTER COALESCER

6 of 6

Rev.: