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Main Body
1) Develop FMEA model.
a. See Excel file
2) Show main process failure models and solutions
a. An example I would like to select is the Examine the Fuel Cell System.
This is because this process is of the highest concern for my company.
We have to ensure that the fuel cell system is the safest component on
the motorcycle due to the high risks it carries. That is why we will
devote significant resources to ensure the detection of any problem
before it would occur. Even with these high effort levels it is still a
potential risk so we have selected a detection level of 8 & 9 but a low
occurrence level. We feel confident that this is an accurate
representation of the potential risk and the calculator shows that this is
an acceptable level of risk at a RPN of 64 and 90. After accounting for
the various factors that affect the implementation of the inspection
process it was determined to be a low risk. This means we have
properly handled the severity of the very risky process. If something
were to go wrong with the fuel cell it would almost certainly be
catastrophic to the customer and thus devastating to our company but
in that worst case scenario dthe plan would be to immediately recall
the product and get them all off the road until we are 100% certain the
problem could not happen again.
3) Explain what engineering decisions will be made from this analysis
a. Above was an example of a successfully handled process that has a
low risk and nearly no alterations needed to the process to keep it
safe. Not all the processes are so well handled however. After using
this calculator it is clear that we have severely overlooked the Examine
the Accessories process. We will have to add resources to this
department to allow for more time on inspection as well as better
jigging and electrical engineers to make a more robust system. That
will not be all the effects of the calculator. We will also use the risk
values provided to allocate other resources to improving processes. Yes
the program says a low risk for most of our processes but that does not